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STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC

UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT
CORNER OF EVERY MACHINE VIEW PAGE.
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
schematic locations. This document is best viewed at
a screen resolution of 1024 X 768.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
 M0103423-01
June 2020

794, 796 and 798 Off-Highway Truck

Hydraulic System
MN51-UP
MT51-144
HRT1-102
HRZ1-507
SKH1-606
ST71-402

Volume 1 of 3: Hoist, Brakes, Brake Cooling and Optional/AUX Functions

Volume 2 of 3: Steering (794)
Volume 3 of 3: Steering (796/798)

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 COMPONENT LOCATION
Volume 1 of 3 - HOIST, BRAKES, BRAKE
COOLING AND OPTIONAL/AUX FUNCTIONS
Schematic Machine Schematic Machine
Description Description
Location Location Location Location
Accumulator GP - Brake 1 G-7 1 Sensor GP - Brake Cooling Temperature (RF) D-4 39
Accumulator GP - Brake 2 H-7 2 Sensor GP - Brake Cooling Temperature (RR) C-11 40
Adapter - Suction Strainer B-15 3 Sensor GP - Hydraulic Fan Speed E-5 41
Adjuster GP - Slack (Front) I-4 4 Sensor GP - Rear Axle Lube Pressure (LH) I-10 42
Adjuster GP - Slack (Rear) I-6 5 Sensor GP - Rear Axle Lube Pressure (RH) I-11 43
Breather AS - Pump Drive H-13 6 Sensor GP - Rear Axle Lube Temperature (LH) H-10 44
Control GP - Parking Brake Relay Valve F-3 7 Sensor GP - Rear Axle Lube Temperature (RH) H-11 45
Control GP - Secondary Brake Pedal H-6 8 Sensor GP - Tank Oil Level B-16 46
Cooler AS - Rear Axle Cooling (LH) H-10 9 Strainer GP - Tank B-16 47
Cooler AS - Rear Axle Cooling (RH) H-11 10 Switch - Auto Supply Pressure G-7 48
Core AS - Oil Cooler (Brake Cooling) C-12 11 Switch - Front and Rear Brake Accumulator Pressure 1 G-7 49
Cylinder GP - Hoist E-12 12 Switch - Front and Rear Brake Accumulator Pressure 2 H-6 50
Diffuser GP - Tank Return A-15 13 Switch - Parking Brake Release Pressure F-5 51
Drive GP - Hoist Pump B-15 14 Switch - Steering & Brake Supply Pressure G-7 52
Filter GP - Breather (Tank) B-15 15 Switch AS - Front Slack Adjust Pressure J-4 53
Filter GP - Hoist Oil (LH) C-16 16 Switch AS - Rear Slack Adjust Pressure J-6 54
Filter GP - Hoist Oil (RH) C-16 17 Switch GP - Bypass Rear Axle Lube (LH) H-9 55
Filter GP - Oil (Pump Drive Filtration) H-13 18 Switch GP - Bypass Rear Axle Lube (RH) I-12 56
Filter GP - Oil Cooling D-9 19 Switch GP - Tank Temperature B-16 57
Filter GP - Rear Axle Lube (LH) H-9 20 Tank GP - Hydraulic A-16 58
Filter GP - Rear Axle Lube (RH) H-12 21 Valve AS - Brake I-5 59
Filter GP - Tank G-14 22 Valve AS - Brake Pilot Pressure Shuttle 1 I-6 60
Gauge - Front Slack Adjust Pressure J-4 23 Valve AS - Brake Pilot Pressure Shuttle 2 I-5 61
Gauge - Hoist Pressure D-16 24 Valve AS - Brake Pilot Pressure Shuttle 3 I-5 62
Gauge - PX1 (Brake) Pressure J-6 25 Valve GP - Ball (Tank) G-15 63
Gauge - Rear Slack Adjust Pressure J-6 26 Valve GP - Bypass Rear Axle (LH) I-10 64
Gauge - TSP (Brake) Pressure F-5 27 Valve GP - Bypass Rear Axle (RH) I-11 65
Gauge - TSS (Brake) Pressure G-7 28 Valve GP - Check (Cooling) C-4 66
Manifold AS - Brake F-7 29 Valve GP - Check (Tank) 1 A-15 67
Motor GP - Blower Fan C-5 30 Valve GP - Check (Tank) 2 G-15 68
Motor GP - Hydraulic Fan D-5 31 Valve GP - Hoist Control E-13 69
Pump & Motor GP - Rear Axle Lube H-11 32 Valve GP - Hydraulic Fan Makeup 1 D-6 70
Pump GP - Cooling C-8 33 Valve GP - Hydraulic Fan Makeup 2 B-5 71
Pump GP - Hoist C-15 34 Valve GP - Pressure Reducing (Steering) B-13 72
Pump GP - Pump Drive Box I-14 35 Valve GP - Proportional Pilot Solenoid 1 H-6 73
Sensor GP - Blower Speed C-6 36 Valve GP - Proportional Pilot Solenoid 2 H-5 74
Sensor GP - Brake Cooling Temperature (LF) C-4 37 Valve GP - Suction Pump Shutoff 1 B-15 75
Sensor GP - Brake Cooling Temperature (LR) B-11 38 Valve GP - Suction Pump Shutoff 2 B-9 76
COMPONENT LOCATION
Volume 2 of 3 - STEERING (794)
Schem atic Machine
Description
Location Location
Accumulator GP - Steering (794) C-3 80
Cylinder AS - Steering (794) E-2 81
Filter GP - Steering Oil (794) D-4 82
Gauge - Steering Accumulator Pressure (794) B-3 83
Gauge - Steering Pressure (794) C-3 84
Manifold AS - Steering (794) A-3 85
Manifold GP - Steering & Brake Priority (794) B-6 86
Pump GP - Metering (HMU) (794) D-3 87
Pump GP - Steering (794) E-6 88
Sw itch - Steering & Brake Supply Pressure (794) B-4 89
Valve GP - Steering (794) D-2 90
COMPONENT LOCATION
Volume 3 of 3 - STEERING (796/798)
Schem atic Machine
Description
Location Location
Accumulator GP - Steering C-3 95
Cylinder AS - Steering E-2 96
Filter GP - Steering Oil D-4 97
Gauge - Steering Accumulator Pressure B-3 98
Gauge - Steering Pressure C-3 99
Manifold AS - Steering A-3 100
Manifold GP - Steering & Brake Priority B-6 101
Pump GP - Metering (HMU) D-3 102
Pump GP - Steering E-6 103
Sw itch - Steering & Brake Supply Pressure B-4 104
Valve GP - Steering D-2 105
TAP LOCATION
Volume 1 of 3 - HOIST, BRAKES, BRAKE
COOLING AND OPTIONAL/AUX FUNCTIONS

Tap Schematic
Description
Number Location
A Tank B-16
B Hoist Pump Discharge C-16
C LHS Hoist Cylinder Rod End D-11
D LHS Hoist Cylinder Cap End D-11
E RHS Hoist Cylinder Rod End E-12
F RHS Hoist Cylinder Cap End D-12
H Rear Parking Brakes I-8
J Rear LH Service Brake Bleed I-7
K Rear RH Service Brake Bleed I-7
L Front Slack Adjuster I-3
M Front LH Service Brake Bleed I-3
N Front RH Service Brake Bleed I-3
P RH Rear Axle Filter Inlet H-11
R Rear Slack Adjuster I-7
S LH Rear Axle Filter Inlet H-10
T Brake Cooler Inlet (SOS) C-12
U Scavenge Pump Lube Supply I-14
V Parking Brake Pilot Bleed F-3
TAP LOCATION
Volume 2 of 3 - STEERING (794)

Tap Schem atic

Description
Num ber Location
G Steering/Brake Supply A-4
TAP LOCATION
Volume 3 of 3 - STEERING (796/798)

Tap Schem atic

Description
Num ber Location
GG Steering/Brake Supply A-4
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
M0103423-01 VOL 1 of 3

J (54) SWITCH AS - REAR SLACK

(25) GAUGE - PX1 (BRAKE) PRESSURE J
432-9384
ADJUST PRESSURE
432-8999
(26) GAUGE - REAR SLACK
(Dimensions: 56 inches x 35 inches)

(53) SWITCH AS - FRONT SLACK

ADJUST PRESSURE ADJUST PRESSURE
516-0957 (23) GAUGE - FRONT SLACK 432-8999
LEFT REAR ADJUST PRESSURE LEFT FRONT
S
516-0957 S
P P

J
PX1 PX2 M
U PUMP DRIVE BOX FILTRATION
T

S P2 S
P1
B1 B2

RIGHT REAR RIGHT FRONT

S S
R (59) VALVE AS - BRAKE
451-1740 (794)
560-5057 (796/798)
L
I H (61) VALVE AS - BRAKE PILOT (4) ADJUSTER GP - I
K N
P S S P
B2 B1 PRESSURE SHUTTLE 2 SLACK (FRONT)
432-8142 205-0560
CW 2
(64) VALVE GP - BYPASS REAR AXLE (LH) (5) ADJUSTER GP -
442-4349 SLACK (REAR) (60) VALVE AS - BRAKE PILOT 1 3
205-0560 PRESSURE SHUTTLE 1 (62) VALVE AS - BRAKE PILOT
A2 A1
(56) SWITCH GP - BYPASS (65) VALVE GP - BYPASS REAR AXLE (RH) 432-8142 PRESSURE SHUTTLE 3
442-4349 432-8142
REAR AXLE LUBE (RH) 2 2
391-7125
(43) SENSOR GP - REAR AXLE REAR AXLE LUBE FILTRATION (42) SENSOR GP - REAR AXLE 1 3 1 3
(35) PUMP GP - PUMP DRIVE BOX LUBE PRESSURE (RH) (COOLER OPTIONAL)
557-6237 PUMP LUBE PRESSURE (LH) (55) SWITCH GP - BYPASS
(21) FILTER GP - 221-3415 221-3415 REAR AXLE LUBE (LH)
1
42 Page,

DRIVE (73) VALVE GP - PROPORTIONAL 1

(6) BREATHER AS - BOX REAR AXLE LUBE (RH) 391-7125 PILOT SOLENOID 1
(10) COOLER AS - REAR (9) COOLER AS - REAR
PUMP DRIVE 353-4672 AXLE COOLING (RH) AXLE COOLING (LH) 477-9352
9C-4937 129-1807 129-1807 FROM STEERING MANIFOLD
A P
(8) CONTROL GP - SECONDARY
2 3 BRAKE PEDAL T
2 3
563-4599

H P S H

477-9352
PILOT SOLENOID 2
(74) VALVE GP - PROPORTIONAL
(20) FILTER GP -
P3 P2 P1
REAR AXLE LUBE (LH)
(45) SENSOR GP - REAR AXLE L
353-4672
TANK WITH OPTIONAL SERVICE FILL LUBE TEMPERATURE (RH) (50) SWITCH - FRONT
134-2252 S3 S2 S1 (2) ACCUMULATOR GP - AND REAR BRAKE
BRAKE 2 ACCUMULATOR
PRESSURE 2
(18) FILTER GP - OIL 461-2545
566-7910

*
(PUMP DRIVE FILTRATION) BVR TSR AA
462-7832 (44) SENSOR GP - REAR AXLE

2
(32) PUMP & MOTOR GP - REAR AXLE LUBE LUBE TEMPERATURE (LH)
522-1652 134-2252

3
AL

1
RBA
(1) ACCUMULATOR GP
- BRAKE 1
FROM PRIORITY MANIFOLD 461-2545
SBA

P
(28) GAUGE - TSS
TSS
(BRAKE) PRESSURE
G 432-9384
FBA BAD
G

(49) SWITCH - FRONT AND REAR BRAKE

ACCUMULATOR PRESSURE 1 TSF BR
(68) VALVE GP - CHECK (TANK) 2 451-1741
432-3068 BS BVT

(52) SWITCH - STEERING & PVT

BRAKE SUPPLY PRESSURE
432-6522 AAS
(63) VALVE GP - BALL (TANK)
(22) FILTER GP - TANK
345-9878
431-6083
(48) SWITCH - AUTO
SUPPLY PRESSURE LB
V
432-9556
PV
(7) CONTROL GP - PARKING
BVF P A
CENTRAL SERVICE OIL FILL POINT BRAKE RELAY VALVE
(27) GAUGE - TSP 154-6832
T
P A TSP
(BRAKE) PRESSURE
(29) MANIFOLD AS - BRAKE W 516-0957

*
T B
450-1744 PBS

F PB
(51) SWITCH - PARKING BRAKE RELEASE PRESSURE F
OPTIONS AND AUXILIARY FUNCTIONS 432-5640

BRAKE ACTUATION

E E
(69) VALVE GP - HOIST CONTROL (12) CYLINDER GP - HOIST
247-1437 (794) 469-5311 (794)
555-8050 (796/798) 443-8918 (796/798)
(41) SENSOR GP - HYDRAULIC FAN SPEED
186-0131

E
S1

796 & 798 AC

MB B D
FROM STEERING PRIORITY
HOIST RAISE BOOST
C
R1 D FROM HOIST
PILOT PRV TO TANK (70) VALVE GP - HYDRAULIC
(19) FILTER GP -
FAN MAKEUP 1
(24) GAUGE - HOIST PRESSURE OIL COOLING 183-7170
432-9384 R2 472-7058

F
D T
A MA
D
T
A1 H1 (39) SENSOR GP - BRAKE COOLING
A M G T1 U U1
TEMPERATURE (RF)
A2 134-2252
H2 RIGHT FRONT

C1
(31) MOTOR GP
HYDRAULIC FAN
C2 240-7790
S2
796 & 798 AC
FROM BRAKE COOLER
Vg min Vg max (66) VALVE GP -
CW CHECK (COOLING)
442-3366

(40) SENSOR GP - BRAKE COOLING LEFT FRONT

TEMPERATURE (RR)
134-2252

C RIGHT REAR (30) MOTOR GP - BLOWER FAN C

(16) FILTER GP - (11) CORE AS - OIL COOLER 303-5861
PUMP
HOIST OIL (LH) PUMP (BRAKE COOLING)
DRIVE
472-7058 DRIVE 243-5775
BOX SL M1 R U
BOX (37) SENSOR GP - BRAKE COOLING
S T2
(17) FILTER GP - (36) SENSOR GP - BLOWER SPEED G TEMPERATURE (LF)
HOIST OIL (RH) 186-0131 134-2252
472-7058
(34) PUMP GP - HOIST TO RADIATOR FAN PUMP (33) PUMP GP - COOLING
295-0778 303-9326
B CW
CW GENERATOR
T
U D
B
LEFT REAR

A
Vg
3 2 MIN
(15) FILTER GP - 1 FROM STEERING MANIFOLD
(14) DRIVE GP - HOIST PUMP (71) VALVE GP - HYDRAULIC
BREATHER (TANK) 396-9741
(47) STRAINER GP - TANK 4T-6788 FAN MAKE UP 2
432-8136 183-7170
Vg MAX
(3) ADAPTER - SUCTION STRAINER A
(46) SENSOR GP - 442-3485 (72) VALVE GP - PRESSURE (38) SENSOR GP - BRAKE COOLING
B TANK OIL LEVEL REDUCING (STEERING) TEMPERATURE (LR) B
521-2277 226-0835 134-2252 (76) VALVE GP - T2

796 & 798 AC SUCTION PUMP LINE PATTERNS

M1
TO FRONT BRAKE COOLING SHUTOFF 2
(75) VALVE GP - 442-3487 Pressure Line
SUCTION PUMP FROM RADIATOR FAN PUMP FROM PRIORITY MANIFOLD Pilot / Load Sensing Pressure
(57) SWITCH GP - SHUTOFF 1
TANK TEMPERATURE 432-8135 Drain / Return Lines
432-8138
Air Line

Component Group
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS CALLOUTS
(67) VALVE GP - CHECK (TANK) 1 COOLING PUMP OUTPUT
432-8133 HOIST PUMP OUTPUT
YY Taps (Pressure, Sampling, Sensor - by letter)
FROM STEERING PUMP
STEERING CIRCUIT
(58) TANK GP - HYDRAULIC (13) DIFFUSER GP - TANK RETURN SUPPLY LINE DL DL D Connectors (By letter)
463-9839 432-8134 BRAKE PUMP OUTPUT
PUMP DRIVE OUTPUT Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
AXLE CONTROL CIRCUIT Component LocationsTable)
138-1234 Part Number
DRAIN / RETURN LINE

A A
THIS SCHEMATIC IS FOR THE 794, 796 AND 798 OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 1 of 3: HOIST, BRAKES, BRAKE COOLING AND OPTIONAL/AUX FUNCTIONS

HOIST AND REAR BRAKE COOLING HYDRAULIC FAN AND FRONT BRAKE COOLING Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
MEDIA NUMBER: M0103423-01
SCHEMATIC PART NUMBER: 442-3333, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 7 6 5 4 3 2 1

R L (81) CYLINDER AS - STEERING (794)

442-3555

E E

(88) PUMP GP - STEERING (794)

416-6559

U1 U T1 G M A CL CR

LS T P

L R

Vg max Vg min
(87) PUMP GP -
CCW
METERING (HMU) (794)
(82) FILTER GP - 192-3897
STEERING OIL (794)
D 472-7058 D
P

PUMP
DRIVE
BOX (90) VALVE GP -
STEERING (794)
458-0318

EF
U R T2 M1 SL S

TO TANK T
PP

(84) GAUGE - STEERING PRESSURE (794)

432-9384 LS
HP HT

C C

(80) ACCUMULATOR GP - STEERING (794)

457-9789
M0103423-01 VOL 2 of 3

(83) GAUGE - STEERING

(Dimensions: 34 inches x 24 inches)

ACCUMULATOR PRESSURE (794)

(86) MANIFOLD GP - STEERING & BRAKE PRIORITY (794) 432-9384
458-0448

T A2 A1
B (89) SWITCH - STEERING &
B
SW P A
BRAKE SUPPLY PRESSURE (794) TSA HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
566-6522
COOLING PUMP OUTPUT
HOIST PUMP OUTPUT
LSP STEERING CIRCUIT
SUPPLY LINE
T BRAKE PUMP OUTPUT
PUMP DRIVE OUTPUT
STR
DRAIN / RETURN LINE
P

LINE PATTERNS
TSP MSP
F Pressure Line
(85) MANIFOLD AS - STEERING (794) Pilot / Load Sensing Pressure
450-1717
Drain / Return Lines
B
TO RAX PUMP
G Air Line
R
Component Group
TO BRAKE MANIFOLD
16 Page,

CALLOUTS
BRK
VALVE YY Taps (Pressure, Sampling, Sensor - by letter)
CLOSED FR PS
DL DL D Connectors (By letter)
TO DRIVE TRAIN BLOWER

A TO HOIST PILOT PRV Callout Number

(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL
Component
Name A
138-1234 Part Number

Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
THIS SCHEMATIC IS FOR THE 794, 796 AND 798 OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 2 of 3: STEERING (794)
MEDIA NUMBER: M0103423-01
SCHEMATIC PART NUMBER: 442-3333, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
 7 6 5 4 3 2 1

R L (96) CYLINDER AS - STEERING

442-3555

E E

(103) PUMP GP - STEERING

416-6559

U1 U T1 G M A CL CR

LS T P

L R

Vg max Vg min
(97) FILTER GP - STEERING OIL (102) PUMP GP -
CCW METERING (HMU)
472-7058
192-3897

D D
P

PUMP
DRIVE
BOX (105) VALVE GP - STEERING
458-0318

EF
U R T2 M1 SL S

TO TANK
T
PP

(99) GAUGE - STEERING PRESSURE

432-9384 HP LS HT

C C

(95) ACCUMULATOR GP - STEERING

457-9789
M0103423-01 VOL 3 of 3

(101) MANIFOLD GP - STEERING

& BRAKE PRIORITY
542-8666
SW P A
(98) GAUGE - STEERING
(Dimensions: 34 inches x 24 inches)

ACCUMULATOR PRESSURE
432-9384

T A2 A1
B HYDRAULIC CIRCUIT COLOR DESCRIPTIONS B
T (104) SWITCH - STEERING & COOLING PUMP OUTPUT
BRAKE SUPPLY PRESSURE TSA HOIST PUMP OUTPUT
566-6522 STEERING CIRCUIT
SUPPLY LINE
BRAKE PUMP OUTPUT
LSP PUMP DRIVE OUTPUT
F DRAIN / RETURN LINE
PRIORITY
STR
P LINE PATTERNS

B R Pressure Line

MSP Pilot / Load Sensing Pressure

TSP
TO RAX PUMP (100) MANIFOLD AS - STEERING Drain / Return Lines
450-1717
Air Line

GG Component Group

CALLOUTS
BOOST YY Taps (Pressure, Sampling, Sensor - by letter)
16 Page,

TO BRAKE MANIFOLD
H DL DL D Connectors (By letter)
TO HOIST VALVE INLET BRK
VALVE
HOIST RAISE BOOST CLOSED FR PS Callout Number Component
TO DRIVE TRAIN BLOWER (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A A
TO HOIST PILOT PRV

Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
THIS SCHEMATIC IS FOR THE 794, 796 AND 798 OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 3 of 3: STEERING (796/798)
MEDIA NUMBER: M0103423-01
SCHEMATIC PART NUMBER: 442-3333, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
CAB VIEW

8
CABINET VIEW
VIEW ALL CALLOUTS

2 28 27 7 V 24 23

25

48 53

49 73

50
74
51
26
52
60

62

54

59
29

61
FRAME VIEW
VIEW ALL CALLOUTS
6 U 35 33 14 30 36

12
71

34

17 66 70

37
16
39
69 72 18 22 19

N T 11 L 4
LH OUTSIDE FRAME VIEW
VIEW ALL CALLOUTS

15

13

C
47 46
D
3 57

76
58 A
1

75 67 68 63

DETAIL VIEW OF TANK

(ROTATED FOR CLARITY)
RADIATOR VIEW
VIEW ALL CALLOUTS

31

41
REAR AXLE VIEW
VIEW ALL CALLOUTS
10 65 9 64

45 44
5

32
H

J
40
LOCATED ON
REAR

K
LOCATED ON 38
REAR

55

S
20 42
43 P 21 56
CAB VIEW (794 STEERING)

87
CABINET VIEW (794 STEERING)
VIEW ALL CALLOUTS

84 83
CHASSIS VIEW (794 STEERING)
VIEW ALL CALLOUTS

88 86 80

90

89

85
82

81
CAB VIEW (STEERING)

102
CABINET VIEW (STEERING)
VIEW ALL CALLOUTS

99 98
CHASSIS VIEW (STEERING)
VIEW ALL CALLOUTS

103 101 95 105

GG

104

100

97

96