Professional Documents
Culture Documents
AT SITE CONSTRUCTION OF
PECK CHEW PILING (M) SDN BHD
By
Index No: ELS 1265
IC No: 911224-14-6517
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ABSTRACT
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1.0 ABSTRACT
It is important to create a comfortable working environment so that workers will not feel
exhausted and stressed in places where they have to spend hours. The objective of this paper
is to provide practical advice on the piling operation that should be controlled in order to
Workplace assessment was conducted at Peck Chew Piling (M) Sdn Bhd site
construction. Piling is the very basis of construction, the essential support needed for any kind
of structure. It is a technique that sets deep foundations for any form of construction work,
such as buildings.
In others,this assessment is to identify safety hazard and health hazard that present in
the piling activities, to conduct risk assessment and to estimate and evaluate risk and hazard
being identified. This assessment has been conducted at IJM site. Hazard Identification and
Risk Assessment method was adopted at workplace are hoped to improve the workplace
design and environment while aiming to minimize the existing problems related to safety and
health hazards.The method being used for identification of hazard was through observation
and inspection, interview and document review. Six types of hazard identified were as
follow:-
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Based on the assessment has been conducted, total hazards has being identified is 6
hazards which is 4 Safety Hazard and 2 Health Hazard. The most critical hazard for
Safety Hazard is Falling of spun pile. While the most critical hazard for Health Hazard
Risk control recommended for this assessment includes engineering control and
administrative control. Risk control for Highers Safety Hazards includes inspection by
the competent person check the pile lifting equipment. Risk control for Highers Health
Hazards includes the limitation the number of working hours per day also do rotation
system. Through this assessment, hopefully the management will take some action in
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INTRODUCTION
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2.0 INTRODUCTION
Peck Chew Piling (M) Sdn. Bhd. formerly know as Tan Pek Chu Piling which founded
in 1975 by Mr. Tan Pek Chu at Johor Bahru that carry out timber and bakau piling using A-
Frame. We are then cooperated in 2004 at central region Malaysia and actively involve in
foundation construction works for various type of building or for infrastructure across
peninsular Malaysia. Now, East Malaysia operation office is functioning since 2010.
In line with company fast growing, we are now equipped with big scale Bored Piles
machines from BAUER, SOILMEC and JINTAI with up to 1800mm diameter and 54.0m
meter depth.
Under the directorship of Board of Director, who has been actively involved in
foundation construction field for more than 30 years, with their in depth knowledge,
experience and wide con-tacts in this industry, we trust that the company will be lifted to
We had been in the forefront of many others piling contractor in general piling works.
As Today, we had completed projects with total value more than one (1) billion
(RM1,000,000,000.00).
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2.1 ORGANIZATIONAL STRUCTURE
PROJECT DIRECTOR
Ng Nyok Kong
TECHNICAL DIRECTOR
Tan Wei Keat
PROJECT MANAGER
Victor Lim
HSE SUPERVISOR
Hafizuddin Azfar
Figure 1 shows the Organizational Chart of Peck Chew Piling (M) Sdn Bhd
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2.2 WORKPLACE ASSESSMENT
Peck Chew Piling Company (M) Sdn. Ltd. was selected for the job in the workplace.
The company has experienced as a contractor for more than 40 years in the field of pilings
building in peninsular Malaysia and Sarawak chaired by T.K Tan has 100 permanent
In Selangor the company has opened branch at Johan Setia, Klang. Among the on
going projects include the installation of piles in the construction area at the Klang valley. The
project was chosen as the task is one of the projects that are in development areas of :
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OBJECTIVE
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3.0 OBJECTIVE
The workplace is a place where someone works. Accidents at work can be avoided if the
safety elements and prevention take at the workplace . Therefore, precautions must be taken
1. To Identify safety hazards and health hazards that present in the piling activities
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METHODOLOGY
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4.0 METHODOLOGY
Several method has been carried out during the process of identifying hazard at the working
area.
There are few methods to identify the hazards. Three methods had been used for the hazard
Beside review the documentation, such matters shall be make reference to legal
requirements such as Occupational Safety and Health Act 1994, Environment Act
1974, Factories and Machineries Act 1967, regulations, guidelines, code of practice,
standards, data and so on. In this way, it helps to identify the hazards that exist in the
conditions, the way employees working, the state of machinery, equipment, tools and
materials used in work process, and finally the work procedures is being followed
shall be done.
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Besides observation towards the workers and workplace, continual and periodical
inspection and monitoring of the employees and the workplace environment are
required and needed. They are able to identify the hazards that exist or circumstances
employees comply with the regulations. In addition, new hazards are able to identify
workers who are more experienced. This method allows the employees to inform which
hazard they identify. This makes it easier implementation of hazard identification based on
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4.2 RISK ASSESSMENT METHOD
Risk means the combination of probability applicable to the severity of an accident or mishap
Qualitative analysis usually use the word to describe the magnitude of the potential
severity of the severity and probability of occurring. This scale can be adapted and modified
to suit the conditions which may vary between a risk than other risks. This method requires
high expertise and experience to categorize the level of probability and severity of an event.
The objective is to get a more detailed than those available for the qualitative analysis.
severity and probability that usually evaluated through data from sources record of accidents
and also from reports of scientific studies. Severity rate can also be assessed through a pattern
of events that never happened before or survey data from the past event. Something usually
evaluated in terms of the severity of the financial, technical, affects humans or other criteria.
The severity and probability levels can be determined depending on the types of risk and how
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4.3 THE PROBABILITY OF OCCURANCE OCCUR
This is assessed on the probability of occurring event. For example, "What is the probability
of such incidents occurred in times past?" To determine this, it can be carried out based on the
experience of the workers themselves, and also the size of the data analysis. The probability
level can be divided into several levels, from the level of "likely to happen" to the extent "can
not be expected".
Most likely The most likely result of the hazard/ event being 5
realized
Possible Has a good chance of occur and is not unusual 4
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4.4 SEVERITY RATE
The severity of a hazard can be divided into five categories. The severity level is assessed
based on the level of an individual's health, environment and property.
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4.5 RISK ASSESSMENT
Risks can be assessed in a variety of ways to communicate the results of the analysis and the
decision making process for risk control. For risk assessment using qualitative methods in
determining the probability and severity of an event, the decision easier and more effective if
presented in the form of a matrix. Risk can be calculated using the following formula:
(L) = Likelihood
(S) = Severity
SEVERITY (S)
LIKELIHOOD Insignificant Minor Moderate Major Catastrophic
(L) (1) (2) (3) (4) (5)
Almost certain
5 10 15 20 25
(5)
Likely
4 8 12 16 20
(4)
Possible
3 6 9 12 15
(3)
Unlikely
2 4 6 8 10
(2)
Rare
1 2 3 4 5
(1)
Table 4.3 below shows the Relative Risk
Legends:
High
Moderate
Low
To determine the risk based on the matrix, we need to identify the level of severity
of a major source of risk. Followed by the probability of occurrence of the incident. With this
level of risk can be assessed from the confluence of rows and columns.
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Table 4.4 below can determine the action to take after we take into account the risks that have
RISK
RISK LEVEL DESCRIPTION
SCORE
Categorized as high risk requires immediate action to
and recorded.
Hazard categorized as "high risk" should be deal with promptly to avoid more mishaps
occur in addition to avoid more damage to property and the environment. Each individual
should be responsible for the actions to be taken include always follow up.
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RESULT AND DISCUSSION
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5.0 RESULT AND DISCUSSION
From the observation and identification of hazards at work, the risks that may occur has been
assessed using risk assessment methods. Risk of hazard, the hazard is divided into two,
The table below shows the 4 types of safety hazard and 2 type of health hazard highest was
identified.
4 Potential to cause 3 3 9 4
electrical shock
2 Noise exposure 3 3 9 2
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5.2 Hazard Risk Rating
The most critical safety hazard during work joining spun pile is a falling of spun pile. This
hazard is identified through observation and interviews with employees who were involved
directly or indirectly with the work done by the day. Through the study of this hazard, it was
found that among the factors contributing to the occurrence of this hazard is because there are
no periodic inspections that must be carried by competent person. Therefore, the likelihood of
'3' is selected in the table is very rational and hazard if the safe work are not practiced
accidents can result in death, property damage may occur in the future.
The periodic inspection is intended to check the pile lifting equipment. Among the
equipment involved is wire rope, singel block, hooks, shackle, pulleys and winding drum not
in order. These inspection can be done daily inspection by Operator and within seven days
working also must done by a qualified person in terms of knowledge and experience.
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These checks can be carried out by the Safety Officer or Safety Supervisor on duty at
the construction site. In others, slinging method must be train to workers that involve before
lifting spun pile. The safe, good and practise method is “Double Wrap Choker Hitch”
b. Bodily impaired .
c. Loss of income.
a. Stop work orders (Stop Work Order) from DOSH or the Developer (Consultant).
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5.3.2 Health Hazard
Health hazard that can be categorized as high risk is gas and fumes inhalation. Welding
smoke is a mixture of fine particles (fumes) and gases such as Carbon Dioxide (CO), iron
oxide fumes, nitrous gas, manganese and other gases resulting from work crimes welding.
Emanating from combustion and fluid flux of welding electrodes and other gases emanating
from primary metal or primary metal layer. Acute exposure to welding fume and gases can
result in eye, nose and throat irritation, dizziness and nausea. Prolonged exposure to welding
fume may cause lung damage and various types of cancer, including lung, larynx and urinary
tract. Health effects from certain fumes may include metal fume fever, stomach ulcers, kidney
damage and nervous system damage. Prolonged exposure to manganese fume can cause
b. Loss of income.
d. Mental pressure.
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RECOMMENDATION
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6.0 RECOMMENDATION
Control measures is an important step for a risk assessment. Each risk assessment
made deemed unsuccessful if no steps are taken to control a hazard from dangerous
circumstances. Hazard to be controlled through its sources (in which a problem can occur).
The most effective control is the control that can eliminate or reduce risks as minimum as
A wise decision is needed in selecting the best risk control in order to protect the
safety and health at work. The best measure for controlling risk is based on the following
method of protecting workers. Traditionally, a hierarchy of controls has been used as a means
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6.1 Hierarchy of Control
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6.2 Hierarchy List Control for Safety Hazard
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6.3 Hierarchy list control for health hazard
Each control has been discussed for safety and health hazards which require critical review of
measures to ensure its effectiveness in reducing the risk. Among the measures that could be
a) The safety and health committees should play a role in monitoring and reviewing all of the
proposed control activities to ensure that the recommendations made had a positive effect in
reducing existing risk. Hazard monitoring can be done regularly, periodically or whenever.
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b) Each review that conducted must be recorded and documented. This is important when
making a comparison with the records of the past and also compared with the improvement of
c) Need to reviewed safe work procedure (SOP) if the proposed measures are not in
accordance. Safe work procedures is a step that allows employees to safely handle the job
despite existing hazard can not be controlled. Safe work procedures to identify the needs of
equipment and materials, and when and how to use a safe method.
d) To obtain feedback and suggestions from employees whether the proposed measures have
a positive impact or not. This is because, the workers themselves are more exposed to the
risks of existing
There are many benefits and advantages that can be obtained from endorsements and control
a) With the control of the risks to safety and health hazards, employers can reduce the risk of
b) Reduce the cost of accidental loss such as medical costs, the cost of repairing the machine,
the cost of loss of product, loss of time and loss of productivity of labor.
c) To enhance the image of the company when customers feel confident with the level of
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d) to meet legal requirements under the Occupational Safety and Health Act, Section 15 (1) -
General duties of the employer to ensure, so far as practicable, the safety, health and welfare
a) With a safe working environment, employees will be more confident and feel secure ability
b) Employees can cultivate ways of working safely if employers are concerned about safety
c) Improve morale and increase the confidence level of employees to work in this company.
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REFERENCES
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7.0 REFERENCES
1. The National Institute for Occupational Safety and Health (NIOSH). HIRARCHY of
controls. https://www.cdc.gov/niosh/topics/hierarchy/
2. A Guide to Managing Safety Piling Work and Foundation Engineering Sites Industry
Standard. http://afsolutions.com.au/wp-content/uploads/WorkSafe-Vic-piling-works-industry-
standard-Jan-2014.pdf
https://www.osha.gov/SLTC/weldingcuttingbrazing/hazards.html
http://www.worksafe.govt.nz/worksafe/ information-guidance/all-guidance-items/welding-
health-and-safety-in/welding-dol10157.pdf
5. Safety and Health the Official Magazine of the NSC Congress and Expo. Piling On Safety.
http://www.safetyandhealthmagazine.com/articles/piling-on-safety-2
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APPENDIX
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SAFETY TOOLBOX MEETING
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SAFETY COMMITTEE MEETING
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ON JOB TRAINING BASED ON JOB SEQUENCE
On Job Training for inspection lifting gear use for lifting pile for joining.
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ON JOB TRAINING BASED ON JOB SEQUENCE
Demonstrate on the safe and right position for welder while welding spun pile for jointing.
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INSPECTION OF PILING MACHINE
Inspector by third party do every 6 month, while Daily inspection, Weekly inspection and
monthly inspection done by Safety Officer.
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LIFTING OF SPUN PILE AND INSERT INTO HAMMER CAP
“Double Wrap Choker Hitch” use for slinging wire rope method at spun pile for lifting.
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LIFTING OF PILE AND INSERT INTO HAMMER CAP
Lifting spun pile and insert into hammer cap. Falling spun pile can happen from failure lifting
gears.
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SPUN PILE LOCATED FOR JOINTING
Clean mud at the bottom spun pile before located and jointing spun pile
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WELDING ACTIVITY FOR JOINTING SPUN PILE
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Work Process : Jointing of spun pile
SAFETY HAZARD
1. HAZARD IDENTIFICATION LEGAL & 2. RISK ASSESSMENT 3. RISK CONTROL
No Work Hazard Effect OTHER Likelihood Severity Risk Recommendation
REQUIREMENT
activity (L) (S) (R=LxS)
1 Lifting of Falling of pile -Accident/ BOWEC1986, 4 3 12 -Only competent person can operate pile rig
pile and due to poor permanent or Reg machine.
insert into maintenance of temporary 125(Inspection) -Periodic inspection of lifting equipment by
hammer cap lifting gear. injured worker competent person.
-Death -Hold a briefing on piling machinery operators
-Property on the risks of their work before starting work.
damage -Constantly monitor and supervision during the
lifting work
-Marking the work area to avoid danger to
other workers from entering the area.
2 Joint Struck finger -First aid OSHA 1994, Sec 3 3 9 -Use a full leather gloves
extension between pile treatment are 15(1),Sec 24(1) -Work in group (Buddy Systems).
pile to due to lack of required BOWEC1986,
Reg128(Safe
another focusing -Cut off finger
Operation)
point. during work. -Fingers maybe
injured/ crush
3. Welding on Fire or -First aid 3 3 9 -Prepare employees to view and monitor the
the spun pile explosion treatment are welding work. Fire extinguisher must located
surface for during welding required during welding.
FMA 1967 Sec13
joining work -Burn on the -Ensures welding work area does not have
skin combustible materials such as wood, paint.
-Property -Do housekeeping each time after welding is
damage complete.
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4 Welding on Electrical -First aid BOWEC 1986, 3 3 9 -Prepare employees to view and monitor the
the spun pile shock during treatment are Reg16(9) welding work. Make sure all equipment and
surface for welding work required (Electric) tools n dry condition.
joining -Burn on the -Do not work in bad weather (rain).
skin -Ensure the flow of earth wire is properly
-Property installed.
damage -Ensures welding work area does not have
combustible materials such as wood, paint.
-Do housekeeping each time after welding is
complete.
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Work Process : Jointing of spun pile
SAFETY HAZARD
1. HAZARD IDENTIFICATION LEGAL & 2. RISK ASSESSMENT 3. RISK CONTROL
No Work Hazard Effect OTHER Likelihood Severity Risk Recommendation
activity REQUIREMENT (L) (S) (R=LxS)
1 Welding on Prolonged -Potential to OSHA 1994, Sec 4 3 12 -Use appropriate respiratory protection with
the spun pile exposure with cause a lung 15(1),Sec 24(1) welding work (respirators).
surface for toxic fumes disease (asthma, -Do the job rotation
BOWEC 1986,
joining (heavy metal) Pneumonia) -Provide a proper ventilation during welding
Reg14
and gases due -Irritation of work
to poor throat and lung
ventilation
2 Lifting pile Noise hazard -Physical and EQA 1974, Sec 23 3 3 9 -Use appropriate ear protection (ear plug or ear
and insert into due to standing psychological muff)
hammer cap nearest with stress, reduce OSHA 1994, Sec -Do the job rotation
15(1),Sec 24(1)
piling rig productivity,
machine interfere with Factory and
communication Machinery
and Regulation (Sound
concentration Expose)5(1)
-Permanent
hearing loss
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