Introduction To Micromaster MM420: Simatic S7

Introduction to Micromaster MM420
SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Automation and Industrial Solutions
Siemens AG 2008. All rights reserved. File: PRO1_10E.1
Objectives
Upon completion of the chapter the participant will ...
... understand the principle of an inverter
… be able to reset the inverter to factory defaults
... be able to operate the BOP standard operating panel
... be able to set basic parameters using the Basic Operator Panel
(BOP)
… be able to integrate the Micromaster into the hardware

configuration
… be able to monitor and control the Micromaster

Principle of an Inverter
Infeed DC Power module

(Rectifier) link (Inverter)
Three-phase mains system

such as 3 AC, 400V, 50 Hz
Induction
motor
Inverter Variable
speed
Voltage Voltage Voltage
t t t

Overview: Standard Drives
Application example:
Controlled pumps and
fans in an air
conditioner
MICROMASTER 4 Inverter
(here the different sizes with a Application example:
performance of about 0.1 to 250 kW) Conveyor belt

Communication: PROFIBUS DP
PROFIBUS Module

Main Tasks of the Master – Slave Communication
Master-Slave Communication
Reading and writing of parameters Controlling the drive process
Reading out of fault and diagnostic values Permanent setting of control bits and setpoints
Reading and modifying function values Constant reading of status bits and actual values
Parameter index value (PKW) Process data (PCD)
Size of the main setpoint

to the inverter
Source of the main setpoint Level of the control bit
Source of the control bit
Size of the main actual value
from inverter
Level of the status bit
How does data transmission take place?

• Only triggered if required • Fast and permanently triggered
• Freely accessible to all parameters • With fixed “wiring“ to the process

Configuration of the MM420, PPO Types
PPO Type 1: all parameters can

be changed
PPO Type 3: only the setpoints

can be changed
PKW PCD
PCD1 PCD2
PKE IND PWE STW1 MS PCD3 PCD4 PCD5 PCD6 PCD7 PCD8 PCD9 PCD10 PCD11 PCD12 PCD13 PCD14 PCD15 PCD16
ZSW1 MAV
1. 2. 3. 4. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word
PPO1 Access only via SFC

PKW = Parameter Index Value
PPO3 Access with load and transfer instructions PKE = Process ID
PWE = Process Value
STW = Control Word
Free ZSW = Status Word
max. for MM420 MS = Main Setpoint
MAV = Main Actual Value

Assigning Parameters to the Command Source and Setpoint Channel
Control parameterizing path:
P0927 = 0000 0000 0000 1111 Status word
Command source
Bits 0 to 15
BOP/AOP keys 1
internal sequence control system Micromaster

Digital inputs 2
USS bus using RS232 Control word
4
PC-inverter mounting set Bits 0 to 15
USS from BOP Link 5
Communications module 6 P0700 =
Ramp-function generator Control reference frequency:

Fixed frequencies Additional setpoint P2000 = 50 [Hz]
FF1 ... ...
Setpoint
FF2 ... ... frequency
FF3 ... ...
Actual
Motor potentiometer 1 frequency
Starter
Analog setpoint 2
3
a Main setpoint
b
USS from BOP Link 4 Additional setpoint
Communications module 6 P1000 =
Setpoint source P1000 = b, a

Communication with PPO Type 3
CPU MM 420
T QW 42 Control word
QD 42
T QW 44 Main setpoint
PROFIBUS-DP
L IW 42 Status word
L IW 44 ID 42
Main actual value

Structure of the Control Word
W # 16 # 0 4 7 F = Motor ON
1 1 1 1
Rising edge for switching on !
W # 16 # 0 4 7 E
1 1 1 0 = Motor OFF
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
ON/OFF 1
OFF 2
OFF 3
Pulse-Enable
Ramp-function Generator-Enable
Ramp-function Generator-Startup
Setpoint-Enable
Fault-Acknowledge
JOG right
JOG left
Control from PLC
Reverse
---
Motor-Poti up
Motor-Poti down
Command Data Set Bit 0

Structure of the Status Word
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Drive ready
Drive ready to run
Drive running
Drive fault active
OFF2 active
OFF3 active
Switch on inhibit active
Drive warning active
Deviation Setpoint / Actual
PCD control (PLC)
Maximum frequency reached
Warning motor current max.
Motor holding brake active
Motor overload
Motor running direction right
Inverter overload

Integrating a Drive in the HW-Config

Controlling the MM420 with Monitor/Modify Variables
Switch off: W#16#047E
Switch on: W#16#047F
Actual Value (Hexa) Act. Value (Decimal) Act.Val. (Frequency) Speed under rated load (rpm)
4000 16384 50 1350
3000 12288 37.5 1012.5
2000 8192 25 675
1500 5376 16.4 443
1000 4096 12.5 337.5
500 1280 3.91 105.5

S7 Program for Controlling the Drive
Control word for Motor ON:

Hex Bit Function
0 ON/OFF 1
F 1 OFF 2
2 OFF 3
3 Pulse enable
4 RFG enable
5 RFG start
7
6 Setpoint enable
7 Fault acknowledge
8 JOG right
9 JOG left
4
10 Control from PLC)
11 Reverse (setpoint inversion)
12 ---
0 13 Motorpoti (MOP) up
14 Motorpoti (MOP) down
15 Command data set Bit 0

BOP (Basic Operator Panel) Standard Operator Panels
SDP (= Status BOP (= Basic
Operator Panel) Setting parameters (changeable parameters):
Display Panel)
SIEMENS
SIEMENS
5.00
I <> Fn 
O Jog P 
MICROMASTER 440
MICROMASTER 440
Index of a parameter (sub-parameters):
Parameter keypad
As delivered from factory
for easy
LED Status display
commissioning
Monitoring parameters:
or changing
individual parameters

Keys on the Operator Panel
Start the converter with parameterized ramp-up time
Bring the converter to a standstill with parameterized ramp

down rate. Press twice and the converter coasts to a
standstill.
Changes the direction of rotation
Motor starts and rotates at the preset jog frequency. Motor

rotates as long as the button remains pressed
Parameter access. Is used to select the parameter number

and to accept the value
Increase parameter number or value
Decrease parameter number or value
This key has a series of functions:

- Roll function to display the 5 most important values
- More exact setting of parameters, e.g. decimal places
- Jump to Parameter 0000. The display shows r0000

PROFIBUS Communications Module: Setting the Address
Switch number 1 2 3 4 5 6 7
Add to address 1 2 4 8 16 32 64
Example 1: Address = 9 on off off on off off off
Example 1: Address = 88 off off off on on off on
Some addresses have a “particular“ meaning
Address Meaning
PROFIBUS address is specified
0
by Parameter P0918
1 to 125 valid PROFIBUS address
126, 127 invalid PROFIBUS address

Exercise 1: Reset to Factory Default
Parameter Value Comment

P0010 30 Reset to
Factory Default
P0970 1 End
S1 = Drive On/Off
P0010 = Commissioning filter S2 = Reverse direction of rotation
P0970 = Reset to factory defaults S3 = Acknowledge fault
P3900 = End of quick commissioning H1 = Fault (is lit when there is no fault)
P1 = Potentiometer for the frequency/speed

Exercise 2: Setting the MM420 Parameters with the BOP
If the PROFIBUS Parameter number Value Comment

address was set from the
hardware side, P0003 2 Expanded parameter access
P0918 can only display
P0700 6 Control signals from PROFIBUS
P0918 9 PROFIBUS address of the MM420
P1000 2 Frequency setpoint from Potentiometer
P1120 2.00 Ramp-up time 2 seconds
P1121 2.00 Ramp-down time 2 seconds
Setpoint before ramp-function generator: Setpoint after ramp-function generator:
Internally generated
Setpoint frequency Setpoint frequency ramp-function
50 Hz
50 Hz
t t
P1120 P1121

Exercise 3: Integrating a Drive in HW-Config

Exercise 4: Controlling the MM420 via PROFIBUS
Switch off: W#16#047E
Switch on: W#16#047F
Actual Value (Hexa) Act. Value (Decimal) Act.Val. (Frequency) Speed under rated load (rpm)
4000 16384 50 1350
3000 12288 37.5 1,012.5
2000 8192 25 675
1500 5376 16.4 443
1000 4096 12.5 337.5
500 1280 3.91 105.5

Exercise 5: Controlling a Drive via the Touchpanel
CPU
P
R
O
F
I
B
U
S
MM420
D
P


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Introduction to Micromaster MM420

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Upon completion of the chapter the participant will ...

... understand the principle of an inverter

… be able to reset the inverter to factory defaults

... be able to operate the BOP standard operating panel

… be able to integrate the Micromaster into the hardware

… be able to monitor and control the Micromaster

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Infeed DC Power module

Three-phase mains system

Voltage Voltage Voltage

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Parameter index value (PKW) Process data (PCD)

Size of the main setpoint

How does data transmission take place?

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

PPO Type 1: all parameters can

PPO Type 3: only the setpoints

PPO1 Access only via SFC

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

internal sequence control system Micromaster

Ramp-function generator Control reference frequency:

Setpoint source P1000 = b, a

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Switch off: W#16#047E

Switch on: W#16#047F

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Control word for Motor ON:

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Bring the converter to a standstill with parameterized ramp

Changes the direction of rotation

Motor starts and rotates at the preset jog frequency. Motor

Parameter access. Is used to select the parameter number

Increase parameter number or value

Decrease parameter number or value

This key has a series of functions:

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Example 1: Address = 9 on off off on off off off

Example 1: Address = 88 off off off on on off on

Some addresses have a “particular“ meaning

126, 127 invalid PROFIBUS address

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Parameter Value Comment

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

If the PROFIBUS Parameter number Value Comment

Setpoint before ramp-function generator: Setpoint after ramp-function generator:

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

Switch off: W#16#047E

Switch on: W#16#047F

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

SIMATIC S7 Date: 08/28/20 SITRAIN Training for

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