DVOR COUNTERPOISE ASSEMBLY INSTRUCTIONS

ASSEMBLY INSTRUCTIONS
DVOR COUNTERPOISE
THALES REFERENCE NUMBERS: 83130 03811 TO -03822
THALES DEUTSCHLAND GmbH

Thalesplatz 1
71254 Ditzingen
Germany
DVOR COUNTERPOISE
Contents
1. REVISION HISTORY 3
2. SAFETY INSTRUCTIONS 4
3. TOOL LIST 5
4. COUNTERPOISE (CP) CONFIGURATIONS INCL. OPTIONS 6
5. ACCOMPANYING DOCUMENTATION 7
6. TRANSPORT, UNLOADING AND INSPECTION OF DVOR CP 8
7. INTRODUCTION TO AND EXPLANATION OF CP ASSEMBLY 11
8. CHECKING THE FOUNDATIONS 12
9. USE OF THE TELESCOPIC LADDER 14
10. ASSEMBLY OF THE 13 SUPPORTS (FOR 3 AND 5M HIGH CP) 16
11. ASSEMBLY OF THE 13 SUPPORTS (FOR 7 AND 10M HIGH CP) 21
12. ASSEMBLY OF THE SQUARE CENTER SEGMENT 30
13. ASSEMBLY OF THE FIRST 90° SECTION OF THE CP PLATFORM 33
14. ASSEMBLY OF THE WIND BRACES 44
15. SUBSEQUENT ASSEMBLY OF THE CP PLATFORM 48
16. ASSEMBLY OF THE SUPPORT BEAMS FOR THE STEEL MESH MATS 50
17. LAYING THE STEEL MESH MATS ON THE CP PLATFORM 52
18. ASSEMBLY OF THE STRAIGHT ANTENNA RING SEGMENTS 70
19. ASSEMBLY OF THE BENT ANTENNA RING SEGMENTS 72
20. ASSEMBLY OF THE ANTENNA MASTS 73
21. GROUNDING THE COUNTERPOISE MASTS 80
22. ASSEMBLY OF THE RF CABLE BOX / RF CABLE TRAY 81
23. LAYING THE RF ANTENNA CABLES 83
24. LAYING ASSEMBLY OF THE CABLE TUBE SET (OPTION) 85
25. ASSEMBLY OF THE DME MAST (OPTIONAL) 87
26. ASSEMBLY OF THE MASTS FOR THE NEXTFIELD DIPOLES (OPTIONAL) 90
27. ASSEMBLY OF THE LIGHTNING PROTECTION SYSTEM (OPTIONAL) 92
28. ASSEMBLY OF THE BUILT-IN LADDER (OPTIONAL) 101
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1. Revision History
Rev Date Author Comments
A 04. 06. 19 RM First release; refer to ECN 08122
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2. Safety instructions
The following instructions must be followed during assembly:
- Safety helmets and safety gloves must be worn during assembly.
- A safety harness with safety line and karabiner must be worn when working on the DVOR
counterpoise.
- Ascending the CP platform via the permanently installed ladder or the extendable aluminum
ladder is only permitted when wearing protective equipment.
- Before using the extendable aluminum ladder the safety notices in chapter 9 of these
assembly instructions must be read and observed at all times.
- Wooden boards must be placed between the beams when laying out and installing the steel
mats.
- The safety regulations issued by local authorities (e.g. accident prevention, occupational
health, and safety and regulations for operating electronic systems) must be unconditionally
observed.
- It is forbidden to work on the antenna system during thunderstorms due to the risk of lightning
strike.
Adherence to the safety regulations

In addition to the above listed instructions for preventing damage, the local applicable safety
regulations must be observed at all times.
Observing the safety regulations at the airport

In addition to the above listed instructions for preventing damage, the safety regulations
applicable at the airport must be observed at all times. This applies in particular when moving
vehicles and operating mobile cranes.
Meaning of terms that appear in the instructions:
ATTENTION:
Indicates hazards that could lead to the destruction of or damage to equipment or property.
CAUTION!:
Indicates hazards that could lead to personal injuries.
NOTE: or REMARK:
Additional tips for handling
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3. Tool list
NOTE: Tools must be provided on site – they are not included in the delivery!
Mobile crane for 3 and 5 m high counterpoises:

1 Mobile crane, with ca. 30 m long telescopic boom
Alternative: knuckle boom crane mounted on a truck (multiple re-location of the truck
required during installation)
Mobile crane for 7 and 10 m high counterpoises:

1 Mobile crane, with ca. 40 m long telescopic boom
NOTE: The heaviest steel beam has a weight of approx. 500 kg and length of approx. 10 m
2 Aerial work platform (articulating booms or telescopic booms) of 3, 5, 7 or 10m CP

height
1 4 m telescopic ladder for 3 m counterpoise height / 6 m telescopic ladder for 5 m
counterpoise height
1 optical level with tripod (theodolite or laser levelling measurement)
1 mains power cable, 50 m long
1 Hilti hammer drill
1 power drill 1000 W
2 Cordless drill
1 angle grinder for 125 mm cut-off disks
4 Polyester- or Perlon slings, length: min. 2 m, load capacity: 2 tons
4 tension belts, length: 6 m, load capacity: 2 tons
1 chain with 4 hooks, length: 3 m
2 each HSS drill bits 6.5 mm, 8 mm, 9 mm, and 13 mm
2 each rock drill bits 8, 12, 16 and 20 mm
10 cut-off disks ∅ 115 mm or 125 mm
2 Adapter for 3/8” nuts/extension
1 water level, 1 m long
1 plumb line, 100 m long
2 bolt cutters for ∅ 8 mm
2 each mandrels 8 mm and 12 mm
2 each sets of taps M8
1 set flat-head screwdrivers
4 each combination wrenches 10 mm, 13 mm, 17 mm, 19 mm, 24 mm, and 30 mm
3 ratchet sets from 10 to 30 mm complete
2 hammers 1500 g
2 flat chisels
1 measuring tape with min. 30 m
1 crowbar ca. 1.5 m long
3 vises, length ca. 500 mm
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4. Counterpoise (CP) configurations incl. options

CP Platform Versions:
83130 03811 DVOR COUNTERPOISE, PLATFORM, 26M DIAMETER, FOR 48 SB ANT.
CP Support Structure Heights:

83130 03813 DVOR COUNTERPOISE, PLATFORM SUPPORT STRUCTURE, HGT: 3M
83130 03816 DVOR COUNTERPOISE, PLATFORM SUPPORT STRUCTURE, HGT:10M
Available Options:
19621 28016 EXTENDABLE LADDER, FOR 3M DVOR COUNTERPOISE 83130 038XX
19621 28017 EXTENDABLE LADDER, FOR 5M DVOR COUNTERPOISE 83130 038XX
19621 28030 SET OF STEEL TUBES FOR DVOR ANTENNA CABLE, FOR CP -038XX
19621 28040 BUILT-IN LADDER, FOR 3 M DVOR COUNTERPOISE 83130 038XX

38175 28090 MOUNTING KIT, DVOR NXF MONITOR DIPOLE; FOR DVOR CP -038XX
58351 00050 SET OF STAINLESS STEEL FASTENERS FOR 26M DVOR CP

58351 00051 SET OF STAINLESS STEEL FASTENERS FOR 30M DVOR CP
58351 00073 LIGHTNING PROTECTION KIT (DEHN), DVOR CP 83130 038XX, 26/30M
58351 03009 RF-CABLE BOX FOR DVOR COUNTERPOISE 83130 038XX
38175 28070 MOUNTING KIT FOR LIGHTNING PROTECTION,DVOR 26M CP

38175 28071 MOUNTING KIT FOR LIGHTNING PROTECTION,DVOR 30M CP
83130 00250 DME MAST, HEIGHT 1.5 M; FOR DVOR CP 83130 038XX
83130 00251 DME TILT DOWN MAST, HEIGHT 1.5 M; FOR DVOR CP 83130 038XX
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5. Accompanying documentation
Based on the delivered CP configuration following documentation is included in the delivery:
Foundation drawings:
- DVOR CP foundation, HGT: 3 and 5m Thales number 83130 03809 or
- DVOR CP foundation, HGT: 7 and 10m Thales number 83130 03810
Drawings of CP platform:
- 26 m CP platform; for 48SB antennas Thales number 83130 03811 or
- 30 m CP platform; for 50SB antennas Thales number 83130 03822
Drawings of CP support structure:

- Support structure, 3m height Thales number 83130 03813 or
- Support structure, 10m height Thales number 83130 03816
Assembly Instructions:
- Assembly Instructions for DVOR Counterpoise (applicable for all CP heights and platform
diameters)
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6. Transport, unloading and inspection of DVOR CP

Based on the delivered CP configuration following documentation is included in the delivery:
In case of sea transport, the CP is generally delivered in a 40ft open top container.
All steel components have been packed or combined into packages of different size. This
packages are placed onto Euro pallets or square timber to prevent damage to the zinc
coating during transport, loading and unloading. When unloading these packages from the
40ft container make sure that they are not scratched or damaged.
The packages are placed onto the square timber directly at the assembly site. All steel
components must be inspected for damage of any kind prior to assembly. Damage to the
galvanised surfaces must be repaired without delay with the zinc paint supplied to prevent
the formation of rust.
Below are a few photos showing the unloaded and temporarily stored steel beams and
steel mesh mats.
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Wind bracing and various support profiles of the steel mesh mats
4x IPE 140 beams (pos. 13)
Wind bracing
(pos. 43, 44 and 45)
Support profiles for

the steel mesh mats
(pos. 16 till 23)
DME mast, next field monitor masts and fasteners for the 8 lightning protection rods (4 x
vertical and 4 x horizontal)
DME mast
Brackets for the

attachments of
the 8 lightning
protection rods Next field masts
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RF-cable tubes
If damages are found, it can be touched up with the included lime zinc paint.
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7. Introduction to and explanation of CP assembly

All steel parts have numbers stamped on them for better identification.
The numbers on the parts correspond to the numbers on the relevant drawing.
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8. Checking the foundations

Before assembling the steel structure for the CP, check all 13 foundation blocks for accurate
positioning - see foundation drawing number 83130 03809 for 3 and 5m high CP or 83130
03810 for 7 and 10m high CP.
The exact positions of all 13 supports is marked on the foundation block prior to assembly.
Earth strap
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Then verify the height of all foundations. Should there be height differences between the
individual foundation blocks, they must be leveled by placing the included shim plates under
the base plates of the supports. The maximum permissible height difference is +/- 3 mm. If this
tolerance is exceeded, the wind bracings (Pos. 43, 44 and 45) cannot be correctly assembled!
- Using the theodolite or a laser height measuring instrument all 12 foundation blocks and
the foundation plate are measured in height at the centre of the CP.
The highest foundation is the reference (level 0“) for levelling the other foundations.
- Starting from the highest foundation the other 12 foundations are measured in height.
Height differences are leveled with the shim plates.
The tolerance in horizontal alignment is +/- 2 mm.
NOTE: it is recommended to write the difference from the highest foundation to the
measured foundation onto the foundation block or place the appropriate shim plates
onto the foundation block straight away.
- Arrange 2 rows of shim plates in the center of the foundation block. Use the underlay
material included in the delivery (flat steel plates in various thicknesses).
The distance between the two rows may not be greater than the dimensions of the lower
base plate of the mast support (300 mm).
Shim plates are supplied in various strengths (60 pcs. in 2, 3 and 5 mm; 40 pcs. in 10 mm; 20
pcs. in 20 mm).
NOTE: After the complete installation of the counterpoise, the gap between the concrete
foundation and the metal base plates of the supports must be filled with non-
shrinking mortar/concrete.
Detailed information is available at the end of chapter 20
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9. Use of the telescopic ladder

CAUTION!: Before using the extendable ladder all installers assembling the DVOR CP must
read the operating instructions of the ladder included and observe it at all times
during use!
The “Instructions for using ladders” supplied have been translated into 15
languages and include in addition to a description also pictograms which must
be observed during use!
The “Instructions for using ladders” are included with the packaged ladder.
CAUTION!: Below are the pictograms from the operating instructions. The warning notices
must be observed at all times during use.
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To be able to use the ladder for assembling the DVOR CP the spikes and hooks included must be
fitted to the ladder beams.
To prevent the ladder from slipping on the ground, the spikes are clamped to the 2 bottom ladder
beams.
To prevent the ladder from toppling during use, the 2 hooks included are fitted to the ladder beams
at the third segment of the ladder. The hooks must be fitted to the beams min. 1.5m below the top
end of the ladder so that it protrudes 1.5m beyond the platform when hooked into the CP platform.
Length of the 3-part ladder for

the 3m high DVOR CP:
5.50 m
Length of the 3-part ladder for

the 5m high DVOR CP:
6.80 m
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10. Assembly of the 13 supports (for 3 and 5m high CP)

ATTENTION: the 13 supports must be positioned exactly as shown on the drawing of the
platform support structure for 3 and 5m.
It must also be ensured that the welded flanges at the bottom and top of the
supports point into the correct direction to allow for the wind braces (pos. 43,
44 and 45) to be mounted correctly.
Support positions and type:

in the centre: support pos. 26 (HEA 140)
in the inner square: 4 supports, 2x pos. 27 and 28 each (HEA 140)
in the outer ring: 8 supports, 4x pos. 29 and 30 each (HEA 140)
Pos. 30
Pos. 29
Pos. 29
Pos. 27
Pos. 28
Pos. 26
Pos. 30
Pos. 30
Pos. 29
Pos. 30
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During a first step only those supports are placed which are required for the assembly of the
first 90°segments.
These are the following HEA 140 supports:
- 1 support in the centre, pos. 26
- 4 supports in the inner square, 2x pos. 27 and 28 each
- 3 supports in the outer ring, pos. 29
- 2 supports in the outer ring, pos. 30
CAUTION: supports already installed which are not connected by cross beams and wind
braces must be tied down safely overnight.
ATTENTION: no steel cables or steel chains must be used to lift the galvanised steel
beams as these damage the galvanised surface!
it must also be ensured that the underside of the steel beams is not dragged
across the ground during lifting as this also damages the galvanised surface!
Place a polyester round sling or similar round sling material around the top of the first support
and carefully lift with the crane and deposit onto the highest foundation block.
Round sling
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ATTENTION: it must always be ensured that the welded flanges at the underside and top
side of the support point into the correct direction! If not positioned correctly,
the wind braces cannot be mounted between the supports!
Extract from the drawing of the platform support structure for 3, 5, 8 or 10m with top view of
the 3 various lengths of wind braces.
4x Pos. 45
2x Pos. 44
4x Pos. 43
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ATTENTION: The centre of the base plate must cover the previously attached marking on
the foundation block exactly.
Base plate
Using the impact drill, drill 4 holes with a diameter of 16 mm. The holes are drilled deep
enough to insert 4 expansion anchors until only approx. 20 mm of the thread protrudes beyond
the base plate of the mast.
M16 expansion anchor
Insert the M16 expansion anchors into the holes, insert a washer and screw on the M16 nut.
Knock the anchors in with a hammer. Use a wooden piece that the thread of the anchor will
not be damaged.
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ATTENTION: before the 4 nuts are tightened the mast must once more be aligned vertically
and horizontally using the spirit level. The vertical alignment is achieved using
the shim plates supplied. The height of the shim plates depends on the values
calculated during the vertical measurement of the foundation blocks (see
chapter 8).
Height differences exceeding +/- 2 mm to the highest foundation block must
be compensated for.
It must be ensured that the shim plates are positioned as closely as possible
to the expansion anchors.
Tighten all 4 nuts using a size 24 open-ended spanner or ring spanner.
Shim plates
CAUTION!: only after all 4 nuts at the base plate have been tightened may the round sling
at the top of the support be removed.
NOTE: the subsequent assembly of the CP platform has been described in chapter 12.
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11. Assembly of the 13 supports (for 7 and 10m high CP)

The CP support structure for height 7 and 10 m differs slightly in structure and assembly from
the 3 and 5 m version.
The 7 and 10 m high supports are braced additionally at the centre with a horizontal steel tube
114 3-5.0mm (Pos. 39, 40 and 41).
The 3 wind braces of different lengths (Pos. 43, 44 and 45) are each found twice between the
supports. The round material for the bottom and top wind brace is identical for all 3 braces.
Example for the wind brace between support Pos. 29 and 30:
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ATTENTION: the 13 supports must be positioned exactly as shown on the drawing of the
platform support structure for 7 and 10m.
It must also be ensured that the welded flanges at the bottom and top of the
supports point into the correct direction to allow for the wind braces (pos. 43,
44 and 45) to be mounted correctly.
Support positions and type:

in the centre: support pos. 26 (HEA 180)
in the inner square: 4 supports, 2x pos. 27 and 28 each (HEA 180)
in the outer ring: 8 supports, 4x pos. 29 and 30 each (HEA 160)
Pos. 30
Pos. 29
Pos. 29
Pos. 27
Pos. 28
Pos. 26
Pos. 30
Pos. 30
Pos. 29
Pos. 30
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During a first step the centre support Pos. 26 (HEA 180) and the 4 supports of the inner
square Pos. 27 and 28 (HEA 180) are inserted.
NOTE: The assembly of the supports on the foundation blocks has been described in
detail in chapter 10.
ATTENTION: no steel cables must be used to lift the galvanized steel beams as these
damage the galvanized surface!
it must also be ensured that the underside of the steel beams is not dragged
across the ground during lifting as this also damages the galvanized surface!
Place a polyester round sling or similar round sling material around the top of the first support
and carefully lift with the crane and deposit onto the highest foundation block.
Round sling
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In the next step the 4 cross beams Pos. 2 (IPE 270) are fitted to the top of the supports Pos.
27 and 28.
NOTE: The assembly of the 4 cross beams has been described in detail in chapter 12.
Pos. 2
Pos.27
Pos. 28
Pos. 26
Between the supports Pos. 27 and 28 the 2 cross rails Pos. 40 (114.3-5.0mm) are then fitted,
each with 2 screws M16 x 45mm, washers and nuts.
Pos. 40
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In the final step the 2 wind braces Pos. 44 are fitted on both sides of the square between the
supports Pos. 27 and 28.
Each wind brace consists of 4 galvanized round rods with 20 mm diameter. On the one side
there is a welded flat steel with attachment hole and on the other side an M20 thread. For
tensioning the round rods the turnbuckles supplied are used. A lock nut is used on one side of
the turnbuckle to secure it.
The round rods are fitted to the bottom and top flange of the support (Pos. 27 and 28), each
with 1 screw (M16 x 45 mm), 2 washers and nut.
NOTE: The assembly of the 4 wind braces has been described in detail in chapter 14.
2x Pos. 44
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Wind braces Pos. 44 and cross rail Pos. 40 between the supports Pos. 27 and 28
Pos. 40
2x Pos. 44
CAUTION: supports already installed which are not connected by cross beams and wind
braces must be tied down safely over night!
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Once the inner square with the 2 wind braces has been fully assembled, the assembly of the 2
outer supports Pos. 30 (HEA 160), the cross rail Pos. 41 and the short wind braces Pos. 45
follows.
Pos. 27
Pos. 28
Pos. 26
Pos. 30
Pos. 30
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In the next step the 2 outer supports Pos. 29 (HEA 160), the cross rail Pos. 39 and the wind
brackets Pos. 43 are fitted.
Pos. 29
Pos. 27
Pos. 28
Pos. 26
Pos. 30
Pos. 29
Pos. 30
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Wind braces Pos. 43 and cross rail Pos. 39 between the supports Pos. 29 and 30
Pos. 39
2x Pos. 43
The final step before the first partial assembly of the CP platform is the assembly of the cross
beams Pos. 3 (IPE 240). Between the 4 supports (2x Pos. 29 and 2x 30) a cross beam Pos.3,
each with 2 screws (M12 x 50mm), 4 washers and 2 nuts, is fitted on each side of the top
supports to the head plate.
NOTE: The assembly of the 3 cross beams has been described in detail in chapter 13.
Pos. 3
NOTE: For the 7 and 10m high DVOR CP the subsequent assembly of the CP platform has
been described in chapter 13.
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12. Assembly of the square center segment

Fit the cross beam IPE 270 (Pos. 2), each with 2 screws (M12x50), 4 washers and 2 nuts at
the top of each side of the supports (Pos. 27 and 28) to the head plate.
Pos. 2
Pos.27
Pos. 28
Pos. 26
Pos. 2
Pos. 27 Pos. 28
Pos. 26
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Fit the third and fourth cross beam IPE 270 (Pos. 2), each with 4 hexagon screws
(M12x50mm), 8 washers and 4 nuts to the head plate of the supports (Pos. 27 and 28).
Pos. 2
Pos. 28 Pos. 28
Pos. 27
Inner square fully assembled.
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Cross beam IPE 270 (Pos. 2) fitted to a support (Pos. 28) of the inner square.
Pos. 2
Screw M12x50, washer Pos. 2
Pos. 28
Nut M12, washer
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13. Assembly of the first 90° section of the CP Platform

Before starting the actual assembly of the first half of the platform, the following IPE 140 steel
beams running radially on the CP platform are pre-assembled on the ground.
IPE 140 beam Pos. 5 and 10 (4x)
These 12 multi-component steel beams are assembled using 2 steel plates, 8 hexagon screws
(M12x50mm), 16 washers and 8 nuts each.
8x screws M12x50, washer
ATTENTION: during assembly make sure that the 2 steel beams are aligned horizontally
before tightening the 8 screws.
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8x nuts M12, washers
Pre-assembled IPE 140 beam (Pos. 5 and 10, Pos. 8 and 12 and Pos. 9 and 11)
ATTENTION: it must always be ensured that the rope slings are not placed too far outside at
the beam or too far inside, otherwise the beam might twist during lifting.
Distribution: one third each!!!
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For the assembly of the first half of the CP platform fit 4 cross beams IPE 240 (Pos. 3) to
the 5 supports (3x Pos. 29 and 2x 30). Immediately afterwards the 2 longest radially
running steel beams IPE 140 (Pos. 5 and 10) are fitted between the centre support
(Pos. 26) and the 2 outer supports (2x Pos. 30) to stabilize this first partial assembly.
Pos.29 Pos.3 Pos.3
Pos.30
Pos.5+10
Pos.29
Pos.3
Pos.5+10
Pos.30 Pos.26
Pos.3
Pos.29
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Fit the first cross beam IPE 240 (Pos. 3), each with 2 screws (M12x50mm), 4 washers and
2 nuts at the top of each side of the supports (Pos. 29 and 30) to the head plate.
Pos. 3
Pos. 30 Pos.27
Pos .29
Fit the second cross beam IPE 240 (Pos. 3), each with 2 screws (M12x50mm), 4 washers
and 2 nuts between the next supports (Pos. 30 and 29).
Pos. 3
Pos. 29
Pos.27
Pos. 30
Pos. 29
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Detailed external image of the 2 already fitted cross beams (Pos. 3) on the support
(Pos. 30).
Cross beam, Pos. 3 Pos. 3
Screws M12x50, washer
Support, Pos. 30
Fit the third cross beam IPE 240 (Pos. 3), each with 2 hexagon screws (M12x50mm), 4
washers and 2 nuts between the next supports (Pos. 29 and 30).
Pos. 3
Pos. 29
Pos. 30
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Fit the fourth cross beam IPE 240 (Pos. 3), each with 2 hexagon screws (M12x50mm), 4
washers and 2 nuts between the next supports (Pos. 30 and 29).
Pos. 3
Pos. 29
Pos. 30
In the next step the 2 longest radially running steel beams IPE 140 (Pos. 5 and 10) are fitted,
each with 10 hexagon screws (M12x50mm), 20 washers and 10 nuts, between the centre
supports (Pos. 26) and the cross beams IPE 270 (Pos. 2) and IPE 240 (Pos. 3).
Pos. 3
Pos. 2 Pos.10+5
Pos.26
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ATTENTION: during assembly make sure that the shorter part of the multi-component beam
IPE 140 (Pos. 5 and 10) is inside the inner square.
The second long steel beam IPE 140 (Pos. 5 and 10) is fitted offset to the first beam by 90°.
Pos. 3
Pos.5+10
Pos. 2 Pos. 26
Pos. 30
Detailed image of the centre support (Pos. 26) with the 2 assembled steel beams IPE 140
(Pos. 5 and 10).
Pos.10 Pos. 26
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Detailed image of the assembled steel beam IPE 140 (Pos. 5 and 10) above the 2 cross
beams IPE 270 (Pos. 2) in the inner square.
Pos. 10+5
Pos. 2 Pos. 27
Detailed image of the assembled steel beam IPE 140 (Pos. 5 and 10) above the 2 cross
beams IPE 240 (Pos. 3) of the outer ring.
Pos. 5
Pos. 27 Pos. 3
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Fit the short cross beam IPE 140 (Pos. 13), each with 2 hexagon screws (M12x50mm), 4
washers and 2 nuts, in the centre of the CP between the 2 radially running steel beams IPE
140 (Pos. 10).
Pos. 13
Pos.10
Pos. 26
Overview of the CP structure assembled so far.
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In the next step the remaining 5 radially running steel beams IPE 140 are fitted, each with
hexagon screws (M12x50mm), washers and nuts, to the cross beams IPE 270 (Pos. 2), IPE
240 (Pos. 3) and IPE 140 (Pos. 13).
Pos. 4, 6 and 7 with 8 screws each and Pos. 8+12 and 9+11 with 12 screws each.
Pos. 5+10
Pos. 2
Pos. 13
Pos. 8+12
Pos. 9+11
Pos. 7 Pos. 4 Pos. 6

Pos. 3 Pos. 3
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Pos. 11
Pos. 12
Pos.10
Pos. 13
Following important remark is only valid for a DVOR counterpoise with a built-in ladder
at the edge!
ATTENTION: Only one of the four IPE 140 steel beams with Pos. 8 has 4 holes at the
outer end for mounting the ladder! This steel beam has the Pos. 8-1!
It is important to ensure that this multi-component steel beam (Pos. 8-1 and
12) is mounted in the position on the platform where the built-in ladder will
later be mounted!
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14. Assembly of the wind braces

ATTENTION: Before continuing with the assembly of the CP platform, the wind braces must
be assembled between the supports to increase the stability of the CP!
In the current assembly state only the 4 wind braces marked in the drawing below can be
fitted.
2x Pos. 44 in the inner square between the supports Pos. 27 and 28

1x Pos. 43 in the outer ring between the supports Pos. 29 and 30
1x Pos. 45 between the supports Pos. 27 and 30
Each wind brace consists of 4 galvanized round rods with 12 mm diameter. On the one side
there is a welded flat steel with attachment hole and on the other side an M12 thread. For
tensioning the round rods the turnbuckles supplied are used. A lock nut is used on one side of
the turnbuckle to secure it.
Pos. 43
2x Pos. 44
Pos. 45
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The image shows the wind brace (Pos. 45) between the supports Pos. 27 and 30.
Pos. 30
Pos. 27
Pos. 45
Fit the first part of the wind brace (round rod, Pos. 45), each with 1 screw (M16x45mm), 2
washers and 1 nut, to the bottom flange of the support (Pos. 27 and 30) and deposit it on the
ground.
NOTE: the screws are only tightened after the wind braces have been fully assembled to
the supports and tensioned.
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Before each of the second parts of the wind brace (round rod, Pos. 45) is fitted to the top
flange of the support (Pos. 27 and 30) a lock nut must be screwed into the top or bottom round
rod. The turnbuckle is then screwed into both round rods.
Lock nut
Turnbuckle
Lift the end of the wind brace (Pos. 45) and also fit it, each with 1 screw (M16x45mm), 2
washers and 1 nut to the top flange of the opposite support (Pos. 27 and 30).
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In this assembly state the turnbuckles are only tightened manually.
The wind braces (2x Pos. 44 and 1x Pos. 43) are fitted in the same manner between the
supports 27 and 28 or 29 and 30.
NOTE: All wind braces are only fully tightened after the CP platform has been fully
assembled.
NOTE: The turnbuckles and both threads must be protected against corrosion with cold zinc
paint after assembly.
NOTE: the round rods for 7 and 10m CP have a diameter of 20 mm and a M20 thread at
one end.
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15. Subsequent assembly of the CP platform

After the first 90 degree segment of the CP platform has been assembled, the other 3
90 degree segments are assembled in the same manner as described in this chapter 13.
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24 L-profiles (Pos. 16; L-60x6) are mounted along the outer edge of the counterpoise between
the 24 beams (IPE 140) with 4 bolts each M12x50mm, 8 washers and 4 nuts.
Pos. 16
ATTENTION: it must be ensured that the outer 24 L-profiles (Pos. 16; L-60x6) have been
fitted above the IPE 140 steel beams!
Pos. 16
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16. Assembly of the support beams for the steel mesh mats
The support beams for the steel mesh mats are fitted, each with 2 hexagon screws M8x40, 4
washers and 2 nuts between the 24 radially running IPE 140 steel beams.
The following support beams are included in the scope of delivery of the 26m CP platform:
Position Profile Type Length Quantity
Pos. 17 L-50x5 3052 mm 24 pcs.
Pos. 18 L-50x5 2733 mm 24 pcs.
Pos. 19 L-50x5 2415 mm 24 pcs.
Pos. 20 L-50x5 2096 mm 24 pcs.
Pos. 23 L-40x5 1415 mm 24 pcs.

Pos. 21 L-40x5 2181 mm 12 pcs.
Pos. 22 L-40x5 1534 mm 12 pcs.
For the 30m CP platform the following L profiles are additionally supplied:
Pos. 63 L-50x5 3328 mm 24 pcs.
Support beams (Pos. 17, 18, 19 and 20) outside the antenna ring
Radial beams IPE 140
Pos. 20
Pos. 19
Pos. 18
Pos. 17
Pos. 16
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Support beams inside the antenna ring.
Pos. 21
Pos. 23
Pos. 22
The support beams are fitted from below to the 24 radially running IPE 140 steel beams.
ATTENTION: After the complete CP platform and the wind braces have been assembled,
all screw connections are tightened.
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17. Laying the steel mesh mats on the CP platform

NOTE: In order to obtain an electrically homogenous surface, the steel mesh mats must be
connected to each other every 300 mm using rope clamps.
Steel mesh mats are clamped to the steel beams of the platform with Bandimex
steel tapes. The distance between the tapes is approx. 800 to 900 mm.
NOTE: We recommend cutting the steel tapes to length in advance and pre-mounting the
turnbuckle on one end of the tape.
Necessary lengths and number for the 2 different steel beam types for a platform with a 26 m
diameter:
IPE 140: 700 mm, approx. 290 tapes
L40, L50; L60: 500 mm, approx. 400 tapes
U65 500 mm, approx. 200 tapes
Necessary lengths and number for the 2 different steel beam types for a platform with a 30 m
diameter:
IPE 140: 700 mm, approx. 350 tapes
L40, L50, L60: 500 mm, approx. 550 tapes
U65 500 mm, approx. 200 tapes
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Threading the steel tape into the turnbuckle
Insert steel tape from this side into the turnbuckle.
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Make a 180° fold in the steel tape.

The length of the steel tape pulled through should be approx. 100 mm.
Turn the steel tape over and thread the end of the tape into the turnbuckle as illustrated in the
following 2 pictures.
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Using pliers, press the steel tape together until the radius of the tape is approximately the
same as the thickness of the turnbuckle.
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Slide the turnbuckle all the way to the end.
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Using pliers, press steel tape together again between the 2 lugs to prevent the turnbuckle from
slipping back again.
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The steel mesh mats are laid out starting from the centre of the CP platform.
NOTE: The placement / position of the individual steel mesh mats can be seen in the
drawing of the counterpoise platform page 2. On the left hand side on sheet 2 the
layout of the 65 steel mesh mats is shown. On the right hand side it can be seen
that the steel mesh mats are offset by a few centimetres from the four IPE 140
steel beams offset by 90° (Pos. 5x10). The offset is required to allow for the
easier assembly of the rope clamps and for them to not rest directly on the IPE
140 steel beams.
Steel mesh mat 1 Offset Steel mesh mat 2
CAUTION!: because it is not possible, to walk on the steel mesh mats, wooden floor
boards or plates must be placed onto the platform to lay out the mats.
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Start with steel mesh mat no. 1. This is placed onto the specified position in the centre of
the CP platform and aligned parallel to the steel beam (Pos. 10).
Steel mesh mat 1
Pos. 10
This steel mesh mat is first secured with Banimex tape to the 2 steel beams (Pos. 10). The
distance between the tapes is approx. 800 to 900 mm.
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Below follows the description of how the steel mesh mats are secured to the steel beams with
the pre-assembled Bandimex tapes.
NOTE: 2 Bandimex tools including operating instructions are supplied. Read the
operating instructions before starting the installation.
The turnbuckles can be placed on the upper side or the lower side of the steel
beams. The advantage of installation on the underside is that the turnbuckle lies
flat on the beam and the wires of the mats are pressed firmly onto the beam.
If installation is on the upper side, the turnbuckle should be situated either directly
on a mat wire or on the right on the edge of the beam.
Before the steel tape is placed around the beam, it makes sense to bend the tape on the left
side of the steel beam by 90°. When folding the tape, ensure that the 2 lugs of the turnbuckle
are on the right edge of the steel beam.
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Place steel tape around the beam and thread the free end of the steel tape through the loop of
the turnbuckle.
Pull tape tight by hand and bend upwards slightly.
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Thread the steel tape into the Bandimex tool. When using the tool, ensure that the lever for
trimming the steel tape is on the left side.
To position the steel tape correctly, the lever for securing the steel tape must be pushed away
from the tool.
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The steel tape is tensioned with the crank. The maximum tension is reached when the steel
tape cannot be pulled any further through the loop.
NOTE: If the lead screw stroke is not adequate, the tool must be repositioned. When
repositioning the tool, ensure that the steel tape is pointing upward, otherwise the
tape will slip back again.
Once the steel tape has been tensioned, press the tool to the other side until it is flush with the
2 lugs of the turnbuckle.
ATTENTION: While pressing the tool to the other side, the crank must be unscrewed
slightly.
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Pull out the tool out approx. 3 to 4 cm before trimming the steel tape. The tool is released by
lifting the lever that secures the steel tape. Ensure that the tool is left in this position, otherwise
the steel tape could be pulled back again.
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When the tool is in this position, press the lever for trimming the steel tape to the left.
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The excess steel tape must be flush with the turnbuckle loop and on the tensioned steel tape.
A few blows with a hammer will do this.
Then tap both of the turnbuckle lugs onto the projecting steel tape using a hammer.
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To improve the clamping, bend the end of the steel tape back again by 180° over the 2 lugs
and tap against the turnbuckle using the hammer.
After the first steel mesh mat has been fixed with the Bandimex tapes on the 2 steel beams,
the next mat is laid on the left (Pos. 6) and right (Pos. 2) of the first mat.
Before the mats are secured to the steel beams with the Bandimex tape, the mats are
connected loosely with rope clamps at a distance of 300 mm.
NOTE: The nuts of the rope clamps are only loosely tightened. After the mats have been
properly placed and fastened to the steel beams with Bandimex tapes, the nuts of
the rope clamps are tightened.
ATTENTION: when assembling the steel mesh mats always make sure that a waviness of
the mat surface of max. +/- 30 mm is not exceeded.
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Once the steel mesh mat no. 7 has been laid, the edge pieces (no. 49 and 51) are laid on the
right and the left.
NOTE: it is recommended to cut the outer edge pieces of the steel mesh mats roughly to
size on the ground using a bolt cutter. The precise trimming of the mats takes place
at the top of the CP platform. The trimmed segments can be used again elsewhere
on the edge of the counterpoise.
The cut surfaces must be coated immediately with the supplied lime zinc paint.
Do not trim the mats with an angle grinder!
Cut the mats off with bolt cutters at the edge of the counterpoise.
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The steel mesh mats are also secured with Bandimex tapes at the L60 angle profiles at the
edge of the CP platform.
The next rows of steel mesh mats above and below the first row are always laid offset by half
the mat length. The mat offset has the purpose of preventing the mats from bending up or
down too much at the corners.
Offset of the mat is half

the length of the mat
Right mat
Left mat
Lower mat
NOTE: When all steel mesh mats have been laid on the platform, give the cut surfaces at
the edge of the CP platform a second coating of lime zinc paint.
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18. Assembly of the straight antenna ring segments

The DVOR with 48 sideband antennas has 24 straight antenna ring segments on the CP
platform. On each antenna ring segment (consisting of an inner and outer UPN 65 steel beam
profile) 2 SB antennas each are later mounted.
NOTE: Before the 24 antenna ring segments are installed on the steel beams, the steel
mesh mats may have to be cut out. The cut surfaces must be treated with lime zinc
paint direct after cutting.
Each antenna ring segment (UPN 65) is bolted to the IPE 140 steel beams with 2 bolts M12 x
50 mm, 4 washers and 2 nuts
Pos. 14
Pos. 15
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Pos. 14
Pos. 15
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19. Assembly of the bent antenna ring segments

The DVOR with 50 sideband antennas has 24 curved antenna ring segments on the
CP platform. The 50 SB antennas can be mounted at any position of the antenna ring.
NOTE: Before the 24 antenna ring segments are installed on the steel beams, the steel
mesh mats may have to be cut out. The cut surfaces must be treated with lime zinc
paint.
The antenna ring segments are bolted to the beams with 4 bolts M12 x 50 mm each.
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20. Assembly of the antenna masts

An antenna mast is assembled at the centre of the CP platform. Dependent on the DVOR
antenna system, either 48 or 50 antenna masts are assembled on the antenna ring. The masts
are clamped between 2 U profiles on the antenna ring or at the centre with two UPN 65
profiles each.
Antenna mast at the centre of the CP platform

On the drawing of the CP platform sheet 1 the left-hand side has a detailed drawing of how the
antenna mast is assembled at the centre of the platform.
The antenna mast is bolted to the CP platform with 2 bolts M12 x 40 mm
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Antenna masts on the straight antenna ring segments

On the drawing of the CP platform sheet 1 the left-hand side also has a detailed drawing of
how the antenna masts are assembled on the antenna ring.
The 2 masts are clamped between the 2 UPN 65 profiles each 445 mm to the right and left
outer edge of the antenna ring. See image on the next page.
The distance between the 2 antenna masts is 883 mm.
Before the 48 masts for the side band antennas are installed, the exact positions must be
marked on each antenna ring segment.
Place an antenna mast at each of the marked positions. Place 2 U profiles under the base
plate between the U profiles of the antenna ring segments and tighten securely using a pre-
assembled bolt, washer, serrated lock washer, and nut.
Ensure that the outer edge of the base plate is parallel to the antenna ring.
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UPN 65
The steel mesh mats are each secured with Bandimex tapes at the right and left of the
antenna ring segments.
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The lateral openings in the antenna masts must all face left (when viewed from the center of
the counterpoise).
Antenna masts on the bent antenna ring segments
Before the 50 masts for the side band antennas are installed, the exact positions must be
marked on the antenna ring segments. A mark is made every 864 mm on the outer U profile of
the antenna ring segment.
The distance between the first and last mark must not be more than ±0.5% (e.g. 864 = ±4.5
mm). If the distance is greater, the marks have to be redone.
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Place an antenna mast at each of the marked positions. Place a U profile under the base plate
between the U profiles of the antenna ring segments and tighten securely using a pre-
assembled bolt, washer, serrated lock washer, and nut.
Ensure that the outer edge of the base plate is parallel to the antenna ring.
The lateral openings in the antenna masts must all face left (when viewed from the center of
the counterpoise).
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When all antenna masts have been installed, the steel mesh mats are secured on the antenna
ring segments with Bandimex steel bands.
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ATTENTION: After the complete installation of the counterpoise, the gap between the
concrete foundation and the metal base plates of the supports must be filled
with non-shrinking mortar/concrete.
Detail information can be found in the foundation plan sheet 3
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21. Grounding the counterpoise masts

In order to ground the counterpoise there, a ground flange is welded to each counterpoise
mast to which a flat ground can be attached (30 x 3.5 mm).
Bolts to be used: M12x50 mm
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22. Assembly of the RF cable box / RF cable tray

NOTE: the RF cable box is used when the 2 Commutator units are mounted inside the
shelter/building.
The RF cable box is installed between the HEA 140 center support (pos. 26) and the shelter.
The RF antenna cables are rolled up in the box.
The side walls of the box are secured to the foundation plate with bolts (M8x40mm) and M8
expansion anchors.
Please refer to drawing of the RF-cable box, p/n 58351 03009
The top cover and the cover on the shelter wall are mounted on the side walls with M8x40 mm
bolts.
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NOTE: the RF cable tray is used when the 2 Commutator units are mounted outside at the
upper end of the center support profile (HEA 140).
The RF cable tray is installed between the HEA 140 center support (pos. 26) and the shelter.
Used screws: (M8x40mm)
Pos. 26
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23. Laying the RF antenna cables

The RF antenna cables are routed form the antenna mast between the antenna ring segments
up to the next IPE 140 steel beam (Pos. 10, 11 and 12). 2 RF cables each are routed on the
right and left sides of a steel beam inside the Banidmex tapes to the centre of the CP. The
RF-cables are secured with cable ties and bundled.
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The 48 or 50 RF antenna cables are routed inside the HEA 140 steel beam down to the cable
box or cable tray. The cables are secured with cable ties inside the steel beam every 500 mm.
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24. Laying assembly of the cable tube set (option)

If the CP has been ordered with the option “Set of steel tubes for DVOR antenna cable”, 15
tubes with a length of 6m are supplied.
12 of these tubes run parallel the long IPE 140 steel beams (Pos. 10-11 and 12) from the
centre of the CP platform to the antenna ring.
3 tubes are for the cable routing to the DME antenna and to max. 2 NxF monitor dipoles.
The antenna cables are later feed through these tubes.
3D illustration of the cable tubes from the drawing of the cable tube set (19621 28030)
ATTENTION: These tubes are secured with 3 Bandimex tapes each in these IPE 140 steel
beams. For a description of the Bandimex tape see chapter 17.
The tubes are positioned in the steel beams in a manner that they still have
approx. 400 mm distance to the steel beam at the centre. See picture on the
next page.
Already fixed cable tubes to steel beams
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Cable tubes secured with Bandimex tapes to the IPE 140 steel beams.
Arrangement of the cable tubes at the centre of the CP.
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25. Assembly of the DME mast (optional)

The following 2 DMF mast variants exist:
DME mast, height 1.5 m (Thales no. 83130 00250)
DME tilt down mast, height 1.5 m (Thales no. 83130 00251)
Both mast variants can be assembled on each of the eight horizontal IPE 140 steel frames
(Pos. 3). The DME mast is bolted to the IPE 240 steel beam with 4 bolts M12 x 50 mm, 8
washers and 4 nuts.
DME mast, height 1.5 m (variant 1)
DME mast
Pos. 3
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DME tilt down mast, height 1.5 m (variant 2)
The base plate of the DME tilt down mast must be positioned above the steel mesh mats to
allow the mast to be folded down by 90°. For this reason the adapter piece is mounted
between the base plate of the DME mast and IPE 240 steel beam (Pos. 3).
The adapter piece and the DME mast are fitted with 4 screws M12x50mm, washers and nuts
each to the ILE 240 cross beam (Pos. 3).
The top 2 lugs are screwed with 2 screws M12x50mm, 4 washers and 2 nuts to the base plate
of the DME mast.
Please refer to drawing of the DME-mast, p/n 83130 00251
DME mast
2x M12 x 50 mm
8x M12 x 50 mm
Adapter piece
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The DME antenna is connected at the top end of the DME mast.
The 3 antenna cables of the DME antenna are secured to the mast with cable ties and also
routed in the steel beams to the centre of the CP.
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26. Assembly of the masts for the nextfield dipoles (optional)

The 1.5 m high masts for the nextfield dipoles are installed on the outer end of one of the 12
horizontal IPE 140 steel beams (Pos. 4, 5, 6, 7, 8 and 9).
Use the supplied bolts for the installation.
On the front side, the mast base is also bolted to the flange plate with the 4 bolts M12x200mm.
Please refer to drawing of the masts for the nextfield dipoles, p/n 38175 28090
4x M12 threads
(200 mm )
NxF mast
Pos. 4 till 9
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The RF cable of the NxF monitor dipoles is secured to the mast with cable ties and also routed
in the steel beams to the centre of the CP.
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27. Assembly of the lightning protection system (optional)

The lightning protection system consists of 4 horizontal lightning arresters and 4 vertical
lightning arresters mounted alternately every 45° to the edge of the CP platform.
Each lightning arresters consists of a lightning spike, a support tube and an HVI power cable.
The lightning arresters are fitted to the edge of the CP platform using various mounting clamps
and mounting brackets.
The exact mounting positions can be found in the drawings of the lightning protection kit
(Thales no. 38175 28070 for the 26m CP platform, 38175 28071 for the 30m CP platform and
58351 00073 for the lightning protection parts from Dehn).
If a DME antenna and/or NxF monitor dipole have been mounted on the CP platform, these
must be protected using vertical lightning arresters. The distance of the vertical lightning
arrester from the DME antenna is approx. 1m.
Vertical lightning arrester

The vertical lightning arrester is attached to the 1.40 m long clamping device. Before the
assembly of the clamping device at the horizontal steel beam IPE 240 (Pos. 3) the 3 pipe
clamps are screwed to the clamping device. The support tube for the vertical lightning arrester
is attached to these 3 pipe clamps during a subsequent step.
The clamping device is clamped to the horizontal steel beam (Pos. 3) with 4 screws M12 x 175
mm, washers and nuts. The distance to the vertical support of the CP is approx. 700 mm.
NOTE: The wire mesh mats are only cut sufficiently to allow for the clamping device and
vertical lightning arrester to be mounted.
Pos. 3
Pipe
clamp
Clamping device
Support
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1.8 m below the CP platform 2 steel plates are connected to the 3, 5, 7 or 10m high support of
the CP with 2 screws M12 x 50mm and Lindapter. Before mounting them to the support the
Dehn clamp (301029) is still screwed to the longer steel plate.
The HVI power cable is connected to this clamp during a subsequent step.
Clamp
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The vertical lightning arrester is pre-assembled on the ground. It consists of a 2.5 m long
lightning spike, a 5m long support tube and a 6m long HVI power cable.
NOTE: A detailed assembly instruction for these parts can be found in the installation
instructions by Dehn.
The support tube of the vertical lightning arrester is inserted into the 3 pipe clamps in a
manner that the pipe rests at the bottom on the lug of the clamping device. Tighten the screws
of the 3 clamps.
ATTENTION: it must always be ensured that the 2 rubber sleeves are located correctly in
the pipe clamp.
it must also be ensured that the HVI power cable is not squeezed or
damaged during the assembly of the support tube in the clamping device.
Support Clamping device

tube
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Bend the HVI power cable carefully and connect it to the Dehn clamp.
ATTENTION: it must always be ensured that the HVI power cable is laid without tension.
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Horizontal lightning arrester

For the assembly of the horizontal lighting arrester at the 26m CP platform 2 short and one
long clamping device are required. For the 30m CP platform 4 short clamping devices.
The mounting positions for the clamping devices can be found in the drawing of the lightning
protection kit (Thales no. 38175 28070 for the 26m CP platform and 38175 28071 for the 30m
CP platform).
Pipe clamp
long clamping device
short clamping devices
The clamping devices are pre-assembled on the ground. A pipe clamp is screwed to each
clamping device (fasteners???). The support tube for the horizontal lightning arrester is
attached to these 3 pipe clamps during a subsequent step.
The Dehn clamp (275240) is assembled at the bottom of the long clamping device.
Pipe clamp
long clamping device
Dehn clamp
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The 3 clamping devices are connected to the IPE 140 steel beams with 2 screws M12 x 50
and 2 Lindapters each.
To the 3, 5, 7 or 10m high support 2 steel plates each are connected with 2 screws M12 x 50
and 2 Lindapters.
Before assembling the plates at the support a steel plate is screwed to the Dehn clamp
(275240) and a second steel plate to the Dehn clamp (301209).
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The top plate with the Dehn clamp (275240) is mounted to the support 1315 mm below the CP
platform.
The bottom plate with the Dehn clamp (301209) is mounted to the support 1800 mm below the
CP platform. The HVI power cable is connected to this clamp during a subsequent step.
1315 mm
Dehn clamp
1800 mm
Dehn clamp
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The horizontal arrester is pre-assembled on the ground. It consists of an angled lightning

spike, a 3.5 m long support tube and a 6m long HVI power cable. Insert the support tube into
the 3 clamps and tighten the screws of the clamps.
Support tube
ATTENTION: it must always be ensured that the HVI power cable is not squeezed or
damaged during the assembly.
It must also be ensured that the angled lightning spike point up.
Support tube Lightning spike
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The HVI power cable is secured at the 2 Dehn clamps (275240) and connected to the Dehn
clamp (301209).
ATTENTION: it must always be ensured that the HVI power cable is laid without tension.
Dehn clamp
Dehn clamp
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28. Assembly of the built-in ladder (optional)

Following picture shows the pre-assembled built-in ladder for a 10m high DVOR CP.
The safety cage is completely pre-assembled to the ladder on the ground prior to the
assembly to the counterpoise. Please refer to drawing of the ladder, p/n 19621 28042
respectively -28043.
Following steel parts are needed for mounting the built-in ladder to the DVOR CP platform.
L-profile 1, Pos. 162 L-profile 2
L-profile 3
Remark: The small L-profile on the right side is not needed for the assembly of the ladder.
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The L-profile 1 (Pos. 162) is mounted at the end of the radially running steel beam IPE 140
(Pos. 8-1) with 4 hexagon screws (M16x45mm), 8 washers and 4x M16 nuts from underneath
to the IPE 140 beam.
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Place the ladder on its foundation block and lean against the CP platform.
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Loosely fix the ladder with 4 hexagon screws (M16x45mm), 8 washers and 4x M16 nuts to the
L-profile 1 (Pos. 162)
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Position the ladder correctly on the foundation block and mark the 2 fixing holes.
Move the ladder backwards and drill 2 holes with a final diameter of 16 mm. The holes are
drilled deep enough to insert 2 expansion anchors until only approx. 20 mm of the thread
protrudes beyond the base plate of the ladder.
Reset the ladder and insert the M16 expansion anchors into the holes, insert a washer and
screw on the M16 nut. Knock the anchors in with a hammer. Use a wooden piece that the
thread of the anchor will not be damaged.
Tighten all 4 nuts using a size 24 open-ended spanner or ring spanner.
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Tighten the 4 hexagon screws (M16x45mm) on the upper fixing point of the ladder.
The L-profile 2 is mounted from top to the radially running steel beam IPE 140 (Pos. 8-1) with
2 hexagon screws (M10x30mm), 4 washers and 2x M10 nuts.
L-profile 2
The L-profile 3 is mounted to the L-profile 2 with 4 hexagon screws (M10x30mm), 8 washers
and 4x M10 nuts.
L-profile 3
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Detail of the drawing of the ladder
L-profile 2
L-profile 3
- - - END OF DOCUMENT - - -
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DVOR COUNTERPOISE ASSEMBLY INSTRUCTIONS

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DVOR COUNTERPOISE ASSEMBLY INSTRUCTIONS

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ASSEMBLY INSTRUCTIONS

THALES DEUTSCHLAND GmbH

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Rev Date Author Comments

A 04. 06. 19 RM First release; refer to ECN 08122

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Adherence to the safety regulations

Observing the safety regulations at the airport

Meaning of terms that appear in the instructions:

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Mobile crane for 3 and 5 m high counterpoises:

Mobile crane for 7 and 10 m high counterpoises:

2 Aerial work platform (articulating booms or telescopic booms) of 3, 5, 7 or 10m CP

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4. Counterpoise (CP) configurations incl. options

CP Support Structure Heights:

19621 28040 BUILT-IN LADDER, FOR 3 M DVOR COUNTERPOISE 83130 038XX

58351 00050 SET OF STAINLESS STEEL FASTENERS FOR 26M DVOR CP

58351 03009 RF-CABLE BOX FOR DVOR COUNTERPOISE 83130 038XX

38175 28070 MOUNTING KIT FOR LIGHTNING PROTECTION,DVOR 26M CP

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Drawings of CP support structure:

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6. Transport, unloading and inspection of DVOR CP

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4x IPE 140 beams (pos. 13)

Support profiles for

Brackets for the

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7. Introduction to and explanation of CP assembly

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8. Checking the foundations

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9. Use of the telescopic ladder

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Length of the 3-part ladder for

Length of the 3-part ladder for

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10. Assembly of the 13 supports (for 3 and 5m high CP)

Support positions and type:

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M16 expansion anchor

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11. Assembly of the 13 supports (for 7 and 10m high CP)

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Support positions and type:

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12. Assembly of the square center segment

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Inner square fully assembled.