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Ultrasonic (Wall Thickness) Inspection Report

Inspection Details
Client Ineos Denmark Report No. BIS-DK-UT-1111
Project RBI 2022 Location NINI A
Contract No. CS-2040534 PO/Request No. PO-4501070489
Test Date 27/04/2022 Workpack No. RBI 2022 - NINI A
Part Description UT & Thickness measurement done on vessel 1210-36-LE02.
Drawing No. C081-DONG-EM230-R-XF-0014-001 REV.1.5 Line No. 1210-36-LE02
P & ID Drawing No. N/A Location / System Pig Receiver
Material Type Carbon Steel Material Thickness Various
External Coating Coated Surface Temperature Ambiant
Equipment, Technique & Application Method
Procedure No. SAL-INP-NDT-PRO-059: UT Thickness Measurement Ver No.
Technique No. T/EN/UT/01A & 01C - Spot Check & Area Scan Thickness Measurement. Ver No.
Technique Std BS EN ISO 16809 Acceptance Criteria Minimum Reading
Temp. Correction - Test Mode(s) -
Test Restrictions None
Manufacturer Model SAL ID Couplant
Flaw Detector Equipment
Olympus Epoch M600 20078 UCA 3
Calibration Block Type SAL ID
2-10mm Carbon Steel Stepwedge 23502
Calibration Block Type
Reference Block Type SAL ID

Basic Transfer Scan Timebase


Crystal Size Frequency
Serial No. Type Angle (°) Sensitivity Correction Sensitivity Range
(mm) (MHz)
(db) (db) (db) (mm)
2574 TC 5/10 0 10 5 38 to 55 2 2nd BWE FSH 0-100

Control Checks
Visual Angle Index Sig/Noise Ratio Vertical Linearity Pulsed Duration
By marking the equipment/probe check boxes you are confirming the checks have been carried out in accordance
with the applicable procedure appendix and that the results are satisfactory for all equipment and probes used.

Inspection Summary
Scope - Brief Summary of task
An Ultrasonic Thickness and Area scan was carried out as part of the specified by Client.

Result Summary - Overview of inspection findings


See results table for information

Restrictions - Elaborate on test restrictions

Technician (Print) Technician Signature Qualifications Date


Jan Zavacky PCN L2 - 317836 08/05/2022

Client (Print) Client Signature Management Approval

Bilfinger UK Ltd, 4 Greenhole Place, Bridge of Don, Aberdeen, AB23 8EU | Tel: +44 1224 246000

Inspection NDT SAL-INP-NDT-TEM-022 V 2 Application as from 21/12/2021Applicable Procedure Ref Multiple UT Technical ProceduesPage 1 of
4 UNCONTROLLED IF PRINTED
Ultrasonic (Wall Thickness) Inspection Report

UT Results Table
Client Ineos Denmark Report No. BIS-DK-UT-1111
Min Reading Location
Examination Point / Test Surface Nominal EWL Fresh Thickness Min WT
TWL cat. Datum X Y Comments
Feature ID Geometry Condition WT (mm) cat. (mm) (mm)
(o'clock) (mm) (mm)
150 mm wide Ut Band scan - no internal
S1 V G 18.25 D B 18.5 17.4
wall loss/pitting.
150 mm wide Ut Band scan - no internal
S2 V G 18.25 C B 18.4 17.9
wall loss/pitting.
150 mm wide Ut Band scan - no internal
S4 R G (8") 18,25 C A 37 36.5
wall loss/pitting.
150 mm wide Ut Band scan - no internal
S4 R G (12") 28,6 C A 37 36.5
wall loss/pitting.
150 mm wide Ut Band scan - no internal
S5 V G 33.3 D B 33.5 31.5 wall loss/pitting. 20% Restriction due to
panel @ 3o'clock.
150 mm wide Ut Band scan - no internal
S6 V G 33.3 D B 33.5 31.8
wall loss/pitting.
N2 NOZZLE G 25 C A 25.5 25.1 0 to 3 Ut scan - no internal wall loss/pitting.
N2 NOZZLE G 25 C A 25.4 25.1 3 to 6 Ut scan - no internal wall loss/pitting.
N2 NOZZLE G 25 C A 25.4 25.2 6 to 9 Ut scan - no internal wall loss/pitting.
N2 NOZZLE G 25 C A 25.5 25 9 to 0 Ut scan - no internal wall loss/pitting.
N12 NOZZLE G 25 C A 25.9 25.5 0 to 3 Ut scan - no internal wall loss/pitting.
Key to Acronyms
B = Bend P = Pipe Straight EXC = External Corrosion LAM = Laminations Noted R = Restriction due to….
C = Cap R = Reducer IP = Internal Pitting NT = No Test Due to…
S = Tank Shell V = Vessel IC = Internal Corrosion
F = Flange T = Tee MII = Minor Isolated Inclusions
Surface Condition
G = GOOD F = FAIR P = POOR VP = VERY POOR
Deterioration resulting in Significant deterioration resulting in <50% test
As or close to original Condition ≥90% Minor deterioration - approximately 75-90% test coverage coverage achievable
approximately 50-75% test coverage
Coverage achievable achievable
achievable

Bilfinger UK Ltd, 4 Greenhole Place, Bridge of Don, Aberdeen, AB23 8EU | Tel: +44 1224 246000

Inspection NDT SAL-INP-NDT-TEM-022 V 2 Application as from 21/12/2021Applicable Procedure Ref Multiple UT Technical ProceduesPage 2 of 4 UNCONTROLLED IF PRINTED
Ultrasonic (Wall Thickness) Inspection Report

UT Results Table
Client Ineos Denmark Report No. BIS-DK-UT-1111
Min Reading Location
Examination Point / Test Surface Nominal EWL Fresh Thickness Min WT
TWL cat. Datum X Y Comments
Feature ID Geometry Condition WT (mm) cat. (mm) (mm)
(o'clock) (mm) (mm)
N12 NOZZLE G 25 C A 26.1 25.2 3 to 6 Ut scan - no internal wall loss/pitting.
N12 NOZZLE G 25 C A 25.8 25.3 6 to 9 Ut scan - no internal wall loss/pitting.
N12 NOZZLE G 25 C A 25.8 25.4 9 to 0 Ut scan - no internal wall loss/pitting.
WE2 WELD G 18.25 - - Only 0 probe. Lamination free.
WE3 WELD G 33.3 - - Only 0 probe. Lamination free.
R2 V G 18.25 C B 18.3 17.8 125 x 125mm UT Scan.
R3 V G 33.3 C B 32.4 31.7 125 x 125mm UT Scan.

Key to Acronyms

B = Bend P = Pipe Straight EXC = External Corrosion LAM = Laminations Noted R = Restriction due to….
C = Cap R = Reducer IP = Internal Pitting NT = No Test Due to…
S = Tank Shell V = Vessel IC = Internal Corrosion
F = Flange T = Tee MII = Minor Isolated Inclusions
Surface Condition
G = GOOD F = FAIR P = POOR VP = VERY POOR
Deterioration resulting in Significant deterioration resulting in <50% test
As or close to original Condition ≥90% Minor deterioration - approximately 75-90% test coverage
approximately 50-75% test coverage coverage achievable
Coverage achievable achievable
achievable

Bilfinger UK Ltd, 4 Greenhole Place, Bridge of Don, Aberdeen, AB23 8EU | Tel: +44 1224 246000

Inspection NDT SAL-INP-NDT-TEM-022 V 2 Application as from 21/12/2021Applicable Procedure Ref Multiple UT Technical ProceduesPage 3 of 4 UNCONTROLLED IF PRINTED
Ultrasonic (Wall Thickness) Inspection Report

Photograph Page
Client Ineos Denmark Report No. BIS-DK-UT-1111

S5 R3
S4

S1
S2

Photo 1 - S1 & S2 Photo 2 - R3, S4 & S5

S6

N12 N2
R3

Photo 3 - S3 & S4 Photo 4 - N2 & R3

WE2

WE3

Photo 5 - WE2 & WE3 Photo 6 -

Bilfinger UK Ltd, 4 Greenhole Place, Bridge of Don, Aberdeen, AB23 8EU | Tel: +44 1224 246000

Inspection NDT SAL-INP-NDT-TEM-022 V 2 Application as from 21/12/2021Applicable Procedure Ref Multiple UT Technical ProceduesPage 4 of
4 UNCONTROLLED IF PRINTED

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