Arrancadores Suaves Sirius 3RW Siemens

SIRIUS 3RW Soft Starters
Training
Unrestricted © Siemens AG 2018 siemens.com/softstarter

Soft Starters SIRIUS 3RW
• Part 1: Soft Starter Basics

▪ Basic concepts
▪ Different ways to start a motor
▪ Phase angle control
▪ Standard and Inside Delta circuits
▪ Torque control
• Part 2: Product basket
Unrestricted © Siemens AG 2018

Page 2 2018-03-08
Motor physics: Course of motor current
The direct starting current

The direct starting current of the motor is
between 3 and 15 times of the value of the
I rated operational current depending on the
Istart motor type. As a typical value the seven to
~
~7 x Irated eightfold value of the motor rated current
can be taken. That means that the supply
system must be dimensioned for this higher
performance during the motor start, e.g. with
the help of a larger network transformer for
Irated the main voltage.
nrated n

Page 3 2018-03-08
Motor physics: torque
The torque
The start torque and the run-down torque
Motor-Torque M=f(n) can usually be accepted between two and
four times more than the rated –load torque.
For the load machine, this means, that
proportionately to the rating, the appearing
M start up forces and accelerating forces
Mstart Mmotor cause a higher mechanical pressure on the
Mload machine and the transported material.
Mpull up Consequently a lot is demanded of the
Macc.
Mmotor Mrated
mechanics of the machine and so, the
connected maintenance and attrition costs
increase.
Mload
nratednSyn n

Page 4 2018-03-08
Product Positioning
Function
Control also during operation Variable

Current limiting Frequency
Variable speed Drive
Constant speed
Control during start up

Soft starters 2
and shutdown 1
Current limiting
1 Soft starters for
standard applica-
Star-delta starters tions
ON / OFF Reversing starters 2 Soft starters for
Direct-on-line starters high-feature
applications
Price
Page 5 2018-03-08
Different ways to start a motor
Direct online Starter

motor torque motor current
Mnom Inom
nrated time nrated time
Star-Delta Starter
motor torque motor current
Mmotor at  motor current at 
motor current at
Mmotor at
Mrated Irated
time time

Page 6 2018-03-08
Different ways to start a motor:
Variable Frequency Drive
Principle of operation: changed in amplitude and frequency

Key feature: variable speed !
0V

Page 7 2018-03-08
Different ways to start a motor: Soft Starter
Principle of operation: Reduction of the voltage via phase-angle-control

UL1-L2
L1
M UL1-L2
3~ L2  
  
L3
G1
M ~ U2 I~U
M I
100% Usystem
Istart
100% Usystem
Istart
Mstart
• 0,7
Istart 70% Usystem
70% Usystem • 0,5
50% Usystem
Mstart
• 0,49 50% Usystem
Mstart
• 0,25
nsyn n n
nsyn
Page 8 2018-03-08
How does a Soft Starter work?
Soft Starters are designed to start Squirrel Cage

Asynchronous Motors
The Soft Starter controls (increases) the motor-voltage

during the start of the motor by using thyristors, similar
to a dimmer.
The torque and the current of the motor during the start
are related to motor voltage.
! Reduced motor voltage at the start means:

Reduced motor torque (softer start, less wearing)
Reduced starting current (less impact on supplying net)

Page 9 2018-03-08
Direct online (DOL) graph of current and torque
(55kW/100A Motor)
612A max. DOL current max. DOL torque 802 Nm
Acceleration
torque

Page 10 2018-03-08
DOL graph of current and torque vs. Soft Start (3RW)
(55kW/100A Motor)
612A DOL current 802 Nm
DOL torque
571 Nm
3RW current 328A
Acceleration
3RW torque torque
speed

Page 11 2018-03-08
Speed over time DOL vs. 3RW
n Motor up to rated speed
Speed DOL
Voltage
Speed 3RW
Ramp
3s Time s

Page 12 2018-03-08
Power loss reduction on the switching device without
bridged thyristors after start up (bypass operation)
Example 55 kW motor with rated load

Current consumption: 100A
Operation without bridged thyristors:

With rated load, the motor has a current
of approx. 100 A. The power loss via the
controlled thyristors would be approx.
3W/A.
Ploss= 100 A x 3 W= 300 W
Operation with bridged thyristors:

Ploss= 21 W
(heatloss, controll unit, bypass coils)

Page 13 2018-03-08
Power loss in the semiconductor
Ploss Pin
3W/A waste heat
Pout

Page 14 2018-03-08
Power loss reduction on the switching device with
bridged thyristors after start up (bypass operation)
Example 55 kW motor with rated load

Current consumption: 100A
Operation without bridged thyristors:

With rated load, the motor has a current
of approx. 100 A. The power loss via the
controlled thyristors would be approx.
3W/A.
Ploss= 100 A x 3 W= 300 W
Operation with bridged thyristors:

Ploss= 21 W
(heatloss, controll unit, bypass coils)

Page 15 2018-03-08
Circuit Types
The Advantages of Inside-the-Delta Circuits
Standard circuit Smaller sizes and lower device costs

thanks to lower current.
Inside-the-delta circuit
Ie = 100% IN
Ie = 58% IN
58kW 100kW
Motor Motor

Page 16 2018-03-08
Starting Types in Comparison
From the voltage ramp ...

... to the tightening torque ramp
1 Soft starter voltage ramp

2 Soft starter with torque control
3 Load (e.g. pump)

Page 17 2018-03-08
Torque control vs. voltage ramp
• The voltage ramp is the

standard starting mode of soft
starters.
• The torque control improves
the start-up, especially in close
proximity to the stall torque.
• Generally both start modes are
comparable and can be used
similarly.

Page 18 2018-03-08
• The measurable advantages of

the torque control lie in the soft
stop, especially the soft pump
stop.
• With the voltage ramp, the
torque collapses comparatively
quickly. Due to the high load
change, this may result in e.g.
“water hammer” in pumps
• This can be prevented using
torque control.

Page 19 2018-03-08
Summary
Starting
During the start, both methods are good and ready to use.
The acceleration up to rated speed (tipping point) with
torque control is a little bit more constant and smooth, but both starting methods
are good.
Stopping
The big advantages of torque control you will find with soft stop,
especially with the pump stop function, preventing water hammer in pump
applications. The performance of a “regular soft stop ” for critical applications
i.e. voltage ramp (e.g. with 3RW40) is not as good as with 3RW44 torque
control.

Page 20 2018-03-08
Torque Control
A “must” to prevent the water hammer. The

3RW44 got a special stopping function called
„Pump Stop“ which works with the Torque
control method

Page 21 2018-03-08
Tipos de carga por clase de arranque

Page 22 2018-03-08

Page 23 2018-03-08

Page 24 2018-03-08
Derrateo de corriente por altura sobre el nivel del
mar

Page 25 2018-03-08
Soft Starters SIRIUS 3RW
• Part 1: Soft Starter Basics
• Part 2: Product basket

Page 26 2018-03-08
Product Offer 2014
Function
3RW44
High
feature
3 phases controlled
2 phases controlled
3RW40
Standard
3RW30 Power in kW (400 V)
1,5 5,5 15 55 250 710 1000 1200

Page 27 2018-03-08
SIRIUS Soft Starters
Reduction of mechanical stress and electric loads
High Feature 3RW44
Standard
3RW30 3RW40
Page 28 2018-03-08
Arranque Suave – 3RW30
4 tamaños (S00 ... S3)

para el rango de potencia 1,5 ... 55 kW (400 V)
S00 S2
hasta 7,5kW hasta 37kW
S0 S3
hasta 18,5kW hasta 55kW

Page 29 2018-03-08
SIRIUS 3RW Product Range
Standard Starter High Feature Starter
3RW30 3RW40 3RW44

1,5 ... 55kW (400V) 5,5 ... 250kW (400V) 15 ... 710kW/1200kW (400V)
Replace DOL Starter Replace DOL Starter, Replaces all Starter, for
and Wye Delta Starter Wye Delta Starter and external Applications with
motor protection constant speed
For simple applications like pumps, For simple applications like pumps, For all applications where no
compressors and conveyors, soft compressors and conveyors, soft variation of speed is required.
start function. Application where start and soft stopping function. Multilanguage display, PB/PN
you know that the start behaviors Integrated Motor and device communication, external display,
do not change, like protection. Therefore the start compact, space saving, only little
-Number of starts/houre behaviors can change without the heat losses because of integrated
-Run up time trouble of starter failures. Bypass contacts
up toover the whole
250kW
-No blocking during start power range
Page 30 2018-03-08
Ventajas del usuario 3RW30
Los arrancadores suaves 3RW30 ...

... minimizan
◼ el espacio requerido en el armario eléctrico
compacto diseño constructivo y distintos tamaños
de diferente potencia
◼ la disipación
sistema de contactos de puenteo integrado
◼ el tiempo de montaje
bornas de resorte, fácil y rápida puesta
... protegen
en funcionamiento con potenciómetro
◼ los mecanismos
arranque suave con función Polarity Balancing,
evitando picos de par
◼ la red
reducción de la intensidad de arranque
... y están perfectamente preparados para el funcionamiento
con los componentes del sistema SIRIUS
Page 31 2018-03-08
Características técnicas 3RW30
◼ Diseño compacto
◼ Sistema de contactos de puente integrado
◼ Arranque suave
◼ Innovador sistema de control bifásico
„Polarity Balancing“
◼ Salida ON
◼ Ampliación del rendimiento
S00 hasta 17,6A (7,5kW @ 400V)
S0 hasta 38A (18,5kW @ 400V)
S2 hasta 72A (37kW @ 400V)
S3 hasta 106A (55kW @ 400V)

Page 32 2018-03-08
Bornes de conexión, elementos de control y
señalización 3RW30
1 Tensión de servicio 2 1
2 Tensión de alimentación de control

4
3 5
3 Entrada Start/IN
6
4 Salida ON/RUN
7
5 LEDs de estado DEVICE

8
6 LEDs de estado STATE/BYPASSED/FAILURE
7 Tiempo de rampa de arranque

9
8 Tensión inicial
Page 33 2018-03-08
Ejemplo de circuito – Mando con pulsadores
3RW30

Page 34 2018-03-08
Gama de productos 3RW40

para el rango de potencia hasta 250 kW (400 V)

Page 35 2018-03-08
Ventajas del usuario 3RW40 (S0 ... S3)
Arrancadores suaves 3RW40 ...

... protegen
▪ el motor
con guarda motor y termistor
▪ el propio arrancador
protección intrínseca
▪ sin gastos adicionales
... reducen
funcioneslos gastos integradas
de protección
▪ menos espacio requerido en el armario eléctrico
diseño compacto y más rendimiento
▪ reducción de la energía disipada
con sistema de contactos de puenteo integrado
... conservan
▪ el sistema mecánico
con arranque con función de „Polarity Balancing“
▪ la red
con limitación de la corriente
... amplían perfectamente la familia de productos SIRIUS

Page 36 2018-03-08
Gama de productos 3RW40 (S0 … S3)

para el rango de potencia 5,5 ... 55 kW (400 V)
S0 S2 S3
hasta 18,5kW hasta 37kW hasta 55kW

Page 37 2018-03-08
Características técnicas 3RW40 (S0 ... S3)
◼ Diseño compacto
◼ Sistema de contactos de puente integrado
◼ Guardamotor integrado
◼ Protección de motor con termistor - opción
◼ Protección intrínseca integrada
◼ Límite de corriente parametrizable
◼ Innovador sistema de control bifásico „Polarity Balancing“
◼ Supervisión de estados y detección de fallos integradas
◼ Opción reset a distancia integrada (sin módulo adicional)
◼ Salida ON/RUN programable y salida de fallos
◼ Certificado ATEX
◼ © Siemens AG 2018
Ampliación del rendimiento Distintos tamaños
Unrestricted
Page 38 2018-03-08
Bornes de conexión, elementos de control
y señalización 3RW40 (S0 ... S3)
1 Tensión de servicio
2 Tensión de alimentación de control 1
3 Entrada Start/IN 2 4
4 Salida ON/RUN
5 Salida BYPASSED 3 5
6 LEDs de estado aparato
7 6
7 LEDs de estado guardamotor
8 Pulsador RESET/TEST 9
9 Limitación de corriente 8
10 Tiempo de rampa de arranque 10
11 Tensión inicial 13 11
12 Tiempo de rampa de desconexión
13 Clase de disparo 14 12
14 Corriente de motor
15 Entrada de termistor (opción) 15 16
16 Salida de fallo
17 Bornes de conexión de motor 17
Page 39 2018-03-08
Ventajas del usuario 3RW40 (S6 y S12)
Protección contra sobrecarga

de motor y auto-protección
del equipo
§sin cables adicionales
Ocupa poco espacio,

montaje bien estructurado
§diseño compacto y
de pequeñas dimensiones
Supresión de picos de
corriente al arrancar
§limitación de la intensidad
parametrizable
Integración perfecta en el
sistema SIRIUS
§tamaños optimizados

Page 40 2018-03-08
Gama de productos 3RW40 (S6 y S12)
2 tamaños
para el rango de potencia
75 ... 250kW (400V)
S6 S12
hasta 90kW hasta 250kW

Page 41 2018-03-08
Manejo y visualización 3RW40 (S6 y S12)
Limitación de la LEDs
intensidad
Tensión de
arranque
Tiempos de
rampa
Protección
contra sobrecarga
de motor

Page 42 2018-03-08
Highlights 3RW40 (S6 y S12)
Es la estrella entre los compactos en el rango hasta 250kW,

◼ diseñocompacto y de pequeñas dimesiones con conexión de tres
conductores
es único en el rango de potencia hasta 250kW,

◼ sistema de control bifásico innovador
reduce los gastos e integra funciones de protección únicas,

◼ sistema de contactos puente integrado
◼ protección contra sobrecarga de motor y auto-protección integradas
y se puede integrar a la perfección.

◼ optimizado para el sistema SIRIUS (por ejemplo, accesorios)
Page 43 2018-03-08
Situación del producto 3RW40
Reemplaza arrancadores estrella-triángulo (ejemplo 90kW)
12 x 18 cm
6,5 kg
S6
45 x 55 cm
Page 44 2018-03-08
11,8 kg
15 … 710/1200 kW (400 V)

Page 45 2018-03-08
➢ Regulación de par
➢ Display (gráfico LCD)
con iluminación de fondo
➢ Comunicación (PROFIBUS DP)
➢ Protección contra sobrecarga de
hasta 45 kW
motor y auto-protección integradas
➢ Limitación de intensidad ajustable
➢ Contactor de By-pass integrado
➢ Supervisión de estado y
detección de fallos
➢ Conexión estándar (en linea) y
conexión raíz de 3 (triángulo interno)
➢ Velocidad lenta / modo paso a paso /
posicionamiento en ambas direcciones
➢ Arranque y parada de bombas
hasta
Función de frenado integrada hasta 90 kW
➢
(freno dinámico DC)
250 kW
➢ Diseño compacto
Page 46 2018-03-08
Circuito estandar
Circuito en delta
Ie = 100 % IN
Ie = 58 % IN

Page 47 2018-03-08
Menú Idioma
Entradas Par motor

Page 48 2018-03-08
Software para la puesta en funcionamiento, la parametrización,

el diagnóstico y la documentación de arrancadores suaves
SIRIUS 3RW44
§Configuración de funciones y parametrización
§Funciones de diagnóstico bien estructuradas
§Función osciloscopio: registro de valores de medida, incidencias

Page 49 2018-03-08
„Polarity Balancing“ in two-phase-controlled
Soft Starters 3RW30 and 3RW40
The Advantages
• Eliminates the DC components that are physically caused
in two-phase controlled soft starters.
• Prevents the otherwise generated brake moments.
• Makes it possible to soft start a motor by only controlling two phases, especially in the
higher power ranges (patented and globally unique).
• Ensures a steady motor start-up.
... is the base for the small and

compact design of 3RW30 and 3RW40.

Page 50 2018-03-08
“Polarity balancing” eliminates DC components
caused by 2-phase control
Direct-current
components,
caused by
phase angle
and the ripple of
the phase
currents during
start-up are
eliminated
(see next slide)

Page 51 2018-03-08
“Polarity balancing” does not affect current
imbalance caused by 2-phase control
During start-up, the

current level differs
per phase, since
the current in the
uncontrolled phase
is a result of the
addition of the
currents in the two
controlled phases.
Typically, the
imbalance during
start-up can be
58A approx. 30-40%.
53A 45A (Lowest current /
highest current ratio
in all 3 phases)

Page 52 2018-03-08
Any questions?

Page 53 2018-03-08
Thank you for your attention!
Alex Baldeon Calderon

Sales Specialist
Digital Factory
Av. Domingo Orue 971
Surquillo - Lima
Celular: 997816425
E-Mail:
alex.baldeon_calderon@siemens.com
siemens.com/softstarter

Page 54 2018-03-08

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SIRIUS 3RW Soft Starters

Unrestricted © Siemens AG 2018 siemens.com/softstarter

• Part 1: Soft Starter Basics

• Part 2: Product basket

Unrestricted © Siemens AG 2018

The direct starting current

Unrestricted © Siemens AG 2018

Unrestricted © Siemens AG 2018

Control also during operation Variable

Control during start up

Direct online Starter

nrated time nrated time

Unrestricted © Siemens AG 2018

Principle of operation: changed in amplitude and frequency

Unrestricted © Siemens AG 2018

Principle of operation: Reduction of the voltage via phase-angle-control

Soft Starters are designed to start Squirrel Cage

The Soft Starter controls (increases) the motor-voltage

! Reduced motor voltage at the start means:

Unrestricted © Siemens AG 2018

612A max. DOL current max. DOL torque 802 Nm

Unrestricted © Siemens AG 2018

612A DOL current 802 Nm

Unrestricted © Siemens AG 2018

n Motor up to rated speed

Unrestricted © Siemens AG 2018

Example 55 kW motor with rated load

Operation without bridged thyristors:

Operation with bridged thyristors:

Unrestricted © Siemens AG 2018

Unrestricted © Siemens AG 2018

Example 55 kW motor with rated load

Operation without bridged thyristors:

Operation with bridged thyristors:

Unrestricted © Siemens AG 2018

The Advantages of Inside-the-Delta Circuits

Standard circuit Smaller sizes and lower device costs

Unrestricted © Siemens AG 2018

From the voltage ramp ...

1 Soft starter voltage ramp

Unrestricted © Siemens AG 2018

• The voltage ramp is the

Unrestricted © Siemens AG 2018

• The measurable advantages of

Unrestricted © Siemens AG 2018

Unrestricted © Siemens AG 2018

A “must” to prevent the water hammer. The

Unrestricted © Siemens AG 2018

Unrestricted © Siemens AG 2018

Unrestricted © Siemens AG 2018

Unrestricted © Siemens AG 2018

Unrestricted © Siemens AG 2018

• Part 1: Soft Starter Basics

• Part 2: Product basket

Unrestricted © Siemens AG 2018

3RW30 Power in kW (400 V)

1,5 5,5 15 55 250 710 1000 1200

Reduction of mechanical stress and electric loads

High Feature 3RW44

4 tamaños (S00 ... S3)

Unrestricted © Siemens AG 2018

Standard Starter High Feature Starter

3RW30 3RW40 3RW44