Manual Spreader Elmet Linde 1 1082x Model588 PDF Free

SWEDISH
SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB
SERVICE AND PARTS MANUAL

MODEL MANUAL NO
588 1-1082
www.elme.com
Truck spreaders USA and Canada Manufacturer
ELME International BV ELME North America Inc. Elmhults Konstruktions AB
PO Box 417 30W270 Butterfield Rd. Box 174
5700 AK HELMOND Unit # 113 343 22 ÄLMHULT
NETHERLANDS Warrenville, IL 60555 SWEDEN
TEL: +31 492 47 2727 USA TEL: +46 476 55 800
FAX: +31 492 47 2728 TEL: +1 630 836 9350 FAX: +46 476 55 899
E-mail: info@elme.com FAX: +1 630 836 9340 E-mail: info@elme.nu
E-mail: info@elmena.com
C 2004 ELME SWEDEN

SERVICE MANUAL
Section A User instruction
Section B Service manual
Section C Diagrams
PARTS MANUAL
Section D Mechanical parts
Section E Hydraulic parts
Section F Electrical parts
Section G Special parts
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SYSTEMS MODEL: 588 BUILD INDEX NO. 1-1082
Service manual build index
SECTION A USER INSTRUCTION
A100-069 Driver instruction
SECTION B SERVICE MANUAL
B110-283 Lubrication chart

B110-017 Maintenance instruction
SECTION C DIAGRAMS
C120-001 Hydraulic symbols

781 679 Hydraulic schematic
782 220 Wiring diagram
782 219 Electric schematic
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SYSTEMS MODEL: 588 BUILD INDEX NO. 1-1082
Parts manual build index
SECTION D MECHANICAL PARTS
D10-909 Extension beam arr.

D10-910 Wear pads (extension beam)
D10-911 Wear pads (end beam)
D10-923 Carriage
D50-281 Head assy.
SECTION E HYDRAULIC PARTS
E60-308 Sideshift cylinder assy.

E60-468 Extension cylinder assy.
E70-769 Valve assy. (extension/twistlock)
E70-770 Valve assy. (extension/twistlock)
E70-771 Valve assy. (sideshift)
E70-778 Valve assy. (pilot check)
E70-610 Parker fittings
E70-611 Hydraulic hose system
SECTION F ELECTRICAL PARTS
F80-264 Electrical parts

F80-266 Indicator lights assy.
SECTION G SPECIAL PARTS (OPTIONAL)
G90-121 Additional parts (hose clamp)

G90-257 Additional parts (indication light bracket)
G90-261 Additional parts (brackets electric box)
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SECTION
A
USER INSTRUCTION
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SYSTEMS
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SYSTEMS
USER INSTRUCTION PAGE NO A 100-069-1
ELME TELESCOPIC SIDE SPREADER

FOR HANDLING 20 to 40ft EMPTY CONTAINERS
Model No. 558 / 578 / 588
DRIVER INSTRUCTIONS
DESCRIPTION and OPERATION
The following is a description of the spreader and how it's intended to be operated. This
instruction should help the driver to quickly obtain maximum productivity from the truck
and spreader.
DESCRIPTION.
The models 558 & 578 empty container handlers are designed for the safe handling of
empty containers by vertical twist locks, which are entered into the top pockets of the
containers corner castings.
The spreader engages the container from the top by inserting the twist locks into the top
pockets of the corner castings.
The spreaders have a capacity of 7 metric tons and can handle empty 20' and 40' ISO
containers.
When equipped with stops (optional), 30' ISO and 35' sea land containers can also be
handled.
Various heights of container ( 8ft,8ft6",9ft, 9ft6") can be handled by these spreaders.
The end beams are also designed to handle various widths of container.
The floating heads can slide up and down giving the spreader mechanical pile slope,
which enables the angle of the spreader to be moved up and down 1.5°in the 20ft posi-
tion. The pile slope feature gives the driver the possibility of entering the highest twist lock
first and then lowering the spreader until the twist lock at the other end of the spreader
enters the corner casting at the opposite end of the container.
INDICATOR LIGHTS
There are three indicator lights on the spreader

Yellow
Red Green
Green - ”LOCKED” (Both twist locks are completly engaged and locked into the corner
castings of the container.) It is safe to lift the container.
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Yellow - ”SEATED” (The twist locks are both located correctly in the corner castings of
the container and the spreader has been lowered so that it rests, unsupported on the
container) when the yellow light has switched on it is then possible to activate the
twist locks to the Locked position. As long as the yellow light is NOT switched on the
twist lock activation circuit is inactive.
Red - ”NOT LOCKED” (Both twist locks have turned to the Not Locked position and the
spreader can be safely lifted and removed from the container.)
2.Starting work with the spreader.
Each work shift should be started by making a visual check of the unit (this must be
part of the daily routine.) Possible damage will in this way be discovered at an early
stage and enable repairs to be carried out at much lower cost.
NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION

CORRECTLY
- Check the operation of the twist locks and of the ”LOCKED” and ”NOT LOCKED”
warning lights
- Activate the twist locks to the ”NOT LOCKED” position.
3. Lifting a container
With the twist locks in the Not Locked position drive the machine up to a stack of contai-
ners and raise the spreader until it is possible to enter one of the twist locks into the top
aperture of one of the containers upper corner castings. Raise or lower the other end of
the spreader until the opposite twistlock is lined up with the corner casting at the
opposite end of the container. The spreader should now be lowered until the spreader
rests unsupported on the container with the twist locks in the corner castings. In this
position the yellow indicator light on the rear of the spreader should switch on. This situa-
tion is termed as the spreader being Seated and the yellow light tells the driver that the
Yellow
SEATED
spreader is now ready to have the twist locks activated so that they lock onto the
container.
Press the lock button. The twist locks will turn and the indicator light will show that they
are in the Locked mode. The white light will switch on indicating that it is safe to lift the
container.
Green
LOCKED
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If neither the Green (Locked light) nor the Red (Not locked) light switches on, then the lift
interrupt function will be activated which will stop the truck from lifting.
The spreader PCB (printed circuit board) is equipped with a unit that will cause the
indicator lights to flash in cases where a sensor is not correctly adjusted or if a sensor is
faulty.
If a Seated sensor is either incorrectly adjusted or if one of the seated sensors if faulty, the
seated light only will flash and warn the driver that something is wrong.
If either the Locked or the Not Locked sensors are badly adjusted or faulty then both the
Locked and Not Locked lights will flash simultaneously.
IN CASES WHERE THE INDICATOR LIGHTS FLASH THE SYSTEMS SHOULD BE

INVESTIGATED AND CORRECTED IMMEDIATELY. NEVER USE A SPREADER
WITH FAULTY SAFETY SYSTEMS.
DEPOSITING A CONTAINER
When depositing a container, find a suitable level site on which to unload the container.
(The trucks mast should be as near to vertical as possible during the depositing of a
container) Lower the spreader slowly until it rests unsupported on the container and the
Seated light illuminates and then activate the twist locks to the Not Locked position. The
twist locks will turn and the red indicator light for Not Locked will illuminate. It is now
possible to lift the twist locks free of the corner castings and reverse the machine away
from the container.
Red
NOT LOCKED
The spreader is in the Not Locked mode and is ready for picking up the next container.
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SECTION
B
SERVICE MANUAL
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SYSTEMS MAINTENANCE INSTRUCTIONS PAGE NO B 110-283-1
LUBRICATION CHART
MODEL 588
1
1
5 5
2 2
3 4 3
5 5
LUBRICANT : MULTI-PURPOSE GREASE WITH

2-4% MOLYBDENUM DISULFIDE ADDITIVE
POSITION 1.
TWISTLOCK ASSEMBLIES
NO OF GREASE POINTS 4 PER SPREADER
INTERVAL - EVERY 500 HOURS
1 GREASE NIPPEL PER SLEEVE (SEE ARROW "A")

1 GREASE NIPPEL PER TWISTLOCK (SEE ARROW "B")
CHECK FOR WEAR AND POSSIBLE DAMAGE OF THE

TWISTLOCK AND TWISTLOCK SLEEVE.
REPLACE IF IN DOUBT
B A
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POSITION 2.
END BEAM SLIDER PADS.
NO GREASING NECESSARY.
CHECK FOR WEAR OF THE NYLON WEAR PADS AND

REPLACE BEFORE METAL TO METAL CONTACT BETWEEN
THE END BEAM AND THE EXTENSION BEAM OCCERS.
POSITION 3
WEAR PADS IN MAIN FRAME AND ON EXTENSION BEAM.

NO. OF GREASE POINTS 16.
16 TRACKS ON THE INSIDE OF THE END RINGS OF EACH

MAIN FRAME BEAM
POSITION 4.
SIDE SHIFT CYLINDER BEARINGS.

NO. OF GREASE POINTS 4.
2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.
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POSITION 5.
UPPER SIDE SHIFT SLIDER PADS

AND
LOWER SIDE SHIFT SLIDER PADS.
NO GREASING NECESSARY
INTERVAL - EVERY 500 HOURS OR.
CHECK FOR WEAR OF THE NYLON WEAR PADS

AND REPLACE BEFORE METAL TO
METAL CONTACT BETWEEN THE CARRIAGE
AND THE SPREADER FRAME OCCURS.
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GENERAL MAINTENANCE INSTRUCTIONS.
1. - The nylon wear pads should be inspected for wear at the same time
as their tracks are lubricated. The pads should be replaced when their
thickness is reduced to minimum 18 mm.
Replacing the wear pads can be done with ordinary hand tools and
without removing the beams.
Minimum thickness 18 mm
2. - Twist locks are wearing parts and need inspecting on a regular

basis. Lubrication of the twist locks is recommended at monthly
intervals and it is also recommended that they are inspected for
wear and damage at the same time.
Should be replaced if this

dim. is less than 25mm
The drawing above shows where the heads of the twist locks
wear. When the worn part exceeds the area indicated by cross
hatching the twist locks should be replaced.
Generally it is recommended that twist locks be replaced after a

max. use of 5000 working hours.
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3. - The extension cylinder support has wear pads under it. These should also
be inspected on a regular basis and replaced when their thickness is
reduced to minimum 18 mm. See item 1.
4. - Maintenance of the stop cylinders if fitted, consists of checking all

mounting bolts for tightness and inspection for leakage from the cylinder.
5 - The side shift wear pads should be inspected for wear at the same time
as lubrication is carried out. The wear pads should be replaced when their
thickness is reduced to minimum 18 mm. See item 1.
6. - Other recommended spreader maintenance is:
a- Inspect the main spreader components for damage, cracks and

distortion.
b- Check the signal and safety systems for correct operation.
c- Check the hydraulic pressures periodically.
d- Check all hydraulic cylinders for leakage and reseal if necessary.
e- Inspect all hydraulic hoses for damage and leakage. Replace if

faulty.
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SECTION
C
DIAGRAMS
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SPREADER HYDRAULIC SYMBOLS
SYSTEMS
ACCORDING TOISO STANDARDS PAGE NO C 120-001
1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)
Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)
Pressure relief valve 15. Directional valve

3.
(normaly closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normaly closed) whitout spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normaly open) spring centered)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centered)
6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centered)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centered)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN
9. Check valve 22. Pilot line

(pilot operated)
CPOM2
Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point
Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter
12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure
29. Tank
30. Components range

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D
MECHANICAL PARTS
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EXTENSION BEAM ARR. 580 PAGE NO D 10-909
10
6
5
6 11 13 7
8
3 12
4
3 4
1 2
14 15
9
MULTIPLY QTYS BY 2 FOR A COMPLETE SPREADER

Note Item Part no Qty Part name
1 760 922 1 Nut

2 749 262 1 Washer
3 749 760 2 Buffer
4 749 793 4 Washer
5 772 690 1 Pin
6 761 857 1 Bolt M6S M12x65
7 760 917 1 Nut M12 Locking
E) 8 1 Extension cylinder assy.
D) 9 1 Wear pads (extension beam)
D) 10 1 Wear pads (end beam)
11 761 912 1 Nut M12
12 781 956 1 Flex track chain
761 764 4 Bolt M6S M6x16
760 950 2 Nut M6 Locking
760 585 2 Washer M6 Nordlock
13 781 934 1 Beam chain
14 760 903 4 Bolt M6S M12x40
15 760 557 4 Washer M12 Nordlock
E) SEE SECTION E
D) SEE SECTION D
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WEAR PADS 580 PAGE NO D 10-910
11
1
6
LARGE EXTENSION BEAM
2 3 4
5 MAIN FRAME
MAIN FRAME 10 4
6 7
SMALL EXTENSION BEAM

8
4 3
1 776 542 4 Wear pad

2 771 507 4 Retainer
3 760 368 28 Washer M10 Locking
4 762 772 28 Bolt M6S M10x25
6 763 026 48 Screw MFS M10x16
7 758 649 8 Wear pad
9 779 713 16 Wear pad
10 776 734 2 Wear pad
11 778 881 2 Wear pad
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SYSTEMS WEAR PADS (END BEAM) PAGE NO D 10 -911
1 2 1
3 4 8 9
5 7 6
MULTIPLY QTYS BY 2 FOR A COMPLETE SPREADER

1 778 881 8 Wear pad

2 760 925 8 Bolt M6S M10x30
760 368 8 Washer M10 Nordlock
3 772 224 2 Bracket
4 772 225 2 Bracket
5 772 077 1 Pin
6 760 336 1 Bolt M6S M10x100
x) 8 772 612 x Shims 1 mm
x) 9 772 613 x Shims 2 mm
x) Optional parts
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CARRIAGE 580 PAGE NO D 10-923-1
6 7
13
14
12
2
5
3
8
6 9
5
11
10
8
6
5
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CARRIAGE 580 PAGE NO D 10-923-2
E) 1 1 Side shift cylinder assy.

2 760 991 2 Bolt M6S M10x80
4 771 059 2 Pin
5 760 925 16 Bolt M6S M10x30
6 760 556 16 Washer M10 Nordlock
7 758 673 2 Bracket
8 771 917 6 Wear pad
9 780 917 2 Bracket
10 772 054 4 Bracket
11 780 915 4 Pin
12 760 922 4 Nut M36 Locking
13 760 492 4 Washer
14 780 914 2 Claw
E) See section E
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SPREADER END BEAM ASSY. FOR ELME
SYSTEMS PAGE NO D 50-281-1
ELMHULTS KONSTRUKTIONS AB SPREADER MODEL 588
1 5
6
2 7
3
8
1
4 12 7
10 9
13 15
11
14 16
5 21
17
18 10
59 19 12
12
12 24
35 20 23
36 7
11
18 12
60
17
42 25
61
37 26
40
38
43 39
22 41 39 44 58
27
45
36
38
7
46
12
55 28
60 47
35 48
29
49 30
50
INDICATION ARR.
52
51
37 31
38
39
41
32
53
33
40
56 34
33
54
57 44 33
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SPREADER END BEAM ASSY. FOR ELME
SYSTEMS PAGE NO D 50-281-2
ELMHULTS KONSTRUKTIONS AB SPREADER MODEL 588
Multiply Qtys by 2 for a complete spreader.
Note Item Part no Qty Part name Note Item Part no Qty Part name
1 761 907 3 Washer 34 752 625 1 Twistlock

2 763 110 1 Snap ring 35 760 919 6 Nut M8 Locking
3 763 388 1 Bushing 36 781 832 1 Cover
4 781 240 1 Indicator F) 37 4 Sensor
5 761 903 4 Washer 38 761 897 4 Bracket
6 761 536 1 Rod end 39 762 849 4 Top plate
7 760 927 5 Nut M10 Locking 40 760 908 6 Bolt M6S M6x60
8 776 280 1 Rod 41 760 585 4 Washer M6 Nordlock
9 763 389 1 Rod end 42 760 950 4 Nut M6 Locking
10 760 912 2 Bolt M6S M8x20 43 762 864 2 Bolt M6S M10x65
11 760 487 1 Ring sprint 44 760 556 4 Washer M10 Nordlock
12 760 555 8 Washer M8 Locking 45 758 134 1 Bracket
13 747 027 1 Pin 46 762 777 2 Screw allen MC6S M12x150
14 781 614 1 Hydraulic cylinder assy. 47 758 133 1 Indicator
15 761 908 2 Bolt M10x45 48 762 776 1 Spring
16 771 865 1* Flag Left 49 758 132 1 Bracket
771 868 1* Flag Right 50 758 131 1 Rod
17 762 172 2 O-ring washer 51 762 175 1 Spring
18 762 171 2 O-ring 52 760 291 2 Screw allen MC6S M12x90
19 762 170 1 Ball joint 53 770 368 1 Seated tower
20 770 941 1 Tie rod end 54 752 626 1 Seated pin
21 763 797 1 Snap ring 55 760 587 2 Shock absorber
22 760 907 2 Bolt M6S M6x35 56 782 031 1 Indicator
23 761 607 4 Bolt M6S M8x80 57 760 925 2 Bolt M6S M10x30
24 782 038 1 Pin 58 782 497 1 Bracket cablage
25 752 647 1* Crank Right 760 969 2 Bolt M6S M10x25
771 919 1* Crank Left 760 556 2 Washer M10 Nordlock
26 752 646 1 Collet 59 760 902 4 Bolt M6S M8x30
x) 27 791 022 1 Upper bearing 60 761 154 12 Washer
y) 28 791 023 1 Lower bearing 61 761 904 4 Washer
29 752 627 1 Sleeve
30 760 417 1 Grease nipple F) See section F or wiring diagram
31 762 169 1 Bushing x) Upper bearing Use kit no. 791 022
32 752 649 1 Key y) Lower bearing Use kit no. 791 023
33 760 511 5 Roll pin * Qty for a complete spreader
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E
HYDRAULIC PARTS
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SYSTEMS SIDESHIFT CYLINDER ASSY. PAGE NO E 60-308
2
3
2
8
9
10
9
8
6
5
4
2
782 246 1 Sideshift cylinder assy.

1 745 575 1 Piston rod
x) 2 790 905 1 Seal kit
3 740 299 1 Gland
4 740 300 1 Piston
5 740 302 1 Nut
6 760 929 1 Set screw
7 758 634 1 Shell
8 760 584 2 Snap ring
9 760 583 2 Ball joint
10 760 417 4 Grease nipple
x) Seal kit 790 905
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SYSTEMS EXTENSION CYLINDER ASSY. PAGE NO. E 60-468-1
15
13
14
12
11
10
19
1
9
18
8
1
17
7
16
1
4
3
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SYSTEMS EXTENSION CYLINDER ASSY. PAGE NO E 60-468-2
x)y) 1 790 959 1 Seal kit

y) 2 760 929 1 Set screw
y) 3 740 956 1 Nut
y) 4 740 955 1 Piston
y) 5 744 153 1 Spacer
y) 6 761 483 1 Bushing
y) 7 744 192 1 Gland
y) 8 760 266 1 Guide ring
y) 9 744 193 1 Washer
y) 10 759 493 1 Ring
y) 11 760 555 4 Washer M8 Nordlock
y) 12 760 970 4 Bolt M6S M8x45
y) 13 778 653 1 Piston rod
y) 14 760 402 2 Snap ring
y) 15 760 401 2 Ball joint
y) 16 778 657 1 Shell
y) 17 779 467 1 Cylinderguide
y) 18 781 932 1 Ring
y) 19 763 387 1 Snap ring
x) Repair kit Use kit no: 790 959

y) Hydraulic cylinder assy: 778 658
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SYSTEMS VALVE ASSY. (EXTENSION, TWISTLOCK) PAGE NO E 70-769
5 6
8
2
779 983 1 Valve assy.

1 761 773 8 Screw allen MC6S M5x30
x) 2 762 693 1 Electro valve 24 VDc
3 762 080 1 Gauge adapter
4 762 482 6 Fitting
5 781 691 1 Valve body
6 760 793 2 Plug
7 760 738 5 Plug
8 763 104 1 Plug
x) Solenoid: 761 775 (4x); Nut: 763 096 (4x)
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SYSTEMS VALVE ASSY. (EXTENSION, TWISTLOCK) PAGE NO E 70-770
5 6
8
2

4 762 482 6 Fitting
6 762 621 2 Fitting
7 760 738 5 Plug
8 763 099 1 Relief valve
x) Solenoid: 761 775 (4x); Nut: 763 096 (4x)
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SYSTEMS VALVE ASSY. (SIDESHIFT) PAGE NO E 70-771
3
6
7
7
2
1 8

1 761 112 1 Electro valve 24 VDc
761 775 2 Solenoid
763 096 2 Nut
2 760 738 2 Plug
3 763 099 1 Relief valve
5 762 621 4 Fitting
7 762 482 2 Fitting
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SYSTEMS VALVE ASSY. (PILOT CHECK) PAGE NO E 70-778
1 2 3 4

1 762 585 2 Fitting
3 761 591 2 Check valve
4 762 550 2 Fitting
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SYSTEMS Parker fittings O-lok for ELME spreader PAGE NO E 70-610-1
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T5,T6 T5,T6 T
Male connector BSPP
762 625 4F42 EDMLOS 1/8 9,728 9/16-18
762 550 4-4F42 EDMLOS 1/4 13,157 9/16-18
762 592 4-6F42 EDMLOS 3/8 16,662 9/16-18
763 005 4-8F42 EDMLOS 1/2 20,955 9/16-18
762 585 8-4F42 EDMLOS 1/4 13,157 13/16-16
762 482 8F42 EDMLOS 3/8 16,662 13/16-16
762 621 8-8F42 EDMLOS 1/2 20,955 13/16-16
762 722 8-12F42 EDMLOS 3/4 26,441 13/16-16
762 838 10F42 EDMLOS 1/2 20,955 1-14
762 619 10-12F42 EDMLOS 3/4 26,441 1-14
762 505 12F42 EDMLOS 3/4 26,441 1.3/16-12
762 483 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
Male connector UNF
763 090 8F5 OMLOS 3/4-16 13/16-16
762 623 8-6F5 oMLOS 9/16-18 13/16-16
762 618 8-12F5 OMLOS 1.1/16-12 13/16-16
763 119 10-12F5 OMLOS 1,1/16-12 1-14
762 617 12F5 OMLOS 1.1/16-12 1.3/16-12
Male connector Metric
762 566 6M14F82 EDMLOS M 14X1.5 11/16-16
Swivel male connector BSPP
762 622 8F642 EDMLS 3/8 16,662 13/16-16
763 036 8-4F642 EDMLS 1/4 13,157 13/16-16
762 620 10F642 EDMLS 1/2 20,955 1-14
Male elbow BSPP 45o
762 639 4-4V4 OMLOS 1/4 13,157 9/16-18
762 509 8V4 OMLOS 3/8 16,662 13/16-16
762 638 10-12V4 OMLOS 3/4 26,441 1-14
762 637 12V4 OMLOS 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
762 632 4C4 oMLOS 1/8 9,728 9/16-18

762 506 4-4C4 OMLOS 1/4 13,157 9/16-18
762 507 8C4 OMLOS 3/8 16,662 13/16-16
762 673 8-4C4 OMLOS 1/4 13,157 13/16-16
763 016 8-8C4 OMLOS 1/2 20,955 13/16-16
762 629 10-12C4 OMLOS 34 26,441 1-14
762 627 12C4 OMLOS 3/4 26,441 1.3/16-12
Male elbow UNF 90o
762 626 12C5 OMLOS 1.1/16-12 1.3/16-12
Swivel nut elbow 90o

762 631 4C6 LOS 9/16-18 9/16-18
762 630 8C6 MLOS 13/16-16 13/16-16
762 628 12C6 MLOS 1.3/16-12 1.3/16-12
05-02(04-99,12-98)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS Parker fittings O-lok for ELME spreader PAGE NO E 70-610-2
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
762 634 8S4 OMLOS 3/8 16,662 13/16-16

Male run tee BSPP
762 633 8R4 OMLOS 3/8 16,662 13/16-16

762 724 12R4 OMLOS 3/4 26,441 1,3/16-12
Swivel nut run tee
762 635 8R6 MLOS 13/16-16 13/16-16
762 773 12R6 LOS 1,3/16-12 1,3/16-12
Swivel nut branch tee T
762 636 8S6 MLOS 13/16-16 13/16-16
Pressure gauge fitting

762 640 4-4G4 MLOMOS 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
762 643 4W LOS 9/16-18
762 641 8W MLOS 13/16-16
763 116 10W MLOS 1-14
763 003 12W MLOS 1,3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
762 644 4WE LOS 9/16-18
762 642 8WE MLOS 13/16-16
Bulkhead locknut
762 646 4W LNLS 9/16-18
762 645 8W LNLS 13/16-16
763 117 10W LNLS 1-14
763 004 12W LNLS 1,3/16-12
O-ring for Parker fittings ORFS male

ORFS DIMENSION
ELME NR SIZE STRAIGHT THREAD (MM)
763 105 -4 9/16-18 7,65 x 1,78
763 107 -8 13/16-16 12,42 x 1,78
763 108 -10 1-14 15,6 x 1,78
763 109 -12 1,3/16-12 18,77 x 1,78
05-02(04-99,12-98)
C 2002 ELME SWEDEN
SWEDISH HOW TO KNOW WHICH
SPREADER PAGE NO E 70-611
SYSTEMS HYDRAULIC HOSE INCL. FITTINGS YOU WILL ORDER
See table and following example part no 632 550
6 the first digit specifies a hydr. steel braid hose with Parker fittings
3 the second digit specifies hose dimension (hose 3/8'')
2 the third digit specifies fittings (Triple-lok JIC 37)
5 the fourth digit specifies the hose´s cut length in 100 cm
5 the fifth digit specifies the hose´s cut length in 10 cm
0 the sixth digit specifies the hose´s cut length in cm
= Hydraulic hose, 3/8", fitting straight/90, 550cm
First digit is always 6
Second digit spec. Third digit spec.

1 hose 1/4" + 4-4 cpl TRIPLE-LOK JIC 37 O-LOK ORFS
2 hose 1/4" + 5-4 cpl(only JIC) 1 straight-straight 4 straight-straight
3 hose 3/8" 2 straight-90 degr. 5 straight-90 degr.
4 hose 1/2" 3 straight-45 degr. 6 straight-45 degr.
5 hose 5/8" 7 90 degr.-90 degr. 8 special
6 hose 3/4" 8 special 9 90 degr.-90 degr.
0 = no fittings, only hose
Fourth to sixth digit spec. cut length in cm
HYDRAULIC HOSE / METER

Parker no. ELMEno. Description
491-04 762 116 hose 1/4"
441-06 762 128 hose 3/8"
461-08 762 115 hose 1/2"
461-10 762 114 hose 5/8"
461-12 762 120 hose 3/4"
FITTINGS ONLY
TRIPLE-LOK JIC 37 O-LOK ORFS
Parker no. ELMEno. Description Parker no. ELME no. Description
Pressure fittings - straight Pressure fittings-straight
16846-4-4 762 017 straight - 1/4" hose 1JC46-4-4 762 608 straight - 1/4'' hose
16846-5-4 762 021 straight - 1/4'' hose 1JC46-8-6 762 603 straight - 3/8'' hose
10646-12-12 762 022 straight - 3/4" hose 1JC46-12-12 762 599 straight - 3/4' hose
Pressure fittings - 45 degr. Pressure fittings - 45 degr.
13V46-4-4 762 023 45degr - 1/4" hose 1J746-4-4 762 610 45 degr. - 1/4'' hose
13V46-10-10 762 026 45degr - 5/8" hose
13746-12-12 762 027 45degr - 3/4" hose
Pressure fittings - 90 degr. Pressure fittings - 90 degr. short
13W46-4-4 762 028 90degr - 1/4" hose 1J946-4-4 762 609 90 degr. - 1/4'' hose
13946-12-12 762 033 90degr - 3/4" hose 1J946-12-12 762 598 90 degr. - 3/4'' hose
Pressure fittings - ext. Pressure fittings - 90 degr. long
10346-5-4 762 070 ext. straight - 1/4" 1J146-8-6 762 611 90 degr. - 3/8'' hose
10346-8-8 762 335 ext. straight - 1/2" 1J146-8-8 762 605 90 degr. - 1/2'' hose
08-04(06-04,09-03,10-02,05-02,02-02,03-99,12-98)
C 2002 ELME SWEDEN
SECTION
F
ELECTRICAL PARTS
SWEDISH
SPREADER
SYSTEMS
C 2004 ELME SWEDEN

SWEDISH
SPREADER
SYSTEMS ELECTRICAL PARTS FOR ELME TRUCK SPREADERS PAGE NO F 80-264
CABLE ASSY., INTERFACE BOXES, PRINTED CIRCUIT BOARD,

CHASSI HOUSING,ETC - SEE WIRING DIAGRAM SECTION C
ELECTRIC BOXES FOR TRUCK SPREADERS
SPREADER BOX (EMPTY) 777 354

ROTATOR BOX (EMPTY) 777 355
BRACKET 774 034

SHOCK ABSORBER 760 587 M8
NUT 760 919 M8 LOCKING
WASHER 760 555 M8 NORDLOCK
BOLT 761 389 M6x40
NUT 760 950 M6 LOCKING
SENSORS
SENSOR 762 446 12 MM

SENSOR 763 223 18 MM ULTRA SONIC PROXIMIT SWITCH
SENSOR WITH CABLE AND CONNECTOR 761 454 18 MM

SENSOR WITH CABLE AND CONNECTOR 761 491 30 MM
PHOTOELECTRIC SENSOR 763 191
SWITCH 761 523

- ARM 761 524
COVERS
COVER 3-POLE 761 518 (YELLOW)
COVER 10-POLE 761 478 (BLACK)
03-04(02-03,05-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS
LIGHTS FOR ELME TRUCK SPREADERS PAGE NO F 80-266
WORKING LIGHT RUBBER FRAME 763 379
WORKING LIGHT (ROUND) 771 956 (ASSEMBLY NO.)

BULB 761 984
WORKING LIGHT (SQUARE) 763 757 (ASSEMBLY NO.) BULB 763 800
INDICATOR LIGHT ASSY. FOR 1 LIGHT.
COLOURS ASSEMBLY NO. (INKL. CABLE)

YELLOW 772 602 RIGHT
YELLOW 772 808 LEFT
PANEL 744 988
INDICATOR LIGHT ASSY. FOR 3 LIGHTS. COLOURS FROM LEFT TO RIGHT

GREEN, YELLOW, RED 772 180
GREEN, YELLOW, RED 776 207 (WITH 5 POL MALE CONNECTOR)
GREEN, WHITE, RED 775 433
GREEN, YELLOW, WHITE 775 521
GREEN, RED, WHITE 772 429 PANEL 743 928
WHITE, YELLOW, RED 772 666
RED, YELLOW, WHITE 772 432
RED, YELLOW, GREEN 772 417
YELLOW, WHITE, YELLOW 772 383
INDICATOR LIGHT ASSY. FOR 4 LIGHTS.

PANEL 757 161
COLOURS FROM LEFT TO RIGHT
COLOURS ASSEMBLYNO. (INKL. CABLE)

YELLOW,GREEN,RED,YELLOW 772 414
YELLOW,GREEN,RED,YELLOW 776 177 (FOR 812,813 SPREADERS)
PANEL 746 269

INDICATOR LIGHT ASSY. FOR 6 LIGHTS. PANEL 772 255 (FOR 572 SPREADERS)

RED,RED,YELLOW
GREEN,RED,GREEN 772 430
YELLOW, GREEN, RED
YELLOW, GREEN, RED 775 128
INDICATOR LIGHT ASSY. FOR 11 PANELS

YELLOW YELLOW

WHITE,YELLOW,RED
WHITE RED
YELLOW (8X) 772 784
PANEL 737 088
INDICATION LIGHT COLOURS.
RED 761 657 GREEN 763 118 BULB 761 707

YELLOW 761 659 WHITE 761 658
08-04(02-04,05-02)
C 2002 ELME SWEDEN
SECTION
G
SPECIAL PARTS
SWEDISH
SPREADER
SYSTEMS
C 2004 ELME SWEDEN

SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS PAGE NO G 90-121
HOSE CLAMPS
HOSE CLAMP 1/4" KIT NO. 791 140

10-02
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS (INDICATION LIGHT BRACKET) PAGE NO G 90-257
BRACKET PART NO. 781 557
- BOLT M6S M12X40 PART NO. 760 903 (2X)

- WASHER PART NO. 760 556 (4X)
- NUT M12 LOCKING PART NO. 760 917 (2X)
- SHOCK ABSORBER M8 PART NO. 760 587 (3X)
- NUT M8 LOCKING PART NO. 760 919 (6X)
781 557
06-04
C 2004 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS (BRACKET ELECTRIC BOX) PAGE NO G 90-261
6
7
5
4

2 781 636 1 Bracket
4 760 587 4 Shock absorber
5 781 642 1 Beam Right
F) 6 1 Electric box
7 760 936 4 Bolt M6S M6x20
8 781 640 1 Beam Left
9 760 912 4 Bolt M6S M8x20
F) See section F or wiring diagram
02-04
C 2004 ELME SWEDEN

Manual Spreader Elmet Linde 1 1082x Model588 PDF Free

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SWEDISH

SERVICE AND PARTS MANUAL

C 2004 ELME SWEDEN

Section B Service manual

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

C 2004 ELME SWEDEN

Service manual build index

SECTION A USER INSTRUCTION

A100-069 Driver instruction

SECTION B SERVICE MANUAL

B110-283 Lubrication chart

C120-001 Hydraulic symbols

Parts manual build index

SECTION D MECHANICAL PARTS

D10-909 Extension beam arr.

SECTION E HYDRAULIC PARTS

E60-308 Sideshift cylinder assy.

SECTION F ELECTRICAL PARTS

F80-264 Electrical parts

SECTION G SPECIAL PARTS (OPTIONAL)

G90-121 Additional parts (hose clamp)

C 2004 ELME SWEDEN

ELME TELESCOPIC SIDE SPREADER

Model No. 558 / 578 / 588

DESCRIPTION and OPERATION

There are three indicator lights on the spreader

2.Starting work with the spreader.

NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION

IN CASES WHERE THE INDICATOR LIGHTS FLASH THE SYSTEMS SHOULD BE

C 2004 ELME SWEDEN

LUBRICANT : MULTI-PURPOSE GREASE WITH

NO OF GREASE POINTS 4 PER SPREADER

INTERVAL - EVERY 500 HOURS

1 GREASE NIPPEL PER SLEEVE (SEE ARROW "A")

CHECK FOR WEAR AND POSSIBLE DAMAGE OF THE

END BEAM SLIDER PADS.

INTERVAL - EVERY 500 HOURS

CHECK FOR WEAR OF THE NYLON WEAR PADS AND

WEAR PADS IN MAIN FRAME AND ON EXTENSION BEAM.

INTERVAL - EVERY 500 HOURS

16 TRACKS ON THE INSIDE OF THE END RINGS OF EACH

SIDE SHIFT CYLINDER BEARINGS.

NO. OF GREASE POINTS 4.

2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.

UPPER SIDE SHIFT SLIDER PADS

INTERVAL - EVERY 500 HOURS OR.

CHECK FOR WEAR OF THE NYLON WEAR PADS

GENERAL MAINTENANCE INSTRUCTIONS.

2. - Twist locks are wearing parts and need inspecting on a regular

Should be replaced if this

Generally it is recommended that twist locks be replaced after a

4. - Maintenance of the stop cylinders if fitted, consists of checking all

6. - Other recommended spreader maintenance is:

a- Inspect the main spreader components for damage, cracks and

b- Check the signal and safety systems for correct operation.

c- Check the hydraulic pressures periodically.

d- Check all hydraulic cylinders for leakage and reseal if necessary.

e- Inspect all hydraulic hoses for damage and leakage. Replace if

C 2004 ELME SWEDEN

1. Pump 13. Directional valve

Motor Directional valve