Professional Documents
Culture Documents
1. P & ID
• P&ID - 9660001657
3. COMPONENT SPECIFICATION
• Valves List - VLA unit
• CIP pump - VLA-P13
• Temperature indicator - R5502
1. P & ID
• P&ID - 9660001657
Materials:
Nominal Connection
Description Manufacturer Actuator
Product bore standard
Tag No. Type contact Media Comments
Supplier Other parts Rest
Pressure
Function Joint type Type
Part no Gasket rating pos.
Created: INPASMR Note: Alfalaval article no. is added for changeover actauted valve, highlighted in blue color. Document No.: AA0087-VLA COOLER-VALVES-R01 Sheet:
Checked: INPASMR 1/2
Approved: DKSOPMN
Revision: 01
Copyright. © All rights reserved Issued for: Execution
Customer: Frutosa Peru Project No.: AA0087
Date: 24th Feb 2011-02-24
Location: Peru Project title: Frutosa Peru: ARU Unit
Materials:
Nominal Connection
Description Manufacturer Actuator
Product bore standard
Tag No. Type contact Media Comments
Supplier Other parts Rest
Pressure
Function Joint type Type
Part no Gasket rating pos.
Changeover
AISI 316
valve Alfa Laval OD 38 ISO To be mounted on line
--- Unique SSV AISI 304 size of OD 38
210 Actuated
Alfa Laval Changeover
VLAAV03 Product Unique SSV 38/1½ Inch
To changeover valve
product to 210, SMS-SMS
EPDM PN10 SMS union 0.8/Blasted EPDM
battery limit or 9613320590 NO
to product tank Change over NO
Created: INPASMR Note: Alfalaval article no. is added for changeover actauted valve, highlighted in blue color. Document No.: AA0087-VLA COOLER-VALVES-R01 Sheet:
Checked: INPASMR 2/2
Approved: DKSOPMN
Revision: 01
Copyright. © All rights reserved Issued for: Execution
Centrifugal Pump
Date: 02-02-2011
www.alfalaval.com
Pump : LKH-10
Article number :
PUMP CONSTRUCTION:
Name : LKH-10/111.0 1.75kW 60 Hz DMS
Description : Union SMS EPDM 440-480Y BLASTED NO
LEGS
Seal Type : Double mechanic shaft seal
Seal Face Material : C/SiC
Elastomers : EPDM
Product Wetted Parts : 316L
Connection Type : Union SMS
Inlet/Outlet Sizes : DN/OD-63.5 / DN/OD-51
Impeller Size : 111.0 mm
Internal Finish/Spec : Standard-Blasted
Max.Inlet Pressure : 10.00
Certified surface finish : No
Traceability : No
ATEX : No
Wide clearance : No
Heating jacket : No
Shroud : No
Legs : No
Pump Features : Standard
MOTOR SPECIFICATION
Size : 1.75 kW
Speed : Full speed (2 poles)
Voltage/Frequency : 440-480Y / 60 Hz
IP Rating : IP55
Motor Features : Standard
Page:1
Date: 2/2/2011
Pump:
Motor data:
NPSHr: 1.0 m
NPSHa: 10.2 m
Size: 1.75 kW
Speed: 3500
Frame: 90
Head Efficiency
163.0
m %
45 90
40 80
35 70
30 60
NPSHr Power
m kW
25 50
Efficiency
111.0
20 40
110.0
15 30
10 20 2 2
Power
NPSHr
5 10 1 1
Flow
5 10 15 20 25 30 35 40 45 m³/h
Page: 2
FOR ORDER
1}
Bimetal thermometer, Process-Industry-Series
Model: R 5502, nominal size 100, location of stem radial
Tag no. ARUTI01, VLATI02, VLATI03, VLATI04, VLATI05, Spare, Spare
Total quanity: 01 each
Page 1 of 2
Terms & Conditions:
Page 2 of 2
4. Component Documentation
• Centrifugal pump - LKH10
• Butterfly valve - LKB
• Non-return valve - LKC-2
• Temperature indicator - R55
− Technical information
− Instruction manual
− Spare parts
Applications
The LKH pump is a highly efficient and economical centrifugal pump,
which meets the requirements of sanitary and gentle product treatment
and chemical resistance. LKH is available in thirteen sizes, LKH-5, -10,
-15, -20, -25, -35, -40, -45, -50, -60, -70, -85 and -90.
Standard design
The LKH pump consists of a motor, stub shaft, mechanical
compression coupling (LKH-5 with pin bolts), adaptor, back plate,
impeller, pump casing and shaft seal. (LKH-5 has clamp connection
between pump casing and back plate). The LKH pump is designed
for CIP with emphasis on large internal roundings and cleanable seals.
The sanitary version of LKH has a stainless steel shroud for protection
of the motor, and the complete unit is supported on four adjustable
stainless steel legs.
Shaft seals
The LKH pump is equipped with either an external single or a flushed
shaft seal. Both have stationary seal rings in acid resistant steel AISI
329 with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
The pump may also be equipped with a double mechanical shaft seal.
LKH-10 with shroud and legs.
Materials
Product wetted steel parts: . . . . . . . . .Acid-resistant steel 1.4404
(316L).
Other
. steel parts: . . . . . . . . . . . . . . .Stainless steel 1.4301 (304). Motor
Finish: . . . . . . . . . . . . . . . . . . . . . .Semi bright. Foot-flanged motor according to the IEC metric standard, 2 poles =
Product wetted seals: . . . . . . . . . . . .EPDM rubber. 3000/3600 rpm at 50/60 Hz, IP 55 (with drain hole with labyrinth plug),
insulation class F.
Technical data LKH-90 4 poles = 1500/1800 rpm at 50/60 Hz.
Max. inlet pressure:
LKH-5: . . . . . . . . . . . . . . . . . . . . . .600 kPa (6 bar)
Voltage and frequency
LKH-10 - 70: . . . . . . . . . . . . . . . . . .1000kPa (10 bar).
3 ~, 50 Hz, 220-240V Δ/380-420VY ≤ 4 kW
LKH-85 - 90: . . . . . . . . . . . . . . . . . .500kPa (5 bar).
3 ~, 60 Hz, 250-280V Δ/440-480VY ≤ 4.6 kW
Temperature range: . . . . . . . . . . . . . .-10°C to +140°C (EPDM).
3 ~, 50 Hz, 380-420V Δ/660-690VY ≥ 5.5 kW
3 ~, 60 Hz, 440-480V Δ ≥ 6.4 kW
Flushed shaft seal:
Water pressure inlet: . . . . . . . . . . . . .Max. 1 bar.
Motor sizes
Water consumption: . . . . . . . . . . . . .0.25 -0.5 l/min.
50 Hz: 0.75 - 1.1 - 1.5 - 2.2 - 3 - 4 - 5.5 - 7.5 - 11 - 15 -18.5 - 22 - 30
- 37 - 45 - 55 - 75 - 90 - 110 kW.
Double mechanical shaft seal:
Water pressure inlet, LKH-5 to -60: . . .Max. 500 kPa (5 bar). 60 Hz: 0.9 - 1.3 - 1.75 - 2.5 - 3.5 - 4.6 - 6.4 - 8.6 - 12.5 -17 - 21 -
Water pressure inlet, LKH-70 and -90: .Max. 300 kPa (3 bar). 25 - 35 - 43 - 52 - 63 - 86 - 105 - 125 kW.
Water consumption: . . . . . . . . . . . . .0.25 -0.5 l/min.
Warranty
Extended 3-years warranty on LKH pumps. The warranty covers all
Connections for FSS and DMSS:
non wear parts on the condition that genuine Alfa Laval Spare Parts
R 1/8" (BSP) external thread.
are used.
(LKH 85: 6mm tube/Rp 1/8").
Dimensions (mm)
LKH-5 LKH-10
Motor Motor
kW kW
0.75/1.1 1.5 2.2 1.5 2.2 3 4
A 44 79 79 A 79 79 78 81
B 100 100 125 B 100 125 140 140
C 125 131 131 C 132 132 140 147
E 22 22 22 E 23 23 23 23
F min. 183 189 189 F min. 189 189 185 184
F max. 275 275 275 F max. 275 275 295 297
G 272 272 272 G 272 272 320 320
H 158 158 158 H 142 142 142 142
J 125 140 140 J 140 140 160 190
K 251 288 288 K 288 288 323 359
P min. 308 346 346 P min. 346 346 357 383
P max. 400 432 432 P max. 432 432 467 496
Q 207 213 213 Q 215 215 235 242
R 71 71 71 R 87 87 87 87
S 232 245 270 S 245 270 299 301
T 80 90 90 T 90 90 100 112
U 125 125 125 U 125 125 145 147
Z min. 295 316 316 Z min. 316 316 321 330
Z max. 389 402 402 Z max. 402 402 431 443
Weight (kg) 27 30 33 Weight (kg) 36 39 47 57
LKH-15 LKH-20
Motor Motor
kW kW
3 4 5.5 1.5 2.2 3 4 5.5/7.5
A 78 81 81 A 79 79 78 81 81
B 140 140 178 B 100 125 140 140 178
C 176 183 181 C 145 145 152 159 157
E 43 43 43 E 27 27 27 27 27
F min. 185 184 184 F min. 189 189 185 184 184
F max. 295 297 317 F max. 275 275 295 297 317
G 320 320 400 G 272 272 320 320 400
H 166 166 166 H 180 180 180 180 180
J 160 190 216 J 140 140 160 190 216
K 323 359 383 K 288 288 323 359 383
P min. 357 383 380 P min. 346 346 357 383 380
P max. 467 492 513 P max. 432 432 467 496 513
Q 271 278 316 Q 227 227 247 254 292
R 66 66 66 R 88 88 88 88 88
S 299 301 402 S 245 270 299 301 402
T 100 112 132 T 90 90 100 112 132
U 145 147 167 U 125 125 145 147 167
Z min. 321 330 348 Z min. 316 316 321 330 348
Z max. 431 443 481 Z max. 402 402 431 443 481
Weight (kg) 51 61 79 Weight (kg) 38 41 49 59 77
900002/15
LKH-25 LKH-35
Motor Motor
kW kW
5.5/7.5 11/15 4 5.5/7.5 11/15
A 81 170 A 81 81 170
B 178 210 B 140 178 210
C 163 192 C 150 148 177
E 32 32 E 23 23 23
F min. 184 228 F min. 184 184 228
F max. 317 345 F max. 297 317 345
G 400 483 G 320 400 483
H 193 193 H 193 193 193
J 216 254 J 190 216 254
K 383 485 K 359 383 485
P min. 380 490 P min. 383 380 490
P max. 513 607 P max. 496 513 607
Q 298 345 Q 245 283 330
R 106 106 R 119 119 119
S 402 571 S 301 402 571
T 132 160 T 112 132 160
U 167 195 U 147 167 195
Z min. 348 438 Z min. 330 348 438
Z max. 481 554 Z max. 443 481 554
Weight (kg) 81 125/134 Weight (kg) 63 81 125/134
LKH-40 LKH-45
Motor Motor
kW kW
7.5 11/15/18.5 22 4 5.5/7.5 11/15
A 81 170 196 A 81 81 170
B 178 210 241 B 140 178 210
C 158 187 201 C 179 177 206
E 28 28 28 E 41 41 41
F min. 184 228 260 F min. 184 184 228
F max. 317 345 365 F max. 297 317 345
G 400 483 508 G 320 400 483
H 212 212 212 H 193 193 193
J 216 254 279 J 190 216 254
K 383 485 533 K 359 383 485
P min. 380 490 546 P min. 383 380 490
P max. 513 607 671 P max. 496 513 607
Q 293 340 353 Q 274 312 359
R 126 126 126 R 97 97 97
S 402 571 616 S 301 402 571
T 132 160 180 T 112 132 160
U 167 195 215 U 147 167 195
Z min. 348 438 484 Z min. 330 347 438
Z max. 481 554 589 Z max. 443 480 555
Weight (kg) 84 128/137/147 174 Weight (kg) 65 83 127/136
900002/15
LKH-50 LKH-60
Motor Motor
kW kW
5.5/7.5 11/15/18.5 22 5.5/7.5 11/15/18.5 22 30
A 81 170 196 A 81 170 196 246
B 178 210 241 B 178 210 241 305
C 171 200 213 C DN150 250 279 292 304
E 35 35 35 C 4" 200 229 242 254
F min. 184 228 260 C clamp 6" 240 269 282 294
F max. 317 345 365 E DN150 112 112 112 112
G 400 483 508 E 4" 62 62 62 62
H 205 205 205 E clamp 6" 102 102 102 102
J 216 254 279 F min. 184 228 260 274
K 383 485 534 F max. 317 345 365 385
P min. 380 490 546 G 400 483 508 534
P max. 513 607 671 H 262 262 262 262
Q 306 353 366 J 216 254 279 318
R 118 118 118 K 383 485 534 673
S 402 571 616 P min. 380 490 546 661
T 132 160 180 P max. 513 607 671 786
U 167 195 215 Q DN150 385 432 445 457
Z min. 348 438 484 Q 4" 335 382 395 407
Z max. 481 554 589 Q clamp 6" 375 422 435 447
Weight (kg) 86 130/139/149 174 R 102 102 102 102
S 402 571 616 711
T 132 160 180 200
LKH-70
U 167 195 215 220
Motor Z min. 348 437 484 571
kW Z max. 481 554 589 682
5.5/7.5 11/15/18.5 22 30/37/45 55/75 Weight (kg) 94 138/147/157 182 277
A 81 170 196 246 389 900002/15
B 178 210 241 305 310/349
C 4" 190 212 226 238 277
C 6" clamp/DN150 280 302 316 328 367
E 4" 25 25 25 25 25
E 6" clamp/DN150 115 115 115 115 115
F min. 184 228 260 274 401
F max. 317 345 365 385 462
G 400 483 508 534 640
H 3" 254 254 254 254 254
H 4"/DN100 335 335 335 335 335
J 216 254 279 318 406
K 383 485 534 673 753
P min. 380 490 546 661 811
P max. 513 607 671 786 872
Q 4" 325 365 378 390 471
Q 6" clamp/DN150 415 455 468 480 561
R 147 147 147 147 147
S 402 571 616 711 744
T 132 160 180 200 250
U 167 195 215 220
Z min. 348 437 484 571 776
Z max. 481 554 589 682 837
Weight (kg) 107/126 149/160/170 216 313/326/345 461/508
LKH-85 LKH-90
Motor Motor
kW kW
30/37/45 55/75 90/110 30/37/45 55/75
A 246 389 244 A 246 389
B 305 310/349 419 B 305 310/349
C 298 254 363 C 252 295
E 65 65 65 E 65 65
F min. 289 401 431 F min. 289 401
F max. 385 462 492 F max. 385 462
G 534 640 757 G 534 640
H 229 229 229 H 310 310
J 318 406 457 J 318 406
K 673 753 960 K 673 753
P min. 689 811 841 P min. 689 811
P max 786 872 902 P max. 786 872
Q 407 492 514 Q 404 490
R 220 220 220 R 250 250
S 711 744 948 S 711 744
T 200 250 280 T 200 250
U 220 220 220 U 220
Z min. 586 776 806 Z min. 586 776
Z max. 682 837 867 Z max. 682 837
Weight (kg) 336/349/368 487/531 844/904 Weight (kg) 383/396/415 520/567
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Impeller screw/nut (standard for LKH-70 - LKH-90).
C. Motor for other voltage and/or frequency. - Pump size.
D. Motor with increased safety/flame proof motor. - Connections.
E. Inducer (only LKH-10 to -50). - Impeller diameter.
F. Flushed shaft seal. - Motor size.
G. Double mechanical shaft seal. - Voltage and frequency.
H. Wider clearance between impeller and backplate if there is a risk of - Flow, pressure and temperature.
building up a hard layer of product. Standard clearance is 0.5 mm - Density and viscosity of the product.
(1 mm for LKH-70/90) and can be made up to 2.5 mm. - Options.
I. Surface roughness, product wetted parts: Ra ≤ 0.8 µm.
J. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM) Note!
or FEP. For further details, see also IM 70737.
K. Rotating seal ring of Silicon Carbide.
This product has EHEDG certification
Flow chart
Frequency: 50 Hz Speed (synchr): 3000 rpm
LKH-85
Dl: 51 ISO ISO DIN SMS BS DS Dl : 101.6 ISO ISO DIN SMS BS
Dll: 38 Clamp Male Male Male Male Male Dll: 76.1 Clamp Male Male Male Male
Ml 21 21 22 20 27 20 Ml 21 21 30 35 32
Mll 21 21 22 20 27 20 Ml 21 21 30 24 27
Dl: 63.5 ISO ISO DIN SMS BS DS Dl : 101.6 ISO ISO DIN SMS BS
Dll: 51 Clamp Male Male Male Male Male Dl : 101.6 Clamp Male Male Male Male
Ml 21 21 25 24 27 24 Ml 21 21 30 35 32
Mll 21 21 22 20 27 20 Mll 21 21 30 35 32
Dl: 76.1 ISO ISO DIN SMS BS DS Dl : DN150 DIN Dl: 6" ASME
Dll: 63.5 Clamp Male Male Male Male Male Dl : DN100 Clamp Dll 4" BPE
Ml 21 21 30 24 27 24 Ml 50 Ml 38
Ml 21 21 25 24 27 24 Mll 30 Mll 16
Dl: 76.1 ISO ISO DIN SMS BS DS Dl : DN150 DIN Dl 6" ASME
Dll : 63.5 Clamp Male Male Male Male Male DlI : DN150 Male DlI 6" BPE
Ml 21 21 30 24 27 24 Ml 50 Ml 38
Ml 12 21 27 24 22 21 Mll 50 Mll 38
900002/15
.
ESE00263EN 1001 The information contained herein is correct at the time of issue,
but may be subject to change without prior notice.
ESE00698-EN13 2009-12
Original manual
Table of contents
The information herein is correct at the time of issue but may be subject to change without prior notice
2. Safety .................................................................................................... 6
2.1. Important information ............................................................................. 6
2.2. Warning signs ..................................................................................... 6
2.3. Safety precautions ................................................................................ 7
3. Installation .............................................................................................. 8
3.1. Unpacking/Delivery ............................................................................... 8
3.2. Installation ......................................................................................... 9
3.3. Pre-use check - Pump without/with impeller screw ........................................... 10
4. Operation ............................................................................................... 11
4.1. Operation/Control ................................................................................. 11
4.2. Fault finding ....................................................................................... 13
4.3. Recommended cleaning ......................................................................... 14
5. Maintenance ........................................................................................... 15
5.1. General maintenance ............................................................................. 15
5.2. Dismantling of pump/shaft seals ................................................................ 17
5.3. Assembly of pump/single shaft seal ............................................................ 19
5.4. Assembly of pump/flushed shaft seal ........................................................... 21
5.5. Assembly of pump/double mechanical shaft seal ............................................. 23
5.6. Adjustment of shaft (LKH-5) ..................................................................... 25
5.7. Adjustment of shaft (LKH-10 to -90) ............................................................ 27
5.8. Cleaning Procedure ............................................................................... 29
3
Table of contents
The information herein is correct at the time of issue but may be subject to change without prior notice
7.19. LKH-90 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 66
7.20. LKH-70, LKH-75, LKH-80, LKH-85 and LKH-90 Centrifugal Pump, Shaft Seal ........... 68
4
1 EC Declaration of Conformity
Alfa Laval
Company Name
+45 79 32 22 00
Phone No.
Pump LKH
Denomination Type Year
Designation
5
2 Safety
Unsafe practices and other important information are emphasized in this manual.
Warnings are emphasized by means of special signs.
Always read the manual before using the pump!
WARNING
Indicates that special procedures must be followed to avoid severe personal injury.
CAUTION
Indicates that special procedures must be followed to avoid damage to the pump.
NOTE
Indicates important information to simplify or clarify procedures.
General warning:
Caustic agents:
Recycling information.
• Unpacking
- Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps.
- Wood and cardboard boxes can be reused, recycled or used for energy recovery.
- Plastics should be recycled or burnt at a licensed waste incineration plant.
- Metal straps should be sent for material recycling.
• Maintenance
- During maintenance oil and wear parts in the machine are replaced.
- All metal parts should be sent for material recycling.
- Worn out or defective electronic parts should be sent to a licensed handler for material recycling.
- Oil and all non metal wear parts must be taken care of in agreement with local regulations.
• Scrapping
- At end of use, the equipment shall be recycled according to relevant, local regulations. Beside the equipment itself, any
hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the
absence of local regulations, please contact the local Alfa Laval sales company.
6
2 Safety
All warnings in the manual are summarized on this page.
Pay special attention to the instructions below so that severe personal injury and/or damage to the pump are avoided.
Installation:
Always read the technical data thoroughly. (See chapter 6 Technical data)
Always use a lifting crane when handling the pump.
Always have the pump electrically connected by authorized personnel. (See the motor instruction)
Operation:
Always read the technical data thoroughly. (See chapter 6 Technical data)
Never run the pump when partially installed or not completely assembled
Necessary precautions must be taken if leakage occurs as this can lead to hazardous situations
Never touch the pump or the pipelines when pumping hot liquids or when sterilising.
Never run the pump with both the suction side and the pressure side blocked.
Always handle lye and acid with great care.
Maintenance:
Always read the technical data thoroughly. (See chapter 6 Technical data)
Never service the pump when it is hot.
The pump and the pipelines must n ever be pressurised when the pump is serviced.
Transportation:
Transportation of the pump or the pump unit:
Never lift or elevate in any way other than described in this manual
Always drain the pump head and accessories of any liquid
Always ensure that no leakage of lubricants can occur
Always transport the pump in it’s upright position
Always ensure that the unit is securely fixed during transportation
Always use original packaging or similar during transportation
7
3 Installation
The instruction manual is part of the delivery. Study the instructions carefully.
The large pump sizes are very heavy.
Alfa Laval therefore recommends the use of a lifting crane when handling the pump.
3.1 Unpacking/Delivery
Step 2
Remove possible packing materials from the inlet and the outlet.
Avoid damaging the inlet and the outlet.
Avoid damaging the connections for flushing liquid, if supplied. Remove
packing
materials!
TD 200-120_1
Caution!
Step 3 Inspection!
Inspect the pump for visible transport damages.
TD 200-120_1
Step 5
ONLY LKH-85 and LKH-90
Do N OT use eyebolt in casing to lift the pump. The eyebolt is
only for casing removal.
8
3 Installation
Study the instructions carefully and pay special attention to the warnings! Always check the pump before operation.
- See pre-use check in section 3.3 Pre-use check - Pump without/with impeller screw.
The large pump sizes are very heavy. Alfa Laval therefore recommends the use of a lifting crane when handling the pump.
3.2 Installation
Step 1
Step 2
Ensure at least 0.5 m (1.6 ft) clearance around the pump.
Step 3
Check that the flow direction is correct.
O: Outlet
I: Inlet
Correct!
Few bends
Correct!
S tep 5
Avoid stressing the pump.
Pay special attention to:
- Vibrations.
- Thermal expansion of the tubes.
- Excessive welding.
- Overloading of the pipelines.
9
3 Installation
Study the instructions carefully and pay special attention to the warnings!
LKH-5 to -60 is without impeller screw as standard but can be supplied with one.
Check the direction of rotation of the impeller before operation.
- See the indication label on the pump.
Step 1
Never start the pump if the impeller is fitted and the pump casing
is removed.
1.
A. LKH-5: Remove screws (56), spring washers (56a), clamps
(55+55a) and pump casing (29).
B. LKH-10 to -90: Remove cap nuts (24), washers (24a) and
pump casing (29).
2. Remove impeller (27) (see also instruction in section 5.3
Assembly of pump/single shaft seal).
Stub shaft
Step 3
Fit and tighten impeller (27).
S tep 4
1. Fit pump casing (29).
2.
A. LKH-5: Fit clamps (55+55a), spring washers (56a) and
tighten screws (56)
B. LKH-10 to -90: Fit washers (24a) and tighten cap nuts (24),
according to torque values in chapter 6.3 Addendum
Correct
Never start in the wrong direction of rotation with liquid in the
pump.
1. Start and stop the motor momentarily.
2. Ensure that the direction of rotation of the motor fan is View from rear end of
clockwise as viewed from the rear end of the motor. motor
10
4 Operation
Study the instructions carefully and pay special attention to the warnings!
The pump is fitted with a warning label indicating correct throttling
4.1 Operation/Control
Step 1
CAUTION
Alfa Laval cannot be held responsible for incorrect
operation/control.
Never touch the pump or the pipelines when pumping hot liquids
or when sterilising.
Never run the pump with both the suction side and the pressure
side blocked.
TD 200-129_1
Wrong
11
4 Operation
Study the instructions carefully and pay special attention to the warnings!
The pump is fitted with a warning label indicating correct throttling
Step 5 Correct!
O
Flushed shaft seal:
1. Connect the inlet of the flushing liquid correctly. R 1/8” (BSP)
2. Regulate the water supply correctly.
3. Observe the steam data.
S tep 6 Throttling!
Control:
Reduce the capacity and the power consumption by means of:
- Throttling the pressure side of the pump.
- Reducing the impeller diameter.
- Reducing the speed of the motor.
12
4 Operation
Pay attention to possible faults.
Study the instructions carefully.
NOTE!
Study the maintenance instructions carefully before replacing worn parts. - See section 5.1 General maintenance
Cavitation:
- Damage - Low inlet pressure - Increase the inlet pressure
- Pressure reduction (sometimes to - High liquid temperature - Reduce the liquid temperature
zero)
- Increasing of the noise level - Reduce the pressure drop before the
pump
- Reduce speed
Leaking seals Incorrect rubber grade Replace with seals of a different rubber
grade
13
4 Operation
The pump is designed for cleaning in place (CIP). CIP = Cleaning In Place.
Study the instructions carefully and pay special attention to the warnings!
NaOH = Caustic Soda.
HNO3 = Nitric acid.
Step 3
Step 4
1. Avoid excessive concentration of the cleaning agent
Dose gradually!
2. Adjust the cleaning flow to the process
Sterilization of milk/viscous liquids
Increase the cleaning flow!
Always rinse well with clean water after using a cleaning agent.
NOTE
The cleaning agents must be stored/disposed of in accordance Water Cleaning agent
with current rules/directives.
14
5 Maintenance
Maintain the pump carefully. Study the instructions carefully and pay special attention to the warnings!
Always keep spare shaft seals and rubber seals in stock.
See separate motor instructions.
Check the pump for smooth operation after service.
Step 1
NOTE
All scrap must be stored/discharged in accordance with current
rules/directives.
CAUTION
Fit the electrical connections correctly if they have been removed
from the motor during service.
(see 3.3 Pre-use check - Pump without/with impeller screw)
CAUTION
Pay special attention to the warnings!
Step 4
Recommended spare parts:
Service kits (see chapter 7 Parts list and Service Kits).
Order Service Kits from Service kits list (see chapter 7 Parts list
and Service Kits).
15
5 Maintenance
Maintain the pump carefully. Study the instructions carefully and pay special attention to the warnings!
Always keep spare shaft seals and rubber seals in stock.
See separate motor instructions.
Check the pump for smooth operation after service.
Maintenance after leakage Replace at the end of the Replace when replacing the
(leakage normally starts slowly) day: Complete shaft seal shaft seal
Planned maintenance - Regular inspection for Replace when replacing the Yearly inspection is
leakage and smooth shaft seal recommended
operation - Replace complete bearing
- Keep a record of the pump if worn
- Use the statistics for - Ensure that the bearing is
planning of inspections axially locked (See motor
instructions)
Replace after leakage:
Complete shaft seal
Pre-use check
CAUTION!
Fit the electrical connections correctly if they have been removed from the motor during service. (See 3.3 Pre-use check -
Pump without/with impeller screw).
Pay special attention to warnings!
1. Start and stop the motor momentarily
2. Ensure that the pump operates smoothly.
16
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Handle scrap correctly.
: Relates to the shaft seal.
Step 1
1.
A. LKH-5: Remove screws (56), spring washers (56a), clamps
(55+55a) and pump casing (29).
B. LKH-10 to 90: Unscrew cap nuts (24) and remove washers
(24a) and pump casing (29).
S tep 2
Flushed / Double Mechanical shaft seal:
Unscrew tubes (42) using a spanner.
S tep 3
Remove screw (23) and safety guard (22).
Step 4 Counterhold
1. Remove impeller screw (36), if fitted. with a
2. Remove impeller (27). If necessary, loosen the impeller by screwdriver!
knocking gently on the impeller vanes.
3. Remove the O-ring (38) from the impeller, if fitted.
If necessary!
S tep 5
1. Pull off the O-ring (26) from back plate (25).
2. Unscrew nuts (20) and remove washers (21) and the back plate.
17
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Handle scrap correctly.
: Relates to the shaft seal.
Left hand
TD 200-462 thread!
S tep 7
Flushed shaft seal:
1. Remove screws (41) and seal housing (40).
2. Pull out lip seal (43) from the seal housing.
TD 200-390_1
Step 8
Double mechanical shaft seal:
1. Remove screws (41) and seal housing (40a).
2. Remove rotating seal rings (14) and drive ring (52) from spring
(13).
3. Remove O-rings (15) from rotating seal rings (14).
4. LKH-70 to 90: Remove cups (54) from rotating seal rings.
S tep 9
Double mechanical shaft seal:
1. Remove stationary seal ring (51) from seal housing (40a).
2. Remove O-ring (50) from stationary seal ring (51).
3. Remove O-ring (44) from seal housing (40a).
TD 200-391_1
Step 10
1. Remove the complete shaft seal from stub shaft (7).
2. Remove spring (13) and rotating seal ring (14) from the drive
ring (10).
TD 234-021_1
18
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Handle scrap correctly.
: Relates to the shaft seal.
Step 1
1. Remove spring (13).
NOTE!
Make sure that O-ring (15) has max. clearance from the sealing
surface.
S tep 2
1. Refit spring (13) on rotating seal ring (14).
2. Fit the spring and the rotating seal ring on drive ring (10).
CAUTION
Ensure that the driver on the drive ring enters the notch in the
rotating seal ring. TD 200-393_1
S tep 3
Fit the complete shaft seal on stub shaft (7).
NOTE!
Make sure that connex pin (8) on the stub shaft enters the notch in
drive ring (10).
Step 4
1. Fit O-ring (12) on stationary seal ring (11) and lubricate.
Use the tool
2. Screw the stationary seal ring into back plate (25).
supplied
CAUTION
Only tighten by hand to avoid deforming the stationary seal ring.
(Max 7Nm/5 lbf-ft)
Left hand
TD 200-462 thread!
S tep 5
1. Clean the sealing surfaces with contact cleaner before fitting
back plate (25).
2. Carefully guide the back plate onto adaptor (16).
3. Fit washers (21) and nuts (20).
TD 234-009_1
Step 6
Lubricate O-ring (26) and slide it onto back plate (25).
TD 234-026_1
19
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Handle scrap correctly.
: Relates to the shaft seal.
Step 7
1. Lubricate O-ring (38) and fit it in impeller (37), if impeller screw
is used.
2. Lubricate impeller hub with silicone grease or oil.
3. Screw the impeller onto stub shaft (7).
4. Fit impeller screw (39) and tighten, if used.
Torque - 5-60 = 20 Nm (7.4 lbf-ft)
Torque - 70-90 = 50 Nm (37 lbf-ft)
S tep 8
Fit safety guards (22) and screw (23) and tighten.
Step 9
1.
A. LKH-5: Fit pump casing (29), clamps (55+55a), spring
washers (56a) and screws (56).
B. LKH-10 to-90: Fit pump casing (29), washers (24a) and
cap nuts (24).
2. Adjust pump casing to the right position.
3.
A. LKH-5: Tighten nuts (20) for back plate (25) and tighten
screws (56).
B. LKH-10 to -90: Tighten nuts (20) for back plate (25) and
tighten cap nuts (24), according to torque values in chapter LKH-85 and LKH-90
6.3 Addendum.
20
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
Step 2
1. Lubricate O-ring (45) and fit it in drive ring (10).
2. Fit spring (13) and rotating seal ring (14) on the drive ring.
CAUTION
Ensure that the driver on the drive ring enters the notch in the
rotating seal ring. TD 200-393_1
S tep 3
Fit complete shaft seal on stub shaft (7) so that connex pin (8) on
the stub shaft enters the notch in drive ring (10).
Step 4
1. Carefully guide back plate (25) onto adaptor (16).
2. Fit washers (21) and nuts (20).
TD 234-027_1
Step 5
Lubricate O-ring (26) and slide it onto back plate (25).
TD 234-026_1
Step 6
1. Lubricate O-ring (38) and fit it in impeller (37), if impeller screw
is used.
2. Lubricate the impeller hub with silicone grease or oil.
3. Screw impeller (27) onto stub shaft (7).
4. Fit impeller screw (36) and tighten, if used.
Torque - 5-60 20 Nm (7.4 lbf-ft)
Torque - 70-90 50 Nm (37 lbf-ft)
21
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
Step 7
1. Screw tubes (42) into seal housing (40).
2. Tighten with a spanner.
TD 234-017_1
Step 8
Fit safety guard (22) and screw (23) and tighten.
Step 9
1.
A. LKH-5: Fit pump casing (29), clamps (55+55a), spring
washers (56a) and screws (56).
B. LKH-10 to-90: Fit pump casing (29).
2. Tighten nuts (20) for back plate (25).
3.
A. LKH-5: Tighten nuts (20) for back plate (25) and tighten
screws (56).
B. LKH-10 to -90: Fit washers (24a) and cap nuts (24)
and tighten, according to torque values in chapter 6.3
Addendum. LKH-85 and LKH-90
22
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
NOTE
Ensure that both drive pins on the drive ring enters the notches in
rotating seal rings.
Step 3
1. Lubricate O-ring (44) and slide onto seal housing (40a).
2. Lubricate O-ring (50) and fit on stationary seal ring (51) and fit
this in the seal housing.
TD 200-447_1
S tep 4
1. Clean the sealing surfaces with contact cleaner.
2. Fit seal housing (40a) on the back plate (25) and tighten screws
(41).
S tep 5
1. To enable fitting back plate (25) with the shaft seal remove
connex pin (8) from stub shaft (7) (if fitted).
2. Carefully guide the back plate onto adaptor (16).
3. Fit washers (21) and nuts (20).
TD 234-027_1
Step 6
Lubricate O-ring (26) and slide it onto back plate (25).
TD 234-033_1
23
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
Step 7
1. Lubricate O-ring (38) and fit it in impeller (37), if impeller screw
is used.
2. Lubricate the impeller hub with silicone grease or oil.
3. Screw impeller (27) onto stub shaft (7).
4. Fit impeller screw (36) and tighten, if used.
Torque - 5-60 20 Nm (7.4 lbf-ft)
Torque - 70-90 50 Nm (37 lbf-ft)
S tep 8
1. Screw tubes (42) into seal housing (40a).
2. Tighten with a spanner.
TD 234-017_1
Step 9
Fit safety guard (22) and screw (23) and tighten.
Step 10
1. Fit pump casing (29).
2. Tighten nuts (20) for back plate (25).
3.
A. LKH-5: Fit clamps (55+55a), spring washers (56a) and
screws (56) and tighten.
B. LKH-10 to -90: Fit washers (24a) and cap nuts (24)
and tighten, according to torque values in chapter 6.3
Addendum.
24
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
Step 1
1. Loosen screws (6).
2. Pull off stub shaft (7).
See special cleaning procedure for tapped hole in stub shaft
page 29.
S tep 2 10-20 mm
1. Push stub shaft (7) onto the motor shaft. Screws (4) must fit (0.39-0.78 inch)
in keyway on the motor shaft.
2. Check that the clearance between the end of the stub shaft
and the motor flange is 10-20 mm (0.39 - 0.78 inch).
S tep 3
1. Tighten screws (4) lightly and evenly.
2. Ensure that stub shaft (7) can be moved on the motor shaft.
S tep 4
1. F or double mechanical shaft seal: Fit drive ring (52) on stub
shaft (7).
2. Fit back plate (25), washers (21) and nuts (20) and tighten.
25
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
Step 6
Tighten screws (4) evenly to 18 Nm (13 lbf-ft).
26
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
Step 1
1. Loosen screws (6).
2. Pull off stub shaft (7) together with compression rings (5a,5b).
See special cleaning procedure for tapped hole in stub shaft
page 29.
S tep 2 10-20 mm
1. Push stub shaft (7) together with compression rings (5a, 5b) (0.39-0.78 inch)
onto the motor shaft.
2. Check that the clearance between the end of the stub shaft
and the motor flange is 10-20 mm (0.39 - 0.78 inch).
Step 3
1. Tighten screws (6) lightly and evenly.
2. Ensure that stub shaft (7) can be moved on the motor shaft.
S tep 4
1. F or double mechanical shaft seal:
Fit drive ring (52) on stub shaft (7).
2. Fit back plate (25), washers (21) and nuts (20) and tighten.
27
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section.
Lubricate the rubber seals before fitting them.
: Relates to the shaft seal.
28
5 Maintenance
Should swab testing continue to fail, or time is of the essence, install a new (spare) Stub Shaft (7).
29
6 Technical data
It is important to observe the technical data during installation, operation and maintenance.
Inform the personnel about the technical data.
Data
Materials
Shaft seal
Motor
Foot-flanged motor acc. to IEC metric standard 2 poles = 3000/3600 rpm. at 50/60 Hz IP55 (drain hole with labyrinth
plug), insulation class F
Motor sizes (kW), 50 Hz 0.75 - 1.1 - 1.5 - 2.2 - 3 - 4 - 5.5 - 7.5 - 11 - 15 -18.5 - 22 - 30 - 37 - 45 -
55 - 75 - 90 - 110 kW
Motor sizes (kW), 60 Hz 0.9 - 1.3 - 1.75 - 2.5 - 3.5 - 4.6 - 6.4 - 8.6 - 12.5 -17 - 21 - 25 - 35 - 43 -
52 - 63 - 86 - 105 - 125 kW.
Motor sizes (hp), 60 Hz 1.5 - 2.0 - 3.0 - 5.0 - 7.5 - 10.0 - 15.0 - 20.0 - 25.0 - 30.0 - 40.0 -
50.0 - 60.0 - 75.0 - 100.0 - 125.0 - 150.0 hp
30
6 Technical data
Relubrication interval 50 Hz (3000 rpm)/Relubrication interval 60 Hz (3600 rpm). (Vendor) quantity in D rive E nd/quantity in
Non D rive E nd.
The table is for 100°C internal bearing temperature.an increase in temperature of 15°C (ambient or internal in bearings), will
reduce the greasing interval and bearing lifetime by 50%. Lubrication interval for vertically mounted pumps is half the value
stated in the table.
31
6 Technical data
6.3 Addendum
Section 1
Tightening torques
Below table specifies the tightening torques for the screws, bolts and nuts in this pump.
Always use below torques if no other values are stated. This can be a matter of personal safety.
Size Tightening torgue
Nm lbf-ft
M8 20 14.8
M10 40 29.5
M12 67 49.0
M14 110 81.0
Section 2
Noise
Pump Type Sound pressure level (dBA)
LKH-5 60
LKH-10 69
LKH-15 72
LKH-20 70
LKH-25 74
LKH-35 71
LKH-40 75
LKH-45 70
LKH-50 75
LKH-60 77
LKH-70 88
LKH-75 79
LKH-85 86
LKH-90 75
The noise measurements are carried out with original motor and shroud, approximately at the Best Efficiency Point (BEP) with
water at ambient temperature and at 50Hz.
Very often the noise level generated by the flow through the process system (eg. valves, pipes, tanks etc.) is much higher than
what is generated by the pump itself. Therefore it is important to consider the noise level from the total system and take the
necessary percussions with regards to personal safety if required.
32
7 Parts list and Service Kits
The drawing shows LKH pump, sanitary version.
The items refer to the parts lists in the following sections 7.4 LKH-5 Centrifugal Pump Single, Flushed and Double Mechanical
Shaft Seal
33
7 Parts list and Service Kits
The drawing shows LKH pump, sanitary version.
The items refer to the parts lists in the following sections 7.5 LKH-10 Centrifugal Pump Single, Flushed and Double Mechanical
Shaft Seal to 7.13 LKH-60 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
7.2 LKH-10, -15, -20, -25, -35, -40, -50, -60 Sanitary Version
Impeller screw Only used for 0.75, 1.1 and 3 kW Fitting of back plate
Fitting of legs
34
7 Parts list and Service Kits
The drawing shows LKH pump, sanitary version.
The items refer to the parts lists in the following sections 7.15 LKH-70 Centrifugal Pump Single, Flushed and Double Mechanical
Shaft Seal to 7.19 LKH-90 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
35
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.4 LKH-5 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
Alternatives
36
7 Parts list and Service Kits
The drawing and the parts list include all items.
37
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.5 LKH-10 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
38
7 Parts list and Service Kits
The drawing and the parts list include all items.
Parts marked with ۫{¨Ÿaz are included in the service kits. Recommended Spare Parts: Service kits. Shaft seal: See page 56
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2042 = Pos. 10+40+41+42+43+44+45
Conversion kit single to double mechanical shaft seal EPDM C/SIC 9611-92-2175 = Pos.13+ 14+15+40a+41+42+44+50+51+52
Conversion kit single to double mechanical shaft seal EPDM SIC/SIC 9611-92-2326 = Pos. 13+14+15+40a+41+42+44+50+51+52
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2176 = Pos.13+ 14+40a+50+51+52
Replace to inducer (For pump with impellerscrew) please order pos. 7+57+38
Replace to inducer (For pump without impellerscrew) please order pos. 7+57+37+38
900009/3
39
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.6 LKH-15 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
40
7 Parts list and Service Kits
The drawing and the parts list include all items.
41
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.7 LKH-20 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
42
7 Parts list and Service Kits
The drawing and the parts list include all items.
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2042 = Pos. 10+40+41+42+43+44+45
Conversion kit single to double mechanical shaft seal EPDM C/SIC 9611-92-2175 = Pos. 13+14+15+40a+41+42+44+50+51+52
Conversion kit single to double mechanical shaft seal EPDM SIC/SIC 9611-92-2326 = Pos.13+ 14+15+40a+41+42+44+50+51+52
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2176 = Pos.13+ 14+40a+50+51+52
Replace to inducer (For pump with impeller screw) please order pos. 7+57+38
Replace to inducer (For pump without impeller screw) please order pos. 7+57+37+38.
900011/2
43
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.8 LKH-25 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
44
7 Parts list and Service Kits
The drawing and the parts list include all items.
45
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.9 LKH-35 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
46
7 Parts list and Service Kits
The drawing and the parts list include all items.
47
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.10 LKH-40 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
48
7 Parts list and Service Kits
The drawing and the parts list include all items.
Parts marked with ۫{¨Ÿaz are included in the service kits. Recommended Spare Parts: Service kits. Shaft seal: See page 56
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2891 = Pos. 10+40+41+42+43+44+45
Conversion kit, single to double mechanical shaft seal EPDM C/SIC 9611-92-2175 = Pos. 13+14+15+40a+41+42+44+ 50 +51+52
Conversion kit, single to double mechanical shaft seal EPDM SIC/SIC 9611-92-2326 = Pos.13+ 14+15+40a+41+42+44+ 50 +51+52
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2176 = Pos. 13+14+40a+50+51+52
Replace to inducer (for pump with impellerscrew ) please order pos. 7+57+38
Replace to inducer (for pump without impellerscrew ) please order pos. 7+57+37+38
900015/4
49
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.11 LKH-45 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
50
7 Parts list and Service Kits
The drawing and the parts list include all items.
51
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.12 LKH-50 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
52
7 Parts list and Service Kits
The drawing and the parts list include all items.
Parts marked with ۫{¨Ÿaz are included in the service kits. Recommended Spare Parts: Service kits. Shaft seal: See page 56
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2891 = Pos. 10+40+41+42+43+44+45
Conversion kit, single to double mechanical shaft seal EPDM C/SIC 9611-92-2175 = Pos. 13+14+15+40a+41+42+44+50+51+52
Conversion kit, single to double mechanical shaft seal EPDM SIC/SIC 9611-92-2326 = Pos. 13+14+15+40a+41+42+44+50+51+52
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2176 = Pos. 13+14+40a+50+51+52
Replace to inducer (for pump with impellerscrew) please order pos. 7+57+38
Replace to inducer (for pump without impellerscrew) please order pos. 7+57+37+38.
900017/5
53
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.13 LKH-60 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
S S
FSS
Alternatives
54
7 Parts list and Service Kits
The drawing and the parts list include all items.
55
7 Parts list and Service Kits
The drawing and the parts list include all items.
13
15
14
TD 200-372_1
12
11
43
44
45
13
15
14 TD 200-373_1
12
11
50
51
44
52
14
15
13
15
14 TD 200-374
12
11
56
7 Parts list and Service Kits
The drawing and the parts list include all items.
Parts list
Pos. Qty Denomination
Complete shaft seal
۫ Complete shaft seal
{ Complete shaft seal
Complete shaft seal
Ÿa Complete shaft seal
¨z Complete shaft seal
11 1 Stationary seal ring
12 1 O-ring
13 1 Spring
14 1 Rotating seal ring
2 Rotating seal ring, carbon
15 1 O-ring
2 O-ring
43 1 Lip seal
44 1 O-ring for seal housing
45 1 O-ring for drive ring
50 1 O-ring
51 1 Sec. stationary seal ring
52 1 Drive ring
57
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.15 LKH-70 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
58
7 Parts list and Service Kits
The drawing and the parts list include all items.
59
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.16 LKH-75 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
6a
6
70
TD 239-013
60
7 Parts list and Service Kits
The drawing and the parts list include all items.
61
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.17 LKH-80 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
62
7 Parts list and Service Kits
The drawing and the parts list include all items.
63
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.18 LKH-85 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
64
7 Parts list and Service Kits
The drawing and the parts list include all items.
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2246 = Pos 40+41+42+43+44+45
Conversion kit, single to double mechanical shaft seal EPDM C/SIC 9611-92-2420 = Pos.13+14+15+ 40a+41+42+44+50+51+52+54
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2421 = Pos.13+14+15+ 40a+41+50+51+52+54
900410/0
65
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.19 LKH-90 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
66
7 Parts list and Service Kits
The drawing and the parts list include all items.
67
7 Parts list and Service Kits
The drawing and the parts list include all items.
7.20 LKH-70, LKH-75, LKH-80, LKH-85 and LKH-90 Centrifugal Pump, Shaft Seal
13
15
14
12
TD 239-002_1
11
TD 239-003_2
TD 239-004_2
68
7 Parts list and Service Kits
The drawing and the parts list include all items.
Parts list
Pos. Qty Denomination
Complete shaft seal
Complete shaft seal
۫ Complete shaft seal
Complete shaft seal
{ Complete shaft seal
Complete shaft seal
11 1 Stationary seal ring, SiC.
12 1 O-ring
13 1 Spring
14 1 Rotating seal ring
2 Rotating seal ring
15 1 O-ring
2 O-ring
43 1 Lip seal
44 1 O-ring for seal housing
45 1 O-ring for drive ring
50 1 O-ring
51 1 Sec. stationary seal ring, SiC.
52 1 Drive ring
54 2 Cup
69
How to contact Alfa Laval
Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to access the information direct.
Spare Parts
LKH Centrifugal Pump
ESE00714-EN3 2009-10
Table of contents
The information herein is correct at the time of issue but may be subject to change without prior notice
1. LKH-5 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............. 4
2. LKH-10 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 8
3. LKH-15 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 12
4. LKH-20 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 16
5. LKH-25 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 22
6. LKH-35 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 26
7. LKH-40 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 30
8. LKH-45 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 36
9. LKH-50 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 40
10. LKH-60 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 46
12. LKH-70 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 54
13. LKH-80 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 58
14. LKH-85 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 62
15. LKH-90 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal ............ 68
16. LKH-70, LKH-80, LKH-85 and LKH-90 Centrifugal Pump, Shaft Seal ........................ 72
3
LKH-5 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
Alternatives
4 Intro 1999-02
LKH-5 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
5
LKH-5 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
Alternatives
6 Intro 1999-02
LKH-5 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
C/SIC SIC/SIC
7
LKH-10 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
8 Intro 1990-09
LKH-10 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
9
LKH-10 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
10 Intro 1990-09
LKH-10 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
C/SIC SIC/SIC
Parts marked with ♦{∆▲az are included in the service kits. Recommended Spare Parts: Service kits. Shaft seal: See page 52
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2042 = Pos. 10+40+41+42+43+44+45
Conversion kit single to double mechanical shaft seal EPDM C/SIC 9611-92-2175 = Pos.13+ 14+15+40a+41+42+44+50+51+52
Conversion kit single to double mechanical shaft seal EPDM SIC/SIC 9611-92-2326 = Pos. 13+14+15+40a+41+42+44+50+51+52
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2176 = Pos.13+ 14+40a+50+51+52
Replace to inducer (For pump with impellerscrew) please order pos. 7+57+38
Replace to inducer (For pump without impellerscrew) please order pos. 7+57+37+38
900009/3
11
LKH-15 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
12 Intro 1996-02
LKH-15 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
13
LKH-15 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
14 Intro 1996-02
LKH-15 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
Accessories
1l Tool complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9036-01
C/SIC SIC/SIC
15
LKH-20 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
16 Intro 1990-09
LKH-20 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
**3~, 50 Hz, 220-240V /380-420VY - Standard ≤ 4 kW ***3~, 50 Hz, 380-420V /660-690VY - Standard ≥ 5.5 kW
3~, 60 Hz, 250-280V /440-480VY - Standard ≤ 4.6 kW 3~, 60 Hz, 440-480V - Standard ≥ 6.3 kW
17
LKH-20 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
18 Intro 1990-09
LKH-20 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
19
LKH-20 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
20 Intro 1990-09
LKH-20 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
C/SiC SiC/SiC
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2042 = Pos. 10+40+41+42+43+44+45
Conversion kit single to double mechanical shaft seal EPDM C/SIC 9611-92-2175 = Pos. 13+14+15+40a+41+42+44+50+51+52
Conversion kit single to double mechanical shaft seal EPDM SIC/SIC 9611-92-2326 = Pos.13+ 14+15+40a+41+42+44+50+51+52
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2176 = Pos.13+ 14+40a+50+51+52
Replace to inducer (For pump with impeller screw) please order pos. 7+57+38
Replace to inducer (For pump without impeller screw) please order pos. 7+57+37+38.
900011/2
21
LKH-25 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
22 Intro 1996-02
LKH-25 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
23
LKH-25 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
24 Intro 1996-02
LKH-25 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
Accessories
1l Tool complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9036-01
C/SIC SIC/SIC
25
LKH-35 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
26 Intro 1996-02
LKH-35 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
27
LKH-35 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
28 Intro 1996-02
LKH-35 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
Accessories
1l Tool complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9036-01
C/SIC SIC/SIC
29
LKH-40 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
30 Intro 1990-09
LKH-40 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
31
LKH-40 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
32 Intro 1990-09
LKH-40 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
33
LKH-40 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
34 Intro 1990-09
LKH-40 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
C/SIC SIC/SIC
Parts marked with ♦{∆▲az are included in the service kits. Recommended Spare Parts: Service kits. Shaft seal: See page 52
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2891 = Pos. 10+40+41+42+43+44+45
Conversion kit, single to double mechanical shaft seal EPDM C/SIC 9611-92-2175 = Pos. 13+14+15+40a+41+42+44+ 50 +51+52
Conversion kit, single to double mechanical shaft seal EPDM SIC/SIC 9611-92-2326 = Pos.13+ 14+15+40a+41+42+44+ 50 +51+52
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2176 = Pos. 13+14+40a+50+51+52
Replace to inducer (for pump with impellerscrew ) please order pos. 7+57+38
Replace to inducer (for pump without impellerscrew ) please order pos. 7+57+37+38
900015/4
35
LKH-45 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
36 Intro 1996-02
LKH-45 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
37
LKH-45 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
38 Intro 1996-02
LKH-45 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
Acessories
1l Tool complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9036-01
C/SIC SIC/SIC
39
LKH-50 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
40 Intro 1990-09
LKH-50 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
41
LKH-50 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
42 Intro 1990-09
LKH-50 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
Alternatives
36 1l Impeller screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-1396-01 9612-1396-01 9612-1396-01
1l Impeller, screw (for inducer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-1396-07 9612-1396-07 9612-1396-07
37 1l Impeller for impeller screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-1320-08 9612-1320-02 9612-1320-02
38 ♦▲z 1l O-ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-2145 9611-99-2145 9611-99-2145
1l O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-2147 9611-99-2147 9611-99-2147
1l O-ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-2146 9611-99-2146 9611-99-2146
1l O-ring, FEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-2148 9611-99-2148 9611-99-2148
Accessories
1l Tool complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9036-01
43
LKH-50 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
44 Intro 1990-09
LKH-50 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
C/SIC SIC/SIC
Parts marked with ♦{∆▲az are included in the service kits. Recommended Spare Parts: Service kits. Shaft seal: See page 52
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2891 = Pos. 10+40+41+42+43+44+45
Conversion kit, single to double mechanical shaft seal EPDM C/SIC 9611-92-2175 = Pos. 13+14+15+40a+41+42+44+50+51+52
Conversion kit, single to double mechanical shaft seal EPDM SIC/SIC 9611-92-2326 = Pos. 13+14+15+40a+41+42+44+50+51+52
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2176 = Pos. 13+14+40a+50+51+52
Replace to inducer (for pump with impellerscrew) please order pos. 7+57+38
Replace to inducer (for pump without impellerscrew) please order pos. 7+57+37+38.
900017/5
45
LKH-60 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
Alternatives
46 Intro 1990-09
LKH-60 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
1 1l Motor, ABB2)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-3454-13 9612-3454-034)
1l Motor, ABB3)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-3454-14 9612-3454-044)
1l Motor, BROOK2) (Period-0602) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-6055-01
1l Motor, BROOK3) Period-0602) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-6055-02
1l Motor, ABB2) (Period 0910-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-3454-21
1l Motor, ABB3) Period 0910-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-3454-22
1l Motor, ABB2) (Period -0910) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-3454-16
1l Motor, ABB3) Period -0910) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-3454-15
2 1l Shroud, (Period 9907-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-1390-05 9612-1390-06 9612-5938-01
2a 1l Edge list, (Included in pos. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2) 3 ~, 50 Hz, 220-240V /380-420VY - Option 3) 3 ~, 50 Hz, 380-420V /660-690VY - Standard 4) ABB motor (Period 0602-)
3 ~, 60 Hz, 250-280V /440-480VY - Option 3 ~, 60 Hz, 440-480V - Standard
47
LKH-60 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
Alternatives
48 Intro 1990-09
LKH-60 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
Alternatives
36 1l Impeller screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-1396-01 9612-1396-01 9612-1396-01 9612-1396-01 9612-1396-01
37 1l Impeller for impeller screw . . . . . . . . . . . . . . . . . . . . 9612-1283-08 9612-1283-08 9612-1283-02 9612-1283-02 9612-1283-02
38 ♦▲z 1l O-ring, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-2145 9611-99-2145 9611-99-2145 9611-99-2145 9611-99-2145
1l O-ring, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-2147 9611-99-2147 9611-99-2147 9611-99-2147 9611-99-2147
1l O-ring, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-2146 9611-99-2146 9611-99-2146 9611-99-2146 9611-99-2146
1l O-ring, FEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-2148 9611-99-2148 9611-99-2148 9611-99-2148 9611-99-2148
Accessories
1l Tool complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9036-01
Parts for Flushed Shaft Seal
40 1l Seal housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-1339-01
41 2l Screw for seal housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-0203
42 2l Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-3589-07
Parts for Double Mechanical Shaft Seal
40a 1l Seal housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-1339-02
41 2l Screw for seal housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611-99-0203
42 2l Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-3589-07
C/SIC SIC/SIC
49
LKH-60 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
Alternatives
50 Intro 1990-09
LKH-60 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
C/SIC SIC/SIC
Service kit for double mechanical shaft seal and impeller screw
Service kit, EPDM (Std.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ▲ 9611-92-2234 z 9611-92-2639
Service kit, NBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ▲ 9611-92-2235 z 9611-92-2640
Service kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ▲ 9611-92-2236 z 9611-92-2641
Service kit, FEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ▲ 9611-92-2237 z 9611-92-2642
51
LKH 5-60 Centrifugal Pumps, Shaft Seals
13
15
14
TD 200-372_1
12
11
43
44
45
13
15
14 TD 200-373_1
12
11
50
51
44
52
14
15
13
15
14 TD 200-374
12
11
52 Intro 1990-09
LKH 5-60 Centrifugal Pumps, Shaft Seals
EPDM
Pos Qty Denomination (Standard) NBR FPM FEP
53
LKH-70 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
54 Intro 1996-11
LKH-70 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
55
LKH-70 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
56 Intro 1996-11
LKH-70 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
Legs
35 4l Screw . . . . . . . . . . . . . . . . . . . . . . . 9611-99-1911 9611-99-1834 9611-99-1834 9611-99-3680 9611-99-3680 9611-99-3268
35a 4l Washer . . . . . . . . . . . . . . . . . . . . . . 9611-99-0786 9611-99-0706 9611-99-0706 9611-99-0703 9611-99-0703 9611-99-3269
46 4l Distance sleeve . . . . . . . . . . . . . 9611-99-2737 31438-0390-2 31438-0390-1 31438-0390-3 31438-0390-3 31438-0390-1
47 2l Leg bracket . . . . . . . . . . . . . . . . . 9612-5184-01
48 4l Nut for leg . . . . . . . . . . . . . . . . . . 9611-99-3260
49 4l Screw for leg . . . . . . . . . . . . . . . . 9612-5185-01
53 4l Pivot screw . . . . . . . . . . . . . . . . . 9611-99-1763 9611-99-1763
C/SIC SIC/SIC
57
LKH-80 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
58 Intro 1999-06
LKH-80 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
59
LKH-80 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
60 Intro 1999-06
LKH-80 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
Legs
46 4l Distance sleeve . . . . . . . . . . . . . 9611-99-2737 31438-0390-2 31438-0390-1 31438-0390-3 31438-0390-3 31438-0390-1
47 2l Leg bracket . . . . . . . . . . . . . . . . . 9612-5184-01
48 4l Nut for leg . . . . . . . . . . . . . . . . . . 9611-99-3260
49 4l Screw for leg . . . . . . . . . . . . . . . . 9612-5185-01
53 4l Pivot screw . . . . . . . . . . . . . . . . . 9611-99-1763 9611-99-1763
C/SIC SIC/SIC
61
LKH-85 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
62 Intro 2009-06
LKH-85 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
1 1l Motor , ABB 1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-6055-81 9612-6055-69
1l Motor, ABB Isolated bearings 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-6055-71
2 1l Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-5938-04 9612-5938-06 9612-5938-06
2a 1l Edge list (included in pos. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
LKH-85 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
64 Intro 2009-06
LKH-85 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
Accessories
1l Tool complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9612-9037-01
C/SIC SIC/SIC
Conversion kit, single to flushed shaft seal EPDM C/SIC 9611-92-2246 = Pos 40+41+42+43+44+45
Conversion kit, single to double mechanical shaft seal EPDM C/SIC 9611-92-2420 = Pos.13+14+15+ 40a+41+42+44+50+51+52+54
Conversion kit, flushed to double mechanical shaft seal EPDM C/SIC 9611-92-2421 = Pos.13+14+15+ 40a+41+50+51+52+54
900410/0
65
LKH-90 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
66 Intro 2005-01
LKH-90 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
67
LKH-90 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
DM
SS
FSS
68 Intro 2005-01
LKH-90 Centrifugal Pump Single, Flushed and Double Mechanical Shaft Seal
C/SIC SIC/SIC
69
LKH-70, LKH-80, LKH-85 and LKH-90 Centrifugal Pump, Shaft Seal
13
15
14
12
TD 239-002_1
11
TD 239-003_2
TD 239-004_2
70 Intro 1996-11
LKH-70, LKH-80, LKH-85 and LKH-90 Centrifugal Pump, Shaft Seal
EPDM
Pos Qty Denomination (Standard) NBR FPM FEP
71
How to contact Alfa Laval
Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to access the information direct.
4. Component Documentation
• Butterfly valve - LKB
− Technical information
− Instruction manual
− Spare parts
Application
LKB is a sanitary automatically or manually operated butterfly valve for
use in stainless steel pipe systems.
Working principle
LKB is either remote-controlled by means of an actuator or manually
operated by means of a handle.
The actuator is made in three standard versions, normally closed (NC),
normally open (NO) and air/air activated (A/A).
The handle for manual operation mechanically locks the valve in its
open or closed position.
The handles for the valve sizes DN125 and DN150, which are designed
for locking in two intermediate positions, enables adjusting of the
valve, so that the flow rate can be regulated.
Standard design
LKB is available in three versions, LKB for ISO tubes, LKB-2 for DIN
tubes and LKB-F for flange connection.
The valve consists of two valve body halves, valve disc, bushes for the
disc stem and seal ring. LKB-F also consists of two flanges and two
flange seal rings. The valve is assembled by means of screws and nuts.
Two actuator sizes, ø85mm and ø133mm, cover all valve sizes. The
actuator is available in two versions, LKLA and LKLA-T.
The actuator is fitted onto the valve by means of a bracket and screws.
(The actuator can also be fitted onto ball valves by means of special
brackets).
The handle for manual operation is fitted onto the valve by means of a
cap/block system and a screw.
The valve has welding ends as standard, but LKB and LKB-2 can also LKB-F butterfly valve with LKLA actuator
be supplied with fittings. LKB butterfly valve with handle 1.1
Control Equipment
Control and indication is possible in connection with the
.
remote-controlled LKB valve. See "Options".
.
O C T O B E R 2008
Torque diagrams - Actuator
LKLA ø85 mm: LKLA ø133 mm:
Torque values (for rotating the valve disc in a dry seal ring) Angular motion of actuator:
a. LKB-F.
b. LKB with welding ends. c. LKB with male part/nut and liner.
Note! LKB sizes DN 125 and 150 are with six screws.
NOTE! Weights are for valves with welding ends and handles.
Connections
Compressed air
R1/8" (BSP), internal thread.
Capacity/Pressure drop diagrams
NOTE!
For the diagrams the following applies:
Medium: Water (20°C).
Measurement: In accordance with VDI 2173.
Technical Data
Valve:
Max. product pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 kPa (10 bar).
Min. product pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full vacuum.
Temperature range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-10°C to +95°C.
Actuator:
Max. air pressure: . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .700 kPa (7 bar).
Min. air pressure, NC and NO: . . . . . . . .. . . . . . . . . . . . . . . . . . . . .400 kPa (4 bar).
Temperature range: . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .-25°C to +90°C.
Air consumption (litres free air) - ø85 mm: .. . . . . . . . . . . . . . . . . . . . .0.24 x p (bar).
Air consumption (litres free air) - ø133 mm: . . . . . . . . . . . . . . . . . . . . .0.95 x p (bar).
Weight: . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .- ø85 mm: 3 kg.
- ø133 mm: 12 kg.
Materials
Valve:
Product wetted steel parts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4307 (304L) or 1.4404 (316L).
Other steel parts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4307 (304L).
Rubber grades: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Silicone rubber (Q), EPDM or Fluorinated rubber (FPM), HNBR, PFA.
Bushes for valve disc: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PVDF.
Finish: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Semi-bright.
Actuator:
Actuator body: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Stainless steel 1.4307 (304L).
Piston: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Light alloy (for ø85 mm: Bronze).
Air/air version.
Seals: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Nitrile (NBR).
Housing for switches: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Noryl (PPO).
Seal Qualities
PFA:
PFA is a bonded seal in the PTFE family consisting of an EPDM seal with an outside PFA liner. The chemical resistance of PFA is very similar to PTFE,
but opposite to those PFA is thermo plastic and has minimal porosity. The seal has high mechanical strength which makes it a perfect choice when
dealing with abrasive products. Furthermore, the design of the PFA seal minimizes the risk of worn seal. Another advantage of the PFA seal is that the
service intervals are prolonged due to a longer lifetime for the seal. The maximal temperature for the PFA seal is 90°C (194°F).
The seal is available in the following sizes: ISO:38, 51, 63.5, 76.1, 101.6 and DIN: 40, 50, 65, 80, 100.
The PFA seal rings fit the LKB-F sizes for ISO and are available as spare. The flange seals are not available in PFA, please select available rubber quality.
EPDM:
The EPDM seal is mechanically strong and normally resistant to ozone and other strong oxidizers, animal and vegetable fats, polar solvents, Acids
and bases, water and aqueous solutions.
The seal is available in all sizes.
Silicone:
Normally resistant to ozone, other strong oxidizers and strong bases. The seal is available in all sizes.
FPM:
Normally resistant to ozone and other oxidizers, hydrocarbons in general, oils, lubricants and greases.
The seal is available in all sizes.
HNBR:
Mechanically strong and normally resistant to ozone and strong oxidizers, animal and vegetable fats, nonpolar solvents, oils and lubricants, water
and aqueous solutions.
The flange seals are not available in HNBR, please select available rubber quality.
For further information on Product- and Chemical Resistance of Flexible Rubber Materials, please see PD sheet 65036.
Options
A. Male parts or clamp liners in accordance with required standard.
B. ThinkTop® for control and indication.*
C. Indication unit with micro switches.*
D. Indication unit with inductive proximity switches.*
E. Indication unit with Hall proximity switches.*
F. Explosion proof indication unit with inductive proximity switches.*
G. Bracket for actuator. (Also for ball valves).
H. Handle with two or four positions (standard on DN125 and DN150).
I. Handle for electrical position indication.
J. Handle with infinite intermediate positions (not for DN125 and
DN150).
K. Multipositioning handle**.
L. Lockable Multiposition Handle. Padlock can be mounted as shown
in fig. 5.
Note! Padlock is not delivered.
M. Special cap for 90° turned handle position.
N. Service tool for actuator.
O. Service tool for fitting 25-38 mm (DN25 - DN40) valve discs.
Note!
For further details, see also IM 70730.
ESE00285EN 1001 The information contained herein is correct at the time of issue,
but may be subject to change without prior notice.
TD 403-263
IM70730-EN6 200-0
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