PT.

KAYAN MARINE SHIPYARD

(FINAL REPORT)
Project No. : KMSh - SR - 062
Ship Name : KAILI VII
Type of Ship : TUGBOAT
Ship Owner : PT. BARUNA DIRGA DARMA
Department : Project Planning Inventory Control

Prepared By : Mr.Pebrianto Paerunan

Checked By : Mr.Ayuba

BEFORE

AFTER

TARAKAN, 11 JANUARI 2021

A. WORKING DAYS & MANHOUR REPORT

Project No. : KMSh - SR - 062

Ship Name : KAILI VII
Type of Ship : TUGBOAT
Ship Owner : PT. BARUNA DIRGA DARMA
Planner : Mr.Pebrianto Paerunan
Issued Date : 11 Januari 2021

1. Anchorage Date : 06 Agustus 2021

2. Docking Date (Open Yard) : 09 Agustus 2021

3. Start Working Date : 01 Agustus 2020

4. Finish Working Date : 22 Oktober 2020
5. Undocking Date : 04 September 2020
6. Percentage Of Additional Job : 25.00%
7. Completion Target (Days) : 41 Work Days (Base on Master Schedule Rev.4)
8. Actual Completion (Days) : 63 Work Days
9. Total Manhours : 2084.5 Hours
10. Ineffective Manhours : 274.1 Hours Percentage : 13.149%
11. Ineffective Days : 6 Days
Description Tot. Day
A. Day Off (No Activity) 6
B. Working days with rainy condition 6
C. Working days with number of Manpower is not accordance with plan. 5
D. Outstanding Material (Supply Owner) 10
E. Others 0

12. Manhours Distribution :

A B C D = (B+C) E = (A+D)
No. Description
Basic O.T. Reguler O.T. Non Reguler Tot. Over Time Tot. Manhours
A. HULL & OUTFITTING :
Welder 90 0 0 0 90
Fitter 123.5 6 1 7 130.5
Helper Fitter 104.5 6 1 7 111.5
Marker 0 0
Helper Marker 0 0
Helper Operation 87 0 87
FITTER - OUTFITTING 79 0 79
WELDER - OUTFITTING 28 0 28
HELPER - OUTFITTING 88 88
B. MECHANICK PROPULSI :
Mechanic 289 9 5 14 303
Helper mechanick 220.5 9 5 14 234.5
Operator Machinery 0 0
C. ELECTRICAL :
Electrician 220 0 220
D. CARPENTRY :
Carpenter 0 0
Helper Carpenter 0 0
E. BLASTING & PAINTING :
Blaster & Painter 135 15 50.0 65 200
Helper Blaster & Painter 197.5 19.5 36.0 55.5 253
F. PIPING :
Fitter 126.5 1.5 1.5 128
Welder 21.5 0 21.5
Helper 109 1.5 1.5 110.5
G OTHER :

Grand Total (Hours) : 1919.00 67.5 98 165.5 2084.5

 S-CURVE dari laporan PIC

16.27 x 27.91
B. S - CURVE
C. SUMMARY PROGRESS REPORT

Dist.%
No. DESCRIPTION PROGRESS STATUS REMARK
Main Sub
1 GENERAL SERVICE 13.14%
DOCKING, UNDOCKING,MOORING & LAUNCHING

1.1. DOCKING

1.1.1 Shifting Position On Slipway 0.57% 100.00% Done

1.1.2 Shifting On Site And Ship Landed 0.57% 100.00% Done

1.2. DOCKAGE @18 Days Include Docking/Undocking, (WORK DAYS) 0.57% 100.00% Done

1.3. UNDOCKING 1.14% 100.00% Done

1.4. SHORE POWER SUPPLAY&CONNECTION

1.4.1 Connection Power Supply-Generator 10 Kva 0.57% 100.00% Done

1.4.2 Disconnection 1.14% 100.00% Done
1.5. SCAFOLDING
1.5.1 Install&Remove Scafolding Gangway 1.14% 100.00% Done
1.5.2 Install&Remove Scafolding Area Propulsi 1.14% 100.00% Done
1.6. QC INSPECTION AND TEST
1.6.1 Docking&Inspection Report
1.6.2 Measurement Tail Shaft&Rudder Stock Upper/Lower 1.14% 100.00% Done
1.6.3 Hydro Presure Test Sea Chest Valve (Additional Job) 0.57% 100.00% Done
1.6.4 Deflection Records Propeller Shaft (Additional Job ) 0.57% 100.00% Done
1.6.5 Calibration Anchor Chain 0.57% 100.00% Done
1.6.6 Penetrant Test Shaft Propeller&Rudder Stock (Additional Job) 0.57% 100.00% Done
1.7. SAFETY INSPECTION
1.7.1 Safety Patrol 1.14% 100.00% Done
1.7.2 Gas Free Inspection 0.57% 100.00% Done
1.9. DELIVERY 1.14% 100.00% Done
2 OUTFITTING WORK 9.71%
2.1. ZINCH ANODE PROTECTION (Type Welding) @Material Supplay Owner 36Pcs
2.1.1 Remove Existing 0.57% 100.00% Done
2.1.2 Install New&Welding 1.14% 100.00% Done
2.2. Remove&Reinstall Tyre Fender
2.2.1 Remove/Put Down 0.57% 100.00% Done
2.2.2 Fabricate (Chain Long Link&Shackle) 0.57% 100.00% Done
2.2.3 Reistall/Put Up 0.57% 100.00% Done
2.3. Cleaning&Gerbage Disposal
2.3.1 Gerbage Disposal Of Bilge&Water Servica @1Lot 0.57% 100.00% Done
2.3.2 Remove&Reinstall manhole Cover 0.57% 100.00% Done
2.2.3 Cleaning FOT @2Tank 1.14% 100.00% Done
2.2.4 Cleaning Engine Room @1Lot 2.29% 100.00% Done
2.4. Remove Sea Chest Grating & Cleaning Sea Chest Box
2.4.1 Remove&Reinstall Sea Chest Grating 1.14% 100.00% Done
2.4.2 Cleaning Mood Sea Chest Box. 0.57% 100.00% Done
3 STELL WORK 0.00%
3.1. Estimate Stell Work @3Ton (Base On WOD Additional Job, Replating Bullwark)
3.1.1 Remove Existing (Base On WOD Additional Job, Replating Bullwark) CANCLE
3.1.2 Install&Fit Up (Base On WOD Additional Job, Replating Bullwark) CANCLE
3.1.3 Welding&Grinding (Base On WOD Additional Job, Replating Bullwark) CANCLE
4 PIPING WORK 3.43%
4.1. Sea Chest Valve&Sea Chest Stariner
4.1.1 Remove Sea Chest Valve & Sea Chest Strainer 0.57% 100.00% Done
4.1.2 Cleaning,Recondition Sea Chest Valve&Sea Chest Strainer 1.71% 100.00% Done
4.1.3 Renew Packing Mud Box Strainer 0.57% 100.00% Done
4.1.4 Reinstall Sea Chest Valve&Sea Chest Strainer 0.57% 100.00% Done
5 MECHANICAL& PROPULSION WORK 17.71%
5.1. STEERING GEAR SYSTEM
5.1.1 Remove&Reinstall Conecting Rood/Hydraulick Rood Pen 1.14% 100.00% Done
 Dist.%
No. DESCRIPTION PROGRESS STATUS REMARK
Main Sub
5.1.2 Cleaning,Conecting Rood&Hydraulick Rood Pen 0.57% 100.00% Done
5.1.3 Remove&Reinstall Jumping Colar 1.71% 100.00% Done
5.1.4 Remove&Reinstall Rudder Blade, Rudder Stock 1.14% 100.00% Done
5.1.5 Cementing Flange Rudder Blade 0.57% 100.00% Done
5.2. PROPULSION SYSTEM

5.2.1 Remove&Reinstall Propeller Blade/Propeller Shaft 2.29% 100.00% Done

5.2.2 Straighting Propeller Blade 1.14% 100.00% Done

5.2.3 Build Up Propeller Blade 3.43% 100.00% Done

5.2.4 Grinding&Polishing Propeller Blade 1.14% 100.00% Done

5.2.5 Balancing Propeller Blade 0.57% 100.00% Done

5.2.6 Reinstall&Contact Fit Propeller Blade To Propeller Shaft 0.57% 100.00% Done
5.2.7 Remove&Reinstall Flange Coupling,Stuffing Box. 1.71% 100.00% Done
5.3. MACHINERY
5.3.1 Put Down Anchor&Anchor Chain 0.57% 100.00% Done
5.3.2 Put Up Anchor&Anchor Chain (Additional Job Renew Kenter Shackle) 1.14% 100.00% Done
6 BLASTING&PAINTING WORK 12.57%
6.1. HAND SCRAPPING UNDER WATER AREA
6.1.1 Hand Scrapping Under Water Area 0.57% 100.00% Done
6.2. BLASTING WORK
6.2.1 Blasting Under Water Area 2.86% 100.00% Done
6.2.2 Blasting Top Side & Bullwark External Area 3.43% 100.00% Done
6.2.3 Blasting&Painting Anchor/Anchor Chain 0.57% 100.00% Done
6.3 PAINTING WORK
6.3.1 Painting Primer Coat Under Water Area 1.14% 100.00% Done
6.3.2 Painting Primer Coat Top Side & Bullwark External Area 1.14% 100.00% Done
6.3.3 Washing Down Before Second Coat 0.57% 100.00% Done
6.3.4 Painting Second Coat Under Water, Top Side & Bullwark External 0.57% 100.00% Done
6.3.5 Painting Final Coat/Antifouling Under Water, Top Side & Bullwark External 1.14% 100.00% Done
6.3.6 Marking Water Line, Draft Mark, Plimsol Mark&Ship Name. 0.57% 100.00% Done
7 ADDITIONAL JOB (MS.REV-1) 69.23%
STEELL WORK & OUT FIITTTING
7.1. Replating Bullwark
7.1.1 Remove Existing 1.54% 100.00% Done
7.1.2 Install&Fit Up 1.54% 100.00% Done
7.1.3 Welding&Grinding 1.54% 100.00% Done
7.2.4 Firing Deformation Plate 1.54% 100.00% Done
7.2. Replating Push Pad Tyre Fender
7.2.1 Remove Existing 1.54% 100.00% Done
7.2.2 Install&Fit Up 1.54% 100.00% Done
7.2.3 Welding&Grinding 1.54% 100.00% Done
7.3. Repair Watertight Door (4, Unit)
7.3.1 Remove Existing 1.54% 100.00% Done
7.3.2 Install&Welding 0.77% 100.00% Done
7.3.3 Renew Rubber Packing (Door Seal) 0.77% 100.00% Done
7.4. Repair &Service Closing Device Hatch Cover E/R (1set)
7.4.1 Repair&Service 0.77% 100.00% Done
7.5. Install New Counter Weight Hatch Cover (1set)
7.5.1 Fabricate 0.77% 100.00% Done
7.5.2 Install New 0.77% 100.00% Done
7.6. Repair Hatch Cover Steering Room (2set)
7.6.1 Remove Existing 0.77% 100.00% Done
7.6.2 Install&Welding 0.77% 100.00% Done
7.6.3 Renew Rubber Packing (Door Seal) 0.77% 100.00% Done
7.7. Renew Handle Manhole On Main Deck (5 Set)
7.7.1 Remove Existing 0.77% 100.00% Done
7.7.2 Fabricate&Install New 0.77% 100.00% Done
 Dist.%
No. DESCRIPTION PROGRESS STATUS REMARK
Main Sub
7.8. Repair Hatch Cover Crew Room (2set)
7.8.1 Remove Existing 1.54% 100.00% Done
7.8.2 Install&Welding 0.77% 100.00% Done
7.8.3 Renew Rubber Packing (Door Seal) 0.77% 100.00% Done
7.9.Renew Stripper Bar Anchor Windlass (2set)

7.9.1 Remove Existing 0.77% 100.00% Done

7.9.2 Install 0.77% 100.00% Done

7.9.3 Welding 0.77% 100.00% Done

7.10.Repair Blower Crew Room (1 Set)

7.10.1 Remove Existing 0.77% 100.00% Done

7.10.2 Bending&Fabricate 1.54% 100.00% Done
7.10.3 Reinstall 0.77% 100.00% Done
MECHANICAL WORK
7.11.Check&Service Anchor Windlass 1.54% 100.00% Done
7.11.1 Check&Recondition 2.31% 100.00% Done
7.11.2 Test/Running 1.54% 100.00% Done
PIPING WORK
7.12 Renew Overboard Pipe Cooling A/E (Port)
7.12.1 Remove Existing 0.77% 100.00% Done
7.12.2 Fabricate 1.54% 100.00% Done
7.12.3 Install&Welding 1.54% 100.00% Done
7.13 Renew Blow Down Pipe Propeller Shaft (PS/STBD)
7.13.1 Remove Existing 0.77% 100.00% Done
7.13.2 Fabricate 1.54% 100.00% Done
7.13.3 Install&Welding 1.54% 100.00% Done
7.14 Check&Service Valve Suction Cooling M/E & A/E (PS/STBD) 4unit
7.14.1 Remove 0.77% 100.00% Done
7.14.2 Check&Service 1.54% 100.00% Done
7.14.3 Reinstall 1.54% 100.00% Done
7.15 Renew Pipe Flushing Toilet
7.15.1 Remove Existing 0.77% 100.00% Done
7.15.2 Fabricate 1.54% 100.00% Done
7.15.3 Install&Welding 1.54% 100.00% Done
7.16 Renew Pipe Fresh Water Toilet
7.16.1 Remove Existing 0.77% 100.00% Done
7.16.2 Fabricate 1.54% 100.00% Done
7.16.3 Install&Welding 1.54% 100.00% Done
7.17 Renew Sounding Pipe FOT
7.17.1 Remove Existing 1.54% 100.00% Done
7.17.2 Fabricate 1.54% 100.00% Done
7.17.3 Install&Welding 1.54% 100.00% Done
ELETRICAL WORK
7.18 Check&Service Blower Galley&Crew Room (3 set)
7.18.1 Check&Service 1.54% 100.00% Done
7.18.2 Test&Running 0.77% 100.00% Done
7.19 Check&Service Handle Control Anchor Windlass (1 set)
7.19.1 Check&Service 1.54% 100.00% Done
7.19.2 Test&Running 1.54% 100.00% Done
PROPULSION WORK
7.20 Renew Upper Bearing Rudder Stock (2 unit) @Supply Owner.
7.20.1 Remove Existing 1.54% 100.00% Done
7.20.2 Material On Site&Machining 1.54% 100.00% Done
7.20.3 Install New 1.54% 100.00% Done
7.21 Additional Propeller&Propeller Shaft
7.21. 1 Propeller Blade Weigh 0.77% 100.00% Done
7.21. 2 Straightening Propeller Shaft 0.77% 100.00% Done
 Dist.%
No. DESCRIPTION PROGRESS STATUS REMARK
Main Sub
8 ADDITIONAL JOB (MS.REV-2) 11.54%
8.1 Renew Cutless Bearing (Material Supplay Owner)
8.1.1 Material On Site 0.77% 100% Done
8.1.2 Machining 1.54% 100% Done
8.1.3 Install New 1.54% 100% Done

8.2 Renew Cover & Wire Mest at Air Vent Head

8.2.1 Fabricate 0.77% 100% Done

8.2.2 Install New 0.77% 100% Done

8.3 Renew Penetration Pipe FPT

8.3.1 Remove Existing 0.77% 100% Done

8.3.2 Fabricate 1.54% 100% Done
8.3.3 Install & Welding 1.54% 100% Done
8.4 Renew Tyre Fender (30 Pcs, Material Supplay Owner)
8.4.1 Material On Site 0.77% 100% Done
8.4.2 Fabricate&Put Up Tyre Fender 1.54% 100% Done
9 ADDITIONAL JOB (MS.REV-3) 6.92%
9.1 Contak Fit/ Blue Fit Shaft To Propeller Blade
9.1.1 Contak Fit/Blue Fit 3.85% 100% Done
9.2 Renew Manifold Fire Hydrant
9.2.1 Remove Existing 0.77% 100% Done
9.2.1 Fabricate 1.54% 100% Done
9.2.1 Install&Welding 0.77% 100% Done
10 ADDITIONAL JOB (MS.REV-4) 12.31%
10.1 Anchor Windlass
10.1.1 Machining Bushing Anchor Windlass 0.77% 100% Done
10.1.2 Install New 0.77% 100% Done
10.2 Fabricate&Renew Support For Breake Lining
10.2.1 Remove Existing 0.77% 100% Done
10.2.2 Fabricate & Install New 1.54% 100% Done
10.3 Rewinding Dynamo Anchor Windlass
10.3.1 Remove 0.77% 100% Done
10.3.2 Rewinding 6.15% 100% Done
10.3.3 Reinstall & Testing 1.54% 100% Done

TOTAL OVERAL PROGRESS : 100.00%

D. PROBLEM ON SITE

NO. DESCRIPTION DATE REMARK

-Saat dilakukan test running windlass baru ditemukan terjadi keruskaan di

14-Sep-20
gulungan dinamo motor windlass
1 MISCELANEOUS
- Tailshaft belum dapat di instal karena masih akan dilakukan dial shaft
2-Sep-20
propeller oleh ship owner

- Service anchor windlass sementara di hold karena man power di

2 MANPOWER 24-Aug-20
alihkan ke project repai lain (Terdata 9 hari pekerjaan terkendala)

Out Standing Material Supply Owner : Cutless bearing, Handle Control

20 Agust,22 Agust,
3 MATERIAL Winndlass, Lining Break&Tyre Fender, (Terdata 10 hari menunggu
09 Sept .2020
material owner)

4 CONSUMABLE Tidak ada kendala consumable pada daily report

5 EQUIPMENT Tidak ada kendala Equipment pada daily report

12-Aug-20 Terdata hujan (Durasi waktu 1 Jam)

5-Sep-20 Terdata hujan (Durasi waktu 2 Jam)
6-Sep-20 Terdata hujan (Durasi waktu 1 Jam)
6 RAIN CONDITION ( 6 Days, Base On Daily Report)
7-Sep-20 Terdata hujan (Durasi waktu 1,5 Jam)
8-Sep-20 Terdata hujan (Durasi waktu 3Jam)
11-Sep-20 Terdata hujan (Durasi waktu 2 Jam)
Target finish work 26 Sept 2020, Aktual finish Work 22 Okt 2020 (Tidak
7 OTHER 11-Sep-20
ada form perubahan master schedule dari PIC)

E. MASTER SCHEDULE LEGEND

NO. DESCRIPTION ISSUED DATE REMARK (Sebab perubahan)

1 MASTER SCHEDULE REV_0 [ 04.Agust.2020 ] 5-Aug-20 REV.0_095/WOD/COM/VII/2020

2 MASTER SCHEDULE REV_1 [ 14.Agust.2020 ] 18-Aug-20 REV.0_110/WOD.ADD/COM/VIII/2020

3 MASTER SCHEDULE REV_2[ 25.Agust.2020 ] 25-Aug-20 REV.1_110/WOD.ADD/COM/VIII/2020

4 MASTER SCHEDULE REV_3 [ 27 & 28 Agust.2020 ] 29-Aug-20 REV.2&REV 3_110/WOD.ADD/COM/VIII/2020

MASTER SCHEDULE REV_4 [ 31.Agust.2020 ], 09 Sept 2020 , 15

5 17-Sep-20 REV.4, REV 5 , REV 6 & REV 7 _110/WOD.ADD/COM/VIII/2020
Sept 2020 & 26 Sept 2020

F WORK ORDER LEGEND

NO. DESCRIPTION RECEIVED DATE REMARK

1 REV.0_095/WOD/COM/VII/2020 4-Aug-20 DURATION WORK : 18 WORK DAY'S

2 REV.0_110/WOD.ADD/COM/VIII/2020 14-Aug-20 DURATION WORK BASE ON WOD REV_0 : 18 WORK DAY'S

3 REV.1_110/WOD.ADD/COM/VIII/2020 25-Aug-20 DURATION WORK BASE ON WOD REV_0 : 18 WORK DAY'S

4 REV.2&REV 3_110/WOD.ADD/COM/VIII/2020 27&28 Agust -20 DURATION WORK BASE ON WOD REV_0 : 18 WORK DAY'S

31-Aug-20
5 REV.4, REV 5_110/WOD.ADD/COM/VIII/2020 DURATION WORK BASE ON WOD REV_0 : 18 WORK DAY'S
9-Sep-20

6 REV.4, REV 5 , REV 6 & REV 7 _110/WOD.ADD/COM/VIII/2020 15 & 26Sept -20 DURATION WORK ; 7 WORK DAY'S

TOTAL DURATION WORK : 25 WORK DAY'S