Orthospec Service Manual: Revision A01

OrthospecTM
SERVICE MANUAL
Revision A01
Orthospec Service Manual OR‐3‐X405

This manual is the property of MEDISPEC LTD. and may not be transferred or reproduced in
any form without the written permission of the company. This manual is produced under
the copyright laws of the USA.

The treatment procedures and clinical practices specified in this manual should be
considered as recommendations only and must be determined and implemented by the
physicians supervising the treatment.

This manual may be amended by the company without prior notice at any time.

Warning: Product liability claims, warranties as well as guarantees made by
Medispec with respect to the product are voided, if it is not used, serviced or
maintained in accordance with the instructions in this manual.

Yigal Hahamov
I am approving this document
Nov 2 2015 9:34 AM Page 2 of 37

Table of Contents
1 INTRODUCTION……………………………………………………………………………………………………………………….5
2 UNPACKING……………………………………………………………………………………………………………………….. .... 5
3 PARTS LIST.........………………………………………………………………………………………………………………………6
4 BEFORE STARTING TO SERVICE ....................................................................................................... 6
5 TOOLS & EQUIPMENT ..................................................................................................................... 6
6 INITIAL INSTALLATION..................................................................................................................... 7
7 TECHNICIAN SCREEN ....................................................................................................................... 7
8 INITIAL CONFIGURATION – GENERAL TAB ...................................................................................... 8
9 COUNTERS TAB ………………………………………………………………………………………………………………………9
10 CONFIGURE TAB........................................................................................................................9
10.1 GENERAL1 TAB .......................................................................................................................... 10
10.2 WATER TAB – SERVICE DOOR AND SENSOR ...................................................................................... 11
10.3 SERVICE DOOR SENSORS SYSTEM .................................................................................................... 12
11 MCU TAB 13
12 TROUBLESHOOTING ...................................................................................................................... 14
13 SYSTEM TESTS AND REPAIR PROCEDURES ................................................................................... 18
13.1 HVPS INPUT VOLTAGE TEST ...................................................................................................... 18
13.2 CONTROL PCB VOLTAGE TEST ...................................................................................................... 19
13.3 THERMAL SWITCH TEST ............................................................................................................... 19
13.4 HIGH VOLTAGE CALIBRATION ........................................................................................................ 20
13.5 CALIBRATION TEST ...................................................................................................................... 21
13.6 DELIVERING SHOCKWAVES VIA TECHNICIAN SCREEN .......................................................................... 21
13.7 SPARK‐GAP RECOVERY ................................................................................................................. 22
13.8 OVERRIDE PROCEDURE ................................................................................................................ 22
14 COMPONENTS REPLACEMENT GUIDE........................................................................................... 23
14.1 OVERVIEW ................................................................................................................................ 23
14.2 SYSTEM ASSEMBLY DESCRIPTION .................................................................................................... 23
14.3 EXTERNAL FUSES REPLACEMENT .................................................................................................... 26
14.4 COVERS REMOVAL ...................................................................................................................... 27
14.5 INTERNAL FUSES REPLACEMENT .................................................................................................... 27
14.6 HV POWER SUPPLY (HVPS) REPLACEMENT .................................................................................... 28
14.7 HVG REPLACEMENT ................................................................................................................... 29
14.8 CONTROL UNIT REPLACEMENT ...................................................................................................... 30
14.9 DOOR ACTUATOR REPLACEMENT ................................................................................................... 31
14.10 WATER SENSOR REPLACEMENT ..................................................................................................... 32
14.11 VALVE ACTUATOR REPLACEMENT .................................................................................................. 33
15 PREVENTIVE AND MAINTENANCE PROCEDURES ......................................................................... 34
15.1 ROUTINE USER MAINTENANCE PROCEDURES ..................................................................................... 34
15.2 PERIODICAL SERVICE PROCEDURES .................................................................................................. 34
16 APPENDIX A – BLOCK DIAGRAM ................................................................................................... 35
17 APPENDIX B – SPARE PARTS LIST .................................................................................................. 36
18 PRODUCT CONTACT INFORMATION ............................................................................................. 37

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List of Figures

Figure 2‐1: Unpacking the Orthospec............................................................................... 5
Figure 7‐1: Technician Screen ..........................................................................................7
Figure 8‐1: General Tab ...................................................................................................8
Figure 9‐1 Devices counters TAB ......................................................................................9
Figure 10‐1: Configure tab ...............................................................................................9
Figure 10‐2: General1 Tab for Advanced configuration .................................................... 10
Figure 10‐3: Water Tab.................................................................................................. 11
Figure 10‐4: Limit Switches ............................................................................................ 12
Figure 11‐1: MCU TAB ................................................................................................... 13
Figure 13‐1 HVPS INPUT Voltage Test ............................................................................ 18
Figure 13‐2: Control PCB (Control Unit)........................................................................... 19
Figure 13‐3: thermal switch element .............................................................................. 20
Figure 13‐4: MCU/KV TAB .............................................................................................. 20
Figure 13‐5: Spark‐gap recovery .................................................................................... 22
Figure 13‐6: Override in the MCU screen ........................................................................ 22
Figure 14‐1: Internal View – Right Side ........................................................................... 23
Figure 14‐2: Internal View ‐ Left Side .............................................................................. 24
Figure 14‐3: Internal View – Back Side ............................................................................ 25
Figure 14‐4: Water System ............................................................................................ 26
Figure 14‐5: Fuse Replacement ...................................................................................... 26
Figure 14‐6: Orthospec covers disassembly ..................................................................... 27
Figure 14‐ 7 Internal Fuse replacement ........................................................................... 27
Figure 14‐8 HVPS replacement ....................................................................................... 28
Figure 14‐9 dismantling the HV power supply ................................................................. 28
Figure 14‐10: HVG Replacement .................................................................................... 29
Figure 14‐11: Control Unit Replacement ........................................................................ 30
Figure 14‐12 Door Actuator replacement ........................................................................ 31
Figure 14‐13 Water Sensor replacement ......................................................................... 32
Figure 14‐14 water sensor controller on the Main terminal .............................................. 32
Figure 14‐15 Valve Actuator Replacement...................................................................... 33

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1 INTRODUCTION
The Omnispec is designed to deliver extracorporeal, focused, low‐intensity shockwave
therapy.

The device should be used only by qualified and trained personnel under
supervision of the physician trained and/or experienced in the use of this device
as outlined in an appropriate training program.

This device should be serviced by authorized personnel. Do not attempt to repair
or service this device yourself.

 Do not put the device in a way that will make it difficult to disconnect it from
the Mains electric outlet.
 To avoid risk of electric shock, this equipment must only be connected to

supply mains with protective earth.

Keep this manual close at hand for reference at all times

2 UNPACKING
The OrthospecTM system is supplied in a wooden box (Figure 2‐1).
To unpack follow the instructions below:
1. Release the screws holding the Black Cover Lockers.
2. Remove the Black Cover Lockers with a Flat Screwdriver as shown in Figure 2‐1.
3. Dismantle the Front and Upper Covers. Take out the small packages.
4. Remove all the Covers.
5. Carefully Remove the OrthospecTM from the plate and put it on the floor.
Note: It is recommended to keep the box for future shipment.

Figure 2‐1: Unpacking the Orthospec

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3 PARTS LIST
No. Item Description Qty P/N
1 OrthospecTM OR‐3 1 OR‐3‐A999
2 2‐212 O‐Ring 1 OR‐2‐E003
2 Drain Pipe 1 SW‐4‐A052
3 5 amp Fuses ( for 230V Inlet voltage) 1 TT‐2‐M052
4 10 amp Fuses ( for 115V Inlet voltage) 2 TT‐2‐M153
5 Plastic Funnel 1 UF‐1‐E077
6 Multi‐use Electrode On demand SE‐5‐A999
7 Tips for Multi‐use Electrode On demand SE‐5‐C007

4 BEFORE STARTING TO SERVICE
It is important to be familiar with the device before starting to service. Be sure that you are
familiar with the device:
 Structure including wiring diagram
 Components, connectors
 Accessories, consumables
 Operation procedure and modes
 Graphic User Interface including all screens and windows
 Required user maintenance actions
 Error messages

Any hardware modification shall always be done in accordance with the
wiring diagram relevant to the model in use.

For detailed and complete device description refer to the Orthospec Operating Manual:
OR‐3‐X400.
Also, a block diagram describing the system is available in the appendix of this manual.

Dangerous high voltage! Before opening the device for any purpose
it must be turned off and disconnected from the mains power for at
least 30 minutes.

5 TOOLS & EQUIPMENT
The following tools and equipment are needed:
1) Allen keys of the following sizes: 2.5mm, 3/16”, 5/32”, 3/8”
2) Philips Screwdriver (medium size)
3) Flat Screwdriver (medium and large size)
4) Multitester (DVM – digital multimeter)
5) Laptop + USB extension cable
6) Scissors

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6 INITIAL INSTALLATION
1) Make sure the swivel casters and brakes function properly.
2) Make sure that the Supporting Arm with its three knobs function properly.
3) Make sure Main Switch is turned off, than Connect the AC power cord to the
Orthospec and plug its other end to the mains outlet.
4) Turn the Orthospec ON.
5) Touch the Open Door button on the main screen and wait till the Maintenance Door
is fully opened.
6) Follow the “Initial preparations” described in Chapter 3 of the operating manual
(electrode calibration/installation and reservoir filling)..

7 TECHNICIAN SCREEN

Figure 7‐1: Technician Screen

The technician screen is used for settings and for system testing. It contains 4 tabs located at
its top part:
1. MCU tab
2. Counters tab
3. General tab
4. Configure tab
Each tab allows specific settings and tests as described in the following paragraphs.
To enter the Technician Screen, press on the Technician screen tab and type 15426.

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8 INITIAL CONFIGURATION – GENERAL TAB
For changing the default configuration use the "General" tab of the technician screen.
After completing the system configuration it is recommended to go to the Main screen and
verify it is working according to the selected configuration.

MCU Error Log
General
Countdown
Operate
Error Log

Figure 8‐1: General Tab

The general tab contains 5 sections:

Section Content Explanation
General Screen alignment button Screen alignment
Total pulse count of the device
Countdown Up To set a count up mode
Down To set a countdown mode
Default [number] To set the default countdown counter
value. Become valid after system restart.
Operate Disabled Not applicable in this product.
Error Log Debug Defines the error log display.
Info
Warning
Error
MCU Error Log On/Log Off Turn On/Off the log display
log Clear clear the log display
Save Save the log to a file.

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9 COUNTERS TAB
This tab provides information regarding the value of the Filter, Plug and Membrane
Counters.

Do not change the counters preset values unless officially instructed by
Medispec's Service Center

Figure 9‐1 Devices counters TAB

This tab contains 4 Counters Value:
Section Content Explanation
Filter 100000 The Filter must be cleaned periodically
Plug 3800 The Electrode must be replaced after every
section
Membrane 50000 The Membrane must be replaced periodically
Membrane Month 3 after 50000 pulses or every 3 month.
10 CONFIGURE TAB
This tab is password protected and is intended for technician that was specifically authorized
by Medispec.
When selecting this tab, two other tabs will appear:
1) General1
2) Water

Figure 10‐1: Configure tab

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10.1 General1 Tab
This tab enables advanced system configuration. It allows:
1) Setting the door actuators timing
a. Default values: Start Open Door=7000 / Open Door=13000
2) Setting the water drain timing
a. Default value: 20000
3) Disable or enable the device height piston and shockwaves frequency during
treatment.
4) Setting the type of the High Voltage Power Supply.
5) Setting the serial number of the device.
6) Reset database after fatal error.
7) Determining the mode of maintenance expiry warning.
a. Checked – the warning will appear on every STOP and on system startup
b. Unchecked ‐ the warning will appear only on system startup
8) Determination of the date format.

Figure 10‐2: General1 Tab for Advanced configuration

Date correction may only be done by Medispec's Personal.

Page 10 of 37

10.2 Water Tab – Service door and sensor

Figure 10‐3: Water Tab

This tab allows manual control of the door Open/Close and membrane Inflate/Deflate.
It also contains 5 indicators reflecting the limit switches:

Indicator Element Explanation
Plug S2 ‐Limit Switch Electrode presence indication (green‐yes, red‐no)
Door sensed S3‐ (Reed Relay) Indication whether Maintenance Door is closed
closed (green – closed, red – opened)
Spring Tension S1‐ Limit Switch Indication whether Maintenance Door is properly
Senses closed
(green‐yes, red‐no)
Interlock S2 or S3 System is ready, Electrode is in and Maintenance
Door is
Closed (green‐yes, red‐no)
Water in System OR‐3‐A080 Water in reflector indication (green‐yes, red‐no)
Water sensor electrodes When the reflector is full with water the high
SW‐6‐A840 voltage is enabled
Water sensor Controller
Note: All five indicators shall be green to indicate normal status of the system

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10.3 Service door sensors system

When one of the indicators is red, check the relevant sensor as described in the tables
bellow.

#4
#1
#3
#5
#2
S2 S1 S3

Figure 10‐4: Limit Switches

# Element Description Part Number
S2 Plug Detector ‐ Limit Switch OR‐3‐M120
S3 Door sensed closed ‐Reed Relay OR‐3‐M150
S1 Spring Tension Senses‐ Limit Switch OR‐3‐M120
1. Spring Tension SW‐2‐B018
2. Spring Tension locker
3. Reed relay magnet OR‐3‐M151
4. Limit Switch bracket * OR‐3‐B124
5. Reed Relay bracket* OR‐3‐B034

* While replacing the element do not remove the element bracket.
Otherwise, you will have to re‐calibrate the system.

Switches Positions
Function S1 S2 S3
The plug is not installed Released Pressed ON
The Plug is installed Released Released ON
The door is Interrupted Pressed Released OFF
The door is opened Pressed Released OFF

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11 MCU TAB
The MCU tab contains system status indicators and buttons to analyze and control the
microcontroller and the high voltage module of the Orthospec.

Figure 11‐1: MCU TAB

Green designates enabled/OK status
Black designates disabled
Red designates an error
Note: the normal status is when all the indicators are green.

Tech pulses = number of shockwaves performed in the technician mode
since the Orthospec was turned ON.
HV monitor = displays the high voltage output

HV enable Activates the high voltage
Slow mode Start to deliver shockwaves in a frequency of 30 / minute(slow)
Single trigger Start to deliver a single shockwave
Trigger enable Start delivering shockwaves (normal)
Spark gap Starts a "warm up" process for the spark gap (shall be done after extended
storage ~ 3 months). Two warm up modes are available: Full and Short.
KV to determine the high voltage level
Override to bypass an error
SBC Fail to simulate a fault in the Watch Dog or the OMAP
Show log to show the system activity log

When the system activity log was opened, the following buttons appear:
Log On to start activity logging
Clear clear activity log display
Save save the activity log display to a file

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12 TROUBLESHOOTING
Error description Refer to section Action required
#4 ‐ HV Power supply fail 13.1 HVPS INPUT Voltage Test
#11 ‐ Calibration failure 12.4,12.5 High Voltage Calibration + Calibration Test
#301,#101 ‐ MCU 14.4 Restart the system and if the problem persists replace the Control
communication failure Unit
#301,#105 ‐ FPGA 14.4 Check in the information screen if the FPGA version appear and if
communication failure not, restart the system. if the problem persists replace the
Control Unit

#301,#105,#3 ‐ Terminal 13.2 Control PCB Voltage Test

Voltage failure 13.4,13.5 If the problem persists replace the Control Unit and perform high
voltage calibration.
#301,#6 ‐ Thermal failure 13.3 Thermal switch test
Shockwaves are not produced and the counter is 13.6 Go the MCU tab and check all the indicator leds. If a specific led is
stuck red act according to the instructions relevant to this led.
Operate button is green during Idle mode 13.8 Follow override procedure.
System cannot be turned ON 13.2  Verify that that the system is properly plugged in the mains
13.4, 13.5 voltage.
 Check the fuses and replace if necessary.
 If the fuses are ok check LED1 and LED2 (low voltage power
supply indicators) on the Control Unit.
 If both LEDs are ON, replace the Control Unit.
 If one of the LEDS is OFF check the transformer connections
and the MF1 connector on the Control Unit.
 If the connection is ok verify 15vac between MF1‐1 to MF1‐2.
 If there is no voltage, replace the transformer.

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Shockwaves are not produced although the 14.6 Follow the actions in the list below. If the problem persists
system seems to work properly. 13.1, 13.2 continue to the next action in the list:
13.4, 13.5  Replace spark plug.
 Error! Not a valid result for table.
 Check the H.V connection between the HAVES and the
HVG.(Alden connector)
 High voltage test and calibration test.
 Check continuity of the cable connecting the control Unit and
the HVG.
 Replace the HVG.
The system resetting during the shock wave 13.4,13.5 Follow the actions in the list below. If the problem persists
continue to the next action in the list:
 Clean the Electrode mounting area
 Check that all the ground connections. are intact (see
appendix).
 If the problem persists replace the Control Unit
10.2  Check 20Vac between TF1‐11 to TF1‐12, Check 24Vdc on the
13.2 Value (6P connector)
between CON6‐1 to CON6‐2

The membrane Inflate button pressed but the  Check 20Vac between TF1‐11 to TF1‐12 during Inflating ‐, if
membrane doesn't Inflating at all. 24Vdc persists between CON6‐1 to CON6‐3 replace the
valve.

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13.2  The OR3 reservoir is 2.5 liters and it should be filled with
10.2 saline solution.

 Check 20Vac between S21 to S22 on the water sensor
The membrane Inflate button pressed but the controller on TB1, Check The Fuse TB1‐3.
button doesn't become dark.  Entered to the technician screen ‐ Water Tab under
The Shockwaves can't be produced. Configure tab, inflate the membrane when it's full the
indicator led shod be green. If not tray to recalibrate the
sensor controller SW‐6‐A840
 Replace and recalibrate the unit.
 Replace the sensor electrodes OR‐3‐A080
10.2  Check 230V on the pump 3P connector, during the deflate
13.2 action, if 230V persists and the pump not working replace
the pump.

The membrane deflate button pressed ,but the  Check 230V between TB1‐4 and TB1‐2, replaced the Fuse F4
membrane doesn't deflate if necessity.
 Check the relay K3 on TB1 . During the deflate action 24V
shod be measured on the relay coil, Check the wiring,
Replace the relay.
 If the Relay ‐ control voltage not persists replace the Control
Unit.

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The service door starts closing and immediately 10.2  The electrode is not inserted all its way into the reflector.
open again. There is no adaptation between the HVG and the service door
against the electrode.
 There is a mechanical interference that prevents the service
door closing.
 The switches are not calibrated.
 Check especially the S3 switch by using the technician screen,
 replaced elements if needed
The system cannot recognize that the electrode is 10.2  Check the S2 switch by using the technician screen, replaced
in the reflector. elements if needed.
The service door cannot close at all (not 13.2  Check the DC voltage on the actuator connector during door
responding). 10.2 operation from the technician screen. If there is ~24Vdc
change the actuator.
 Check the AC voltage between MF6 –MF7 on the control unit,
if there is ~20Vac change the control unit. If there is 20Vac
check the main transformer TF1
 If you can operate the door actuator just from the technician
screen, check the switch S1 replace if needed and calibrate
the door system.
The device Height Actuator is not responding. 13.2  Check the DC voltage on the actuator connector during height
operation. If there is ~24Vdc change the actuator.
 Check the AC voltage between MF6 –MF7 on the control unit,
if there is ~20Vac change the control unit. If there is 20Vac
check the main transformer TF1
Shockwaves are not stable (double or missed 13.7  Replace spark plug (Electrode)
shockwaves)  Perform spark‐plug recovery (13.7)
 Replace the HVG / Call Medispec Service

Page 17 of 37

13 SYSTEM TESTS AND REPAIR PROCEDURES
13.1 HVPS INPUT Voltage Test
To analyze the source of HVPS supply failure, perform the following voltage measurements:
1) Power supply main plug (Figure 13‐1a)
2) "Control": between SV9‐4 to GND (see note below and Figure 13‐1b ) or TP3 on the
Control PCB (Figure 13‐2).
3) "Enable": between SV9‐7 to GND (see note below and Figure 13‐1b) or TP18 on the
Control PCB (Figure 13‐2).
4) Control unit Main Power input: between MF1‐4 to MF1‐8 (Figure 13‐1c)
5) 230V Secondary winding
6) 230V Primary winding
Note: To measure the "control" and "enable" you will first have to press: "HV Enable
button" in the MCU tab  "KV" button  type 14000  "Enter".
After measuring, look at the table below and locate the line reflecting your measurement
results to find the source of failure.

Perform the voltage measurements in this order
1 2 3 4 5 6
Power "Control" "Enable" Control 230V Secondary 230V Primary Source of failure
supply unit winding winding
Main Plug input
=230V ~6V ~5V H.V. power supply
≠230V =230V Control Unit
≠230V ≠230V =230V Wiring problem
≠230V ≠230V ≠230V =230V transformer
≠230V ≠230V ≠230V ≠230V Instable mains
power or faulty
power entry module
Note: empty cell = no need to measure
(a) Power supply main plug (b) SV9 connector (c) MF1 connector

Figure 13‐1 HVPS INPUT Voltage Test

Page 18 of 37

13.2 Control PCB Voltage Test
To analyze the source of Terminal voltage problem, follow the measurements according to
the table below. If the problem was not resolved replace the Control Unit and perform high
voltage calibration.

Figure 13‐2: Control PCB (Control Unit)

Control unit Transformer Measurement Source of failure/Action required
Measurement on the Secondary winding
TP12≠12V or TP13≠5V The 15V winding =15V Replace the control PCB
TP12=12V and TP13=5V The 15V winding ≠15V Check the mains power:
Inlet voltage, fuses (F1&F2) , Main
transformer, Power entry module and wiring .
13.3 Thermal Switch Test
When the thermal safety led in the MCU tab is red, a thermal problem exists. The basic
assumption is that the room temperature complies with the environmental specifications.
To analyze the source of problem follow the measurements according to the table below:

Continuity test between HVG / ambient Source of failure/Action required
MF2‐5 to MF2‐8 Thermal switches test
ok ( closed circuit) Replace the Control Unit
Open circuit Close Check the thermal switches connections/wiring
Open circuit Open (HVG or ambient Replace the thermal switch element and recheck

or both) continuity as explained above.
Note: empty cell = no need to measure/check

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Figure 13‐3: thermal switch element

13.4 High Voltage Calibration

Figure 13‐4: MCU/KV TAB
When the high voltage test fails it is required to perform high voltage Calibration as follows:
1) Press the HV Enable button.
2) Press on the KV button .
3) Type 12000 in the high voltage input field.
4) Press Enter.
5) The system status icon will change to "X" for few seconds and then will turn to "ok".
6) Perform "Calibration Test" (section 13.5).

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13.5 Calibration Test
1) Verify that all system led indicators are green.
3) Press on the KV button.
4) Type a value between 14000 and 20000.
5) Press Enter.
6) Check the HV monitor – the value should be equal to the value you typed ±1%
a. If ≤ 1% ‐ the test completed successfully.
b. If > 1% ‐ perform High Voltage Calibration (section 13.4)
7) Repeat the test for 3 more values (you can use the ±1000 / 250 buttons).

Example:

KV Value Minimum Maximum
14000 13860 14140
16000 15840 16160
18000 18180 17820
20000 20200 19800

13.6 Delivering Shockwaves via Technician Screen
1) Verify that all system led indicators are green.
3) Press the KV button.
4) Type a value between 14000 and 20000.
5) Press Enter.
6) To start shockwaves in the standard frequency (120 ppm) press on the "Trigger
Enable" button.
7) To deliver a single shockwave press on "Single Trigger" button.
8) To start shockwaves in the slow mode (30 ppm) press on the "Slow Mode" and then
"Trigger Enable" button.
9) Repeat this for different values of High Voltage in the range of 14000 to 20000

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13.7 Spark‐gap recovery

Figure 13‐5: Spark‐gap recovery

1) Press the Spark‐gap button.
2) Check the box near "Don't verify triggering" .
3) On the right bottom side press on "Start Full Recovery" button.
The KV will be automatically increased while delivering shockwaves in between.
This procedure may take approximately two hours.
13.8 Override Procedure

Figure 13‐6: Override in the MCU screen

1) Click on the override button.
2) Click on the interlock button.
3) Go back to main screen and initiate a shock wave.
4) If the problem was resolved, perform Interlock Test.
5) If the problem persists, override the thermal safety.
6) If the problem was resolved, perform Thermal Switch Test.
7) If the problem persists replace the Control Unit.

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14 COMPONENTS REPLACEMENT GUIDE
14.1 Overview
The following paragraphs describe the replacement procedure of specific components of the
Orthospec.
All other modifications which are not described in this manual shall not be performed.

All Replacement procedures should be done while the system is turned OFF and
while the power cable is disconnected from the main outlet. Wait 20 minutes
before removing the covers.
14.2 System assembly description

Water sensors controller
System Counter
Main terminal TB1
Main Transformer TF1
Figure 14‐1: Internal View – Right Side

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HV Connector
Spellman HVPS
Figure 14‐2: Internal View ‐ Left Side

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Control Unit
HVG
Spellman HVPS
Limit Switches
Main Transformer
Power Entry

Figure 14‐3: Internal View – Back Side

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Water Filter
Reservoir
Water Valve
Water Pump

(a) (b)
Figure 14‐4: Water System

14.3 External Fuses Replacement
1) Open the External Fuse Housing F1 and F2 using a flat screwdriver.
2) Remove the faulty fuse and replace it by a new one
3) Use the correct fuse according to the correct wiring diagram.

Figure 14‐5: Fuse Replacement

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14.4 Covers Removal
1) Remove the Side Covers by opening two Philips screws at the bottom of each cover.
2) Disconnect the Fast Ground Connector.
3) Remove the Back Cover by opening Six Philips screws.

Figure 14‐6: Orthospec covers disassembly

14.5 Internal Fuses Replacement
1) Open the Internal Fuse Housing F3 and F4, and pull down the housing.
2) Remove the faulty fuse and replace it by a new one. Pay attention to the nominal
Voltage of the fuse.

Figure 14‐ 7 Internal Fuse replacement

Page 27 of 37

14.6 HV Power Supply (HVPS) Replacement
1) Remove the back and the side covers.
2) Disconnect the HV connector (Figure 14‐8a)
3) Discharge the HVG Capacitor by touching the chassis with the metallic tip

(a) (b)
Disconnecting the HV Connector Discharging the HVG by contact
Figure 14‐8 HVPS replacement

4) Disconnect the AC Inlet Connector, White Control Connector and the Ground Wires
By opening the Philips screw with a middle size Screwdriver.
5) Remove the HVPS by opening eight Philips screws with a small Philips screwdriver.

Figure 14‐9 dismantling the HV power supply

6) Remove the Bottom Bracket from the "old" HVPS and assemble it to the "new" HVPS
by opening the two small Philips screws.
7) Replace the HVPS by a new one
8) Perform the following procedures: : HV calibration (see 13.4) and HV calibration
test (see 13.5).
9) After closing the covers, turn on the Orthospec and from the Main screen let it deliver
~1000 shockwaves.

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14.7 HVG Replacement
1) Make sure an Electrode is installed in the device’s Electrode Housing and the
Maintenance Door is closed than switch the device OFF and disconnect from
The main AC Inlet.
To avoid electrocution: Disconnect the HV power supply connector (white
connector) from the HVPS and ground it to the metal chassis.

3) Disassemble the HVG Bracket by opening two 5/32” Allen screws.
4) Disconnect the HVG Control Connector from the HVG by opening the Connector.
Disconnect two red fasten Connectors of the Thermal switch and the Ground fasten
connector.
5) Pull the HVG out of the device and replace it by a new one. Insert the new HVG gently
all the way in. Make sure the Electrode is seated inside its hole in front of the HVG.
6) Turn the device ON. Assemble the HVG Bracket, don’t tighten two Allen Screws
of the Bracket. Open the Maintenance Door by clicking on the Open Door Soft‐key
Then click on the Close Maintenance Door.
Make sure the door is closing properly and only then tight the HVG Bracket.
Turn the device OFF and connect all the cables following steps 5, 4, 2.
7) Tests needed: Spark‐gap recovery procedure, operating the device around 1000
shockwaves from the main screen.

Figure 14‐10: HVG Replacement

Page 29 of 37

14.8 Control Unit Replacement
2) Open the four Butterfly Nuts below the Control Unit Housing.
3) Pull the Control Unit out of the housing and swivel it to ease cables disconnection.
Note: to avoid scratches, insert soft material between the front of the system and
the Control Unit .
4) Remove the Bracket Control Unit by opening four Philips screws with a middle
size screwdriver and pull the bracket gently out from the Control Unit .
5) Disconnect nine White Connectors from the Control Unit . Disconnect two D‐Type
Connectors but first open two Philips screws of each one.
6) Disconnect two Thermocouple and USB Connection from the Control Unit .
7) Disconnect two D‐Type Connectors by opening two Philips screws of each one.
8) Tests needed: Defining the device serial number, operating the all device functions
from the main screen, makes around 1000 shockwaves from the main screen.

Figure 14‐11: Control Unit Replacement

Page 30 of 37

14.9 Door Actuator Replacement
2) Open the Maintenance Door by clicking on the Open Soft‐key and
Turn the system OFF and remove the HVG.
3) Remove the Spring Disc with a Plier and remove the Metallic Pin.
4) Open the Actuator Housing by opening the Screw with 13mm Wrench and pull the
Actuator out from the Actuator Housing.
5) Disconnect the white Connector of the Actuator.
6) Replace the Actuator by a new one and assemble it by following step 4 and 5.
7) Turn the device ON and click the Open Maintenance Door Soft‐key.
Assemble the Metallic Pin .
8) Turn the device OFF and assemble the HVG back into the system.
9) Tests needed: Calibrating the service door limit‐ switches, operating the all device
functions from the main screen.

Figure 14‐12 Door Actuator replacement

Page 31 of 37

14.10 Water Sensor Replacement

2) Remove the Left Water System Cover by opening three Philips screws.
3) Remove the two Locking Rings by opening the rings with a wrench.
4) Remove the Electrical White Connector than disconnect the Sensor Pipes
by pulling the Flexible Pipes out from the Blue Pipes.
Notice: It is easier to insert or to pull‐out the Flexible Pipes after heating it is by a
Blower.
5) Disconnect the white Connector than disconnect the Sensor Pipes.
6) Replace the Water Sensor.
7) Tests needed: calibrating the water sensor controller if needed, operating the all
device functions from the main screen especially the water system.

Figure 14‐13 Water Sensor replacement

Figure 14‐14 water sensor controller on the Main terminal

Page 32 of 37

14.11 Valve Actuator Replacement

2) Open the Maintenance Door by clicking on the Open Door Soft‐key.
3) Make sure the Membrane is empty and remove the Electrode from its
housing.
4) Disconnect the Valve actuator Connector.
5) Remove the Valve actuator by opening two Allen screws with 9/64 Allen Key.
6) Replaced the Valve actuator .
7) Tests needed: operating the all device functions from the main screen especially the
water system.

Figure 14‐15 Valve Actuator Replacement

Page 33 of 37

15 PREVENTIVE AND MAINTENANCE PROCEDURES
15.1 Routine user maintenance procedures

The Orthospec user is required to perform several maintenance procedures that are detailed
and explained in the operating manual.
During service it is recommended to review these procedures with the user and verify they
are being done properly.
The safety of this equipment depends on ongoing maintenance and regular safety
inspections.
Electrical leakage current and ground impedance of this equipment needs to be

checked by a Medispec authorized technician every 6 months.

15.2 Periodical service procedures
The following procedures shall be carried out once in a six months by Medispec qualified
service technician.
1) Use Alcohol to clean the electrode contacts of the HVG while the Service door is
opened. (**)
2) Check and replace if necessary the O‐ring (NR‐2‐E040) located in the reflector.
Lubricate it with coupling solution. (*)
3) Clean the Reflector using alcohol. (**)
4) Check the water system.
5) Electrical safety test:
a. Check the Grounding
b. Check the Leakage current
6) General inspection of the installation /Cables

(*) Orthospec Power shall be OFF.
(**) Orthospec Power OFF and power cord disconnected.

Page 34 of 37

16 APPENDIX A – BLOCK DIAGRAM

Page 35 of 37

17 APPENDIX B – SPARE PARTS LIST

# Part Description Part Number
1. Orthospec System Computerizes OR‐3‐A999b
2. HVG for Orthospec Digital Model VG‐6‐A999c
3. HVPS/Switching HV Power Supply (Spellman) SW‐5‐M175
4. Control Unit OR‐3‐A430
5. Valve Operator / Water Control Ball Valve CD OR‐3‐A855
6. Ball Valve 3/4" SW‐4‐E500
7. Water Sensor OR‐3‐A080
8. Door Actuator OR‐3‐L525
9. Height Actuator OR‐3‐A402
10. Multi‐Use Electrode SE‐5‐A999
11. Tip SE‐5‐C007
12. Electrode O‐Ring NR‐2‐E040
13. Wheel Colson 4" (X4) MW‐4‐E026
14. Door Actuator OR‐3‐L525
15. Water Pump SW‐6‐A850
16. Electrode O‐Ring NR‐2‐E040
17. Water Filter Assy. SW‐4‐E045
18. Membrane Fastening O‐Ring OR‐3‐E002
19. Lower Apparatus System OR‐3‐A041

Page 36 of 37

18 PRODUCT CONTACT INFORMATION
If an adverse event occurs, such as a malfunctioning of the device, a mistake in using the
device, or an injury relating to the use of the device, report the occurrence immediately.
Alert the physician of any patient health issues that occur while using the OR‐5 Omnispec.
For troubleshooting assistance, complaints or additional questions regarding the OR‐5
Omnispec device, contact the Service Department:

Medispec Ltd.
203 Perry Parkway, Suite 6
Gaithersburg, MD 20877
Tel: 301‐944‐1575
Toll Free: 1‐888‐663‐3477
Fax: 301‐972‐6098
USA: servicedept@medispec.com
Rest of world: service‐int@medispec.com
Site: www.medispec.com

Page 37 of 37

Orthospec Service Manual: Revision A01

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OrthospecTM

#301,#105,#3 ‐ Terminal 13.2 Control PCB Voltage Test

Error description Refer to section Action required

Error description Refer to section Action required

Error description Refer to section Action required

(a) Power supply main plug (b) SV9 connector (c) MF1 connector

Open circuit Open (HVG or ambient Replace the thermal switch element and recheck

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