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Printed Textiles with Chemical Sensor Properties

Article  in  Fibres and Textiles in Eastern Europe · July 2014

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3 authors:

Izabella Krucińska Ewa Skrzetuska


Lodz University of Technology Lodz University of Technology
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Wiesława Urbaniak-Domagala
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Izabella Krucińska,
Ewa Skrzetuska,
Printed Textiles with Chemical Sensor
Wiesława Urbaniak-Domagała Properties
Department of Material and Commodity Sciences Abstract
and Textile Metrology, In this study the authors proposed the introduction of chemical sensors directly on textile
Lodz University of Technology, surfaces in the form of conductive transmission parts using the screen-printing technique.
ul. Żeromskiego 116, 90-924 Łódź, Poland A liquid vapour-sensitive, printing surface made with the use of multi-walled carbon na-
E-mail: ewa.skrzetuska@p.lodz.pl notubes was also evaluated. Carbon nanotubes show effective chemo-sensory properties
because the chemical agent leads to changes in electrical conductivity. The research con-
cerned the assessment of sensor efficiency for chemical incentives in the form of selected
fluids and their vapours. The best sensory properties were observed for polar vapour at a
level of relative resistance over 40%. In the case of vapours of non-polar fluids the sensory
reaction of the printed fabrics is much weaker – at a level of relative resistance of about
25%. The printed textile backings subjected to the influence of a fluid show an immediate
reaction, while in the case of fluid vapour the reaction occurs after a few seconds. Detection
of the presence of dangerous chemical agents such as organic liquids and their vapour is
possible by means of a structure composed of sensors.

Key words: chemical sensor, chemo-resistive sensor, screen printing, carbon nanotubes.

Research by B. Karaguzel et al on screen textile substrate. Particular attention was


printing was performed on different non- paid to electrochemical sensors printed
woven substrates such as Freudenberg’s directly on the elastic waist of underwear,
n Introduction which offers tight direct contact with the
Evolon®, BBA FibreWeb’s Resolution
Printing is regarded as a decisive and at- Print Media and DuPont’s Tyvek® using skin. The textile-based printed carbon
tractive technology with a range of pos- different conductive silver inks of dif- electrodes have suitable voltammetric
sibilities for creating electroconductive ferent viscosity and percentage of silver and chronoamperometric measurements
transmission parts which would enable such as Creative Materials and DuPont. of 0 - 3 mM ferrocyanide, 0 - 25 mM hy-
textiles to have intelligent features. Cur- Tyvek® is a flash spun, highly calendared drogen peroxide, and 0 - 100 µM NADH
rent progress in the miniaturisation of structure which is made from polyethyl- [15].
microelectronics with new technological ene fibres. It has a plasma treated surface,
abilities enables the integration of func- which helps the bonding of the conduc-
tionality in clothes, allowing for com- tive ink to the substrate. Tyvek® has very The electroconductive transmission parts
pletely new applications. The vision of few small capillaries on the surface. The can be obtained by conventional print-
wearing intelligent clothes involves elec- substrate with pores of a larger size expe- ing techniques such as screen-printing as
tronic systems becoming an integral part rienced a thinner ink layer on the surface, well as by using modern techniques like
of our daily clothes [1, 2]. which meant that a large amount of con- jet-printing [1, 2, 6, 16].
ductive ink penetrated into the substrate.
The technology of printing electrocon- In contrast, the smaller pore size did not I. Locher’s [1] publication proposes
ductive transmission parts has broad allow conductive ink to go through the screen-printing using ink as a technology
application in microelectronics, but it is substrate and showed the lowest resist- for creating transmission parts with im-
mainly used on lamina, foil, glass and ance on the printed track. The electrical pedance control in textiles. In this meth-
polymers. Most conductive inks contain conductivity of printed media is opti- od silver-based printing ink is placed on
nanoparticles of silver, gold, copper and mised when printing takes place mostly the surface of woven fabrics. The pro-
blends of these elements as well as sil- on the surface. Other factors are also in- cess does not change the structure of the
ver nitrate. Unfortunately, in most cases, volved in printability such as ink viscos- woven fabric, and, thanks to the print
a process high temperature is needed. ity, mesh count, and squeegee hardness. obtained, it can achieve new electrical
This high-temperature process should be Higher viscosity can prevent ink from properties due to an electric resistance of
avoided in the case of textiles [3 - 7]. spreading over the fabric surface and cre- about 50 Ω.
ate a thicker ink layer [12, 13].
The authors decided to concentrate on Since carbon nanotubes were invented in
a new area of research dealing with the Implementation of a new class of elec- 1991 by Sumio Iijiam from NEC Funda-
electroconductive properties of textiles trochemical sensors and biosensors for mental Research Laboratories at Tsukuba
using printing techniques. It should be direct skin-based monitoring of relevant in Japan, they have had newer and newer
noted that textile products in the major- compounds of physiological and safety applications in electric circuits and sen-
ity do not have smooth surfaces - they has been developed in the form of tem- sors as well as in optics [17 - 19].
are rough and can cause some difficulties porary transfer tattoo paper. The new epi-
in the formation of conductive transmis- dermal electrochemical system has broad The electroconductive transmission parts
sion parts. The printing method used by implications beyond the scope of analyti- obtained were supposed to be sensitive to
the authors shows superiority over other cal devices and can facilitate diverse new chemicals (chemical sensors).
printing techniques used so far; the print- applications [14].
ing method, for example, does not re- The authors suggest introducing chemi-
quire the interlacing of electroconductive Y. Yang at al. described the incorporation cal sensors directly on textile surfaces
threads in the warp or weft directions for of amperometric sensors into clothing in the form of conductive transmission
the insertion of tiles or aerials [7 - 11]. through direct screen-printing onto the parts by screen-printing. Screen-printing

68 Krucińska I, Skrzetuska E, Urbaniak-Domagała W. Printed Textiles with Chemical Sensor Properties.


FIBRES & TEXTILES in Eastern Europe 2014; 22, 4(106): 68-72.
enables the overprinting of substrates Table 1. Physical characterisation of fabrics used.
with different flexibilities, textures and
Raw material Percentage Surface mass, Thickness, Apparent
shapes. content content, %
Weave
g/m2 mm density, kg/m3
Polyester/Cotton 70/30 twill 205.5 0.52 387.7
The novelty of the work is optimising
the durability of the nanomaterial textile
substrates connected in order to reduce Characteristics of the paste and printing After the exposure process, twenty-five
techniques. 1 × 2 cm samples were cut from sheets of
the possibility of their release into the
A4 (five of each sheet of A4) for investi-
bloodstream and penetration as much as
An aqueous dispersion of carbon nano- gation of the thickness of the coat applied
possible while keeping the sensory prop-
tubes, trade name AquaCyl (AQ0101), and for assessment of sensoric proper-
erties. To build a correct system to meas-
from Nanocyl, was used for the investiga- ties. Microscopic examinations showed
ure the chemical sensor, it is necessary to
tions. This dispersion contained from 0.5 that the thickness of the layer applied on
prepare measuring sensor equipment that the textiles ranged from 28.5 - 32.0 µm
to 1.5% MWCNT of the Nanocyl®7000
processes the signal and a monitoring (Figure 1) in various places on the five
series. AquaCyl AQ0101 was charac-
system that converts the signal collected sheets of A4.
terised by a surface tension of about
into readable information, however this
57 mN/m, viscosity of 36 cP and pH 7,
is not the subject of this article.
were determined at 25 °C. Additionally
the dispersion contained a dispersing
n Research methods
The authors of this paper focused on an
agent at a quantity of 0.1 - 3% [21]. Tests of the sensitivity to organic liquid
innovative approach to screen-printing
and its vapour were carried out with the
a conductive carbon nanotube printing
For modification of the commercial disper- use of a laboratory measurement system.
paste to measure changes in sensitivity to
sions, the following auxiliary substances Printed textiles are solid polymer bodies
chemical stimulus via changes in resist-
were used: DBSA (C12H25C6H4SO3H) in which carbon nanotubes are dispersed
ance. appropriately. Under the impact of the
solution 70 wt% in isopropanol (ana-
lytically pure from Sigma Aldrich, USA) organic fluid’s vapour, their conforma-
n Experimental details and SLS (CH3(CH2)11OSO3Na (analyti- tion in the polymeric medium and con-
cally pure from Sigma Aldrich, USA), ductive properties change. The effect of
Carbon nanotubes (Nanocyl®7000 se- Ebecryl 2002 (aliphatic urethane acrylate those modifications results in a change
ries) were selected as a chemical sensor from Cytec, water compatible, UV cur- in the electrical resistance of the printed
because of their large surface area, sen- able system) and Esacure DP250 (water textiles.
sitivity to chemicals and other environ- dispersion of photoinitiators from Lam-
mental factors, electrical conductivity berti SPA). Sensory properties of the products
and durability. Carbon nanotubes have a were assessed from the point of view
firm position in the group of nanomateri- To obtain the printing paste, the dis- of different chemicals in their liquid
als used in sensorics. However, it is prob- persion was connected with the se- state. The liquids applied were selected
lematic to apply nanotubes in such a way lected cross-linking composition of the based on Standard EN 14605+A1:2009.
that they are toxicologicaly safe in use, photoinitiator and aliphatic urethane The sensitivity of the printed fabrics was
permanently connected with the substrate acrylate. The selection of chemical com- investigated. For our research work, sev-
and that they guarantee the highest sensi- pounds was based on the assumption that en polar and non-polar organic liquids
tivity to the stimuli examined, with mini- they do not have a destructive influence and their vapours were used (standard
mum possible content in the sensoric ele- on the fibre material. EN 14605+A1:2009). Under the influ-
ment. A printing paste was prepared on ence of the organic liquids or vapours,
the basis of the water dispersion of nano- Next, using printing templates, the print- the kinetics of changes in the electrical
tubes and the cross-linking composition ing paste was placed on the woven fabric resistance of the transmission parts of
of the photoinitiator and aliphatic ure- with the inclusion of nanotubes to create the printed fabrics were recorded. The
thane acrylate was selected. Polyester- an electroconductive surface. The print- sensitivity of the printouts obtained to
cotton woven fabrics (70%/30%) were ed surface was made by screen printing the presence of the fluids’ vapours was
(43 mesh/cm2) five sheets of A4.
printed using an elaborated paste. Very
good dielectric, mechanic and strength
Next the prints obtained underwent the
properties of fibres from polyester, good
cross-linking process. The conditions
resistance to aging and action of light,
of the cross-linking process were estab-
good thermal resistance, high chemical lished on the basis of initial works. Opti-
resistance to the action of diluted acids, misation of the cross-linking process was
alkalis, aliphatic and aromatic hydro- done by total tying cross-linking mixture.
carbons, complete biological resistance, The important activity in this process
resistance to squishing and stability of was avoiding destroying the woven fab-
dimensions are the parameters thanks to rics by UV radiation. The prints obtained
which these fibres are used in different were fixed in the cross-linking process by
types of textiles and in technical products UV-C 335 radiation from a 2100-W UV
[20]. Polyester-cotton fabric with a twill lamp produced by the Philips Company, Figure 1. Microscopic examinations of the
weave was purchased from the Dutch with a working length of 195 mm. The thickness of the layer applied on the tex-
company Ten Cate Protect (Table 1). dose of radiation was 3.5 J/cm2. tiles.

FIBRES & TEXTILES in Eastern Europe 2014, Vol. 22, 4(106) 69


The sensory effect was evaluated on the
basis of relative changes in resistance
caused by the chemical agent.
7
4 The results were recorded on a computer
3
with the use of USB View programs. The
measurement results were then sent to an
Excel program to be processed.

The sensitivity of the ink-printed wo-


6
ven fabrics to the following liquids
and selected liquid vapours was tested:
methanol, ethanol, acetone, dioxane and
2 toluene. The selection of the type of sub-
5 stances for the test of liquid vapour sensi-
tivity was based on the norm PN-EN ISO
6529:2005P.

n Results and discussion


8 In Table 2 and Figures 3 & 4 (see page
1 71) results of the influence of the organic
fluids and their vapours (at a concentra-
Figure 2. Measuring system for investigating vapour by textile sensors: 1) Gaseous cham- tion of 100 ppm in the chamber) on tex-
ber with a volume of 0.024 m3, 2) pump, 3) Measurement chamber, 4) Measuring elec- tiles are displayed.
trodes, 5) Keithley multimeter, 6) computer, 7) System ensuring proper humidity of environ-
ment, 8) thermometer [20].
Based on the data collected, diagrams of
examined with the use of a specially con- culated. The vapours are collected in a the changes in vapours and resistance as
functions of time were generated. The
structed station (Figure 2). This consists glass container and next, with the use of
sensitivity of the samples to the vapours
of two parts: The first is used for evapo- a pump, supplied to the measuring cham-
and liquid was determined from relative
rating the fluid. The amount of fluid to ber, where the printed samples were pre-
changes in resistance, which were calcu-
obtain concentrations of vapour at a level viously placed. The measurements were lated separately for each cycle according
of 100 ppm inside the measuring cham- performed before and after supplying the to Equation 1.
ber is calculated. The second consists fluids’ vapours.
R − Ro
of the measuring chamber and devices Rrel = (1)
Samples for measurements of the sensi- Ro
responsible for keeping the temperature
tivity of the presence of fluids were cut where: Rrel - relative resistance, Ro - ini-
and humidity inside the chamber at the tial resistance, R - final resistance.
in the shape of the letter U. The ends of
level of 23 °C and 25% (humidity). In-
the samples were clamped in electrodes
side the chamber there are measuring Data from Table 2 are illustrated in Fig-
connected to the multimeter, and their
electrodes connected to a Keithley multi- ures 3 and 4.
bottom part was dipped up to ¾ of their
meter. Sensory sensitivity measurements height in the fluids researched (aimed
of the samples were performed by dosing at avoiding the dipping of electrodes in On the diagrams the arrow presents the
vapours of different solvents and meas- the fluid). Next the samples remained in moment of immersing of the samples in
uring the changes in their electric resist- a state of relaxation. The samples were the liquids selected. The diagrams pre-
ance. The vapours of selected fluids were subjected to a constant measuring of re- sent the sensory reaction due to the given
prepared by evaporating the amount of sistance, during which a voltage of 3 - 4V external stimulus.
fluid per unit of the system’s surface cal- was applied to the sample.
The strongest sensory reaction of the
printed backing in the case of fluids was
Table 2. Sensory factor Rrel of textile substrates printed with MWCNT.
observed for polar fluids, e.g. acetone, at
Sensory factor (Rrel), % Standard deviation б a level of the Rrel factor of over 80%. In
Kind of chemical the case of non-polar fluids the sensory
substance After washing After washing
Before washing Before washing
(25 cycles) (25 cycles) reaction of the printed fabrics is much
Methanol 74 72 2.96 2.35 weaker – at a level of the Rrel factor of
Organic liquids

Ethanol 76 72 3.11 2.99 about 50%.


Acetone 84 83 2.99 3.00
Dioxan 22 21 1.86 1.79 Analysing the results of the research pre-
Toluene 54 53 2.15 2.00 sented in Table 2 and Figures 3 - 4 for the
Methanol 38 35 1.68 1.61 fluids’ vapours, one can notice that the
Liquid vapours

Ethanol 42 41 1.66 1.68 printouts obtained react strongest to the


Acetone 37 32 1.75 1.56 vapours of polar fluids. The best sensory
Dioxan 19 15 1.95 1.99
properties were observed for vapours of
Toluene 27 24 1.77 1.78
ethanol at a level of the Rrel factor of over

70 FIBRES & TEXTILES in Eastern Europe 2014, Vol. 22, 4(106)


Relative resistance, %

Relative resistance, %
deposition of acetone

deposition of acetone

a) Time, s b) Time, s
Relative resistance, %

Relative resistance, %
deposition of ethanol
deposition of ethanol

c) Time, s d) Time, s
Relative resistance, %

Relative resistance, %

deposition of methanol
deposition of toluene

e) f)
Time, s Time, s

Figure 3. Diagrams characterising the sensitivity of the printing compounds to selected liquids before washing: a) acetone, c) ethanol, e)
methanol, f) toluene; and after washing: b) acetone, d) ethanol.

40%. In the case of vapours of non-polar It is a significant fact that the results are multiple times because they do not dam-
fluids the sensory reaction of the printed repeatable, which can be certified by the age under chemical agent treatment.
fabrics with a share of polyester fibres is low coefficient of their changes in the Ta- The investigation was repeated 25 times
much weaker – at a level of the Rrel factor ble presented. for each of the chemicals used. In Table 2
of about 25%. the mean value of the results is presented.
The samples examined were rinsed with On the basis of our examinations, it can
nitrogen every time after subjecting them be stated that the prints obtained can suc-
The printed textile backings with a share to vapours of the fluids selected, in or- cessfully operate as electroconductive
of polyester fibres subjected to the in- der to return them to the previous level transmission parts.
fluence of a fluid show an immediate of electric resistivity. The research were
reaction, while in the case of the fluids’ done cyclically for each of the samples. It
vapours the reaction occurs after a few should be noted that the samples subject- n Summary
seconds. ed to the action of polar fluids, after rins-
ing with nitrogen, return to the original The printing paste composition used,
Based on the diagrams presented, the state, which testifies their real possibility which is based on carbon nanotubes,
of multiple uses. In the case of non-polar shows high rates of exposure during sen-
moment of implementing the vapours
fluids the reaction is weakened. The time sory testing of chemical agents at work.
of the solvents selected into the meas- This printing technique allows for the use
urement chamber of the measuring sys- of regeneration of the sensors is equal
to 100 seconds in nitrogen, while in air of carbon nanotubes for durable connec-
tem in which the sample investigated tion to a textile base.
the time of regeneration increases twice.
is placed, is marked with an arrow. The
diagrams show the sensory reaction to A very important aspect of the research The ink compositions obtained can be
the given stimulus. conducted is that the sensors can be used employed for making chemical sensors

FIBRES & TEXTILES in Eastern Europe 2014, Vol. 22, 4(106) 71


Relative resistance, %

Relative resistance, %
a) Time, s b) Time, s
Relative resistance, %

Relative resistance, %

c) Time, s d) Time, s

Figure 4. Diagrams characterising the sensitivity of the printing compounds to selected vapours before washing: a) benzene, b) ethanol
and c) acetone, d) after washing with dioxan.

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72 FIBRES & TEXTILES in Eastern Europe 2014, Vol. 22, 4(106)

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