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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off


STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)


CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
M0135085
December 2021

797F and 797F CMD Off-Highway Truck


Power Train System
LAJ1-UP
WSP1-UP
LTZ1-UP

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Schematic Machine
Description
Location Location
Core As - Oil Cooler C-6 1
Filter Gp - Transmission 1 D-6 2
Filter Gp - Transmission 2 D-4 3
Motor Gp - Fan (Rear Axle Oil Cooler) B-7 4
Motor Gp - Rear Axle D-3 5
Plug As C-6 6
Pump Gp - Brake Charge and Rear Axle Lube Drive D-2 7
Pump Gp - Rear Axle C-2 8
Screen As C-2 9
Screen As - Suction C-2 10
Sensor Gp - Pressure (Differential Oil) C-4 11
Sensor Gp - Temperature (Torque Converter Oil) C-5 12
Switch As - Pressure (Final Drive) B-6 13
Switch Gp - Filter Bypass (Differential Oil) D-4 14
Switch Gp - Filter Bypass (Final Drive Oil) D-6 15
Valve Gp - Brake Control E-5 16
Valve Gp - Diverter E-5 17
Valve Gp - Relief C-4 18
7 6 5 4 3 2 1
REFER 797F AND 797F CMD HYDRAULIC SCHEMATIC
272-3213 (16) VALVE GP - BRAKE CONTROL
371-4190

E E

BRAKE
CONTROL
MODULE

(17) VALVE GP - DIVERTER


168-7859 (5) MOTOR GP - REAR AXLE
296-5306
(7) PUMP GP - BRAKE CHARGE AND
REAR AXLE LUBE DRIVE
314-9248 (STEEP GRADE)
317-2659 (SHALLOW GRADE)
(2) FILTER GP - TRANSMISSION 1
334-0572
D D
(15) SWITCH GP - FILTER BYPASS
(FINAL DRIVE OIL)
164-7577
VEHICLE
(14) SWITCH GP - FILTER BYPASS PUMP
(DIFFERENTIAL OIL) DRIVE
164-7577
(3) FILTER GP - TRANSMISSION 2
334-0572

(11) SENSOR GP - PRESSURE


(DIFFERENTIAL OIL)
221-3415 (8) PUMP GP - REAR AXLE
(12) SENSOR GP - TEMPERATURE
(TORQUE CONVERTER OIL) 324-2716
C (1) CORE AS - OIL C
COOLER 288-8390
299-3290 (6) PLUG AS (10) SCREEN AS - SUCTION
242-7114 9P-9555

(18) VALVE GP - RELIEF


172-5381 (9) SCREEN AS
172-6104

(13) SWITCH AS - PRESSURE HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


(FINAL DRIVE)
(Dimensions: 34 inches x 24 inches)

SUPPLY LINE
(4) MOTOR GP - FAN 130-7459
REAR AXLE LUBE PUMP CIRCUIT
DRAIN / RETURN LINE
(REAR AXLE OIL COOLER) REAR AXLE LUBE DRIVE CIRCUIT
BRAKE CHARGE PUMP CIRCUIT
257-6844 ELECTRICAL CIRCUITS

B B
RIGHT WHEEL - GP AND FD
M0135085

LINE PATTERNS
DIFF-COLD Pressure Line
OIL LEVEL Pilot / Load Sensing Pressure

Drain / Return Lines


FD OIL LEVEL
Air Line

Component Group

CALLOUTS
16 Page,

DIFF-HOT YY Taps (Pressure, Sampling, Sensor - by letter)

OIL LEVEL DL DL D Connectors (By letter)

Callout Number Component


(Machine Location from (52) VALVE GP - CONTROL Name

A Component LocationsTable)
138-1234 Part Number A

LEFT WHEEL - GP AND FD THIS SCHEMATIC IS FOR THE 797F AND 797F CMD OFF-HIGHWAY TRUCK
POWER TRAIN SYSTEM
BANJO-HOUSING OIL SUMP Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
MEDIA NUMBER: M0135085
SCHEMATIC PART NUMBER: 272-3216, CHANGE: 04, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
CHASSIS - REAR VIEW
VIEW ALL CALLOUTS

16
12 7
FINAL DRIVE - REAR AXLE
VIEW ALL CALLOUTS

2 6
11 17

VIEW OF AREA “A”


(ROTATED FOR CLARITY)
5
13
18 14 10 8
15

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