Spreader Elme 572 - Svetruck

SWEDISH
SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB
SERVICE AND PARTS MANUAL

MODEL MANUAL NO
572 1-819
www.elme.com
Crane spreaders Truck spreaders USA and Canada Manufacturer
ELME International S.a.r.l ELME International BV ELME North America Inc. Elmhults Konstruktions AB
5, Rue Francois Morel PO Box 417 30W270 Butterfield Rd. Box 174
74200 Thonon-les-Bains 5700 AK HELMOND Unit # 113 343 22 ÄLMHULT
FRANCE NETHERLANDS Warrenville, IL 60555 SWEDEN
TEL: +33 450 26 7460 TEL: +31 492 47 2727 USA TEL: +46 476 55 800
FAX: +33 450 26 8592 FAX: +31 492 47 2728 TEL: +1 630 836 9350 FAX: +46 476 55 899
E-mail: elme.france@wanadoo.fr E-mail: info@elme.com FAX: +1 630 836 9340 E-mail: info@elme.nu
E-mail: info@elmena.com
C 2002 ELME SWEDEN

SERVICE MANUAL
Section A User instruction
Section B Service manual
Section C Diagrams
PARTS MANUAL
Section D Mechanical parts
Section E Hydraulic parts
Section F Electrical parts
Section G Special parts
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C 2002 ELME SWEDEN

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SPREADER
SYSTEMS MODEL: 572 BUILD INDEX NO. 1-819
Service manual build index
SECTION A USER INSTRUCTION
A100-060 Driver instruction
SECTION B SERVICE MANUAL
B110-241 Lubrication chart

B110-017 Maintenance instruction
B110-151 Extension cylinder service inst.
SECTION C DIAGRAMS
777 925 Hydraulic schematic

778 041 Wiring diagram
778 040 Electric schematic
778 167 Wiring diagram for chassi-controlbox
778 166 Electric schematic for chassi-controlbox
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SPREADER
SYSTEMS MODEL: 572 BUILD INDEX NO. 1-819
Parts manual build index
SECTION D MECHANICAL PARTS
D20-302 Main frame

D10-633 Slave beam assy.
D10-846 Wear pads
D50-258 Pendular twistlock assy.
SECTION E HYDRAULIC PARTS
E60-441 Sideshift cylinder assy.

E60-339 Extension cylinder assy.
E70-648 Valve assy. (extension)
E70-541 Valve assy. (pilotcheck)
E70-675 Valve assy. (head)
E70-610 Parker fittings
E70-611 Hydraulic hose system
SECTION F ELECTRICAL PARTS
F80-264 Electrical parts

F80-266 Indicator lights assy.
SECTION G SPECIAL PARTS (OPTIONAL)
G90-121 Additional parts

G90-142 Additional parts
04-03(03-03)
C 2002 ELME SWEDEN
SECTION
A
USER INSTRUCTION
SWEDISH
SPREADER
SYSTEMS
C 2002 ELME SWEDEN

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SPREADER
SYSTEMS
USER INSTRUCTION PAGE NO A100-060-1
ELME TELESCOPIC SIDE SPREADER

FOR HANDLING TWO EMPTY CONTAINERS Model No. 572
DRIVER INSTRUCTIONS
The ELME Model 572 empty container handler is a technically advanced piece of
equipment which, if it is carefully used and maintained will serve it´s purpose for many
years.
The following is a description of the spreader and how it is intended to be operated

which should help the driver to obtain maximum productivity from the truck and
spreader.
DESCRIPTION and OPERATION
DESCRIPTION.
The 572 empty container handler is designed for the safe handling of two empty
containers one on top of the other, where both containers are positivly engaged to the
spreader. This enables two containers to be handled with no risk of the upper container
sliding off in a critical situation.
The spreader engages both containers from the rear by inserting twistlocks into the
side pockets of the upper corner casting of the lower container and the lower corner
casting of the top container. This means that both containers can be stacked with no
space between the ends of the stacked containers.
The 572 has a capacity of 10 metric tons and can handle 20' and 40' ISO containers.
When equipped with stops (optional), 30' ISO and 35' sea land containers can also be
handled.
Various heights of container ( 8ft,8ft6",9ft, 9ft6") can be handled by this spreader.
The end beams are designed to handle various widths of container.
The spreader has a mechanical pile slope which enables the angle of the spreader to
be moved up and down 1.5°. The pile slope feature gives the driver the possibility of
raising and lowering the spreader after the twistlocks at one end have been engaged
with a container, so that the twistlocks at the other end can be aligned accuratly with
the corner castings before they are inserted by driving the truck forward.
The spreader can also be used to handle one container at a time by useing the lower
twistlock pair. NOTE The upper pair of twistlocks must never be used to lift a load
with.
OPERATION
1. The spreader is equipped with two control panels, one on each of the spreaders
end beams. Each control panel has six indicator lights:
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SPREADER
SYSTEMS
RED YELLOW GREEN
Upper twistlock indicator

lights
Lower twistlock indicator

lights
INDICATOR LIGHTS
The indicator light panels have 6 lamps (2 rows of 3 ). Each row of lights consists of
a Red, Yellow and Green lamp. The top row of lights indicates the condition of the
upper twistlocks at both ends of the spreader. NOTE both lamp panels indicate
simultaneously the condition of both twistlocks, in other words one light panel is not
for one twistlock, it indicates the condition of both the left and right twistlocks at the
same time.
- The Red lamps indicate that the twistlocks are in the ”NOT LOCKED” position.
With an unloaded spreader as the initial position, the light panel will show 4 red lights
illuminated.This indicates that the twistlocks are open and ready to be inserted in the
corner castings of a container or of two containers.
- The Yellow lamp is for ”SEATED” This lamp will illuminate as soon as both twistlocks
or all four twistlocks are fully inserted into the corner castings of the container or
containers. When this lamp switches on both the Red and the Yellow lamps will be
on together. It is then possible to activate the twistlocks to the locked position.
- As soon as the twistlocks have turned, the green lights will switch on and the Red
lights will switch off. The Green lights indicate that the twistlocks are ”LOCKED” and
it is then safe to begin to lift the load.
As soon as the spreader takes the weight of the containers the Yellow lights will
switch off and only the green lights will remain on.
- When depositing the containers the Yellow "SEATED" lights must first be switched on
before the twistlocks can be activated to the "NOT LOCKED" position.
2. Starting work with the spreader.
Each work shift should be started by making a visual check of the unit ( this must
be part of the daily routine.) Possible damage will in this way be discovered at an
early stage and enable repairs to be carried out at a much lower cost.
NOTE - NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION
CORRECTLY
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Check the operation of the twist locks and of the ”LOCKED” and ”NOT LOCKED”
warning lights
- Activate the twist locks to the ”NOT LOCKED” position.
3. Picking up ONE container.
- Approach the container with the mast almost vertical. Line the spreader up with the
container and enter one of the lower twistlocks into the side aperture of the
container’s upper corner casting.
NOTE never use the upper pair of twistlocks to lift a load.
By raising or lowering the spreader / mast, line the twistlock at the other end of the
spreader, up with the corner casting aperture at the other end of the container. As
soon as both twistlocks are in the corner castings drive the truck forward until the
Yellow "SEATED" lights illuminate and then activate the twistlock button until the
Green "LOCKED" lights switch on. The spreader is now locked onto the container
and is ready to lift it.
- Check that the ”LOCKED” light has switched on.

- Tilt the mast backwards slightly and start lifting.
- The ”SEATED” light will switch off as soon as the container is lifted.
4. Depositing a container
- Always keep the mast vertical when depositing a container either on the ground, on
another container or on a trailer.
- When the ”SEATED” light (yellow) switches on, tilt the mast forward slightly.
- Activate the twistlock lever until the ”NOT LOCKED” light (red) switches on. The twist
locks are then in the fully unlocked position.
- The truck may now be backed away from the container until the twistlocks are free of
the containers corner castings.
3. Picking up two containers.
Lifting two containers is very similar to lifting one however it is sometimes necessary
to correct the position of the upper container so that both containers are accuratly
positioned vertically above each other. To do this it is possible to insert and activate
the top twistlocks in the lower corner castings of the upper container and then
sideshift and manipulate the truck until both containers are accuratly positioned on
top of each other. (It is possible to correct a container that is pushed forwards
approx. 100mm and approx. 35mm out of line sideways. As soon as the corner
castings are aligned the truck can be driven forward until the lower twistlocks are
inside the corner castings and the seated light switched on. As soon as the SEATED
lights (yellow) switch on, it is possible to activate the twistlocks to the LOCKED posi
tion. The green indicator light will illuminate as soon as both twistlocks have turned to
the LOCKED position and the spreader is now locked onto both containers which
can be lifted and transported safely.
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SECTION
B
SERVICE MANUAL
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C 2002 ELME SWEDEN

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SYSTEMS MAINTENANCE INSTRUCTIONS PAGE NO B 110-241-1
4 6 4
6 LUBRICATION CHART
MODEL 572
5
3
1 1
2 2
LUBRICANT : MULTI-PURPOSE GREASE WITH
2-4% MOLYBDENUM DISULFIDE ADDITIVE
POSITION 1
WEAR PADS IN MAIN FRAME.
NO. OF GREASE POINTS 12.
INTERVAL - EVERY 250 HOURS OR MONTHLY.

6 TRACKS ON THE INSIDE OF THE END RINGS
OF EACH MAIN FRAME BEAM
POSITION 2.
LOWER SIDE SHIFT SLIDER PADS. A
NO GREASING NECESSARY
INTERVAL - EVERY 250 HOURS OR MONTHLY -
CHECK FOR WEAR OF THE NYLON WEAR PADS AND REPLACE BEFORE
METAL TO METAL CONTACT BETWEEN THE CARRIAGE AND THE
SPREADER FRAME OCCERS
POSITION 3
SLAVE BEAM.
NO. OF GREASE POINTS 8.
INTERVAL - EVERY 250 HOURS OR MONTHLY.
POINTS. 2 GREASE NIPPLES FOR EACH OF 4

ROLLERS (SEE POINT "A")
2 GREASE POINTS ON EITHER SIDE OFTHE RH
EXTENSION BEAM. NOTE THE EXTENSION BEAM
MUST BE EXTENDED UNTIL THE GREASE POINTS
ARE ACCESIBLE THROUGH HOLES IN THE
CARRIAGE AND MAIN FRAME. A
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SPREADER
SYSTEMS MAINTENANCE INSTRUCTIONS PAGE NO B 110-241-2
"A"
POSITION 4.
TWISTLOCK HOUSINGS
THE TWISTLOCK HOUSINGS ARE MAINTENANCE FREE
INTERVAL - EVERY 250 HOURS OR MONTHLY
CHECK FOR WEAR AND POSSIBLE DAMAGE OF THE

TWISTLOCK AND THE NOSE OF THE TWISTLOCK
HOUSING
"A"
(SEE ARROWS "A")
POSITION 5.
UPPER SIDE SHIFT SLIDER PADS.
NO GREASING NECESSARY
CHECK FOR WEAR OF THE NYLON WEAR PADS AND

REPLACE BEFORE METAL TO METAL CONTACT BETWEEN
THE CARRIAGE AND THE SPREADER FRAME OCCERS
POSITION 6.
END BEAM SLIDER PADS.
NO GREASING NECESSARY.
CHECK FOR WEAR OF THE NYLON WEAR PADS AND

REPLACE BEFORE METAL TO METAL CONTACT BETWEEN
THE END BEAM AND THE EXTENSION BEAM OCCERS
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SYSTEMS MAINTENANCE INSTRUCTIONS B110-017-1
GENERAL MAINTENANCE INSTRUCTIONS.
1. - The nylon wear pads should be inspected for wear at the same time as
their tracks are lubricated. The pads should be replaced when their
thickness is reduced to a point where metal to metal contact is likely
before the next service has to be carried out.
Replacing the wear pads can be done with ordinary hand tools and
without removing the beams.
2. - Twist locks are wearing parts and need inspecting on a regular

basis. Lubrication of the twist locks is recommended at monthly
intervals and it is also recommended that they are inspected for
wear and damage at the same time.
Should be replaced if this

dim. is less than 25mm
The drawing above shows where the heads of the twist locks
wear. When the worn part exceeds the area indicated by cross
hatching the twist locks should be replaced.
Generally it is recommended that twist locks are replaced after a

max. use of 5000 working hours.
3. - The extention cylinder support has wear pads under it. These should also
be inspected on a regular basis and replaced before metal to metal
contact occurs.
4. - Maintenance of the stop cylinders if fitted, consists of checking all

mounting bolts for tightness and inspection for leakage from the cylinder.
5 - The side shift wear pads should be inspected for wear at the same time as
lubrication is carried out. The wear pads should be replaced before metal
to metal contact occurs.
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PAGE NO
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SYSTEMS MAINTENANCE INSTRUCTIONS B110-017-2
6. - Other recommended spreader maintenance is:
a- Inspect the main spreader components for damage, cracks and

distortion.
b- Check the signal and safety systems for correct operation.
c- Check the hydraulic pressures periodically.
d- Check all hydraulic cylinders for leakage and reseal if necessary.
e- Inspect all hydraulic hoses for damage and leakage. Replace if

faulty.
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C 2002 ELME SWEDEN
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SPREADER
SYSTEMS MAINTENANCE INSTRUCTIONS PAGE NO B110-151
Removal and fitting instructions

for the spreader extension cylinders.
Model 570
1 B B 1
C C
Fig 1
A D D A
A Extension beams
B Extension cylinder
C Inspection hole
D Hose / Cable chain
1 - Retract the spreader to the 20ft position
2 - Before removing the securing pin pos.1 of the extension cylinder it must be
supported by a small hydraulic jack or likewise so that the cylinder pos. B
does not fall down.
Remove the pin from the rear of the cylinder fig1 pos 1 (opposite end to the
piston rod) and at the same time also remove the hose and electrical
connections at the rear of the extension cylinder pos. B. The securing bracket
that secures the cable chain to the track in the bottom of the extension beam
should also be disconnected.
3 - By using a crane or fork lift truck pull the end beam pos. A out approx. 50cm so
that it is just possible to get into the inspection hole pos.C in the top of the
beam.
4 - Remove the pin from the piston rod end of the extension cylinder.
5 - The extension cylinder pos. B can now be lifted out of the spreader by sliding it
horisontally with the help of suitable lifting equipment, (by "suitable lifting
equipment" is meant that the crane or truck must be capable of lifting 150kg .)
until the slider pads slide out of the rail by which the foot of the cylinder is
guided.
6 - Replacing the cylinder is the revers procedure of the removal.
06-02(02-01)
SECTION
C
DIAGRAMS
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C 2002 ELME SWEDEN

SECTION
D
MECHANICAL PARTS
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SWEDISH
SPREADER EMPTY HANDLER
SYSTEMS PAGE NO D20-302-1
ELMHULTS KONSTRUKTIONS AB FOR SPREADER MODEL 572
2 3 4
1 6
5 9
10
11 13
12
24
14
15
16
17
18 19
20
21
22 12-02(11-02)
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SPREADER EMPTY HANDLER
SYSTEMS
FOR SPREADER MODEL 572 PAGE NO D20-302-2
Note Item Part no Qty Part name
D) 1 2 End beam arr.

2 772 234 16 Wear pads
3 772 224 4 Bracket
4 772 225 4 Bracket
5 760 925 16 Bolt M6S M10x30
760 368 16 Washer M10 Nordlock
6 772 077 2 Pin
760 336 2 Bolt M6S M12x100
760 917 2 Nut M12 Locking
E) 7 2 Extension cylinder
8 772 690 2 Pin
761 857 2 Bolt M6S M12x65
9 760 922 2 Nut M36 Locking
10 749 262 2 Washer
11 749 760 4 Buffer
12 758 891 2 Washer
13 749 793 8 Washer
14 775 092 1 Bracket Right
775 093 1 Bracket Left
761 652 6 Bolt M6S M12x45
760 392 12 Washer
15 760 974 12 Bolt M6S M12x30
16 771 917 6 Wear pad
17 772 054 6 Bracket
18 758 673 6 Bracket
760 903 4 Bolt M6S M12x40
761 851 8 Bolt M6S M12x50
19 758 672 3 Wear pads
20 746 438 1 Flex track chain
21 754 759 2 Flex track chain
D) 22 2 Wear pads
E) 23 1 Sideshift cylinder
771 059 2 Pin
760 991 2 Bolt M6S M10x80
D) See section D
E) See section E
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SPREADER
SYSTEMS SLAVE BEAM FOR SPREADER MODEL 570 PAGE NO D 10-633
EXTENSION BEAM (LEFT) 5 6 7 8
10 11 12
1 2 3 4 20 21
22
11
23
13
14 24
26
16
5
11
15 25
14
EXTENSION BEAM (RIGHT)
17 18 19 11 12
Note Item Part no Qty Part name Note Item Part no Qty Part name
1 760 953 1 Nut M24 Locking 14 743 983 4 Wear pad

2 758 940 1 Washer 15 758 453 2 Bracket
3 763 024 4 Spring 16 758 664 1 Slave beam
4 758 939 1 Washer 17 758 941 2 Bracket
5 748 501 2 Buffer y) 18 761 908 4 Bolt M6S M10x45
x) 6 760 903 2 Bolt M6S M12x40 19 758 942 1 Wear pad
7 758 679 1 Bracket 20 761 979 12 Screw brass
x) 8 760 381 2 Bolt M6S M12x35 21 758 441 4 Washer
9 772 129 1 Bar 22 758 440 4 Roller
10 742 225 2 Wear pad 23 760 411 4 Bushing
x) 11 760 911 14 Bolt M6S M12x25 24 758 442 4 Washer
12 758 451 2 Bracket 25 760 417 8 Grease nipple
x) 13 760 974 2 Bolt M6S M12x30 26 758 452 1 Bracket
x) Washer 760 557 M12 Nordlock

y) Washer 760 556 M10 Nordlock
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SPREADER
SYSTEMS WEAR PADS FOR SPREADER MODEL 572 PAGE NO D 10-846
SUPPORT RING OF MAIN FRAME REAR SUPPORT OF EXTENSION BEAM (LEFT)
1 10
2 9
4
5
6
7
6
5
8
Multiply Qtys by 2 for a complete spreader
1 761 908 4 Bolt M10 x 45

2 760 556 4 Washer M10 Nordlock
3 744 459 2 Shim
4 776 542 4 Wear pad
6 760 911 12 Bolt M12 x 25
7 744 391 6 Bracket
8 776 734 2 Wear pad
9 758 649 8 Wear pad
10 763 026 48 Screw MFS M10x16
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SPREADER END BEAM ASSY.
SYSTEMS PAGE NO D 50-258-1
FOR SPREADER MODEL 572
6 7, 8 9 10 3, 7 11 12 13
INSIDE VIEW
14
5
2, 3
15
3, 4
2, 3
1
16
17
19 3, 18
20, 21
OUTSIDE VIEW 22
23
24, 25
26
27, 28
29
20, 21
30 31 32 33 34 35 36 37 20, 21 21, 38 39 40 41
47 46 45 44 40 43 42
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SPREADER END BEAM ASSY.
SYSTEMS PAGE NO D 50-258-2
FOR SPREADER MODEL 572
MULTIPLY QTYS BY 2 FOR A COMPLETE SPREADER

1 777 961 1 Bracket

2 760 969 4 Bolt M6S M10x25
4 760 967 3 Bolt M6S M10x20
5 777 990 1 Cover
6 777 944 1 Stopblock
7 761 221 6 Bolt M6S M10x70
9 777 515 1 Washer
10 777 954 1 Clamp
11 777 184 1 Cylinder assy.
791 083 1 Seal kit for cylinder
12 763 492 2 Roll pin
13 760 299 4 Screw allen MC6S M8x60
14 763 020 1 Spring
15 777 940 1 Spring bracket
16 777 988 1 Housing Right upper
777 989 1 Housing Left upper
17 772 442 1 Housing Right lower
772 443 1 Housing Left lower
18 760 925 4 Bolt M6S M10x30
19 771 733 1 Plate
22 772 638 1 Plate
F) 23 1 Sensor
25 761 879 3 Washer M4 Locking
26 772 436 1 Plate
27 761 600 3 Shock absorber
762 331 3 Washer
29 771 930 1 Cover
30 763 001 2 Hydraulic motor
791 098 2 Seal kit
31 759 798 2 Ring
33 758 437 2 Sleeve
34 758 436 4 Collet
35 759 790 2 Ring
36 759 789 2 Ring
761 362 4 Screw allen MC6S M4x12
37 759 791 2 Bracket
39 759 792 4 Clamp
40 763 028 4 Bushing
41 758 434 2 Twistlock
F) 42 2 Sensor
F) 43 4 Sensor
44 763 114 2 Key
45 763 115 2 Key
46 760 348 4 Bolt MF6S M6x12
47 772 136 1 Hose clamp Right
772 423 1 Hose clamp Left
F) See section F
03-03
SECTION
E
HYDRAULIC PARTS
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SYSTEMS SIDESHIFT CYLINDER ASSY. PAGE NO E 60-441
SIDESHIFT CYLINDER 2
3
2
8
9
10
9
8
6
5
4
2
777 930 1 Sideshift cylinder assy.

1 777 932 1 Piston rod
x) 2 790 905 1 Seal kit
3 740 299 1 Gland
4 740 300 1 Piston
5 740 302 1 Nut
6 760 929 1 Set screw
7 777 931 1 Shell
8 760 584 2 Snap ring
9 760 583 2 Ball joint
10 760 417 4 Grease nipple
x) Seal kit 790 905
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SPREADER
SYSTEMS EXTENSION CYLINDER ASSY. PAGE NO. E 60-339-1
13
12
11
10
1
9
18
8
1
17
7
6
1
5
1
4
3
1
16
15
14
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SYSTEMS EXTENSION CYLINDER ASSY. PAGE NO E 60-339-2
x)y) 1 790 959 1 Seal kit

y) 2 760 929 1 Set screw
y) 3 740 956 1 Nut
y) 4 740 955 1 Piston
y) 5 744 153 1 Spacer
y) 6 761 483 1 Bushing
y) 7 744 192 1 Gland
y) 8 760 266 1 Guide ring
y) 9 744 193 1 Washer
y) 10 759 493 1 Ring
y) 11 760 555 4 Washer M8 Nordlock
y) 12 760 970 4 Bolt M6S 8x45
y) 13 771 749 1 Piston rod
y) 14 760 402 2 Snap ring
y) 15 760 401 2 Ball joint
y) 16 759 491 1 Shell
17 759 539 1 Cylinderguide
18 763 387 1 Snap ring
x) Repair kit Use kit no: 790 959

y) Hydraulic cylinder assy: 774 928
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SYSTEMS VALVE ASSY. (EXTENSION) PAGE NO E 70-648
1 2 3 4
6
13
10
12 11 10 9 8 7
774 219 1 Valve assy.

x) 1 761 112 1 Electro valve 24VDc
3 761 631 1 O-ring kit
4 751 176 1 Cover plate
x) 5 762 693 2 Electro valve 24VDc
6 760 120 1 Relief valve
7 772 902 1 Valve body
8 762 482 6 Fitting
9 761 825 1 Plug
10 760 738 3 Plug
11 763 094 1 Pressure reducer
12 762 506 4 Fitting
13 762 080 2 Gauge asapter
x) Solenoid: 761 775 (6X); Nut: 763 096 (6x)
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SPREADER
SYSTEMS VALVE ASSY. (PILOTCHECK) PAGE NO E 70-541
5 6
3 1 4

1 739 499 1 Mani fold
x) 2 761 591 2 Check valve
y) 3 762 550 2 Fitting
y) 5 762 506 2 Fitting
6 762 673 1 Fitting
x) Seal kit: 791 016

y) O-ring: 763 105 (4x)
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SYSTEMS VALVE ASSY. (HEAD) PAGE NO E 70-675
1 2 3 4 5

1 777 213 1 Valve body
2 762 506 1 Fitting
3 762 639 1 Fitting
4 762 550 5 Fitting
5 763 481 1 Sequence valve
6 762 585 1 Fitting
7 760 737 2 Plug
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PAGE NO
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SYSTEMS Parker fittings O-lok for ELME spreader E 70-610-1
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T5,T6 T5,T6 T
Male connector BSPP
762 625 4F42 EDMLOS 1/8 9,728 9/16-18
762 550 4-4F42 EDMLOS 1/4 13,157 9/16-18
762 592 4-6F42 EDMLOS 3/8 16,662 9/16-18
763 005 4-8F42 EDMLOS 1/2 20,955 9/16-18
762 585 8-4F42 EDMLOS 1/4 13,157 13/16-16
762 482 8F42 EDMLOS 3/8 16,662 13/16-16
762 621 8-8F42 EDMLOS 1/2 20,955 13/16-16
762 722 8-12F42 EDMLOS 3/4 26,441 13/16-16
762 838 10F42 EDMLOS 1/2 20,955 1-14
762 619 10-12F42 EDMLOS 3/4 26,441 1-14
762 505 12F42 EDMLOS 3/4 26,441 1.3/16-12
762 483 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
Male connector UNF
763 090 8F5 OMLOS 3/4-16 13/16-16
762 623 8-6F5 oMLOS 9/16-18 13/16-16
762 618 8-12F5 OMLOS 1.1/16-12 13/16-16
763 119 10-12F5 OMLOS 1,1/16-12 1-14
762 617 12F5 OMLOS 1.1/16-12 1.3/16-12
Male connector Metric
762 566 6M14F82 EDMLOS M 14X1.5 11/16-16
Swivel male connector BSPP
762 622 8F642 EDMLS 3/8 16,662 13/16-16
763 036 8-4F642 EDMLS 1/4 13,157 13/16-16
762 620 10F642 EDMLS 1/2 20,955 1-14
Male elbow BSPP 45o
762 639 4-4V4 OMLOS 1/4 13,157 9/16-18
762 509 8V4 OMLOS 3/8 16,662 13/16-16
762 638 10-12V4 OMLOS 3/4 26,441 1-14
762 637 12V4 OMLOS 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
762 632 4C4 oMLOS 1/8 9,728 9/16-18

762 506 4-4C4 OMLOS 1/4 13,157 9/16-18
762 507 8C4 OMLOS 3/8 16,662 13/16-16
762 673 8-4C4 OMLOS 1/4 13,157 13/16-16
763 016 8-8C4 OMLOS 1/2 20,955 13/16-16
762 629 10-12C4 OMLOS 34 26,441 1-14
762 627 12C4 OMLOS 3/4 26,441 1.3/16-12
Male elbow UNF 90o
762 626 12C5 OMLOS 1.1/16-12 1.3/16-12
Swivel nut elbow 90o

762 631 4C6 LOS 9/16-18 9/16-18
762 630 8C6 MLOS 13/16-16 13/16-16
762 628 12C6 MLOS 1.3/16-12 1.3/16-12
05-02(04-99,12-98)
C 2002 ELME SWEDEN
SWEDISH
PAGE NO
SPREADER
SYSTEMS Parker fittings O-lok for ELME spreader E 70-610-2
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
762 634 8S4 OMLOS 3/8 16,662 13/16-16

Male run tee BSPP
762 633 8R4 OMLOS 3/8 16,662 13/16-16

762 724 12R4 OMLOS 3/4 26,441 1,3/16-12
Swivel nut run tee
762 635 8R6 MLOS 13/16-16 13/16-16
762 773 12R6 LOS 1,3/16-12 1,3/16-12
Swivel nut branch tee T
762 636 8S6 MLOS 13/16-16 13/16-16
Pressure gauge fitting

762 640 4-4G4 MLOMOS 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
762 643 4W LOS 9/16-18
762 641 8W MLOS 13/16-16
763 116 10W MLOS 1-14
763 003 12W MLOS 1,3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
762 644 4WE LOS 9/16-18
762 642 8WE MLOS 13/16-16
Bulkhead locknut
762 646 4W LNLS 9/16-18
762 645 8W LNLS 13/16-16
763 117 10W LNLS 1-14
763 004 12W LNLS 1,3/16-12
O-ring for Parker fittings ORFS male

ORFS DIMENSION
ELME NR SIZE STRAIGHT THREAD (MM)
763 105 -4 9/16-18 7,65 x 1,78
763 107 -8 13/16-16 12,42 x 1,78
763 108 -10 1-14 15,6 x 1,78
763 109 -12 1,3/16-12 18,77 x 1,78
05-02(04-99,12-98)
C 2002 ELME SWEDEN
SWEDISH HOW TO KNOW WHICH
SPREADER PAGE NO. E70-611
SYSTEMS HYDRAULIC HOSE INCL. FITTINGS YOU WILL ORDER
See table and following example part no 632 550
6 the first digit specifies a hydr. steel braid hose with Parker fittings
3 the second digit specifies hose dimension (hose 3/8'')
2 the third digit specifies fittings (Triple-lok JIC 37)
5 the fourth digit specifies the hose´s cut length in 100 cm
5 the fifth digit specifies the hose´s cut length in 10 cm
0 the sixth digit specifies the hose´s cut length in cm
= Hydraulic hose, 3/8", fitting straight/90, 550cm
First digit is always 6
Second digit spec. Third digit spec.

TRIPLE-LOK JIC 37 O-LOK ORFS
1 hose 1/4" 1 straight-straight 4 straight-straight
3 hose 3/8" 2 straight-90 degr. 5 straight-90 degr.
4 hose 1/2" 3 straight-45 degr. 6 straight-45 degr.
5 hose 5/8" 7 90 degr.-90 degr. 8 special
6 hose 3/4" 8 special 9 90 degr.-90 degr.
Fourth to sixth digit spec. cut length in cm
HYDRAULIC HOSE / METER

Parker no. ELMEno. Description
491-04 762 116 hose 1/4"
491-06 762 128 hose 3/8"
461-08 762 115 hose 1/2"
461-10 762 114 hose 5/8"
461-12 762 120 hose 3/4"
FITTINGS ONLY
TRIPLE-LOK JIC 37 O-LOK ORFS
Parker no. ELMEno. Description Parker no. ELME no. Description
Pressure fittings - straight Pressure fittings-straight
16846-4-4 762 017 straight - 1/4" hose 1JC46-4-4 762 608 straight - 1/4'' hose
16846-5-4 762 021 straight - 1/4'' hose 1JC46-8-6 762 603 straight - 3/8'' hose
10646-12-12 762 022 straight - 3/4" hose 1JC46-12-12 762 599 straight - 3/4' hose
Pressure fittings - 45 degr. Pressure fittings - 45 degr.
13V46-4-4 762 023 45degr - 1/4" hose 1J746-4-4 762 610 45 degr. - 1/4'' hose
13V46-10-10 762 026 45degr - 5/8" hose
13746-12-12 762 027 45degr - 3/4" hose
Pressure fittings - 90 degr. Pressure fittings - 90 degr. short
13W46-4-4 762 028 90degr - 1/4" hose 1J946-4-4 762 609 90 degr. - 1/4'' hose
13946-12-12 762 033 90degr - 3/4" hose 1J946-12-12 762 598 90 degr. - 3/4'' hose
Pressure fittings - ext. Pressure fittings - 90 degr. long
10346-5-4 762 070 ext. straight - 1/4" 1J146-8-6 762 611 90 degr. - 3/8'' hose
10346-8-8 762 335 ext. straight - 1/2" 1J146-8-8 762 605 90 degr. - 1/2'' hose
10-02(05-02,02-02,03-99,12-98)
SECTION
F
ELECTRICAL PARTS
SWEDISH
SPREADER
SYSTEMS
C 2002 ELME SWEDEN

SWEDISH
SPREADER PAGE NO
ELECTRICAL PARTS FOR ELME TRUCK SPREADERS
SYSTEMS
F 80-264
CABLE ASSY., INTERFACE BOXES, PRINTED CIRCUIT BOARD,

CHASSI HOUSING,ETC - SEE WIRING DIAGRAM SECTION C
ELECTRIC BOXES FOR TRUCK SPREADERS
SPREADER BOX (EMPTY) 777 354

ROTATOR BOX (EMPTY) 777 355
BRACKET 774 034

SHOCK ABSORBER 760 587 M8
NUT 760 919 M8 LOCKING
WASHER 760 555 M8 NORDLOCK
Bolt 761 389 M6x40
Nut 760 950 M6 Locking
SENSORS
SENSOR 762 446 12 MM

ULTRA SONICPROXIMIT SENSOR 763 223
PHOTOELECTRIC SENSOR 763 191
SWITCH 761 523

ARM 761 524
COVERS
COVER 3-POLE 761 518 (YELLOW)

COVER 10-POLE 761 478 (BLACK)
02-03(05-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER PAGE NO
SYSTEMS LIGHTS FOR ELME TRUCK SPREADERS
F 80-266
RUBBER FRAME 763 379

WORKING LIGHT
WORKING LIGHT 771 956 (ASSEMBLY NO.)

BULB 761 984
INDICATOR LIGHT ASSY. FOR 1 LIGHT.
COLOURS ASSEMBLY NO. (INKL. CABLE)

YELLOW 772 602 RIGHT
YELLOW 772 808 LEFT
PANEL 744 988
INDICATOR LIGHT ASSY. FOR 3 LIGHTS. COLOURS FROM LEFT TO RIGHT

GREEN, YELLOW, RED 772 180
GREEN, YELLOW, RED 776 207 (WITH 5 POL MALE CONNECTOR)
GREEN, WHITE, RED 775 433
GREEN, YELLOW, WHITE 775 521
GREEN, RED, WHITE 772 429 PANEL 743 928
WHITE, YELLOW, RED 772 666
RED, YELLOW, WHITE 772 432
RED, YELLOW, GREEN 772 417
YELLOW, WHITE, YELLOW 772 383
INDICATOR LIGHT ASSY. FOR 4 LIGHTS.

PANEL 757 161
COLOURS FROM LEFT TO RIGHT
COLOURS ASSEMBLYNO. (INKL. CABLE)

YELLOW,GREEN,RED,YELLOW 772 414
YELLOW,GREEN,RED,YELLOW 776 177 (FOR 812,813 SPREADERS)
PANEL 746 269

INDICATOR LIGHT ASSY. FOR 6 LIGHTS. PANEL 772 255 (FOR 572 SPREADERS)

RED,RED,YELLOW
GREEN,RED,GREEN 772 430
YELLOW, GREEN, RED
YELLOW, GREEN, RED 775 128
INDICATOR LIGHT ASSY. FOR 11 PANELS

YELLOW YELLOW

WHITE,YELLOW,RED
WHITE RED
YELLOW (8X) 772 784
PANEL 737 088
INDICATION LIGHT COLOURS.
RED 761 657 GREEN 763 118 BULB 761 707

YELLOW 761 659 WHITE 761 658
05-02
C 2002 ELME SWEDEN
SECTION
G
SPECIAL PARTS
SWEDISH
SPREADER
SYSTEMS
C 2002 ELME SWEDEN

SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS PAGE NO G90-121
HOSE CLAMPS
HOSE CLAMP 1/4" KIT NO. 791 140

10-02
SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS (WORKING LIGHT ASSY.) PAGE NO G 90-142
1 2 3 4
END BEAM
6, 7
1 763 566 1 Working light

2 777 945 1 Plate
4 760 587 2 Shock absorber
5 777 946 1 Consol
6 760 925 2 Bolt M6S M10x30
03-03

Spreader Elme 572 - Svetruck

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Spreader Elme 572 - Svetruck

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SWEDISH

SERVICE AND PARTS MANUAL

C 2002 ELME SWEDEN

Section B Service manual

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

C 2002 ELME SWEDEN

Service manual build index

SECTION A USER INSTRUCTION

A100-060 Driver instruction

SECTION B SERVICE MANUAL

B110-241 Lubrication chart

777 925 Hydraulic schematic

Parts manual build index

SECTION D MECHANICAL PARTS

D20-302 Main frame

SECTION E HYDRAULIC PARTS

E60-441 Sideshift cylinder assy.

SECTION F ELECTRICAL PARTS

F80-264 Electrical parts

SECTION G SPECIAL PARTS (OPTIONAL)

G90-121 Additional parts

C 2002 ELME SWEDEN

ELME TELESCOPIC SIDE SPREADER

The following is a description of the spreader and how it is intended to be operated

DESCRIPTION and OPERATION

RED YELLOW GREEN

Upper twistlock indicator

Lower twistlock indicator

2. Starting work with the spreader.

3. Picking up ONE container.

NOTE never use the upper pair of twistlocks to lift a load.

- Check that the ”LOCKED” light has switched on.

3. Picking up two containers.

C 2002 ELME SWEDEN

NO. OF GREASE POINTS 12.

INTERVAL - EVERY 250 HOURS OR MONTHLY.

LOWER SIDE SHIFT SLIDER PADS. A

INTERVAL - EVERY 250 HOURS OR MONTHLY -

INTERVAL - EVERY 250 HOURS OR MONTHLY.

POINTS. 2 GREASE NIPPLES FOR EACH OF 4

THE TWISTLOCK HOUSINGS ARE MAINTENANCE FREE

INTERVAL - EVERY 250 HOURS OR MONTHLY

CHECK FOR WEAR AND POSSIBLE DAMAGE OF THE

UPPER SIDE SHIFT SLIDER PADS.

INTERVAL - EVERY 250 HOURS OR MONTHLY -

CHECK FOR WEAR OF THE NYLON WEAR PADS AND

END BEAM SLIDER PADS.

INTERVAL - EVERY 250 HOURS OR MONTHLY -

CHECK FOR WEAR OF THE NYLON WEAR PADS AND

GENERAL MAINTENANCE INSTRUCTIONS.

2. - Twist locks are wearing parts and need inspecting on a regular

Should be replaced if this

Generally it is recommended that twist locks are replaced after a

4. - Maintenance of the stop cylinders if fitted, consists of checking all

6. - Other recommended spreader maintenance is:

a- Inspect the main spreader components for damage, cracks and

b- Check the signal and safety systems for correct operation.

c- Check the hydraulic pressures periodically.

d- Check all hydraulic cylinders for leakage and reseal if necessary.

e- Inspect all hydraulic hoses for damage and leakage. Replace if

Removal and fitting instructions