A-62/3, G.T. Karnal Roed, Industrial Area, Opp. Hans Cinema, Azadpur, Delhi-110 033 INDIA) Phone : +91-11-47078555 (30 Lines) Fax : +$1-11-47075550 e-mail: info@delhitesthouse.com DELHI TEST HOUSE a QR-0302 Issued to:- The Director Report No.2682100202ELE46000 Diamond Power Infrastructure Ltd., Date: 22.02.2010 Phase-II, Village Vadadala, Date of Reep: 02.02.2010 Party Ref. No. Sample Description:- ICore x 150 mm?, PVC Insulated (Type-A), PVC Sheathed (Type-ST1), Armoured cable with Non Magnatic aluminium round wire, with compacted (Class-2) aluminium conductor, Cable code- AY WaY, Grade-1.1KV, Embossing on cable: IS! DPIL ELECTRIC | 100V IS:1554 Part-I 1988 JAN 2010 GETCO CML NO. 7073264. Reference Specification: 1$:1554(P-1)-1988 with Amd, No. 1,2, 3 & 4 (Reff. 2005) TEST REPORT [S.] Test Name ‘Test Method | Specified Requirement | Result No. 1. | Test on Conductor (1) | Minimum No. of wire in the conductor (Cl. 5.3.3 & Visual Examination Table No. 2 of IS:8130- 15 Min 19 1984) ii) | Tensile Strength (for - NA Aluminium) (Cl.6.2.1 of — | 1S:10810(P-2)- | | 18:8130-1984) 1984 | ‘Wrapping Test (For ? [NA Aluminium) (Cl. 6.2.2 of | 1S:10810(P-3)- 1S:8130-1984) 1984 TT) | Conductor Resistance Test | 1S:10810 (Pes | | 20°C (C163 & Table-2 | 1984 of IS: 8130-1984) _| Black Core | 0.206 ohm/km, Max 0.1993 ohm/km 2. | Test for thickness of 7 Insulation and sheath pam | A) _| Insulation if (CL.9& 15, Table-2&7 of | 1S: 10810 (Pi-6)- |__| 1s:1554 (P-1)-1988) 1984 | Thickness Nominal [ Minimum Nominal] Minimum Black Core 2.1mm | 1.79 mm 220mm | 192mm | 1 |B) | Thickness of Outer Sheath | 1S:10810 (Pr-6)- | Min, 14mm | 154mm | | 1984 ‘ ar i N.A.B.L. / ISO-9001 ACCREDITED LABORATORYee Issued to: ‘The Director Diamond Power Infrastructure Ltd., ) DELHI TEST HOUSE 4-62/3, 6.7. Karnal Road, Industrial Ares, Opp. Hans Cinema, Azadpur, Delh-110 033 (INDIA) Phone : +91-11-8707556 (30 Lines) Fax. e-mail: info@dethitesthouse.com QR-0302 +'91-11-47075550 Report No.2682100202ELE46000 ‘TEST REPORT Test Name Test Method, Specified Requirement ‘Result Physical Test for Insulation & Sheath Ty Tensile Strength & Elongation at break (before ageing) (Cl. 4.1 Table No. 1&2 of IS: 5831-1984) 1S:10810 (Pt-7)-1984 A) [Insulation i) Tensile Strength | Black Core Min, 12.5 Nima 16.16 Nimm? ii) Elongation at break | Black Core Min, 150% 285% | iti) Tensile Strength Outer |__| sheath Min, 12.5 Nimm* 15.80 Nima? iv) Elongation at break Min, 150% 260% B)_| Tensile Strength & Elongation at break (afer ageing) (Cl. 4.1 Table No.- 1&2 of IS: 5831- 1984) 1S:10810 (PE11)-1984 [ Tnsulation | i) Tensile Strength Black Core 125 Nimm, Min | 17.01 Nimm? | ii) Elongation at break Black Core Min, 150% | 270% ‘Sheath i) Tensile Strength Min, 12.5 Nima? 16.49 Nimm [ ii) Elongation at break Min, 150% 245% ‘©)_| After Ageing in Air Oven | (C1.4.1 Table No. 1&2 of IS: |__| 5831-1984) 1:10810 (Pt-11)- 1984 Insulation ‘Tensile Strength Variation Black Core Max 420% CB25% ica! Lab segs ike GORE thorisgls Signatory Director N.A.B.L. / ISO-9001 ACCREDITED LABORATORYhy SS e-mail: info@delhitesthouse.com Issued to:- The Director Diamond Power Infrastructure Ltd., QR-0302 DELHI TEST HOUSE 33 62/3, G.T. Karnal Road, Industrial Area, Opp. Hans Cinema, Azadpur, Delhi-110 033 (INDIA) Phone : +91-11-47075585 (30 Lines) Fax : +81-11-47075880 ESTD. 1975 Report No.2682100202ELE46000 ‘TEST REPORT [S [Test Name Test Method | Specified Result No. Requirement ii) Elongation at break Variation Max #20% Black Core (45.26% Sheath i Tensile Strongih Max 220% OSS7% | Variation Elongation at break Variation Maxt20% Ws Loss of Mass Test (CI4.1 Table _ | 1S:10810 No. 1 & 2 of IS:5831-1984) (Pt-10)-1984 Insulation | | Black Core Max, 2 mg/em? <1.0 mgicm* Sheath Max, 2mglem™ | <1.0 mp/em [S| Shrinkage Test 1S: 10810 1 | | (LAT Table No. 182 of Is: (Pt-12)-1984 |__| se31-1984) | Insulation Max.4% L | Black Core 1.0% | Sheath Max. 4% 0.75% [6 | Hot Deformation Test 1S: 10810 —T j | (CL. 4.1 Table 1&2 of IS: 5831- | (Pt-15)-1984 | | 1984) | | Insulation 7 Max. Depth of | 1 Black Core Indentation 50% __| 20.72% | Sheath Max. Depth of | 15.26% | Indentation 50% —_| | 7. | Heat Shock Test TS:10810 ] | (Cl.4.1 Table No. 1& 2 of IS: $831- | (Pt-14)-1984 | | 1984) | | Insulation The sample shall Black Core | show no sign of | Passes the test : cracks or scale ‘Sheath 1 The sample shall | Passes the test } show no sign of ‘cracks or scale & | Thermal Stability Test 1S:10810 T (Cl.4.1Table No. 1& 2 of IS: 5831 | (Pt-60)-1988. « | 1984) | N.A.B.L. / ISO-9001 ACCREDITED LABORATORYDELHI TEST HOUSE ‘A-62/3, G.T. Karnal Road, Industrial Area, Opp. Hans Cinema, Azadpur, Delhi-110 033 (INDIA) e-mail: info@dethitesthouse.com Phone : +$1-11-47075585 (30 Lines) Fax: +91-11-47078550 ESTO. 1975 QR-0302 Issued to:-_ The Director Report No.2682100202ELE46000 Diamond Power Infrastructure Ltd., ‘TEST REPORT S| Test Name Test Method | Specified Requirement Result No. | Thsulation L Black Core Min 80 Minutes >80 Minuies i Sheath Min 40 Minutes >40 Minutes | 9. Insulation Resistance 1S: 10810 | (C141 Table No.1 of 18: | (Pt-43)-1984 | 5831-1984) Volume Resistivity at 27°C Min. 1X 107 |__| Black Core: ohm-cm _|7.63X 10" ohm-cm At Maximum Rated Temp. Min. 1X 10" | (70°C) ‘ohm-cm 8.76X 10" ohm-cm | Black Core | Insulation Resistance ] | Constant At 27°C Black Core’ Min. 36.7 | 2798409 M ohm Mohm km {km [At Maximum Rated Temp. | Min. 0.037 | (0rcy | Mohm km | Black Core | 32.1129 M ohm km | 10. | High Voltage test at room | 1S: 10810 | The cable shall withstand an ac | ‘Temperature (C116.2 of | (Pt-45)-1984 | voltage of 3 KV (rms). The 18:1554(Pt-1)-1988) duration of test shall be S Black Core minutes for each connection. _| Withstood the test TT. | High Voltage Test VS: 10810 | | (Water Immersion) (Pt-45)-1984 | | (C1. 16,3 of IS: 1554(Pt- 1)-1988) jac. Test The core shall immersed in a (Cl. 163.1 of water bath at 603°C. After 24 | | IS: 1554 hours a voltage of 3kv (rms) | | | (Pe1)-1988) shall be applied between } Black Core | conductor and water. This Withstood the test voltage shall be raised to 6 kv (rms) within 10 sec. and held constant at this value for 5 minutes ged sel Lab . Cont. { M)c. Gory” N.A.B.L. / ISO-9001 ACCREDITED LABORATORYDELHI TEST HOUSE 4-62/3, G.T. Kornal Road, industrial Area, Opp. Hans Cinema, Azadpur, Delhi-110 033 {INDIA) Phone : +91-11-47075585 (30 Lines) Fax : +91-11-47075550 e-mail: info@delhitesthouse.com Ss QR-0302 Issued to: The Director Report No.2682100202ELE46000 Diamond Power Infrastructure Lid., ‘TEST REPORT S. | Test Name Test Method | Specified Requirement Result No. ii) de. Test 1S:10810 The core should withstand a | (Cl. 16.3.2 of IS:1554 (Pt-45)-1984 | dec. voltage of 1.2 KV kept in | | (Pr-1)-1988) | a water bath at 60°C13°C for | || Black Core | 240 hrs. Continuously without | Withstood the test | | real | [12] Flammability Test TS: 10810 | After removal the flame= | | | | (C164 ofis: 1584 (Pt-53)-1984 | a) Period of burning after. | 5 Second | | (Pe-D-1988) removal of the flame 60 sec. | max. | b) Unaffected (uncharred ) | portion from the lower edge of | 340 mm | the top clamp 50 mm (Min) 13._| Test for Armour for Non magnetic aluminium 8.1 of 1S:1554(P-1)-1988 i) The reduced neutral ‘conductor shall have size as | NA | given in table | of 1S:1554(P- 1)-1988, |__| round wire wae a) | Dimension & Tolerance | 1S:10810 1.6mm 1.602 mm: | test (Cl. 13.3, Table $ of | (P-36)-1984 IS:15$4(P-1)-1988) 14 | Conductor | Visual TyThe conductor shall be ‘Aluminium wire (C13 & 8 of IS:15S4 | Examination _| composed of plain copper or | (Pt-1)1988) | Alwires | | | ii)The construction of | | “| conductor shall be as per Cl. | Satisfactory | | Cont.6 seater N.A.B.L. / 1S@-9001 ACCREDITED LABORATORYDELHI TEST HOUSE A-62/8, G.T. Karnal Road, Industrial Area, Opp. Hans Cinema, Azadpur, Delhi-110 033 (INDIA) Phone : +81-11-47075885 (30 Lines) Fax : +81-11-47078550 e-mail: info@delhitesthouse.com 6 QR-0302 Issued to:-. The Director Report No.2682100202ELE46000 Diamond Power Infrastructure Ltd., ‘TEST REPORT S. | Test Name Test Method | Specified Requirem: Result No. TS | Insulation Visual 1) General purpose insulation: Satisfactory | | (Cl. 4 & 9 of IS:1554 | Examination | the insulation shall be of type A, PVC | (Pt-1)1988) compound conforming to the requirement | of 1S:5831-1984 | ii) Heat resisting insulation:- The NA insulation shall be of type C PVC ‘compound conforming to the requirement of IS:5831-1984 iii) Conductor shall be provided with PVC | Satisfactory Insulation applied by extrusion. | iv) The insulation shall be so applied that its closely on the conductor & it should | Satisfactory be possible to remove it without damage 10 conductor. 16 | Core Identification _| Visual The cores shall be identified by Satisfactory (CL10 of 18:1554 | Examination _| different colouring of PVC insulation as (Pe1)1988) per C1.10.1 of IS:1554 (Pt-1)-1988 ii) For reduced neutral conduetors, the | NA insulation colour shall be black iii) For cable having more than 5 cores, the core identification may be done by, In that case, the insulation of cores shall be of the same colour and number ‘sequentially, statying number | for | the inner layer. The number shall be | NA printed ju-Aralric numerals on the | | outer surface of the core. All the number | | | shall be of the same colour which shall } contast with the colour of the insulation, ‘The number shall be legible Cont7 C. GOEL N R aes Signatory trical Lab Director N.A.B.L. / ISO-9001 ACCREDITED LABORATORYDELHI TEST HOUSE ‘4-62/3, G.T. Kemal Road, Industral Area, Opp. Hans Cinema, Azadpur, Delhi-110 033 (INDIA) Phone : +81-11-47075586 (30 Lines) Fax : +91-11-47078550 ESTD. 1875 e-mail: info@delhitesthouse.com QR-0302 Issued to:- The Director Report No.2682100202ELE46000 Diamond Power Infrastructure Ltd., Date: 22.02.2010 TEST REPORT [S| Test Name ‘Test Method | Specified Requirement Result ] No. 17. | Armouring a) Armouring shall be applied over the | Satisfactory (Cl. 6 &13 of | insu ease of single core cables and 1S:1554 (Pt-1)1988) ‘over the inner sheath in case of twin, three & multi-core cables | 'b) The armour strip shall be applied as | Satisfactory closely as practicable. ©)The direction of lay of armour shall be | Satisfactory Jeft hand | 18. | Outer Sheath Viswal ‘) The outer sheath shall be applied by Satisfactory | | | (Chis ofis:1554 Examination | extrusion and applied over the insulation | (Pe1)1988) in case of unarmoured single core cables. | ‘Over the inner sheath in case of ‘unarmored twin, three & multi-cores cables or over the armouring in case of armour cables. | b) The colour of sheath shall be black or Yellow as agreed. Remarks: The sample conforms to various requirement specified in 18:1554(P-1)-1988 wth Amend, No 1 2,3 & 4 (Reaff. 2005). ‘Note: - Any deviation from the standard test method/specification - Nil KUMAR . GOEL rical Lab riged Signatory Director N.A.B.L. / ISQ-9001 ACCREDITED LABORATORY