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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

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Review Article

Overview of hydrogen production from biogas


reforming: Technological advancement

Ravindra Kumar a, Anil Kumar a,b,*, Amit Pal a


a
Department of Mechanical Engineering, Delhi Technological University, Delhi 110042, India
b
Centre for Energy and Environment, Delhi Technological University, Delhi 110042, India

highlights graphical abstract

 Biogas reforming is done in order


to production of H2.
 Methane requires high tempera-
ture for reaction in steam reform-
ing process with catalyst.
 H2/CO ratio is 3 and 2 means H2
yield above 70% and almost 67%,
respectively.
 H2 yield around 74%, with H2/CO
ratio close to 2.8 in auto thermal
reforming.
 Dry reforming process leads to
molar ratio H2/CO nearly 1 and H2
yield approx 50%.

article info abstract

Article history: In this article, possibilities of biogas reforming techniques for hydrogen production are
Received 30 April 2022 discussed. The consideration of biogas reforming to produce H2 and fuel cell application
Received in revised form from membrane technology is presented. In steam reforming process, methane requires a
31 July 2022 high temperature for reaction, but a suitable catalyst can manage a higher temperature.
Accepted 5 August 2022 The ratio of H2/CO is close to 3, which means higher H2 yield (above 70%). The ratio of H2/
Available online 10 September 2022 CO to nearly 2 and H2 yield almost 67% and also reduces the soot formation for partial
oxidation process. In Auto thermal reforming, higher yield of H2 is around 74% with the
Keywords: ratio of H2/CO close to 2.8. The dry reforming process leads to a molar ratio H2/CO of nearly
Biogas one and H2 yield of approximately 50%. The ratio of H2/CO correspondingly improves and
Hydrogen generates H2 yield of approximately 60% for dry oxidation reforming process. For sus-
Reforming tainable decentralized power generation in remote and rural areas, large-scale develop-
Catalyst ment of H2 energy technology is required. Biogas reforming is an auspicious process for the
Membrane reactor production of green hydrogen gas as well as for reducing overburden on natural gas. The
main benefit of using biogas for H2 production as a renewable energy source is reducing

* Corresponding author.
E-mail address: anilkumar76@dtu.ac.in (A. Kumar).
https://doi.org/10.1016/j.ijhydene.2022.08.059
0360-3199/© 2022 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
34832 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

excessive burden on natural gas and greenhouse gas emissions. Nowadays, the importance
of renewable H2 production has increased due to many reasons such as depletion of fossil
fuel reserves, global environmental issues, energy issues, and demand for pure H2.
© 2022 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34832
Biogas potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34833
Biogas reforming techniques for H2 production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34834
Steam reforming process (SR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34834
Partial oxidation reforming (POR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34834
Auto thermal reforming (ATR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34835
Dry reforming process (DR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34835
Dry oxidation reforming (DOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34835
Current research on conventional processes from biogas reforming based on catalyst . . . . . . . . . . . . . . . . . . . . . . . . . . . 34836
Steam reforming of biogas (SRB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34836
Partial oxidation of biogas (POB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34837
Auto thermal reforming of biogas (ATRB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34837
Dry reforming of biogas (DRB) and dry oxidation reforming of biogas (DORB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34838
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34839
Membrane reactor (MR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34841
Concept of MR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34841
Arrangement of membrane reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34842
Packed bed membrane reactor (PBMR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34842
Fluidized bed membrane reactor (FBMR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34844
Modeling outcomes from PBMR and FBMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34845
Recommendations for the production of H2 from biogas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34846
Hydrogen utility in fuel cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34847
Recent status of biogas reforming for H2 production from conventional reactors and membrane reactors . . . . . . . . . 34848
Future prospect of biogas reforming in research direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34849
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34850
Declaration of competing interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34850
Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34850
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34850

contribution to sustainable progress and energy systems in


Introduction developing and developed countries in the coming decades [1].
Biomass could be the highest appropriate renewable en-
The current energy sector focuses on producing energy via ergy option compared to other renewable energy sources
traditional resources like fossil fuels. Growing worldwide de- because of its several benefits and abundantly available
mand for energy and environmental alarms related to green- worldwide. The waste biomass can be used for generating CH4
house gas emissions has fueled the introduction of alternative from decomposition of organic materials; otherwise, it may
power generation possibilities. Biogas reforming is an auspi- contribute to greenhouse effect. Gaseous fuels such as biogas
cious process for the production of green hydrogen gas as well and producer gas could be generated through biomass and
as for reducing overburden on natural gas. Currently, Hydrogen agricultural residues like rice straw or wheat straw can be
production has become the most important research area, transformed into biogas from anaerobic digestion. In contrast,
especially renewable energies due to globally growing energy biogas contains primarily mixture of CH4 and CO2, including
demand, depletion of fossil fuels, environmental issues, and other gas traces like H2S, H2, N2, NH3, H2O and O2 [2].
progressive fuel cell technology [1,2]. As a renewable energy Biogas can also be attained through landfills known as
source created through biological material derived from living landfill gas. Biogas composition can vary from site to site,
organisms and plant-based material used as a fuel termed feedstock, and anaerobic digesters used. The most important
biomass. Biomass energy systems make an important technology for large-scale production of H2 is to facilitate the
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5 34833

reforming of light hydrocarbons (HCs), predominantly the transfer of heat and mass, and simplifies shells and seals
methane (CH4) which is the main component of biogas [3]. of membranes.
However, some of these routes produce a combination of CO The main goal of this manuscript is to highlight the
and H2, also called synthesis gas, widely used in industry [4]. numerous possibilities of biogas reforming for hydrogen pro-
The production of purity H2 via synthesis gas is quite expen- duction based on various conventional and membrane re-
sive due to the need to remove CO [5]. actors. Catalysts play a key role in hydrogen production
According to literature on reforming, the research has methods. Different catalyst compositions in various biogas
highlighted cost and energy-saving catalysts. The use of cat- reforming methods have also been extensively studied. In
alysts with higher catalytic activity and stability in reforming addition, membrane reactors, their types, and simulation
route can lead to a decrease in the high temperatures models for the production and purification of hydrogen were
commonly used, which can be accompanied by improvement investigated. This review presents biogas as renewable energy
in the reaction rate and a slowdown in the catalyst deactiva- in hydrogen production and fuel cell applications.
tion process. Poisoning effect, additional impurities, and car-
bon deposition (coke) are often severe problems [2].
Generally, hydrogen is generated from various hydrocar- Biogas potential
bons like methane, methanol or ethanol, and naphtha oil
through the traditional steam reforming method. However, Biogas is viable, sustainable, and efficient energy resource
according to industrial scale, mostly H2 (above 80%) is produced because of plentiful supply of low cost feedstocks. The
from SR of natural gas (CH4) using fixed bed reactors (multi- countless applications such as in power sector, heating, fuel,
tubular). In order to small scale, other two alternate options and hydrogen production by chemical processing and biofuels
considered with SR such as partial oxidation and auto-thermal through raw materials. Worldwide, biogas-based power gen-
reforming, whereas POx occurs less efficiently compared to SR eration capacity has been increasing from 65 GW (year 2010) to
and ATR occurs both exothermic reaction (via POx) and endo- 120 GW (year 2019) [145].
thermic reaction (via SR) conduct in same reactor [6]. The global capacity of biogas plants was approximate
The limitation of equilibrium reactions is the main draw- 19.5 GW at the end of the year 2019 with growth driven by
backs of conventional reforming processes such as SR, POx factor as high prices of fossil fuels, easy access to low cost
and ATR. In order to complete conversion of fuel, generates biomass feedstock and more concerns over global warming
hydrogen with rich gas mixture involving CO2 and other by- and emissions [146,147]. The development of biogas accoun-
products. Thus, to produce pure hydrogen, this chemical ted 0.25% energy market and 27% biofuel market worldwide in
process takes place in several reaction units such as high 2011 [148]. In 2005, biogas digesters (small households) were
temperature reformers, high temperature (HT) and low tem- available to nearly 16 million worldwide, but most were in
perature (LT) shift reactors, followed by separation units India and China. In India, the firewood was switched by biogas
mainly such as pressure swing adsorption (PSA). The number as an equivalent of 16 million tons (MT) up to 1996, while in
of different process steps reduces system efficiency and China, about 4% of total energy demand is fulfilled by 7 million
makes scale-down uneconomical. A typical illustration of the biogas digesters [148].
reaction process of SR is shown in Fig. 1. Production of biogas and its utilization have numerous
Although this method provides high hydrogen yields, benefits. It offers greenhouse reduction, alternative fuel, heat
obtaining the desired high purity hydrogen requires complex and electricity, fertilizer as by-product, waste recycling, and
energy integration, expensive heat exchangers (High temper- safety of environment from pollutants. Biogas arrangements
ature), and various process units. Among the various tech- could be renovated manure or organic domestic waste mate-
nologies associated with hydrogen generation, purification rials into gas to light and cook. The waste products like rice,
and separation, membrane technology appear to be more fruits, and vegetables can be transformed into energy rather
auspicious, and membrane separation is progressively gaining than disposed of. The waste materials storage and disposal
attention as a good candidate for replacing existing systems. invite insects and pests. Biogas supports waste management
The specific constraints of thermodynamics and limitations of and donates to enriched hygiene in rural zones [8].
conventional reactors can be avoided with innovative inte- Biogas can also help dipping deforestation by using less
grated systems, also known as membrane reactors (MRs). firewood and promoting fertilizers that carry a carbon foot-
Membrane reactors are technical systems where reaction and print and affect the soil quality. Biogas consumption drops
separation take place in single unit [7], and compared to con- GHG emissions compared to known fuels (fossil fuels). The
ventional configurations wherein the reactor is coupled to a combustion of Bio-CNG produces nearly 8e22 g CO2 eq./MJ,
unit of downstream separation, the utility of membrane which is 80% lower with compare to fossil fuels. Biogas com-
reactor can offer many potential benefits, such as lower capital bustion generally does not generate polyaromatic hydrocar-
costs (caused by reduced size unit), increased yield and selec- bons (HCs) and hazardous aromatics. Lacking these HCs
tivity (caused by equilibration shift effect) and decreased avoids tenet soot emissions and particulate matters via
downstream cost of separation (integrated separation unit). combustion process. Formation of soot from combustion of
The achievement of membrane reactors in order to H2 biogas/natural gas depends upon combustion conditions,
production depends on few factors such as advancement in whereas net soot emission is reduced from gas combustion
thin membrane production with high H2 perm-selectivity and control that is tough to attain along with liquid fuel. Filling
high H2 fluxes, an innovative reactor concept that integrates stations of biogas (liquefied) are well known in the US, China
energy exchange and separation unit, reduces resistance to and Europe [9].
34834 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

Fig. 1 e Steam reforming process via conventional method using various reactors [6].

Biogas is primarily used as fuel for cooking purposes and In this process, methane molecule reacts with steam
stationary engines. Biogas potential has not yet been fully molecule in the presence of suitable catalyst to generate
explored and used. To promote domestic biogas, the Indian syngas and reaction takes place at high temperature. This
government established the National Biogas Development process includes steam reforming (SR), water gas shift (WGS)
Project (NPBD) in 1981. The number of biogas plants in India and combined steam reforming reactions [7]. First, methane is
has increased from 1.23 million in 1990 to 4.54 million in 2012, reacted with water vapor in SR to form syngas containing
despite the enormous potential of 12.34 million digesters [10]. carbon monoxide (CO) and hydrogen (H2) in the presence of an
The installation of biogas plants has increased related to its appropriate catalyst (Equation (1)). Syngas gas (mixture of
potential by approximately 26%e37% from 2002 to 2012. As CO þ H2) is then cooled to a temperature between 300  C
domestic scale (biogas plants) leads to an expected saving of 500  C and fed into the WGS reactor, where carbon monoxide
4.0 million tons of fuel (wood type) every year, as well as (CO) reacts with water (H2O) to reduce the CO content and
producing one Mt of enhanced organic manure [11]. In Europe, produce carbon dioxide(CO2) and hydrogen(H2) (Equation (2))
the production of biogas has been growing nearly from [7]. Additionally, combined or direct steam reforming reaction
9.29  109 L (2009) to 1.65  1010 L (2016) through the using is sum of SR and WGS reaction (Equation (3)).
biogas technology [147]. Water gas shift reaction:
Biogas is currently used in integrated heat and power (CHP)
plants for heat and power generation. In Sweden and Ger- CO þ H2 OðSteamÞ /CO2 þ H2 DH298K ¼ 41:2ðkJ=molÞ (2)
many, biogas has been used as a transport fuel. It can be
Combined reaction:
turned not only into fuel but also into a valuable commodity
as synthesis gas or syngas (H2þCO). CH4 þ 2H2 OðSteamÞ /CO2 þ 4H2 DH298K ¼ þ165ðkJ = molÞ (3)
Syngas is used to produce alcohol, alternative fuels, syn-
The ratio of H2/CO is close to 3, which means higher yield of
thetic ammonia-based fertilizers and petroleum-based re-
H2 (above 70%). Methane requires a high temperature
finery feedstock [8].
(840e950  C) for reaction, but a higher temperature can be
managed by a suitable catalyst [14]. Most industrial steam
reforming units use ceramic-based nickel catalysts operating
Biogas reforming techniques for H2 production
at temperatures of 700e1000  C and a pressure between 15 and
30 atm [15].
The reforming method can be carried out both in tubular type
The main detriment of this process is that enormous heat
fixed bed reactors and in fluidized bed reactors and contin-
is required to shift equilibrium reaction rightward with the
uous type fixed-bed reactors have become widespread due to
formation of H2 and CO. The reason is that the reaction is
their relatively low cost and simple design. Generally, all these
endothermic and requires an external heat source [16].
methods can be performed at low pressures, but in practice,
intermediate pressures are used from 10 to 20 bars to increase
the efficiency [12]. Partial oxidation reforming (POR)

Steam reforming process (SR) POR is another reforming process with methane reforming to
produce H2 with minimum energy costs, and it is done by
On an industrial scale, H2 has been produced mainly by steam exothermic process with the utility of air or oxygen.
methane reforming (SMR) over the past 100 years and mainly
1
used in refineries and fertilizer production. The general CH4 þ O2 /CO þ 2H2 DH298K ¼ 35:6ðkJ = molÞ (4)
2
equation for SMR from biogas or methane is mentioned below
[13,143,144]. In this process, methane molecule is partially oxidized to
generate a mixture of CO and H2, requires temperature be-
CH4 þ H2 OðSteamÞ /CO þ 3H2 DH298K ¼ þ206:2ðkJ = molÞ (1) tween 700 and 900  C at atmospheric pressure, ratio of H2/CO
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to nearly 2 and H2 yield almost 67% and reduces the soot chemical reactions can also take place at the same time dur-
formation [17]. ing the process. A typical side reaction is reverse water gas
One important characteristic to consider during processing shift (RWGS) (Eq. (8)) which can reduce the ratio of H2/CO in
is the molar ratio (O2/CH4). A higher molar ratio (O2/CH4) re- syngas products. Though it may be undesirable in syngas
sults in complete combustion by fuel, as seen in Equation (5), production, this reaction helps establish the correct H2/CO
which is an exothermic reaction type that increases the ratio for higher hydrocarbon production [149].
temperature of reaction, which can initiate the development
CO2 þ H2 4CO þ H2 O DH298K ¼ 41ðkJ = molÞ (8)
of hot spots and coke on the catalyst surface in the reactor and
decrease the yield of H2 compared with SR process [2]. Particular side reaction contributes formation of coke
during the process. The methane (CH4) decomposition pre-
CH4 þ 2O2 /CO2 þ 2H2 O DH298K ¼ 801:7ðkJ = molÞ (5)
sented by Eq. (9), wherein methane decomposed completely
Nickel-based catalysts are regularly used for POR reactions. toward solid carbon over the catalytic surface and emitted H2.
Several selective and highly active catalysts for POR methane The CO disproportionation is termed as Boudouard reaction,
have been described, such as mixed crystals of NiOeMgO, presented in Eq. (10). The hydrogenation of CO2 and CO in Eqs.
CaeSreTieNi and NieMgeCreLaeO. Among the most suit- (11) and (12), respectively, wherein CO2 reacts with H2 to
able catalysts for POR reaction, the Ru-based catalyst has develop solid carbon (C) and water vapor (H2O) [150].
excessive coke resistance at very high temperatures. Since
CH4 4C þ 2H2 DH298K ¼ 74:9ðkJ=molÞ (9)
ruthenium oxide has good thermal and chemical stability and
more resistance to chemical corrosion, it increases the selec-
tivity of H2 production and conversion of methane [19]. 2CO 4 C þ CO2 DH298K ¼ 172:4ðkJ = molÞ (10)

Auto thermal reforming (ATR) CO2 þ 2H2 4C þ 2H2 O DH298K ¼ 90ðkJ = molÞ (11)

To mitigate the disadvantages of the endothermic nature of CO þ H2 4C þ H2 O DH298K ¼ 131:3ðkJ = molÞ (12)
SR process and low H2 recovery from POR process, auto ther- There is a need for an external heat source due to endo-
mal reforming (Equation (6)) was developed as combined thermic reaction and also this process is attractive for biogas
group of the two processes [8]. because of two basic elements involved in raw biogas such as
CH4 and CO2. This process leads to molar ratio H2/CO of
1 1 5
CH4 þ H2 OðSteamÞ þ O2 /CO þ H2 DH298K ¼ 0ðkJ = molÞ (6) nearly 1 and yield of H2 of approximately 50% [2]. The main
2 4 2
problem with DR is that coke can build up, deactivate the
The term ‘Autothermal’ denotes no need for heat required
catalyst and blockage the reactor. From previous processes,
through the external source for the reaction. It manages the
catalytic materials with H2 selectivity and thermal stability
demand of heat of endothermic reaction by releasing heat
have been used and countless interests to reduce carbon
through the exothermic reactions and can be reflected as an
deposition [2]. Although catalysts based on Ru, Rh, and Pt
effective process for H2 production [8]. Partial oxidation and
improve the production of H2, they have not received indus-
methane reforming reactions are injected by steam and oxy-
trial development due to limitations of availability and their
gen simultaneously. The higher H2 yield is around 74%, with
high cost, while catalysts based on Ni and Co are widely used
the ratio of H2/CO close to 2.8 [18].
[2,12]. Circulating bed reactors and regenerators are a tech-
In an ATR reformer, partial oxidation reaction consists in
nical process often used to deposit coke on catalysts to avoid
the thermal zone and producing heat to steam reforming oc-
catalyst deactivation during continuous operation. The coke
curs in the catalytic zone [12]. The major drawbacks associated
formation accumulated on the catalyst surface is removed by
with the ATR process are soot formations in combustion zone
incineration, and the generated heat can be used for endo-
that feed steam to cause upturns capital and operating cost of
thermic dry reforming [12].
reformer [8]. Higher plant efficiencies achieved by biogas
reforming via ATR process are 75%, operating temperature
Dry oxidation reforming (DOR)
range varies from 500 to 700  C and molar ratio of O/C from 0.80
to 0.90. Generally, maximum temperate is applied for the
DOR process has been developed by combining two processes
process since low temperature rises molar ratio H2/CO due to
as dry and partial oxidation reforming of methane and used
the enlarged content of the non-reacted CH4. Additionally, a
for controlling the carbon deposition on catalyst surface. The
low temperature is suitable for further removal of CO [12].
general equation (Eq. (13)) of DOR is represented by Refs. [2,12]:

Dry reforming process (DR) 1 1 3


CH4 þ CO2 þ O2 / CO þ 2H2 DH298K ¼ 123:5ðkJ = molÞ (13)
2 4 2
In the DR process, methane reacts with CO2 to generate CO and
Combined feed of O2 with CH4 and CO2 offers the following
H2 and reaction temperature increases above 640  C. The gen-
additional benefits: Minimized overall energy consumption,
eral Equation (7) for dry reforming process is as follows [19].
increased conversion of CH4 and enlarged yield of product at
CH4 þ CO2 /2CO þ 2H2 DH298K ¼ 247ðkJ = molÞ (7) low temperatures, increased stability of catalyst and better
resistance of deactivation and manage the ratio of H2/CO by
The reaction of DR is the conversion of methane and car-
adjusting the O2 flow condition [20]. This route additionally
bon dioxide into syngas. In addition to reactions, other
34836 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

diminutions the reaction of energy demand as the exothermic (5e15%) better performance than fixed bed reactor. Higher
partial oxidation system releases heat and is more useful for feeding of ratio (gas to steam) was introduced to strong carbon
dry oxidation process (endothermic). The ratio of H2/CO formation due to reduced fluidization in reactor and carbon
correspondingly improves and generates H2 yield of approxi- formation was minimized by increased steam feed. The poor
mately 60% [12]. performance of fixed bed produces cold spot formation in the
bed of catalyst [29].
Izquierdo et al. estimated the result of various composi-
Current research on conventional processes from tions on bimetallic RheNi and Ni catalyst performance in
biogas reforming based on catalyst steam biogas reforming at temperature 800  C, ratio of CH4/
CO2 (1.5) and WHSV (131.6 ggas/gcat h1), whereas catalyst
Steam reforming of biogas (SRB) (13 wt% Ni/CeeZreAl2O3) observed at steam methane ratio of
one gives 99.5% of CH4 conversion and 67% of CO2 conversion
Hydrogen production process from steam reforming of biogas [30]. In addition, as per Ahmed et al. [26], increasing ratio of S/
is considered as a promising alternative route to steam C was a positive advantage in CH4 conversion, but CO2 con-
methane reforming with similar efficiency [2] and presented a version was unfavorable, resulting in improvement of WGS
detailed assessment of hydrogen production method using over the catalyst (4 wt% Rh/LaeAl2O3).
biogas [21]. Table 1 expresses the catalytic performance of Despite higher conversion of CH4 and CO2, catalyst pre-
steam reforming biogas (SRB) and their calculations. The sented low H2 yield compared with the catalyst of Ni/
noble metals offer a high conversion rate with low tempera- CeeAl2O3 and Ni/ZreAl2O3. The catalysts activity and stability
tures than Ni metal, which offers a high conversion rate with are affected by H2S, which is present in biogas. Sulphur con-
high temperatures. tent from H2S reduced the catalyst activity because it reacts
The main challenge in developing catalysts in hydrogen with active metals, limiting access of reactants to active sites.
production via biogas is avoiding deposition of carbon in en- Furthermore, the development of stable metal adsorbate
ergetic phase to raise its life. Furthermore, it involves bonds could lead to non-selective side reactions [31]. Addi-
improving the catalyst resistance to poising sulphur content tionally, H2S acts as a toxic gas for metal-based catalysts, but a
and increasing catalyst of surface area in order to promote certain amount of H2S in the feed increases the reforming
activity [8]. activity of the catalyst [32]. Due to the toxic effect, the content
Ahmed et al. evaluated catalyst (4 wt% Rh/LaeAl2O3) of H2S in biogas sharply reduces the catalytic activity. There-
through SBR in hydrogen production. The catalyst perfor- fore, several purification methods have been used to remove
mance was analysed in order to temperature variation from H2S, such as membrane technology, adsorption, and biological
(590e685  C), the molar ratio of steam to carbon range methods [7].
(1.28e3.85), molar ratio of CO2/CH4 (0.54e1.50) and the range of In contrast, Appari et al. reported catalyst activity loss of
GHSV (9810-27000 h1). It was observed that highest conver- 98% with catalyst (15 wt% Ni/Al2O3) suffered by suphur poising
sion of CH4 and lowest conversion of CO2 at 650  C (in Table 1) effect [33]. Ashrafi et al. observed that temperate is indepen-
at GHSV 9810 h1 and 1.32 S/C low CO2 conversion rate due to dent of H2S concentration and depends on sulphur content
low temperature of reaction results in more contribution of over the catalyst's surface in loss of catalyst activity. The
WSR reaction. The increasing S/C positively affected CH4 poisoning effect of catalyst at the temperature (700  C) is not
conversion, resulting in higher H2 yield and the marginal ef- recovered by elimination of H2S content through the feed, but
fect of GHSV on their process performance [26]. from temperature (800  C) could be reversed by eliminating
Effendi et al. performed the comparison of fluidized and H2S content through the feed. The deactivation of catalyst
fixed bed reactors at catalyst (11.5 wt% Ni/Al2O3), molar ratio activity was recovered at (800  C) and fully deactivated at
of H2O/CH4 (2.2), GHSV (18,000 h1) and along with tempera- (700  C); with increasing temperature H2S removal increases
ture 750  C. The fluidized bed reactor was evaluated to offer the catalyst regeneration limit.

Table 1 e Summary of Catalyst performance calculated by Steam reforming of biogas (SRB).


Process Catalyst XCH4 XCO2 Yield Experiment condition Ref.
o
YH2 YCO S/C Temp( C) CH4/CO2 O2/C
SR 10 (wt.%) Ni on CeZrLa 43.0 12 47.20 2.1 3.0 550 1 e [22]
SR 5 wt% NiO/CeO2 52 48 72 12 1 873 1.5 e [23]
SR 15% (Ni) on Al2O3 82 8.0 e e 2.0 1072 1.2 e [24]
SR 0.09 (wt%) [Pd(7)eRh(1)]/(CeZrO2Al2O3] 90 6.4 71.2 0.8 1.50 1072 1.5 e [25]
SR 4 wt%RhO2/3 wt% La2O3eAl2O3 93 10.5 2.62a 0.98a 1.3a 685a 1a e [26]
SR 1.3 wt %PdeRh/CeZrO2eAl2O3 93 5 e e 1.2b 800b 1.5b [25]
SR Ni0.4Ce0.8O2 96 40 72 5 2 700 3 6.2 [27]
SR 7.5 (wt%) Ni/CeO2 98 4.0 55 29 1.0 901 1.5 e [28]
a
Experiment was performed using WHSV of 9810 h1. The yield was evaluated based on mol of H2 produced/mol of CH4. The experiments were
completed for 40 h.
b
The experiment was executed for 200 h using WHSV of 20,000 h1.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5 34837

Efficient removal of sulphur content could be costly in Tsyganok et al. evaluated catalyst Pt-, Rh- and Ru-based via
biogas applications but it can be economical to operate the joint operation of both dry and partial oxidation of methane
reformer with a higher feed of H2S biogas at higher tempera- (CH4) and supported on MgeAl mixed oxides. The experiment
tures. Reformers process at high temperature conduct exten- was conducted at 850  C and 1 atm, using the ratio of O2/CH4
sive issues such as hot spot formation, sintering metal (0.46) and GHSV (79 NL CH4/(gcat$h)). The authors investigated
crystallites, and decreased surface area of catalyst etc. These Rh-and Ru-based catalysts with high activity performed dur-
issues generate loss in activity, stability, and catalyst life [34]. ing the experiment and no carbon deposit during 5 h [39].
Catalyst such as Ni based is more active in SR of biogas process While Moral et al. studied syngas production from biogas
from Table 1(numerous catalysts in SRB). In maximum ap- catalytic partial oxidation and dry reforming used by several
plications, conversion of CO2 was low compared to conversion Rh-based catalysts with different support SiO2, CeO2 and g-
of methane, while some research also described high con- Al2O3. It was measured that the molar ratio O2/CH4 (0.45) was
version of CO2. The high conversion of methane and CO2 has favorable for higher hydrogen yields and maximum CH4
been expressed in higher hydrogen yield. conversion. The results were obtained by feeding various
amounts of O2 and the mixture of biogas in catalytic perfor-
Partial oxidation of biogas (POB) mance using dissimilar Rh-based catalyst and conducting the
experiment with GHSV value of 150 NL CH4/(gcat$h) and tem-
Partial oxidation of biogas has several benefits over SRB, perature at 700  C [40].
including compactness, less sensitivity, and better response Rafiq et al. studied through the experimentally and ther-
time for fuel variants. The reactors of partial oxidation in- modynamic analysis in a plasma assisted gliding arc reactor
crease interest in energy conversion for high temperatures using Ni catalyst via partial oxidation model biogas as CH4
utilized in fuel cell. It is a faster chemical reaction than SRB (60%) and CO2 (40%) and reported highest CH4 conversion as
due to its exothermic reaction [35]. 90%, while the ratio of CH4/O2 as 3 at temperature 800  C. The
Hydrocarbon (HC) conversion to syngas via partial oxida- ratio of CH4/O2 as 2, methane conversion was obtained as
tion process can occur at high temperatures lacking catalysts. 97.5% using Ni catalytic filter in tabular reactor without
Conversely, the operating temperature will be significantly considering hydrogen. These studies also show that calcium
decreased using catalyst. Most of the studies via partial silicate could be a good base material for catalytic filters from
oxidation catalysts are same as catalyst used in steam partial oxidation of biogas mixture [41].
reforming process as noble metal and transition metallic el- Table 2 represents the various kinds of catalytic perfor-
ements such as Ni, Fe and Co [36]. mance from partial oxidation of biogas model. Rh-based
Pantaleo et al. described supported catalyst (La2O3, CeO2 catalyst is more useful with various conditions and different
and combined CeO2eLa2O3) with Ni catalyst from Partial parameters.
oxidation of methane. The support of Ni catalyst is prepared
from wet impregnation and co-precipitation. Carbon is Auto thermal reforming of biogas (ATRB)
formed on Ni/La2O3 and Ni/CeO2 and carbon is not formed on
combined support (CeO2eLa2O3) during test [37]. Number of research is limited to auto-thermal reforming of
Chen et al. analysed spiral type Swiss roll reactor via Cat- biogas (ATRB). Araki et al. performed ATRB model biogas with
alytic partial oxidation of methane (CPOM) and Rh-based catalyst (30 wt% Ni/Al2O3) and reported the effect of the ratio
catalyst. Three types of biogas are considered for studies: of S/C and O2/C at the same temperature. Optimum results of
sewage, landfill, and farm biogas. Syngas yield was found at S/C (1.5e2.5) and O2/C (0.44e0.56) at 750  C and investigated
2.80 mol/mol of CH4) and 31.12% CO2 conversion. The con- 90% conversion of CH4 [46].
version of CH4 (99%) (Table 2), yield of H2 more than 1.49 mol/ Vita et al. investigated catalyst (Ni/CeO2) in auto-thermal
mol CH4 and ratio of H2/CO were higher than in other studies reforming of biogas (ATRB). The conversion of CH4 (97.3%)
[38]. and CO2 (90.5%) with ratio of S/C (0.3) and ratio of O2/C (0.1) was

Table 2 e Summary of Catalyst performances via partial oxidation of biogas (POB).


Catalyst Performance CH4 Temperature GHSV Feed gas References
parameters conversion (%) ( C)
Rh CO selectivity is 52% H2 90 630 318,500/h CH4: CO2: N2 ¼ 50:45:5.0 [42]
selectivity is 80% O2:CH4 ¼ 0.625
Rh H2 yield is 1.5 79 700 150 NL/(gcat h) CH4:CO2:N2 ¼ 54:40:6.0 [40]
O2/CH4 ¼ 0.20 and 0.45
Ni/MgO H2/CO is 2.6e1.6 81 700 18 L/(gcat h) O2/CH4 ¼ 1:2 [43]
NiO/Y2O3/ZrO2 H2/CO is 1.01 76 750 0.1073a L/min O2:CH4:CO2 ¼ 0.25:1.5:1.0 [44]
NaCaCoO4 e 89 785 17 000mL/(gcat$h) O2:CH4 ¼ 1:1.8e1.91 [45]
Rh H2 selectivity is 80.93% 99 1923 10,000/h O2:CH4:CO2:N2 ¼ 0.6 [38]
CO selectivity is 74.23% e0.7:1:0.6e0.91:2.25
H2 yield is 1.63 e2.70
CO yield is 1.24 H2/CO
ratio is 1.56
34838 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

reported (Table 3). The performance of catalyst was tested from DR method has been directed toward thermal stability
150 h with minor sign of deactivation. The catalyst activity was and growth of carbon tolerant and well-suited noble metallic
retained due to NiO distribution over the catalyst surface [47]. elements such as Pt, Ru and Rh for DR process, but these
Izquierdo et al. reported that the catalyst (13 wt% Ni/ metals are more costly. Hence it becomes expensive and un-
CeeZreAl2O3) also utilized in SRB method and ATRB method attractive for industries. On the contrary, Ni-based catalyst
observed with ratio of S/C (1), O2/C ratio (0.25), and WHSV (161 has been invested for availability and cost factors [8]. The need
per hours), see in (Table 3). Bimetallic catalyst (RheNi/ for high temperature for DR reaction and high carbon content
CeeAl2O3) exposed the maximum yield of H2 in ATR process as in reactant makes those metals disposed to deactivate
among the catalysts inspected [48]. through carbon deposit and sintering. Various researchers
Bawornruttanaboonya et al. investigated catalyst (ReeNi/ investigated bimetallic catalysts in DRB process as Ni-Co [55],
g-Al2O3) in auto thermal reforming of biogas. Micro-reactor NieK [56] and NieB [57].
(Channel type) was compared to novel micro-reactor and Xu et al. communicated the comparison of high-
noted that novel reactor was optimum condition was O2: H2O: performance catalyst (NieCo/La2O3eAl2O3) and (Ni/
CO2:CH4 (25:5:28:42) % (v/v) at 730  C and pressure 1 bar [49]. CeeZreAl2O3) in DRB process and arranged loading of catalyst
Camacho et al. examined homogeneous (lattice structure) in wt% (6, 3 and 7) for La, Co and Ni respectively [58]. The
and convention (random form) for H2 production via ATR re- higher CH4 conversion and CO2 conversion (94% and 97%) and
action. Structured catalyst (15e0.05 wt%-Ni-Rh/MgAl2O4- H2 selectivity 92.7% (Table 4) were detected at a temperature
eSiSiC) and monolith (LiFeO2eSiC) were chosen for biogas 800  C along with ratio of CH4/CO2 approx.1 through the period
conversion to H2 gas. The investigations were executed using of 500 h, with low 1.9 (wt%) carbon deposition over the catalyst
a ratio of S/C (2), ratio of O/C (1.1), and GHSV (10,000 per hour) surface.
through the experimental section and achieved more than The authors described the advantages of catalyst Ni/La2-
98% methane conversion [50]. O3eAl2O3 with adding Co in DRB process [58]. Arbag et al. also
Table 3 represents the detail of numerous catalysts in express that Co content plays a significant role in the catalyst
ATRB. It is apparent that catalysts such as Ni based are more operation. Large amount of Co (5 wt%) forms CoAl2O4, which is
active in also ATR of biogas process. The high conversion of challenging to reduce and interferes with catalytic activity.
methane and CO2 has also been expressed with higher For comparison, bimetal (2.5 wt% Ni) -(2.5 wt% Co) from Al2O3
hydrogen yield in the ATR method. performed better. Despite the better characteristics, the
bimetallic catalyst with a concentration of 2.5 wt% has a
Dry reforming of biogas (DRB) and dry oxidation reforming higher load. CH4 conversion is increased due to 5 wt% NieCo/
of biogas (DORB) Al2O3, NieCo metal loading. This indicates a limited contri-
bution of the DR response to CH4 conversion [59].
Several studies containing dry and oxidative reforming of Several researchers have recently tried increasing the
biogas were investigated apart from reforming SRB and ATRB conversion rate in response to biogas reforming. The low
methods. steam carbon ratio was maintained to contribute to CO2 in SRB
Table 4 briefly details different catalyst performances via by Appari et al. [33]. Lai et al. performed biogas (CH4-50%: CO2-
DRB and DORB and offers extensive results from various 50%) as equimolar in ODRB. Experiment results from ODR
catalyst effects under different conditions. This method's showed that adding a significant amount of oxidant could
main benefit is using greenhouse gases such as CH4 and CO2 increase the methane conversion rate, but unnecessary
[53]. This process is used CO2 for reaction and provides heat oxidation can reduce the CO2 conversion efficiency [53].
source from external due to its endothermic reaction in na- Lau et al. simulated biogas model via oxidative reforming
ture. The key problem of DR process is the development of was obtained higher efficiency. In addition, the catalytic ac-
coke over the catalyst surface during the process due to defi- tivity level of (0.5% Ce)/Ni/SiO2 measures the equilibrium
cient steam and methane reaction, and this coke formation condition and is comparatively stable throughout 24 h of
can blockage the rector. The research on Hydrogen production ODRB [54].

Table 3 e Summary of Catalyst performance calculated by auto-thermal reforming of biogas (ATRB).


Process Name Catalyst composition XCH4 XCO2 Yield Experiment condition Ref.
YH2 YCO S/C TRemperature(oC) CH4/CO2 O2/C
ATR 25%(Ni) on MgAlCe 52 48 72.5 12 1 873 1.5 e [51]
ATR 1.5 wt% NiO/CeO2 97.3 90.5 96.2 1.3d 0.3d 800d 1.5d 0.1 [47]
ATR 5 wt% Ni on Mg 0.4Al2O3 99 15 e e 3 1073 1.5 0.5 [52]
ATR 13 (wt%)-NiO/CeeZre Al2O3 99 34 67e 1.5f 1f 800f 1.5f 0.5f [48]
ATR 1 wt%RhO2-13(wt%)- NiO/Cee Al2O3 99 39 75e 1.7f 1f 800f 1.5f 0.5f [48]
d
The catalyst performance was evaluated with 100 ppm S in the feed for 9 h. The selectivity of H2 was obtained by dividing molar flow rate of H2
divided by molar flow rate of 2 CH4 reacted.
e
The H2 selectivity was attained by dividing H2 molar flow rate divided by molar flow rate of 2 CH4 reacted. The performance of catalyst was
estimated without presence of S.
f
The catalyst performance was performed for 300 min at WHSV of 1200 per hour over 8 (wt %) Ni supported catalyst.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5 34839

Table 4 e Catalyst activity examined via DRB and ODRB.


Process Catalyst XCH4 XCO2 YH2 YCO Temp(oC) CH4/CO2 O2/C Ref.
a
[DRB] 75(Ni-25) Co/(Al2O3) 25.0 e e 0.6 600 1 e [61]
[DRB] (13 wt%) NiO/(CeeZreAl2O3) 60 94 63 1b 800d 1.5d e [48]
[DRB] 1 (wt%) RhO2-13 wt % NiO/(Cee Al2O3) 64.0 85 57 0.9b 800d 1.5d e [48]
[ODRB] 20 (wt %) NiO/Al2O3) 70.0 85 e e e 1.5 1 [60]
[DRB] 8 (wt%) NiO/20 wt% CeO2e Al2O3) 70.0 97 76 60 860f 1.5f e [62]
[DRB] 20 (wt%) NiO/MgO 80.0 85 1.14 750 150 0.1 [63]
[DRB] 7NiO-3(wt%) CoO2/6 wt% La2O3e Al2O3) 93 94 95 98 800j 1j e [64]
[DRB] 9 (wt%) NiO/Ce0.82Sm0.18 O1.91 98.0 97 0.8 e 800 1 e [65]
a
The catalyst arranged15 wt% metal loading.
b
The CO yield was calculated on the basis of H2/CO ratio.
d
The catalyst performance was evaluated at 100 ppm S in the feed for 9 h. The H2 selectivity is obtained by dividing the H2 molar flow rate and
divided by 2 M flow rates of CH4 reacted.
f
The performance evaluation of the catalyst was at WHSV of 1200 per hour for 300 min over 8(wt)% Ni supported catalyst.
j
The performance of the catalyst was estimated using GHSV of 6000 cm3 gcat1 h1 for 300 h.

Asencios et al. tested the experiment on Ni catalyst support sulphur content. H2 production with SMR is broadly studied
via ODRB and represented the various pH conditions with and used commercially. However, the main problem with SRB
Al2O3. Commercially available NieAl2O3 showed the highest is the existence of CO2, which affects the catalyst perfor-
activity at 750  C reaction temperature, but it was deactivated mance. Water gas shift reaction occurs during the SR process
after 3 h. The synthesized NieAl2O3catalyst showed good sta- and negatively affects CO2 conversion [26].
bility during the 6-h test at more pH conditions close to 7, but Low conversion rate of CO2 due to the high activity of the
obtained only 70% methane conversion rate while the CO2 water gas shift changes the composition of the reformation,
conversion maintained the equilibrium [60] (Table 4). The changes the H2/CO ratio and decreases the quality. In addi-
catalyst activity is based on the low acidity of the carrier, so less tion, CO2 in feeding as biogas can accelerate the carbon for-
coke is deposited on the catalyst. The low acidity of the sub- mation reaction and reduce the activity and performance of
strate reduces the CO2 reaction in the main Al2O3 core, which catalyst. Most issues can be solved by removing present CO2 in
leads to an acid-base interaction that promotes this reaction. biogas, but this removal method is more expensive on a small
scale. The existence of CO2 will also be beneficial in decreasing
the hot spots produced in the reactor caused by higher tem-
Summary perature operation. Additionally, broadly studied literature
via DR method has been reported as deactivation of catalyst
Hydrogen production through biogas claims to be a sustain- and low yield of H2 due to carbon formation. DR and SR pro-
able system from environment point of view. However, sig- cesses are endothermic, while dry reforming is more intense
nificant efforts are still required for its generation process to and needs an external source of energy supply. Another
be estimated from a comprehensive environment viable sys- experiment examined the effect of increasing process effi-
tem. Biogas H2 production can be attained through various ciency by adding O2 in oxidative dry reforming biogas (ODRB)
methods such as SRB, POB, ATRB, DRB and DORB. Table 5 and removing carbon by oxidation along with O2.
compares the merits and demerits of various reforming pro- Partial oxidation of biogas appears to have several advan-
cesses. Table 6 shows the maturity of hydrogen production tages over SRB, including lower sensitivity and better reaction
with various parameters and conventional reactors. The main time to fuel conversion. Partial oxidation reactors are
key to H2 production via biogas is the development of resistant increasingly interested in fuel cells' high-temperature energy
carbon and sulphur tolerant catalysts. H2 production from conversion. Most research on catalysts for partial oxidation is
SRM is broadly studied and commercially activated. However, similar to that used in steam reforming processes such as
the main issue with SRB is the occurrence of CO2 affecting the transition metals and noble metallic elements such as Fe, Ni
catalyst performance. and Co.
The production of hydrogen from biogas is significantly Research on hydrogen production using ATRB is sparse,
increasing due to the increasing demand for energy and little suggesting more research is needed. The effect of H2S on the
literature has been examined. Converting biogas to H2 gas catalytic action of ATR catalysts should be evaluated. Like-
requires the development of small reformers. Wide area wise, the impact of the ATR method on CO2 conversion rate
synthesis gas applications are used in power generation, was not examined in the study and must be assessed.
chemical industry and energy conversion. Syngas could be Composition of molar gas and conversion of CH4 from ATRB
directly used in internal combustion engines for energy gen- process is measured, which does not fully take into account
eration. On the other hand, the direct use of biogas for com- the characteristics of the process. The yield of H2 and CO must
bustion is disadvantageous due to its high content of CO2 and be assessed through ATRB process and efficiency should be
decreased heating value related to synthesis gas. measured contrary to corresponding chemical stability con-
The main important aspect of the production of H2 from ditions. Main disadvantage of ATR reformer is the associated
biogas is the advance of catalysts unaffected by carbon and decrease in the yield of H2 and low H2/CO ratio.
34840 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

Table 5 e Merits and demerits of H2 Production from biogas reforming via literature.
Technology Merits Demerits Remarks
SR ✓ Carbon formation is low. ✓ Costly catalyst ✓ Mostly used in industry applications.
✓ Purity of H2 is high. ✓ Need higher temperature ✓ Requires removing CO2 from biogas.
✓ Yield of H2 is high. ✓ Need to add H2O (vapor)
✓ No need O2 for operation. ✓ Highest CO2 emissions are high.
✓ Air emissions are also high.
✓ Need huge size reformer.
Partial ✓ Operating temperature is relatively ✓Hot spot seems during increasing ✓ very few industrial applications
oxidation low. temperature on catalyst surface. ✓ Unite with other methods.
✓ Energy efficiency is high. ✓ Low Co selectivity can oxidize CH4 ✓ Need air or O2.
✓ Lower methane slip. completely. ✓ Catalyst deactivates due to exothermic
✓ No need feedstock desulfurization. ✓ Low H2 yield compares to SR. reaction.
✓ H2/CO ratio is low.v
✓ Highly exothermic reaction leading
to catalyst deactivation by vforma-
tion of hot spots.
ATR ✓ No requires external heat. ✓ Need various types of catalysts. ✓ Combination of SR and POR process.
✓ Low cost. ✓ Hydrogen yield is low compared to ✓ ATR improves temperature control and
✓ Energy efficiency is high. SR. decreases hot spot formation and in-
✓ Main content can be used as CH4 ✓ Need control of complex processes. creases temperature control.
and CO2 from biogas. ✓ Need air or O2.
✓ Reformer size is compact. ✓ Separate unit is required for using ✓Self-sustaining method.
oxygen.
DR ✓ Conversion efficiency is high. ✓ High formation of carbon. ✓ Biogas is much more suitable for this
✓ Both greenhouse gases can be used ✓ Operating temperature is high. process as both content (CH4 and CO2)
from biogas as CH4 and CO2. ✓ Expensive catalyst. are available.
✓ Environment friendly using biogas. ✓ Reformer size is large.
✓ Commercial experience is low.
ODR ✓ Formation of carbon is low. ✓ Production of CO2 is more. ✓ Industrial application is low.
✓ Conversion efficiency is high. ✓ Expansive catalyst. ✓ Combination of DR and POR process.
✓ Improved deactivation resistance ✓ Limited availability of catalyst. ✓ Exothermic or endothermic reactions
and catalyst stability. ✓ Another metal is needed for catalyst depend on O2 feeding.
✓ Decreased total energy involved. stability.
✓ Complicated control process.

Table 6 e Conventional process for H2 production from biogas or methane reforming.


Process Reactor type CH4 conversion (%) H2/CO Catalyst Temperature (oC) Reference
(SR) Fixed bed (FB) 70 3.4 NieCe0.8Zr0.2O2 600 [66]
Fixed bed (FB) 98 3.7 NieMg17.4Al1.6O20.8 650 [72]
Fixed bed (FB) 90 2.7 Ru/Al2O3 715 [67]
Fixed bed (FB) 85 2 Ni/Al2O3 750 [29]
Fixed bed (FB) 95 2.5 Ni/CaOeAl2O3 750 [68]
Fluidized-bed 96 2.2 Ni/Al2O3 750 [29]
Fluidized-bed 98 2.1 Ni/Al2O3 850 [69]
(POR) Fixed bed (FB) 100 2 Ni/Al2O3 700 [70]
Fixed bed (FB) 95 2 Ni-CoMgCeOx/ZrO2-HfO2 800 [71]
Fixed bed (FB) 85 2 Pt/CeO2 800 [73]
Fixed bed (FB) 87 2 NiO/MgO 850 [112]
(ATR) Fixed bed (FB) 92 3.2 Ni/MgAl2O4 700 [113]
Fixed bed (FB) 95 3.5 Rh/Al2O3 700 [114]
Fixed bed (FB) 75 1.2 Ni/NiOeMgO 750 [115]
Fixed bed (FB) 92 1.4 Ni/SBA-15 800 [116]
Fixed bed (FB) 100 2 Pt/ZrO2/Al2O3 800 [117]
(DR) Fixed bed (FB) 85 1.2 Ni/CeZrO2eMg Al2O4 700 [118]
Fixed bed (FB) 67 0.7 La/hydrotalcite 700 [119]
Fixed bed (FB) 70 0.9 RheNiLa/Y-Al2O3 750 [120]
Fixed bed (FB) 90 1.3 Ni/CeO2eAl2O3 860 [62]
(DOR) Fixed bed (FB) 86 1 RheNiLa/Y-Al2O3 750 [120]
Fluidized-bed 77 1.9 5Ni/5ZrO2eSiO2 750 [121]
Fixed bed (FB) 95 1.7 NdCoO3 perovskite 850 [122]
Fluidized-bed 100 1 PteRh/CeeZrO2eAl2O3 900 [54]
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5 34841

H2 production technology via biogas can be efficiently


achieved from several processes like steam reforming (SR)
method, partial oxidation (POx) method, auto thermal
reforming (ATR) method, Dry reforming (DR) and oxidative dry
reforming (ODR) method. Table 5 compares the advantages
and disadvantages of many reforming technologies.

Membrane reactor (MR)


Fig. 3 e A cross-sectional view of fixed bed (FB) membrane
Due to various factors, the membrane technology is not
reactor [142].
competitive with SR of methane for hydrogen production. In
addition, membrane stability cannot yet be fully secure,
implying constant maintenance cost. In contrast, membrane purposes, including fuel for combustion, to meet some or all of
technology has not yet been developed for high temperature the heating needs of the reactor [142].
applications, as degradation occurs when operating at tem- Several other implementations use this concept. Fig. 3
peratures above 500  C [151]. However, most pieces of litera- schematically shows an alternative reactor design with an
ture have been focused on membrane fabrication for low enlarged outer metal shell to provide a relatively large com-
temperature applications and development progress in high bustion portion and one or more membrane tubes [142].
temperature applications has been seen in last few years. The
improved membrane stability for high temperature attained Concept of MR
by advances in preparation methods, preparation multilayer
and Pd based alloy with other materials [152]. Conventional steam reformers are widely used industrially for
A reactor as a fuel processor has numerous major parts hydrogen production but suffer from several drawbacks such
such as reforming, combustion, permeating, separation, and as the formation of carbon, limitation of thermodynamic
purification. The reactor consists of a vessel with a typical chemical equilibrium and deactivation catalyst. In addition,
closed tubular design or shell type, as shown in Fig. 2. Hy- the materials used for the reactor walls must be very strong.
drocarbons are fed into the reactor through another inlet The reactors operate at high temperatures (650e850  C) [7].
connected to the coil, where the feed is vaporized. The Membrane reactors have a compact design, in which the
reforming catalyst responds via the vaporized feed tributaries chemical reaction and the purification process occur in the
to create a mixed gas flow around the separation section same reactor. Membrane reactors also offer low requirement of
containing an end cap hydrogen sampling membrane sup- energy and higher production of hydrogen. Membrane reactors
ported by tension springs. The hydrogen-rich stream is reduce the disadvantages involved with conventional reactors
generated from a portion of the mixed gas stream passing by using selective membrane and the operation of chemical
through the membrane, and the remaining mixed gas stream reactions can take place at low temperature (550e600  C)
forms a by-product stream. The hydrogen-rich stream passes compared with conventional reactors. In addition, this reactor
in the area, penetrating through the tubular membrane. The permits materials to be used at lower temperatures and higher
purification portion is at least partially included in the hydrogen yields [7,142]. The assessment of conventional and
permeate portion containing the additional catalytic reform- membrane reactor producing H2 from steam reforming method
ing bed. The side stream can be used or stored for other through the biogas in fuel cell as shown in Fig. 4.

Fig. 2 e Illustration of fixed bed type membrane reactor [142].


34842 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

Fig. 4 e Flow process by conventional and membrane reactors [7,74].

The membrane is the key role play in membrane reactor for steel is regularly used as carrier material due to its properties
higher hydrogen yield, having more H2 permeation and like good weldability, uniform coefficient of thermal expan-
permitting more hydrogen flow rate. Membrane is a barrier sion, ease of manufacture, and low cost [78].
that prevents the passage of non-hydrogen components in the Besides the membrane category, various membrane re-
feed gas mixture. The membrane reactors contain a reaction actors such as micro-reactor, fixed bed and fluidized bed are
side (region of H2 production) and permeation side (region of essential in H2 production. The utility of a fluidized bed reactor
H2 separation), as shown in Fig. 5. The membrane must have has several advantages over a fixed bed as increased heat and
more selectivity, chemical, low cost and mechanical stability mass transfer and eradication of external resistance to mass
for separating hydrogen from mixture of gases [6]. transfer. The main reasons why this type of reactor is not
Membranes can be classified into biological and synthetic preferred as rapid decomposition of the catalyst and the
membranes, but having several drawbacks involving a pH complexity of the reactor fabrication [79]. Thus, the fixed bed
value range, less operating temperature (<100  C) and being membrane reactor is the most common.
challenging to clean [75].
Synthetic membranes are mainly divided into organic type Arrangement of membrane reactors
(polymer) and inorganic type (matallic and ceramic). The
operating temperature is used from 100 to 300  C in organic Technology of membrane reactors is emerging with a variety
membranes, and an operating temperature of more than of H2 purifiers to offer high-purity H2 and recuperate hydrogen
200  C is used in inorganic membranes [7,76]. Fig. 6 shows the via miscellaneous gas tributaries. The literature has presented
mechanism of hydrogen transport through solid Pd-based various categories of membrane reactors in order for
membranes. hydrogen production. Most of the study has been done in
The dense material membranes are classified into sup- Packed Bed type membrane reactors. However, there is
ported type and unsupported type membranes. Unsupported growing interest in new type configurations like fluidized bed
type membranes involve drawbacks with brittleness, lower H2 membrane reactors, mainly due to better temperature control
permeability and poising surface. In addition, the membrane where mass transfer restrictions can be reduced [6]. Addi-
area must be improved to ensure high H2 flow rate. Increasing tionally, the membrane geometry can be planner, tubular,
membrane area, as well as increasing membrane thickness, spiral wound and plate and frame type. Currently, flat and
increases material cost [77]. tubular shapes are most commonly used to separate gas. The
These aspects indicate the need to use composite mem- planar membranes have been widely used in previous
branes with porous support and thin selective membranes to research laboratory, while the tubular membranes are often
improve mechanical steadiness and reduce cost. Pd-based used on industrial scale. As a result, the ratio of surface area to
membranes (composite type) selectivity and stability depend volume is higher compared to planar membranes [6].
on support material quality. Porous material such as stainless
Packed bed membrane reactor (PBMR)
The concept of PBMR is the well-known membrane reactor in
the literature that has several advantages over the other
reactor arrangements, especially in terms of membrane inte-
gration and ease of use. The PBMR arrangement generally
indicates a system in which the catalyst is introduced into the
reactor with a fixed bed configuration with the membrane. In
this system, catalyst can be located either in shell or inside
membrane, whereas selective gas permeation occurs via re-
Fig. 5 e Working principle of the membrane system [7]. action side from permeate side (gas separation) or through
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5 34843

Fig. 6 e H2 transport mechanism through the dense Pd-based membrane [6].

membrane side into the catalyst bed. A more thorough were done in FBR using inner dia. 27.7 mm and 820 mm length
description of PBMR design can be seen in Fig. 7. with pallets of Ni catalyst. The operation was performed at
In this concept, the sweep gas on permeate side makes the 600  C with S/C ¼ 3 and maintained pressure 16 bar on
most of the driving force in gas separation. The sweep gas via retentate side and 1.3 bar on permeate side, at last, 60% CH4
membrane increases the difference of partial pressure, which conversion and H2 recovery around 70% at 650  C [81].
results in nearly partial pressure being zero with permeate side Marcoberardino et al. performed 1D reactor model for SMR,
and is related to increased H2 production. Using a sweep gas compared with experimental data using FBMR (fixed bed
also reduces the surface area required for gas separation and is membrane reactor) and used catalyst NieAl2O3.1% during
generally attractive if the resulting gas mixture can be used for 5 bar and 600  C. Modeling approach archived low CH4 con-
other processes. Regarding the practice of membrane reactors version as 47.4% and hydrogen recovery factor 28. Dry
for applications at high temperatures, reforming steam methane reforming is another method for producing H2 that
methane and auto-thermal methane are the two most has been extensively researched in the literature, including
considered methods. High temperature reactions are preferred membrane technique. In this technique, no required steam
over other high temperature reactions and lower tempera- (H2O) is fed into the reactor, so no steam is generated at high
tures, such as alcohol reforming or water gas shift [140]. temperatures, resulting in significant energy savings. How-
Saric et al. investigated SMR with small scale membrane ever, this process is subject to higher carbon and lower H2
reactor from Pd-based ceramic membrane operating at tem- production [82].
perature 580  C and pressure 28 bars. The membrane thick- Silva et al. used a commercial PdeAg alloy using thickness
ness was used as 3.8 mm and carried out the steam methane 50 mm to convert methane (CH4) to CO2 in a membrane reactor
reaction over a nickel catalyst. Methane conversions were (packed bed) to produce hydrogen. This study evaluated with
nearly (80e95%) and the factor of hydrogen recovery of around conventional packed reactor and used catalyst (Pt/CeZrO2/
(60e80%) during 1100 h of operation, but membrane was Al2O3) for both cases. The main reaction has done the ratio of
presented 12% CO2 concentration on permeate side while gas mixture (CH4/CO2 ¼ 1/1) and rate of feed flow 100 mL/min
content of CO around (55e154 ppm) and also gas leakage at at 550  C. The gas separation driving force was formed by
last stage of experiment [80]. feeding Ar (sweep gas) into the membrane, whereas overall
Dittmar et al. also studied the reaction of SMR using Pd- pressure (atmospheric) was retained on both sides. The main
based membrane using thickness 12 mm, length 1.9 cm and outcome of this study H2 recovery factor achieved 75% and
6 mm diameter. The performance evaluations of experiment 60% methane conversion at equilibrium conditions from

Fig. 7 e Schematic of fixed bed membrane reactor (FBMR) configuration along with the catalyst confined in shell [140].
34844 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

conventional reactor and measured countless hydrogen membrane. Membrane fluidized bed reactors can completely
selectivity via membrane deprived of any deterioration for all solve this problem. Both auto thermal reforming and H2 re-
experiments [83]. covery can be carried out in the same reactor [86]. The several
Garcia-Garcia et al. similarly performed in a membrane advantages of membrane supported fluidized bed reactor as
reactor (packed bed) through methane dry reforming method listed [87].
with membrane (Pd-based) and its 5-mm thickness, supported
catalyst Al2O3 with hollow fibre and provided overall surface ✓ Pressure drop is negligible, which permits using sizes of
area 4.4 cm2. The process has been done to compare mem- tiny particles, resulting in no internal limitation of heat and
brane reactor with Pd-based membrane via stainless steel mass transfer.
support, 17 mm thickness and overall surface area 22 cm2 over ✓ (Virtual) isothermal process.
conventional reactor (Fixed bed reactor). All experiments ✓ Membrane flexibility, arrangement of membrane bundles
conducted catalyst (4% Ru/ZrO2eLaO3) and tested activity at and heat transfer surface area.
various temperature up to 550  C using a feeding ratio of He: ✓ Advanced fluidization behavior on account of:
CH4: CO2 ¼ 8:1:1 [84].  Decreased axial gas back mixing.
The experimental investigation is relatively easy in a  Concentrated average bubble size as a result of enriched
packed bed membrane reactor, but it suffers from limitations. bubble breakage.
The main limitations to this type of configuration reactors
such as concentration polarization (limitation of mass trans- Adris et al. reported the first design of FBMR and proposed
fer bed to wall) [85], huge pressure drop related to catalytic bed Pd-based membranes for selective H2 separation [88]. Over the
(that can be eliminated by using larger particles with a suit- past period, this design has increased attention, especially
ably increased internal mass transfer restrictions) and lack of after it was shown that Pd-based membranes could sustain
membrane/thermal control freedom. All these disadvantages perm-selectivities for long periods, even under intense fluid-
can limit the further development of membrane reactor ization regimes [89].
technology ( [6]. Despite the advantages of this arrangement, this concept
has been less studied in the literature than fixed bed, and it is
Fluidized bed membrane reactor (FBMR) suitable for intermediate temperatures. Fuel reforming and
FBMR configurations have attracted attention in recent years alkenes dehydrogenation have been utilized last few years
due to limitations encountered in configurations of mem- from FBMR with high temperatures. Gallucci et al. described
brane reactors (packed bed). This system consists of perm- Pd membrane immersed in catalyst bed with air supply and
selective membranes immersed in a fluidized catalyst bed in combusted permeated H2 as an exothermic reaction, which
a bubbling regime. The main advantage of this reactor is offers the necessary heat to reform the process [141].
decreasing the limitation of bed to wall mass transfer and Medrano et al. also proposed a “Two-Zone” membrane
permitting the operating reactor at a virtually isothermal form reactor (fluidized bed) reactor. This conception has been
(due to catalyst movement). This opportunity can be used to proposed and applied to processes in which catalyst deacti-
carry out auto thermal reforming of hydrocarbons in mem- vation occurs rapidly because of carbon deposition, such as
brane reactors. ATR of methane in PBMR is relatively chal- the alkenes dehydrogenation. In this system, the fuel is fed
lenging due to hot spot at inlet of reactor. This can melt center of bed and the deactivated catalyst is redeveloped over

Fig. 8 e Left side: Fluidized bed membrane reactor configuration with U-shaped membrane to sustain auto-thermal
operation [141]; Right side: Two-zone fluidized bed membrane reactor for continuous catalyst reactivation [90].
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5 34845

combustion; carbon deposits in catalyst particles with an

Ref.

[80]
[92]
[93]
[94]
[83]
[84]

[95]

[96]

[89]
[91]
[91]
[91]
[97]
insignificant quantity of oxygen supplied through the bottom.
This reaction develops a large quantity of heat and that heat

HRF (%)
is released into the catalyst bed to withstand auto thermal

60e80

>75
process [90]. A representation of the two new concepts is

35

23
20
35
35
e

e
shown in Fig. 8.
Roses et al. informed the stability of FBMR to steam

XFUEL (%)

80e95
methane reforming process. The experiment was performed

>60

>60
>40

>80
at a temperature of 500e630  C and the pressure in the re-

90
96

65

99

55
89
92
96
actors was from 2 to 5.3 bar used 3.2 mm dia. of membrane
and thickness 3.2 mm of PdeAg layer. The test has demon-

1(Ar sweep gas)


1(Ar sweep gas)

1(N2sweep gas)
strated the membranes mechanical strength under the

1.3(Vacuum)
1.3(Vacuum)
1.3(Vacuum)
Table 7 e Summary of key achievements in configuration of packed and fluidized bed membrane reactors worked at high temperatures.
P (bar)
bubbling fluidization situation and the permeated H2 purity
remains high throughout entirely parametric studies per-

3.5
formed during long period testing by measured CO impurity

28

10
10
9

4
<10.0 ppm. Tests were run with two different kinds of con-

T ( C)
figurations. Firstly, in a conventional reactor (fluidized bed),

580
550
525
550
550
525

550

650

600
600
600
600
600
then in an FBMR configuration. In all cases, the H2 output was
increased [89].

Thickness (mm)
Fernandez et al. also informed the performance of mem-
branes (ceramic supported) for ATR and SMR processes

6e10
3.80

15.4
4e5

5e6

3.2
through fluidization conditions at temperatures from 500 to

50
5

4
4
4
5
600  C. The membranes used in reactor as diameter (1 cm) and
length (14.5 cm), respectively. 4 mm thick, PdeAg membranes
supported on alumina tubes along with an external zirconia

Ru/(Ce0.75Zr0.25O2)
Ru/(Ce0.75Zr0.25O2)
Ru/(Ce0.75Zr0.25O2)
layer were arranged with an electroless plating process. The

Pt/CeZrO2/Al2O3
Ru/ZrO2eLaO3
NiePt/CeZnLa
Catalyst

membrane reactor performance was compared via conven-

CPO catalyst
Pt(Ni)/CeO2

Ni/CaAl2O4
tional reactor (Fluidized bed) and membrane reactor
Ni-based
Ni-based

Ni-based

Ni/Al2O3
mounting commercial REB membranes [91]. Outcomes from
this study achieved higher hydrogen recovery factors (HRF)
with the ceramic supported membranes compared to the
Process

commercial membranes (self-supported).


SMR
SMR
SMR
SMR

SMR
SMR
ATR

ATR
ATR
ATR
DR
DR

DR
Thus, the fluidized bed membrane reactor represents less
studied configuration for high temperature methods, and few
studies have been published in recent years. This involves the Pd membrane prepared by ELP on ceramic tube support of Al

PdeAg membrane prepared by ELP on metallic Hastelloy X


complex hydrodynamics presence of internals and the diffi-
Pd76Ag19Cu5 alloy membrane on a porous stainless-steel
Pd based membrane supported on an Al2O3 hollow fiber
Pd membrane prepared by porous ceramic (NiO-8YSZ)

culty of obtaining reliable models for predicting the fluidized


PdeRu membrane (ceramic porous alumina support)

10 PdeAg commercial membranes prepared by ELP


bed membrane reactor behavior. However, the demand for 5 PdeAg membranes supported by ELP on ZrO2

5 PdeAg membranes supported by ELP on ZrO2


this concept is expected to increase in the next few years as it
overcomes many of the drawbacks associated with the design
of a packed bed membrane reactor, and it will improve with
PdeAg alloy provided by REB Research
Configuration

development of novel ultra-thin membranes. All literature


Pd membrane (Ceramic supported)

Pd membrane (Ceramic supported)

presenting configurations for packed membrane reactor and


5 commercial REB membranes

fluidized bed membrane are given in Table 7.

Modeling outcomes from PBMR and FBMR

It is well recognized that modeling is a tool to optimize,


describe, and solve complex problems. The models are cate-
support

support
and Zr

gorized based on various configuration reactors, and their


disk

complexity depends on the considering number of conserva-


tion equations and assumptions. In general, need few basic
Membrane reactor

membrane reactor

membrane reactor

equations to solve the problems by mass and energy equation,


continuity equation and momentum equation. Predicting the
behavior of temperature and changes in concentration by first
Fluidized bed
Packed bed

two equations and assessing the pressure change and change


Type of

in mass due to membrane permeation [98].


All reactor models can be categorized according to the
degree of complexity. In particular, the PBMR model can be
34846 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

divided into 1D (one-dimensional), 2D (two-dimensional) and the involvement of H2S content in biogas, resulting in catalyst
3D (one-dimensional) models depending on the number of poisoning and diminution in catalyst activity. It means need to
dimensions. Meanwhile, for FBMR, two types of models based remove H2S for partially treated reforming of biogas. Dry
on two-phase or pseudo-homogeneous approaches have been reforming method is interesting for biogas due to need for CO2
proposed [98]. content. If the CO2/CH4 ratio in the biogas is less than 1 (typical
In general, 1D model is only considered in axial gradient case), an additional oxidizer must be added to generate
direction and this model is widely used and easy to solve [99]. hydrogen or synthesis gas. Thus, adding oxygen according to
For example, Simakov and Sheintuch optimized membrane the DOR process may be a possible method of slightly
reactor for auto thermal process to H2 production using steam increasing H2/CO ratio while recovering H2 from biogas [2].
methane reforming reaction in terms of membrane area and Fig. 9 shows composition and simulating biogas with the ratio
heat loss from a pseudo homogeneous one-dimensional of Air-Biogas close to 1, representation of simulation of biogas
model [100]. from dry reforming, plotted CeHeO ternary diagram and
2D models, such as mass and heat transfer over mem- located region of carbon inside and outside.
branes, are used when radial gradients cannot be neglected One of the key challenges in practically entire reforming
[101]. Although this model is more accurate, it is more technologies is the development of catalysts that can increase
computationally intensive and takes longer time. Two their life by preventing carbon build-up in the active phase.
dimensional (2D) CFD model and highlighted the negative Particularly in the DR process, the problem is even more
impact of polarization effects on membrane performance are serious because this process is often impossible due to rapid
studied by Tiemersma et al. [86]. Oyama and Hakarlioglu catalyst deactivation. Now from DOR, a periodic flow of O2
studied the packed bed membrane reactor performance, from the catalyst bed promotes the gasification of carbon
simulated work compared with 1-D and 2-D models and pro- deposited top of the surface, raising availability of catalytically
posed criteria for selecting a model for use in given operating active sites and temporarily or partially restoring material
conditions. The 2D model provided better results than the 1D activity. Though, in reforming cases (DR and DOR), the ratio of
model, which predicts higher conversions at high pressures H2/CO is nearly one, limiting the possibility of H2 formation,
than those observed experimentally [102]. which requires the separation of more CO from the product
Roses et al. developed a 2D CFD model, simulating the fuel through the conversion reaction. This makes it challenging to
processor work to hydrogen production via biogas or natural acquire pure H2. In addition, some of the H2 generated in the
gas based on realistic architecture and its analysis of the DR biogas responses with CO2 through a reverse shift reaction
possibility of thermally integrated PBMR endothermic with to form water (H2O) and carbon monoxide (CO), which di-
hot steam gas. The significant fuel processor arrangement minishes H2 production yields.
made favorable to attain very high efficiency, mainly appro- Therefore, increasing H2 yield from biogas through the
priate for incorporation with fuel cells [103]. steam reforming process, hereafter shift reactions, appears
The 3-D models are intricate and implemented, while no- less elegant but higher practical solution, mainly in terms of
symmetrical reactors require to be modeled [104]. diminishing CO and increasing production of H2. In this situ-
However, several researchers have studied PBMR and ation, high obtained ratio of H2/CO is related to 3 and this
FBMR modeling over the years. Table 8 provides an overview technique is better controlled and well-known. There are
of the mathematical model and the most important results several studies to adapt biogas to SR, despite the higher con-
obtained from modeling the methane steam reforming tent of CO2, while maintaining a higher H2/CO ratio close to
response in two types of reactors. 2e3. A similar can occur using POR and ATR, where biogas can
In summary, it should be noted that no single working be used directly without significantly reducing the ratio of H2/
model has been developed for performing MSR processes in CO [124e126].
PBMR and FBMR, and further research is needed to expand the Thus, ATR seems to be an attractive method for H2 pro-
knowledge of modeling these reactors. duction through biogas regarding H2 yield and energy effi-
ciency. In addition, ATR reactors can be quickly shut down and
restarted, leading to the lowest price of any other reforming
Recommendations for the production of H2 from process in biogas interruption and energy consumption.
biogas Biogas is enhanced bio-methane after biogas purification,
which involves composition such as CH4 (93e96%), CO2 (4e7%)
It is recognized that biogas has prodigious potential to produce and H2S (below 20 ppm) that permits use in all types of
H2 through several reforming methods. However, the choice of reforming approaches. If low content of CO2 in bio-methane,
a particular process will depend on many factors such as the higher conversion efficiency of methane for the desired
composition of the biogas, the purity required to use the H2, the product results in higher H2 yield. However, DR and DOR
desired H2 yield, investment availability and others. Reforming methods are not suitable as CO2 content has to be added to
technologies exposed in this paper, such as SR, POR and ATR, reactor, which is already CO2 removed in the previous step
are already commercialized or will soon be commercialized. during biogas purification. Thus, SR, POR and ATR processes
New technologies that have not been integrated but are only are the best-suggested ones [2].
presently used in research, for example, internal reforming of Conventional feedstock biogas reforming processes re-
fuel cells, will take some time to commercialize [3]. quires the development of innovative catalysts with their high
Biogas as feedstock cannot be used directly in the tradi- temperatures and catalytic activity. It must be chemically and
tional reforming technique for producing hydrogen gas due to thermally stable to prevent carbon (coke) deposition on the
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5 34847

Table 8 e Summary of mathematical models for modeling MSR response via PBMR and FBMR.
Configuration Classification Assumptions Outcomes Ref.
of reactor
PBMR 1-D Isothermal conditions pseudo-homogeneous Enhanced MSR reaction regards heat losses [100]
membrane hydrogen perm-selective and membrane area.
PBMR 1-D Plug flow membrane hydrogen perm- The distribution of reactive/permeating phase [99]
selective no-isothermal conditions Ergun's can be disused.
equation
PBMR 1-D Plug flow membrane hydrogen perm- The performance of the membrane is affected [105]
selective no-isothermal conditions Ergun's by hydrogen diffusion as the thickness
equation decreases in a certain area.
PBMR 1-D Plug flow membrane hydrogen perm- Complete conversion of methane and high H2 [106]
selective Pseudo-homogeneous Ergun's recovery factor is lower for PBMRs than CRs.
equation
PBMR 1-D Isothermal conditions pseudo-homogeneous Better prediction for permeate flow and [107]
membrane hydrogen perm-selective composition of PBMR performance.
PBMR 2-D Isothermal conditions pseudo-homogeneous PBMR performance affected by parameters [101]
membrane hydrogen perm-selective such as space velocity and temperature
reaction.
PBMR 2-D Plug flow membrane hydrogen perm- Showed the membrane thermal stability and [108]
selective no-isothermal conditions Ergun's its permeability for PBMR.
equation
PBMR 2-D Pseudo-homogeneous membrane hydrogen The high permeability of H2 emphasizes the [86]
perm-selective concentration polarization effect. The
porosity profile should be considered so as not
to overestimate hydrogen penetration.
PBMR 2-D 2-D CFD simulation models a system based on CFD modeling confirms the potential for [103]
a realistic architecture, ideal gas mixing law thermal interaction of membrane hydrogen
membrane hydrogen perm-selective reformers with hot flue gases in architectures
designed for use in PEMFC-based micro-CHP
systems.
FBMR 1-D Membrane H2 perm-selective dense catalytic The capacity of membrane and its position [109]
bed composed of two phases as dense and between catalyst and free board area have
bubble phase, reaction takes place at dense been considered as an important design
phase parameter in this configuration.
FBMR 1-D Membrane hydrogen perm-selective constant The modeling and simulation that have been [110]
temperature pressure gradients are disregard carried out with Aspen Plus show a decent
agreement with outcomes through the
literature.
FBMR 1-D Membrane hydrogen perm-selective constant Comparison with CR, FBMR performs biogas [111]
temperature pressure gradients are discount steam reforming reaction to achieve much
higher hydrogen production.

surface and slow down the decontamination process. Tradi- temperatures, which must be stable chemically and thermally
tional reforming methods using feedstock as biogas need to to prevent carbon (coke) deposition on the surface and slow
advance catalyst with higher catalytic activity at higher down the decontamination process. In terms of treatment of
the reforming process, it needs to reactivate outside or inside
the catalyst bed and require the periodical replacement due to
its permanent deactivation, resulting in slow or stop produc-
tion. This is the main complication in the reforming process
for hydrogen production on a large scale.

Hydrogen utility in fuel cells

Most studied hydrogen production methods are utilized by


hydrogen and syngas in fuel cell. A fuel cell is a conversion of
electrochemical devices which convert H2 and O2 into water
(H2O) and produce electricity by the process. Unlike batteries,
fuel cells do not store energy but directly convert the chemical
Fig. 9 e Ternary CeHeO diagram, CeHeO showing the energy of fuel into electricity without combustion, which is
possibility of coke formation for biogas internal reforming more efficient and produces very low pollution emissions [2].
in SOFC [2,123]. It is two times more efficient than turbines and internal
34848 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

combustion engines and has become the most promising carbon from the internal reforming process is deposited on
conversion device [127]. the anode's surface and affects the fuel cell's life. PEMFC re-
Generally, there are two fuel cells: proton exchange quires external generation of H2. This option is applicable to
membrane fuel cells (PEMFCs) and solid oxide fuel cells supply H2 from SOFC and PEMFC fuel cells.
(SOFC). PEMFCs contain polymer-based electrolytes such as
Nafion that provide good resistance to gas permeation. The
low operating temperature of the PEMFC allows rapid start-up, Recent status of biogas reforming for H2
and the use of exotic materials required for other types of fuel production from conventional reactors and
cells is not required for BoP (Plant Balance) because the cells membrane reactors
have no corrosive components [8].
Additional advantages over Alkaline Fuel Cells (AFCs), Biogas, created by the decay of organic substances by micro-
Phosphoric Acid Fuel Cells (PAFCs) and Molten Carbonate Fuel organisms, is a renewable fuel that can be used to produce
Cells (MCFCs) include limited operating temperatures and a clean fuels such as hydrogen. There is a growing interest in
significant reduction in corrosion problems due to the use of hydrogen production through biogas. Recently, hydrogen
solid electrolytes. In addition, PEMFCs are very small and light production from biogas using conventional reformers has
compared to other fuel cells, making them perfect when size been extensively studied.
and portability are leading parameters for applications such Chattanathan et al. studied biogas reforming for hydrogen
as laptops, computers, automobiles, and cell phones [128]. production through the biogas dry reforming (BDR) method
In contrast, SOFC has more versatile fuel cells and greater and examined the concentration of H2S as percentage of mol.
electrical efficiency than nearly 55%. SOFC could be effectively such as 0.5,1 and 1.50 and various temperatures like 650,750
united with other new technology due to high operating and 850  C arrange for the conversion of CH4 and CO2. Con-
temperatures like microturbines to allow more generation of version effect of CH4 and CO2 decreased using small amount
electricity (efficient more than 70%) [129]. It can also be of H2S compared to case where there was no H2S as well as H2S
feasible to provide heat and electricity to coldest region of the concentration increased with (0e0.5% of mol.) as reduced
world when used with combination of heat and power plants. conversion of CH4 and CO2 from (67-19%) and (87-22%)
SOFCs are made of ceramic materials and no moving ele- respectively [132].
ments, are free from maintenance and have more reliable Izquierdo et al. inspected the various catalysts such as
systems [130]. It has more benefits, such as a less expensive RheNi and Ni supported cylindrical and disc morphologies for
catalyst, suitable for stationary power generation due to its few reforming techniques using biogas such as tri-reforming
heavier weight than PEMFCs. Biogas is effectively used to and oxidative reforming and steam reforming in order to
produce H2 intended for fuel cells [2]. hydrogen production. The disc catalyst was more active at
The main key benefits of using biogas in fuel cells are as lower S/C ratios in steam methane process, while cylindrical
follows. catalyst was more active in dry reforming process. Addition-
ally, Rh catalyst showed better performance for all reforming
✓ The availability of biogas in huge amounts: Biogas is pro- processes and found RheNi catalyst was a better catalyst in
duced from renewable biomass and animal waste; there- cylindrical Zeolite [133].
fore, the cost of producing this resource is very low. Cipiti et al. considered a mathematical model for SR reactor
✓ Fuel cost is low as generated from biogas, so fuel cell power using biogas. The molar ratios and inlet temperatures of
cost is also low. reactant by reactor performance were studied and analysed
✓ Power generated from internal combustion engine via parameters; then, the experimental results validated this
biogas is reduced due to the presence of CO2 content in model using catalyst (Ni/CeO2) and temperature range from
biogas, but there is no need to remove CO2 to generate 700 to 900  C. The molar ratio H2/CO and CH4 conversion
energy using fuel cells. Indeed, the presence of CO2 in change from 4.5 to 2.8 and 65.5%e99.6%, respectively, at tem-
biogas is useful for the operation of fuel cells, for example, peratures above 700  C with a ratio of S/C equal to 3. Moreover,
SOFC. when increasing S/C ratio from 1 to 5, H2/CO and CH4 conver-
✓ More possibility in small scale generation. sion change from 1.6 to 3.8, at temperature 900  C [28].
✓ The operation is in silent mode due to no moving parts in Pawar et al. investigated dry reforming of biogas and
fuel cells. inspected catalyst deactivation due to sulphur poisoning and
✓ The purification system is simple. coke formation. This study was examined for various pa-
✓ Power generation is also possible in remote area. rameters such as temperature (700e800  C), ratio of CH4/CO2
✓ Biogas operated fuel cell power plant (2.8 MW) is running in (1.5 and 2), and content of H2S in biogas (0.5 and 10 ppm). The
California, US. deactivation of catalyst is more active and faster due to
sulphur content. The deactivation is irreversible at 700  C,
In short, it can be said that biogas can be effectively used in while the catalyst activation is restored by removing sulphur
fuel cells. When biogas is used in fuel cells, removal of CO2 is content from biogas feedstock at 800  C. In addition, the dry
not required. CO2 is advantageous for the production of pure reforming method from biogas under these conditions results
H2. Fuel cells (SOFC) can directly use biogas and produce stable in the formation of carbon in the form of multi-walled nano-
energy [131]. The biggest drawback of this process is that the tubes [134].
entire process must be stopped for maintenance in the event Tuna et al. studied catalysts (3.1% Ru/geAl2O3 and 7.4% Ni/
of a fuel cell failure. In the hydrogen production process, NiAl2O4/g-Al2O3) using biogas in steam reformer. This catalyst
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5 34849

exhibits higher H2 and CO selectivities, higher CH4 conversion,

[132]
[133]

[134]
[135]
[137]
[138]
[139]
Ref.

[28]
higher resistance to carbon formation, low deactivation, and
no CO or CO2 formation. As the CO2 concentration increased,
the H2/CO ratio for catalyst as Ru at 700  C and Ni at 800  C

MR(Fluidized Bed)
Type of reactor
reduced from 3 to 2.4 and 2.9e2.4, respectively [135].

CR (Fixed Bed)
CR (Fixed Bed)
CR (Fixed Bed)
CR (Fixed Bed)
CR (Fixed Bed)
MR(Fixed Bed)
MR(Fixed Bed)
Calgora and Perez-Lopez estimated the catalyst (Ni-M-Al)
in the dry reforming process using synthetic biogas for H2
production. The investigation has been done of various cata-
lyst compositions as Ni-55%, Al-33% and other elements as 3rd
component (La, Ca, M, Mg, Zn, Co, Li). La containing catalysts
offer great stability in reforming reactions due to their high

Composition of Biogas (%)


sintering resistance and high acidity [136].

CO2-39,N2-2
Meanwhile, there is a growing interest on H2 production
using membrane reactors due to several of the aforemen-

CO2-40
CO2-40
CO2-40
CO2-40
CO2-26
CO2-40
CO2-47
tioned advantages over conventional reactors. However,
most research in literature is devoted to producing hydrogen

CH4-59,
CH4-60,
CH4-60,
CH4-60,
CH4-60,
CH4-74,
CH4-60,
CH4-53,
from methane through membrane reactors. Research on the
production of hydrogen from biogas using membrane re-
actors is sparse. For example, Silva et al. established a
mathematical model of a fixed bed membrane reactor (FBMR)
to produce hydrogen from biogas using PdeAg hydrogen se-

1.6,0.9,1.1
lective membranes. The results indicated that the yields of H2

H2/CO
and CO below 600  C are similar with and without hydrogen

3,2.9
0.98
permeation. H2 permeation at 600  C, H2 yields, and CH4

Table 9 e H2 production methods via biogas (CR ¼ Conventional Reactor and MR ¼ Membrane Reactor).

2.8
1.2

e
e
e
conversion were touched 83 and 113.0% higher than the case
without H2 permeation [137]. Iulianelli et al. examined

CH4 conversion (%)


membrane (Pd/Al2O3) in membrane reactor via biogas steam
reforming (BSR) for pure hydrogen production. The study

86,65,90

15e34
30e70
found that permeated H2 was approximately 96% at various

60,60
99.7
conditions such as temperature (380  C), pressure (2 bar) and 67

72

47
H2O/CH4 (3/1), although hydrogen recovery and methane
conversion were more than 20% and 15%, respectively.
Conversely, at temperature (450  C), pressure (3.5 bar) and
H2O/CH4 (4/1) increased the hydrogen recovery and methane 3.1% Ru/geAl2O3 and 7.4% Ni/NiAl2O4/g-Al2O3

conversion 70% and 30%, respectively [138]. Nooijer et al.


established a 1-D and two-phase model of fluidized bed
membrane reactor (FBMR) and studied pure hydrogen pro-
RheNi based on cylindrical Zeolite L

duction using biogas in the steam reforming process. The


model results were validated with experimental values at
Catalyst

temperature 435e535  C, pressure 2e5 bars, and CO2/CH4


ratio up to 0.90 [139]. Summary of various studies on several
Ni (3.31 wt%)/g- Al2O3)

methods of H2 production via biogas in the literature as in


Ni (25 wt%)/Al2O3

Table 9.
(Reformax® 250

7.5 wt%Ni/CeO2
Ni/- Al2O3

Future prospect of biogas reforming in research


direction
e

Broader H2 production from biogas conversion technologies


Temperature ( C)

will require additional efforts on a larger scale. Based on


literature survey, the recommendations or suggestions from
380e450
435e535
700,850

several investigators are the following recommendations for


800
800
900
800

600

possible research directions.

 Design and development of reactor and process used in


biogas reforming offer effective hydrogen production with
SR,DR,POR

less energy consumption.


Methods

 Assessing the return on investment and operating costs of


industrial scale production facilities requires large-scale
DR

DR
SR

SR
SR
SR
SR

studies of advanced processes.


34850 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 3 4 8 3 1 e3 4 8 5 5

 It has been found that operating parameters such as cata-  The biogas reforming methods such DR and DOR have
lyst characteristic and performance, optimum temperature, proven to be more attractive for hydrogen production.
presence of impurities and concentration determine the However, these methods are undesirable due to carbon
limits of achieving efficient hydrogen production. establishment on catalyst surface and the need for an
 Modeling of CFD and COMSOL multiphysics are open additional oxidizing agent.
research areas that can be utilized to validate existing  Most of the H2 production through biogas is carried out via
experimental results. traditional reformers based on steam reforming processes.
 Some researchers prefer biological methods of H2 produc- Though, it is also probable to use an innovative membrane
tion to chemical methods due to the possibility of using reactor to yield hydrogen through the biogas at a lower
sunlight, CO2 and organic waste as substrates to transition temperature in a single stage (i.e., reforming and separa-
to a green environment in moderate conditions requiring tion process occur in one place). Further research is needed
more consideration. to develop materials and designs for membrane reactors to
produce hydrogen through biogas.
 There is a growing interest on H2 production using mem-
Conclusion brane reactors due to several of aforementioned advan-
tages over conventional reactors. Additionally, most of the
Large-scale development of H2 energy technologies is needed literature research is devoted to producing hydrogen from
for sustainable decentralized power generation in rural and methane and biogas by membrane reactors.
remote areas. Biogas has abundant potential for inexpensive  In high-temperature fuel cells such as SOFCs, the tolerance
and environmentally friendly H2 production, especially in for CO generated during internal biogas reforming process
developing countries like India. Biogas reforming is an decreases above 50 ppm, leading to carbon deposition on
auspicious process for the production of green hydrogen gas the catalytic electrodic, which requires better control of the
as well as for reducing overburden on natural gas. Currently, chemical composition of incoming biogas.
Hydrogen production has become the most important
research area, especially renewable energies due to globally
growing energy demand, depletion of fossil fuels, environ- Declaration of competing interest
mental issues, and progressive fuel cell technology.
Hydrogen production through the chemical reforming The authors declare that they have no known competing
method appears to be more preferred in the coming decades financial interests or personal relationships that could have
than other costly and not fully developed processes. The appeared to influence the work reported in this paper.
chemical reforming methods include steam reforming (SR),
partial oxidative reforming (POR), auto-thermal reforming
(ATR), dry reforming (ATR), and dry oxidative reforming (DOR).
Acknowledgment
However, a traditional reformer with a separation unit for
purification and two separate water-gas shift reactors re-
Authors are highly grateful to Department of Mechanical En-
quires a lot of space, complex control, and lower system effi-
gineering and Center for Energy and Environment, Delhi
ciency. Thus, an innovative membrane reactor that allows
Technological University Delhi (India), for providing basic fa-
simultaneous hydrogen production and separation in a single
cilities to compile this work.
reactor is more attractive than traditional reforming. The
following conclusions are prepared by evaluation of literature
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