P̀ROJECT:

PROPOSED DESIGN AND BUILT AT JKT-3 – CHILLER

ROOM

DOCUMENT TITLE:

METHOD OF STATEMENT FOR INSTALLATION OF PIPE

AT CHILLER ROOM.

Acknowledge
Date Rev. No. Revision Details Prepared by Reviewed by Approved by
by

Dani Tri. S
06/10/2020 4 For Approval
(SUA)

IMPORTANT:
The information contain herein is the propriety property of Messrs.
Pro-Matrix Private, Limited
The possessor agrees to the following:
1. Not to reproduce or copy it,
2. Not to reveal or publish it in whole or part, and
3. To maintain this document in confidence.

Document Title :MOS for Installation of Pipe at Chiller Room

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Revision / Date : 4 / 06th OCT 2020
Produced by : Pro-Matrix Pte. Ltd.
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INSTALLATION PIPE PROCEDURE AT CHILLER ROOM

1. Preparation of Works
 Ensure pipe support will be fabricate as per drawing and technical specification.
 Ensure space between support as per drawing or technical specification.
 Ensure works skill for pipe fitter installation pipe, and ensure welder have a license
 Proper and clear communication shall be established to all the member of this Installation Pipe
Works to ensure that correct instruction has been pass down to site execution team.

2. Safety Precaution
 All workers must be trained and know the work site’s rules and regulations.
 All workers must wear proper Personal Protective Equipment (PPE) for personal safety and
protection especially Safety Harness / Belts when working at high level.
 All workers must be briefed and must understand the Risk Assessments and Safe Work
Procedures (SWP).
 All workers must follow the safe work procedure of working at height.
 Site Supervisor and Safety Supervisor must be in site to monitor the workers.

3. Installation Procedures
1) To ensure installation scaffolding, jack base/adjustable base and chain block capacity 5 ton.
2) Marking area work using the safety line.
3) To ensure equitment and tool ready.
4) Check the condition of all pipes, the welding condition and the connection with the TC chain
block.
5) Check temporary support.
6) Check support of pipe.
7) Check anchor of pipe and anchor temporary.
8) Check support fix and temporary support.
9) Check the hole of anchor.
10) Moving the pipe which nomer 1 until 4 to near the shaft.
11) Moving the pipes to the shaft one by one.
12) When the pipe is fix position of pipe, please joint the pipe to the temporary support before the
web sling is released which is connected to the TC.
13) After all connected with temporary support, release the web sling.
14) Connect bolt on flange to flange, and install pipe support.
15) After finishing connecting the flange to the flange and installing the support pipe, remove the
temporary support ties.
16) Continue installing pipes to 2, 3 and 4 as steps 8 to 12.
17) After pipes 1, 2, 3 and 4 are completed. continue to the top pipe or pipe to 5, 6, 7 and 8.
18) Moving the pipe which nomer 5 until 8 to near the shaft.
19) Moving the pipes to the shaft one by one.
20) When the pipe is fix position of pipe, please joint the pipe to the temporary support before the
web sling is released which is connected to the TC.
21) After all connected with temporary support, release the web sling.

Document Title :MOS for Installation of Pipe at Chiller Room

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Revision / Date : 4 / 06th OCT 2020
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22) Connect bolt on flange to flange, and install pipe support.

23) After finishing connecting the flange to the flange and installing the support pipe, do not
release the temporary support ties.
24) Continue installing pipes to 6, 7 and 8 as steps 20 to 24.

 Fabrication support temporary for chain block.

Document Title :MOS for Installation of Pipe at Chiller Room

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Revision / Date : 4 / 06th OCT 2020
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 Installation support temporary at concreate beam.

 Installation chain block with capacity 1.5 ton and 2 ton.
 Marking and drilling point for dyna bolt of support pipe. Use dynabolt M16 (Hilti) for support
of pipe.
 To ensure all installation chain and chain block again.
 Lifting pipe by chain block to position of installation. Weight of pipe is 856 kg/rod.

 If fix position of pipe, lifting support of pipe and install. To ensure again dynabolt used is M16
for support pipe.

Document Title :MOS for Installation of Pipe at Chiller Room

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Revision / Date : 4 / 06th OCT 2020
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 Release web sling from pipe.

Document Title :MOS for Installation of Pipe at Chiller Room

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Revision / Date : 4 / 06th OCT 2020
Produced by : Pro-Matrix Pte. Ltd.
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Calculation :

1. Calculation Anchor
Weight of pipe (mp) = 141 kg/m = 845 kg/length
Weight of support temporary (msp) = 32 kg/support
Weight of Chain Block (mCB )= 15 kg/unit
Shear load of anchor = 2380 kgf/unit

Total load = (mp x ∑ pipe) + (msp x ∑ Support temporary) + (mCB x ∑ Chain Block)
= (845 x 2 ) + (32 x 2) + (15 x 4)
= 1814 kg
1 support use 4 unit anchor = 1814 kg : 4 = 454 kg

So, total load for 1 support (454 kg) less than Shear load of anchor (2380 kgf/unit)

2. Calculation Support
Material support = UNP 100
Support strength UNP = max. 1200 kg
Load for 1 support = 1814 : 2 = 907 kg

SWL = 1200kg x 0.8

= 960 kg

So, total load for 1 support (907 kg) less than SWL (960 kg)

Document Title :MOS for Installation of Pipe at Chiller Room

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Revision / Date : 4 / 06th OCT 2020
Produced by : Pro-Matrix Pte. Ltd.
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3. Calculation Scaffolding Load

Weight 3 person (@ 60 kg) = 180 kg
Weight of Chain Block = 15 kg
Weight of Support = 105 kg
Scaffolding load = 450 kg

SWL scafflolding = 450 kg x 0.8

= 360 kg

Total Load = ∑ Weight of Person + ∑ Weight of Chain Block + ∑ Weight of Support

= 180 kg + 15 kg + 105 kg
= 300 kg

So, total load of scaffolding (300 kg) less than SWL of scaffolding (360 kg)

Document Title :MOS for Installation of Pipe at Chiller Room

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Revision / Date : 4 / 06th OCT 2020
Produced by : Pro-Matrix Pte. Ltd.