Installation Chilled Water Pipe and Bracket MOS

Doc No : PMX/INEX-DC-L8/MECH/MS/02
PROJECT:
PROPOSED DESIGN AND BUILT AT JKT-3 – LEVEL 1
DOCUMENT TITLE:
METHOD OF STATEMENT FOR INSTALLATION CHILLED

WATER PIPE AND BRACKET.
Rev. Acknowledge
Date Revision Details Prepared by Reviewed by Approved by
No. by
0 Irwan Takeuci Lawrence Nexcenter
IMPORTANT:
The information contain herein is the propriety property of Messrs.
Pro-Matrix Private, Limited
The possessor agrees to the following:
1. Not to reproduce or copy it,
2. Not to reveal or publish it in whole or part, and
3. To maintain this document in confidence.
Document Title :MOS for Installation Chilled Water Pipe and Bracket
Page 1 of 16
Revision / Date : 00 / 28 July 2020
Produced by : Pro-Matrix Pte. Ltd.
Installation Chilled Water Pipe and Bracket
1. Content
 Introduction
 References
 Material / Equipment
 Permit Application / Requirements
 Work Execution Procedures
 Unloading Equipment
 Description of works
 Risk Assessment and Control Measures
 Inspection
2. Introduction
This method of statement is prepared prior to performing the activity of Installation Chilled
Water Pipes and it’s support system and brackets. The purpose of this work method statement is to
ensure that all installation pipe is carried out in proper, control condition and safe environment. all
of the personnel involve in this activity shall read and understand fully this document and agree to
obey and follow strictly before starting works.
3. References
3.1 Shop Drawing

3.1.1 JKT-3-DWG-M-114
3.1.2 JKT-3-DWG-M-114.1
3.1.3 JKT-3-DWG-M-114.2
3.1.4 JKT-3-DWG-M-114.3
3.1.5 JKT-3-DWG-M-114.4
3.1.6 JKT-3-DWG-M-114.5
3.1.7 JKT-3-DWG-M-114.6
3.1.8 JKT-3-DWG-M-114.7
3.1.9 JKT-3-DWG-M-114.8
3.1.10 JKT-3-DWG-M-114.9
3.1.11 JKT-3-DWG-M-114.10
3.1.12 JKT-3-DWG-M-114.11
3.1.13 JKT-3-DWG-M-114.12
3.1.14 JKT-3-DWG-M-114.13
3.1.15 JKT-3-DWG-M-101
3.1.16 JKT-3-DWG-M-101.1
3.1.17 JKT-3-DWG-M-101.2
3.1.18 JKT-3-DWG-M-101.3
3.1.19 JKT-3-DWG-M-101.4
3.1.20 JKT-3-DWG-M-101.5
3.1.21 JKT-3-DWG-M-101.6
Page 2 of 16
3.1.22 JKT-3-DWG-M-101.7
3.1.21 JKT-3-DWG-M-101.8
3.1.22 JKT-3-DWG-M-101.9
3.1.23 JKT-3-DWG-M-105
3.1.24 JKT-3-DWG-M-105.1
3.1.25 JKT-3-DWG-M-106
3.1.26 JKT-3-DWG-M-106.1
3.1.27 JKT-3-DWG-M-107
3.1.28 JKT-3-DWG-M-107.1
3.1.29 JKT-3-DWG-M-108
3.1.30 JKT-3-DWG-M-108.1
3.1.31 JKT-3/ACMV Particular Technical Specification.
4. Material / Equipment
4.1 Materials
1. CHW Pipe
2. Gate Valve
3. Coupling Joins and accessories.
4. Flange both connection.
5. UNP for bracket support
6. Dyna bolt / Dyna set.
4.2 Equipment
1. Hand tools
2. Cain Block and Pulleys
3. Scaffolding
4. Cutting Machine
5. Welding Machine
6. Threading Machine
7. Spirit level
8. Pipe Wrench
9. Spanner
4.3 Personal Protective Equipment (PPE)

1. Hard Hat
2. Protective Clothing
3. Safety Gloves
4. Safety Shoes
5. Eye Protective (If necessary)
4.4 Additional Risk Control

1. Barricade area where raised floor need to open
2. Warning sign to be display on the perimeter of the working area
Page 3 of 16
5. Permit Application / Requirements
5.1 Permit Application

 Prior to start of work, risk assessment highlighting critical safety aspect to the work shall be
briefed to workers.
 Ensure that all personnel at site have passed on-line induction exam.
 Ensure work skill for pipe alignment.
 Ensure pipe welder have license.
 Ensure that all personnel at site have attended the Safety course by sub contractor.
 Ensure that all tools and testing equipment have been inspected, tested and certified.
 Adequate precautions and protection / isolation of all live systems along working are to be
isolated before any work is carried out especially when working on ceiling level wherein
live systems has been installed.
 Housekeeping in to be done during and after work.
5.2 Requirements
 Ensure that all tools are in good and working condition and also have been inspected to
ensure its workability prior to any commencement of works.
 All the material installation pipe and accessories delivered to side shall be inspected.
 Ensure all the sleeves for installation pipe as per approved shop drawing and specification.
 Adequate precautions and protection / isolation of all live systems along working area are
to be isolated before any work is carried out especially on the riser area.
 Buddy system is required when working at the riser area (East & West).
 Adequate precautions and proper protection are to be done before any work is carried out.
 Housekeeping in to be done during and after work.
Page 4 of 16
6. Work Execution Procedures
Work Flow Chart
Page 5 of 16
7. Unloading Equipment
Figure 1 : Access Chilled Pipe and Support
Figure 2 : Acces Chilled Pipe and Support
Page 6 of 16
8. Description of Work
8.1 Main Works
 Installation of Chilled Water Pipe and Brackets.
8.2 Preparation of Works

 Drawings for installation shall be approved and coordinated with other services.
 Work can only start prior to approval of Method Statements submitted to the client with the
required document.
 Ensure pipe support will be fabricate as per drawing and technical specification.
 Ensure space between support as per drawing or technical specification.
 Ensure works skill for pipe fitter installation pipe, and ensure welder have a license
 Verify that the calibration certification of equipment are not expired.
 Proper and clear communication shall be established to all the member of this Installation
Pipe Works to ensure that correct instruction has been pass down to site execution team.
8.3 Installation Stage

8.3.1 Safety Precaution
 All workers must be trained and know the work site’s rules and regulations.
 All workers must wear proper Personal Protective Equipment (PPE) for personal
safety and protection especially Safety Harness / Belts when working at high level.
 All workers must be briefed and must understand the Risk Assessments and Safe
Work Procedures (SWP).
 All workers must follow the safe work procedure of working at height.
 All workers must have SOC (Safety Orientation Course) or any Safety training as
prescribed by MOM and SIC (Safety Induction Course) conducted by Main
Contractor.
 Site Supervisor and Safety Supervisor must be in site to monitor the workers.
8.3.2 Installation of Chilled Water Pipe and Bracket Procedures

 To gather the approved drawing showing the layout of chilled water pipe as a
reference to locate ideal position of Bracket Support (UNP) with a height of 10 mm
which will be secured on the slab thru dyna set (anchor bolt with insert)
 To obtain the approval of PMX upon positioning of the bracket support (UNP). Onto
the center of raised floor grid eliminate clashing with the pedestal base.
 Upon approval of bracket support (UNP). To proceed drilling base on the approved
location of bolts.
 To Ensure all the drilling and installation of bracket support (UNP) has been fully
completed as the waterproofing can only commence upon completion of the drilled
support which inclusive of all M&E support system.
 To conduct the leveling of Bracket Support (UNP) by pulling a leveling string that
covers all the installed Bracket Support (UNP)
Page 7 of 16
 Waterproofing and Water Pond Test will be conducted (kindly refer to water pond
testing)
 Upon Completion of Water Ponding Test, grouting beneath the Bracket Support
(UNP)at all area will process before the installation/lay of Chilled Water Pipes.
 There is no more drilling will be conducted on the installed Bracket Support (UNP) to
ensure that there will be no more vibration on the installed bracket it’s grout to
maintain it’s stability.
 Angle bar to be welded into Bracket Support (UNP) to hold the Chilled Water Pipe
into position for it’s firmness and stability.
 Delivery and installation/lay of Chilled Water will proceed.
 Cutting Galvanized/Black Steel Pipe
Galvanized steel pipe, shall be used in cooling water piping, potable water supply
piping. Pipe shall be marked accurately and then cut according to dimensions shown
on drawing or the dimensions most suitable for the conditions of field installation.
Cutting shall be done using pipe cutting machine, but for big pipe cutting shall be
done by oxy-acetylene cutting outfit. Pipe ends shall be beveled using grinder. Oxy-
acetylene and arc cutting is acceptable only, if followed by grinding smoothly.
 Welding Joint for Steel Pipe and Fitting
- Making Groove : Pipe thickness t≦4.0(Pipe size≦50A) Ｉ type Groove
Groove、t＞4.0(Pipe size≧65A)　Ｖ type Groove
Ｉ-type Groove SNI Standard(Pipe size ≤ 50A) V- type Groove SNI Standard(Pipe size ≥ 65A)
Figure 3 : Fit-up & Gap Welding Detail
- Cleaning : Take off lubricating (cutting) oil, dust and clean pipe
(Inside & Outside of Pipe) completely.
- Welding Rod : Use welding rod as shown in table-1, as follows.
Table-1, Show recommended welding rod.

Pipe Size Welding Rod　（Φmm）
　　　～ 25A 2.6
32A ～ 125A 3.6
Page 8 of 16
Use dried and non-crumble welding rod. Welding rod should not be stored in
wetted room.
Table-2, Show recommended electric arc-welding machine setting for different pipe sizes.
(Sample
Pipe Size ~ 32A 40A ~ 65A 80A ~ 600A
current)
Current
60A ~ 100A 60A ~ 100A 80 ~ 120
(A)
 Steel pipe welding for pipe to flange.

- Temporally Spot Welding : First temporally connect at 1 point. Then check and
adjust vertically 90° using the square, etc. And
weld
them 3 or 4 point to fix them.
Figure 4 : Temporary Spot Welding
- Single Face Welding : In case Max Pressure ≦10kg/cm2.
Figure 5 : Single Face Welding
- Double Face Welding : In case Max Pressure ＞10kg/cm2
Page 9 of 16
Figure 6 : Double Face Welding
 Screw joint (for pipe to pipe & fitting)

- Preparation : Prepare screw socket & seal tape. Screw socket material & size
should be same with the pipe that will be connected.
- Connection : Lining the pipe screw with seal tape equally. Insert the socket to
pipe
screw. Turning by using hand 3 rounds, then thightening by using 2
pcs wrench which has been adjusted to its diameter. Make sure the
3 threads are not enter to socket after tightening. Do not rotate it
counter-clockwise again, it will become leakage on pipe connection
Figure 7 : Screw Joint
 Pipe Supporting
Page 10 of 16
Figure 8 : Clamp Type
Figure 9 : Hanger Band & U ‐ Bolt
Detail pipe
Figure 10 : Supporting pipe
Figure 11 : Horizontal Pipe Hanger & Support
Page 11 of 16
Figure 12 : Fix Support at Concrete Beam
Figure 13 : Single vertical pipe & for steel vertical pipe
Table 3 : Interval Support and Bolt Size for Horizontal & Vertical Pipe
Pipe Size ( A )
Item
15 20 25 32 40 50 65 80 100 125 150 ≥ 200
Horizontal Interval 1.2 m 1.8 m 3.0 m 4.0 m

Steel
Galvanized Vertical Interval 2.5 m 3.0 m 4.0 m 5.0 m
Pipe
Bolt Size 8 mm 10 mm 12 mm
Table 4 : Fixed Support Interval for Pipe
Pipe Size ( A )
Item
15 20 25 32 40 50 65 80 100 125 150 ≥ 200
SGP 5.4 m 6.0 m 9m 12 m
 Additional Support
Figure 14 : Support Position Fitting for Horizontal Pipe
Figure 15 : Support Position Fitting for Vertical Pipe
Page 12 of 16
Figure 16 : Support Position Branch Pipe
Figure 17 : Valve, Flexible Joint and other
 To double check and ensure the size of the Chilled Water Pipe is correct on a specific
location. May refer to approved Chilled Water Pipe under raised floor layout and
Schematic Diagram for accurate installation/lay of pipes.
 To install a temporary short pipe (in-chian) on the valve location (note : the size and
dimension of the valve will be the exact dimension of short pipe. Contractor/PMX to
refer to approved Material selection for size and dimension)
 Proper leveling of pipe to be carried out upon completion of all laid pipes.
 Replacement of short pipe (in-chian) upon the arrival of gate valve on site with the
procedure of groove x groove connection of pipe with size Ø400mm and threaded
connection on the CRAC pipe with size Ø65mm and smaller. Also there will be an
occasional welding will be conducted (Bridging pipe whereby groove end and
threaded are not applicable).
 To ensure that washer and spring washer will be installed especially at flange
connection.
 Check for torque marking on every bolt for tightness and firmness of the installation.
 For threaded connection, a Teflon tape are required to wrap on the groove of the pipe
prior to its connection, pipe adhesive will be an optional which is on the discretion of
Client
 Upon checking all parameters and tightness of the pipe with gate valve, coupling and
all its accessories has been in place.
 After Installation Chilled Water Pipe has been completed, prepare Work Inspection
Request (WIR) to ensure installation done as per drawing and technical specification.
And to getting approval documentation from main contractor/tenant.
 Hydraulic pressure test will be conducted for at least 24 hours (refer to Hydraulic
Pressure Test MOS), after MIR approved. All welded piping shall be subjected to a
Page 13 of 16
hydrotest 1.5 times the maximum working pressure, at which pressure all welded
joints shall be hammered with a pound hammer, the blow being struck hard enough to
jar the pipe without injuring it. Pinhole leaks shall be repaired by welding.
Table 5 : Standard for Pressure Test

Operation Test Holding Media
No Piping System Remark
Pressure Pressure Time Water Air N2
1 Water Supply 4 Kg/cm2 7 Kg/cm2 24 hour O O
2 Fire Hydrant 10 Kg/cm2 15 Kg/cm2 24 hour O O
3 Hot Water 4 Kg/cm2 7 Kg/cm2 24 hour O O
All equipment for making this test shall be prepared such as electric test pump,
temporary connection and appurtenances. See method and drawing below :
- Put the test plug into the pipe.
- The electric test pump will be installed to the lowest level of pipe.
- Fill water into the pipe and ensure water is visible of the top end of all branch
lines.
- Purge the air from the highest point of all branch lines.
- Plug the end points after venting.
- Turn-on the electric test pump to start pressure test.
- Check pressure gauge to ensure that water is filled into the pipe.
- Add pressure until the water pressure becomes 7 Kg/cm2 for Water supply and 15
Kg/cm2 for Fire hydrant ( See table Standard for Pipe test ), whichever is target by
supplying water into the pipe.
- Pump side valve must be closed from pressure gauge.
- Close the valve until the regulated time for maintaining pressure.
- Take a pressure reading at the gauge after reaching the time given.
- Check all connection and joints after 24 hours of holding.
- All leaks shall be repaired after draining of water by removal and replacement of
leaking area.
- Test shall be repeated after repaired.
Figure 18 : Water Pressure Test for Water Supply
Page 14 of 16
 To Clear the area and remove all unwanted material& equipment on site when
conducting a pressure test with a visible signage to warn the people of activity
including the pressure that been engaged on the pipeline.
8.3.3 Cleaning & House Keeping

 Check if there is protection remaining around the work area.
 Check all the tools or debris around the work area has been cleared after completion
of work.
9. Risk Assessment and Control Measures

(Attachment)
10. Inspection
 Upon completion of works, respective supervisors, engineers must check the work if
it is complying with drawings and standards.
 Client / consultant / inspector shall be present during the test and record the testing as
per attach check / test report
 PMX QAQC in-charge must be checked with respective engineers.
 PMX QAQC in-charge prepare form inspection checklist of installation unit chiller.
Page 15 of 16
Document Title :MOS for Tie-in of new Chiller Water Pipes

Page 16 of 16
Revision / Date : 0 / 01 August, 2019

Installation Chilled Water Pipe and Bracket MOS

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Installation Chilled Water Pipe and Bracket MOS

Uploaded by

Copyright:

Available Formats

Doc No : PMX/INEX-DC-L8/MECH/MS/02

PROPOSED DESIGN AND BUILT AT JKT-3 – LEVEL 1

METHOD OF STATEMENT FOR INSTALLATION CHILLED

0 Irwan Takeuci Lawrence Nexcenter

Installation Chilled Water Pipe and Bracket

3.1 Shop Drawing

4.3 Personal Protective Equipment (PPE)

4.4 Additional Risk Control

5. Permit Application / Requirements

5.1 Permit Application

6. Work Execution Procedures

Work Flow Chart

Figure 1 : Access Chilled Pipe and Support

Figure 2 : Acces Chilled Pipe and Support

8.2 Preparation of Works

8.3 Installation Stage

8.3.2 Installation of Chilled Water Pipe and Bracket Procedures

Table-1, Show recommended welding rod.

 Steel pipe welding for pipe to flange.

Figure 4 : Temporary Spot Welding

- Single Face Welding : In case Max Pressure ≦10kg/cm2.

Figure 5 : Single Face Welding

- Double Face Welding : In case Max Pressure ＞10kg/cm2

Figure 6 : Double Face Welding

 Screw joint (for pipe to pipe & fitting)

Figure 7 : Screw Joint

Figure 8 : Clamp Type

Figure 9 : Hanger Band & U ‐ Bolt

Figure 10 : Supporting pipe

Figure 11 : Horizontal Pipe Hanger & Support

Figure 12 : Fix Support at Concrete Beam

Figure 13 : Single vertical pipe & for steel vertical pipe

Horizontal Interval 1.2 m 1.8 m 3.0 m 4.0 m

SGP 5.4 m 6.0 m 9m 12 m

Figure 14 : Support Position Fitting for Horizontal Pipe

Figure 15 : Support Position Fitting for Vertical Pipe

Figure 16 : Support Position Branch Pipe

Figure 17 : Valve, Flexible Joint and other

Table 5 : Standard for Pressure Test

Figure 18 : Water Pressure Test for Water Supply

8.3.3 Cleaning & House Keeping

9. Risk Assessment and Control Measures

Document Title :MOS for Tie-in of new Chiller Water Pipes

You might also like