Professional Documents
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FCR XG-1
CR-IR346RU
Service Manual
1 mR = 0.258 µC/kg
■ Notation of Symbols
1. Getting Started
• Check/Adjustment indicator: Indicates that it is necessary to check or adjust the installa-
tion location when the part or component removed is to be
■ Scope reinstalled.
This indicator is placed in the illustration that depicts the
This Service Manual is applicable to Fuji Computed Radiography CR-IR346RU. The ma-
chine is categorized as Class 1 according to IEC classification.
CHECK procedures for removing the parts and components.
When you see this indicator, refer to its relevant “■ Check/
■ Notation of Unit Symbols Adjustment Procedures.”
For notation of unit symbols, metric units set forth in the International Systems of Units (SI)
are used, as a rule. However, metric units that are allowed in the Measurement Law, not in • Half-punch indicator: Indicates that it is necessary to align the half-punches when
the SI, are used in some cases. installing the parts or components.
However, it is not indicated for the half-punches for improv-
■ Notation of Warnings, Cautions, etc. ing ease of assembly or preventing erroneous assembly
procedures.
WARNING
Used when death or serious injury may occur if the instruction is not observed. ■ Servicing Instruments and Tools That Require Inspection/Calibration
The machine should be installed and serviced by use of servicing instruments and tools that
have been inspected and calibrated as appropriate.
CAUTION If the machine were serviced using servicing instruments and tools that have not been
inspected and calibrated, proper performance of the machine could not be guaranteed.
Used when minor or medium levels of physical injury may be incurred if the instruction is
not observed. Servicing instruments and tools that require inspection/calibration are as listed below.
Also used when the machine may suffer serious trouble (such as unrecoverable or Inspection/calibration procedures should be performed in accordance with the inspection/
difficult-to-recover trouble). calibration manuals described in the ECN Information.
Used to indicate the chapter or section you should refer to. ✻ : A block gauge for use in inspection requires calibration. TR2H0001.EPS
■ Optical Parts
2. Safety Precautions
Observe the following rules when servicing the optical parts. Otherwise, the image quality
may be degraded.
Warnings and cautions regarding the procedures should be observed to avoid possible
physical hazards and serious accidents that may occur during installation and servicing. ● Before removing the protective housings, be sure to turn OFF the high-voltage switch (HV
switch). If the machine is powered ON with any of the protective housings removed, the
Labels that describe relevant precautions are attached on the machine. photomultiplier will be damaged.
The instructions on such labels should also be observed during procedures. ● Never remove the scanning optics unit covers. If the covers are removed, the image
quality may degrade.
2.1 Working Precautions ● For dust removal procedures, observe the instructions described in the manual.
● Some high-voltage parts, such as the photomultiplier, may not be sufficiently discharged
even after power is turned OFF. When servicing such parts, exercise due care to avoid
■ Power Supply
electric shock hazards (not to touch the connector and terminal carelessly).
● Unless otherwise instructed in the Service Manual, be sure to turn OFF the power of the
machine and unplug the power plug before servicing. With the power plug still plugged,
you may experience electric shock, burn, or secondary damage due to short circuit even
when the machine is powered OFF. It should be noted, however, that some servicing ■ Other Working Precautions
procedures, such as voltage measurement, cannot be performed under power-OFF ● Do not remove or install any part or component while the machine is powered, because of
condition. In such cases, use due care to avoid electric shock, burn, or secondary possible electric shock hazards.
damage due to short circuit, as instructed in this manual. ● When performing checks or adjustments under the powered condition, exercise due care
● To restart or reboot the machine, power it OFF and wait more than five seconds before against electric shock or other hazards.
powering it ON again. If the machine is powered ON within five seconds, it may ● Do not touch the parts (such as erasure lamps) that remain at high temperature because
automatically shut down for protection against overcurrent and overvoltage. you may suffer burns.
● When servicing the scanning optics unit and printed circuit boards, be sure to wear an
■ Drive Mechanism
antistatic wristband to remove static electricity built on the human body. Static electricity
Be sure to turn OFF the power before servicing the gears, cams, belts, and other drive may cause damage to the printed circuit boards.
mechanism parts. Otherwise, your body or clothing may be entangled.
● Never remove the rubber belt of the subscanning unit, except for its replacement.
However, there may be cases where the procedures cannot be performed under power-OFF
● Secure the machine onto the floor in place by use of its adjustable feet or retainers.
condition. In such cases, use due care to avoid entanglement of your hand, foot, hairs, and
clothing with any rotating mechanism, as instructed in this manual. ● Keep clean the product labels, safety standards labels, product serial number indications,
and so forth attached on the machine, and do not peel them or put another label over
■ Heavy Objects them.
Exercise due care regarding your working posture to avoid back pain during removal and ● Before powering ON the machine after completion of the servicing procedures, make sure
installation of heavy objects. that all the parts, screws, connectors, and so forth that were removed have been
reinstalled as appropriate, and that no tool is left in the machine.
■ Safety Devices
Safety devices (such as fuses, circuit breakers, interlock switches, panels, and covers)
should always be enabled. Never attempt to make any alteration or modification that may
impair their safety features.
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2.2 Precautions Against Laser Radiation ■ Protective Housings Against Laser Exposure
Even when the protective housings are removed for servicing, laser beams will never leak
As indicated by the Certification and Indication Label attached on the rear cover of the out from the machine unless the optical path is intentionally changed. However, if the optical
machine for overseas use, the machine complies with the U.S. Federal Regulations path is changed inadvertently during optics-related procedures, the service engineer or other
concerning laser safety. The image reader incorporates a laser with a maximum output of 50 people around the machine may be possibly exposed to laser radiation.
mW (Class 3B, semiconductor laser wavelength of 660 nm, red visible light), but you will not During optics-related procedures, carefully perform the procedures while checking the
be exposed to any hazard if you perform tasks as instructed in this manual. instructions described in this manual, and after the procedures are completed, restore the
protective housings removed back exactly where they were.
■ Precautions Against Laser Exposure
● Protective Housing of the Machine
Observe the following precautions to avoid laser exposure.
The removable protective housings of the machine are illustrated below. The four covers
● Procedures that require precautions against laser exposure marked by in the illustration below are protective housings against laser exposure.
When performing the following procedures, observe the instructions exactly as described
in this manual to avoid laser exposure. After the procedures are completed, put the
removed protective housings and screws back exactly in their original position to prevent Upper rear cover
leakage of a laser beam out of the machine.
• Removal and reinstallation of the scanning optics unit.
Left-hand side cover
• Replacement and cleaning of subscanning unit parts.
● Preventive maintenance for keeping the machine in compliance
In order to keep the machine in compliance, perform preventive maintenance programs
described in “Preventive Maintenance Volume” at intervals specified.
● Things that should not be done to avoid laser exposure
Observe the following precautions to avoid laser exposure. Right-hand side cover
• Never attempt to perform procedures other than instructed in this manual because you
may be exposed to laser beam radiation.
• Do not reflect a laser beam by placing a mirror or the like in the laser beam path.
• Do not alter the light path of a laser beam.
• Do not replace optical parts while the laser is energized.
Front cover
• Do not attempt to make optical axis adjustment in the field. Although the semiconductor
laser beam is red visible light, field adjustment of the optical axis cannot be done.
HHS Label #2
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HHS Label #2
O NT
FR EN 60825-1: 1996 EN 60825-1: 1996
FR6H0006.EPS
Class 3B Panel Label Warning Label
FR6H0001.EPS
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FR6H0022.EPS
● HHS Label #1
DANGER
Laser radiation when open
AVOID DIRECT EXPOSURE TO BEAM
FR6H0008.EPS
● HHS Label #2
DANGER
Laser radiation
when open external cover
AVOID DIRECT EXPOSURE TO BEAM
FR6H0015.EPS
FR6H0009.EPS
FR6H0010.EPS
FR6H0014.EPS
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SN
405N2887
FR6H0023.EPS
Manufacturer Label
FR6H0011.EPS
FR6H0024.EPS
● Pharmaceutical Label
405N2676A
FR6H0026.EPS
● Manufacturer Label
FR6H0025.EPS
010-051-01
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3.3 Dimensions, Weight, and Center of Gravity 3.4 Machine Moving and Fixing Means
■ Fixing Means
1065
550
515
Unit: mm
FR6H0002.EPS
Retainer
FR6H0027.EPS
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■ Noise
Standby: 40 dB or less ■ Installation Space
Operation: 60 dB or less
● When the machine is secured by the adjustable feet
Single-shot noise: 70 dB or less
■ Warm-up Time
● Setup without power interlink Machine 515
(when the CR-IR346RU is booted in standalone fashion)
1 min approx.
Front
● Setup with RU power interlink 550
(when the CR-IR346RU is booted with the CR-IR346CL)
3 min approx.
1,000 or more
Unit: mm
FR6H0020.EPS
Machine 515
Front
664
1,000 or more
Unit: mm
FR6H0017.EPS
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● When the machine is secured by the table and table retainers (without ■ Servicing Space
cassette pocket) Sufficient space should be secured for servicing, as indicated below
Front
620
Rear
800
800 800
Machine
1,000 or more
Unit: mm
FR6H0018.EPS Front
800
● When the machine is secured by the table (full option) and table retainers Space required for rotation
(with cassette pocket) 1,000
REFERENCE
If the user uses small-size cassettes, the machine and table should be moved forward
until the cassette is readily accessible. Unit: mm
FR6H0004.EPS
Table
Cassette pocket REFERENCE
420
Machine If there is sufficient space to rotate the machine (800 mm around it), installation may be
performed with 1,000 mm or more space secured only on one side.
620
1,000 or more
Unit: mm
FR6H0019.EPS
010-051-00
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2. Descriptions of Software Control ................................................................................ MD-15 5.1.4 Subscanning Grip Confirmation ............................................................... MD-68
2.1 Relationship between RU and CL...................................................................... MD-15 5.1.5 Side-Positioning Home Positioning .......................................................... MD-72
2.1.1 RU Software and Data Flow ....................................................................... MD-15 5.1.6 IP Search ..................................................................................................... MD-74
2.1.2 Mechanism of Updating the RU FLASH ROM .......................................... MD-19 5.1.7 Suction Cup Home Positioning ................................................................. MD-78
2.1.3 Mechanism of Installing the RU Message File ......................................... MD-21 5.1.8 IP Position Information Confirmation ....................................................... MD-80
2.2.1 CPU12A Board Functions .......................................................................... MD-23 5.1.10 Subscanning Grip Home Positioning ....................................................... MD-88
2.2.2 Diagnostics Sequence upon RU Bootup .................................................. MD-24 5.1.11 IP Stopper Protrusion 2 ........................................................................... MD-100
2.2.3 RU Shutdown Process ............................................................................... MD-26 5.1.12 Stopper Retreat 2 ...................................................................................... MD-102
5.1.13 Checking IP within Cassette .................................................................... MD-104
3. Descriptions of Electrical Operations ......................................................................... MD-27
5.2 Routine Operation Flow ........................................................................................ MD-110
3.1 Power Supply Voltage Output Detection Function .............................................. MD-27
3.2 Erasure Unit ............................................................................................................. MD-32 5.2.1 Cassette IN Detection ............................................................................... MD-112
3.3 LEDs on the SNS12A Board ................................................................................... MD-37 5.2.2 IP Feed ....................................................................................................... MD-116
5.2.3 Feed Conveyance ..................................................................................... MD-124
3.3.1 Meaning of LED ON (Illuminated) .............................................................. MD-37
5.2.4 Side-Positioning Operation ..................................................................... MD-128
3.3.2 Correspondence between LEDs and Sensors ......................................... MD-37
3.4 LEDs on the DRV12A Board................................................................................... MD-38 5.2.5 Reading ..................................................................................................... MD-140
5.2.6 After-Reading Conveyance ...................................................................... MD-146
3.4.1 Correspondence between LEDs and Loads ............................................. MD-38
5.2.7 Erasure Conveyance ................................................................................ MD-150
3.4.2 Meaning of LED ON (Illuminated) .............................................................. MD-39
5.2.8 Load Conveyance ..................................................................................... MD-154
4. Descriptions of Components and Their Operations .............................................. MD-39.1
5.2.9 IP Load ....................................................................................................... MD-156
4.1 Descriptions of Scanner Unit and Its Operations ............................................. MD-39.1
5.2.10 User Notification Item Judgment ............................................................ MD-162
4.1.1 Scanner Unit ............................................................................................. MD-39.1
5.2.11 IP Load Return (Without Cassette Ejection) .......................................... MD-164
4.1.2 Descriptions of Scanner Operations ..................................................... MD-39.2
4.1.3 RU Image Data Flow ................................................................................ MD-39.4 5.2.12 User Notification Item Confirmation ....................................................... MD-166
5.2.13 Cassette Ejection ...................................................................................... MD-170
5.2.14 Sensor Confirmation 1/Sensor Confirmation 2 ..................................... MD-174
5.2.15 Error Handling (Recovery IP Load) ......................................................... MD-176
5.2.16 Cassette Ejection (After Home Positioning) .......................................... MD-178
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Troubleshooting (MT)
1. Overview of Troubleshooting .......................................................................................... MT-2 11362 ............................................................................................................................... MT-80
1.1 Flow of Troubleshooting ........................................................................................ MT-2 11363 ............................................................................................................................... MT-81
11371, 11372 , 11373, 14372, 14373 .............................................................................. MT-82
1.2 Analysis and Check Flow Marks .......................................................................... MT-3
11380 ............................................................................................................................... MT-83
1.3 How to View "1.4 Troubleshooting with Error Log"............................................. MT-3 11387 ............................................................................................................................... MT-84
1.4 Troubleshooting with Error Log ........................................................................... MT-4 12313, 13314 ................................................................................................................... MT-85
1.4.1 Viewing the Error Log ................................................................................. MT-4 12345 ............................................................................................................................... MT-86
12324, 14324 ................................................................................................................... MT-87
1.4.2 Determining the Error Code of the Encountered Trouble ........................ MT-5
1.4.3 Viewing the Error Code Table to Locate the Associated Analysis 5. Error Code Analysis Flow (Scanner) ............................................................................ MT-88
Flow ............................................................................................................... MT-6 10230 ............................................................................................................................... MT-88
1.4.4 Viewing the Check Flows in Accordance with an Analysis Flow ............ MT-7 10231 ............................................................................................................................... MT-89
2. Error Code Table ............................................................................................................... MT-9 10232 ............................................................................................................................... MT-90
3. Detail Code ..................................................................................................................... MT-52 10233 ............................................................................................................................... MT-91
3.1 How to Understand Detail Code ......................................................................... MT-52 10234 ............................................................................................................................... MT-92
3.2 Detail Codes for Scanner Errors......................................................................... MT-54 10235 ............................................................................................................................... MT-93
10236 ............................................................................................................................... MT-94
4. Error Code Analysis Flow (Mechanism) ....................................................................... MT-55
10281, 12201, 12281, 13201, 14281 ............................................................................... MT-95
10300, 10302, 12302 ....................................................................................................... MT-55
10298, 14298 ................................................................................................................... MT-96
10301, 12301 ................................................................................................................... MT-56
11208, 11272, 11273, 12212, 12272, 12273, 13208, 13212, 14283 ................................ MT-97
10303, 10304, 10305, 11303, 12304, 12305 .................................................................... MT-57
12202, 12255, 13202 ....................................................................................................... MT-98
10306, 10307 ................................................................................................................... MT-59
12211, 12217, 12251, 12252, 13211, 13217, 14211, 14251 ............................................ MT-99
10318, 12318, 12326, 14315, 14316, 14317 .................................................................... MT-60
10261, 12213, 12262, 12263, 12264, 13210, 14261 ...................................................... MT-100
10334, 12334, 14331, 14332, 14333 ............................................................................... MT-61
12256 ............................................................................................................................. MT-101
10338, 12338, 14335, 14336, 14337 ............................................................................... MT-62
10271, 14271 ................................................................................................................. MT-102
10340, 10341, 11340, 11341, 14340, 14341 .................................................................... MT-63
10346, 10348, 10353, 10355, 12346, 12348, 12353, 13355, 14346, 14348, 14354, 6. Error Code Analysis Flow (Electrical) ........................................................................ MT-103
14355 ............................................................................................................................... MT-64 6.1 Error Code Analysis Flow between the CPU12A Board and CL .................... MT-103
10347, 10349, 10354, 10356, 10357, 12347, 12349, 12352, 12354, 12355, 12356, 6.2 Error Code Analysis Flow between the SNS12A Board and CPU12A
12357, 14347, 14349, 14356, 14357 ................................................................................ MT-66 Board ................................................................................................................... MT-103
10370, 10371 ................................................................................................................... MT-68 6.3 Error Code Analysis Flow between the SCN12A Board and CPU12A
10390, 10391, 10392, 10393, 12390, 12391, 12392, 12393, 12394, 12395, 13391, Board ................................................................................................................... MT-104
13392, 13395 ................................................................................................................... MT-69 6.4 Error Code Analysis Flow between the Erasure Unit and INV12B Board ..... MT-105
10394 ............................................................................................................................... MT-71 11731, 11751, 11781 ..................................................................................................... MT-105
11310, 11311, 14310, 14312 ........................................................................................... MT-72 11732, 11752, 11782 ..................................................................................................... MT-107
11312 ............................................................................................................................... MT-73 11737, 11757, 11767 ..................................................................................................... MT-108
11319, 11320, 11321, 11322, 14319, 14320, 14321, 14322 ............................................ MT-74 12730 ............................................................................................................................. MT-109
10360, 10361, 11323, 14323 ........................................................................................... MT-76 12733, 12743, 12753 ..................................................................................................... MT-109
11325, 12325 ................................................................................................................... MT-77 12735 ............................................................................................................................. MT-110
11342, 11343, 11344 ....................................................................................................... MT-78 12736, 12756, 12766, 18741 ......................................................................................... MT-111
11350 ............................................................................................................................... MT-79 12800 ............................................................................................................................. MT-112
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7. Troubleshooting for Failure to Update Software Versions or Failure to Back Up 14. Checking the Scanner I/O ............................................................................................ MT-161
Machine Shipment Control Data ................................................................................. MT-113 14.1 Checking the Laser (LDD) ................................................................................. MT-161
7.1 Checking Connection between RU and CL ..................................................... MT-113 14.2 Checking the Polygonal Mirror (POL) .............................................................. MT-163
7.1.1 Procedure for Checking Connection between RU and CL ................... MT-113 14.3 Checking the Start-Point Sensor (SYN) ........................................................... MT-165
7.1.2 Procedures for Recovering Connection between RU and CL ............. MT-113 14.4 Checking the Leading-Edge Sensor (SZ1) ...................................................... MT-167
7.2 Checking the FTP Server .................................................................................. MT-114 14.5 Checking the Light-Collecting Unit (PMT) ....................................................... MT-169
7.3 Checking the Setting of the FTP Server .......................................................... MT-115
15. Bootup Failure Analysis Flow ..................................................................................... MT-171
7.3.1 Checking IIS ............................................................................................. MT-115
15.1 RU Bootup Failure ............................................................................................ MT-171
7.3.2 Checking the Operating Status of the FTP Server ............................... MT-116
15.2 Checking the LED on the CPU12A Board ....................................................... MT-172
7.4 Checking the IP Address of the FTP Server .................................................... MT-116
15.3 Checking the IP Address.................................................................................. MT-173
7.4.1 Checking the IP Address of the CL ........................................................ MT-116
15.4 Initializing and Setting the IP Address of CL/RU ........................................... MT-174
7.4.2 Checking the IP Address of the RU........................................................ MT-117
15.4.1 Procedures of Initializing IP Address of the RU ................................ MT-174
8. Board Tests in M-Utility ................................................................................................ MT-118 15.4.2 Procedures of Initializing IP Address of the CL ................................. MT-174
9. Checking the Voltage ................................................................................................... MT-119 15.4.3 Procedures of Changing IP Address of the CL/RU to User Settings MT-175
9.1 Checking the Voltage on Board Test Pins (Connectors)................................. MT-119 15.5 Action to be Taken When the RU Application Software is Damaged .......... MT-176
9.2 Checking the Voltage on the Power Supply Unit ............................................. MT-122 15.6 Checking RU NAME .......................................................................................... MT-179
10. Checking the Fuses ..................................................................................................... MT-124 15.6.1 RU NAME on RU Memory ..................................................................... MT-179
10.1 Sensor-Related Fuses ....................................................................................... MT-124 15.6.2 RU NAME of CL Configuration ............................................................ MT-179
10.2 Motor-Related Fuses ......................................................................................... MT-126 15.6.3 Folder Name of FTP Server .................................................................. MT-180
10.3 Actuator-Related Fuses ..................................................................................... MT-128 15.6.4 Correcting RU NAME ............................................................................ MT-180
16. Troubleshooting Based on Scratches or Streaks in the IP Conveyance
10.4 Scanner-Related Fuses ..................................................................................... MT-130 Direction ........................................................................................................................ MT-181
10.5 Erasure Lamp and Cooling Fan Fuses ............................................................ MT-132 16.1 Troubleshooting Based on Scratches or Streaks on the IP Fluorescent
Face (White) ........................................................................................................ MT-181
10.6 LED12A Board and Barcode Fuses .................................................................. MT-134 16.2 Troubleshooting Based on Scratches or Streaks on the IP Back Face
10.7 Board Check Pin Fuses ..................................................................................... MT-136 (Black) ................................................................................................................. MT-184
11. Checking the Sensors ................................................................................................. MT-137 17. Image Troubleshooting Flow ....................................................................................... MT-187
11.1 Checking SA1, SA2, SA3, SA4, SA5, and SB1 ................................................. MT-137 17.1 Vertical Streaks .................................................................................................. MT-187
11.2 Checking SC1, SC2, SC3, and SC4 ................................................................... MT-140 17.2 Horizontal Streaks ............................................................................................. MT-188
11.3 Checking SZ2, SZ3, SZ4, and SZ5 .................................................................... MT-143 17.3 Other Abnormal Image ...................................................................................... MT-189
12. Checking the Motors .................................................................................................... MT-146 18. Troubleshooting Failures where Error Code Is Undetectable and Processing
Freezes .......................................................................................................................... MT-190
12.1 Checking MA1 and MB1 .................................................................................... MT-146
18.1 Processing Freezes Before IP Reading ........................................................... MT-190
12.2 Checking MC1, MC2, and MC3 .......................................................................... MT-149
19. Gathering Various Data When Trouble Occurs .......................................................... MT-191
12.3 Checking MZ2 and MZ3 ..................................................................................... MT-152
12.4 Checking MZ1 (FFM Motor) ............................................................................... MT-155 Appendix 1 Display Format of Older Versions ............................................................ Appx MT 1-1
13. Checking the Actuators ............................................................................................... MT-157 Appendix 2 Checking FTP Server (for PC-MUTL 1.1 or Earlier). ............................... Appx MT 2-1
Appendix 3 Countermeasure When RU Application Software Is Corrupted
(For PC-MUTL 1.1 or Earlier) .................................................................... Appx MT 3-1
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3. Removing and Reinstalling the Covers......................................................................... MC-8 6.2 Lamp Assembly .................................................................................................. MC-62
6.3 Thermal Switch (TSWB1) ................................................................................... MC-66
3.1 Covers .................................................................................................................... MC-8
6.4 Lamp .................................................................................................................... MC-68
4. Removing and Reinstalling the Housings .................................................................. MC-10
6.5 Lamp Socket ........................................................................................................ MC-72
4.1 INV12B Board ...................................................................................................... MC-10
6.6 Thermistor ........................................................................................................... MC-76
4.2 Inverter Assembly ............................................................................................... MC-12
6.7 Duct Box .............................................................................................................. MC-78
4.3 Fan (FAN4) ........................................................................................................... MC-14
6.8 Cleaning Roller Assembly .................................................................................. MC-80
4.4 INV12A Board ...................................................................................................... MC-16
6.9 Timing Belt .......................................................................................................... MC-82
4.5 Fan (FAN3) ........................................................................................................... MC-18
6.10 Motor (MB1) ......................................................................................................... MC-84
5. Removing and Reinstalling the Cassette Set Unit ..................................................... MC-20 6.11 Rubber Rollers A and B ...................................................................................... MC-86
5.1 Shelf Cover Assembly ........................................................................................ MC-20 6.12 Rubber Rollers C and D ...................................................................................... MC-88
5.2 Shutter ................................................................................................................. MC-22 6.13 Rubber Rollers E and F ...................................................................................... MC-90
5.3 Cassette Set Unit ................................................................................................ MC-24 6.14 Rubber Rollers G and H ..................................................................................... MC-94
5.4 Wrong-Insertion Prevention Bracket Assembly............................................... MC-26 6.15 Guides A and B ................................................................................................... MC-98
5.5 Solenoid (SolA1) ................................................................................................. MC-28 6.16 Guide C .............................................................................................................. MC-100
5.6 Hold Pin ............................................................................................................... MC-30 6.17 Guide D .............................................................................................................. MC-102
5.7 Inch/Metric Changeover Guide .......................................................................... MC-32 7. Removing and Reinstalling the Side-Positioning Conveyor ................................... MC-104
5.8 Suction Sensor (SA5) ......................................................................................... MC-34 7.1 Side-Positioning Conveyor .............................................................................. MC-104
5.9 Suction Cup ......................................................................................................... MC-36 7.2 Timing Belt ........................................................................................................ MC-106
5.10 IP Removal Arm .................................................................................................. MC-40 7.3 Grip Mechanism (Left-Hand Side) ................................................................... MC-108
5.11 Motor (MA1) ......................................................................................................... MC-42 7.4 Grip Mechanism (Right-Hand Side) ................................................................. MC-110
5.12 Roller .................................................................................................................... MC-44 7.5 Upper Grip Roller .............................................................................................. MC-112
5.13 Guide Plate .......................................................................................................... MC-48 7.6 Lower Grip Roller .............................................................................................. MC-114
5.14 Stopper ................................................................................................................ MC-50 7.7 Motor (MC2) ....................................................................................................... MC-118
5.15 Actuator (Cassette IN Detection) ....................................................................... MC-52 7.8 Motor (MC3) ....................................................................................................... MC-119
5.16 Sensor (SA2) ....................................................................................................... MC-54 7.9 Latch Driver ....................................................................................................... MC-120
5.17 Roller Assembly .................................................................................................. MC-56 7.10 Latch Assembly (Latch Driver) ........................................................................ MC-124
5.18 Movable Guide Assembly ................................................................................... MC-58 7.11 Latch Assembly (Right-Hand Side) ................................................................. MC-126
5.19 Sensor (SA3) .................................................................................................... MC-59.1 7.12 Movable Guide .................................................................................................. MC-128
7.13 Upper-Stage Guide ........................................................................................... MC-130
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8. Removing and Reinstalling the Scanning Optics Unit ............................................ MC-132 12. Replacing the Fuses and Fuse Locations ................................................................ MC-242
8.1 Scanning Optics Unit........................................................................................ MC-132 12.1 MTH12A Board Fuses ....................................................................................... MC-244
9. Removing and Reinstalling the Light-Collecting Unit ............................................. MC-136 12.2 SCN12A Board Fuses ....................................................................................... MC-245
9.1 Light-Collecting Unit......................................................................................... MC-136 12.3 SNS12A Board Fuses ....................................................................................... MC-246
9.2 PMT12A Board .................................................................................................. MC-142 12.4 DRV12A Board Fuses ....................................................................................... MC-247
10. Removing and Reinstalling the Subscanning Unit .................................................. MC-144 13. Procedures of Updating Software Version................................................................ MC-248
10.1 Subscanning Unit ............................................................................................. MC-144 13.1 Procedures of Updating Software Version (for 1:1 Connection).................. MC-248
10.2 Kapton® Belt ..................................................................................................... MC-146 13.2 Procedures of Updating Software Version (for N:N Connection) ................ MC-252
10.3 Flywheel ............................................................................................................. MC-148 13.3 Procedures for Updating MAIN CPU (OS) Version ........................................ MC-260
10.4 Solenoid (SolZ1)................................................................................................ MC-150 13.4 Procedures for Updating the Version of the PC-MUTL Software ................. MC-264
10.5 Motor (MZ1) ....................................................................................................... MC-154 13.4.1 Uninstallation Procedures of PC-MUTL Software............................... MC-264
10.6 Motor (MZ2) ....................................................................................................... MC-160 13.4.2 Installation Procedures of PC-MUTL Software ................................... MC-266
10.7 Motor (MZ3) ....................................................................................................... MC-164 14. Restore Procedures of FLASH ROM Application Software .................................... MC-268
10.8 Sensor (SZ5) ...................................................................................................... MC-168 15. Change of IP Address of CL and RU ......................................................................... MC-274
10.8.1 Removal Procedures (Sensor (SZ5)).................................................... MC-168 15.1 Procedures of Changing the IP Address of the CL and RU to a User-
10.8.2 Installing Procedures (Sensor (SZ5)) ................................................... MC-170 Specified Value ................................................................................................. MC-274
10.9 Driving-Shaft Grip Release Arm ...................................................................... MC-174 15.1.1 Changing IP Address of RU .................................................................. MC-274
10.10 Driven-Shaft Grip Release Arm ....................................................................... MC-178 15.1.2 Changing the IP Address Using Service Utility of CL ........................ MC-277
10.11 Driving-Shaft Grip Roller (Upper) .................................................................... MC-182 15.1.3 Changing the IP Address of CL-PC ...................................................... MC-279
10.12 Driven-Shaft Grip Roller (Upper) ..................................................................... MC-185 15.2 Initializing and Setting the IP Address of CL/RU ........................................... MC-281
10.13 Light-Collecting Mirror ..................................................................................... MC-188 15.2.1 Procedures of Initializing IP Address of the RU ................................. MC-281
10.14 Light-Collecting Shaft....................................................................................... MC-192 15.2.2 Procedures of Initializing IP Address of the CL .................................. MC-282
11. Removing and Reinstalling the Controller ............................................................... MC-194 16. Format Adjustment ..................................................................................................... MC-284
11.1 Controller ........................................................................................................... MC-194 16.1 Main Scan Format Adjustment ........................................................................ MC-284
11.2 Replacing the CPU12A Board .......................................................................... MC-198 16.2 Main Scan Length (Freq) Adjustment ............................................................. MC-287
11.3 SCN12A Board .................................................................................................. MC-220 16.3 Optic Setting...................................................................................................... MC-290
11.4 SND12A Board .................................................................................................. MC-222
17. Shading/Sensitivity Correction .................................................................................. MC-294
11.5 SNS12A Board................................................................................................... MC-224
17.1 Shading/Sensitivity Correction........................................................................ MC-294
11.6 DRV12A Board .................................................................................................. MC-225
17.2 Shading Correction........................................................................................... MC-297
11.7 MTH12A Board .................................................................................................. MC-226
17.3 Sensitivity Correction ....................................................................................... MC-299
11.8 Power Supply .................................................................................................... MC-228
18. Backing Up the Scanner Data .................................................................................... MC-302
11.9 Reset Switch...................................................................................................... MC-230
11.10 CNN12A Board .................................................................................................. MC-232 19. Checking the Image/Conveyance .............................................................................. MC-304
11.11 Power Supply Socket ....................................................................................... MC-234 19.1 Check Before Procedures ................................................................................ MC-304
11.12 Breaker............................................................................................................... MC-236 19.2 Checking the Image/Conveyance .................................................................... MC-305
11.13 Fans (FAN1 and FAN2) ..................................................................................... MC-240
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[6] MECHANICAL UTILITY ..................................................................................... MU-112 Appendix 1 Outline of Older Software ......................................................................... Appx MU 1-1
[6-1] MOTOR ................................................................................................ MU-112 1.1 Timing of Updating Flash ROM of Configuration Information
[6-1-1] Motor Drive and Stop ......................................................................... MU-113 (for PC-MUTL Software Version 1.1 or Earlier) ..................................... Appx MU 1-1
[6-1-2] Parameter Setup ................................................................................ MU-114 1.2 Timing of Updating Flash ROM during Installation
[6-1-3] Parameter Initialization ...................................................................... MU-116 (for PC-MUTL Software Version 1.1 or Earlier) ..................................... Appx MU 1-2
[6-2] ACTUATOR ......................................................................................... MU-117 1.3 Image Display on EDIT CONFIGURATION ............................................. Appx MU 1-3
[6-2-1] Actuator drive ..................................................................................... MU-119 1.4 PC-MUTL Displayed Screen and Functions .......................................... Appx MU 1-5
[6-3] SENSOR .............................................................................................. MU-120 Appendix 2 Cautions for Each of PC-MUTL Versions ................................................. Appx MU 2-1
[6-3-1] Individual sensor monitoring ............................................................ MU-122 2.1 Combination of the PC-MUTL and the RU Software Programs ........... Appx MU 2-1
[6-3-2] Overall sensor monitoring ................................................................ MU-123 2.2 Cautions in Using the PC-MUTL Version 1.3 or Earlier ........................ Appx MU 2-1
[6-3-3] REAL-TIME MONITOR ALL ............................................................... MU-124 2.3 Combination of the PC-MUTL Version and the Windows OS .............. Appx MU 2-2
[6-4] UNIT ..................................................................................................... MU-125 Appendix 3 Details of the M-Utility of Older Version ................................................... Appx MU 3-1
[6-4-1] IP feed/load operation checkout ....................................................... MU-126
[1] LOG ........................................................................................................... Appx MU 3-2
[6-4-2] Side-positioning grip operation checkout ....................................... MU-127
[1-1-1] DISPLAY .................................................................................... Appx MU 3-2
[6-4-3] Side-positioning operation checkout ............................................... MU-128
[4] ELECTRICAL UTILITY.............................................................................. Appx MU 3-4
[6-4-4] Subscanning grip operation checkout ............................................ MU-129
[4-6-2] READ TEST ................................................................................ Appx MU 3-4
[6-4-5] Subscanning read operation checkout ............................................ MU-130
[5] SCANNER UTILITY................................................................................... Appx MU 3-5
[6-4-6] IP conveyance operation checkout .................................................. MU-131
[5-11] DIAGNOSTIC ............................................................................. Appx MU 3-5
[6-4-7] SCANNER CLEANING (MZ3) ............................................................. MU-133
[6] MECHANICAL UTILITY ............................................................................ Appx MU 3-6
[7] SOFTWARE UTILITY ......................................................................................... MU-135
[6-1] MOTOR ....................................................................................... Appx MU 3-6
[7-1] DISPLAY CONFIGURATION ............................................................. MU-135
[6-1-1] Parameter setup (For version A02 through A04) ................... Appx MU 3-6
[7-2] TEMPORARY SETTING ..................................................................... MU-136
[6-1-2] Motor drive (for version A02 through A04) ............................. Appx MU 3-8
[8] BACKUP MEMORY ........................................................................................... MU-138
[6-1-3] Motor stop (for version A02 through A04) .............................. Appx MU 3-9
[9] HV ON/HV OFF .................................................................................................. MU-139
[6-1-4] Parameter initialization (for version A02 through A04) ....... Appx MU 3-10
[6-4-6] IP conveyance operation checkout ....................................... Appx MU 3-11
[7] SOFTWARE UTILITY .............................................................................. Appx MU 3-12
[7-1] DISPLAY CONFIGURATION .................................................. Appx MU 3-12
[7-2] TEMPORARY SETTING .......................................................... Appx MU 3-13
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2. Details of Maintenance Procedures .............................................................................. PM-6 10.4 Reinstalling the Side-Positioning Conveyor .................................................... PM-38
2.1 Opening the MAINTENANCE UTILITY Window .................................................. PM-6 11. Subscanning Unit .......................................................................................................... PM-40
2.2 Checking the Error Log ........................................................................................ PM-8 11.1 Subscanning Unit (Cleaning the Cleaning Brushes) ....................................... PM-40
2.3 Checking the Erasure Lamp Lighting Time ...................................................... PM-10 11.2 Subscanning Unit (Cleaning the Driven-Shaft Side Guide/Roller) ................. PM-41
3. Checking the Image/Conveyance ................................................................................ PM-11 11.3 Subscanning Unit (Cleaning the Kapton® Belt/Flywheel) .............................. PM-42
11.4 Subscanning Unit (Cleaning the Light-Collecting Mirror/Lower Rollers/
3.1 Check Before Procedures .................................................................................. PM-11
Guides)................................................................................................................. PM-44
3.2 Checking the Image/Conveyance ...................................................................... PM-12
11.4.1 Cleaning Procedures of the Light-Collecting Mirror/
3.3 Checking Nonuniformity/Sensitivity ................................................................. PM-14
Lower Rollers/Guides ........................................................................... PM-44
3.4 Checking the Format .......................................................................................... PM-14
11.4.2 Procedure of Installing Driven-Shaft Grip Roller (Upper)/
3.5 Checking the Output Characters ....................................................................... PM-15 Cleaning Brush ..................................................................................... PM-50
4. Pulling Out the Machine ............................................................................................... PM-16 11.5 Subscanning Unit (Cleaning the Light-Collecting Guide) ............................... PM-53
4.1 Powering OFF...................................................................................................... PM-16 11.6 Subscanning Unit (Cleaning the Rubber Belt) ................................................. PM-56
4.2 Unlocking the Retainers ..................................................................................... PM-16 11.7 Subscanning Unit (Cleaning the Driving-Shaft Side Guide/Rollers) .............. PM-57
4.3 Disconnecting the Cables .................................................................................. PM-19 11.8 Reinstalling the Subscanning Unit.................................................................... PM-61
5. Removing the Covers ................................................................................................... PM-20 12. Cleaning Inside the Machine ........................................................................................ PM-63
6. Cleaning/Replacing the Air Filters ............................................................................... PM-21 13. Turning ON the High-Voltage Switch ........................................................................... PM-63
7. Turning OFF the High-Voltage Switch ......................................................................... PM-22 14. Reinstalling and Cleaning the Covers ......................................................................... PM-63
8. Cassette Set Unit ........................................................................................................... PM-23 15. Securing the Machine ................................................................................................... PM-64
8.1 Removing the Cassette Set Unit........................................................................ PM-23 15.1 Connecting the Power Cable and Checking Resistance Value ...................... PM-64
8.2 Cassette Set Unit (Cleaning the Suction Cups) ............................................... PM-24 15.2 Securing the Machine ......................................................................................... PM-65
8.3 Cassette Set Unit (Cleaning the Rollers) .......................................................... PM-24 16. Checking the Image/Conveyance ................................................................................ PM-65
8.4 Reinstalling the Cassette Set Unit..................................................................... PM-24
17. Checking the Error Log ................................................................................................ PM-65
9. Erasure Conveyor ......................................................................................................... PM-25
18. Resetting the Erasure Lamp Lighting Time ................................................................ PM-66
9.1 Removing the Erasure Conveyor ...................................................................... PM-25
9.2 Erasure Conveyor (Cleaning the Reflection Guide) ........................................ PM-27
9.3 Erasure Conveyor (Cleaning the Guide Roller Assembly).............................. PM-27
9.4 Erasure Conveyor (Cleaning and Replacing the Cleaning Rollers) ............... PM-28
9.5 Erasure Conveyor (Cleaning and Replacing the Erasure Lamps and Filter) PM-29
9.6 Erasure Conveyor (Cleaning the Conveyance Rollers)................................... PM-30
9.7 Reinstalling the Erasure Conveyor ................................................................... PM-31
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Installation (IN)
1. Specifications of Machine ................................................................................................ IN-2 Appendix 1. On-Site Relocation ...................................................................................... Appx IN 1-1
2. Installation Work Flowchart .............................................................................................. IN-4 1.1 Preparation Prior to Relocation ................................................................ Appx IN 1-2
3. Preparation for Installation .............................................................................................. IN-6 1.1.1 Securing the Light-Collecting Mirror ........................................... Appx IN 1-2
3.1 Precautions Regarding Installation....................................................................... IN-6 1.1.2 Disconnecting the Cables ............................................................. Appx IN 1-2
3.2 Unloading ................................................................................................................ IN-7 1.2 Relocating the Machine ............................................................................. Appx IN 1-3
3.3 Transfer.................................................................................................................. IN-12 1.3 Installation After Relocation ..................................................................... Appx IN 1-3
3.4 Temporary Placement .......................................................................................... IN-13 1.3.1 Connecting the Cables .................................................................. Appx IN 1-3
3.5 Checking the Items Supplied ............................................................................... IN-14 1.3.2 Final Placement ............................................................................. Appx IN 1-3
1.3.3 Powering ON the CL/RU ................................................................ Appx IN 1-3
4. Installation Procedures .................................................................................................. IN-15
1.3.4 Checking the Image/Conveyance ................................................. Appx IN 1-3
4.1 Removing the Machine-Wrapping Packing Materials........................................ IN-15
1.3.5 Powering OFF the CL/RU .............................................................. Appx IN 1-3
4.2 Removing the Light Protect Plates ..................................................................... IN-16
1.3.6 Cleaning the CL/RU ....................................................................... Appx IN 1-3
4.3 Repositioning the Retaining Members ............................................................... IN-17
Appendix 2. Fixing the Machine with Anchor Nuts ....................................................... Appx IN 2-1
5. Installing the Options ..................................................................................................... IN-18
2.1 Securing the Machine with the Retainers ................................................ Appx IN 2-1
5.1 Assembling the Table ........................................................................................... IN-18
2.2 Securing the Machine with the Retainers and Table .............................. Appx IN 2-3
6. Setting the CPU12A Board ............................................................................................. IN-24
Appendix 3. Checking RU/CL Software Setting ............................................................ Appx IN 3-1
7. Connecting the Cables ................................................................................................... IN-26
3.1 Checking the CL Configuration (Network Information).......................... Appx IN 3-2
7.1 Connecting the Power Cable and Checking Resistance Value ........................ IN-26
3.2 Checking the CL Configuration (Machine Information) ......................... Appx IN 3-3
7.2 Connecting the Interface Cable ........................................................................... IN-27
3.3 Checking the CL Configuration (Connection Scheme) .......................... Appx IN 3-5
7.2.1 Direct Connection of the CL/RU .............................................................. IN-28
3.4 Checking the CL’s FTP (FTP Server Setting) .......................................... Appx IN 3-6
7.2.2 Network Connection ................................................................................. IN-29
3.5 Checking the CL’s FTP (User Name and Password) .............................. Appx IN 3-7
8. Installing the Cover ......................................................................................................... IN-30
3.6 Checking the RU Setting (EDIT CONFIGURATION) ................................ Appx IN 3-8
9. CL Installation Procedures ............................................................................................. IN-31 3.7 Checking the CL Configuration (Shared Patient Information)............... Appx IN 3-9
9.1 CL Installation ....................................................................................................... IN-31
9.2 Checking RU/CL Software Setting ...................................................................... IN-31
10. Final Placement ............................................................................................................... IN-32
10.1 Securing the Machine with the Adjustable Feet ................................................ IN-32
10.2 Securing the Table and Machine Together......................................................... IN-33
11. Powering ON the CL/RU ................................................................................................. IN-34
12. Checking the Image/Conveyance .................................................................................. IN-35
12.1 Check Before Procedures .................................................................................... IN-35
12.2 Checking the Image/Conveyance ........................................................................ IN-36
13. Powering OFF the CL/RU ................................................................................................ IN-39
14. Cleaning the CL/RU ......................................................................................................... IN-39
15. Attaching the Cassette Handling Precaution Label ..................................................... IN-40
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Machine Description (MD) Control Sheet MD - 1
Control Sheet
Issue date Revision number Reason Pages affected
10/10/2000 00 New release (FM2887) All pages
08/30/2001 01 Revisions associated with release of MD-1–3, 5, 9–11, 14–21,
version A05 (FM3058) 21.1–21.4, 32, 42, 43, 46, 47, 49,
50
02/20/2002 05 Revisions associated with release of MD-1–3, 13–39, 39.1–39.4, 52,
version A07 (FM3328) 56, 186
Straight cable
1.2 System Configuration
Printer
CR-IR346RU CR-IR346CL
The CR-IR346RU may be configured in several combinations.
FR6H1302.EPS
Basic system configuration examples are described here.
CR-IR346CL
Straight cable
ru1 ru2 Printer
CR-IR346RU CR-IR346RU
FR6H1421.EPS
1.3 Overall Machine Configuration and Component Names ■ Display Panel Indicators
1. Cassette loading lamp
Display panel
FUJI FUJI FILM
Right-hand
side cover 7. Power lamp
6. Erasure processing switch
5. Erasure processing indication display
Front cover FR6H1305.EPS
Power switch
No. Name Lighting Functional description
It is lit when the machine boots up normally. It also indicates that
1 Cassette loading lamp Lit in green
the cassette is loadable.
2 Processing status lamp Blink in green It indicates the processing status of the IP within the machine.
3 Cassette eject lamp Lit in green It indicates that the cassette processed may be ejected.
When the CALL lamp is lit, an audible alarm is generated, with
Reset switch a popup window displayed on the screen of the CR-IR346CL.
4 CALL lamp Lit in yellow
The message (instruction) given in the window should be
observed to perform the procedures as appropriate.
Erasure processing Lit in green It is lit when the primary erasure processing mode is selected.
FR6H1318.EPS 5
status display Lit in green It is lit when the secondary erasure processing mode is selected.
• This switch is used to execute erasure processing (either primary
or secondary erasure) on the IP within the cassette.
The switch toggles from read processing mode to primary
erasure processing mode to secondary erasure processing mode
6 Erasure processing switch ----------------------------
and back to read processing mode.
• By pressing this switch together with the power switch, the
network-related setting of the RU's configuration settings is
temporarily initialized. This initialization setup will be canceled by
Left-hand resetting the RU. (This feature is applicable to software version
Upper rear cover side cover A03 or later.)
7 POWER lamp Lit in green It is lit when power is turned ON.
TR6H1301.EPS
Cassette
Housing
Side-positioning
conveyor (C)
Light-collecting unit
FRONT
: Grip roller
FR6H1312.EPS : Conveyance path
: IP conveyance sensor
FR6H1313.EPS
1.4.3 I/O Locations and Functional Descriptions ■ I/O List (Sensors and Thermistors)
SA5 SA3 Hold sensor PI (5mm) Detects that the cassette is in the hold state.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup arm is in its home position.
SA5 Suction sensor Detects that the suction cup sucks the IP.
TR6H1302.EPS
Erasure conveyor
SA4
● Erasure conveyor
SA2
SA1 SB1
SA3 Symbol Name Type Function
TSWB1
■ I/O Locations (Motors, Clutch, Solenoids, Pump, Valves, Solenoid Valve, Fans) ■ I/O List (Motors, Clutch, Solenoids, Pump, Valves, Solenoid Valve, Fans)
● Erasure conveyor
● Side-positioning conveyor
Side-positioning conveyor
Symbol Name Type Function
FAN4
MC1 Side-positioning motor Pulse motor Drives the side-positioning mechanism.
MC2 Grip motor Pulse motor Grips/releases the grip roller.
Subscanning unit
MZ3
MC3 Transport motor Pulse motor Conveys the IP.
MZ1 MZ2 TR6H1308.EPS
MC2
(FMM)
● Subscanning unit
MC3
Symbol Name Type Function
MC1
MZ1 Subscanning motor FFM Conveys the IP during reading.
● Controller
FAN1 Symbol Name Type Function
FR6H1314.EPS
FAN1 Board cooling fan DC fan Cools the controller boards (outtake)
FAN2 Board cooling fan DC fan Cools the controller boards (intake)
TR6H1310.EPS
● Housing
CPU board
Fluorescent CPU12A
lamp ballast +24V Motherboard
Image processing
(INV12A) MTH12A frame memory
+24V
P +24V Polygon driver
board
+15V/5V POL12A
FFM
■ Signal System
2. Descriptions of Software Control
AC IN
Network
(85V–265V) Functions in exchanging data between the CL and the RU depend on the PC-MUTL version.
or CL
Power supply unit Described here are the functions of the PC-MUTL versions 1.4 or later.
Connector board
CNN12A
+15V +24V +5V 2.1 Relationship between RU and CL
CPU board This chapter describes exchanging of data between CL and RU, which is implemented when
CPU12A the CL is connected to the RU.
+24V Motherboard
MTH12A
Image processing
frame memory
◆ NOTE ◆
In this chapter, “software”, “operating system”, and “RU configuration” are abbreviated as AP,
Scanning optics unit OS, and RU-Config, respectively.
M
Start-point
detection board
2.1.1 RU Software and Data Flow
SOL Driver board Sensor board Scanner board
DRV12A SNS12A SCN12A SYN12A
■ Data Flow in Installing the RU Software
SV The RU-AP CD-ROM stores the following four files.
LD driver board
LDD12A • PC-MUTL
CL
• RU message file
P Polygon driver • RU-OS
board
POL12A
• RU-AP
FFM Described here is the data flow of the RU message file, RU-OS, RU-AP and RU-Config
Scanned image data
between the CR and RU.
Photomultiplier CL RU
board
FLASH ROM
PMT12A
A/D converter
(A) RU-OS
Leading-edge RU message file
Shading correction
image clock control detection board RU-AP
SED12A RU-AP
+5V +5V +5V CD-ROM FTP server RU-Config
SND12A S Symbol Name
S Sensor COMMON
LD board
M Motor Backup memory
LED12A RU-OS
SOL Solenoid
BCR SV Solenoid valve (B) RU-Config default setting
RU-AP
CL Clutch → Cleared
P Pump
(B)
FFM Motor RU-Config Memory (SRAM)
BCR Barcode reader
Inverter board Fluorescent lamp ballast
RU-specific data
INV12B INV12A +24V
LAMB1–3
Fan control circuit Safety thermostat
Inverter FR6H1415.EPS
Lamp forced-lighting circuit control circuit +24V
FAN ● RU message file
When the RU-AP is installed or updated in version, the RU message file is copied into the
+5V +24V +24V CL-PC (arrow (A)).
Thermistor FAN TSWB1 “2.1.3 Mechanism of Installing the RU Message File”
FR6H1304.EPS
REFERENCE
The RU message file records the details of RU error information. This is used to display, on
the CL monitor, the error code and the details of the error information of an error which has
occurred in the RU.
Do not install the RU-OS during normal maintenance. The RU-OS can be installed only
during the manufacturing process. FTP server
Backup memory
RU
FLASH ROM
FR6H1417.EPS
(1) (1)
RU-OS RU-Config
● Image data
(1) Machine shipment (1)
RU-AP control data
The image data scanned from the IP is temporarily stored in the SRAM, and then transferred
to the CL via the network.
Backup memory
(2)
RU-Config default ● Log data
setup data*
• The log data is written, upon shutdown processing or upon occurrence of a FATAL error,
Memory (SRAM)
from the RU BACKUP MEMORY (SRAM) to the FTP server.
RU-OS RU-Config
• The RU BACKUP MEMORY (SRAM) retains the log data that is logged while the RU is
powered ON.
Machine shipment
RU-AP
control data • The FTP server retains a certain amount of the log data, which is overwritten by newer
data on a first-in-first-out basis when a predetermined level is exceeded.
When the RU is booted, the data in the flash ROM is copied into the memory (SRAM) (arrow
(1)).
If the default setup data of the RU-Config resides in the backup memory, that data is used to
overwrite the RU-Config in the memory (arrow (2)).
REFERENCE
Normally, the backup memory does not contain the default setup data of the RU-Config. Only
when one of the following operations is performed, it is written into the backup memory.
• When the RU is powered ON while holding down the <erasure processing> switch.
• When “Temporary Setting” for the backup memory is performed in the RU’s Maintenance
Utility.
■ Data Flow in Backup and Restore 2.1.2 Mechanism of Updating the RU FLASH ROM
To backup and restore various types of data for the RU, RU M-Utility should be used.
The mechanism of rewriting the RU FLASH ROM from the CL’s FTP server differs depending
CL RU on the version of the PC-MUTL.
FLASH ROM Described here is the mechanism of the PC-MUTL of versions 1.2 or later.
FTP server Machine shipment
Refer to the appendix for the mechanism of updating the FLASH ROM of the PC-MUTL of
control data versions 1.1 or earlier.
COMMON
RU-Config “Appendix 1 Mechanism of Automatic Updating”
Machine shipment
■ How to Write the Flash ROM of the RU
control data Backup memory The RU itself is not equipped with any input device that allows for directly overwriting the RU-
RU-Config Log data AP or RU-Config into the flash ROM of the RU. Thus, in order to overwrite the flash ROM of
Log data
the RU, a personal computer (PC) connected to the network should be used.
Backup FD
RU-specific data Basically, for CL-RU connection, the CL-PC should be employed.
Memory (SRAM)
REFERENCE
For data communication between the RU and CL, the FTP server (one of network protocols
FR6H1418.EPS
for exchanging files between terminals) is used.
● Log data
[1] Mechanism of Updating FLASH ROM upon Execution of the PC-MUTL Command
A set of log data stored in the backup memory is backed up to the FD in accordance with the
flow as illustrated above. When the PC-MUTL commands (INSTALL, VERSION UP and EDIT CONFIGURATION) are
executed, the RU-AP or RU-Config of the CL’s FTP server is first rewritten, and then the RU
Note, however, that the log data cannot be restored. FLASH ROM is rewritten.
● RU-Config “[2] PC-MUTL Command”
The RU-Config stored in the FTP server is backed up to the FD. For restore, the data in the
Example: Data flow in execution of the INSTALL command
FD is copied to the FTP server. CL RU
FR6H2010.EPS
◆ NOTES ◆
• Be sure to turn OFF the automatic update function when a PC-MUTL command
(INSTALL, VERSION UP or EDIT CONFIGURATION) is to be executed. The automatic
update function can be turned ON/OFF with “AUTO UPDATE” of the RU configuration.
• Terminate all of application software on the CL when a PC-MUTL command is to be
booted. The FLASH ROM of the CPU12A board may be corrupted if the RU FLASH ROM
is accessed with the CL application booted.
● VERSION UP command
OLD RU MSG NEW RU MSG
Installs the RU-AP from the RU-AP CD-ROM into the CL’s FTP server.
Then, writes the RU-AP from the FTP server into the RU FLASH ROM.
CL-PC
● PREVIOUS VERSION command
Writes the RU-AP before the VERSION UP command is executed from the CL’s FTP server ● When the RU message file in the CD-ROM is newer:
into the RU FLASH ROM.
REFERENCE
The following three kinds of SCN-related data are written into the RU memory (SRAM)
instead of the RU FLASH ROM upon execution of the PC-MUTL RESTORE command.
• SCN ALL DATA: All scanner data
• SCN LIGHT COLLECTING DATA: Light collection system data
• SCN OPTICAL DATA: Optical system data
FR6H2030.EPS
● State where the system is inoperative
• If the PC-MUTL of versions 1.3 or earlier is used and another device (CR-IR362/363/364) • When the CPU functions of the SCN12A board and CPU12A board become inoperative
is connected with the master CL, the RU-AP of the connected device (CR-IR362/363/364) • When power supply voltage output is stopped
need be installed or updated in version after the RU-AP of this machine is installed or
• When the communication between the RU and the CL is stopped
updated in version.
Refer to the Checks, Replacement and Adjustment of Parts volume for details of checking
procedures after the installation of version update of the RU-AP. 2.2.1 CPU12A Board Functions
“Appendix 4 Checking PC-MUTL Version” in the “Checks, Replacement and
Adjustment of Parts” volume • Two CPUs are incorporated: main CPU (RU control) and sub-CPU (image control).
Image ROM
CR-IR346RU CR-IR363
FR6H2031.EPS
IPL flash ROM
Image
SDRAM
2.2.2 Diagnostics Sequence upon RU Bootup ■ When Booted after the RU Shutdown Process
◆ NOTE ◆
There are two types of diagnostics processing upon RU bootup: “When booted by turning
ON the power switch of the RU” and “When booted after the RU shutdown process”. When the power switch of the RU is turned OFF and then back ON, the diagnostic sequence
in the case of “when booted by turning ON the power switch of the RU” is executed.
■ When Booted by Turning ON the Power Switch of the RU
(1) Load (a) and (b) from the flash ROM on the CPU12A board into the SRAM (1) Check communication with the CL.
memory. ➮ When it is completed normally, the date and time data is acquired from the CL.
(a) MAIN CPU IPL (OS)
(b) MAIN CPU APPL (2) Diagnose each of the boards.
(2) Diagnose each of the following boards (a) through (d). (3) Perform “barcode reader communication check” and “fuse check”.
(a) SNS12A board
(b) DRV12A board (4) Perform mechanical control diagnostics ( “5.1 “Initialization Process Flow”).
(c) SCN12A board
(d) Sub-CPU (image processing CPU) on the CPU12A board
(5) Perform scanner diagnostics (including communication checks for the CPU12A
➮ When the diagnostics on the sub-CPU are completed normally, the “Sub CPU LED”
and SCN12A boards).
segments on the CPU12A board flash right and left.
➮ When the scanner diagnostics are completed normally, the “Main CPU LED”
REFERENCES segments on the CPU12A board flash right and left.
• The diagnostics include checking the each board for availability (provided or not provided)
and canceling each of the internal reset conditions of the hardware.
• For the sub-CPU, its self diagnostics will be activated by canceling its internal reset (6) The RU becomes ready.
condition. ➮ When it is completed normally, READY is notified to the CL.
(6) Perform scanner diagnostics (including communication checks for the CPU12A
and SCN12A boards).
➮ When the scanner diagnostics are completed normally, the “Main CPU LED”
segments on the CPU12A board flash right and left.
REFERENCES
• The date and time for any error code that has occurred until the date and time data was
acquired from the CL is indicated as “0000.00.00.00.00:AA”.
• “AA” denotes a counter that counts time in seconds since power is turned ON.
● CCR overcurrent protection circuit block diagram ● 5 V power supply (slot 1): A
: Fuse
GND DRV12A
TP3
: Voltage check connector
(TP1 to TP4) FR6H1353.EPS
● 24 V power supply (slot 3): D and E ● -15 V power supply (slot 4): J
Error Code
Detection Point
Error Name ● 15 V power supply (slot 5): L
H H11 H12 H13 H14
12850 1 1 1 1 1 Power supply H error Detection Point
Error Code Error Name
12851 0 1 1 1 1 Power supply H11 error L L11 L12 L21 L31
12852 0 0 1 0 0 Power supply H12 error 12880 1 1 1 1 1 Power supply L error
12853 0 0 0 1 0 Power supply H13 error 12881 0 1 1 0 0 Power supply L11 error
12854 0 0 0 0 1 Power supply H14 error 12882 0 0 1 0 0 Power supply L12 error
1 0 Power supply H row abnormal detected 12883 0 0 0 1 1 Power supply L21 error
1 0 Power supply H row abnormal detected 12884 0 0 0 0 1 Power supply L31 error
12855
1 0 Power supply H row abnormal detected 1 0 Power supply L row abnormal detected
1 0 Power supply H row abnormal detected 1 0 Power supply L row abnormal detected
12856 Power supply H system error 12885 1 0 Power supply L row abnormal detected
* 1 0 Power supply L row abnormal detected
<Bit indication>
Power supply L row abnormal detected
1: Error
12886 Power supply L system error
0: Normal *
<Bit indication>
* When the error combination is other than from 12850 to 12855. TR6H1318.EPS
1: Error
0: Normal
* When the error combination is other than from 12880 to 12885. TR6H1321.EPS
■ Overview
FAN3
The erasure unit provides idle illumination control, IP erasure control, and fan control.
CPU12A THB1
Feature: Erasure unit initialization is effected after verifying that the machine is emptied of FAN4
IPs. MTH12A
LAMP1
To obtain an adequate lamp light intensity for IP erasure after RU power ON, lamp SNS12A INV12B INV12A
LAMP3
(LAMP1-LAMP3) illumination and FAN3 operation are controlled so as to maintain a
constant temperature inside the erasure unit.
TSWB1
● IP erasure control FAN3: Erasure unit cooling fan
FAN4: Inverter cooling fan
To effect IP erasure, the erasure unit pass time is controlled in accordance with the dose TSWB1: Thermal switch
received by a processed IP. THB1: Temperature thermistor FR6H1356.EPS
● Fan control
Control is exercised so as to operate a fan when the internal temperature of the erasure
unit is high.
■ Function descriptions ● INV12B board: This is a control PC board, which consists of a temperature
thermistor circuit, LED circuit, erasure unit control circuit, power
● INV12A board: This is a driver PC board, which consists of a safety thermostat supply, and cooling fan circuit.
circuit, inverter circuit, and illumination failure detection circuit.
INV12B board
INV12A board
LED circuit
Erasure
Temperature unit control
thermistor CN14 circuit
CN4
circuit D1 D3 D5 D13 D16 D15 CN5
CN11
CN12 TP4 1
D12 D7 D8 D11 D18 GND
CN13
Power
2 +24V(C)
supply
Cooling fan CN2
circuit
CN1 : GND
CN3
Driven-side grip
SA5 Suction sensor SZ3 operation sensor
Driving-side grip
SB1 IP sensor SZ2 operation sensor
Dust removal HP
SZ4 IP stopper HP sensor SZ5
sensor
TR6H2023.EPS
By checking the illumination state of the LEDs on the DRV12A board, the operating status of An LED segment ON (illuminated) means that its corresponding load is being driven.
the solenoid and motor can be verified. Note, however, that the signal for detecting whether it is being driven differs depending on
each load.
3.4.1 Correspondence between LEDs and Loads Signals marked by a circle are detected.
The 7-segment LEDs on the DRV12A board correspond to each of the following loads as
Load name Control signal in the board Drive signal to the load
listed in the table below.
SOLA1 ❍
PA1 ❍
MA1 ❍
SVA1 ❍
SOLZ1 ❍
MB1 ❍
MZ3 ❍
MC3 ❍
DRV12A board MC2 ❍
MC1 ❍
MZ2 ❍
FFM ❍
CLA1 ❍
LED position I/O No. Load name LED position I/O No. Load name
TR6H2025.EPS
POLLOCK
ON
LD11DLE
PMTD1G
(POL)
POLON
LD1ON
LD2ON
LD1OK
ZLCLK
LIGHT
HVOK
PCLK
FCLK
Blinking
SOH
SOS
OFF
Long lens
Laser
(LDD)
fθ2 Front of the controller
Image data
Long lens S1
HVON
PMT12A board CN5
CN1 CN6 CN2 CN3 CN4 S1
SCN12A
FR6H1285.EPS
Photomultiplier
Driving grip Driven grip
010-051-08 CR-IR346RU Service Manual MD - 39.1 010-051-05 CR-IR346RU Service Manual MD - 39.2
09.25.2004 FM4338 02.20.2002 FM3328
MD - 39.3 MD - 39.4
Light-collection Light-collection
mirror guide
SCN12A
Shading
correction
IP
AD conversion
CPU12A
Sub-CPU
Printer
CL
MTH12A
010-051-05 CR-IR346RU Service Manual MD - 39.3 010-051-05 CR-IR346RU Service Manual MD - 39.4
02.20.2002 FM3328 02.20.2002 FM3328
MD - 40 MD - 41
■ RU Common Parts
CAUTION
● E-ringless housings When removing or installing the photosensor, use a steel rule or the like and exercise
care not to damage the sensor claws.
The employed housings can be secured to side plates without E-rings.
Sensor
Steel rule
FR6H1281.EPS
FR6H1283.EPS
CAUTION
When installing the pinion gear over the shaft, ensure that it is properly oriented. If you
install it over the shaft while it is reversed, its claws may become damaged.
Pinion gear
Claws Shaft
Claws
GOOD NG
FR6H1282.EPS
■ IP Feed Leak
After the suction cup assembly is moved to the feed roller in the erasure conveyor unit, the
leak valve (SVA1) operates to separate the suctioned IP from the suction cup assembly.
Suction cup
assembly To verify the subsequent IP feed operation, the cassette inlet IP detection sensor (SB1)
detects the IP leading edge.
■ IP Load Suction
When the IP is loaded from the erasure conveyor unit into the cassette, the suction pump
(PA1) operates to suction the IP trailing edge.
In this instance, the suction cup assembly is in the home position.
FR6H1284.EPS
■ IP Load Leak
The suction cup drive motor (MA1) rotates to move the suction arm toward the cassette
cover, thereby loading the IP into the cassette. Once the IP loading is completed, the leak
valve (SVA1) operates to release the suction of the suction cup.
■ Cassette Ejection
After the IP suction is released, the solenoid (SOLA1) operates to release the cassette hold
pin that secures the cassette in place.
At this time, the extrusion clutch (CLA1) operates so that the driving force of the IP removal
arm is transmitted to the rubber roller. Thus, the moment the IP removal arm is moved to its
home position, the rubber roller rotates, so that the cassette is ejected.
Once the cassette ejection is completed, the extrusion clutch (CLA1) turns off, and the
processing status lamp goes off, while the cassette removal lamp lights up.
Cam
FR6H1400.EPS
M Grip release HP
Sub-scanner M sensor (SC2)
M
Sub-scanner M
Side-positioning
conveyor
M Grip roller
IP conveyance
M motor (MC3) M
M
Driving shaft roller M
M FRONT
Grip release motor
FRONT (MC2)
FR6H1402.EPS
Driven shaft roller
■ Side-positioning Operation
FR6H1401.EPS When the side-positioning sensor (SC1) detects that the claw assembly is in its home posi-
tion, the side-positioning motor (MC1) drives to perform side-positioning operation twice.
The side-positioning operation causes the edge of the IP to align closely to the side guide of
the side-positioning conveyor, thereby determining the orientation and position of the IP.
After the side-positioning operation is completed, the claw assembly moves to its home
position and the IP is conveyed to the scanner unit.
Side-positioning
conveyor
M
Sub-Scanner M
Side-positioning HP
sensor (SC1)
M Side-positioning
motor (MC1)
M
M
FRONT
FR6H1404.EPS
Grip drive motor (MZ2)
M
M
M
FRONT
FR6H1405.EPS
FR6H1406.EPS
Sub-scanner
Grip drive motor (MZ2) motor (MZ1)
M
Sub-scanner M
Side-positioning
M conveyor
Sub-scanner M
Side-positioning M
conveyor
M
M
M
Driving shaft roller M FRONT
M
Driven shaft roller FR6H1408.EPS
FRONT
M
Sub-scanner M
Side-positioning
conveyor
IP conveyance motor
M (MC3)
M
M
FRONT
YES
5.1.6, Fig. 1 IP search
Conveyance
13386 11387 Recovery IP processing
CMOS clear
5.1.7, Fig. 1 Suction cup home positioning 1
Message display
5.1.8, Fig. 1 IP position information confirmation
Open
A
FR6H1137.EPS
D
Delay: 100ms
END
FR6H1278.EPS
B C
CMOS info NO
CMOS clear? Delay: 50ms
CMOS info NO
YES Before reading?
5.2.13, Fig. 1 Cassette ejection
CMOS info NO
YES Before erasure?
YES
Conveyance CMOS Solenoid (SolA1): OFF (Hold)
13386 D 11387 Recovery IP processing
clear
Timeout [TA18: within 2000 msec]
Message display SA3: Open?
Open
Open
D FR6H1279.EPS
SA1open&SA2open&SA3close
NO 10300 IP sensor logical
inconsistency SA3 <I/O Table>
Yes
Symbol Name Type Function
SA1open&SA2close&SA3open
NO IP sensor logical SA1 Cassette ejection sensor PI (5mm) Detects that the cassette has been ejected.
10300 inconsistency SA2
Yes SA2 Cassette IN sensor PI (5mm) Detects that the cassette has been inserted.
SA3 Cassette hold sensor PI (5mm) Detects the cassette hold completion.
SA1open&SA2close&SA3close SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
NO 10300 IP sensor logical
inconsistency SA2
SB1 Cassette inlet IP sensor PI (19mm) Detects the IP.
END 10300 IP sensor logical SC1 Side-positioning HP sensor PI (5mm) Detects that it is in the side-positioning home position.
inconsistency SA3
SC2 Grip release HP sensor PI (5mm) Detects that it is in the grip release home position.
FR6H2024.EPS
SC3 Side-positioning IP sensor PI (19mm) Detects the IP.
SC4 Erasure positioning IP sensor PI (19mm) Detects the IP.
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SZ5 Dust removal HP sensor PI (5mm) Detects that the dust removal brush is in its home position.
TR6H1079.EPS
SA2
SB1/SC3/SC4
1
Close (Blocked)
Solenoid (SolZ1): OFF (Retreat) Timeout [TZ57: within 10 sec]
SZ5: Open?
Open
Open (Retreat NG)
(Not blocked)
Timeout
[TZ42: within 2 sec] Elapsed time count timer stop
SZ4: Close?
Dust removal driving
Close
Stopper Within 5 times [NZ12] MZ3: OFF
(Retreat Retry?
retreat
OK)
Elapsed time count timer Delay [TZ52: 0.2sec]
6 times or more start
IP stopper IP stopper
10341 retreat failure 14341 13391 Dust removal mechanism lock 1
retreat retry Wait for MZ3CCW SZ5
Close → Open → Close
Delay [TZ44: 2sec] (Timer count)
B
Delay [TZ52: 0.2sec] 10390 Dust removal operation failure 1 13392 Dust removal mechanism lock 2
[TZ60: Within 0.92 sec]
Timer?
D
[TZ60: 0.92 secor more]
FR6H1160.EPS
A
C 2
FR6H1161.EPS
C B
Close (Blocked)
Dust removal driving Timeout [TZ57: within 10 sec]
SZ5: Open?
MZ3 [CW]: Drive
Open Dust removal driving
(Not blocked) MZ3: OFF
Open (Not blocked) Delay [TZ52: 0.2sec] 10392 Dust removal mechanism lock 2
Timeout [TZ53: within 1.8 sec]
SZ5: Close?
Close D
(Blocked)
Dust removal driving Dust removal driving
Delay [TZ58: 0.2sec]
MZ3: OFF MZ3 [CW]: Drive
2 times or more
A
10394 Dust removal CCW driving error
FR6H1162.EPS
FRONT
Subscanning unit
Z unit IP stopper solenoid IP stopper HP sensor
SolZ1 SZ4
FR6H1220.EPS
<I/O Table>
Symbol Name Type Function
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
TR6H1072.EPS
Open
SC2: Close?
Side-positioning grip MC2 Grip release motor Pulse motor Drives to release the grip.
MC2 [PC61: CW400P]: Drive 14335 HP detection preparation TR6H1091.EPS
positioning retry
Close
Timeout [TC62: within 2.8 sec]
<Sensor ON/OFF Status>
SC2: Close? SA1/SA3/SA4
HP detection Grip release motor
preparation return Open MC2: OFF
Grip release motor Side-positioning
MC2: OFF 14336 grip HP detection
preparation return
Delay [TC61: 0.1sec] retry
Open
Timeout [TC64: within 2.5 sec] SA2
SC2: Close?
2
Close
Within 3 times [NC61]
Delay [TC61: 0.1sec] Retry?
2
FR6H1216.EPS
SZ2: Open? NO
SZ3: Close?
SZ2: Close
SZ3: Open
SZ2: Open
NO
SZ3: Close SZ2: Open?
(When both SZ3: Open? B SZ2: Close? NO
grips complete SZ3: Close?
normally) SZ2: Open
SZ3: Open
A SZ2: Close
2 SZ3: Close
1
Set speed data
MZ2: ON
DA value: 204
3 D
DA value: 204
SZ2: Close
NO 2 times or more
Retry? SZ3: Open
Register reset SZ2: Close? (Not changed)
Within 1 time
SZ3: Open?
[NZ13]
Delay [TZ25: 0.1sec] Initialization grip Initialization grip
14355 10355
movement 2 error movement 2 error
NO 2 times or more
Retry?
SZ2: Close
Register reset Register reset
SZ3: Open
(Both grips in released state) Within 1 time
Status of SZ2
D [NZ13]
and SZ3? Delay Delay Register reset
[TZ25: 0.1sec] [TZ25: 0.1sec]
SZ2: Open Initialization grip Initialization grip
SZ3: Close 14354 10354
movement 1 error movement 1 error
(Both grips in
ejected state)
B
1 Delay [TZ35: 0.1sec] Register reset Register reset
NG
END
FR6H1151.EPS
2 NG
C
FR6H1152.EPS
C <I/O Locations>
4 Driven-side grip release HP sensor
SZ3
FRONT
Driving-side grip release HP sensor
Subscanning driving grip SZ2
MZ2: ON
DA value: 204
Grip driving motor
MZ2
Soft monitoring
Timeout [TZ21: within 10 sec] (Soft) M
MZ2 stop?
Driving-
shaft grip
Delay: 50ms
SZ2: Close
SZ3: Open
SZ2: Close? (Not changed) Subscanning unit
SZ3: Open? Z unit
FR6H1221.EPS
NO 2 times or more
Retry?
<I/O Table>
Within 1 time
[NZ13]
Register reset Symbol Name Type Function
14346 Driving-shaft grip error 10346 Driving-shaft grip error SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
Register reset Register reset
Delay [TZ25: 0.1sec] TR6H1074.EPS
D 4 NG
FR6H1153.EPS
Open
Timeout [TC53: within 11.6 sec]
SC1: Close? <I/O Table>
HP detection Side-positioning motor
Close MC1: OFF
preparation Symbol Name Type Function
positioning Side-positioning motor
MC1: OFF Sensor confirmation SC1 Side-positioning HP sensor Pl (5mm) Detects that it is in the side-positioning home position.
5.2.14, Fig. 1 (SC1) MC1 Side-positioning motor Pulse motor Drives the side-positioning mechanism.
Delay [TC51: 0.1sec] TR6H1092.EPS
Side-positioning motor
MC1: OFF Side-positioning HP
14332
detection preparation
return retry
Delay [TC51: 0.1sec]
Open
Timeout [TC54: within 2.5 sec] 2
SC1: Close?
Open
SC1: Close?
Close
Sensor confirmation 2
5.2.14, Fig. 2
(SC1)
END
Side-positioning HP
14333
detection retry
2 FR6H1217.EPS
5.1.6 IP Search A
SB1 and SC3 and SC4: Close
<Fig. 1 IP Search Flow> (IP found by all sensors)
SB1 or SC3 or SC4: Close
START SB1: Open? (IP found by either sensor)
SC3: Open?
SB1: Close SC4: Open?
(IP found by both sensors)
SB1: Open? SC4: Close
SC4: Open? SB1: Open
IP sensor logical
10300 SC3: Open
inconsistency SB1
SB1 and SC4: Open (No IP) B
SB1 or SC4: Open SC4: Open
IP sensor logical (No IP)
(IP found by either sensor) 10300
inconsistency SC4
SB1: Close Scanner unit search
SC3: Close MC3 [PC38: CW5000P]: Drive
SB1: Open? SC4: Close (IP found by all sensors)
MZ1 [V0: CCW212.8mm/s]: Drive
SC3: Open?
SC4: Open? IP sensor logical
10300
inconsistency SB1
SB1 and SC3 and SC4: Open (No IP) SC3: Open
(No IP)
SB1 or SC3 or SC4: Open IP sensor logical SC4: Open
10300
(IP found by either sensor) inconsistency SC3 Timeout [TC82: within 7.4 sec]
SC3: Close?
or
10300
IP sensor logical SC4: Close?
inconsistency SC4
SB1 and SC3 and SC4: Close
SC3: Close
(IP found by all sensors)
SB1 or SC3 or SC4: Close Scanner unit SC4: Close
SB1: Open? (IP found by either sensor) IP search (IP found by
SC3: Open? either sensor) Scanner unit search stop Scanner unit search stop
SC4: Open? MC3: OFF MC3: OFF
MZ1: OFF MZ1: OFF
SB1: Open
SC3: Open
SC4: Open IP found within
(No IP) No IP within machine
machine
Erasure conveyor/ B
side-positioning conveyor search
MB1 [PB27: CW2077P]: Drive
A
FR6H1175.EPS
END
FR6H1177.EPS
B <I/O Locations>
Close
M
(IP found)
SC3: Open? Transport motor
MB1
Open
(No IP) IP sensor
SB1
IP found within machine
Erasure conveyor/ Erasure conveyor
FRONT
side-positioning conveyor movement B unit
IP search MB1 [PB28: CW4861P]: Drive
at erasure conveyor/ MC3 [PC39: CW4048P]: Drive
side-positioning
conveyor Open (No IP) IP sensor
Timeout [TC71: within 6.6 sec] SC4
SC3: Close?
Close
(IP found)
Erasure conveyor/ Side-positioning conveyor
Erasure conveyor/
side-positioning conveyor
side-positioning conveyor movement stop C unit
movement stop
MB1: OFF
MB1: OFF
MC3: OFF Subscanning motor
MC3: OFF M
Initialization erasure conveyor/ MZ1
12305 side-positioning conveyor
IP movement failure
Transport motor
IP found within machine MC3
START
1
Motor operation (1-pulse driving)
MA1 [PA52: CCW1P]: Drive
Open
(HP position NG) Open (HP position NG)
Timeout [TA84: 5.5 sec]
SA4: Close?
Close
(HP position OK)
1
Open (HP position NG)
SA4: Close?
Close
(HP position OK) Within 3 times [NA51]
Retry?
4 times or more
Suction cup HP
END 10318 2
operation error FR6H1214.EPS
Open
Open SC3: Close?
SB1 or SC3 or SC4: Close SB1: Close?
SB1: Open? (IP found by either sensor)
SC3: Open? Broken wire
SC4: Open? Close No sensor error
sensor Close No sensor error
SB1: Open CMOS indicates no IP,
Is CMOS while search result indicates
SC3: Open
info consistent IP found. Broken wire
SC4: Open Broken wire Open 10302
with IP position info of 10302 sensor
(No IP)
sensor SC4: Close?
Sensor confirmation 1 search result
5.2.14, Fig. 1 ?
(SB1)
CMOS is consistent Close
with search result. No sensor error
IP position information
Sensor confirmation 1
detection 5.2.14, Fig. 1
(SC3)
Initialization IP 10302 Broken wire
10304 sensor
conveyance error 1 FR6H1183.EPS
Sensor confirmation 1
5.2.14, Fig. 1
(SC4)
Cleared
CMOS cleared?
Process
continued
END
FR6H1182.EPS
IP sensor
SB1
IP sensor
SC4
Side-positioning conveyor
C unit
<I/O Table>
Symbol Name Type Function
SB1 Cassette inlet IP sensor PI (19mm) Detects the presence of an IP.
SC3 Side-positioning IP sensor PI (19mm) Detects the IP.
SC4 Erasure positioning IP sensor PI (19mm) Detects the IP.
TR6H1077.EPS
Side-positioning
MC3 [PC35: CW3000P]: Drive
Any MB1 [PB23: CW4535P]: Drive
No IP
remaining IP
?
Open (No IP)
IP found Timeout [TC31: within 2.8 sec]
Side-
SC3: Close?
Length measurement conveyance positioning
MZ1 [V0: CCW212.8mm/s]: Drive Close
C
MC3 [PC41: CCW2824P]: Drive (IP found)
MB1 [PB30: CCW3391P]: Drive Side-positioning stop Side-positioning stop
MC1: OFF MC1: OFF
Open (No IP) MB1: OFF MB1: OFF
Timeout [TC73: within 3.1 sec]
SC3: Close?
Side-positioning Initialization side-positioning
Close 5.2.4, Fig. 1 10306
(secondary erasure) IP positioning failure
(IP found)
Cassette IN
SC3 elapsed time count start sensor
confirmation
Open (Without cassette)
SA2: Close?
Close (IP found)
Timeout [TC74: within 5.1 sec] Close
SC3: Open? (With cassette)
Open 5.2.1, Fig. 2 Cassette hold release
(No IP)
Length measurement conveyance stop
MZ1: OFF Message display
SC3 elapsed time count end MC3: OFF
MB1: OFF
11380 Maximum empty cassette setting
Delay [TC75: 0.5sec] Initialization length measurement
10307 conveyance failure
Length measurement
conveyance stop Close
MZ1: OFF SA2: Close?
MC3: OFF
MB1: OFF
Open
Measurement NO Message Cancel
time > 1.35 sec
[TB15] Not activated
Remove key:
YES
Measurement Activation
NO
IP = 14x17
time > 1.14 sec
[TB14] Activated
YES
IP Metric
IP = 14x14 IP type
determination
Inch NG
5.2.1, Fig. 1 Cassette IN detection
Measurement NO
time > 0.89 sec
Measurement NO [TB13]
time > 0.89 sec
[TB13] YES Suction cup movement (HP → load standby)
YES IP = 18-24
MA1 [PA18: CW28P]: Drive
IP = 24-30
IP = 8x12 IP = 8x10
5.2.15, Fig. 1 Error handling (recovery IP load)
C Delay: 50ms
A
FR6H1197.EPS
END
FR6H1198.EPS
Side-positioning conveyor
C unit
OFF: Open (not blocked) ON: Close (blocked)
Grip release HP sensor
SC2
SA2
M Side-positioning motor
MC1
OFF: Open (without cassette) ON: Close (with cassette)
START MZ2: ON
DA value: 204
SZ2: Open? NO
Soft monitoring
NO
SZ3: Close?
Timeout [TZ24: within 5 sec] (Soft)
MZ2 stop?
SZ2: Open
SZ3: Close NO
SZ2: Open? Stop
(Status of both SZ3: Open?
grips when
normally SZ2: Open MZ2: OFF (Hard) MZ2: OFF
completed) SZ3: Open
SZ2: Close? NO
A SZ3: Open?
NO Delay: 50ms
1 SZ2: Close
SZ3: Open
SZ2: Close?
SZ2: Open
MZ2: ON G SZ3: Close?
SZ3: Open
DA value: 204
SZ2: Close SZ2: Open? (Not changed)
SZ3: Close
SZ3: Open?
I
Soft monitoring
Timeout [TZ31: within 10 sec] (Soft) NO 2 times or more
MZ2 stop? Retry?
2 times or more
Retry?
B G
Within 1 time [NZ13] FR6H1144.EPS
A NG
1 FR6H1143.EPS
G <I/O Locations>
FRONT
I 5.1.10, Fig. 4 Subscanning driven-shaft grip
Driven-side grip release HP sensor
SZ3
5.1.10, Fig. 8 Subscanning driving-shaft grip
Driving-side grip release HP sensor
SZ2
5.1.10, Fig. 6 Subscanning driven-shaft grip release
Grip driving motor
B MZ2
5.1.10, Fig. 7 Subscanning ejection grip
M
5.1.10, Fig. 2 Subscanning no-load running
Subscanning unit
5.1.10, Fig. 5 Subscanning driving-shaft correction grip Z unit FR6H1225.EPS
Not logged
END
FR6H1320.EPS
<Fig. 2 Subscanning No-Load Running Flow> <Fig. 3 Subscanning Both-Grip Release Flow>
START
START
3
4
Set speed data
Set speed data
DA value: 204
DA value: 204
Subscanning no-load running
Subscanning no-load running
MZ2: ON
MZ2: ON
Soft monitoring
Soft monitoring
Timeout [TZ24: within 5 sec] (Soft)
MZ2 stop? Timeout [TZ24: within 5 sec] (Soft)
MZ2 stop?
Stop
Stop
No-load running stop
MZ2: OFF (Hard) Both-grip release stop
MZ2: OFF MZ2: OFF (Hard)
MZ2: OFF
Delay : 50ms
Delay: 50ms
SZ2: Open
SZ3: Close SZ2: Open
SZ3: Open
SZ2: Open? (Stop by noise)
SZ2: Open? (Not changed)
SZ3: Close?
SZ3: Open?
NO
2 times or more NO 2 times or more
Retry?
Retry?
Register reset Within 1 time Register reset
Within 1 time
[NZ13]
[NZ13]
No-load running No-load running
Delay [TZ25: 0.1sec] 14357 10357 Both-grip release Both-grip release
failure failure 14348 10348
Delay [TZ25: 0.1sec] error error
END 3 NG 4
FR6H1321.EPS END NG
FR6H1322.EPS
<Fig. 4 Subscanning Driven-Shaft Grip Flow> <Fig. 5 Subscanning Driving-Shaft Correction Grip Flow>
START START
5
Set speed data
Set speed data
DA value: 204
Register reset
END
FR6H1324.EPS
<Fig. 6 Subscanning Driven-Shaft Grip Release Flow> <Fig. 7 Subscanning Ejection Grip Flow>
START START
7 7
Stop Stop
Subscanning ejection
Driven-shaft grip stop MZ2: OFF (Hard) grip stop
MZ2: OFF (Hard) MZ2: OFF MZ2: OFF
NO 2 times or more
NO 2 times or more Retry?
Retry?
Register reset
Register reset Within 1 time
Within 1 time
[NZ13]
[NZ13]
Delay [TZ35: 0.1sec]
Delay [TZ35: 0.1sec] Driven-shaft grip Driven-shaft grip 14356 Ejection grip error 10356 Ejection grip failure
14349 10349
release error release error
END 7
END 7 FR6H1326.EPS
FR6H1325.EPS
START
5
Set speed data
DA value: 204
Stop
Delay: 50ms
SZ2: Close
SZ3: Open
SZ2: Close? (Not changed)
SZ3: Open?
NO 2 times or more
Retry?
END 5 NG
FR6H1327.EPS
START
6 times or more
Subscanning unit
Z unit IP stopper solenoid IP stopper HP sensor
Sensor confirmation 2 IP stopper
5.2.14, Fig. 2 14340 SZ4
(SZ4) protrusion retry SolZ1 FR6H1246.EPS
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START
1 FR6H1215.EPS
<I/O Table>
Symbol Name Type Function
SZ4 Stopper HP sensor Pl (5mm) Detects that the IP stopper is in its home position.
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
TR6H1094.EPS
SZ4
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Side-positioning conveyor
C unit
Subscanning unit
Z unit
IP stopper solenoid
SolZ1 FR6H1346.EPS
<I/O Table>
Symbol Name Type Function
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
MB1 IP transport motor Pulse motor Conveys the IP.
PA1 IP suction DC pump Sucks when turned ON.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SA5 Suction sensor Suction sensor Detects that it is sucked.
SB1 Cassette inlet IP sensor PI (19mm) IP conveyance sensor
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
SVA1 IP leak Solenoid valve Leaks when turned ON.
TR6H1096.EPS
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START A
Conveyance (Discharge)
2 times MB1 [PB14: CCW2559P]: Drive
or more
IP load return
5.2.11, Fig. 1 B
(Without cassette ejection) FR6H1343.EPS
A
No IP
FR6H1342.EPS
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(1)
MD - 108 MD - 109
B C
Conveyance (Grip)
Conveyance driving Suction cup movement MB1 [PB16: 2559P] :Drive
MB1 [PB12: CW221P]: Drive (Feed leak → load standby)
MA1 [PA13: CW192P]: Drive
Delay: 50ms
Leak valve (SVA1):
OFF (Close) Feed conveyance UP direction
MB1 [PB19: CCW3342P]:Drive
(Synchronize)
Delay: 50ms
Cassette inlet
IP confirmation Message display
Conveyance driving
MB1 [PB13: CW2559P]
Cassette ejection
Open (No IP) END 5.2.16, Fig 1
Timeout [TA44: within 1 sec] (after home positioning)
SB1: Close? FR6H1345.EPS
4 times or more
Conveyance (Discharge) Conveyance (Discharge)
MB1 MB1
[PB14: CCW2559P]: Drive [PB14: CCW2559P]: Drive
Suction cup
5.1.7, Fig. 1 Suction cup 5.1.7, Fig. 1 home positioning
home positioning
Message display
D
Cassette ejection
C 5.2.16, Fig. 1 (after home positioning) FR6H1344.EPS
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(1) 10.10.2000 FM2887 (1)
MD - 110 MD - 111
5.2 Routine Operation Flow <Fig. 2 For Continuous Conveyance under M-Utility “TEST MODE”>
<Fig. 1 Overall Summary Flow>
START
START
B
5.2.1, Fig. 1 Cassette IN detection
Retry
5.2.2, Fig. 1 IP feed 5.2.3, Fig. 1 Feed conveyance
Retry Retry
5.2.3, Fig. 1 Feed conveyance 5.2.4, Fig. 1 Side-positioning operation
Retry Retry
5.2.4, Fig. 1 Side-positioning operation 5.2.5, Fig. 1 Reading
END END
FR6H1140.EPS FR6H1328.EPS
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E
Close timeout FR6H1112.EPS
[TA14: within 0.5 sec]
SA3: Open?
Open
(Cassette
hold)
C B
Open
SA1 : Open?
Cassette inserted status LED display
LEDIN: OFF
Close
LED1: ON
Message cancel
END
Open
SA2: Open?
Activated
Processing complete LED display
LEDOUT: ON
Close
SA1: Open?
Open
Call LED not-displayed
LEDCALL: OFF
1 FR6H1110.EPS
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6 times or more
<I/O Table>
Symbol Name Type Function Sensor confirmation 2
Cassette hold 5.2.14, Fig. 2 (SA3)
11312
SA1 Cassette ejection sensor PI (5mm) Detects that the cassette has been ejected. release failure
SA2 Cassette IN sensor PI (5mm) Detects that the cassette has been inserted.
SA3 Cassette hold sensor PI (5mm) Detects the cassette hold completion.
Message display Cassette hold
14312
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position. release failure retry
SolA1 Cassette hold SOL Power-down solenoid Retreats the cassette hold pin when turned ON.
User
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller. selection
LEDIN Cassette insertable LED Indicates that the cassette can be inserted.
Hold release
LED1 Progress 1 LED Indicates that the progress is "1"
CLA1 Cassette ejection clutch Clutch Power connection for actuating cassette ejection operation. Solenoid (SolA1): OFF (Hold)
TR6H1005.EPS
SA2
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5.2.2 IP Feed A
(Synchronize)
Open (HP position NG)
SA4: Close? Open (Suction NG)
Suction SA5: Close?
sensor
Close IP leak
Close confirmation
(Suction
(HP position 5.2.14, Fig. 2 Sensor confirmation 2 (SA4) Suction pump (PA1): OFF
OK) Leak valve (SVA1): ON (Open)
OK) IP leak
Suction pump (PA1): OFF
Suction cup 12318 Suction cup HP return failure Leak valve (SVA1): ON (Open)
Delay [TA47: 0.1sec]
HP confirmation
Suction cup movement
Delay [TA47: 0.1sec] Close (Leak NG) (HP → feed leak)
Suction Timeout [TA49: within 5 sec] MA1 [PA28: CW164P]: Drive
SA5: Open?
sensor
confirmation Open
5.1.7, Fig. 1 Suction cup home positioning (Leak 12325 Feed leak error Within 1 time [NA21]
OK) Retry?
Conveyance (Discharge)
2 times or more MB1 [PB14: CCW2559P]: Drive
Message display
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B C
Conveyance (grip)
Conveyance driving Suction cup movement
MB1 [PB12: CW221P]: Drive (Feed leak → load standby) MB1 [PB16: 2559P]: Drive
MA1 [PA13: CW192P]: Drive
(Synchronize)
Feed conveyance UP direction
MB1 [PB19: CCW3342P]: Drive
Stopper protrusion
Solenoid (SolZ1): ON (Protrusion)
Message display
D
Suction cup movement
Close (Stopper protrusion NG) (Load standby → load suction)
Timeout [TZ41: within 0.5 sec] MA1 [PA11: CCW2195P]: Drive
SZ4: Open?
IP stopper Open
5.2.13, Fig. 1 Cassette ejection
protrusion (Stopper
confirmation protrusion
OK)
Within 1 time (NZ21)
Retry?
14340 IP stopper protrusion retry
2 times or more
END
Stopper retreat
Solenoid (SolZ1): OFF (Retreat)
Sensor confirmation 2
5.2.14, Fig. 2
(SZ4)
Delay [TZ43: 2sec]
11340 IP stopper protrusion failure
Stopper protrusion
Solenoid (SolZ1): ON (Protrusion)
C 2
FR6H1166.EPS
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Suction pump
M PA1
Suction sensor
SA5 OFF: Open (not blocked) ON: Close (blocked)
M
Transport motor
MB1 SB1
IP sensor
SB1
Side-positioning conveyor
C unit
Subscanning unit
Z unit
<I/O Table>
Symbol Name Type Function
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
MB1 IP transport motor Pulse motor Conveys the IP.
PA1 IP suction DC pump Sucks when turned ON.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SA5 Suction sensor Suction sensor Detects that it is sucked.
SB1 Cassette inlet IP sensor PI (19mm) IP conveyance sensor
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
SolZ1 Stopper driving SOL Power-down solenoid Protrudes the stopper when turned ON.
SVA1 IP leak Solenoid valve Leaks when turned ON.
TR6H1088.EPS
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START
Motor operation (Return driving)
MA1 [PA51: CCW322P]: Drive
Suction cup HP sensor (SA4): ON
Close (HP position OK)
Motor operation (Initial driving)
Timeout [TA82: within 2.7 sec]
HP detection SA4: Open?
MA1 [PA50: CW1P]: Drive
preparation
F return Open (HP Motor operation (return driving) stop
position NG) MA1: OFF
FR6H1169.EPS
FR6H1168.EPS
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Available
High-speed conveyance driving No BCR?
MC3 [PC31: CW4375P]: Drive
NG
MB1 [PB17: CW5250P]: Drive Unavailable
MZ1 [V0: CCW212.8mm/s]: Drive BCR data (Not acquired)
acquired?
SB1 elapsed time count start
OK
(Acquired)
BCR: ON
Open Close
(No IP) B (IP found)
High-speed conveyance driving stop High-speed conveyance driving stop
SB1 elapsed time count end MC3: OFF MC3: OFF
MB1: OFF MB1: OFF
Measurement time NO Wait for MC3/MB1 stop Wait for MC3/MB1 stop
> 1.35 sec [TB15]
IP = 8x12 IP = 8x10
11322 Feed conveyance failure 14322 Feed conveyance retry
A
FR6H1179.EPS
Message display
Return to the start
of "IP feed" routine.
Cassette ejection
5.2.16, Fig. 1 (after home positioning)
FR6H1180.EPS
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B <I/O Locations>
Conveyance (grip) M
MB1 [PB16: CCW2559P]: Drive Transport motor
MB1
IP sensor
Within 3 times [NB11] SB1
Retry?
11323 Length measurement conveyance failure 14323 Length measurement conveyance retry
M
C
Transport motor
MC3
BCR : OFF
Subscanning unit
Z unit IP sensor
Within 3 times [NB11] SC3 FR6H1230.EPS
Retry?
<I/O Table>
4 times or more 14324 Barcode reading retry
Send barcode dummy data MB1 IP transport motor Pulse motor Conveys the IP.
D Return to the start
to the CL. MZ1 Subscanning motor FFM Conveys the IP.
of "IP feed" routine. FR6H1181.EPS
TR6H1076.EPS
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Perform side-
Side-positioning M 1
(Side-positioning 1 → back)
positioning MC1 [PC12]: Drive
operation twice. IP stopper Open (Retreat NG)
Delay [0.1sec] Timeout [TZ42: within 2 sec]
retreat
Side-positioning confirmation SZ4: Close?
(Back → side-positioning 2) Front view Close
MC1 [PC13]: Drive
Latch IP (Retreat Within 5 times [NZ12]
Delay [0.1sec] Latch OK) Retry?
IP stopper
6 times or more 14341
Reading or Secondary erasure retreat retry
Reference plane
secondary IP stopper
erasure? Not available 11341
D Side-positioning grip BCR available? retreat failure Delay [TZ44: 2sec]
Reading
MC2 [PC22: CCW375P]: Drive
Solenoid (SolZ1): OFF
Set speed data Open (Grip NG) Available (Retreat)
E
DA value: 204 SC2: Close?
Cassette removal
Subscanning driven-shaft grip timeout
MZ2: ON Sensor confirmation 2 CL determination 1
5.2.14, Fig. 2 (SC2)
Soft monitoring
Timeout [TZ34: within 15 sec] (Soft) Continue
MZ2 stop? Side-positioning grip Continue in the case
12338 E
operation failure of primary erasure
Stop
B Side-positioning grip
5.1.3, Fig. 1 home positioning
MZ2: OFF (Hard)
Delay: 50ms
Subscanning
driven-shaft grip END
FR6H1104.EPS
SZ2: Close
SZ3: Open
SZ2: Close? (Not changed)
SZ3: Open?
IP size
Symbol Operation Metric Metric
NO C 14x17 14x14 10x12 8x10 18x24 24x30
Register reset PC11 Side-positioning (HP → side-positioning 1) CCW177P CCW177P CCW617P CCW617P CCW730P CCW730P
PC12 Side-positioning (Side-positioning 1 → back) CW39P CW39P CW32P CW32P CW60P CW60P
Delay [TZ35: 0.1sec]
PC13 Side-positioning (Back → side-positioning 2) CCW39P CCW39P CCW32P CCW32P CCW60P CCW60P
PC14 Side-positioning (Side-positioning 2 → HP) CW177P CW177P CW617P CW617P CW730P CW730P
A TR6H1055.EPS
FR6H1103.EPS
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C B E
D F
FR6H1329.EPS 5.1.10, Fig. 3 Subscanning both-grip release
Error handling
5.2.15, Fig. 1 (recovery IP load)
3 times
or more
Message display
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<I/O Table>
Side-positioning grip HP
MC2 [PC61: CW400P]: Drive 14335 detection preparation
Symbol Name Type Function
positioning retry
SC1 Side-positioning HP sensor PI (5mm) Detects that it is in the side-positioning home position. Close
Timeout [TC62: within 2.8 sec]
SC2 Grip release HP sensor PI (5mm) Detects that it is in the grip release home position. SC2: Close?
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode. HP detection Grip release motor
preparation return Open MC2: OFF
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
SZ4 IP stopper HP sensor PI (5mm) Detects that it is in the IP stopper home position. Grip release motor Side-positioning
MC2: OFF 14336 grip HP detection
SolZ1 IP stopper driving SOL Power-down solenoid Protrudes the IP stopper when turned ON. preparation return
MC1 Side-positioning motor Pulse motor Drives the side-positioning mechanism. Delay [TC61: 0.1sec] retry
MC2 Grip release motor Pulse motor Drives to release the grip. E
MZ1 Subscanning motor FFM Drives to convey the IP.
MZ2 Grip driving motor DC motor Drives the driven-shaft grip. D
TR6H1056.EPS Within 3 times [NC61]
Retry?
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Open F
Delay [TC61: 0.1sec] SC1: Close? R
O
N
T
MC1 [PC53: CW4800 P]: Drive
Open Close
SC2: Close? Open
Timeout [TC53: within 11.6 sec]
SC1: Close?
Close Sensor confirmation 2 Side-positioning motor
5.2.14, Fig. 2 HP detection
(SC2) Close MC1: OFF
preparation
END Side-positioning grip positioning Side-positioning motor
14337 MC1: OFF Sensor confirmation 1
HP detection retry 5.2.14, Fig. 1 (SC1)
Delay [TC51: 0.1sec]
E
FR6H1069.EPS
Side-positioning HP
MC1 [PC51: CCW533P]: Drive 14331
detection preparation retry
Close
Timeout [TC52: within 3.2 sec]
SC1: Close?
HP preparation Side-positioning motor
return Open MC1: OFF
Side-positioning motor
MC1: OFF Side-positioning HP
14332
detection preparation
return retry
Delay [TC51: 0.1sec]
F
3 times or less [NC51]
Retry?
4 times or more
3
10334 Side-positioning HP
operation error
FR6H1070.EPS
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MD - 136 MD - 137
Open
Set speed data
Timeout [TC54: within 2.5 sec]
SC1 : Close?
G
FR6H1071.EPS
NG (out of spec)
4.39 ≤ Timer ≤ 4.67
Driving-shaft
slow grip Delay: 50ms
OK
Close (noise stop)
SZ2: Close?
Driving-shaft
12352 Open
grip error stop
Subscanning grip
13355
speed data update
Register reset
END
FR6H1330.EPS
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(1)
MD - 138 MD - 139
<Fig. 5 Subscanning Driven-Shaft Slow Grip Release Flow> <Fig. 6 Ejection Grip Flow>
START
START
Within 1 time
[NZ13]
END
FR6H1331.EPS Register reset Register reset Register reset
Subscanning
5.1.10, Fig. 4 driven-shaft grip
7
Subscanning
5.1.10, Fig. 5 driving-shaft
correction grip
Subscanning
5.1.10, Fig. 6 driven-shaft
grip release
Subscanning
5.1.10, Fig. 7 ejection grip
END
FR6H1332.EPS
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10.10.2000 FM2887 (1) 10.10.2000 FM2887 (2)
(1)
MD - 140 MD - 141
5.2.5 Reading A
IP size?
Image Setup NG
processing 14x17
ready? Subscanning driving-shaft
5.2.4, Fig. 4 slow grip IP size = 14x17
Ready E
Lamp preheat ON
1
5.2.4, Fig. 6 Ejection grip
MZ1NGCLR set
Timer start
END
FR6H1333.EPS
MZ1NG Abnormal
reading normal?
Timer data recording
Normal IP size
FFM driving Symbol Operation Metric Metric
12345
W.F. disorder 14x17 14x14 10x12 8x10 18x24 24x30
MZ1NGCLR set TC32 Read IP trailing-edge detection timeout 31.7 sec 26.0 sec 22.1 sec 14.5 sec 12.7 sec 21.8 sec
TZ13 Driven-shaft grip release start 26.27 sec 20.55 sec 16.72 sec 9.05 sec 7.32 sec 16.34 sec
TZ15 Image processing timeout 34.3 sec 28.6 sec 24.8 sec 17.1 sec 15.4 sec 24.4 sec
End-of- NO TR6H1090.EPS
image interrupt?
YES
A Z
FR6H1186.EPS
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10.10.2000 FM2887 (2)
(1) 10.10.2000 FM2887 (2)
(1)
MD - 142 MD - 143
E C
Laser: OFF
Erasure lamp: OFF
Erasure lamp: OFF
FFM stop
FFM stop
MZ1: OFF
MZ1: OFF
Subscanning
5.2.4, Fig. 4 driving-shaft slow grip 5.2.4, Fig. 6 Ejection grip
Error handling
5.2.15, Fig. 1 5.2.6, Fig. 3 Subscanning both-grip release
(Recovery IP load)
5.2.12, Fig. 1 User notification item confirmation 5.2.13, Fig. 1 Cassette ejection
FR6H1335.EPS
Message display
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MD - 144 MD - 145
FRONT
Driven-side grip release HP sensor
SZ3
M
Subscanning unit
Z unit Transport motor
MC3
IP sensor
SC3 FR6H1232.EPS
<I/O Table>
SC3
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MD - 146 MD - 147
START 3
Set speed data
After-reading conveyance driving DA value: 204
MB1 [PB24: CCW3648P]: Drive
Subscanning no-load running
MC3 [PC36: CCW3040P]: Drive
MZ2: ON
MZ1 [V0: CCW212.8mm/s]: Drive
Open (No IP) Soft monitoring
Timeout [TC41: within 4.3 sec] Timeout [TZ24: within 5 sec] (Soft)
SC4: Close? MZ2 stop?
Subscanning both
5.2.6, Fig. 3 Register reset Register reset
grips release
Message display
END
FR6H1178.EPS
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(1)
MD - 148 MD - 149
START M
Transport motor
4 MB1
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10.10.2000 FM2887 (2)
(1) 10.10.2000 FM2887 (1)
MD - 150 MD - 151
3 lamps lit Erasure unit 1 lamp unlit Driving-side grip release HP sensor
condition? SZ2
Primary/secondary Side-positioning conveyor
Routine or Grip driving motor
2 or more erasure C unit
primary/secondary MZ2
lamps unlit
erasure?
M
Transport motor
MC3
D
1
END
FR6H1184.EPS
IP size
Symbol Operation Metric Metric
14x17 14x14 10x12 8x10
18x24 24x30
PB25 Erasure conveyance driving CCW14568P CCW12624P CCW11316P CCW8706P CCW8118P CCW11190P
PC37 Erasure conveyance driving CCW12140P CCW10520P CCW9430P CCW7255P CCW6765P CCW9325P
TR6H1312.EPS
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MD - 152 MD - 153
SC3/SC4
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Load conveyance
MB1 [PB19: CCW3342P]: Drive FR6H1235.EPS
<I/O Table>
Open (No IP) Symbol Name Type Function
SB1: Close?
MB1 IP transport motor Pulse motor Conveys the IP.
Close Open (No IP)
(IP SB1 Cassette inlet IP sensor PI (19mm) Detects the presence of an IP.
Timeout [TB17: within 20 sec]
found) SB1: Close? TR6H1078.EPS
No IP IP found
After-erasure After-erasure
10360 conveyance failure 12360
conveyance failure
1
Close (IP found)
Timeout [TB11: within 20 sec]
SB1: Open?
Open
(No IP)
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(1) 10.10.2000 FM2887 (1)
MD - 156 MD - 157
5.2.9 IP Load A
IP suction (Load standby → load suction) Roller rotation (same speed as the arm)
MB1 [PB15: CCW192P]: Drive Conveyance (Discharge)
C
MA1 [PA15: CCW192P]: Drive MB1 [PB14: CCW2559P]
Load the IP and Suction cup movement : Drive
feed it back to (Load suction → load leak)
the cassette MA1 [PA16: CCW2031P]: Drive MA1 [PA19: CCW200P]
Suction pump (PA1): ON : Drive
Roller rotation stop
MB1: OFF
Reload positioning
11371
failure
B
A Message display
FR6H1133.EPS
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MD - 158 MD - 159
B
D
Open (Leak)
Suction sensor
SA5: Close? Close (Suction)
confirmation
Timeout [TA49: 5 sec]: Drive
Close SA5: Open?
(Suction)
IP leak Suction sensor
Leak valve (SVA1)
Delay [TA50: 500sec]
confirmation Open
Leak the IP that : ON (Open)
was fed back to Suction pump (PA1)
(Leak)
the cassette : OFF Leak valve (SVA1): OFF (Close)
5.1.7, Fig. 1 Suction cup home positioning 5.1.7, Fig. 1 Suction cup home positioning END
FR6H1136.EPS
Conveyance (Grip)
Message display MB1 [PB16: CW2559P]: Drive
Conveyance (Discharge)
C MB1 [PB14: CCW2559P]
: Drive
Message display
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Suction pump
Cassette ejection sensor M PA1
SA1
Suction sensor
SA5
M
OFF: Open (not blocked) ON: Close (blocked)
Transport motor
MB1
IP sensor SB1
SB1
Side-positioning conveyor
C unit
Subscanning unit
Z unit
IP stopper HP sensor
SZ4 FR6H1236.EPS
<I/O Table>
Symbol Name Type Function
SA1 Cassette ejection sensor PI (5mm) Detects that the cassette has been ejected.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
SA5 Suction sensor Suction sensor Detects that it is sucked.
SVA1 IP leak Solenoid valve Leaks when turned ON.
PA1 IP suction DC pump Sucks when turned ON
MA1 Suction cup driving motor Pulse motor Open the rear cover of the cassette and moves the roller.
MB1 IP transport motor Pulse motor Conveys the IP.
SB1 Cassette inlet IP sensor PI (19mm) Sensor that detects the presence of an IP.
SZ4 Stopper HP sensor PI (5mm) Detects that the IP stopper is in its home position.
TR6H1065.EPS
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MD - 162 MD - 163
3 lamps lit
Routine
Overexposure
IP exposure?
Erasure
Disabled
<I/O Table>
temporarily disabled?
Symbol Name Type Function
SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
Normal
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
TR6H1095.EPS
SZ2/SZ3
Normal
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Leak valve
START
SVA1
5.1.7, Fig. 1 Suction cup home positioning SVA1 IP leak Solenoid valve Leaks when turned ON.
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
TR6H1063.EPS
END
FR6H1120.EPS
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MD - 166 MD - 167
Overexposure
IP exposure?
<I/O Table>
Disabled
Erasure temporarily
disabled? Symbol Name Type Function
18742 Erasure temporarily disabled SZ2 Driving-side grip release HP sensor PI (5mm) Detects that the driving side is in grip released mode.
Normal
SZ3 Driven-side grip release HP sensor PI (5mm) Detects that the driven side is in grip released mode.
Message display
MZ2 Grip driving DC motor Speed correction capability (equivalent to DPR).
TR6H1074.EPS
The following errors have occurred.
• Driven-shaft grip error (92347) <Sensor ON/OFF Status>
• Both grips release error (92348)
Subscanning grip • No-load running error (92357)
SZ2/SZ3
operation normal?
Normal
OK Subscanning grip
5.1.10, Fig. 1 home positioning
Normal
OK Subscanning grip
5.2.12, Fig. 2 speed correction
END
FR6H1154.EPS
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MD - 168 MD - 169
<Fig. 2 Subscanning Grip Speed Correction> <Fig. 3 Subscanning Driving-Shaft Correction Grip Flow>
START
START
Soft monitoring
5.1.10, Fig. 7 Subscanning ejection grip
Timeout [TZ34: within 15 sec] (Soft)
MZ2 stop?
Driving-shaft slow grip stop
5.1.10, Fig. 2 Subscanning no-load running MZ2: OFF
Stop
Driving-shaft correction
5.1.10, Fig. 3 Subscanning both-grip release MZ2: OFF (Hard) 12353
grip error
Register reset
Timer stop
Logged Delay [TZ25: 0.1sec]
NG
12352 or 12355
(±3% deviation)
logged? 4.39 ≤ Timer ≤ 4.67
Delay [TZ25: 0.1sec]
Not logged OK
Close (noise stop)
SZ2: Close?
Driving-shaft grip
12352
error stop Open
END
FR6H1338.EPS
Subscanning grip
13355
speed data update
Register reset
END
FR6H1352.EPS
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(1)
MD - 170 MD - 171
Suction cup HP
Ejection clutch (CLA1): ON Suction cup movement 12326 Suction cup HP return failure
confirmation
(Load suction → HP)
Delay [TA47: 0.1sec] MA1 [PA28: 164P]: Drive
Delay [TA47: 0.1sec]
A END
FR6H1159.EPS
FR6H1158.EPS
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MD - 172 MD - 173
MB1
Side-positioning conveyor
C unit
Transport motor
Subscanning unit MC3
Z unit
M
FR6H1238.EPS
<I/O Table>
Symbol Name Type Function
LEDCALL CALL LED Indicates that the machine is in "CALL" state.
LEDOUT Processing complete LED Indicates that the processing has been completed.
LED2 Progress 2 LED Indicates that the progress is "2".
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
SA1 Cassette ejection sensor PI (5mm) Detects that the cassette has been ejected.
SA4 Suction cup HP sensor PI (5mm) Detects that the suction cup is in its home position.
MB1 IP transport motor Pulse motor Conveys the IP.
MC3 IP transport motor Pulse motor Conveys the IP.
CLA1 Cassette ejection clutch Clutch Power connection for actuating cassette ejection operation.
TR6H1073.EPS
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MD - 174 MD - 175
START
Sensor (S**): OFF
Open Close
S**: Close?
Sensor (S**): ON 12301 Sensor error
Close
END
FR6H1118.EPS
<Sensor List>
<Sensor List> The sensors listed below are covered by “S**”.
The sensors listed below are covered by “S**”. I/O No. Name Close status Open status
SA1 Cassette ejection sensor Blocked Not blocked
I/O No. Name Close status Open status SA2 Cassette IN sensor With cassette Without cassette
SA1 Cassette ejection sensor Blocked Not blocked
SA3 Cassette hold sensor Blocked Not blocked
SA2 Cassette IN sensor With cassette Without cassette
SA4 Suction cup HP sensor Blocked Not blocked
SA3 Cassette hold sensor Blocked Not blocked
SA5 Suction sensor Sucked Leaked
SA4 Suction cup HP sensor Blocked Not blocked
SB1 Cassette inlet IP sensor IP found No IP
SA5 Suction sensor Sucked Leaked
SC1 Side-positioning HP sensor Blocked Not blocked
SB1 Cassette inlet IP sensor IP found No IP
SC2 Grip release HP sensor Blocked Not blocked
SC1 Side-positioning HP sensor Blocked Not blocked
SC3 Side-positioning HP sensor IP found No IP
SC2 Grip release HP sensor Blocked Not blocked
SC4 Erasure positioning IP sensor IP found No IP
SC3 Side-positioning HP sensor IP found No IP
SZ2 Driving-side grip release HP sensor Blocked Not blocked
SC4 Erasure positioning IP sensor IP found No IP
SZ3 Driven-side grip release HP sensor Blocked Not blocked
SZ2 Driving-side grip release HP sensor Blocked Not blocked
SZ4 Stopper HP sensor Blocked Not blocked
SZ3 Driven-side grip release HP sensor Blocked Not blocked
SZ5 Dust removal HP sensor Blocked Not blocked
SZ4 Stopper HP sensor Blocked Not blocked
TR6H1070.EPS
SZ5 Dust removal HP sensor Blocked Not blocked
TR6H1070.EPS
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MD - 176 MD - 177
Close
(IP found) Open (No IP)
Timeout [TB17: within 20 sec]
SB1: Close?
Side-positioning conveyor
Load conveyance stop C unit
Close MB1: OFF (Magnetization also OFF)
(IP found) MC3: OFF (Magnetization also OFF)
Subscanning motor M
MZ1
5.2.14, Fig. 2 Sensor confirmation 2 (SB1)
Recovery after-erasure
10361
conveyance failure
Close (IP found) M
Timeout [TB11: within 20 sec]
SB1: Open? Transport motor
MC3
Open
(No IP)
Load conveyance stop Subscanning unit
Load conveyance stop Z unit
MB1: OFF (Magnetization also OFF) FR6H1240.EPS
MB1: OFF
MC3: OFF (Magnetization also OFF)
<I/O Table>
CMOS: No IP within machine 10371 Recovery load positioning failure
Symbol Name Type Function
SB1 Cassette inlet IP sensor PI (19mm) Detects the presence of an IP.
5.2.9, Fig. 1 IP load
MB1 IP transport motor Pulse motor Conveys the IP.
MC3 IP transport motor Pulse motor Conveys the IP.
Delay: 50ms MZ1 Subscanning motor FFM Conveys the IP.
TR6H1083.EPS
IP load return
5.2.11, Fig. 1 (Without cassette ejection) <Sensor ON/OFF Status>
SB1
END
FR6H1171.EPS
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10.10.2000 FM2887 (1) 10.10.2000 FM2887 (1)
MD - 178 MD - 179
END FRONT
FR6H1342.EPS FR6H1349.EPS
<I/O Table>
Symbol Name Type Function
MA1 Suction cup driving motor Pulse motor Opens the rear cover of the cassette and moves the roller.
TR6H1097.EPS
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MD - 180 MD - 181
B
5.2.1, Fig. 1 Cassette IN detection Lamp preheat ON
Retry
5.2.3, Fig. 1 Feed conveyance
END
Retry FR6H1351.EPS
5.2.4, Fig. 1 Side-positioning operation
Notified
Not notified
IP load return
5.2.11, Fig. 1
(Without cassette ejection)
END
FR6H1339.EPS
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MD - 182 MD - 183
Open
START
Timeout [TZ53: within 1.8 sec]
SZ5: Close?
Solenoid (SolZ1): OFF (Retreat)
Close Dust removal operation
12392
1 error 3
Open (Stopper retreat NG)
Timeout [TZ42: within 2 sec]
SZ4: Close? 5.2.14, Fig. 2 Sensor confirmation 2 (SZ5)
Close
(Stopper Within 5 times [NZ12]
retreat Retry? 5.1.2, Fig. 1 Dust removal home positioning
B
OK)
6 times IP stopper retreat
14341
or more retry
Close
Dust removal driving IP stopper retreat Timeout [TZ54: within 10 sec]
11341 Delay [TZ44: 2sec]
MZ3 [CW]: Drive failure
SZ5: Open?
Close
Timeout [TZ54: within 10 sec]
SZ5: Open?
END
FR6H1196.EPS
Open
A
FR6H1195.EPS
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MD - 184 MD - 185
FRONT
Subscanning unit
Z unit IP stopper solenoid IP stopper HP sensor
SolZ1 SZ4 FR6H1241.EPS
<I/O Table>
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MD - 186 MD - 187
START
Solenoid (SolZ1): OFF (Retreat) Suction cup driving motor IP removal cassette set unit
MA1 A unit
Stopper Open (Protrusion)
retreat Timeout [TZ42: within 2sec]
SZ4: Close?
FRONT Erasure conveyor
Close B unit
(Retreat) Within 5 times [NZ12]
2 Retry?
Driven-side grip release HP sensor
IP stopper
6 times 14341 SZ3
or more retreat retry
Subscanning M
5.1.10, Fig. 6 driven-shaft grip release Dust removal motor
MZ3
Dust removal sensor
5.1.10, Fig. 7 Subscanning ejection grip
SZ5
Those steps enclosed by a box are skipped for RU software A07 or later. Subscanning unit
Z unit IP stopper HP sensor
IP stopper solenoid
SolZ1 SZ4 FR6H1242.EPS
Timeout [TZ53: within 1.8 sec]
SZ5: Close?
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10.10.2000 FM2887 (1) 10.10.2000 FM2887 (1)
Appx MD 1 - 1 Appx MD 1 - 2
BLANK PAGE
Appendix 1 Mechanism of Automatic Updating
The automatic update function to be used in the PC-MUTL of versions 1.1 or earlier is
described.
Automatic updating is a function of comparing the dates of the RU-AP and RU FLASH ROM
files between the CL’s FTP server and the RU FLASH ROM at the time of bootup of the RU
and writing from the CL’s FTP server into the RU FLASH ROM when the dates are different.
CL RU
RU-Config RU-Config
CD-ROM
••
•
Reboot the RU
CL Comparison
RU
and
FTP server downloading FLASH ROM
RU M-Utility
RU-AP (A01) RU-AP (A01)
RU-Config RU-Config
Comparison ••
only •
FR6H2008.EPS
◆ NOTE ◆
Care should be exercised because, even when the FTP server contains files dated older
than those in the flash ROM, the data in the flash ROM is updated.
REFERENCES
The automatic update function is employed in the PC-MUTL version 1.1 or earlier. The
following troubles are likely to occur in this case.
• In geographical regions where the PC’s time zone is set for automatically adjusting
clock for daylight saving changes, the auto update feature is initiated upon daylight
saving change.
• When the user boots up the RU, he may be surprised at the blinking LED and alarm
sound, and consequently power it OFF while the flash ROM is being accessed.
• As the power is turned OFF while the flash ROM is being accessed, the contents of the
flash ROM will be damaged, resulting in the failure of the RU to boot up.
010-051-08 CR-IR346RU Service Manual Appx MD 1 - 1 010-051-08 CR-IR346RU Service Manual Appx MD 1 - 2
09.25.2004 FM4338 09.25.2004 FM4338
Troubleshooting (MT) Control Sheet MT - 1
Control Sheet
Issue date Revision number Reason Pages affected
10/10/2000 00 New release (FM2887) All pages
08/30/2001 01 Corrections (FM3058) All pages
12/20/2001 03 Corrections (FM3277) MT-1, 132–140, 194
04/20/2002 06 Corrections (FM3386) All pages
09/25/2004 08 Corrections (FM4338) MT-1, 5, 52, 54, 70, 71, 113-117,
174-191,
Troubleshooting (MT)
■ Flow of Troubleshooting
1. Overview of Troubleshooting
The flow of RU troubleshooting greatly varies depending on whether the associated error log
exists.
1.1 Flow of Troubleshooting
When you start a troubleshooting procedure, be sure to confirm the error log.
● When the error is logged
Trouble occurred
Note the error code table, analysis flow, and check flow to identify the cause of the error.
● When the error is not logged
Checking the Error Log Note the check flow to identify the cause of the error.
■ Error classifications
2. Errors preventing the RU from becoming ready RU errors can be roughly classified into the following five categories:
1. Errors causing the CL screen to display an error code
Mechanical, electrical, scanner, or software errors that cause the CL screen to display an error
“15. Bootup Failure Analysis Flow” code upon error detection
3. Errors causing image abnormalities 2. Errors preventing the RU from becoming ready
CL-to-RU communication errors that inhibit the RU from becoming ready
5. Errors causing the inability to update the software or save data 5. Errors causing the inability to upgrade the software or save data
Errors that cause a problem between the FTP server and CPU12A board due to an improper
“7. Troubleshooting the errors that cause the inability to update the software or back up machine
shipment control data” FTP server setting, IP address setting, or RU name setting
FRMT0376.EPS
1.2 Analysis and Check Flow Marks 1.3 How to View "1.4 Troubleshooting with Error Log"
In the Troubleshooting volume, troubleshooting procedures are described in the form of a flow. Each page consists of two vertical columns lying side by side. The left-hand side describes the
Various marks are used for flow simplification. "analysis procedure" and the right-hand side furnishes "detailed information".
When you read the Troubleshooting volume for the first time, you should read not only the left-hand
■ Marks Used in Flows side but also the "detailed information" on the right-hand side to understand the background,
objective, and other details of the troubleshooting procedure.
When performing a troubleshooting procedure, follow the steps indicated in the left-hand "analysis
: Indicates an operation item.
procedure" column.
The operation description is given next to a circle.
The flow of troubleshooting of individual This column furnishes detailed information,
N troubleshooting steps are described using including the background and objective.
: Indicates that the flow of operation branches off illustrations. Refer to this column when you When you read the Troubleshooting volume
Y in a specific direction depending on the check result. merely confirm the outline and flow of for the first time, you should read such
The mark is positioned at the right and below this troubleshooting. detailed information in addition to the
mark to indicate the reference section. left-hand illustrative instructions.
: Indicates the section you should refer to.
The section number and title are indicated to the right
of this mark. The reference section is variously MT- 6
1.4.3 Viewing the Error Code Table to Locate the Associated Analysis Flow ■ Error Code Table Description
described depending on whether it is within the same Reference page or reference section number
The error code table lists error codes in ascending order to facilitate your error code search.
Each error code is furnished with an error name and a brief description of error occurrence
conditions. It is also provided with the information (page number or section number) that
volume or not. Error
Code
Error Name Occurrence Condition
10300 IP sensor logical inconsistency having logical inconsistency for its IP sensor result is or
detected.
4
(When the reference section is within the same volume) ■ Viewing the Error Table to Locate the Reference Analysis Flow
(When the reference section is within another volume) Section number ● When a page number is indicated: See the page marked "MT-xx".
Y
10302 Broken sensor detected Check the error code table again
[Preparation procedures]
1. Secure space for servicing the machine.
and troubleshoot.
During initialization, the result of IP search detects the presence of an "2. Error Code Table"
2. Remove the covers.
3. Turn OFF the high-voltage switch of the SCN12A board.
IP, but the backup memory information indicates that there is no IP in
the machine. The backup memory has a record indicating that the IP
1
conveyance was performed before power recovery. N
Voltage on the CPU12A and Replace the power supply.
N
FRONT Error recurs? 1
Erasure conveyor Y
B unit
Replace the boards in the order named.
1. SNS12A
IP sensor SC4
2. DRV12A
3. CPU12A
4. MTH12A
M
M
M
FR6H2223.EPS
1.4 Troubleshooting with Error Log ■ Purpose of Viewing the Error Log
When an error occurs, it generally causes two or more additional errors. The error code displayed
1.4.1 Viewing the Error Log on the CL represents the last-encountered error. You must therefore view the error log to locate the
error code related to the encountered trouble before proceeding to perform troubleshooting.
View the error log with M-Utility to obtain the information about the occurrence of an error indicated
by an error code.
■ Purpose of Exiting the CL Software
START
If you start PC-MUTL while the CL software is running, the CL may give erratic on-screen indica-
tions or fail to operate normally. Therefore, exit the CL software before starting PC-MUTL.
END
FRMT0405.EPS
1.4.2 Determining the Error Code of the Encountered Trouble ■ Error Occurrence Time Recording in Error Log
When errors occur at RU startup, their occurrence time indications vary with the error occurrence
(1) Group the errors that occurred. timing.
(2) Locate the error that is responsible for the encountered trouble (the error that occurred first). ● When errors occurred after "time data" was acquired from the CL
(Example) Determine the order of error occurrences in accordance with the "occurrence time" indications.
• The errors can be divided into Groups A and B because their error occurrence time differ by
Occurrence Occurrence
14 minutes. Error code date time
• The first error in Group A is "12302". 10300 2000.10.07 13:12:19 00257D tiphscan____ Error code that occurred second
3D0004 ScnCmFnc.c 2817
------------------------------------------------------------------- Displayed when the power of the RU is
■ When an Error Occurred after "Time Data" Was Acquired from the CL 10302 2000.10.07 13:12:10 00258D tiphscan____ turned OFF.
Code of the error that occurred first.
3D0004 400000,00 00 00 609C 6098
Perform troubleshooting with this error code.
Error codes displayed on the CL screen FR6H0406.EPS
Error code that occurred last ● When errors occurred before "time data" was acquired from the CL
Error code that The resulting occurrence date/time indications look like "0000.00.00 00.00.25". Note, however, that
A occurred second the time elapsed after power ON is indicated in the "seconds" position (underlined) of the "occur-
Code of the error rence time" field.
that occurred first.
---------------------------------------------------------------------------------------- Perform troubleshooting The error having the smallest "seconds" value occurred first.
with this error code.
Occurrence Occurrence
B Error code date time
Displayed when the 10300 0000.00.00 00:00:19 00257D tiphscan____ Error code that occurred second
power of the RU is 3D0004 ScnCmFnc.c 2817
turned OFF. ------------------------------------------------------------------- Displayed when the power of the RU is
10302 0000.00.00 00:00:10 00258D tiphscan____ turned OFF.
FR6H2520.EPS
Code of the error that occurred first.
3D0004 400000,00 00 00 609C 6098
Perform troubleshooting with this error code.
■ When an Error Occurred before "Time Data" Was Acquired from the CL FRMT0417.EPS
1.4.3 Viewing the Error Code Table to Locate the Associated Analysis Flow ■ Error Code Table Description
The error code table lists error codes in ascending order to facilitate your error code search.
Reference page or reference section number
Each error code is furnished with an error name and a brief description of error occurrence condi-
Error
Error Name Occurrence Condition
Analysis Detail tions. It is also provided with the information (page number or section number) that indicates the
Code Flow Code most appropriate analysis flow you should refer to.
During bootup, the remaining IP is ejected, but the sensor MT- 30
10300 having logical inconsistency for its IP sensor result is
IP sensor logical inconsistency
detected.
or
4
Section number
● When a section number is indicated: See the page having a section number mark "x".
<Error Code Analysis Flow> REFERENCE
MT- 30
■ Analysis Flow
4. Error Code Analysis Flow (Mechanism) The page number and section number are both marked at two locations to facilitate your
10300, 10302, 12302
Check the error log in M-Utility.
The indicated error is at the N Check the error code table again for the error
reference search.
beginning of the error log? at the beginning, and troubleshoot.
Y
10302 Broken sensor detected Check the error code table again
[Preparation procedures]
1. Secure space for servicing the machine.
and troubleshoot.
During initialization, the result of IP search detects the presence of an "2. Error Code Table"
2. Remove the covers.
3. Turn OFF the high-voltage switch of the SCN12A board.
IP, but the backup memory information indicates that there is no IP in
the machine. The backup memory has a record indicating that the IP
1
conveyance was performed before power recovery.
N
Voltage on the CPU12A and Replace the power supply.
12302 IP location information logical failure DRV12A board normal? "Check, Replacement, and Adjustment Volume:
Y 11.8 Power Supply"
During initialization, the result of IP search indicates the presence of an "9.1 Checking the Voltage
on the Board Test Pins (Connectors)"
IP, but the backup memory information indicates that there is no IP in
the machine. Because there is no result of clearing the CMOS, it is CPU12A, DRV12A, and SNS12A N
Reseat the error-causing board
and check if the error occurs N
boards tested in M-Utility normal? 1
logically inconsistent. again.
N
FRONT Error recurs? 1
Erasure conveyor Y
B unit
Replace the boards in the order named.
1. SNS12A
IP sensor SC4 2. DRV12A
3. CPU12A
4. MTH12A
M
M
M
FR6H2223.EPS
[ 4. ]
010-051-00
10.15.2000 FM2887
CR-IR346RU Service Manual MT - 30
FR6H2516.EPS
END
WARNING: 2
• An error is logged, but the user is not notified.
• Level of error where the function associated with the error is rendered unusable.
• It is necessary to immediately troubleshoot and take remedial action.
WARNING: 1
• The user is notified of an error occurrence.
• Errors that occur due to erroneous user operation (incorrect loading of the cassette or IP, etc.).
• If this level of error occurred at the same time with another level of warning, it is necessary to
troubleshoot and take remedial action.
WARNING: 4
• An error is logged, but the user is not notified.
• Errors that occur when a retry operation is performed.
• If the same error occurs frequently and if this level of error occurs at the same time with another
level of warning, it is necessary to troubleshoot and take remedial action.
WARNING: 3
• An error is logged, but the user is not notified.
• Errors that occur when servicing procedures are performed.
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup, the configuration file in the flash ROM on the CPU12A board is defective, so that installation is not
10026 Machine configuration error
automatically performed from the FTP server running on the CL.
6.1
When an attempt is made to initialize the image processing section of the CPU board during the machine initialization
10100 Image processing initialization error routine, either of the errors ranging from 12101 to 12108 is detected. 8
Because error, from 12101 to 12108, is detected three times or more, fatal error results.
During IP read processing, an attempt is made to activate the sub-CPU (image processing section) of the CPU board, but
10120 Image processing CPU sequence error error, from 12121 or 12125, is detected. 8
Because error, from 12101 to 12108, is detected three times or more, fatal error results.
During bootup, because the connector (CN1 on the PMT12A board, CNE1 on the scanning optics unit, CNE2 on the
scanning optics unit, CN1 on the SYN12A board, or CN1 on the LDD12A board) is disconnected, the laser (LDD), start-point
10230 Scanner functional error during bootup
detection (SYN), and photomultiplier (PMT) functions are disabled. Because the laser is not enabled, the leading-edge
MT-88
detection (SED) cannot be performed (detail code: D0F603). Note that if the HV is OFF, the detail code is D0F403.
During bootup, because +15V is not supplied to the SCN12A board due to blow of the fuse (H11 on the MTH board) or +15V
10231 Scanner power supply error during bootup (1) power supply error, most of the functions, except for the polygonal mirror (POL) and laser (LDD), are disabled (detail code: MT-89
A0DF03). Note that if the HV is OFF, the detail code is A0DD03.
During bootup, because the fuse (H12 on the SCN12A board) is blown, the photomultiplier (PMT) and start-point detection
10232 Scanner power supply error during bootup (2)
(SYN) functions are disabled (detail code: 809603). Note that if the HV is OFF, the detail code is 809403.
MT-90
During bootup, because the fuse (J11 on the MTH12A board) is blown or because -15V is not supplied to the SCN12A
10233 Scanner power supply error during bootup (3) board, the photomultiplier (PMT), start-point detection (SYN), and laser (LDD) functions are disabled. Because the laser MT-91
(LDD) is not enabled, the leading-edge detection (SED) cannot be performed (detail code: C1DD03).
010-051-06
04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-9
2. Error Code Table MT-10
Error Analysis
Error Name Occurrence Condition
Code Flow
• During bootup, because the fuse (J12 on the SCN12A board) or the fuse (H12 on the SCN12A board) is blown, ±15V is not
supplied to the SCN12A board, and the photomultiplier (PMT), start-point detection (SYN), laser (LDD), and SCN board
(PLL) functions are disabled. Because the laser (LDD) is not enabled, the leading-edge detection (SED) cannot be
performed (detail code: C0DC03).
• During bootup, because -15V is not supplied to the SCN12A board due to blow of the fuse (J11 on the MTH12A board) or -
15V (SLOT4) power supply error, the photomultiplier (PMT), start-point detection (SYN), and laser (LDD) functions are
10234 Scanner power supply error during bootup (4)
disabled. Because the laser (LDD) is not enabled, the leading-edge detection (SED) cannot be performed (detail code:
MT-92
C0D400).
• During bootup, because ±15V is not supplied, except for the laser (LDD), due to blow of the fuse (J11 on the MTH12A
board, or J12, H12, or H14 on the SCN board), the photomultiplier (PMT), start-point detection (SYN), and laser (LDD)
functions are disabled. Because the laser (LDD) is not enabled, the leading-edge detection (SED) cannot be performed
(detail code: C0D603). Note that if the HV is OFF, the detail code is C0D400.
• During bootup, because 24V is not supplied to the SCN12A board due to blow of the fuse (K11 on the MTH12A board) or
24V (SLOT5) power supply error, the polygonal mirror (POL) function is disabled (detail code: D01403).
10235 Scanner power supply error during bootup (5) • During bootup, because the fuses (H14 and A22 on the SCN board) are blown or because 5V is not supplied to the MT-93
SYN12A board and SED12A board, the leading-edge detection (SED) and start-point detection (SYN) functions are disabled
(detail code: C01403).
During bootup, because ±15V is not supplied to the SYN12A board, PMT12A board, and LDD12A board due to blow of the
fuses (J12 and H12 on the SCN board), the photomultiplier (PMT), start-point detection (SYN), and laser (LDD) functions are
10236 Scanner power supply error during bootup (6)
disabled. Because the laser (LDD) is not enabled, the leading-edge detection (SED) cannot be performed (detail code:
MT-94
819603). Note that if the HV is OFF, the detail code is 819403.
For self-diagnostic during bootup, an SCN board diagnostic error associated with polygon error is detected. Because the
10244 Scanner control board error (4)
PLL on the SCN12A does not oscillate, a polygon sync signal cannot be detected.
-
010-051-06
04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-10
2. Error Code Table MT-11
Error Analysis
Error Name Occurrence Condition
Code Flow
During routine processing, error for the polygon lock signal (PONL, POKL) is detected so that the polygonal mirror function is
10261 Polygon stop/rotation error (1) disabled. The start-point detection (SYN) and leading-edge detection (SED) functions are also disabled (detail code: MT-100
D03403).
During routine processing, the laser (LDD) and start-point detection (SYN) functions are disabled due to blow of the fuse
10271 Laser unlit error (1)
(H13 on the SCN board) or laser failure (detail code: 815403).
MT-102
During bootup, because the signal from the start-point detection (SYN) is faulty, the SCN12A board does not operate
10281 Start-point detection error during bootup (1)
normally (detail code: 801C03).
MT-95
For self-diagnostics prior to reading during routine processing, an SCN board diagnostic error (C05401 or C07403)
10283 Scanning optics unit board error (1) associated with polygon error is detected. The laser is unlit due to a disconnected connector at the scanning optics unit, etc., -
so that an error related to the polygon error occurs, as well.
<Service Procedure>
This error occurs when the version of the M-Utility is checked or error log backup is executed during RU bootup.
10298 Before-reading scanner retry error <Occurrence Condition> MT-96
During routine processing, because the scanner-related error is detected, the IP is returned to the cassette and the scanner
is initialized. The routine processing is retried again, but the scanner-related error recurs.
During bootup, the remaining IP is ejected, but sensors having physically inconsistent IP sensor results (the CLOSE state of
both SB1 and SC3, or the CLOSE state of SB1, SC3, and SC4) are detected.
10300 Sensor logical inconsistency
Alternatively, even though the cassette ejection is detected (the OPEN state of SA1), the cassette insertion is detected (the
MT-55
CLOSE state of SA2) or the cassette hold status (the CLOSE state of SA3) is detected.
During bootup, the sensor is turned OFF after the timeout of the mechanical operation is detected, but the sensor does not
10301 Sensor error
transition to CLOSE.
MT-56
During bootup, the result of IP search detects the presence of an IP, but the backup memory information indicates that there
10302 Broken wire sensor detected is no IP in the machine. The backup memory has a record indicating that the IP conveyance was performed before power MT-55
recovery.
During bootup, the result of location information confirmation for IP search indicates the absence of an IP, but the backup
10303 IP initialization search error
memory information indicates the presence of an IP in the machine. System shutdown is selected via user intervention.
MT-57
010-051-06
04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-11
2. Error Code Table MT-12
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup, the IP search detects the presence of an IP. The CLOSE state of the SB1, SC3, and SC4 is detected, and
10304 IP conveyance error during bootup (1) the MB1 and MC3 are driven, but any of the sensors does not transition to OPEN. The backup memory has a record MT-57
indicating the presence of an IP in the machine.
During bootup, the IP search detects that there is an IP in the machine that is difficult to convey. The backup memory has a
10305 IP conveyance error during bootup (2) record indicating the absence of an IP in the machine. IP conveyance is not performed before power-OFF. It is presumed MT-57
that the backup memory has been cleared.
IP positioning error at side-positioning conveyor During bootup, the MB1 and MC3 are driven (clockwise) to perform side-positioning operation for remaining IP processing,
10306 during bootup but the SC3 does not transition to CLOSE within the specified period of time.
MT-59
During bootup, the MZ1, MC3, and MB1 are driven (counterclockwise) to measure the IP size for remaining IP processing,
Length-measurement conveyance error during
10307 bootup
but the SC3 does not transition to CLOSE within the specified period of time. Alternatively, it transitions to CLOSE but not to MT-59
OPEN.
During bootup or routine processing, because error (14315, 14316, 14317) is detected, retries (four times or more) are
10318 Suction cup HP operation error
performed, but error (fatal error) results.
MT-60
During bootup or routine processing, because error (14331, 14332, 14333) is detected, retries (four times or more) are
10334 Side-positioning HP operation error
performed, but error (fatal error) results.
MT-61
During bootup or routine processing, because error (14335, 14336, 14337) is detected, retries (four times or more) are
10338 Side-positioning grip HP operation error
performed, but error (fatal error) results.
MT-62
During bootup, the SolZ1 is turned ON to protrude the stopper, but the SZ4 does not transition to OPEN within the specified
10340 IP stopper protrusion error
period of time. Retries (six times or more) are performed, but error results.
MT-63
During bootup and shutdown processing, the SolZ1 is turned OFF to retreat the stopper, but the SZ4 does not transition to
10341 IP stopper retreat error
CLOSE within the specified period of time. Retries (six times or more) are performed, but error results.
MT-63
010-051-06
04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-12
2. Error Code Table MT-13
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup, the MZ2 is driven to grip the driving shaft, but the SZ2 does not transition to OPEN within the specified period
10346 Driving shaft grip error
of time. Retries (two times or more) are performed, but error results.
MT-64
During bootup, the MZ2 is driven to grip the driven shaft, but the SZ3 does not transition to CLOSE within the specified
10347 Driven shaft grip error
period of time. Retries (two times or more) are performed, but error results.
MT-66
During bootup, the MZ2 is driven to release both grips, but the SZ2 does not transition to CLOSE within the specified period
10348 Both grip release error
of time. Retries (two times or more) are performed, but error results.
MT-64
<Service Procedure>
This error occurs when the version of the RU application software is updated from any version earlier than A04 to version
A05 or later, but the backup memory/error log/trace log is not initialized.
10349 Driven shaft grip release error
<Occurrence Condition>
MT-66
During bootup, the MZ2 is driven to release the driven shaft grip, but the SZ3 does not transition to OPEN within the
specified period of time. Retries (two times or more) are performed, but error results.
During bootup, the MZ2 is driven to correct the speed, but the SZ2 does not transition to OPEN within the specified period of
10353 Driving shaft correction grip error
time.
MT-64
During bootup, the MZ2 is driven to check the grip state, but the SZ3 does not transition to OPEN within the specified period
10354 Initialization grip movement (1) error
of time. Retries (two times or more) are performed, but error results
MT-66
During bootup, the MZ2 is driven to check the grip state, but the SZ2 does not transition to CLOSE or the SZ3 does not
10355 Initialization grip movement (2) error
transition to CLOSE within the specified period of time. Retries (two times or more) are performed, but error results.
MT-64
During bootup, the MZ2 is driven to perform ejection grip, but the SZ3 does not transition to CLOSE within the specified
10356 Ejection grip error
period of time. Retries (two times or more) are performed, but error results.
MT-66
During bootup, the MZ2 is driven to perform no-load running, but the SZ3 does not transition to OPEN within the specified
10357 No-load running error
period of time. Retries (two times or more) are performed, but error results.
MT-66
During routine processing, the SB1 cannot detect the IP leading edge for after-erasure conveyance (the MB1 is driven
10360 After-erasure conveyance error counterclockwise). The MB1 is driven (counterclockwise) to perform load conveyance, but the SB1 does not transition to MT-76
CLOSE within the specified period of time (20 sec).
010-051-06
04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-13
2. Error Code Table MT-14
Error Analysis
Error Name Occurrence Condition
Code Flow
During error handling, the SB1 cannot detect the IP leading edge. The MB1, MC1, and MZ1 are driven (counterclockwise)
10361 After-recovery-erasure conveyance error for load conveyance, but the SB1 does not transition to CLOSE within the specified period of time (20 sec). (The SB1 is in MT-76
OPEN status.)
During routine processing, the MB1 is driven (counterclockwise) to perform load conveyance, but the SB1 does not transition
10370 Load positioning error
to OPEN within the specified period of time.
MT-68
During error handling, the MB1, MC1, and MZ1 are driven (counterclockwise) for load conveyance after the IP leading edge
10371 Recovery load positioning error
is detected by the SB1, but the SB1 does not transition to OPEN within the specified period of time (20 sec).
MT-68
During bootup or U-Utility dust removal operation, the MZ3 is driven (clockwise), but the SZ5 does not transition to CLOSE
10390 Dust removal operation error (1)
within the specified period of time (30 sec).
MT-69
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to measure the length of the hole
10391 Dust removal mechanism lock (1) (x2) of the drive gear, but a mechanism lock results. Subsequently, the MZ3 is driven (clockwise), but the SZ5 does not MT-69
transition from CLOSE to OPEN within the specified period of time (30 sec).
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to measure the length of the hole
10392 Dust removal mechanism lock (2) (x2) of the drive gear, but a mechanism lock results. Subsequently, the MZ3 is driven (clockwise), but the SZ3 does not MT-69
transition from OPEN to CLOSE within the specified period of time (30 sec).
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to perform home positioning, but the
10393 Dust removal operation error (4)
SZ5 does not transition from CLOSE to OPEN within the specified period of time (30 sec).
MT-69
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise), but two or more retries occur.
10394 Dust removal CCW drive error
However, driving in the clockwise direction is normal.
MT-71
10400 Network board error During bootup and routine processing, error is detected on the Ethernet section on the CPU12A board of the RU. 6.1
During bootup, when the SDRAM, or the main memory of the CPU12A board, is tested, error is detected. The warning is
10700 SDRAM test error
recorded and retries (up to two times) are performed, but error is detected again.
8
010-051-06
04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-14
2. Error Code Table MT-15
Error Analysis
Error Name Occurrence Condition
Code Flow
<Service Procedure>
This error occurs when the version of the RU application software is updated from any version earlier than A04 to version
10799 CPU bus error A05 or later, but the backup memory/error log/trace log is not initialized. 8
<Occurrence Condition>
During bootup and routine processing, an unthinkable state is detected by the main CPU on the CPU12A board.
During bootup and routine processing, the driver used for conveyance-related software processing between the CPU12A
10900 Conveyance-related driver error
and SNS12A boards causes ERROR to be returned as a return value.
6.2
During bootup and routine processing, ERROR is returned as a return value for the common function used for conveyance-
10901 Conveyance-related common function error
related software processing between the CPU12A and SNS12A boards.
6.2
During bootup and routine processing, ERROR is returned as a return value for the standard function used for conveyance-
10902 Conveyance-related standard function error
related software processing between the CPU12A and SNS12A boards.
6.2
During bootup and routine processing, ERROR is returned as a return value for device OPEN used for conveyance-related
10903 Conveyance-related device OPEN error
software processing between the CPU12A and SNS12A boards.
6.2
10921 Watchdog error During bootup and routine processing, the watchdog timer on the CPU12A board times out. 8
10991 Device open error During bootup and routine processing, the device open error on the CPU12A board occurs. 8
Writing of the RU APPL software from the FTP server of the CL to the CPU12A board flash ROM of the RU is completed
11024 Machine application update
normally.
-
Writing of the RU configuration data from the FTP server of the CL to the CPU12A board flash ROM of the RU is completed
11025 Machine configuration update
normally.
-
010-051-06
04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-15
2. Error Code Table MT-16
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup, error related to socket communication is detected. Socket communication cannot be performed normally due
11094 Socket error
to software bugs.
-
11208 Laser drive current error During bootup and routine processing, the laser drive current value (LDIF) is more than 1.4 times the factory default value. MT-97
11272 Insufficient laser light intensity During bootup, laser OK signal (LD1OKH, LD1OKL) error is detected. MT-97
11273 Laser life warning During bootup and routine processing, the laser drive current value (LDIF) is more than 1.4 times the factory default value. MT-97
During bootup, the IP search determines that there is no IP. However, the conveyance backup memory has a record
11303 IP initialization search error
indicating the presence of an IP in the machine for routine processing.
MT-57
Because the cassette is inserted into the RU while the CL is in "Unacceptable (cassette cannot be accepted)" condition, the
11309 Cassette setting error (3) cassette is fed once and ejected without reading; as a result, a message notifying that reading has not be done is displayed -
on the CL.
<User Operation>
This error occurs when the cassette is inserted without being closely aligned to the reference plane or inserted aslant relative
to the reference plane.
11310 Cassette setting error (1)
<Occurrence Condition>
MT-72
During routine processing, the SA2 transitions to CLOSE, and after the SolA1 is turned OFF, the SA3 does not transition to
OPEN. Retries (six times or more) are performed, but error results.
<User Operation>
This error occurs when the cassette is inserted without being closely aligned to the reference plane or inserted aslant relative
to the reference plane. Alternatively, this error occurs when the cassette is not inserted all the way.
11311 Cassette setting error (2)
<Occurrence Condition>
MT-72
During routine processing, the SA2 transitions to CLOSE, and after the SolA1 is turned ON, the cassette is moved, but the
SA2 does not transition to CLOSE within the specified period of time. However, the SA1 is CLOSE.
010-051-06
04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-16
2. Error Code Table MT-17
Error Analysis
Error Name Occurrence Condition
Code Flow
<User Operation>
This error occurs when the hold pin does not lower due to the force exerted on the hold pin as the cassette is pulled in the
cassette hold non-released condition.
11312 Cassette hold release error
<Occurrence Condition>
MT-73
During routine processing, the SolA1 is turned ON to release the cassette hold, but the SA3 does not transition to CLOSE
within the specified period of time. Retries (six times or more) are performed, but error results.
<User Operation>
This error occurs when the cassette containing no IP is inserted.
<Occurrence Condition>
11319 Feed IP suction error
During routine processing, the MA1 is driven (counterclockwise) and the PA1 is turned ON to perform IP feed leak, but the
MT-74
SA5 does not transition to CLOSE within the specified period of time. Retries (four times or more) are performed, but error
results.
During bootup and routine processing, the MA1 and MB1 are driven (clockwise) to feed the IP from the cassette, but the SA5
11320 Feed IP drop transitions to OPEN at the time when the IP is griped by the rollers. Retries (two times or more) are performed, but error MT-74
results.
During bootup and routine processing, the MB1 is driven (clockwise) to perform IP feed leak and conveyance, but the SB1
11321 Feed IP grip error does not transition to CLOSE within the specified period of time. Retries (four times or more) are performed, but error MT-74
results.
During routine processing, the MB1 and MC3 are driven (clockwise) to perform IP high-speed conveyance, but the SC3
11322 Feed conveyance error
transitions to OPEN. Retries (four times or more) are performed, but error results.
MT-74
During routine processing, the MB1 and MC3 are driven (clockwise) to determine the IP size, but the SB1 transitions to
11323 Length-measurement conveyance error
OPEN. Retries (four times or more) are performed, but error results.
MT-76
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-17
2. Error Code Table MT-18
Error Analysis
Error Name Occurrence Condition
Code Flow
During routine processing, the SVA1 is turned ON and the PA1 is turned OFF to leak the IP after loading it into the cassette,
11325 Load leak error
but the SA5 does not transition to OPEN.
MT-77
During routine processing, the Solz1 is turned ON to protrude the IP stopper after IP feed leak, but the SZ4 transitions to
11340 IP stopper protrusion error
CLOSE. SZ4 checks are retried (two times or more), but error results.
MT-63
During routine processing and U-Utility dust removal operation, the SOLZ1 is turned OFF to retreat the IP stopper, but the
11341 IP stopper retreat error
SZ4 transitions to OPEN. SZ4 checks are retried (six times or more), but error results.
MT-63
During routine processing, the MZ1 is driven (clockwise) to perform read processing, but the SZ1 transitions to OPEN.
11342 Reading IP leading-edge detection error Subsequently, the laser is turned OFF, and when IP conveyance is performed to isolate the error, the SC3 transitions to MT-78
OPEN.
During routine processing, the MZ1 is driven (clockwise) to perform read processing, but the SZ1 transitions to OPEN.
11343 Subscanning conveyance error (1) Subsequently, the laser is turned OFF, and when IP conveyance is performed to isolate the error, the SC3 transitions to MT-78
CLOSE.
During routine processing, the SC3 does not transition to OPEN within the specified period of time before the end-of-image
11344 Subscanning conveyance error (2)
interrupt after reading is initiated.
MT-78
During routine processing, the end-of-image interrupt from the scanner board is not processed within the specified period of
11350 End-of-image timeout
time after reading is initiated.
MT-79
During routine processing, the MZ1, MC3, and MB1 are driven (counterclockwise) to convey the IP to the erasure unit after
11362 After-reading conveyance error
reading is completed, but the SC4 does not transition to CLOSE within the specified period of time.
MT-80
During routine processing, the MC3 and MB1 are driven (counterclockwise) to perform erasure conveyance of the IP after
11363 Erasure conveyance error
reading, but the SC4 does not transition to OPEN.
MT-81
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-18
2. Error Code Table MT-19
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup and routine processing, the MB1 is driven (counterclockwise) to reload the IP due to the load IP drop retry
11371 Load IP drop
(14373) or load IP suction failure retry (14372), but the SB1 does not transition to OPEN within the specified period of time.
MT-82
During routine processing, the PA1 is turned ON and the MA1 is driven (counterclockwise) to load the IP into the cassette,
11372 Load IP suction error but the SA5 transitions to OPEN within the specified period of time. Retries (four times or more) are performed, but error MT-82
results.
During routine processing, the PA1 is turned ON and the MA1 is driven (counterclockwise) to load the IP into the cassette,
11373 Load IP drop but the SA5 transitions to OPEN at the time when the IP is released. Retries (four times or more) are performed, but error MT-82
results.
11380 Maximum empty cassette setting During bootup, an attempt is made to eject (load) the remaining IP into the cassette, but the cassette has not been set. MT-83
11387 Recovery IP processing During bootup, the remaining IP that has not been erased is detected. MT-84
11400 Unread IP ejection (1) During routine processing, the IP is ejected, without being read, to the cassette for some reason on the CL side. -
11401 Unread IP ejection (2) During routine processing, the IP is ejected, without being read, to the cassette for some reason on the RU side. -
During routine processing, an attempt is made to retransmit the unsent image data from the RU to the CL after
11402 Retransmission retry failure cassette ejection
communication down processing with the CL, the CL rejects it, so that the image data is lost, and the cassette is ejected.
6.1
<User Operation>
This error occurs when the user attempts to output a test image in M-Utility without barcode-based ID registration, while the
machine is used in the N-to-N connection setup. Alternatively, this error occurs when the DIP switch of the CPU12A board is
set to "no barcode".
11403 Barcode load request
<Occurrence Condition>
-
The barcode cannot be read.
• The barcode attached on the IP is tarnished or soiled.
• The barcode reader is not working properly or the barcode reader installation position is improper.
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-19
2. Error Code Table MT-20
Error Analysis
Error Name Occurrence Condition
Code Flow
<User Operation>
This error occurs when the menu is not selected only in the N-to-N connection setup while a test image is outputted in M-
Utility.
11404 Patient information not registered
<Occurrence Condition>
-
The patient information corresponding to the barcode attached on the IP has not been registered. Alternatively, the barcode
cannot be read because, for example, the barcode attached on the IP is tarnished or soiled.
An inquiry is made from the RU to the CL as to the image data transfer destination, but the transfer destination is not notified
11405 Patient information search error from the CL. -
It is necessary to troubleshoot the CL.
Thermistor failure detection (during erasure During bootup, it is detected that temperature control of the erasure unit is disabled due to temperature thermistor (THB1)
11731 initialization) error.
6.4
Thermistor status error detection (during During bootup, the temperature thermistor (THB1) detects an abnormal range. Temperature control of the erasure unit is
11732 erasure initialization) disabled.
6.4
Lamp unlit detection (during erasure During bootup, the erasure lamps are turned on to check their lighting, but a single center lamp (socket L2) of the three
11737 initialization) erasure lamps is unlit. Or, two or more erasure lamps are unlit.
6.4
Erasure unit temperature status inconsistency During routine processing, error for the temperature states (LED: D15, D11, D10, D13) in the erasure unit is detected.
11752 (during IP processing) Temperature control of the erasure unit is disabled.
6.4
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-20
2. Error Code Table MT-21
Error Analysis
Error Name Occurrence Condition
Code Flow
Lamp unlit detection (during erasure idle During machine idle state, in order to perform erasure temperature control, the erasure lamps are turned on to check their
11757 temperature control) lighting, but a single center lamp (socket L2) of the three erasure lamps is unlit. Or, two or more erasure lamps are unlit.
6.4
During IP erasure, the erasure lamps are turned on to check their lighting, but a single center lamp (socket L2) of the three
11767 Lamp unlit detection (during IP erasure lighting)
erasure lamps is unlit. Or, two or more erasure lamps are unlit.
6.4
11781 Thermistor failure detection (during idling) During idle state after machine bootup, error for the temperature thermistor (THB1) is detected. 6.4
Erasure unit temperature status inconsistency During bootup, error for the temperature states (LED: D15, D11, D10, D13) in the erasure unit is detected. Temperature
11782 (during idling) control of the erasure unit is disabled.
6.4
11890 Power supply C31 error During bootup and routine processing, the blow of the fuse C31 on the MTH12A board is detected. 10.5
12026 Image transfer timeout During routine processing, the image data is not sent from the sub-CPU of the CPU12A board to the CL. (Timeout error) 6.1
12033 Barcode data reading error Because an attempt to read the barcode data on the CPU12A board, a retry is performed. 8
During bootup and routine processing, because the erasure lamps are turned on without preheating them, the erasure lamps
12035 Preheat warning during erasure lamp lighting
are not lit.
6.4
During bootup and routine processing, a timeout occurs for communication between the main CPU (CPU12A board) and
12036 Scanner communication timeout
scanner H8CPU (SCN12A board).
6.3
During bootup and routine processing, a checksum error occurs for communication between the main CPU (CPU12A board)
12037 Scanner communication checksum error
and scanner H8CPU (SCN12A board).
6.3
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-21
2. Error Code Table MT-22
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup and routine processing, because an attempt to register the reset switch interrupt on the CPU12A board fails,
12040 Failure to register reset switch interrupt
the reset switch does not function.
8
During routine processing, because the data sent from the sub-CPU of the CPU12A board has an insufficient or excess
12063 Image processing CPU error during operation number of pixels, the software performs processing to supplement or cut the insufficient or excess number of pixels in the 8
line direction.
During bootup and routine processing, an attempt to write to the backup memory (SRAM) fails. Or, a write to the backup
12070 Backup SRAM write error
SRAM is performed during backup memory test.
8
12071 Flash ROM write error An attempt to write the flash ROM on the CPU12A board fails. 8
During bootup and routine processing, the software executes an abnormal case. Although the process may be resumed as
12090 Software logic warning
is, its error log is generated.
-
During bootup and routine processing, the FTP server cannot be accessed for communication from the RU to the CL. Or,
12092 FTP server access error
the FTP server may be accessed, but a connection cannot be established.
6.1
During bootup and routine processing, the FTP server cannot be accessed for communication from the RU to the CL. Or,
12093 FTP server file acquisition error
the FTP server may be accessed, but a file cannot be obtained.
6.1
<Software error>
If the software version is A06 and the operation mode indicated by the detailed error information is "IR", this event is logged
due to a software bug. In this instance, no remedial action needs to be taken.
12094 ACK timeout
<Occurrence Condition>
6.1
During bootup and routine processing, a FTP server connection timeout error occurs for communication from the RU to the
CL.
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-22
2. Error Code Table MT-23
Error Analysis
Error Name Occurrence Condition
Code Flow
• A warning log indicating that dummy data was sent from the CPU12A board due to image data shortage.
12101 Image processing CPU data output shortage
• During routine processing, the image data sent from the SCN12A board to the CPU12A board is insufficient.
6.2
Image frame clock timeout during routine A timeout of the frame clock lock (information indicative of the beginning of the image data) from the SCN12A board is
12148 processing detected by the sub-CPU. (30 seconds)
6.3
An error is detected for the pixel clock from the sub-CPU to the SCN12A board.
12149 Image processing pixel clock excess error • The pixel clock that is larger than the parameter value is detected. 6.3
• The pixel clock, which is part of image data, denotes the number of pixels per one line of the image data.
During routine processing, when the image data from the SCN12A board is processed, an insufficient number of pixels for a
12150 Image processing pixel clock shortage error
certain line is detected by the sub-CPU.
6.3
During routine processing, when the image data from the SCN12A board is processed, an excess number of lines is
12151 Image processing line clock excess error
detected.
6.3
During routine processing, when the image data from the SCN12A board is processed, an insufficient number of lines is
12152 Image processing line clock shortage error detected, or even when five seconds have passed after the trailing edge of a certain line clock, the trailing edge of its 6.3
subsequent line clock cannot be detected.
During routine processing, when an image processing command is accepted from the SCN12A board to the sub-CPU, the
12153 Image processing frame clock error
sub-CPU have already received the frame clock from the SCN.
6.3
12154 Image processing overrun error During routine processing, the main CPU loses some of the image data from the sub-CPU. 8
During routine processing, the sub-CPU completes its processing normally, but the number of pixels received by the main
12164 FIFO data count shortage error
CPU via the FIFO is insufficient.
8
During routine processing, the sub-CPU completes its processing normally, but the number of pixels received by the main
12165 FIFO data count excess error
CPU via FIFO is excessive.
8
12201 Start-point detection error During bootup and routine processing, error for the start-point detection signal (SSH, SSL) is detected. MT-95
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-23
2. Error Code Table MT-24
Error Analysis
Error Name Occurrence Condition
Code Flow
12202 Leading-edge detection error During bootup and routine processing, only error for the leading-edge detection signal (SED1, SED2L) is detected. MT-98
For self-diagnostics prior to reading during bootup, an SCN board diagnostic error (no main-scan sync signal is generated)
12203 SCN sync signal error
associated with polygon error occurs.
-
For self-diagnostics prior to reading during bootup, an SCN board diagnostic error (no polygon index signal is generated)
12204 Polygon index signal error
associated with polygon error occurs.
-
12211 PMT analog power supply error During bootup and routine processing, only error for the PMT analog power supply signal (+15VOKH, +15VOKL) is detected. MT-99
12212 Laser light intensity error During bootup and routine processing, only error for the laser OK signal (LD1OKH, LD1OKL) is detected. MT-97
12213 Polygon lock error During bootup and routine processing, only error for the polygon lock signal (POKL, PONL) is detected. MT-100
During bootup and routine processing, error is detected only for the polygon rotation detection function on the SCN12A
12214 Polygon rotation error
board.
14.2
12215 PLL function error During bootup and routine processing, error is detected only for the PLL function on the SCN12A board. 14.2
14.2
12216 Start-point interval error During bootup and routine processing, error is detected only for the start-point interval function on the SCN12A board.
14.3
12217 High-voltage power supply error During bootup and routine processing, error is detected only for the high-voltage power supply signal (HVOKH/L). MT-99
During bootup and routine processing, error is detected only for the high-voltage command value diagnostics signal on the
12218 High-voltage command value error
SCN12A board.
8
12225 Reading status error During bootup and routine processing, error is detected only for the VSYNC signal on the SCN12A board. 8
12226 Operation line status error During bootup and routine processing, error is detected only for the SEDTM/FCLKTM signal on the SCN12A board. 8
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-24
2. Error Code Table MT-25
Error Analysis
Error Name Occurrence Condition
Code Flow
During routine processing, error is detected for the PLL function, polygon rotation function, start-point interval function on the 14.2
12241 Scanner control board error (1)
SCN12A board. 14.3
During routine processing, because the PMT high-voltage value is not set correctly on the SCN12A board, error is detected
12242 Scanner control board error (2)
for the high-voltage command diagnostics.
14.5
During bootup self-diagnostics, error is detected for the start-point mask signal generated from the SCN12A board and the
12243 Scanner control board error (3)
index signal (PINDXL) from the polygonal mirror (POL).
14.3
During routine processing, only error for the PMT analog power supply signal (+15VOKH, +15VOKL) is detected (detail code:
12251 Photomultiplier control board error (1)
008200). Note that if the HV is OFF, the detail code is 008000.
MT-99
12252 Photomultiplier control board error (2) During routine processing, only error for the high-voltage power supply signal (HVOKH, HVOKL) is detected. MT-99
12255 Leading-edge detection error During bootup, only error for the leading-edge detection signal (SED1, SED2L) is detected. MT-98
During routine processing, IP conveyance overrun occurs due to mechanical error or SCN12A board control error, and only
12256 Leading-edge detection timing error
error for the SEDTM and FCLKTM signals on the SCN12A board is detected.
MT-101
• During routine processing, error for the signals (PONL, POKL, PINDXL) from the polygonal mirror (POL) and the start-point
interval function on the SCN12A board is detected (detail code: 003400).
12262 Polygon rotation error (2)
• During routine processing, error for the polygon lock signal (PONL, POKL) and error for the start-point interval function and
MT-100
polygon rotation detection function on the SCN12A board are detected (detail code: 003400).
During routine processing, only error for the lock signal (POKL, PONL) from the polygonal mirror (POL) is detected (detail
12263 Polygon rotation error (3)
code: 002000). If error for the SEDTM or FCLKTM signal on the SCN12A board is detected, the detail code is 002003.
MT-100
During routine processing, error for the signals (PONL, POKL, PINDXL) from the polygonal mirror and the SEDTM signal on
the SCN12A board is detected (detail code: 001002). Alternatively, error for the index signal (PINDXL) from the polygonal
12264 Polygonal rotation error (4) mirror and the SEDTM and FCLKTM signals on the SCN12A board is detected (detail code: 0010030). Alternatively, error MT-100
for the signals (POKL, PINDXL) from the polygonal mirror and the SEDTM signal on the SCN12A board is detected (error
code: 001002).
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-25
2. Error Code Table MT-26
Error Analysis
Error Name Occurrence Condition
Code Flow
During routine processing, the laser light intensity is less than 50%, and the laser light intensity error signal (LD1OKL,
12272 Insufficient laser light intensity (1) LD1OKH) is detected (detail code: 004000). Alternatively, the laser light intensity error signal (LD1OKL, LD1OKH) and laser MT-97
drive current value (LDIF) error are detected (detail code: 014000).
12273 Laser life warning During bootup and routine processing, the laser drive current value (LDIF) is more than 1.4 times the factory default value. MT-97
During routine processing, the disabled state of the start-point detection (SYN) function, and error for the PLL function and
polygon rotation detection function on the SCN12A board are detected (detail code: 801C03). Alternatively, the disabled
12281 Start-point detection error (1) state of the start-point detection (SYN) function, and error for the PLL function on the SCN12A board are detected (detail MT-95
code: 800C03). Alternatively, during routine processing, the disabled state of the start-point detection (SYN) function, and
error for the PLL function and polygon rotation detection function on the SCN12A board are detected (detail code: 801401).
During bootup and routine processing, only error for the start-point interval function on the SCN12A board is detected (detail
12282 Start-point detection error (2) code: 000400). Alternatively, error for the start-point interval function and polygon rotation detection function on the SCN12A 14.3
board is detected (detail code: 001400).
During routine processing, error for the VSYNC signal on the SCN12A board is detected after IP reading is completed (detail
12291 Reading sequence error
code: 000002).
8
Reading is completed by any interrupt other than the leading-edge detection interrupt or end-of-screen interrupt. At the
12292 Reading sequence error during routine (2)
same time, an insufficient number of output lines and a too-early start of reading are detected.
-
For self-diagnostics prior to reading during routine processing, a combination of errors that should not have logically occurred
12299 Error for scanner, etc.
were generated.
-
During routine processing, the sensor is turned OFF after the timeout of the mechanical operation is detected, but the sensor
12301 Sensor error
does not transition to CLOSE.
MT-56
During bootup, the result of IP search indicates the presence of an IP, but the backup memory information indicates that
12302 IP location information logical failure
there is no IP in the machine. Because there is no result of clearing the CMOS, it is logically inconsistent.
MT-55
IP movement error at scanner unit during During bootup, the MB1, MC3, and MZ1 are driven (clockwise) for IP search, but the SC3 does not transition to OPEN within
12304 bootup the specified period of time.
MT-57
IP movement error at erasure conveyor/side- During bootup, the MB1 and MC3 are driven (clockwise) for IP search, but the SB1 or SC4 do not transition to CLOSE within
12305 positioning conveyor during bootup the specified period of time.
MT-57
010-051-06
04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-26
2. Error Code Table MT-27
Error Analysis
Error Name Occurrence Condition
Code Flow
<User Operation>
This error occurs when the cassette is inserted aslant relative to the reference plane and then pulled out immediately.
12313 Cassette not detected <Occurrence Condition> MT-85
During routine processing, while the SolA1 is tuned ON to hold the cassette, the cassette is pulled all the way out of the
shutter, and SA1 transitions to OPEN.
12318 Suction cup HP return error During bootup and routine processing, SA4 does not transition to CLOSE for suction cup HP check. MT-60
During routine processing, an attempt to read the barcode for feed conveyance fails. Retries (four times or more) are
12324 Barcode reading error
performed, but error results.
MT-87
During bootup and routine processing, the SVA1 is turned ON and the PA1 is turned OFF to perform IP feed leak, but the
12325 Feed leak error
SA5 does not transition to OPEN.
MT-77
During routine processing, the MA1 is driven (counterclockwise) to perform suction cup home positioning after the cassette is
12326 HP return error during ejection
ejected, but the SA4 does not transition to CLOSE.
MT-60
During routine processing, the MC1 is driven (clockwise) to perform side-positioning home positioning, but the SC1 does not
12334 Side-positioning operation error
transition to CLOSE.
MT-61
During routine processing, the MC2 is driven (counterclockwise) to perform side-positioning grip home positioning, but the
12338 Side-positioning grip operation error
SC2 does not transition to CLOSE.
MT-62
12345 FFM drive W.F. disorder During routine processing, wow-flutter error (irregular revolutions) of the FFM motor (MZ1) is detected. MT-86
During routine processing, the MZ2 is driven to perform driving-shaft slow grip after driven-shaft grip is completed, but the
12346 Driving shaft grip error
SZ2 does not transition from CLOSE to OPEN.
MT-64
During routine processing, the MZ2 is driven to grip the driven shaft after side-positioning is completed, but the SZ3 does not
12347 Driven shaft grip error
transition to CLOSE. Retries (two times or more) are performed, but error results.
MT-66
During bootup and routine processing, the MZ2 is driven to release both grips, but the SZ2 does not transition to CLOSE.
12348 Both grip release error
Retries (two times or more) are performed, but error results.
MT-64
During routine processing, the MZ2 is driven to release the driven shaft slow grip after reading, but the SZ3 does not
12349 Driven shaft grip release error
transition to OPEN.
MT-66
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-27
2. Error Code Table MT-28
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup and routine processing, the grip time for the driving shaft grip deviates by ±3% relative to its specified value,
12352 Driving shaft grip error stop
but the SZ2 is CLOSE.
MT-66
During routine processing, the MZ2 is driven to perform driving-shaft correction grip, but the SZ2 does not transition to
12353 Driving shaft correction grip error
OPEN.
MT-64
During routine processing, the MZ2 is driven to perform driving-shaft slow grip and the SZ2 transitions from CLOSE to
12354 Driving shaft grip disorder
OPEN, but the grip time deviates by ±3% relative to its specified value.
MT-66
During bootup and routine processing, because the grip time for the driving shaft grip deviates by ±6% relative to its
12355 Driving shaft grip malfunction
specified value, speed correction processing and operation check are performed.
MT-66
During routine processing, the MZ2 is driven to perform ejection grip, but the SZ3 does not transition to CLOSE. Retries (two
12356 Ejection grip error
times or more) are performed, but error results.
MT-66
During bootup and routine processing, the MZ2 is driven to perform no-load running, but the SZ3 does not transition to
12357 No-load running error
OPEN. Retries (two times or more) are performed, but error results.
MT-66
During routine processing, the SB1 cannot detect the IP leading edge for after-erasure conveyance (the MB1 is driven
12360 After-erasure conveyance error counterclockwise). To perform load conveyance, the MB1 is driven (counterclockwise), but the SB1 does not transition to -
CLOSE within the specified period of time (20 sec). It is logged, with the operation continued.
12388 IP with improper generation or type detected During routine processing, the IP of the type that is not set in the configuration is detected from the barcode data. -
During U-Utility dust removal operation, the MZ3 is driven (clockwise) to perform dust removal operation, but the SZ5 does
12390 Dust removal operation error (1)
not transition from OPEN to CLOSE within the specified time (30 sec).
MT-69
During U-Utility dust removal operation, the MZ3 is driven (clockwise) to perform dust removal operation, but the SZ5 does
12391 Dust removal operation error (2)
not OPEN after its transition from OPEN to CLOSE within the specified time (30 sec).
MT-69
During U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to perform dust removal operation, but the SZ5
12392 Dust removal operation error (3)
does not transition from OPEN to CLOSE within the specified period of time (30 sec).
MT-69
During U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to perform dust removal operation, but the SZ5
12393 Dust removal operation error (4)
does not OPEN after its transition from OPEN to CLOSE within the specified time (30 sec).
MT-69
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-28
2. Error Code Table MT-29
Error Analysis
Error Name Occurrence Condition
Code Flow
During shutdown processing, the MZ3 is driven (clockwise) to perform dust removal operation, but the SZ5 does not
12394 Dust removal operation error (5)
transition from OPEN to CLOSE.
MT-69
During bootup, the MZ3 is driven (clockwise) to perform dust removal operation, but the SZ5 does not transition from OPEN
12395 Dust removal operation in low speed to OPEN within the specified time (30 sec) in the low-speed operation mode (the actuator, from its large hole to smaller MT-69
hole).
12401 Software initialization timeout The initialization of the RU software is not completed within the specified period of time. 8
12402 User password setup failure Password setup that is defined in the configuration fails. 8
12403 FTP server registration failure The IP address of the FTP server cannot be registered in the table that manages the OS. 6.1
An attempt to create a device for accessing the FTP server fails. Software automatic version update, log uploading, etc.
12404 Failure to create device for FTP server access
cannot be done.
6.1
<Servicing operation>
If the error is logged each time a normal process is performed, bit 4 of the S1 switch on the CPU12A board is set to OFF (to
12406 Barcode data error indicate that the RU does not have a barcode reader). In this instance, set bit 4 to ON. 8
<Occurrence Condition>
The data that is scanned by the barcode is inconsistent with the format (A********C: * denotes a numeral).
An image processing command is issued to the image processing unit (sub-CPU), but the status of the sub-CPU does not
12407 Status check error after SCPU command writing
become IDLE or BUSY.
-
After a command is sent, the status of the image processing CPU is not busy. Image reading is not performed, and the IP is
12408 Image processing CPU status error
ejected.
8
12409 IP size error An IP of out-of-range size was set by the conveyance subsystem. -
During bootup, the configuration file in the flash ROM on the CPU12A board causes a checksum error. Because the machine
12410 Configuration checksum error
is rebooted with its default configuration setup, it is necessary to perform configuration user setting.
-
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-29
2. Error Code Table MT-30
Error Analysis
Error Name Occurrence Condition
Code Flow
Connection monitoring Com-Terminate The communication disabled state between the CL and RU is detected. The communication connection is disconnected
12502 detection once, and enters the connection wait state.
6.1
12700 CPU board initial diagnostics test error The machine is booted up with the SW S5 setting on the CPU12A board in the ON state. -
12701 Bus error detection function error During bootup and routine processing, error is found for the bus error detection. 8
During bootup and routine processing, an interrupt is sent from the main CPU of the CPU12A board to the H8CPU of the
12702 SCN-H8 microprocessor interrupt test error
SCN12A board, but the interrupt is not completed normally.
6.3
During bootup and routine processing, an interrupt is sent from the main CPU of the CPU12A board to the SNS12A board,
12703 Sensor board interrupt test error
but the interrupt is not completed normally.
6.2
Erasure cooling fan diagnostics error (during During bootup, error for the FAN3 (erasure unit lamp house cooling fan) is detected, but only a warning is recorded, and fan
12735 erasure initialization) control continues as usual.
6.4
Single lamp unlit detection (during erasure During bootup, because one of the three lamps is unlit, the machine is booted up in the mode where the erasure time is
12736 initialization) extended.
6.4
During bootup and routine processing, 12733 or 12753 occurs and the temperature of the erasure unit lamp reaches an
abnormal level, so that the no-erasure mode is temporarily entered.
12743 Erasure unit high-temperature error cancel
Subsequently, because the erasure lamp temperature drops below the specified level (erasure-enabled temperature), it
6.4
returns to the normal mode.
12753 Erasure unit high-temperature error During routine processing and idling, the temperature thermistor (THB1) detects high-temperature error. 6.4
Single lamp unlit detection (during erasure idle During idling, when the erasure lamps are turned on for erasure temperature control, a single lamp that is normally lit does
12756 temperature control) not turn on, so that it enters the erasure time extension mode.
6.4
Single lamp unlit detection (during IP erasure During bootup and routine processing, when the erasure lamps are turned on during IP erasure, a single lamp is unlit, so that
12766 lighting) it enters the erasure time extension mode.
6.4
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-30
2. Error Code Table MT-31
Error Analysis
Error Name Occurrence Condition
Code Flow
An interrupt is received such that the main CPU has accessed the self-reset register that is usually accessed during
12799 Self-reset procedure error
shutdown processing, using improper procedure.
8
Erasure unit safety thermostat TSWB1 During bootup and routine processing, because the erasure unit lamp housing reaches an abnormally high temperature, the
12800 operation safety thermostat TSWB1 is activated.
6.4
During bootup and routine processing, the blow of the fuses A21 on the MTH12A board, A22 on the SCN12A board, and
12810 Power supply A error
A32, A33, A34, and A35 on the SNS12A board is detected.
10.1-10.6
During bootup and routine processing, the blow of the fuses A21 on the MTH12A board and A22 on the SCN12A board is
12811 Power supply A21 error
detected.
10.4
12812 Power supply A22 error During bootup and routine processing, the blow of the fuse A22 on the SCN12A board is detected. 10.4
12813 Power supply A32 error During bootup and routine processing, the blow of the fuse A32 on the SNS12A board is detected. 10.5
12814 Power supply A33 error During bootup and routine processing, the blow of the fuse A33 on the SNS12A board is detected. 10.6
12815 Power supply A34 error During bootup and routine processing, the blow of the fuse A34 on the SNS12A board is detected. 10.6
12816 Power supply A35 error During bootup and routine processing, the blow of the fuse A35 on the SNS12A board is detected. 10.1
12817 Power supply A3 error During bootup and routine processing, the blow of the fuses A32, A33, A34, and A35 on the SNS12A board is detected. 10.1-10.6
12818 Power supply A series detection error During bootup and routine processing, the blow of the fuse A21 on the MTH12A board is detected. 10.4
During bootup and routine processing, it is detected that a combination of errors for software monitoring is other than a
12819 Power supply A system error
combination from 12810 to 12818.
10.1-10.6
During bootup and routine processing, the voltage at point B of SLOT2 (+24V) on the power supply unit is not outputted, and 10.5
12820 Power supply BC error
the blow of the fuses B11, B21, C11, and C21 on the MTH12A board is detected. 10.7
12821 Power supply C error During bootup and routine processing, the blow of the fuses C11 and C21 on the MTH12A board is detected. 10.5
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-31
2. Error Code Table MT-32
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup and routine processing, the voltage at point B of SLOT2 (+24V) on the power supply unit is not outputted, and 10.5
12822 Power supply B error
the blow of the fuses B11 and B21 on the MTH12A board is detected. 10.7
12823 Power supply B11 error During bootup and routine processing, the blow of the fuse B11 on the MTH12A board is detected. 10.5
12824 Power supply B21 error During bootup and routine processing, the blow of the fuse B21 on the MTH12A board is detected. 10.5
12825 Power supply C11 error During bootup and routine processing, the blow of the fuse C11 on the MTH12A board is detected. 10.5
12826 Power supply C21 error During bootup and routine processing, the blow of the fuse C21 on the MTH12A board is detected. 10.5
12827 Power supply B series detection error During bootup and routine processing, the voltage at point B of SLOT2 (+24V) on the power supply unit is not outputted. 10.7
During bootup and routine processing, the voltage at point B of SLOT2 (+24V) on the power supply unit is not outputted, or
10.5
12828 Power supply BC system error either of B11, B21, C11 or C21 on the MTH12A board is detected as defective, but a combination of errors for software
10.7
monitoring is other than a combination from 12820 to 12827.
10.2
During bootup and routine processing, the voltage at point D of SLOT3 (+24V) on the power supply unit is not outputted, and 10.3
12830 Power supply DE error
the blow of the fuses D11, D21, D31, D41, E11, E21, E31, and E41 on the DRV12A board is detected. 10.6
10.7
10.2
During bootup and routine processing, the voltage at point D of SLOT3 (+24V) on the power supply unit is not outputted, and 10.3
12831 Power supply D error
the blow of the fuses D11, D21, D31, and D41 on the DRV12A board is detected. 10.6
10.7
10.2
12832 Power supply E error During bootup and routine processing, the blow of the fuses E11, E21, E31, and E41 on the DRV12A board is detected. 10.3
10.6
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-32
2. Error Code Table MT-33
Error Analysis
Error Name Occurrence Condition
Code Flow
12833 Power supply D11 error During bootup and routine processing, the blow of the fuse D11 on the DRV12A board is detected. 10.2
12834 Power supply D21 error During bootup and routine processing, the blow of the fuse D21 on the DRV12A board is detected. 10.3
12835 Power supply D31 error During bootup and routine processing, the blow of the fuse D31 on the DRV12A board is detected. 10.3
12836 Power supply D41 error During bootup and routine processing, the blow of the fuse D41 on the DRV12A board is detected. 10.6
12837 Power supply E11 error During bootup and routine processing, the blow of the fuse E11 on the DRV12A board is detected. 10.2
12838 Power supply E21 error During bootup and routine processing, the blow of the fuse E21 on the DRV12A board is detected. 10.2
12839 Power supply E31 error During bootup and routine processing, the blow of the fuse E31 on the DRV12A board is detected. 10.3
12840 Power supply E41 error During bootup and routine processing, the blow of the fuse E41 on the DRV12A board is detected. 10.3
12841 Power supply D series detection error During bootup and routine processing, the voltage at point D of SLOT3 (+24V) on the power supply unit is not outputted. 10.7
During bootup and routine processing, the broken line detection circuit D or either D11, D21, D31, D41, E11, E21, E31, or 10.2
12842 Power supply DE system error E41 is detected as abnormal, but a combination of errors for software monitoring is other than a combination from 12830 to 10.3
12841. 10.6
During bootup and routine processing, the voltage at point H of SLOT4 (+15V) on the power supply unit is not outputted, and 10.4
12850 Power supply H error
the blow of the fuses H11 on the MTH12A and H12, H13, and H14 on the SCN12A is detected. 10.7
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-33
2. Error Code Table MT-34
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup and routine processing, the blow of the fuses H11 on the MTH12A board and H12, H13, and H14 on the
12851 Power supply H11 error
SCN12A board is detected.
10.4
12852 Power supply H12 error During bootup and routine processing, the blow of the fuse H12 on the SCN12A board is detected. 10.4
12853 Power supply H13 error During bootup and routine processing, the blow of the fuse H13 on the SCN12A board is detected. 10.4
12854 Power supply H14 error During bootup and routine processing, the blow of the fuse H14 on the SCN12A board is detected. 10.4
During bootup and routine processing, the voltage at point H of SLOT4 (+15V) on the power supply unit is not outputted, or 10.4
12855 Power supply H series detection error
the blow of the fuse H11 on the MTH12A board is detected. 10.7
During bootup and routine processing, it is detected that a combination of error for software monitoring is other than a
12856 Power supply H system error
combination from 12850 to 12855.
10.4
During bootup and routine processing, the voltage at point J of SLOT4 (-15V) on the power supply unit is not outputted, and 10.4
12860 Power supply J error
the blow of the fuses J11 on the MTH12A and J12 on the SCN12A board is detected. 10.7
During bootup and routine processing, the blow of the fuses J11 on the MTH12A board and J12 on the SCN12A board is
12861 Power supply J11 error
detected.
10.4
12862 Power supply J12 error During bootup and routine processing, the blow of the fuse J12 on the SCN12A board is detected. 10.4
During bootup and routine processing, the voltage at point J of SLOT4 (-15V) on the power supply unit is not outputted, or 10.4
12863 Power supply J series detection error
the blow of the fuse J11 on the MTH12A board is detected. 10.7
During bootup and routine processing, it is detected that a combination of errors for software monitoring is other than a
12864 Power supply J system error
combination from 12860 to 12863.
10.4
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-34
2. Error Code Table MT-35
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup and routine processing, the voltage at point K of SLOT5 (+24V) on the power supply unit is not outputted, and 10.4
12870 Power supply K error
the blow of the fuse K11 on the MTH12A board is detected. 10.7
12871 Power supply K11 error During bootup and routine processing, the blow of the fuse K11 on the MTH12A board is detected. 10.4
12872 Power supply K series detection error During bootup and routine processing, the voltage at point K of SLOT5 (+24V) on the power supply unit is not outputted. 10.7
During bootup and routine processing, the voltage at point L of SLOT5 (+15V) on the power supply unit is not outputted, and
10.3
12880 Power supply L error the error for the regulator L12 on the DRV12A board and the blow of the fuses L11, L21, and L31 on the DRV12A board are
10.7
detected.
During bootup and routine processing, the error for the regulator L12 on the DRV12A board and the blow of the fuse L11 on
12881 Power supply L11 error
the DRV12A board are detected.
10.3
12882 Power supply L12 error During bootup and routine processing, the error for the regulator L12 on the DRV12A board is detected. 10.3
12883 Power supply L21 error During bootup and routine processing, the blow of the fuses L21 and L31 on the DRV12A board is detected. 10.3
12884 Power supply L31 error During bootup and routine processing, the blow of the fuse L31 on the DRV12A board is detected. 10.3
During bootup and routine processing, the voltage at point L of SLOT5 (+15V) on the power supply unit is not outputted, or 10.3
12885 Power supply L series detection error
the blow of the fuse L11 or L21 on the DRV12A board is detected. 10.7
During bootup and routine processing, it is detected that a combination of errors for software monitoring is other than a
12886 Power supply L system error
combination from 12880 to 12885.
10.7
During bootup and routine processing, the voltage at point E of SLOT2 (+24V) on the power supply unit is not outputted, and
12891 Power supply C series detection error
the blow of the fuse C11, C21, or C31 on the MTH12A board is detected.
10.7
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-35
2. Error Code Table MT-36
Error Analysis
Error Name Occurrence Condition
Code Flow
12892 Power supply D51 error During bootup and routine processing, the blow of the fuse D51 on the DRV12A board is detected. 10.2
12893 Power supply E51 error During bootup and routine processing, the blow of the fuse E51 on the DRV12A board is detected. 10.2
12921 Image processing CPU status error During routine processing, a status error occurs between the main CPU and sub-CPU on the CPU12A board. 8
12922 FTP server detection error During bootup and routine processing, the FTP server cannot be detected for communication from the RU to the CL 6.1
12923 Application download error An attempt to download an application from the FTP server of the CL to the CPU12A board of the RU fails. 6.1
12960 Message format error A message that is not defined in the FRUP protocol is received for communication from the RU to the CL. 6.1
12961 ACK timeout A timeout in connection with the FTP server is detected for communication from the RU to the CL. 6.1
12970 Backup memory write warning During bootup and routine processing, an attempt to write to the backup memory of the CPU12A board fails. 8
13010 Utility command concurrent execution error Bootup by use of the production tool and bootup in M-Utility from the CL are performed concurrently. -
13011 Utility command parameter error An entry that is out of range that may be inputted in M-Utility is made. -
The content of the file in the FTP server is different from the content of the file (IPL data, APPL data) in the flash ROM on the
13020 File comparison error
CPU12A board of the RU.
6.1
13092 Software logic warning After power ON, the machine is in condition that is not set in software. 8
13200 High-voltage OFF during bootup During bootup, the photomultiplier (PMT) high voltage is OFF. 14.5
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-36
2. Error Code Table MT-37
Error Analysis
Error Name Occurrence Condition
Code Flow
13201 Start-point detection error During M-Utility operation, only error for the start-point detection signal (SSH, SSL) is detected. MT-95
13202 Leading-edge detection error During M-Utility operation, only error for the leading-edge detection signal (SED1L, SED2L) is detected. MT-98
13203 Start-point mask signal error During M-Utility operation, only error for the start-point mask signal on the SCN12A board is detected. 8
13204 Polygon index signal error During M-Utility operation, only error for the polygon index signal on the SCN12A board is detected. 8
13208 Laser drive current error During M-Utility operation, the laser drive current value (LDIF) is more than 1.4 times the factory default value. MT-97
During bootup and routine processing, the polygon OK signal is not detected within 6 seconds after turn-ON of the polygonal
13210 Polygon lock timeout
mirror.
MT-100
13211 PMT analog power supply error During M-Utility operation, only error for the PMT analog power supply signal (+15VOKH, +15VOKL) is detected. MT-99
13212 Laser light intensity error During M-Utility operation, only error for the laser OK signal (LD1OKH, LD1OKL) is detected. MT-97
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-37
2. Error Code Table MT-38
Error Analysis
Error Name Occurrence Condition
Code Flow
13213 Polygon lock error During M-Utility operation, only error for the polygon signal (POKL, PONL) is detected. -
13214 Polygon rotation error During M-Utility operation, only error for the polygon rotation detection function on the SCN12A board is detected. -
13215 PLL function error During M-Utility operation, only error for the PLL function on the SCN12A board is detected. -
13216 Start-point interval error During M-Utility operation, only error for the start-point interval function on the SCN12A board is detected. -
13217 High-voltage power supply error During M-Utility operation, only error for the high-voltage power supply signal (HVOKH, HVOKL) is detected. MT-99
During M-Utility operation, only error for the high-voltage command value diagnostics signal on the SCN12A board is
13218 High-voltage command value error
detected.
-
13225 Reading status error During M-Utility operation, only error for the VSYNC signal on the SCN12A board is detected. -
13226 Operation line status error During M-Utility operation, only error for the SEDTM/FCLKTMSED signal on the SCN12A board is detected. -
13227 Reading IP size error The IP of the size other than the input size is inserted for shading correction of the M-Utility, so that error is detected. -
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-38
2. Error Code Table MT-39
Error Analysis
Error Name Occurrence Condition
Code Flow
• The start-point mask signal issued from the SCN12A board varies by 0.02%, peak to peak.
13240 Start-point mask signal warning
• The detection of 12241 error is done with 2% variations.
-
• The FCLK signal issued from the SCN12A board varies by 0.05%, peak to peak.
13260 Main-scan interval warning
• The detection of 14261 or 14262 error is done with 0.2% variations.
-
This error occurs when the surrounding temperature around the machine changes drastically.
Note that with software version A06 or earlier, even if this error occurs only once, it will be logged every time the machine is
booted, due to its software bug.
13270 LDIF MAX update To reset this error, execute "INITIALIZE" of "[8-1] BACKUP MEMORY" in M-Utility. -
During bootup self-diagnostic checks, it is detected that the LD drive current value varies by more than 5 mA. In order to
adjust the insufficient amount of light due to degraded LD (to maintain the same amount of light), it is necessary to vary the
LD drive current by more than 5 mA.
13289 Format adjustment calculation result error In M-Utility, when image format adjustments are performed, the adjustment result is out of normal range. -
13314 Cassette detection logic error During routine processing, the SA2 is CLOSE (the cassette is detected), but the SA1 is OPEN (the shutter is closed). MT-85
During cassette ejection, because the status of the sensor SA4 changes upon demagnetization of the motor that drives the
13326 HP return error during ejection
IP removal unit, home-positioning of the IP removal unit is performed.
-
This error may occur during bootup, as the belt of the subscanning unit is stiffened because the machine is not in use for a
long time (e.g., the power remains OFF since the pervious day in the wintertime).
13355 Subscanning grip speed data update
During bootup and routine processing, the grip time for the driving shaft grip deviates by ±3% relative to its specified value,
MT-64
and the SZ2 transitions to OPEN, so that speed correction processing is performed.
During bootup, when the conveyance-related backup memory information is checked, the result indicates that it has been
13386 Conveyance CMOS cleared
cleared.
-
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-39
2. Error Code Table MT-40
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to measure the length of the hole
13391 Dust removal mechanism lock (1)
(x2) of the drive gear, but the SZ5 does not transition from CLOSE to OPEN within the specified period of time (30 sec).
MT-69
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to measure the length of the hole
13392 Dust removal mechanism lock (2)
(x2) of the drive gear, but the SZ5 does not transition from OPEN to CLOSE within the specified period of time (30 sec).
MT-69
During bootup, SZ5 detects the transition from CLOSE to OPEN to CLOSE when the length of the hole (x2) of the drive gear
is measured, but the OPEN state cannot be detected.
13395 Dust removal mechanism lock (3)
Because the drive gear is engaged with the worm gear too tight, the locked condition occurs (MZ3 stops) before the dust
MT-69
removal operation is completed.
13405 Symbol table creation failure The table used to register the function to the OS on the CPU12A board cannot be created. 8
13411 Serviceman reading mode The erasure conveyance mode has been entered, or the erasure conveyance mode has been exited. -
13501 Connection monitoring Com-Break detection The communication between the CL and RU is disconnected. -
13502 Connection monitoring Com-Down detection Because no response is returned from the destination, the connection is disconnected once and connected again. -
13503 Network connection error Network connection is checked from the RU, but there is no response. -
13504 ping execution error In M-Utility, ping is executed, but an error results due to improper input value. -
13505 Image data retransmission The RU has retransmitted the image data to the CL -
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-40
2. Error Code Table MT-41
Error Analysis
Error Name Occurrence Condition
Code Flow
The main CPU has read the image data of the specified size, but the sub-CPU (image processing CPU) does not become
13506 Image data count mismatch idle, so that the image data is not transmitted. -
The RU software automatically broke the connection with the RU and then retransmitted the image.
The CL was too late receiving the image data sent from the RU, so that the image was retransmitted from the RU.
13507 CL image data receive timeout The network is overloaded, or a communication error occurs due to hardware failure of the network, thereby causing frequent -
retries. It is therefore supposed that the receiving process of the CL is delayed.
<Software error>
When the software version is A07, this error may be detected under incorrect conditions. If no image abnormality exists
when software version A07 is used, no remedial action needs to be taken.
<Occurrence Condition>
13508 Erasure lamp confirmation warning
During bootup or during routine processing, the erasure lamp that is lit is turned off, before the software instructs the end of
6.4
erasure, while in the IP erasure mode.
The erasure of the IP that was processed at that time is incomplete, so that if an exposure is performed using that IP, images
are overlapped.
IP loading before erasure initialization Log indicating the IP processing under condition where, during bootup, the mechanical/scanner/electrical diagnostics are
13738 completion completed, but initialization of the erasure unit is not completed.
-
13800 Backup SRAM test error An error is detected for the backup SRAM test in electrical utility. 8
13801 SDRAM test error An error is detected for the SDRAM test in electrical utility. 8
<Service Procedure>
This error occurs when a combination of main CPU APPL version of A05 or later and IPL version of A01 has been installed.
13802 Checksum error It also occurs when a combination of main CPU APPL version of A04 or earlier and IPL version of A02 has been installed. 8
<Occurrence Condition>
The data in the flash ROM (IPL or APPL portion) of the RU is corrupted.
13803 Flash ROM read/write error An error is detected for the read/write test of the flash ROM in the electrical utility. 8
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-41
2. Error Code Table MT-42
Error Analysis
Error Name Occurrence Condition
Code Flow
<Service Procedure>
This error occurs when the version of the RU application software is updated from any version earlier than A04 to version
13804 CPU12A interrupt error A05 or later, but the backup memory/error log/trace log is not initialized. 8
<Occurrence Condition>
An error is detected for the CPU12A interrupt test in electrical utility.
13805 Network register error An error is detected for the network register check in electrical utility. 8
13806 SCN12A register test error An error is detected for the register read/write test on the SCN12A. 8
13807 SCN12A interrupt error An error is detected for the SCN12A interrupt test in electrical utility. 8
13808 SCN12A H8 communication error An error is detected for the communication test with H8 of the SCN12A in electrical utility. 8
13809 SND12A board register error An error is detected for the SND12A register test in electrical utility. 8
13810 Sensor test error An error is detected for the sensor test in electrical utility. 8
13811 Panel LED error An error is detected for the panel LED test in electrical utility. 8
13812 Solenoid error An error is detected for the solenoid test in electrical utility. 8
13813 Pulse motor error An error is detected for the pulse motor test in electrical utility. 8
13814 SND12A board interrupt error An error is detected for the SND12A interrupt test in electrical utility. 8
13815 INV12A register error An error is detected for the INV12A register check in electrical utility. 8
13816 Erasure lamp test error An error is detected for the erasure lamp test in electrical utility. 8
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-42
2. Error Code Table MT-43
Error Analysis
Error Name Occurrence Condition
Code Flow
13817 Image processing CPU SDRAM test error An error is detected for the image processing CPU SDRAM test in electrical utility. 8
13818 Image processing FIFO test error An error is detected for the image processing CPU FIFO test in electrical utility. 8
13819 Barcode communication error An error is detected for the barcode communication test in electrical utility. 8
13820 Barcode data read test error An error is detected for the barcode reading test in electrical utility. 8
13821 Power supply monitoring register error An error is detected for the power supply monitoring register check in electrical utility. 8
Reset cancel error during image processing During bootup, the reset state of the sub-CPU of the CPU12A board is canceled, but a timeout error occurs, still in the reset
14101 CPU initialization state.
8
Timeout error during image processing CPU During bootup, the reset state of the sub-CPU of the CPU12A board is canceled, but a timeout error occurs, still in the reset
14102 initialization state.
8
During bootup, the reset state of the sub-CPU of the CPU12A board is canceled, but a timeout error occurs in the control
Control program area error during image
14103 processing CPU initialization
program area error state (image processing APPL checksum error is detected), while waiting for a predetermined period of 8
time until the status of the sub-CPU becomes idle.
During bootup, because the sub-CPU on the CPU12A board is booted normally, a test command for FIFO (memory for
FIFO test error during image processing CPU
14104 initialization
transaction of image data from the sub-CPU) is sent to the sub-CPU to execute diagnostics, but an error is found in 32770 8
counts of data received by the main CPU.
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-43
2. Error Code Table MT-44
Error Analysis
Error Name Occurrence Condition
Code Flow
Image memory test error during image During bootup, because the sub-CPU on the CPU12A board is booted normally, an image memory test command is sent to
14105 processing CPU initialization the sub-CPU to execute diagnostics, but an error results.
8
SCN bus test error during image processing During device initialization, the sub-CPU boots normally, but the sub-CPU detects an error as a result of performing an
14106 initialization (1) image data transfer test from the SCN12A board to the sub-CPU on the CPU12A board by use of the image data test path.
6.3
SCN bus test error during image processing During device initialization, the sub-CPU boots normally, but the sub-CPU detects an error as a result of performing an
14107 initialization (2) image data transfer test from the SCN12A board to the sub-CPU on the CPU12A board by use of the image data test path.
6.3
Abort error during image processing CPU During bootup, the sub-CPU that is in the reset state is reset-canceled by software, but the status of the sub-CPU times out
14108 initialization waiting for the idle state. Or, the status of the sub-CPU becomes uncontrollable.
8
During routine processing, in order to execute image processing, an image memory clear command, image processing
14122 Image processing CPU sequence error command, image reoutput command, etc. are sent to the sub-CPU on the CPU12A board, but a sequence error is detected 6.3
by the main CPU.
During routine processing, because an IP is loaded, an image processing command or image reoutput command is sent to
14123 Image processing CPU parameter error the image processing section to execute the processing, but the sub-CPU detects a parameter error. (The image processing 8
section detects an out-of-spec command.)
During routine processing, because an IP is loaded, an image processing command or image reoutput command is sent to
Image processing CPU out-of-spec command
14124 error
the image processing section to execute the processing, but the sub-CPU detects a parameter error. (The image processing 8
section detects an out-of-spec command.)
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-44
2. Error Code Table MT-45
Error Analysis
Error Name Occurrence Condition
Code Flow
During routine processing, because an IP is loaded, an image processing command or image reoutput command is sent to
14125 Image processing CPU command reject error
the image processing section to execute the processing, but the sub-CPU reports the reject status.
8
14211 PMT analog power supply error during bootup During bootup and routine processing, only error for the PMT analog power supply signal (+15VOKH, +15VOKL) is detected. MT-99
During bootup, error is detected for the PLL function, polygon rotation function, and start-point interval function on the 14.2
14241 Scanner control board error during bootup (1)
SCN12A board. 14.3
During bootup, because the PMT high-voltage value is not set correctly on the SCN12A board, error is detected for the high-
14242 Scanner control board error during bootup (2)
voltage command diagnostics.
14.5
Photomultiplier control board error during During bootup, only error for the PMT analog power supply signal (+15VOKH, +15VOKL) is detected (detail code: 008200).
14251 bootup (1) Note that if the HV is OFF, the detail code is 008000.
MT-99
During bootup, error for the polygon lock signal (PONL, POKL) is detected so that the polygonal mirror function is disabled.
14261 Polygon rotation error (1)
The start-point detection (SYN) and leading-edge detection (SED) are also disabled (detail code: D03403).
MT-100
• During bootup, the laser (LDD) and start-point detection (SYN) functions are disabled due to blow of the fuse (H13 on the
SCN board) or laser failure (detail code: 815403).
• During bootup, the laser (LDD), start-point detection (SYN), and leading-edge detection (SED) functions are disabled due to
14271 Laser unlit error during bootup
blow of the fuse (H13 on the SCN board) or laser failure (detail code: C15403).
MT-102
• During bootup, error for the laser drive current value (LDIF) occurs and the start-point detection (SYN) and leading-edge
detection (SED) functions are disabled due to blow of the fuse (H13 on the SCN board) or laser failure (detail code: C04003).
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-45
2. Error Code Table MT-46
Error Analysis
Error Name Occurrence Condition
Code Flow
• During bootup, the disabled state of the start-point detection (SYN) function, and error for the PLL function and polygon
rotation detection function on the SCN12A board are detected (detail code: 801C03). Alternatively, the disabled state of the
start-point detection (SYN) function and error for the PLL function on the SCN12A board are detected (detail code: 800C03).
14281 Start-point detection error during bootup (1) Alternatively, during routine processing, the disabled state of the start-point-detection (SYN) function, and error for the PLL MT-95
function and polygon rotation detection function on the SCN12A board are detected (detail code: 801401).
• During bootup, the start-point detection (SYN) function is disabled (detail code: 801402). Alternatively, the start-point
detection (SSH, SSL) cannot be performed (detail code: 800002).
During bootup, only error for the start-point interval function on the SCN12A board is detected (detail code: 000400).
14282 Start-point detection error during bootup (2) Alternatively, error for the start-point interval function and polygon rotation detection function on the SCN12A board is 14.3
detected (detail code: 001400).
During bootup, the laser (LDD), start-point detection (SYN), and leading-edge detection (SED) functions are disabled due to
14283 Scanning optics unit board error During bootup
laser failure or disconnected connector (detail code: C05401).
MT-97
<Service Procedure>
This error occurs when the version of the M-Utility is checked or error log backup is executed during RU bootup.
14295 Scanner send/receive error <Occurrence Condition> 6.3
During bootup, routine processing, or maintenance utility, control communication is conducted between the CPU12A board
and SCN12A board, but scanner unit error is detected, so that control communication is not completed normally.
During bootup, routine processing, or maintenance utility, communication between the CPU12A board and SCN12A board
14296 Scanner transmission sum check error
can be established, but sum check error from the SCN12A board is detected.
6.3
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-46
2. Error Code Table MT-47
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup, routine processing, or maintenance utility, communication between the CPU12A board and SCN12A board
14297 Scanner receive size error
can be established, but data size error from the SCN12A board is detected.
6.3
During routine processing, because the scanner-related error is detected, the IP is returned to the cassette and the scanner
14298 Before-reading scanner retry error
is initialized.
MT-96
For self-diagnostics prior to reading during routine processing, a combination of errors that should not have logically occurred
14299 Error for scanner, etc.
were generated.
-
<User Operation>
This error occurs when the cassette is inserted without being closely aligned to the reference plane or inserted aslant relative
to the reference plane.
14310 Cassette hold failure retry
<Occurrence Condition>
MT-72
During routine processing, the SA2 transitions to CLOSE, and after the SolA1 is turned OFF, the SA3 transitions to CLOSE,
so that retries (within five times) are performed.
<User Operation>
This error occurs when the cassette is pulled in the cassette hold non-released condition.
14312 Cassette hold release failure retry <Occurrence Condition> MT-72
During routine processing, the SolA1 is turned ON to release the cassette hold, but the SA3 does not transition to CLOSE
within the specified period of time, so that retries (within five times) are performed.
Suction cup HP detection preparation During bootup or routine processing, the MA1 is driven (clockwise), but the SA4 does not transition to CLOSE within the
14315 positioning retry specified period of time.
MT-60
Suction cup HP detection preparation return During bootup or routine processing, the MA1 is driven (counterclockwise), but the SA4 does not transition to OPEN within
14316 retry the specified period of time.
MT-60
During bootup or routine processing, the MA1 is driven (one-pulse driving) for home positioning, but the SA4 does not
14317 Suction cup HP detection retry
transition from OPEN to CLOSE.
MT-60
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-47
2. Error Code Table MT-48
Error Analysis
Error Name Occurrence Condition
Code Flow
<User Operation>
This error occurs when the cassette containing no IP is inserted.
14319 Feed IP suction failure retry <Occurrence Condition> MT-74
During routine processing, the MA1 is driven (counterclockwise) and the PA1 is turned ON to perform IP feed leak, but the
SA5 transitions to OPEN, so that retries (within three times) are performed.
During bootup and routine processing, the MA1 and MB1 are driven (clockwise) to feed the IP from the cassette, but the SA5
14320 Feed IP drop retry
transitions to OPEN at the time when the IP is gripped by the rollers, so that a retry (within one time) is performed.
MT-74
During bootup and routine processing, the MB1 is driven (clockwise) to perform IP feed leak and conveyance, but the SB1
14321 Feed IP grip failure retry
transitions to OPEN, so that retries (within three times) are performed.
MT-74
During routine processing, the MB1 and MC3 are driven (clockwise) to perform IP high-speed conveyance, but the SC3
14322 Feed conveyance retry
transitions to OPEN, so that retries (within three times) are performed.
MT-74
During routine processing, the MB1 and MC3 are driven (clockwise) to determine the IP size, but the SB1 transitions to
14323 Length-measurement conveyance retry
OPEN, so that retries (within three times) are performed.
MT-76
During routine processing, because an attempt to read the barcode for feed conveyance fails, retries (within three times) are
14324 Barcode reading retry
performed.
MT-87
During bootup or routine processing, the MC1 is driven (one-pulse driving) to perform home positioning, but the SC1 does
14333 Side-positioning HP detection retry
not transition from OPEN to CLOSE.
MT-61
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-48
2. Error Code Table MT-49
Error Analysis
Error Name Occurrence Condition
Code Flow
Side-positioning grip HP detection preparation
14336 return retry
During bootup or routine processing, the MC2 is driven (clockwise), but the SC2 does not transition to OPEN. MT-62
During bootup or routine processing, the MC2 is driven (one-pulse driving) to perform home positioning, but the SC2 does
14337 Side-positioning grip HP detection retry
not transition from OPEN to CLOSE.
MT-62
During bootup or routine processing, the SolZ1 is turned ON to protrude the stopper, but the SZ4 does not transition to
14340 IP stopper protrusion retry
OPEN, so that retries (within five times) are performed.
MT-63
During bootup, routine processing, U-Utility dust removal operation, and shutdown processing, the SolZ1 is turned OFF to
14341 IP stopper retreat retry
retreat the stopper, but the SZ4 does not transition to CLOSE, so that retries (within 5 times) are performed.
MT-63
During bootup, the MZ2 is driven to grip the driving shaft, but the SZ2 does not transition from CLOSE to OPEN, so that a
14346 Driving shaft grip error
retry (within one time) is performed.
MT-64
During bootup and routine processing, the MZ2 is driven to grip the driven shaft, but the SZ3 does not transition to CLOSE,
14347 Driven shaft grip error
so that a retry (within one time) is performed.
MT-66
During bootup and routine processing, the MZ2 is driven to release both grips, but the SZ2 does not transition to CLOSE, so
14348 Both grip release error
that a retry (within one time) is performed.
MT-64
During bootup, the MZ2 is driven to release the driven shaft grip, but the SZ3 does not transition to OPEN, so that a retry
14349 Driven shaft grip release error
(within one time) is performed.
MT-66
During bootup, the MZ2 is driven to check the grip state, but the SZ2 does not transition to OPEN, so that a retry (within one
14354 Initialization grip movement (1) error
time) is performed.
MT-64
During bootup, the MZ2 is driven to check the grip state, but the SZ2 does not transition to CLOSE or the SZ3 does not
14355 Initialization grip movement (2) error
transition to CLOSE, so that a retry (within one time) is performed.
MT-64
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-49
2. Error Code Table MT-50
Error Analysis
Error Name Occurrence Condition
Code Flow
During bootup and routine processing, the MZ2 is driven to perform ejection grip, but the SZ3 does not transition to CLOSE,
14356 Ejection grip error
so that a retry (within one time) is performed.
MT-66
During bootup and routine processing, the MZ2 is driven to perform no-load running, but the SZ3 does not transition to
14357 No-load running error
OPEN, so that a retry (within one time) is performed.
MT-66
During routine processing, the PA1 is tuned ON and the MA1 is driven (counterclockwise) to load the IP into the cassette, but
14372 Load IP suction failure retry
the SA5 transitions to OPEN within the specified period of time, so that retries (within three times) are performed.
MT-82
During routine processing, the PA1 is turned ON and the MA1 is driven (counterclockwise) to load the IP into the cassette,
14373 Load IP drop retry
but the SA5 transitions to OPEN at the time when the IP is released, so that retries (within three times) are performed.
MT-82
Because 11731, 11732, 11737, 11751, 11757, or 11767 occurs so that temperature control is disabled, the mode shifts to
18740 Inerasable cassette ejection
the no-erasure mode with a message displayed. The IP that is read while in the no-erasure mode is not erased.
-
Because 12736, 12756, or 12766 occurs so that a single lamp is unlit, the mode shifts to the erasure time extension mode
18741 Incomplete erasure where the erasure time is extended twice. The IP that is read while in the erasure time extension mode is erased with the 6.4
extended erasure time.
12733 or 12753 occurs, and the temperature sensor (TSB1) detects an abnormal level of temperature.
18742 Erasure temporarily disabled mode • The mode temporarily shifts to the no-erasure mode. -
• The IP that is read while in the no-erasure mode is not erased.
19030 Driver registration error A driver cannot be registered to the OS on the CPU12A board. 8
19031 Driver unregistered During bootup, a device is created without registering its driver on the CPU12A board. 8
19032 Device creation error During bootup and routine processing, an OS system call fails. 8
During bootup and routine processing, a FPMC driver error status is detected for the communication from the SNS12A board
19034 FPMC error
to the CPU12A board.
6.2
19038 Image processing CPU status error During bootup and routine processing, the main CPU detects an error in the status of the sub-CPU. 8
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-50
2. Error Code Table MT-51
Error Analysis
Error Name Occurrence Condition
Code Flow
When an attempt is made to operate a motor or the like during bootup or routine processing, the specified device cannot be
19039 Device open error
opened.
8
19080 OS system call error (1) During bootup or maintenance utility bootup, an OS system call fails. 8
19081 OS system call error (2) During bootup or maintenance utility bootup, an OS system call fails. 8
19082 OS system call error (3) During bootup or maintenance utility bootup, an OS system call fails. 8
19083 OS system call error (4) During bootup or maintenance utility bootup, an OS system call fails. 8
19084 OS system call error (5) During bootup or maintenance utility bootup, an OS system call fails. 8
19085 OS system call error (6) During bootup or maintenance utility bootup, an OS system call fails. 8
19086 OS system call error (7) During bootup or maintenance utility bootup, an OS system call fails. 8
19087 OS system call error (8) During bootup or maintenance utility bootup, an OS system call fails. 8
19088 OS system call error (9) During bootup or maintenance utility bootup, an OS system call fails. 8
19089 OS system call error (10) During bootup or maintenance utility bootup, an OS system call fails. 8
19090 Software logic error An abnormal case that is unthinkable for the RU software is encountered. 8
19091 Error returned by driver A return signal of the driver called by the application is an error. The detail of the error is notified within the driver software. 8
19094 Socket error A network connection between the RU and CL is established. Various types of error occur for the socket communication. 6.1
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04.20.2002 FM3386 CR-IR346RU Service Manual [2.] MT-51
MT - 52
RU operation status
Display S (Start) B (Busy) I (Idle)
Meaning An error occurred An error occurred An error occurred while
immediately after startup during IP conveyance the RU is in idle state.
of the RU. or during IP
processing.
TR6H2543.EPS
TR6H2544.EPS
REFERENCE
• T00: Conveyance-related log If there is no sub-error code, the sub-error code field displays “– – – – –”.
For the conveyance-related log, the IP size, type (IP type), IP generation information, and
barcode information are displayed. • T02: Configuration-related log
IP generation
For the configuration-related log, the configuration error file name, error occurrence source line
information number, and detail data are displayed.
14"x14" 1414 or 3535 ** BCR reading error Not available -------- No barcode was found.
14"x17" 1417 or 3543 — No BCR
Unread --------
-------- The size could
not be read.
TR6H2545.EPS
3.2 Detail Codes for Scanner Errors ■ Meaning of Six-Digit Detail Code
To each bit of a six-digit detail code is assigned an object to be checked during error check, so that
Scanner errors are detected by checking a plurality of scanner I/O states and finding a combination a bit value of “1” indicates that the object to checked is in error.
of defects and/or failures.
Six digits of detail code
Each I/O status at the time of error occurrence can be identified by checking the detail code in the
error log. 1 2 3 4 5 6 A 0 D F 0 3
■ Display of Detail Code (A04 or Earlier) A 0 D F 0 3 1010 0000 1101 1111 0000 0011
The display of a detail code of a scanner error differs depending on the version of the RU software. TR6H2023.EPS
Refer to the appendix for the display of the software of versions A04 or earlier.
“Appendix 1 Display format of older versions, ■ Display Format of Error Log” NO. Object to be checked Signal source
Hexadecimal
Value of bit
1 Start-point detection sensor SYN12A board 1 2 3 4
The detail code of a scanner error is displayed in the position shown below.
2 Leading-edge detection sensor SED12A board 0 0 0 0 0
1
[12256] 2001/07/20 14 : 59 : 22 00129B <BR> T01 : 3D0004 3 Start-point mask signal SCN12A board 1 0 0 0 1
4 Polygon index POL (polygon) 2 0 0 1 0
Error code Log type Detail code 1 – – 3 0 0 1 1
TR6H2560.EPS
2 – – 4 0 1 0 0
2
3 – – 5 0 1 0 1
4 LD drive current LDD12A board 6 0 1 1 0
1 PMT analog power supply PMT12A board 7 0 1 1 1
2 Laser light intensity error LDD12A board 8 1 0 0 0
3
3 Polygon lock POL (polygon) 9 1 0 0 1
4 Polygon rpm SCN12A board A 1 0 1 0
1 PLL function SCN12A board B 1 0 1 1
2 Start-point period SYN12A board C 1 1 0 0
4
3 High-voltage power supply PMT12A board D 1 1 0 1
2 – –
5
3 – –
4 – –
1 – –
2 – –
6
3 Reading status error SCN12A board
4 Operation line status error SCN12A board
TR6H2024.EPS
■ Analysis Flow
4. Error Code Analysis Flow (Mechanism)
Check the error log in M-Utility.
During bootup, the remaining IP is ejected, but sensors having physically inconsistent IP sensor “1.2 How to Understand Error Log”
results (the CLOSE state of both SB1 and SC3, or the CLOSE state of SB1, SC3, and SC4) are Power supply error N
detected. Alternatively, even though the cassette ejection is detected (the OPEN state of SA1), the (12810-12893) occurs?
cassette insertion is detected (the CLOSE state of SA2) or the cassette hold status (the CLOSE Y
state of SA3) is detected. [Preparation procedures]
Check the error code table again 1. Secure space for servicing the machine.
and troubleshoot. 2. Remove the covers.
10302 Broken wire sensor detected “2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
During bootup, the result of IP search detects the presence of an IP, but the backup memory
information indicates that there is no IP in the machine. The backup memory has a record
indicating that the IP conveyance was performed before power recovery. 1
IP sensor SC4 Sensors SB1, SC3, and SC4 N Replace the sensor.
normal? “Service Parts List” volume
Y “11. Checking the Sensors”
Side-positioning conveyor N
C unit
Error recurs? 1
Y
Replace the boards in the order named.
1. SNS12A
IP sensor SC3 2. DRV12A
3. CPU12A
4. MTH12A
■ I/O Locations Y
[Preparation procedures]
Suction cup HP sensor Check the error code table again 1. Secure space for servicing the machine.
Cassette set unit
and troubleshoot. 2. Remove the covers.
A unit SA4
IP sensor “2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
Cassette ejection sensor SB1
SA1 M Barcode reader
1
M
N
Voltage on the CPU12A and Replace the power supply.
Hold sensor Transport motor DRV12A board normal? “Checks, Replacement and
SA3 MB1 Adjustment of Parts volume:
Y “9.1 Checking the Voltage
Cassette IN sensor on the Board Test Pins (Connectors)” 11.8 Power Supply”
SA2 Replace the sensor.
N
Each sensor normal?
“Service Parts List” volume and
Y “11. Checking the Sensors” “Checks, Replacement and
FRONT Erasure conveyor Adjustment of Parts” volume
B unit
N Reseat the error-causing board
CPU12A, and SNS12A boards N
and check if the error occurs
tested in M-Utility normal?
again.
1
Y Y
“8. Board Tests in M-Utility”
Replace the error-causing board.
Side-positioning conveyor
C unit Error recurs after M-Utility N “Checks, Replacement and
backup memory initialization? END Adjustment of Parts” volume:
“11.2 CPU12A Board”
M Y “11.5 SNS12A Board”
M “Maintenance Utility volume:
3. [8] BACKUP MEMORY”
N
Error recurs? 1
M Y
M
M Replace the boards in the order named.
1. SNS12A
2. DRV12A
3. CPU12A
4. MTH12A
Subscanning unit
Z unit “Checks, Replacement and Adjustment of Parts” volume:
FR6H2205.EPS
“11.5 SNS12A Board”
“11.6 DRV12A Board”
“11.2 CPU12A Board”
“11.7 MTH12A Board”
FR6H2419.EPS
1
Side-positioning conveyor N
Voltage on the CPU12A and Replace the power supply.
C unit DRV12A board normal? “Checks, Replacement and
Subscanning motor Adjustment of Parts volume:
Y “9.1 Checking the Voltage
MZ1 on the Board Test Pins (Connectors)” 11.8 Power Supply”
M
M CPU12A, DRV12A, and SNS12A N
Reseat the error-causing board
N
and check if the error occurs
boards tested in M-Utility normal?
again.
1
Y “8. Board Tests in M-Utility” Y
Transport motor Replace the error-causing board.
M MC3 “Checks, Replacement and
M Adjustment of Parts” volume:
M “11.2 CPU12A Board”
“11.6 DRV12A Board"
“11.5 SNS12A Board”
IP sensor
Subscanning unit Sensors SB1, SC3, and SC4 N Replace the sensor.
SC3 FR6H2222.EPS normal?
Z unit “Service Parts List volume”
Y
“Maintenance Utility volume
3. [8] BACKUP MEMORY”
N
Error recurs? 1
Y
remaining IP processing, but the SC3 does not transition to CLOSE within the specified period of Y
time. Alternatively, it transitions to CLOSE but not to OPEN. [Preparation procedures]
Check the error code table again 1. Secure space for servicing the machine.
and troubleshoot. 2. Remove the covers.
■ I/O Locations “2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
4. Remove the LP left in the machine.
IP sensor
SB1
1
12318 Suction cup HP return error “1.2 How to Understand Error Log”
During bootup and routine processing, SA4 does not transition to CLOSE for suction cup HP Power supply error N
check. (12810-12893) occurs?
Y
12326 HP return error during ejection [Preparation procedures]
Check the error code table again 1. Secure space for servicing the machine.
During routine processing, the MA1 is driven (counterclockwise) to perform suction cup home and troubleshoot. 2. Remove the covers.
positioning after the cassette is ejected, but the SA4 does not transition to CLOSE. “2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
During bootup or routine processing, the MA1 is driven (counterclockwise), but the SA4 does not Reseat the error-causing board
CPU12A, DRV12A, and SNS12A N N
transition to OPEN within the specified period of time. boards tested in M-Utility normal?
and check if the error occurs
1
again.
During bootup or routine processing, the MA1 is driven (one-pulse driving) for home positioning, Replace the error-causing board.
“Checks, Replacement and
but the SA4 does not transition from OPEN to CLOSE. Adjustment of Parts” volume:
“11.2 CPU12A Board”
■ I/O Locations “11.6 DRV12A Board"
“11.5 SNS12A Board”
During routine processing, the MC1 is driven (clockwise) to perform side-positioning home Power supply error N
positioning, but the SC1 does not transition to CLOSE. (12810-12893) occurs?
Y
14331 Side-positioning HP detection preparation positioning retry [Preparation procedures]
Check the error code table again 1. Secure space for servicing the machine.
During bootup or routine processing, the MC1 is driven (clockwise), but the SC1 does not transition and troubleshoot. 2. Remove the covers.
to CLOSE. “2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
Y
14335 Side-positioning grip HP detection preparation positioning retry
[Preparation procedures]
During bootup or routine processing, the MC2 is driven (counterclockwise), but the SC2 does not Check the error code table again 1. Secure space for servicing the machine.
and troubleshoot. 2. Remove the covers.
transition to CLOSE.
“2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
does not transition to OPEN, so that retries (within five times) are performed. “Checks, Replacement and
Adjustment of Parts” volume:
“11.2 CPU12A Board”
14341 IP stopper retreat retry “11.6 DRV12A Board”
“11.5 SNS12A Board”
During bootup, routine processing, U-Utility dust removal operation, and shutdown processing, the
SolZ1 is turned OFF to retreat the stopper, but the SZ4 does not transition to CLOSE, so that N Replace the sensor SZ4.
Sensors SZ4 normal?
retries (within 5 times) are performed. “Service Parts List volume:
Y “11.3 Checking SZ2, SZ3, 07D REF.13”
SZ4, and SZ5”
■ I/O Locations
N Replace the solenoid SolZ1.
Solenoid SolZ1 normal?
“Checks, Replacement and
FRONT Y “13. Checking the Actuators” Adjustment of Parts volume:
10.4 Solenoid (SolZ1)”
M Error recurs?
N
1
M
Y
Subscanning unit IP stopper HP sensor Replace the boards in the order named.
SZ4 1. SNS12A
Z unit
2. DRV12A
3. CPU12A
IP stopper solenoid 4. MTH12A
SolZ1
FR6H2204.EPS
“Checks, Replacement and Adjustment of Parts” volume:
“11.5 SNS12A Board”
“11.6 DRV12A Board”
“11.2 CPU12A Board”
“11.7 MTH12A Board” FR6H2425.EPS
10346, 10348, 10353, 10355, 12346, 12348, 12353, 13355, 14348 Both grip release error
During bootup and routine processing, the MZ2 is driven to release both grips, but the SZ2 does
14346, 14348, 14354, 14355 not transition to CLOSE, so that a retry (within one time) is performed.
10346 Driving shaft grip error 14354 Initialization grip movement (1) error
During bootup, the MZ2 is driven to grip the driving shaft, but the SZ2 does not transition to OPEN During bootup, the MZ2 is driven to check the grip state, but the SZ2 does not transition to OPEN,
within the specified period of time. Retries (two times or more) are performed, but error results. so that a retry (within one time) is performed.
10348 Both grip release error 14355 Initialization grip movement (2) error
During bootup, the MZ2 is driven to release both grips, but the SZ2 does not transition to CLOSE During bootup, the MZ2 is driven to check the grip state, but the SZ2 does not transition to CLOSE
within the specified period of time. Retries (two times or more) are performed, but error results. or the SZ3 does not transition to CLOSE, so that a retry (within one time) is performed.
Y
[Preparation procedures]
Check the error code table again 1. Secure space for servicing the machine.
and troubleshoot. 2. Remove the covers.
“2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
Subscanning unit
Z unit FR6H2427.EPS 1
10347, 10349, 10354, 10356, 10357, 12347, 12349, 12352, 12355 Driving shaft grip malfunction
During bootup and routine processing, because the grip time for the driving shaft grip deviates by
12354, 12355, 12356, 12357, 14347, 14349, 14356, 14357 ±6% relative to its specified value, speed correction processing and operation check are
performed.
10347 Driven shaft grip error 12356 Ejection grip error
During bootup, the MZ2 is driven to grip the driven shaft, but the SZ3 does not transition to CLOSE During routine processing, the MZ2 is driven to perform ejection grip, but the SZ3 does not
within the specified period of time. Retries (two times or more) are performed, but error results. transition to CLOSE. Retries (two times or more) are performed, but error results.
10349 Driven shaft grip release error
12357 No-load running error
<Service Procedure>
During bootup and routine processing, the MZ2 is driven to perform no-load running, but the SZ3
This error occurs when the version of the RU application software is updated from any version
does not transition to OPEN. Retries (two times or more) are performed, but error results.
earlier than A04 to version A05 or later, but the backup memory/error log/trace log is not initialized.
<Occurrence Condition> 14347 Driven shaft grip error
During bootup, the MZ2 is driven to release the driven shaft grip, but the SZ3 does not transition to During bootup and routine processing, the MZ2 is driven to grip the driven shaft, but the SZ3 does
OPEN within the specified period of time. Retries (two times or more) are performed, but error not transition to CLOSE, so that a retry (within one time) is performed.
results.
14349 Driven shaft grip release error
10354 Initialization grip movement (1) error
During bootup, the MZ2 is driven to release the driven shaft grip, but the SZ3 does not transition to
During bootup, the MZ2 is driven to check the grip state, but the SZ3 does not transition to OPEN OPEN, so that a retry (within one time) is performed.
within the specified period of time. Retries (two times or more) are performed, but error results
Y
[Preparation procedures]
Check the error code table again 1. Secure space for servicing the machine.
and troubleshoot. 2. Remove the covers.
“2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
Subscanning unit
Z unit FR6H2432.EPS
1
1
M
Transport motor Voltage on the CPU12A and N Replace the power supply.
MB1 DRV12A board normal? “Checks, Replacement and
Y “9.1 Checking the Voltage Adjustment of Parts volume:
on the Board Test Pins (Connectors)” 11.8 Power Supply”
IP sensor
SB1
Reseat the error-causing board
CPU12A, DRV12A, and SNS12A N and check if the error occurs N
FRONT boards tested in M-Utility normal? again.
1
Erasure conveyor Y “8. Board Tests Y
B unit in M-Utility”
Replace the error-causing board.
IP sensor “Checks, Replacement and
SC4 Adjustment of Parts” volume:
“11.2 CPU12A Board”
“11.6 DRV12A Board”
“11.5 SNS12A Board”
Side-positioning conveyor N Replace the sensor SB1.
Sensors SB1 normal?
C unit “Service Parts List volume:
Subscanning motor Y “11.1 Checking SA1, SA2, SA3, 04B REF.25”
SA4, SA5, and SB1”
MZ1
M Motor MB1 normal?
N Replace the motor MB1.
“Checks, Replacement and
M Y Adjustment of Parts volume:
“12.1 Checking MA1 and MB1”
6.10 Motor (MB1)”
10390, 10391, 10392, 10393, 12390, 12391, 12392, 12393, 12394 Dust removal operation error (5)
During shutdown processing, the MZ3 is driven (clockwise) to perform dust removal operation, but
12394, 12395, 13391, 13392, 13395 the SZ5 does not transition from OPEN to CLOSE.
10390 Dust removal operation error (1) 12395 Dust removal operation in low speed
During bootup or U-Utility dust removal operation, the MZ3 is driven (clockwise), but the SZ5 does During bootup, the MZ3 is driven (clockwise) to perform dust removal operation, but the SZ5 does
not transition to CLOSE within the specified period of time. not transition from CLOSE to OPEN within the specified time (30 sec) in the low-speed operation
mode (from the large actuator hole to the small hole).
10391 Dust removal mechanism lock (1)
13391 Dust removal mechanism lock (1)
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to measure
the length of the hole (x2) of the drive gear, but a mechanism lock results. During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to measure
the length of the hole (x2) of the drive gear, but the SZ5 does not transition from CLOSE to OPEN
Subsequently, the MZ3 is driven (clockwise), but the SZ5 does not transition from CLOSE to OPEN
within the specified period of time.
within the specified period of time.
13392 Dust removal mechanism lock (2)
10392 Dust removal mechanism lock (2)
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to measure
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to measure
the length of the hole (x2) of the drive gear, but the SZ5 does not transition from OPEN to CLOSE
the length of the hole (x2) of the drive gear, but a mechanism lock results.
within the specified period of time.
Subsequently, the MZ3 is driven (clockwise), but the SZ5 does not transition from OPEN to CLOSE
within the specified period of time. 13395 Dust removal mechanism lock (3)
During bootup, SZ5 detects the transition from CLOSE to OPEN to CLOSE when the length of the
10393 Dust removal operation error (4)
hole (x2) of the drive gear is measured, but the OPEN state cannot be detected.
During bootup or U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to perform
Because the drive gear is engaged with the worm gear too tight, the locked condition occurs (MZ3
home positioning, but the SZ5 does not transition from CLOSE to OPEN within the specified period
stops) before the dust removal operation is completed.
of time.
■ I/O Locations
12390 Dust removal operation error (1)
During U-Utility dust removal operation, the MZ3 is driven (clockwise) to perform dust removal FRONT
operation, but the SZ5 does not transition from OPEN to CLOSE.
Dust removal motor
12391 Dust removal operation error (2) MZ3
During U-Utility dust removal operation, the MZ3 is driven (clockwise) to perform dust removal Dust removal sensor
M SZ5
operation, but the SZ5 does not transition from OPEN to CLOSE within the specified time (30 sec).
M
12392 Dust removal operation error (3)
Sensor Drive gear
During U-Utility dust removal operation, the MZ3 is driven (counterclockwise) to perform dust (SZ5)
removal operation, but the SZ5 does not transition from OPEN to CLOSE.
010-051-06
010-051-06 CR-IR346RU Service Manual MT - 69
04.20.2002 FM3386
FM3386 (1)
MT - 70
■ Analysis Flow
10394
A
FRONT
Reseat the error-causing board
Dust removal motor CPU12A, DRV12A, and SNS12A N N
and check if the error occurs
MZ3 boards tested in M-Utility normal? again.
1
Dust removal sensor
M
M
SZ5 Y “8. Board Tests Y
in M-Utility”
Replace the error-causing board.
“Checks, Replacement and
Adjustment of Parts” volume:
“11.2 CPU12A Board”
“11.6 DRV12A Board”
“11.5 SNS12A Board”
Subscanning unit
N Replace the sensor SZ5.
Z unit Sensor SZ5 normal?
FR6H2444.EPS “Checks, Replacement and
Y Adjustment of Parts volume:
■ Analysis Flow "11.3 Checking SZ2, SZ3,
10.8 Sensor (SZ5)”
SZ4, and SZ5”
Check the error log in M-Utility.
N Replace the motor MZ3.
Motor MZ3 CCW operation
normal? “Checks, Replacement and
N Adjustment of Parts volume:
The indicated error is at the Check the error code table again for the error
beginning of the error log? at the beginning, and troubleshoot. Y “12.3 Checking MZ2 and MZ3” 10.7 Motor (MZ3)”
or inserted aslant relative to the reference plane. Y “2. Error Code Table”
“1.2 How to Understand Error Log”
<Occurrence Condition>
During routine processing, the SA2 transitions to CLOSE, and after the SolA1 is turned OFF, the Power supply error N
(12810-12893) occurs?
SA3 does not transition to OPEN. Retries (six times or more) are performed, but error results.
Y
[Preparation procedures]
11311 Cassette setting error (2) Check the error code table again 1. Secure space for servicing the machine.
and troubleshoot. 2. Remove the covers.
<User Operation>
“2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
This error occurs when the cassette is inserted without being closely aligned to the reference plane
or inserted aslant relative to the reference plane. Alternatively, this error occurs when the cassette 1
is not inserted all the way.
<Occurrence Condition> Voltage on the CPU12A and
N Replace the power supply.
DRV12A board normal? “Checks, Replacement and
During routine processing, the SA2 transitions to CLOSE, and after the SolA1 is turned ON, the Adjustment of Parts volume:
Y “9.1 Checking the Voltage
cassette is moved, but the SA2 does not transition to CLOSE within the specified period of time. on the Board Test Pins (Connectors)”
11.8 Power Supply”
However, the SA1 is CLOSE.
Reseat the error-causing board
CPU12A, DRV12A, and SNS12A N and check if the error occurs N
14310 Cassette hold failure retry boards tested in M-Utility normal? again.
1
<User Operation> Y “8. Board Tests
Y
in M-Utility”
This error occurs when the cassette is inserted without being closely aligned to the reference plane Replace the error-causing board.
or inserted aslant relative to the reference plane. “Checks, Replacement and
Adjustment of Parts” volume:
<Occurrence Condition> “11.2 CPU12A Board”
During routine processing, the SA2 transitions to CLOSE, and after the SolA1 is turned OFF, the “11.6 DRV12A Board”
“11.5 SNS12A Board”
SA3 transitions to CLOSE, so that retries (within five times) are performed.
N Replace the sensor SA2.
Sensor SA2 normal?
14312 Cassette hold release failure retry “Checks, Replacement and
Y “11.1 Checking SA1, SA2, SA3, Adjustment of Parts volume:
<User Operation> SA4, SA5, and SB1” 5.16 Sensor (SA2)”
This error occurs when the cassette is pulled in the cassette hold non-released condition. N Replace the sensor SA3.
Sensor SA3 normal?
“Service Parts List volume:
<Occurrence Condition> Y “11.1 Checking SA1, SA2, SA3, 03C REF.6”
SA4, SA5, and SB1”
During routine processing, the SolA1 is turned ON to release the cassette hold, but the SA3 does
N
not transition to CLOSE within the specified period of time, so that retries (within five times) are Solenoid SolA1 normal? Replace the solenoid SolA1.
performed. Y “13. Checking the Actuators”
“Checks, Replacement and
Adjustment of Parts volume:
5.5 Solenoid (SolA1)”
■ I/O Locations Error recurs?
N
1
Cassette set unit Y
A unit
During routine processing, the SolA1 is turned ON to release the cassette hold, but the SA3 does Power supply error N
not transition to CLOSE within the specified period of time. Retries (six times or more) are per- (12810-12893) occurs?
formed, but error results. Y
[Preparation procedures]
Check the error code table again
■ I/O Locations and troubleshoot.
1. Secure space for servicing the machine.
2. Remove the covers.
“2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
Cassette set unit
A unit 1
11319, 11320, 11321, 11322, 14319, 14320, 14321, 14322 ■ I/O Locations
<User Operation>
This error occurs when the cassette containing no IP is inserted.
<Occurrence Condition>
During routine processing, the MA1 is driven (counterclockwise) and the PA1 is turned ON to
perform IP feed leak, but the SA5 transitions to OPEN, so that retries (within three times) are Transport motor
M MC3
performed.
M
M
14320 Feed IP drop retry
During bootup and routine processing, the MA1 and MB1 are driven (clockwise) to feed the IP from
the cassette, but the SA5 transitions to OPEN at the time when the IP is gripped by the rollers, so
that a retry (within one time) is performed.
IP sensor
SC3
14321 Feed IP grip failure retry FR6H2448.EPS
During bootup and routine processing, the MB1 is driven (clockwise) to perform IP feed leak and
conveyance, but the SB1 transitions to OPEN, so that retries (within three times) are performed.
■ Analysis Flow A
driven (counterclockwise) for load conveyance, but the SB1 does not transition to CLOSE within Y
the specified period of time (20 sec). (The SB1 is in OPEN status.) [Preparation procedures]
Check the error code table again 1. Secure space for servicing the machine.
and troubleshoot. 2. Remove the covers.
11323 Length-measurement conveyance error “2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
During routine processing, the MB1 and MC3 are driven (clockwise) to determine the IP size, but 1
the SB1 transitions to OPEN. Retries (four times or more) are performed, but error results.
N
Motor MC3 normal? Replace the motor MC3.
Side-positioning conveyor “Checks, Replacement and
Y "12.2 Checking MC1, MC2, Adjustment of Parts volume:
C unit and MC3” 7.8 Motor (MC3)”
N
Error recurs? 1
Y
Y
[Preparation procedures]
Subscanning motor Check the error code table again 1. Secure space for servicing the machine.
MZ1 and troubleshoot. 2. Remove the covers.
M “2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
M
1
Y
[Preparation procedures]
M Check the error code table again 1. Secure space for servicing the machine.
and troubleshoot.
Transport motor 2. Remove the covers.
“2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
MB1
FRONT 1
Erasure conveyor
N Replace the power supply.
B unit Voltage on the CPU12A and
DRV12A board normal? “Checks, Replacement and Adjustment of
IP sensor Parts volume: 11.8 Power Supply”
Y “9.1 Checking the Voltage
SC4 on the Board Test Pins (Connectors)”
N
11372 Load IP suction error Power supply error
(12810-12893) occurs?
During routine processing, the PA1 is turned ON and the MA1 is driven (counterclockwise) to load Y
the IP into the cassette, but the SA5 transitions to OPEN within the specified period of time. [Preparation procedures]
Check the error code table again 1. Secure space for servicing the machine.
Retries (four times or more) are performed, but error results. and troubleshoot. 2. Remove the covers.
“2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
During routine processing, the PA1 is tuned ON and the MA1 is driven (counterclockwise) to load Reseat the error-causing board
CPU12A, DRV12A, and SNS12A N and check if the error occurs N
the IP into the cassette, but the SA5 transitions to OPEN within the specified period of time, so that boards tested in M-Utility normal? again.
1
retries (within three times) are performed. Y “8. Board Tests
Y
in M-Utility”
Subscanning unit
Z unit Replace the boards in the order named.
1. SNS12A
FR6H2205.EPS
2. DRV12A
3. CPU12A
4. MTH12A
Y
M Check the error code table again
[Preparation procedures]
1. Secure space for servicing the machine.
M and troubleshoot. 2. Remove the covers.
Subscanning motor
“2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
MZ1
During routine processing, because an attempt to read the barcode for feed conveyance fails, Power supply error N
retries (within three times) are performed. (12810-12893) occurs?
Y
■ I/O Locations [Preparation procedures]
Check the error code table again 1. Secure space for servicing the machine.
and troubleshoot. 2. Remove the covers.
Cassette set unit Suction cup HP sensor
“2. Error Code Table” 3. Turn OFF the high-voltage switch of the SCN12A board.
A unit SA4
IP sensor
Cassette ejection sensor SB1 1
SA1 M
Barcode reader
Voltage on the CPU12A board N Replace the power supply.
normal? “Checks, Replacement and
M Adjustment of Parts” volume:
Y “9.1 Checking the Voltage
on the Board Test Pins (Connectors)” 11.8 Power Supply”
Hold sensor
Transport motor
SA3
MB1 CPU12A and SNS12A boards, Reseat the error-causing board
Cassette IN sensor as well as barcode, tested
N and check if the error occurs N
in M-Utility normal? again.
1
SA2
Y “8. Board Tests Y
in M-Utility”
Replace the error-causing board.
FRONT Erasure conveyor “Maintenance Utility volume:
B unit [4-6] BARCODE TEST” “Checks, Replacement and
Adjustment of Parts” volume:
“11.2 CPU12A Board”
“11.5 SNS12A Board”
Replace the barcode reader.
“Service Parts List volume:
04B REF.11”
Side-positioning conveyor N
C unit IP type normal? Replace the IP.
Y
N
Error recurs? 1
M
Y
M
M Replace the boards in the order named.
1. Barcode reader
2. SNS12A
3. CPU12A
4. MTH12A
Subscanning unit
Z unit FR6H2487.EPS
“Service Parts List volume: 04B REF.11”
“Checks, Replacement and Adjustment of Parts” volume:
“11.5 SNS12A Board”
“11.2 CPU12A Board”
“11.7 MTH12A Board”
FR6H2486.EPS
■ Analysis Flow
5. Error Code Analysis Flow (Scanner)
Check the error log in M-Utility.
Y
Check the error code table again
■ Error Occurrence Conditions and troubleshoot. 1
“2. Error Code Table”
10230 Scanner functional error during bootup TP2 voltage on the SCN12A N Replace the power supply.
board normal? “Checks, Replacement and
During bootup, because the connector (CN1 on the PMT12A board, CNE1 on the scanning optics Adjustment of Parts volume:
Y
unit, CNE2 on the scanning optics unit, CN1 on the SYN12A board, or CN1 on the LDD12A board) “9.1 Checking the Voltage
11.8 Power Supply”
is disconnected, the laser (LDD), start-point detection (SYN), and photomultiplier (PMT) functions on the Board Test Pins
(Connectors)”
are disabled.
CPU12A and SCN12A boards N Reseat the error-causing board N
Because the laser is not enabled, the leading-edge detection (SED) cannot be performed (detail tested in M-Utility normal? and check if the error occurs 1
code: D0F603). Y
again.
“8. Board Tests Y
Note that if the HV is OFF, the detail code is D0F403. in M-Utility”
Replace the error-causing
board.
“Checks, Replacement and
Adjustment of Parts” volume:
“11.2 CPU12A Board”
N
Connectors connected? Restore “11.3 SCN12A Board”
N
Error recurs? 1
Y
Y 1
10232 Scanner power supply error during bootup (2) Check the error code table again
and troubleshoot. TP2 voltage on the SCN12A N Replace the power supply.
During bootup, because the fuse (H12 on the SCN12A board) is blown, the photomultiplier (PMT) “2. Error Code Table”
board normal?
“Checks, Replacement and
and start-point detection (SYN) functions are disabled (detail code: 809603). Y
Adjustment of Parts volume:
11.8 Power Supply”
“9.1 Checking the Voltage
Note that if the HV is OFF, the detail code is 809403. on the Board Test Pins
(Connectors)”
N
Error recurs? 1
Y
Reseat the error-causing board
CPU12A and SCN12A boards N and check if the error occurs N
tested in M-Utility normal? again.
1
Y
Y
“8. Board Tests in M-Utility” Replace the error-causing board.
“Checks, Replacement and
Adjustment of Parts” volume:
“11.2 CPU12A Board”
“11.3 SCN12A Board”
N Replace the PMT12A board.
Photomultiplier (PMT) normal?
“Checks, Replacement and
Y “14.5 Checking the Light-Collecting Adjustment of Parts volume:
Unit (PMT)” 9.2 PMT12A Board”
Y
N Replace the SED12A board.
Leading-edge detection (SED)
normal? “Service Parts List volume:
07C REF.7”
Y “14.4 Checking the Leading-Edge
Sensor (SED)”
N
Error recurs? 1
Y
Reseat the error-causing board
CPU12A and SCN12A boards N and check if the error occurs N
tested in M-Utility normal? again.
1
Y Y
“8. Board Tests in M-Utility” Replace the error-causing board.
“Checks, Replacement and
Adjustment of Parts” volume:
“11.2 CPU12A Board”
“11.3 SCN12A Board”
N Replace the PMT12A board.
Photomultiplier (PMT) normal?
“Checks, Replacement and
Y “14.5 Checking the Light-Collecting Adjustment of Parts volume:
Unit (PMT)” 9.2 PMT12A Board”
N Replace the SED12A board.
Leading-edge detection (SED)
normal? “Service Parts List Volume: 07C REF.7”
Because the laser (LDD) is not enabled, the leading-edge detection (SED) cannot be performed Y Y
“8. Board Tests in M-Utility” Replace the error-causing board.
(detail code: C0D603). “Checks, Replacement and
Adjustment of Parts” volume:
Note that if the HV is OFF, the detail code is C0D400. “11.2 CPU12A Board”
"11.3 SCN12A Board”
start-point detection (SYN) functions are disabled (detail code: C01403). Fuse K11 on the MTH12A board N Replace the fuse.
and fuses H14 and A22 on the
“Checks, Replacement and
SCN12A board normal?
Adjustment of Parts volume:
12. Fuse Replacement and Fuse Locations”
Y
“10.4 Scanner-Related Fuses”
N
Error recurs? 1
Y
Note that if the HV is OFF, the detail code is 819403. Fuse H12 on the SCN12A board N Replace the fuse.
and fuse J12 on the MTH12A
board normal? “Checks, Replacement and
Adjustment of Parts volume:
Y 12. Fuse Replacement and Fuse Locations”
“10.4 Scanner-Related Fuses”
N
Error recurs? 1
Y
<Occurrence Condition>
1
During routine processing, because the scanner-related error is detected, the IP is returned to the
cassette and the scanner is initialized. The routine processing is retried again, but the scanner-
Other software exited before RU N
related error recurs. startup? Exit the other software.
Y
14298 Before-reading scanner retry error “Maintenance Utility volume:
2.1.3 VER: Procedures for Checking the Software Version of the RU
During routine processing, because the scanner-related error is detected, the IP is returned to the (Implemented with RU Software Version of A07 or Later, or PCMUTL 1.2
cassette and the scanner is initialized. or Later)”
N
Error recurs? 1
Y
11208, 11272, 11273, 12212, 12272, 12273, 13208, 13212, ■ Analysis Flow
During bootup and routine processing, the laser drive current value (LDIF) is more than 1.4 times Check the error code table
the factory default value. again and troubleshoot.
“2. Error Code Table”
11272 Insufficient laser light intensity
1
During bootup, laser OK signal (LD1OKH, LD1OKL) error is detected.
TP2 voltage on the SCN12A N Replace the power supply.
11273 Laser life warning board normal? “Checks, Replacement and
During bootup and routine processing, the laser drive current value (LDIF) is more than 1.4 times Adjustment of Parts volume:
Y
11.8 Power Supply”
the factory default value. “9.1 Checking the Voltage
on the Board Test Pins
(Connectors)”
12212 Laser intensity error N
During bootup and routine processing, only error for the laser OK signal (LD1OKH, LD1OKL) is
Error recurs? 1
detected. Y
12211, 12217, 12251, 12252, 13211, 13217, 14211, 14251 ■ Analysis Flow
During M-Utility operation, only error for the PMT analog power supply signal (+15VOKH, N
Error recurs? 1
+15VOKL) is detected.
Y
13217 High-voltage power supply error Reseat the boards in the order named,
and if the error is detected, replace the board.
During M-Utility operation, only error for the high-voltage power supply signal (HVOKH, HVOKL) is 1. PMT12A board
detected. 2. SCN12A board
3. CPU12A board
4. MTH12A board
14211 PMT analog power supply error during bootup “Checks, Replacement and Adjustment of Parts” volume:
“9.2 PMT12A Board”
During bootup, only error for the PMT analog power supply signal (+15VOKH, +15VOKL) is de-
“11.3 SCN12A Board”
tected. “11.2 CPU12A Board”
“11.7 MTH12A Board”
FR6H2474.EPS
14251 Photomultiplier control board error during bootup (1)
During routine processing, only error for the PMT analog power supply signal (+15VOKH,
+15VOKL) is detected (detail code: 008200).
Note that if the HV is OFF, the detail code is 008000.
During bootup and routine processing, only error for the polygon lock signal (POKL, PONL) is CPU12A and SCN12A boards N
Reseat the error-causing board
N
and check if the error occurs
detected. tested in M-Utility normal? again.
1
Y
Y
12262 Polygon rotation error (2) “8. Board Tests in M-Utility”
Replace the error-causing board.
• During routine processing, error for the signals (PONL, POKL, PINDXL) from the polygonal mirror “Checks, Replacement and
(POL) and the start-point interval function on the SCN12A board is detected (detail code: Adjustment of Parts” volume:
“11.2 CPU12A Board”
003400). “11.3 SCN12A Board”
• During routine processing, error for the polygon lock signal (PONL, POKL) and error for the start- N Replace the scanning optics unit.
Polygonal mirror (POL) normal?
point interval function and polygon rotation detection function on the SCN12A board are detected “Checks, Replacement and
(detail code: 003400). Y “14.2 Checking the Polygonal Mirror” Adjustment of Parts volume:
8.1 Scanning Optics Unit”
N
12263 Polygon rotation error (3) Error recurs? 1
During routine processing, only error for the lock signal (POKL, PONL) from the polygonal mirror Y
(POL) is detected (detail code: 002000). Reseat the boards in the order named,
and if the error is detected, replace the board.
If error for the SEDTM or FCLKTM signal on the SCN12A board is detected, the detail code is 1. SCN12A board
002003. 2. Scanning optics unit
3. CPU12A board
4. MTH12A board
12264 Polygonal rotation error (4)
“Checks, Replacement and Adjustment of Parts” volume:
During routine processing, error for the signals (PONL, POKL, PINDXL) from the polygonal mirror “11.3 SCN12A Board”
and the SEDTM signal on the SCN12A board is detected (detail code: 001002). “8.1 Scanning Optics Unit”
“11.2 CPU12A Board”
Alternatively, error for the index signal (PINDXL) from the polygonal mirror and the SEDTM and “11.7 MTH12A Board” FR6H2475.EPS
During routine processing, IP conveyance overrun occurs due to mechanical error or SCN12A Y
board control error, and only error for the SEDTM and FCLKTM signals on the SCN12A board is
Check the error code table
detected. again and troubleshoot.
“2. Error Code Table”
N
Error recurs? 1
Y
Reseat the boards in the order named,
and if the error is detected, replace the board.
1. SCN12A board
2. Scanning optics unit
3. CPU12A board
4. MTH12A board
“Checks, Replacement and Adjustment of Parts” volume:
“11.3 SCN12A Board”
“8.1 Scanning Optics Unit”
“11.2 CPU12A Board”
“11.7 MTH12A Board” FR6H2476.EPS
N
Leading-edge detection (SED) Replace the SED12A board.
normal?
“Service Parts List volume:
Y “14.4 Checking the Leading-Edge 07C REF.7”
Sensor (SED)”
6. Error Code Analysis Flow (Electrical) 6.2 Error Code Analysis Flow between the SNS12A Board and
CPU12A Board
6.1 Error Code Analysis Flow between the CPU12A Board and CL Check the error log
in M-Utility.
Check the error log
in M-Utility. 1
1 Booted up normally?
N
If not, troubleshoot as appropriate.
N Y
Booted up normally? If not, troubleshoot as appropriate. “15.1 RU Bootup Failure”
Replace the boards in the order named Replace the boards in the order named
1. CPU12A board END 1. CPU12A board
2. CNN12A board 2. SCN12A board
4. MTH12A board 4. MTH12A board
“Checks, Replacement and Adjustment of Parts” volume:
“Checks, Replacement and Adjustment of Parts” volume:
“11.2 CPU12A Board”
“11.2 CPU12A Board” “11.3 SCN12A Board”
“11.10 CNN12A Board” “11.7 MTH12A Board” FR6H2158.EPS
“11.7 MTH12A Board” FR6H2157.EPS
6.3 Error Code Analysis Flow between the SCN12A Board and
CPU12A Board
Check the error log
in M-Utility.
1
N
Booted up normally? If not, troubleshoot as appropriate.
Y
“15.1 RU Bootup Failure”
N If not, troubleshoot as appropriate.
LED on the CPU12A board normal?
“15.2 Checking the LED on the CPU12A Board”
Y
“15.2 Checking the LED
on the CPU12A Board”
6.4 Error Code Analysis Flow between the Erasure Unit and ■ Analysis Flow
INV12B Board After checking the LED display on the INV12B board, analysis should be performed by using the
analysis flow that corresponds to the resulting LED display.
● INV12B LED display - ON: LED14, LED15
11731, 11751, 11781 OFF: LED16, LED17, LED18
■ Error Occurrence Conditions Check the error log
in M-Utility.
11731 Thermistor failure detection (during erasure initialization)
N
During bootup, it is detected that temperature control of the erasure unit does not function due to Error 12820 logged?
temperature thermistor (THB1) error.
Y
Replace the power supply.
“Checks, Replacement and
11751 Thermistor failure detection (during IP processing) Adjustment of Parts volume:
During routine processing, error for the temperature thermistor (THB1) is detected. 11.8 Power Supply”
N
11781 Thermistor failure detection (during idling) Error 12823 logged?
During idling after machine bootup, error for the temperature thermistor (THB1) is detected. Y
● INV12B LED display - ON: LED14, LED15, LED16 ● INV12B LED display - ON: LED14, LED15, LED17, LED18
OFF: LED17, LED18 OFF: LED16
11732 Thermistor status error detection (during erasure initialization) Harness between SNS12A N
and INV12B normal? Replace the harness.
During bootup, the temperature thermistor (THB1) detects an abnormal range. Temperature control
of the erasure unit does not function. Y
■ Error Occurrence Conditions ● INV12B LED display - ON: LED14, LED15, LED16, LED17, LED18
N
Disconnect CN14 and measure
the resistance value between
the thermistor pins.
END
FR6H2555.EPS
12735
■ Error Occurrence Conditions
■ Analysis Flow
START
END
FR6H2557.EPS
12800
■ Error Occurrence Conditions
■ Analysis Flow
START
This chapter summarizes troubleshooting procedures for failure to update software versions or
failure to back up machine shipment control data.
Troubleshooting should be performed in accordance with the checking procedures described in
each section.
■ Troubleshooting Procedure
◆ NOTE ◆
FR6H3321.EPS
Troubleshooting should be performed in accordance with the following procedures. If not, the
trouble may not be analyzed.
REFERENCE
Digits for XXX in TTL=”XXX” vary depending on the environment in which the command is
executed.
7.2 Checking the FTP Server (5) Make sure that the results of access to the FTP server on the CL and the results of access to
the FTP server from the RU are displayed.
The way of checking the FTP server differs depending on the version of the PC-MUTL. Refer to
the appendix for the way of checking the FTP server of versions 1.1 or earlier. ● Results of access to the FTP server on the CL
“Appendix 2 Checking FTP Server (For PC-MUTL 1.1 or Earlier)”
FR6H3321.EPS
FR6H0446.EPS
(6) If either of them is not displayed, perform the procedures described in “7.3 Checking the
Setting of the FTP Server,” “7.4 Checking the IP Address of the FTP Server,” and “15.6
Checking RU NAME.”
7.3 Checking the Setting of the FTP Server 7.3.2 Checking the Operating Status of the FTP Server
(1) Exit the CL software.
7.3.1 Checking IIS
(2) Double-click “Administrative Tools” in “Control Panel”.
Unless IIS (“Internet Information Service”) is installed, the FTP server cannot be used.
Make sure that IIS has been installed on the CL that is used as the FTP server.
FRMT0441.EPS
FRMT0444.EPS
(3) Make sure that “IIS (Internet Information Service)” has been installed in “Administrative
Tools”. (4) Make sure that “Default FTP Site” has been started (i.e., “Stopped” is not displayed).
If it has been started, this procedure is completed.
FRMT0440.EPS
FRMT0438.EPS
If IIS has not been installed, install IIS.
“RI: Reinstalling the Software, 15. Creation of FTP Server” in the “CR-IR346CL Service (5) If “Stopped” is displayed, select [Start] from the [Action] menu.
Manual”
(3) Double-click .
(4) Double-click .
(5) Double-click .
172.16.1.35
FRMT0447.EPS
(6) Make sure that the IP address of “FTP-SERVER IP ADDRESS” matches the IP address of
the FTP server.
If they are not matched, set the IP addresses of the RU and CL as appropriate.
“15.3 Checking the IP Address”
SUPPLEMENTARY NOTE
Remove the front cover
For [*], enter the menu number for the board to be tested.
and lower light protect plate.
CPU12A: 2
SCN12A: 3
Turn OFF the high-voltage switch. INV12A: 4
SND12A: 5
SUB CPU: 6
Power ON.
[GOOD indication]
RESULT: OK
[NG indication]
RESULT: XXXXX
[2] Checking the Voltage on the CPU12A Board Test Pin (TP1)
9. Checking the Voltage
WARNING
CPU12A board
To avoid possible electric shock hazard from high voltage, observe the following precautions.
• Do not touch the power supply terminals.
• When making voltage measurements, do not touch the probe (metal portion) of a tester.
START
Power OFF
CN6 CN5 S1 TP1 S2
Remove the front cover
and lower light protect plate.
Test pin voltage on each N Voltage on the power supply N Replace the power
board normal? unit normal? supply unit.
N
Replace the fuse.
Fuse on each board normal?
“Checks, Replacement and
Adjustment of Parts volume:
Y
“10.7 Board Check 12. Fuse Replacement
Pin Fuses” and Fuse Locations”
[3] Checking the Voltage on the INV12B Board Test Pin (TP4) [4] Checking the Voltage on the SCN12A Board Test Pin (TP2)
CN14
D1 D3 D5 D13 D16 D15 CN5
TP4 1
D12 D7 D8 D11 D18 GND
FRONT
2 +24V(C)
CN2
: GND TP2
CN3 CN1 CN5 CN4 S1
CN2 CN3
F
Test pin TP4 Voltage R
Reference voltage O
+24V(K) N
TP4 1-2 +24V Should be within a range from +23.5 to 25.0 V. +15V(H) T
FR6H2503.EPS
TP2 6 5 4
-15V(J)
3 2 1 : GND
GND
[5] Checking the Voltage on the DRV12A Board Test Pin (TP3)
DRV12A board
TP3
CN3 CN7 CN5
CN2 CN8 CN6 CN4
F
R +24V(D)
O TP3 +15V(L)
N 6 5 4
T +5V(D)
+5V
3 2 1 : GND
GND
9.2 Checking the Voltage on the Power Supply Unit [2] Connector Locations
START
MTH12A board
Power OFF
Power ON.
N Connector
Voltage on the power
Replace the power supply unit. CN2 (DRV12A)
supply unit normal?
“Check, Replacement,
Y and Adjustment Volume:
[2], [3] 11.8 Power Supply”
DRV12A board
END FR6H2481.EPS
A11
END FUSE3
A35 A34
F1 F2
A33 A32
F3 F4
Fuse
FR6H2143.EPS
A
CNA1
Power supply unit 1 +5VSA1 +5VSA1 1
SA1
2 SINSA1H SINSA1H 2
α 400 A1 MTH12A CPU12A 3 GND GND 3
1 +5 4 +5VSA2
+5V 2 +5V-GND 5 SINSA2H
CN9 5AT +5VSA2 1
6 GND SA2
1 SINSA2H 2
A2 A31 7 +5VSA3
1 +5V 3 GND 3
SNS12A CN4 8 SINSA3H
TB1 +5V 2 +5V-GND 2 1 +5VSA1 9 GND
1 4 0.5A 2 SINSA1H +5VSA3 1
SA3
2 A35 3 GND SINSA3H 2
3 4 +5VSA2 GND 3
5 SINSA2H
AC IN CNA2
6 GND
85–265V 1 +5VSA4 +5VSA4 1
7 +5VSA3 SA4
SINSA3H 2 SINSA4H SINSA4H 2
8
GND 3 GND GND 3
9
+5VSA4 4 N.C
10
SINSA4H 5 SINSA5H
11 SINSA5H 1 SA5
GND 6 GND
12 GND 2
13 NC(+5VSA5)
14 SINSA5H
GND CNB1
15
+5VSB1 1 +5VSB1 +5VSB1 1
16 SB1
SINSB1H 2 SINSB1H SINSB1H 2
17
GND 3 GND GND 3
18
19 +5VSC1
20 SINSC1H
21 GND
22 +5VSC2
23 SINSC2H
24 GND
25 +5VSC4
SINSC4H +5VSC1 1
26 SC1
GND SINSC1H 2
27
+5VSC3 CNC1 GND 3
28
29 SINSC3H 1 +5VSC1
30 GND 2 SINSC1H +5VSC2 1
CNZ1 SC2
31 +5VSZ2 3 GND SINSC2H 2
32 SINSZ2H 1 +5VSZ2 +5VSZ2 1 4 +5VSC2 GND 3
SZ2
33 GND 2 SINSZ2H SINSZ2H 2 5 SINSC2H
34 +5VSZ3 3 GND GND 3 6 GND +5VSC4 1
35 SINSZ3H 4 +5VSZ3 7 +5VSC4 SC4
SINSC4H 2
36 GND 5 SINSZ3H +5VSZ3 1 8 SINSC4H
SZ3 GND 3
37 +5VSZ5 6 GND SINSZ3H 2 9 GND
38 SINSZ5H 7 +5VSZ4 GND 3 10 +5VSC3
39 GND 8 SINSZ4H 11 SINSC3H +5VSC3 1
40 +5V OK 9 GND 12 GND SC3
+5VSZ4 1 SINSC3H 2
10 +5VSZ5 SZ4 GND
SINSZ4H 2 3
46 +5VSZ4 11 SINSZ5H
12 GND GND 3
47 SINSZ4H
48 GND 13
49 +5VSZ5 1
SZ5
50 N.C 22 SINSZ5H 2
GND 3 Check point: Pins linked to the fuse
of CN4 on the SNS12A board
B FR6H2144.EPS
DRV12A board
[1] Analysis Flow
START
Fuse
FR6H2143.EPS
CNMB1
DRV12A
1 RED MC1A
CN3 4 BLU MC1B
1 MA1A 2 BLK +24V
7 MA1B 5 WHT +24V MB1
2 +24V 3 YEL MC1AL
AC IN D11
85–265V 8 +24V 6 ORG MC1BL
TB1
1 3 MA1AL
D MA1BL
2 9
1
3 +24V 4 MB1A
2
10 MB1B
CN2 5 +24V
D51
+24V 1 11 +24V
PGND 2 6 MB1AL
+24V 3 12 MB1BL
PGND 4
5 CNC10 CNMC1
E 6
1 1 1 RED MC1A
7 7 4 BLU MC1B
+24V 2 8 2 2 BLK +24V
CN5 8 5 WHT +24V MC1
1 MC1A
3 3 YEL MC1AL
7 MC1B
3AT
+24V 9 6 ORG MC1BL
2
E11 4
8 +24V
MC1AL 10 CNMC2
3
5 1 RED MC2A
9 MC1BL
MC2A 11 4 BLU MC2B
4
6 2 BLK +24V
10 MC2B
3AT
5 +24V 12 5 WHT +24V MC2
E51 3 YEL MC2AL
11 +24V
MC2AL 6 ORG MC2BL
6
12 MC2BL
CN4 CNMC3
1 MC3A 1 RED MC3A
4 MC3B 4 BLU MC3B
3AT
2 +24V 2 BLK +24V
E21
5 +24V 5 WHT +24V MC3
3 MC3AL 3 YEL MC3AL
6 MC3BL 6 ORG MC3BL
Check point: Pins linked to the fuses of CN3, CN4, and CN5 on the DRV12A board
FR6H2146.EPS
DRV12A board
[1] Analysis Flow
START
Fuse
FR6H2143.EPS
SNS12A
CNSOLA1
DRV12A
1 RED
3 YEL
CN8 BLK SOLA1
PGND 2
1
L12 +5V 4
2
AC IN
3 PGND
TB1 85–265V
4 +15V
1 L11 CNPA1
D
2 1 1 RED
3 +24V 2 3 BLK
2 PA1
E CN2 CN7 NC 4
1 +24V 1 1 +24V
+24V 2 PGND 2 3AT 6 +24VH
D21
+24V 3 2 NC CNSVA1
PGND 4 7 +24VL 1 RED
+15V 5 2A 3 +24VPA1 2 BLK SVA1
L PGND 6 D31 8 PGND
1 7 4 +24VSVA1
+15V 2 8 9 PGND CNCLA1
2A 5 +24VCLA1 1 RED
E41
10 PGND 2 BLK CLA1
CNMZ2
MZ2+15V 1 RED
PGND 2 BLK MZ2
CNZ11
1
4
2
5
3
6 CNMZ3
CN6 MZ3+15V1 1 RED
2A 1 MZ2+15V MZ3+15V2 2 BLK MZ3
L21
5 PGND
3AT 2 MZ3+15V1
L31
6 MZ3+15V2 CNSOLZ1
3 +24V 1 RED
E31
7 +24VH 3 YEL
4 NC 2 BLK SOLZ1
8 +24VL 4
FR6H2148.EPS
MTH12A board
[1] Analysis Flow
B11 A41
FUSE5 FUSE4
START C11
FUSE7
B21
FUSE6
Fuse to be checked N Replace the fuse. C31 C21
normal? FUSE12 FUSE8
“Checks, Replacement and
Y [2], [4] Adjustment of Parts volume:
12. Fuse Replacement
and Fuse Locations” A31 J11
Load protected by fuse N FUSE1 FUSE10
Restore the load.
normal?
“14. Checking the Scanner I/O”
K11 H11
Y [3], [5]
FUSE11 FUSE9
A21
FUSE2
END
SCN12A board
Fuse
FR6H2143.EPS
CN-2 CN-5
B FR6H2511.EPS
10.5 Erasure Lamp and Cooling Fan Fuses [4] Fuse Locations
MTH12A board
[1] Analysis Flow B11 A41
FUSE5 FUSE4
C11
START FUSE7
B21
FUSE6
Fuse to be checked N Replace the fuse. C31 C21
normal? FUSE12 FUSE8
“Checks, Replacement and
Y [2], [4] Adjustment of Parts volume:
12. Fuse Replacement
A31 J11
and Fuse Locations”
FUSE1 FUSE10
Load protected by fuse N Restore the load.
normal?
“13.3 Checking the Lamps/Fans” K11 H11
Y [3], [5] FUSE11 FUSE9
A21
FUSE2
END
SNS12A board
A35 A34
F1 F2
A
For board operation: INV12A
MTH12A INV12A
CPU12A CN11
1 L1-1
CNG12 6 L1-2
1 4AT 2
2 Power supply unit B11 7
NC
3 L2-1
α 400 1 +5 4AT
A1 +5V 8 L2-2
2 +5V-GND B21
4
TB1 AC IN CN9 C 9 NC L1-1 L2-1 L3-1
1 85–265V 1 1 1 1
1 +5V CN7 CNG11 CN1 5 L3-1 L1-2 LAMP 1 L2-2 LAMP 2 L3-2 LAMP 3
2 3 2 2 2
A2 +5V +5V-GND 1 +24V RED 1 1 10 L3-2
3 2 2 L1-3 L2-3 L3-3
5 GND BLK 5 5 1 1 1
4 L1-4 L2-4 L3-4
2 +24V RED 2 2 2 2 2
CN12
1 +24V 6 GND BLK 6 6 1 L1-3 WHT
B +24V 2 +24V-GND CN8 4AT 3 +24V RED 3 3 4 L1-4 WHT
C11 INV12B
1 7 GND BLK 7 7 2 L2-3 WHT
6 4 +24V RED 4 4 5 L2-4 WHT CN5 CN3
1 +24V 2
3AT +5V 1 1 +24V RED
C21 8 GND BLK 8 8 3 L3-3 WHT
2 +24V-GND LAMP STB1 2 2 GND BLK FAN3
C +24V 7 6 L3-4 WHT
LAMP STB2 3
3
3AT
CN11 CN4 LAMP STB3 4
8 C31
1 +24V RED 1 +24V RED LAMP ON1 5
4
2 GND BLK FAN1 GND BLK FAN4
2 LAMP ON2 6
9
LAMP ON3 7
5
LDSNC-1 8
10 CN12
1 +24V RED LDSNC-2 9
CN6
2 GND BLK FAN2 1 +24V_GND LDSNC-3 10
2 +24V_GND +5V_GND 11
3 +24V +24V_TSW 12
5AT
A31 4 +24V_GND
B FANG4H 13
5 +24V FANG4L 14
FUOPEN3 FUOPEN1 15
7 FUOPEN2 FUOPEN2 16
SNS12A 8 FUOPEN1 FUOPEN3 17
+24V 18
CN6 9 FANG4L
1 +5VINV 10 FANG4H +24V_GND 19
1.5AT 2 STBL 1L +24V 20
11 +24V_TSW
A32
3 ONL 1L 12 +5V_GND +24V_GND 21
4 FAN3ONL 13 LDSNC-3 +24V_GND 22
5 FAN4ONL 14 LDSNC-2
6 LAMPREOH 15 LDSNC-1 CN2
7 LDSN1H 16 LAMP ON3
+5VINV 1
8 LDSN2H 17 LAMP ON2
STBL1L 2
9 LDSN3H 18 LAMP ON1
ONL1L 3
10 FAN3REOH 19 LAMP STB3 FAN3ONL 4
11 FAN3ERRH 20 LAMP STB2 FAN4ONL 5
12 FAN4ERRH 21 LAMP STB1 LAMPREQH 6
13 THB1ERRH 22 +5V
LDSN1H 7
14 HTMPERRH LDSN2H 8
15 TSWB1ERRH LDSN3H 9
16 GND FAN3REQH 10
17 STBL2L FAN3ERRH 11
18 ONL2L FAN4ERRH 12
19 STBL3L THB1ERRH 13
20 ONL3L HTMPERRH 14
21 TSWB1ERRH 15
22 GND 16
23 STBL2L 17
24 ONL2L 18
25 STBL3L 19
26 ONL3L 20
D FR6H2512.EPS
MTH12A board
[1] Analysis Flow
B11 A41
FUSE5 FUSE4
START C11
FUSE7
B21
N FUSE6
Fuse to be checked Replace the fuse. C31 C21
normal?
“Checks, Replacement and FUSE12 FUSE8
Y [2], [4] Adjustment of Parts volume:
12. Fuse Replacement
and Fuse Locations” A31 J11
Load protected by fuse N FUSE1 FUSE10
Restore the load.
normal?
“13.2. Checking the Barcode Reader”
Y [3], [5] K11 H11
FUSE11 FUSE9
A21
FUSE2
END
SNS12A board
A35 A34
F1 F2
Fuse
FR6H2143.EPS
A33 A32
F3 F4
CN6
1
CNBCR1
RTS 1 (CTS) BLU
1AT GND 2 GND PUR
A34 21 TXD NC 3 NC
22 RST +5VBCR 4 +5VBCR RED BCR
23 (CTS) RXD 5 TXD GRN
D
1 24 RXD NC 6 NC
+24V 2 25 GND (CTS) 7 RTS GRAY
26 +5VBCR TXD 8 RXD WHT
CN2 DRV12A
1
2 3AT
D41
8
FR6H2513.EPS
[2] TP3 24V/15V Error on the DRV12A Board (D41 on the DRV12A Board) SCN12A
α 400 A1
Replace the DRV12A board. 1 +5
+5V 2 +5V-GND
“Checks, Replacement, and Adjustment of Parts volume: 11.6 DRV12A Board” CN9
A2 1
AC IN 1 +5V 3 C21
TB1 85–265V +5V 2 +5V-GND 2
[3] TP2 15V/-15V/24V Error on the SCN12A Board (H11, J11, K11 on the MTH12A Board) 4
1
“10.4 Scanner-Related Fuses” B
2 1 +24V +15V
3 +24V 2 +24V-GND TP2
CN8 -15V
1 +24V
[4] TP1 5V Error on the CPU12A Board (A11 on the MTH12A Board) C 6
1 +24V
2
“10.4 Scanner-Related Fuses” +24V 2 +24V-GND
7
H 3 H11 SNS12A
1 +15V 8
+15V 2 +15V-GND 4 J11
9
J 5
1 -15V K11
10
-15V 2 -15V-GND
K
1 +24V
+24V 2 +24-GND
L
1 +15V
+15V 2 +15V-GND DRV12A
E CN2
1 +24V 1
+24V 2 +24V-GND 2
+24V
3 D41
D 4
1 +24V TP3
5 +15V
+24V 2 +24V-GND
6
: Regulator FR6H2528.EPS
● SA4
SA2 Monitors the cassette IN detection. CLOSE OPEN
SNS12A board (1) Type in [6][ENT] → [4][ENT] → [1][ENT] → [1][ENT] to execute “HOME POSITION” for “IP
FEED/LOAD (MA1, MB1)”.
SA3 Monitors the cassette hold detection. CLOSE OPEN (2) Navigate the menu to return to the initial screen of the M-Utility.
(3) Perform the procedures described in [2] to execute sensor monitoring.
SA4 Monitors the suction cup HP detection. CLOSE OPEN (4) Verify that the status of SA4 is CLOSE.
(5) Navigate the menu to return to the initial screen of the M-Utility.
(6) Type in [6][ENT] → [1][ENT] → [1][ENT] → [1][ENT] → [1][ENT] to drive MA1 until SA4
SA5 Monitors the suction detection. CLOSE OPEN
becomes OPEN.
(7) Navigate the menu to return to the initial screen of the M-Utility.
SB1 Monitors the cassette inlet IP detection. CLOSE OPEN (8) Perform the procedures described in [2] to execute sensor monitoring.
(9) Verify that the status of SA4 is OPEN.
TR6H2004.EPS
(10) Navigate the menu to return to the initial screen of the M-Utility.
[4] ON/OFF of Each Sensor (11) Type in [6][ENT] → [4][ENT] → [1][ENT] → [1][ENT] to execute “HOME POSITION” for “IP
FEED/LOAD (MA1, MB1)”.
● SA1 and SA2
(12) Navigate the menu to return to the initial screen of the M-Utility.
(1) Type in [6][ENT] → [2][ENT] → [4][ENT] → [1][ENT] to drive SolA1.
(2) Navigate the menu to return to the initial screen of the M-Utility.
(3) Perform the procedures described in [2] to executing sensor monitoring.
(4) Insert a cassette into the cassette set unit and then pull it out.
(5) Verify that the status of SA1 and SA2 changes.
(6) Navigate the menu to return to the initial screen of the M-Utility.
(7) Type in [6][ENT] → [2][ENT] → [4][ENT] → [2][ENT] to stop SolA1.
(8) Navigate the menu to return to the initial screen of the M-Utility.
ONT
FR 1 3
50
49 FR6H2406.EPS
11.2 Checking SC1, SC2, SC3, and SC4 [2] Monitoring the Sensor in M-Utility
◆ NOTE ◆
[1] Analysis Flow If “Confir m” is clic ked upon occurrence of a f atal error , the sensor status indicates CLOSE: X. Thus,
chec k the sensor status bef ore clic king “Confir m”.
START
(1) Start the M-Utility.
(2) Type in [6][ENT] → [3][ENT] → [3][ENT] to check the sensor status.
Repeat sensor monitoring N SNS12A board LED N Reseat the SNS12A/ Y (3) Perform the procedures described in [4] to turn ON/OFF the sensor, and verify that the on-
five times in M-Utility. lighting status normal? CPU12A board and screen sensor status indication changes accordingly.
The result normal? check if the error If the error recurs, replace
Y Y [3]
occurs again. An on-screen display example is shown below where the status of the SC1, SC2, SC3, and
[2] the boards in the order named. SC4 sensors has changed.
1. SNS12A board replacement
2. CPU12A board replacement
1 3. MTH12A board replacement MU>SNS>3
Open:o/Close:x
END
N SSSSSSSSSSSSSSLLL
Return to the error Cable normal? Repair or replace. AAAAABCCCCZZZZDDD
code analysis flow. Y 12345112342345SSS
[5]
NNN
Repeat SNS12A board
123
LED lighting status checks N
five times to check if the ooxxxoxxooxoxoxxx
error recurs.
xxxxxoooxxxoxoxxx
Y
The status of SC1, SC2, SC3, and SC4 has changed.
FRMT0418.EPS
Replace the sensor.
FRMT0407.EPS
3 1
12
11
SC4
CN9 (MTH12A) CN4 (SNS12A)
SC1
SC2 2
4
SC3 1
50
1
CN9 CNC1
49
CN4
T
ON
FR
FR6H2408.EPS
11.3 Checking SZ2, SZ3, SZ4, and SZ5 [2] Monitoring the Sensor in M-Utility
◆ NOTE ◆
[1] Analysis Flow If “Confir m” is clic ked upon occurrence of a f atal error , the sensor status indicates CLOSE: X. Thus,
chec k the sensor status bef ore clic king “Confir m”.
END SSSSSSSSSSSSSSLLL
N AAAAABCCCCZZZZDDD
Return to the error Cable normal? Repair or replace.
code analysis flow. 12345112342345SSS
Y
[5] NNN
123
Repeat SNS12A board
LED lighting status checks N
ooxxxoxxooxoxoxxx
five times to check if the
error recurs. xxxxxoooxxoxoxxxx
Y
The status of SZ2, SZ3, SZ4 and SZ5 has changed.
FRMT0419.EPS
[3] Checking the LED Lighting Status [4] ON/OFF of Each Sensor
(1) Remove the lower light protect plate.
● SZ2 and SZ3
(2) Turn OFF the high-voltage switch of the SCN12A board.
(3) Turn ON/OFF the relevant sensor in accordance with the procedures described in [4] and (1) Type in [6][ENT] → [4][ENT] → [4][ENT] → [1][ENT] to execute “HOME POSITION” for “SUB
verify that the LED on the SNS12A board changes its indication accordingly. READING GRIP DRIVE (MZ2)”.
(2) Make sure that “RESULT: OK” appears.
● SZ4
SZ2 Monitors the driving-side grip release HP detection. CLOSE OPEN
(1) Perform the procedures described in [2] to execute sensor monitoring, and check the status
of SZ4.
SZ3 Monitors the driven-side grip release HP detection. CLOSE OPEN (2) Navigate the menu to return to the initial screen of the M-Utility.
SNS12A board (3) Type in [6][ENT] → [2][ENT] → [3][ENT] → [1][ENT] to drive the IP stopper solenoid (SOLZ1).
SZ4 Monitors the IP stopper HP detection. CLOSE OPEN Verify that the status of SZ4 changes.
(4) Navigate the menu to return to the initial screen of the M-Utility.
(5) Perform the procedures described in [2] to execute sensor monitoring.
SZ5 Monitors the dust removal HP detection. CLOSE OPEN
(6) Compare the status of SZ4 against the status at step (1) above to verify that the status has
TR6H2005.EPS
changed.
(7) Navigate the menu to return to the initial screen of the M-Utility.
(8) Type in [6][ENT] → [2][ENT] → [3][ENT] → [2][ENT] to stop the IP stopper solenoid.
(9) Navigate the menu to return to the initial screen of the M-Utility.
● SZ5
(1) Type in [6][ENT] → [4][ENT] → [7][ENT] → [1][ENT] to execute “HOME POSITION” for
“SCANNER CLEANING (MZ3)”.
(2) Make sure that “RESULT: OK” appears.
(3) Navigate the menu to return to the initial screen of the M-Utility.
2. Check for shorts between each of the pins and GND → 2Ω or greater.
● Connector Pin Numbers
3. Check for shorts between each of the pins → 2Ω or greater.
4. Check for continuity of each of the pins → 1Ω or less. SZ2~5
CN9 (MTH12A)
SZ3
SZ2
4
SZ5
1
CNZ1 CN4 (SNS12A)
CN9
2 2
CNZ1 1 1
50
SZ4
22
CN4
21 49
T
ON
FR
FR6H2407.EPS
N
Cable normal? Repair or replace.
Y
[5]
[3] Checking the LED Lighting Status [4] Measuring the Motor Resistance Value
(1) Remove the lower light protect plate. (1) Power OFF the machine.
(2) Turn OFF the high-voltage switch of the SCN12A board. (2) Remove the covers to gain access to the motor.
(3) Start the M-Utility. (3) Measure the winding resistance of the motor.
(4) Perform the procedures described in [2] to drive the relevant motor, and verify the LED Check the connector pin numbers by way of cable colors, and make sure that the winding
lighting status. resistance value of the motor is held within its reference levels.
Location I/O No. Monitoring description LED ON OFF ● Terminal numbers and locations
Latch
MA1 Monitors the suction cup driving motor control signal. Drive Stop Terminal No. Motor cable color
6 5 4 1 Red
DRV12A board MB1 Monitors the IP transport motor control signal. Drive Stop 3 2 1 2 Black
FRMT0433.EPS 3 Yellow
TR6H2010.EPS
4 Blue
(5) Type in [2][ENT] to stop the motor, and verify the LED lighting status. 5 White
6 Orange
TR6H2551.EPS
FR6H2032.EPS
12.2 Checking MC1, MC2, and MC3 [2] Checking Motor Operation in M-Utility
[3] Checking the LED Lighting Status [4] Measuring the Motor Resistance Value
(1) Remove the lower light protect plate. (1) Power OFF the machine.
(2) Turn OFF the high-voltage switch of the SCN12A board. (2) Remove the covers to gain access to the motor.
(3) Start the M-Utility. (3) Measure the winding resistance of the motor.
(4) Perform the procedures described in [2] to drive the relevant motor, and verify the LED Check the connector pin numbers by way of cable colors, and make sure that the winding
lighting status. resistance value of the motor is held within its reference levels.
Location I/O No. Monitoring description LED ON OFF ● Terminal numbers and locations
Latch
MC1 Monitors the side-positioning motor control signal. Drive Stop Terminal No. Motor cable color
6 5 4 1 Red
DRV12A board MC2 Monitors the grip release motor control signal. Drive Stop 3 2 1 2 Black
FRMT0433.EPS 3 Yellow
MC3 Monitors the IP transport motor control signal. Drive Stop 4 Blue
TR6H2009.EPS
5 White
6 Orange
(5) As the motor automatically stops 30 seconds later, verify the LED lighting status. TR6H2551.EPS
● Winding resistance value of the motor (common to MC1, MC2, and MC3)
● Block Diagram
CN2 (DRV12A)
Power supply unit MC1
MC3 8
α 400 MTH12A CPU12A
A B CNC10
MC2
4
CNC10 CNMC1
1 1 RED MC1A 5
AC IN
1
SNS12A 7 4 BLU MC1B
TB1 85–265V 2 2 BLK +24V
1
E 8 5 WHT +24V MC1
2 1 3 3 YEL MC1AL CN2 CN4 (DRV12A),
3 +24V 2 9 6 ORN MC1BL CN5 CNMC1,2,3
4 CN4
CN2 DRV12A CN5 10 CNMC2
+24V 1 3AT 1 MC1A 5
4
E11 1 RED MC1A
PGND 2 7 MC1B 11 4 BLU MC1B
+24V 3 2 +24V 6 2 BLK +24V O NT 1
4 8 +24V 12 5 WHT MC2 FR 6
+24V
5 3 MC1AL 3 YEL MC1AL
6 9 MC1BL 3
3AT 6 ORN MC1BL
7 4 MC2A FR6H2411.EPS
E51
8 10 MC2B
5 +24V
11 +24V
6 MC2AL
12 MC2BL
CN4 CNMC3
3AT 1 MC3A 1 RED MC1A
E21
4 MC3B 4 BLU MC1B
2 +24V 2 BLK +24V
5 +24V 5 WHT +24V MC3
3 MC3AL 3 YEL MC1AL
6 MC3BL 6 ORN MC1BL
FR6H2031.EPS
12.3 Checking MZ2 and MZ3 [2] Checking Motor Operation in M-Utility
N
Cable normal? Repair or replace.
Y
[5]
MZ2 Monitors the grip release motor drive signal. Drive Stop
DRV12A board MZ3 Monitors dust removal motor drive signal. Drive Stop
TR6H2008.EPS
+15V 5
PGND 6 8
7
L 8
1
+15V 2
FR6H2030.EPS
12.4 Checking MZ1 (FFM Motor) [2] Checking the LED Lighting Status
(1) Remove the lower light protect plate.
(2) Turn OFF the high-voltage switch of the SCN12A board.
[1] Analysis Flow
(3) Start the M-Utility.
START (4) Type in [6][ENT] → [2][ENT] → [9][ENT] → [1][ENT] → [1][ENT] → [1][ENT] to drive “MZ1
(FFM)” at “READING SPEED”.
(5) Make sure that the LED is illuminated.
Activate the motor to be N Fuse on L11 of the N Replace the fuse.
checked. M-Utility DRV12A board normal? “Checks, Replacement and Location I/O No. Monitoring description LED ON OFF
indication and DRV12A Adjustment of Parts volume:
board LED lighting Y 12. Fuse Replacement and
“10.2 Motor-Related
normal? Fuse Locations”
Fuses” FFM Monitors the FFM motor drive signal. Drive Stop
Y
[2] N
1 Cable normal? Repair or replace. TR6H2022.EPS
DRV12A board
Y
[3]
END
Return to the error
code analysis flow. Reseat the DRV12A/ N
CPU12A board and check 1 (6) Hit [2][ENT] to stop the motor.
if the error occurs again.
(7) Make sure that the LED turns OFF, with “RESULT: OK” displayed.
Y
2. Check for shorts between each of the pins and GND → 2Ω or greater. 1
3. Check for shorts between each of the pins → 2Ω or greater. 8
4
4. Check for continuity of each of the pins → 1Ω or less.
21 FR6H2413.EPS
END The resistance value of N (2) Type in [6][ENT] → [2][ENT] → [1][ENT] → [5][ENT] → [1][ENT] to drive the suction pump
the actuator normal? Repair or replace.
(PA1).
Y [4] By listening to its driving sound, verify that the pump is operating.
(3) Type in [2][ENT] to stop the suction pump (PA1).
(4) Hit [0][ENT].
N
(5) Make sure that “RESULT: OK” appears.
Cable normal? Repair or replace.
Y [5] (6) Navigate the menu to return to the initial screen of the M-Utility.
(2) Type in [6][ENT] → [2][ENT] → [3][ENT] → [1][ENT] to drive the IP stopper solenoid (SOLZ1).
By listening to its driving sound, verify that the solenoid is operating. SVA1 Monitors the IP leak valve drive signal. Drive Stop
(3) Type in [2][ENT] to stop the IP stopper solenoid (SOLZ1).
(4) Hit [0][ENT].
CLA1 Monitors the clutch drive signal. Drive Stop
(5) Make sure that “RESULT: OK” appears.
(6) Navigate the menu to return to the initial screen of the M-Utilit
SolZ1 Monitors the stopper driving solenoid control signal. Drive Stop
TR6H2007.EPS
Latch
● Terminal numbers and locations Terminal No. Actuator cable color
Latch 3 4 1 Red
Terminal No. Actuator cable color
2 Not connected
3 4 1 2
1 Red
FRMT0442.EPS 3 Black
1 2 2 Not connected
4 Not connected
FRMT0442.EPS 3 Yellow TR6H2557.EPS
4 Black
● Resistance value of the actuator (common to SOLA1 and SOLZ1)
TR6H2554.EPS
Reference
● Resistance value of the actuator (common to SOLA1 and SOLZ1) Measurement position resistance value
CNPA1
RED
CN2 CNSolA1,
AC IN 1
3 BLK CN7 CNPA1,
TB1 85–265V
1 2 PA1 CN6 CNSolZ1,
D CN2 DRV12A CN7
2 3AT NC 4
1 +24V 1 1 +24V
3 +24V D21
2 PGND 2 6 +24VH T
+24V 3 2 NC CNSVA1 ON 4
E FR
PGND 4 7 +24VL 1 RED
1 BLK SVA1
2A 3 +24VPA1 2
+24V 2
D31
2
8 8 PGND 3
4 +24VSVA1 1 FR6H2409.EPS
9 PGND CNCLA1
2A 5 +24VCLA1 1 RED
E41
10 PGND 2 BLK CLA1
CN6
1
CNSOLZ1
3 +24V 1 RED
E31
7 +24VH 3 YEL
4 NC 2 BLK SolZ1
8 +24VL 4
FR6H2029.EPS
Laser ON operation N N N Replace the power (6) Check to see if the LED on the SCN12A board is normal.
TP2 voltage on the Voltage on the power supply
normal in M-Utility? supply unit.
SCN12A board normal? unit normal? [GOOD indication]
“Checks, Replacement and
Y Y Y
[2] “9.1 Checking the Voltage “9.2 Checking the Adjustment of Parts volume: ◆ NOTE ◆
1 on the Board Test Pins Voltage on the Power 11.8 Power Supply”
(Connectors)” Supply Unit” Because the “HVOK” LED indication varies depending on the position of the HV switch, check
the position of the HV switch.
END • High-voltage switch in the ON position → LED ON
Return to error code Power OFF • High-voltage switch in the OFF position → LED OFF
analysis flow
POLLOCK
ON
LD11DLE
PMTD1G
Y
POLON
[3]
ZLCLK
LD10N
LD20N
LD10K
LIGHT
HVOK
PCLK
FCLK
Blinking
SOH
SOS
N
Error recurs? 1 OFF
Y
HVON
Y “11.3 SCN12A Board” CN5
“8. Board Tests in M-Utility”
“11.2 CPU12A Board” CN1 CN6 CN2 CN3 CN4 S1
N
SCN12A
FR6H2039.EPS
Error recurs? 1
Y
[NG indication]
Replace the scanning optics unit. All other than GOOD indication.
“Checks, Replacement and Adjustment of Parts” volume:
8.1 Scanning Optics Unit” FR6H2103.EPS
MTH12A CPU12A
CNE1 4
A Scanning optics unit
1
Power supply unit
SCN12A LDD12A
α400 A1 CN1 CNE1
CN9
5A 1.5A CN1
1 +5 1 +15AS 1 +15AS
+5V H11 H13 1 CN8
2 +5V-GND 2 AG 2 AG
CN9 3 +15AS 3 +15AS 2
A2 1
4 AG 4 AG
AC IN 1 +5V 3 CN1
5 +15AS 5 +15AS
TB1 85-265V +5V 2 +5V-GND 2
6 AG 6 AG
1 4
B 7 +15AS 7 +15AS
2 1 +24V 8 AG 8 AG
3 5A 1.5A
+24V 2 +24V-GND CN8 9 -15AS 9 -15AS
J11 J12 T
1 10 AG 10 AG ON
C 6 11 -15AS 11 -15AS FR
1 +24V 12 AG 12 AG
2
+24V 2 +24V-GND 13 LD1IDH 13 LD1IDH
7 19
H 3 14 LD1IDL 14 LD1IDL 20 SCN12A-CN1 CNE1
1 +15V 8 15 15 LD1ONH
NC
+15V 2 +15V-GND 4 16 16 LD1ONL
9 17 LD1ONH 17 LD1OKH 2
J 5 18 LD1ONL 18 LD1OKL 20
1 -15V 19 19 LDIFH
10 NC
-15V 2 -15V-GND 20 20 LDIFL 1
21 LD1OKH 40 19
K LD1OKL
1 +24V 22
+24V 2 +24-GND 23 LDIFH
24 LDIFL
2
40 39 1
FR6H2403.EPS
Error detection signal: LD1IDH, LD1IDL, LD1ONH, LD1ONL, LD1OKH, LD1OKL FR6H2023.EPS
14.2 Checking the Polygonal Mirror (POL) [2] Checking Laser ON in M-Utility
(1) Remove the front cover and lower light protect plate.
(2) Turn OFF the high-voltage switch of the SCN12A board.
[1] Analysis Flow
(3) Start the M-Utility.
START (4) Type in [5][ENT] → [3][ENT] → [2][ENT] to turn ON the laser.
(5) Check the result for “RESULT: ”.
END
◆ NOTE ◆
Return to error code
Because the “HVOK” LED indication varies depending on the position of the HV switch, check
Power OFF
analysis flow the position of the HV switch.
N • High-voltage switch in the ON position → LED ON
Cable normal? Restore the cable. • High-voltage switch in the OFF position → LED OFF
Y
[3]
N Polygon ON
Error recurs? 1 Quasi-reading LED ON
Y Quasi-reading PMT
Data issuance
Check unnecessary
SCN12A and CPU12A N
boards tested in M-Utility Replace the error-causing board.
POLLOCK
ON
LD11DLE
PMTD1G
normal? “Checks, Replacement and
POLON
ZLCLK
LD10N
LD20N
LD10K
LIGHT
HVOK
PCLK
FCLK
Adjustment of Parts volume: Blinking
SOH
SOS
Y “11.3 SCN12A Board”
“8. Board Tests in M-Utility” “11.2 CPU12A Board” OFF
N
Error recurs? 1 Controller front view
Y
S1
Replace the scanning optics unit.
HVON
FR6H2130.EPS
[NG indication]
All other than GOOD indication.
CN1
1
Power supply unit 8
NC 7 CN9 SCN12A-CN3
α400 A1 MTH12A CPU12A PIDXL 6
1 +5 GND-P 5 CN8
+5V 2 +5V-GND PONL
CN9 4 1
POKL 3
A2 1
GND-P 2
AC IN 1 +5V 3 CN3
+5V 2 +5V-GND 2 +24PS 1
TB1 85-265V 6
1 4
B SCN12A CNE2
2 1 +24V
3 2 +24V-GND T
+24V CN8 ON
1 FR
C
1 +24V
6
2
A 1
+24V 2 +24V-GND
7
H 3 6
1 +15V 8 CN3 CNE2 FR6H2405.EPS
14.3 Checking the Start-Point Sensor (SYN) [2] Checking Laser ON in M-Utility
(1) Remove the front cover and lower light protect plate.
(2) Turn OFF the high-voltage switch of the SCN12A board.
[1] Analysis Flow
(3) Start the M-Utility.
START (4) Type in [5][ENT] → [3][ENT] → [2][ENT] to turn ON the laser.
(5) Check the result for “RESULT: ”.
Laser ON operation N TP2 voltage on the N Voltage on the power supply
N Replace the power “RESULT: OK” → The troubleshooting procedure is completed.
normal in M-Utility? supply unit.
SCN12A board normal? unit normal?
“Checks, Replacement and
“RESULT: XXXXX” → See the error code table to perform troubleshooting as appropriate.
Y Y Y
Adjustment of Parts volume: (6) Check to see if the LED on the SCN12A board is normal.
[2] “9.1 Checking the Voltage “9.2 Checking the
1 on the Board Test Pins Voltage on the
11.8 Power Supply”
(Connectors)” Power Supply Unit” [GOOD indication]
END ◆ NOTE ◆
Return to error code Power OFF
Because the “HVOK” LED indication varies depending on the position of the HV switch, check
analysis flow the position of the HV switch.
• High-voltage switch in the ON position → LED ON
Fuses H12, H14, J12, and N Replace the fuse. • High-voltage switch in the OFF position → LED OFF
A22 on the SCN12A board “Checks, Replacement and Adjustment of Parts volume:
normal? 12.2 SCN12A Board Fuses”
Y
“10.4 Scanner-Related Fuses” Polygon ON
Quasi-reading LED ON
N
Cable normal? Restore the cable. Quasi-reading PMT
Data issuance
Y
[3] Check unnecessary
N
POLLOCK
ON
LD11DLE
1
PMTD1G
Error recurs?
POLON
ZLCLK
LD10N
LD20N
LD10K
LIGHT
HVOK
PCLK
FCLK
Blinking
SOH
SOS
Y
OFF
SCN12A and CPU12A N
boards tested in M-Utility Replace the error-causing board.
normal? “Checks, Replacement and Controller front view
Adjustment of Parts” volume:
Y “11.3 SCN12A Board”
“8. Board Tests in M-Utility” “11.2 CPU12A Board”
S1
HVON
N CN5
Error recurs? 1 CN1 CN6 CN2 CN3 CN4 S1
Y SCN12A
FR6H2044.EPS
● Block Diagram
4
Power supply unit
1
α400 A1 MTH12A CPU12A CN1
1 +5 CN9
+5V 2 +5V-GND SYN12A-CN1
A2 1
CN9
5A
A21
A
1 +5V 3 CN8
AC IN
TB1 85–265V +5V 2 +5V-GND 2
4 Scanning optics unit 1
1
B
CN1
2 SCN12A
1 +24V
3 +24V 2 +24V-GND CN8 5A 1.5A CN1 SYN12A
1 H11 H12 1
C 6 CN1 10
1 +24V +15VAS T
+15VAS
2 +24V-GND
2 25 10 ON SCN12A-CN1
+24V
7 26 AG AG 9 FR
1.5A +5VAS +5VAS
H 3 27 8
1 +15V 8
H14
28 AG AG 7
2
5A 1.5A -15VAS
+15V 2 +15V-GND 4 29 -15AVS 6
J11 J12
9 30 AG AG 5
J 5 31 +5VDS +5VDS 4 1
1 -15V 1.5A GND DG
40
10 A22 32 3
-15V 2 -15V-GND
33 SSL SSL 2
K 34 SSH SSH 1
1 +24V
+24V 2 +24-GND 40 NC
39
FR6H2401.EPS
14.4 Checking the Leading-Edge Sensor (SZ1) [2] Checking Laser ON in M-Utility
(1) Remove the front cover and lower light protect plate.
(2) Turn OFF the high-voltage switch of the SCN12A board.
[1] Analysis Flow
(3) Start the M-Utility.
START
(4) Type in [5][ENT] → [3][ENT] → [2][ENT] to turn ON the laser.
(5) Check the result for “RESULT: ”.
“RESULT: OK” → The troubleshooting procedure is completed.
“RESULT: XXXXX” → See the error code table to perform troubleshooting as appropriate.
N Replace the power
Laser ON operation normal N TP2 voltage on the N Voltage on the power supply
in M-Utility? SCN12A board normal? unit normal? supply unit. (6) Check to see if the LED on the SCN12A board is normal.
“Checks, Replacement and [GOOD indication]
Y Y Y
Adjustment of Parts volume:
[2] “9.1 Checking the Voltage “9.2 Checking the
1 on the Board Test Pins Voltage on the
11.8 Power Supply”
◆ NOTE ◆
(Connectors)” Power Supply Unit”
Because the “HVOK” LED indication varies depending on the position of the HV switch, check
the position of the HV switch.
END
• High-voltage switch in the ON position → LED ON
Power OFF
• High-voltage switch in the OFF position → LED OFF
POLLOCK
Y ON
LD11DLE
PMTD1G
POLON
[3]
ZLCLK
LD10N
LD20N
LD10K
LIGHT
HVOK
PCLK
FCLK
Blinking
SOH
SOS
N
Error recurs? 1 OFF
Y
HVON
“11.3 SCN12A Board”
Y CN5
“8. Board Tests in M-Utility” “11.2 CPU12A Board”
CN1 CN6 CN2 CN3 CN4 S1
SCN12A
N FR6H2043.EPS
Error recurs? 1
Y
[NG indication]
If the error recurs, replace the scanning All other than GOOD indication.
optics unit.
“Checks, Replacement and Adjustment of Parts volume:
8.1 Scanning Optics Unit”
FR6H2131.EPS
K
1 +24V
+24V 2 +24-GND
14.5 Checking the Light-Collecting Unit (PMT) [2] Checking the Light-Collecting Unit in M-Utility
(1) Remove the front cover and lower light protect plate.
(2) Turn OFF the high-voltage switch of the SCN12A board.
[1] Analysis Flow
(3) Start the M-Utility.
START (4) Type in [5][ENT] → [3][ENT] → [2][ENT] to turn ON the laser.
(5) Check the result for “RESULT: ”.
Laser ON operation N TP2 voltage on the N Voltage on the power supply
N Replace the power “RESULT: OK” → The troubleshooting procedure is completed.
supply unit.
normal in M-Utility? SCN12A board normal? unit normal? “RESULT: XXXXX” → See the error code table to perform troubleshooting as appropriate.
“Checks, Replacement and
Y Y Y
[2] “9.1 Checking the Voltage “9.2 Checking the
Adjustment of Parts volume: (6) Check to see if the LED on the SCN12A board is normal.
1 on the Board Test Pins Voltage on the
11.8 Power Supply”
(Connectors)” Power Supply Unit”
[GOOD indication]
END
◆ NOTE ◆
Return to error code
Because the “HVOK” LED indication varies depending on the position of the HV switch, check
Power OFF
analysis flow the position of the HV switch.
• High-voltage switch in the ON position → LED ON
N
Fuses H12 and J12 on the Replace the fuse.
• High-voltage switch in the OFF position → LED OFF
SCN12A board normal? “Checks, Replacement and Adjustment of Parts volume:
12.2 SCN12A Board Fuses”
Y
“10.4 Scanner-Related Fuses”
Polygon ON
N Quasi-reading LED ON
Cable normal? Restore the cable. Quasi-reading PMT
Y Data issuance
[3]
Check unnecessary
N
1
POLLOCK
Error recurs? ON
LD11DLE
PMTD1G
POLON
ZLCLK
LD10N
LD20N
LD10K
LIGHT
HVOK
Y
PCLK
FCLK
Blinking
SOH
SOS
OFF
SCN12A and CPU12A N
boards tested in M-Utility Replace the error-causing board.
normal? “Checks, Replacement and
Adjustment of Parts volume” Controller front view
Y “11.3 SCN12A Board”
“8. Board Tests in M-Utility” “11.2 CPU12A Board”
S1
HVON
N
Error recurs? 1 CN5
CN1 CN6 CN2 CN3 CN4 S1
Y
SCN12A
FR6H2041.EPS
CN5 CN2
Photomultiplier
Error detection signal: HVOKH, HVOKL, +15VOKH, 15VOKL, VIONH, VIONL FR6H2024.EPS
15.2 Checking the LED on the CPU12A Board [2] LED Check
TP1 voltage on the CPU12A board N Voltage on the power supply unit N Replace the power Handle Handle
normal? normal? supply unit.
100/10 (green) Sub CPU LED Main CPU LED
FDPOL (green)
“Checks, Replacement and
Y Y RX (green) TX (green)
Adjustment of Parts volume:
“9.1 Checking the Voltage “9.2 Checking the Voltage 11.8 Power Supply”
on the Board Test Pins (Connectors)” on the Power Supply Unit” Meanings of Ethernet operation LED illumination Meaning of CPU operation LED illumination
LINK COL FDPOL RX TX 100/10 Main CPU LED Sub CPU LED
Fuse A11, A41 on the MTH12A N Replace the fuse. Link established Collision occurred In operation Packet receiving Packet sending Connected at 100Mbps Indicate operating status Indicate operating status
board normal? “Checks, Replacement and
1 Adjustment of Parts volume: FR6H2526.EPS
Y
12. Fuse Replacement and Fuse Locations”
“10.7 Board Check Pin Fuses” [3] LED Indication
Replace the boards in the order named. [GOOD indication]
1. CPU12A
2. MTH12A
Ethernet operation LED
“Checks, Replacement and Adjustment of Parts” volume
“11.2 CPU12A Board”
“11.7 MTH12A Board” CPU operation LED
N N Lit
Main CPU LED normal? Reseat the CPU12A board and 1
check if the error occurs again.
Y
[2] Y
Replace the CPU12A board.
“Checks, Replacement and
Adjustment of Parts volume: Sub CPU LED Main CPU LED
11.2 CPU12A Board”
N N FR6H2524.EPS
Ethernet LED normal? Cable connection normal? Repair or replace.
Y Y [NG indication]
[3]
Replace the boards in the order named.
1. CPU12A • When the network cable is not connected
2. CNN12A
Ethernet operation LED
“Checks, Replacement and Adjustment of Parts volume: CPU operation LED
“11.2 CPU12A Board” Unlit
“11.10 CNN12A Board”
N
Error recurs? 1
Y
15.3 Checking the IP Address [2] Checking Ping with RU Network Cable Disconnected
[GOOD indication]
15.4 Initializing and Setting the IP Address of CL/RU (4) Make sure that the IP address of the RU is at its default, and then start the M-Utility.
If it is not at its default, enter the default value, and then start the M-Utility.
To set the IP addresses of the CL and RU, first initialize their IP addresses before changing the
#1 [Check] RU IP ADDR
user settings of the RU and CL in the order named.
CAUTIONS
Make sure that devices that are set as shown below are not connected over the same network:
If any such device as described above is connected over the same network, disconnect that device FR6H2543.EPS
from the same network by powering it OFF or unplugging its I/F cable. 15.4.2 Procedures of Initializing IP Address of the CL
Unless such a device is disconnected, the application and configuration data of that device will be
automatically updated as well when the application of the RU is updated.
REFERENCE
To switch the CL screen to the desktop screen, hold down the <SHIFT> key and select “Shut
Down” from the “FUJI FILM” menu.
15.4.1 Procedures of Initializing IP Address of the RU The <SHIFT> key need be kept pressed until the CL software program is terminated.
Otherwise, the Windows will be quit, and the CL power will be automatically turned OFF.
(1) Make sure that devices that are set as shown below are not connected over the same
network:
(1) Select [Set] from the [Start] menu.
• Device where ‘ru0’ is used as the RU host name
• Device where the IP address is used by its default setting
➮ If any such device is connected over the same network, disconnect that device from the (2) Double-click .
same network by powering it OFF or unplugging its I/F cable.
➮ The “Control Panel” window opens.
(2) Start the PC-MUTL.
(3) Turn OFF and then back ON the power switch of the RU, and, at the same time, hold down
the erasure process switch until the erasure process indicator blinks (once).
(3) Double-click .
(4) Double-click .
(5) Click .
➮ The “Local Area Connection Properties” window opens.
(6) Choose and then click . 15.4.3 Procedures of Changing IP Address of the CL/RU to User Settings
➮ The “Internet Protocol (TCP/IP) Properties” window opens.
(7) Perform the following setup steps: CAUTION
Be sure to change the IP address of the RU first when changing the IP address to the user setting.
Otherwise, the CL cannot be connected with the RU.
(11) The CL application automatically starts up. Click the upper left and the upper right in order
on the screen within 5 seconds since the initial screen appears.
Click the upper left, and then upper right.
FR6H2J03.EPS
To terminate the AP, click [System exit] in (or ) menu while pressing
the <SHIFT> key. Click in the exit window while pressing the <SHIFT> key.
(12) Click [Exit Service Utility] button to return to the desk top screen.
15.5 Action to be Taken When the RU Application Software is (4) Set the IP address of the RU to its default.
#1 [Set] RU IP ADDR “172.16.1.10”
Damaged
Update the RU application through the network.
Use this function when the RU application on the FLASH ROM is corrupted and the RU cannot
boot.
CAUTIONS
• Do not power OFF the RU and CL during RU application update. If power is turned OFF during
update, the machine will no longer boot up.
• When the M-Utility can be started (can be logged in), the procedures described in this section
should not be performed.
If the procedures are inadvertently performed under condition where the M-Utility can be started,
the CPU12A board should be replaced with a new one.
• Make sure that there is no machine that has been set up as described below, connected over the
same network. FR6H4D75.EPS
If such a machine is connected over the same network, disconnect it from the network by
powering it OFF or unplugging its I/F cable.
Unless such a machine is disconnected, the application and configuration data of that machine
will be automatically updated as well when the application of the RU is updated.
REFERENCE
FR6H4D28.EPS
Execution of “soft update” writes the application software and configuration data of the default value
into the FLASH ROM. (7) After verifying that the RU where soft update is to be performed has been booted, click on the
[EXECUTE] button.
(1) Make sure that there is no machine that has been set up as described below, connected over
the same network.
• Machine that uses ru0 as the RU host name.
• Machine that uses the IP address by its default (172.16.1.10).
FR6H4D74.EPS
➮ If such a machine is connected, isolate it from the network by powering it OFF or The update of the RU application starts.
disconnecting its I/F cable.
(8) Make sure that "Write OK" appears.
(2) Set the IP address of the CL to “172.16.1.20” (default value).
“15.2.2 Procedures of Initializing IP Address of the CL” in the “Checks, Replacement and
Adjustment of Parts” volume
(3) Start the PC-MUTL. Wait approx. 30 seconds.
“1.2 Starting and Exiting the M-Utility” in the “Maintenance Utility” volume
[Check]
FR6H3339.EPS
(9) Turn OFF and then back ON the power switch of the RU, and, at the same time, hold down
#2 [Input/ENT]
the erasure process switch until the erasure process indicator blinks.
#3 [Input/ENT]
[Press] Erasure
process switch #4 [Input/ENT]
Blink
FR6H4D77.EPS
(10) Set the IP address of the RU to its default, and click on the [PING] button.
#5 [Input/ENT]
Referring to the DOS prompt window displayed, make sure that the result is 100%
successful.
(11) Click on the [MUTL] button.
(10) #1 Enter the default IP address
(172.16.1.10)
#6 [Input/ENT]
• • •
#7 [Input/ENT]
• • •
(11) Click (10) #2 Click #8 [Input/ENT]
• • •
#9 [Input/ENT]
• • •
#10 [Input/ENT]
• • •
FR6H4D76.EPS
◆ NOTE ◆
In an N-to-N connection setup, if the RU software is to be updated, be sure to execute “PING”,
before version update, to ensure that the RU has been connected. If the RU has not been
connected, the RU software cannot be updated.
#11 [Check] User setting value
(12) Using TEMPORARY SETTING of SOFTWARE UTILITY, change the following items to
the user settings that have been noted before the procedure. FR6H4D09.EPS
REFERENCE
(Example) When the user settings are as shown below: Input nothing and press [Enter] key if the NETMASK, ROUTE, SEC.ADDR and SET.NET values
RUNAME : ru2 are not to be changed.
RU IP ADDR :172.16.1.12
CL IP ADDR :172.16.1.22 ◆ NOTE ◆
FTP-SERV. :172.16.1.22 Input the IP addresses of the FTP-SERV and INFO-HOST same as the IP addresses input in
INFO-HOST :172.16.1.22 the CL IP ADDR.
(13) Turn OFF the power switch of the RU and then back ON. (16) Restore the HISTORY LOG and SCN ALL DATA which have been backed up.
◆ NOTE ◆ “21.2 RESTORE Procedures”
By turning ON/OFF the RU power switch, the user settings come into effect. (17) Start the CL application.
(18) Check image/conveyance and confirm the following two points:
(14) Set the IP address of the CL to the user setup value. • No unevenness is present.
“15.1.3 Changing the IP Address of CL-PC” • No error occurs.
(15) Start “EDIT CONFIGURATION”, set “AUTO UPDATE” to “OFF”, and click the [SET] button. “19. Checking the Image/Conveyance”
EXECUTE EXECUTE
FR6H4F17.EPS
Start write of
Config data
PC-MUTL screen
is displayed.
TR6H4D56+.EPS
For RU NAME, the names described in “15.6.1 RU NAME on RU Memory”, “15.6.2 RU NAME of (1) Exit the CL software.
CL Configuration”, and “15.6.3 Folder Name of FTP Server” must be all identical. (2) Start the IIP Service Utility.
(3) Click [Setup Configuration Item].
15.6.1 RU NAME on RU Memory (4) Check the setting of “NETWORK CONFIG”.
ru0
ru0 (5) Check the setting of “CONNECTING EQUIPMENT”.
Make sure that all the RU’s connected have been set.
FRMT3340.EPS
(5) If any of the names described in “15.6.1 RU NAME on RU Memory”, “15.6.2 RU NAME of CL
Configuration”, and “Folder Name of FTP Server” is different, perform the procedures
described in “15.6.4 Correcting RU NAME” to make all the names identical.
(6) If any of the names described in “15.6.1 RU NAME on RU Memory”, “15.6.2 RU NAME of CL
Configuration”, and “15.6.3 Folder Name of FTP Server” is different, perform the procedures
described in “15.6.4 Correcting RU NAME” to make all the names identical.
(3) If any of the names described in “15.6.1 RU NAME on RU Memory”, “15.6.2 RU NAME of CL
Configuration”, and “15.6.3 Folder Name of FTP Server” is different, perform the procedures
de5scribed in “15.6.4 Correcting RU NAME” to make all the names identical.
F
R
O
N
T
Subscanning unit
FRONT
Guide plate
Guide
Rubber roller
Rubber roller
Acrylic
filter
Rubber roller
Roller
Roller
Antistatic
brush Unit: mm
Unit: mm View from front
View from front
IP edge
(reference side for IP conveyance)
IP edge FR6H2535.EPS
■ Subscanning Unit
Rubber roller
Antistatic brush
Roller
F
R
O
N
T
Unit: mm
View from top
IP edge
(reference side for IP conveyance)
FR6H2536.EPS
16.2 Troubleshooting Based on Scratches or Streaks on the IP Back ■ Cassette Set Unit
Face (Black)
Top
Erasure
conveyor
Suction cup
Lid-opening bracket
Side-positioning
Front
conveyor
F
R
O
N
T
Subscanning unit View from top Unit: mm
M
IP edge
(reference side for IP conveyance)
FR6H2538.EPS
FRONT
Guide
Rubber roller
Plastic roller
Guide Rubber roller
Rubber roller
Guide Guide
Guide
Rubber roller
Antistatic brush
(front side)
Rubber roller
Antistatic brush
FR6H2540.EPS
■ Subscanning Unit
Rubber roller
Guide plate
Guide
F
R
O
N
T
Guide
Unit: mm
IP edge
(reference side for IP conveyance)
View from top FR6H2541.EPS
Quasi-data output from the N Reseat the SCN12A board and N XX3XX error occurs? N Replace the CPU12A board.
SCN12A board normal? check if the error occurs again. 1 “Checks, Replacement and
Y
Y “Maintenance Utility volume: Y Adjustment of Parts” volume:
[5-12-3] SCN12A INPUT” Check the error code table 11.2 CPU12A Board”
Replace the boards in the order named. and troubleshoot.
1. SCN12A “Error Code Table”
2. MTH12A
3. CPU12A
N
Horizontal streaks recur? 1
Y Replace the parts in the order named. “Checks, Replacement and Adjustment of Parts” volume:
1. Scanning optics unit “8.1 Scanning Optics Unit”
FR6H2154.EPS
2. SCN12A “11.3 SCN12A Board”
Quasi-data output from the N Reseat the SCN12A board and N N Replace the CPU12A board.
SCN12A board normal? check if the error occurs again. 1 XX3XX error occurs?
“Checks, Replacement and
Y “Maintenance Utility volume: Y Replace the boards Y Adjustment of Parts volume:
“Checks, Replacement and 11.2 CPU12A Board”
[5-12-3] SCN12A INPUT” in the order named. Adjustment of Parts” volume:
1. SCN12A Check the error code table
“11.3 SCN12A Board”
2. MTH12A and troubleshoot.
“11.7 MTH12A Board”
3. CPU12A “11.2 CPU12A Board” “Error Code Table”
Quasi-data output from the N Replace the light-collecting unit. Reseat the PMT12A and N
LED lighting on the PMT12A “Checks, Replacement and SCN12A boards and check if 1
board normal? the error occurs again.
Adjustment of Parts” volume:
Y “Maintenance Utility volume: 9.1 Light-Collecting Unit” Y
[5-12-1] LIGHT”
[Phenomenon]
The bootup sequences of the CL and RU are completed normally; however, after a cassette is
inserted under condition where reading operation is possible, the IP comes to a halt before its
reading is initiated.
This phenomenon is characterized by the following.
● The M-Utility of the RU cannot be started from the CL. Side-positioning conveyor
✼
● The IP halts at a location before its reading is initiated. The IP halts prior to
“IP halt location” the reading start position.
M
● When the RU is powered OFF and then back ON, the IP is ejected and it starts up normally.
Subscanning unit
● When the barcode reader test is performed in the M-Utility, “RESULT: OK” appears.
[Cause] FRONT
Large numbers of interrupts from the barcode reader are issued to the CPU12A board, so that the
processing freezes and does not proceed any further.
FRMT0448.EPS
[Action]
Replace the barcode reader.
(2) Put a new floppy diskette into the FD drive of the CL.
19. Gathering Various Data When Trouble Occurs
◆ NOTE ◆
When a trouble occurs, back up the four sets of log data shown below into a floppy diskette. Never write any data into the machine-specific data floppy diskette bundled with the machine.
- ERROR LOG
- TRACE LOG (3) From "LIST OF EXISTING RU", select a RU for its data backup, and back up the "ERROR
LOG", "TRACE LOG", "HISTORY LOG", and "CONFIGURATION" data.
- HISTORY LOG
- CONFIGURATION
Configuration(C)
EACH RU SETTING
CONNECTION TEST
RU NAME LIST OF EXISTING RU
#1 LIST OF EXISTING RU
RU IP ADDR
[Select] RU NAME IP ADDRESS
◆ NOTE ◆
ru0 172.16.1.11
If the log data capacity is too large, back up the data in two separate floppy disks. BACKUP RESTORE
(1) Select [Run...] from the Start menu of Windows. When the dialog opens, type ["C:\Program
Files\FujiFilm\FCR\TOOL\RuPcTool\RuPCTool.exe"] and click on the [OK ] button.
Settings (S)
BACKUP
#8 [Select] CONFIGURATION
EXECUTE #9 [Click] FR9H2J02.EPS
REFERENCE
For details on the backup procedure, see the "Checks, Replacement and Adjustment of Parts"
volume.
“21. BACKUP/RESTORE Procedures" in the “Checks, Replacement and Adjustment of
Parts” volume
(4) Remove the floppy diskette from the FD drive of the CL.
FR6H2J01.EPS
The detail code of the scanner error is displayed in the position shown below. Refer to the related
section for the meaning of a 6-digit detail code.
“3.2 Detail Codes for Scanner Errors, ■ Meaning of Six-Digit Detail Code”
Error code
12256 2000.10.07 13:12:19 00257D tiphscan____
3D0004 ScnCmFnc.c 2817
12255 2000.10.07 13:12:10 00258D tiphscan____
3D0004 400000,00 00 00 609C 6098
Detail code
FR6H2521.EPS
FRMT0431.EPS
FR6H3321.EPS
■ Procedures
(1) Make sure that there is no machine that has been set up as described below, connected over REFERENCES
the same network. • By performing “soft update”, the application software and the configuration data of default
• Machine that uses ru0 as the RU host name. values are written into the flash ROM. (Step (7))
• Once the configuration data is overwritten, the IP address of the RU is changed to the user
• Machine that uses the IP address by its default. setting. Thus, it is necessary to change the IP address of the CL to the user setting. (Steps
➮ If such a machine is connected, isolate it from the network by powering it OFF or (10 and 11))
disconnecting its I/F cable.
(2) Set the IP address of the CL to “172.16.1.20” (default value). (8) Make sure that “Write OK” appears on screen.
“15.4 Initializing and Setting the AP Address of CL/RU”
(3) Start “Command Prompt” from the [Start] menu.
[Type]
(7) [Type]
(8) [Check]
FR6H3097-8.EPS
(9) Turn OFF the power switch of the RU and then back ON.
FR6H3095.EPS (10) Using TEMPORARY SETTING of SOFTWARE UTILITY, change the IP address to the user
setting.
“c:\>” appears on screen. “11.2 Replacing the CPU12A Board, [4] Change the memory on the CPU12A board to
(4) Type in the IP address of the RU, “telnet 172.16.1.10” (default value). the user settings” in the “Checks, Replacement and Adjustment of Parts” volume
“Vx works login” appears on screen.
(5) Type in “cr-ir346”.
“Password:” appears on screen.
(12) Click . Select [Programs] → [Fuji Film] → [FCR] to start the CL software.
(13) Check image/conveyance and confirm the following two points:
• No unevenness is present.
• No error occurs.
“19. Checking the Image/Conveyance” in the “Checks, Replacement and Adjustment of
Parts” volume
BLANK PAGE
Control Sheet
Issue date Revision number Reason Pages affected
10/10/2000 00 New release (FM2887) All pages
08/30/2001 01 Support for software version A05 MC–2–4, 6, 8, 21, 32, 33,
(FM3058) 59.1–59.4, 63, 122, 134, 138,
139, 150, 151, 151.1–151.4,
152–157, 164, 165.1–165.4, 178,
186–251
CR-IR346RU Service Manual 12/20/2001 03 Changes in the procedures (FM3277) MC–1, 6, 186, 187, 194–199,
203–211, 241, 243, 245, 252–259
02/20/2002 05 Support for software version A07 MC–1, 132, 133, 151, 151.2, 163,
(FM3328) 165, 165.1, 165.2, 178, 179,
186–189, 194–281
09/25/2004 08 Corrections (FM4338) MC–1, 6, 7, 29, 38, 39, 54, 91,
134, 135, 140, 141, 143, 152–317,
Appx MC 1-1–Appx MC 1-10,
Appx MC 2-1–Appx MC 2-12,
Appx MC 3-1–Appx MC 3-4,
Appx MC 4-1–Appx MC 4-4
◆ INSTRUCTIONS ◆
1. Check/Adjustment Procedures for Each Unit
• Never remove the rubber belt of the subscanning unit, except for its replacement.
Precautions for Check, Replacement, and Adjustment
• In this volume, descriptions are omitted regarding components that do not require special Rubber belt
attention or adjustment during their removal/reinstallation. For removal procedures for
such components, refer to the Parts List Volume.
• When performing check/replacement/adjustment procedures on the machine, the following
precautions should be observed.
WARNING
To avoid electric shock hazards, power OFF the machine before performing the procedures. HHS Label No.2
WARNING/CAUTION
Observe the warnings and cautions described in the “Safety Precautions.” FR6H4104.EPS
◆ INSTRUCTION ◆
Some of the illustrations in this volume contain check/adjustment and half-punch indicators
as needed.
FR6H4105.EPS
For removal and reinstallation, perform the procedures as instructed by such indicators.
2. Table of Contents 6. Erasure Conveyor 6. Removing and Reinstalling the Erasure Conveyor MC-60
6.1 Erasure Conveyor MC-60
6.2 Lamp Assembly MC-62
6.3 Thermal Switch (TSWB1) MC-66
3. Covers 3. Removing and Reinstalling the Covers MC-8
6.4 Lamp MC-68
3.1 Covers MC-8 6.5 Lamp Socket MC-72
6.6 Thermistor MC-76
6.7 Duct Box MC-78
6.8 Cleaning Roller Assembly MC-80
6.9 Timing Belt MC-82
6.10 Motor (MB1) MC-84
6.11 Rubber Rollers A and B MC-86
6.12 Rubber Rollers C and D MC-88
6.13 Rubber Rollers E and F MC-90
6.14 Rubber Rollers G and H MC-94
6.15 Guides A and B MC-98
6.16 Guide C MC-100
6.17 Guide D MC-102
FR6H4102.EPS
12. Fuses 12. Replacing the Fuses and Fuse Locations MC-242
12.1 MTH12A Board Fuses MC-244
12.2 SCN12A Board Fuses MC-245
12.3 SNS12A Board Fuses MC-246
12.4 DRV12A Board Fuses MC-247
FR6H4103.EPS
■ Reinstallation Procedures
3. Removing and Reinstalling the Covers
For reinstallation, reverse the removal steps.
3.1 Covers
FR6H4350.EPS
■ Removal Procedures
(1) Remove the covers.
#3
[Remove] T4x8 (x4)
Left-hand side cover
Top cover
Upper rear cover
#6
[Loosen] T4x12 (x4) #7
[Remove] DT3x6 (x4)
X
#3
[Remove] T4x6 (x4)
#4
[Remove] T4x6 (x6)
#2
Upper light [Remove] T4x12 (x6)
protect
plate
FR6H4B51.EPS
INV12B board
#3
CAUTION [Remove] BR3x6 (x4)
When ser vicing an y pr inted circuit board, be sure to w ear an anti-static wr istband to
CN5
ground y our body . If your body is not g rounded, static electr icity b uilt on y our body ma y CN14
cause damage to electr ic par ts on the board.
CN2 INV12B board
#2
[Disconnect]
■ Removal Procedures Connector
CN3
(1) Remove the covers.
• Front cover
• Left-hand side cover
“3.1 Removing and Reinstalling the Covers”
Light protect
INV12A board plate #1
FRONT [Remove] T4x6 (x2)
FR6H4B05.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
FR6H4B52.EPS
CAUTION
When ser vicing the in ver ter assemb ly, be sure to w ear an anti-static wr istband to g round
your body . If your body is not g rounded, static electr icity b uilt on y our body ma y cause
damage to electr ic par ts on the board mounted in the in ver ter assemb ly. Inverter assembly
■ Removal Procedures #3
[Remove] DT3x6
(1) Remove the covers. INV12B board
• Front cover
• Left-hand side cover
“3.1 Removing and Reinstalling the Covers” CN14
CN2 #2
[Disconnect] Connector
CN3
INV12A board
FRONT
FR6H4B01.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
#1
[Unclamp] Clamp
Fan
Label
FR6H4B53.EPS
■ Removal Procedures #2
[Disconnect] #4
(1) Remove the inverter assembly. Connector CN4 [Remove] S3x35 (x2)
“4.2 Inverter Assembly”
#3
[Remove] BR3x6 (x2) Inverter assembly
FR6H4B03.EPS
■ Reinstallation Procedures
◆ INSTRUCTION ◆
When installing the fan, make sure that the label of the fan is oriented as shown in the
illustration above.
INV12B
Bracket
#1
[Disconnect]
Connector CN6
FR6H4B55.EPS
CAUTION
When ser vicing an y pr inted circuit board, be sure to w ear an anti-static wr istband to
ground y our body . If your body is not g rounded, static electr icity b uilt on y our body ma y
cause damage to electr ic par ts on the board mounted in the in ver ter assemb ly.
■ Removal Procedures
(1) Remove the fan (FAN4).
INV12A board
“4.3 Fan (FAN4)” #3
[Remove] BR3x6 (x4)
FR6H4B04.EPS
■ Reinstallation Procedure
For reinstallation, reverse the removal steps.
Fan
FR6H4B54.EPS
Label
■ Removal Procedures
(1) Remove the inverter assembly.
“4.2 Inverter Assembly” [Remove] BR4x50 (x2)
(2) Remove the covers.
• Front cover
• Upper light protect plate
“3.1 Removing and Reinstalling the Covers” Guard
FR6H4B02.EPS
■ Reinstallation Procedures
◆ INSTRUCTION ◆
When installing the fan, make sure that the label of the fan is oriented as shown in the
illustration above.
■ Exploded View
5. Removing and Reinstalling the Cassette Set
BR3x6 (x5)
Unit
5.1 Shelf Cover Assembly
BR3x6 (x7)
Name plate
FR6H4442.EPS
■ Removal Procedures
LED12A
(1) Remove the covers. Base
Key top Cover
• Front cover
• Right-hand side cover
Name plate
• Left-hand side cover
• Top cover
“3.1 Removing and Reinstalling the Covers”
(2) Remove the shelf cover assembly. Name plate
#1 FR6H4466.EPS
[Disconnect] PS3x8 (x4)
Connector
CNLED2 ■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
#2
[Remove] DT3x6 (x4)
#1
[Disconnect] Connector CNSA1
■ Check/Adjustment Procedures
• Make sure that the sensor (SA1) and shutter do not interfere with each other.
Sensor (SA1)
FR6H4469.EPS
■ Removal Procedures
(1) Remove the shelf cover assembly.
“5.1 Shelf Cover Assembly” Shutter FR6H4425.EPS
#1
#2
[Remove] DT3x6 (x2)
[Remove]
Hook
Shelf cover
#3
[Remove] Shutter
PUSH
FR6H4424.EPS
5.3 Cassette Set Unit (3) Remove the cassette set unit.
#1
[Remove] BR4x8 (x4)
FR6H4443.EPS
■ Removal Procedures
(1) Remove the shelf cover assembly.
“5.1 Shelf Cover Assembly” #2
[Remove] BR4x8
(2) Disconnect the connectors.
DETAIL A
Cassette set unit
FRONT
#1
[Unclamp] Clamp
#2 Positioning bracket FR6H4435.EPS
[Disconnect]
Connector CNCLA1 ■ Reinstallation Procedures
#2
[Disconnect] ◆ INSTRUCTION ◆
Connector CNSOLA1 When installing the cassette set unit, align the cassette set unit against the positioning
bracket to position it as appropriate, and then tighten the screws in reverse order of
#2 #1 [Unclamp] Clamp removal.
[Disconnect]
Connector CNPA1 #2
#2 [Disconnect] Connector CNA10 For reinstallation, reverse the removal steps.
[Disconnect] Connector CNSVA1
A
Cassette set unit
#3
[Disconnect] Connector CNA2
#3
[Disconnect] Connector CNA4
#3
[Disconnect] Connector CNA1
FR6H4429.EPS
Wrong-insertion
prevention bracket
Plain bearing Guide
BR3x6
Shaft
Plain bearing FR6H4467.EPS
FR6H4464.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
■ Removal Procedures
(1) Remove the cassette set unit.
“5.3 Cassette Set Unit”
◆ INSTRUCTION ◆
To remove the wrong-insertion prevention bracket assembly, access it from behind the
cassette set unit.
(2) (3)
[Remove] DT3x6 (BLK) [Remove] DT3x6 (x2)
Bracket
Compression
coil spring
Cover
Wrong-insertion prevention
bracket assembly
T
ON
FR T
O
P
FR6H4434.EPS
Solenoid (SolA1)
#3
FR6H4462.EPS
[Remove]
BR3x6 (x2)
■ Removal Procedures
(1) Remove the cassette set unit.
“5.3 Cassette Set Unit”
◆ NOTE ◆
To remove the solenoid (SolA1), access it from behind the cassette set unit.
#1
[Unclamp] Clamp
T
O
P
#2
[Disconnect] Connector CNSOLA1
FR6H4432.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
#1
[Remove] Extension coil spring
#3
[Remove] Hold pin
Solenoid arm
#2
FR6H4463.EPS
[Remove] DT3x6
■ Removal Procedures
(1) Remove the solenoid (SolA1).
“5.5 Solenoid (SolA1)”
T
O
P
FR6H4433.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
FR6H4455.EPS
■ Removal Procedures
(1) Remove the covers.
• Front cover I M I M
◆ NOTE ◆
Move the IP removal arm to its home position before performing the procedures.
• Set the DIP switches on the CPU12A board as appropriate.
IP removal arm
Cassette set unit
FRONT
FR6H4411.EPS
#1
Inch/metric changeover [Remove] BR3x6 S1
guide
#2
[Remove]
BR3x6 CPU12A board
Stopper ON 1 2 3 4 5 6 7 8
OFF
I
M
FR6H4446.EPS
5.8 Suction Sensor (SA5) (2) Remove the suction sensor (SA5).
#1 #4
[Remove] Hose [Disconnect]
Connector SA5-2
#3
[Disconnect]
Connector SA5-1
#2
FR6H4465.EPS
[Remove]
■ Removal Procedures A2.6x16 (x2)
Push
FR6H0001.EPS
010-051-00
010-051-00 CR-IR346RU Service Manual MC - 34 010-051-00 CR-IR346RU Service Manual MC - 35
10.10.2000
10.10.2000 FM2887
FM2887 (1) 10.10.2000 FM2887 (1)
MC - 36 MC - 37
#2
[Remove]
DT3x6 (x2)
■ Removal Procedures
(1) Remove the covers.
• Front cover PUSH
◆ NOTE ◆
Move the IP removal arm to its IP suction position before performing the procedures.
IP removal arm
Cassette set unit
FRONT
FR6H4407.EPS
Packing #3
[Remove] Suction cup
T
ON
FR #2
Pipe joint
[Remove]
Packing Retainer
FR6H4410.EPS
◆ NOTE ◆
While keeping the pipe joint in place by use of a wrench or the like, remove the suction
cup with a Phillips screwdriver.
Pipe joint
Insulock
Suction cup
Retaining screw
Wrench FR6H4409.EPS
REFERENCE
If a resin joint (Part No. 372N0098) is used, replace it with a metallic joint (Part No.
372Y0004).
“03A CASSETTE SET UNIT 1” in the “Service Parts List” volume
Support plate
#1
[Remove] Arm
#2
[Remove] DT3x6 (x4)
FR6H4454.EPS
■ Removal Procedures
(1) Remove the suction cup assembly.
“5.9 Suction Cup”
◆ NOTE ◆
Move the IP removal arm to its home position before performing the procedures.
#1
IP removal arm [Remove] Arm
Cassette set unit
FR6H4436.EPS
FR6H4411.EPS
IP removal arm
#1
[Remove] Plain bearing
Bearing
#1
[Remove] Plain bearing
Bearing
FR6H4412.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
FRONT
Pawl
FR6H4451.EPS
■ Removal Procedures
Bracket
(1) Remove the covers.
• Front cover
Solenoid
• Right-hand side cover clutch
• Left-hand side cover U-shaped
notch
• Top cover
“3.1 Removing and Reinstalling the Covers” FR6H4403.EPS
Bracket FRONT
FR6H4438.EPS
#1
[Unclamp] CHECK
Clamp FR6H4401.EPS
010-051-00
010-051-00 CR-IR346RU Service Manual MC - 42 010-051-00 CR-IR346RU Service Manual MC - 43
10.10.2000
10.10.2000 FM2887
FM2887 (1) 10.10.2000 FM2887 (1)
MC - 44 MC - 45
#2
[Remove]
Extension coil spring
L = 116 mm
FR6H4452.EPS
Gear assembly
Bearing
■ Removal Procedures Gear
#1
[Unclamp] Clamp
Gear #3
[Remove]
Solenoid clutch Leaf spring
#4
[Remove]
Extension coil spring
L = 104 mm
FR6H4405.EPS
#1 #3
[Unclamp] Clamp [Loosen] WP3x5 (x2)
#2
[Disconnect] Connector CNCLA1
FR6H4404.EPS
■ Check/Adjustment Procedures
• Make sure that the pawl of the bracket is engaged into the U-shaped notch of the
Edge
solenoid clutch.
FRONT
Pawl
Roller Bracket
Solenoid
clutch
U-shaped
Housing (small) notch
[Remove]
FR6H4403.EPS
Housing (large)
FR6H4406.EPS
5.13 Guide Plate (4) Remove the guide plate (large) and guide plate (small).
#2
[Remove] DT3x6 (BLK) (x4)
#1
[Remove]
DT3x6 (BLK) (x2)
FR6H4459.EPS
■ Removal Procedures
Guide plate (small)
REFERENCE
When only the guide plate (large) is to be removed, the motor (MA1) need not be
removed. CHECK
Guide plate (large)
(1) Remove the shelf cover assembly. CHECK
“5.1 Shelf Cover Assembly” FR6H4427.EPS
IP removal arm
Cassette set unit There shall be no gap.
FRONT FR6H4444.EPS
FR6H4411.EPS
5.14 Stopper (2) Remove the stopper (left) and stopper (right).
Support plate
#2
#2 [Remove] DT3x6 (x2)
[Remove] DT3x6 (x2) Stopper (right)
Stopper (left)
FR6H4456.EPS
■ Removal Procedures
(1) Remove the covers.
• Front cover
• Right-hand side cover
• Left-hand side cover
• Top cover
#1
“3.1 Removing and Reinstalling the Covers” [Remove] DT3x6 (x4)
◆ NOTE ◆
Move the IP removal arm to its IP suction position before performing the procedures.
IP removal arm
Cassette set unit
FR6H4418.EPS
FRONT
■ Reinstallation Procedures
FR6H4407.EPS For reinstallation, reverse the removal steps.
OK NG
Actuator
Actuator
FR6H4457.EPS
■ Removal Procedures
(1) Remove the shelf cover assembly.
“5.1 Shelf Cover Assembly”
FR6H4421.EPS
(2) Remove the guide plate (large).
“5.13 Guide Plate”
For reinstallation, reverse the removal steps.
(3) Remove the stopper (right).
“5.14 Stopper”
(4) Remove the actuator.
Actuator [Remove]
Actuator
FR6H4420.EPS
FRONT
FR6H4411.EPS
T
ON
FR T
Support plate O
P
#2
[Remove]
Sensor (SA2)
T
#1 ON
FR
[Disconnect]
Connector CNSA2
FR6H4430.EPS
■ Reinstallation Procedures
[Secure]
DT3x6 (x4) For reinstallation, reverse the removal steps.
FR6H4437.EPS
FR6H4458.EPS
■ Removal Procedures
(1) Remove the covers.
• Front cover
• Right-hand side cover
• Left-hand side cover
• Top cover
“3.1 Removing and Reinstalling the Covers”
(2) Remove the roller assembly.
Roller assembly
PUSH
Support plate
#2
[Remove] Roller assembly
#1
[Remove]
DT3x6 (x4)
FR6H4422.EPS
Guide
BR3x6
Plain Stopper
bearing
Bracket
FR6H4460.EPS
Shaft
■ Removal Procedures Plain bearing
(1) Remove the guide plate.
Bracket
“5.13 Guide Plate” DT3x6
#1 #2 Bracket
[Remove] [Remove]
Roller assembly
Roller DT3x6 (x2)
PUSH assembly (x2) FR6H4468.EPS
Movable
guide ■ Reinstallation Procedures
assembly For reinstallation, reverse the removal steps.
FR6H4428.EPS
#2
[Raise]
Bracket
FR6H4471.EPS
#1
■ Removal Procedures #3 [Disconnect]
[Remove] Connector
(1) Remove the guide.
Sensor (SA3)
FR6H4473.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
#3
#2 [Remove] Guide
[Remove] Arm
#1
[Remove] Tension coil spring FR6H4472.EPS
010-051-01 CR-IR346RU Service Manual MC - 59.1 010-051-01 CR-IR346RU Service Manual MC - 59.2
08.30.2001 FM3058 08.30.2001 FM3058
MC - 59.3 MC - 59.4
010-051-01 CR-IR346RU Service Manual MC - 59.3 010-051-01 CR-IR346RU Service Manual MC - 59.4
08.30.2001 FM3058 08.30.2001 FM3058
MC - 60 MC - 61
(5) Remove the erasure conveyor.
6. Removing and Reinstalling the Erasure
#2
Conveyor [Remove] BR4x8 (x6) Erasure conveyor
#1
6.1 Erasure Conveyor [Disconnect]
Connector
CNBCR
#1
[Disconnect]
Connector CNMB1
FR6H4567.EPS
■ Removal Procedures
(1) Remove the cassette set unit. #1
“5.3 Cassette Set Unit” [Disconnect]
Connector CNB1
(2) Remove the rear cover.
“3.1 Removing and Reinstalling the Covers”
(3) Remove the lamp assembly.
“6.2 Lamp Assembly”
(4) Remove the duct box.
“6.7 Duct box”
FR6H4529.EPS
■ Reinstallation Procedures
◆ NOTE ◆
When installing the erasure conveyor, align it against the positioning bracket.
Erasure conveyor
Positioning bracket
FR6H4530.EPS
INV12B board
CN14
(3) #3
[Disconnect]
Connector
FR6H4551.EPS
REFERENCE
The lamp assembly is mounted along with rail. (3) #2 CN13 CN12 CN11
[Unclamp] Clamp
• Front cover
• Right-hand side cover
T
• Left-hand side cover ON
FR
• Top cover
“3.1 Removing and Reinstalling the Covers”
(3) #4
[Remove] BR3x6
Light protect
plate
(3) #1
Yellow filter
[Remove]
T4x8 (x2)
Lamp assembly (2)
[Remove]
BR4x8
Box
FR6H4501.EPS
Holder plate
Filter
Bushing
Socket
DT3x6
(x2)
Holder plate
010-051-00
010-051-00 CR-IR346RU Service Manual MC - 64 010-051-00 CR-IR346RU Service Manual MC - 65
10.10.2000
10.10.2000 FM2887
FM2887 (1) 10.10.2000 FM2887
MC - 66 MC - 67
(2)
[Remove] DT3x6 (x2)
Filter
(3) #3 Thermal switch
[Remove] T3x6 (x2) (TSWB1)
FR6H4555.EPS
◆ NOTE ◆ (2)
[Remove] DT3x6 (x2)
To remove the FASTON terminal, push the shaded portion of the terminal illustrated
below to detach it.
T
ON
FR
Push Holder plate
FR6H0001.EPS
(3) #2
(3) #1 [Remove] FASTON terminal
[Remove] DT3x6 (x2)
TSWB1-1 cable (red)
■ Removal Procedures Thermal switch
(1) Remove the lamp assembly. (TSWB1)
■ Reinstallation Procedures
◆ NOTE ◆
To attach the FASTON terminal, insert it all the way to secure it in place.
Lamp assembly
Rib T
ON
FR
FR6H4552.EPS
■ Removal Procedures
(1) Remove the lamp assembly.
“6.2 Lamp Assembly”
(2) Remove the lamps. FR6H4541.EPS
Holder plate
For reinstallation, reverse the removal steps.
T
ON
FR
#1
[Remove] DT3x6 (x2)
Yellow filter
#3
[Remove] Lamp
#2
[Remove] Filter
Holder plate
#1
[Remove] DT3x6 (x2) FR6H4540.EPS
INSTALL RESET
PREVIOUS VERSION VERSION UP SINCE 2000 10 10
All IP SIZES 16
ERASURE LAMP
(3) #2 [Click]
FR6H4568.EPS
6.5 Lamp Socket (3) Remove the lamp socket (right-hand side).
(4) Remove the lamp socket (left-hand side).
(3) #2
[Remove] BR3x6 (x3)
Lamp assembly
L1
L2
FR6H4553.EPS (3) #1
L3
■ Removal Procedures [Unclamp] Clamp
T
(1) Remove the lamp. ON
CHECK FR
“6.4 Lamp”
Lamp socket (4) #1
(2) Remove the bracket. (right-hand side) [Unclamp] Clamp
L1
L2
L3
Lamp socket
(right-hand side) cable (4) #2
#1 [Remove]
[Unclamp] Clamp CHECK BR3x6 (x3)
Lamp socket
(left-hand side) FR6H4503.EPS
Bracket #3
[Unclamp] Clamp
#2
[Remove] DT3x6 (x2)
T
ON
FR
FR6H4502.EPS
Lamp assembly
L1
L2
L3 Lamp socket (right-hand side) cable FR6H4546.EPS
T
ON
Lamp socket FR For reinstallation, reverse the removal steps.
(right-hand side)
■ Check/Adjustment Procedures
L1
• Make sure that the lamp sockets are installed in their proper position.
L2
L3
Lamp socket
(left-hand side) FR6H4534.EPS
◆ NOTES ◆
• After installing the filter, wipe the filter with a moistened cloth.
• To install the filter, put the filter under the rib of the lamp assembly.
Lamp assembly
Rib T
ON
FR
FR6H4541.EPS
FR6H4554.EPS
Thermistor
■ Removal Procedures
(1) Remove the lamp.
“6.4 Lamp” [Remove] T3x6 (x2)
(2) Remove the bracket. O NT
FR
FR6H4506.EPS
Thermistor cable
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
#1
[Unclamp] Clamp
#3
Bracket
[Unclamp] Clamp
#2
[Remove] DT3x6 (x2)
T
ON
FR FR6H4505.EPS
FR6H4556.EPS
■ Removal Procedures
(1) Remove the covers.
• Front cover
• Right-hand side cover
• Left-hand side cover
• Top cover T [Remove]
ON DT3x6 (x2)
“3.1 Removing and Reinstalling the Covers” FR Stepped DT
Duct box
FR6H4509.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
#3
[Remove] Spur gear
Anti-static material Bearing #4
[Remove] E6
Plain bearing
#1
[Remove] DT3x6
Cleaning roller
Bracket
FR6H4557.EPS
DT3x6 (x3)
#2
■ Removal Procedures [Remove] DT3x6
[Remove] BR4x8
FR6H4510.EPS
#2
[Loosen/Secure]
DT3x6
FR6H4558.EPS
■ Removal Procedures
(1) Remove the cassette set unit.
“5.3 Cassette Set Unit”
(2) Remove the lamp assembly.
“6.2 Lamp Assembly” #1
(3) Remove the cleaning roller assembly. [Remove]
Spur gear
“6.8 Cleaning Roller Assembly”
#3
[Remove] Timing belt
FR6H4511.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
■ Check/Adjustment Procedures
• Make sure that the timing belt is mounted in its proper position.
Timing belt
FRONT
FR6H4550.EPS
FR6H4563.EPS
(5) #2
(4) [Disconnect] Connector CNMB1
[Remove] DT3x6 (x2) FR6H4524.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
■ Check/Adjustment Procedures
• Make sure that the motor (MB1) is mounted in its proper position.
Motor (MB1)
Cable
FRONT
FR6H4531.EPS
#1
■ Rubber Roller Locations [Remove] E6
#3
[Remove] Housing
FRONT
FR6H4542.EPS
FR6H4559.EPS
Bearing #3
REFERENCE [Remove] Housing
To remove the rubber roller B, the rubber roller A should be removed first. #2
The rubber roller B cannot be removed alone. [Remove]
Rubber roller B Spur gear
■ Removal Procedures
(1) Remove the timing belt.
“6.9 Timing Belt”
T
ON
(2) Remove the rubber roller A. FR FR6H4536.EPS
#1
[Remove] Extension coil spring ■ Reinstallation Procedures
L = 90 mm
◆ INSTRUCTION ◆
The extension coil springs and rubber rollers differ in size depending on where they are
attached. Use care not to confuse their locations.
#3
[Remove] Housing Bearing
For reinstallation, reverse the removal steps.
#1
[Remove] Extension coil spring
L = 102 mm
Rubber roller A
Bearing #2
[Remove] Spur gear
#3
[Remove] Housing
T
ON
FR
FR6H4512.EPS
Rubber roller D #2
[Remove] E6
Rubber roller C
Timing belt pulley
#3 Bearing
[Remove] Housing
FRONT
FR6H4543.EPS
Bearing
FR6H4560.EPS
#5
[Remove] Housing
REFERENCE
To remove the rubber roller D, the rubber roller C should be removed first.
The rubber roller D cannot be removed alone. Rubber roller D #4
[Remove]
Spur gear
■ Removal Procedures
(1) Remove the timing belt. T
ON
“6.9 Timing Belt” FR
FR6H4537.EPS
#3
[Remove] Housing For reinstallation, reverse the removal steps.
Bearing
#1
[Remove] Extension coil spring
Rubber roller C L = 102 mm
#2
[Remove] Spur gear
#3
T [Remove] Housing
ON
FR Bearing FR6H4515.EPS
010-051-00
010-051-00 CR-IR346RU Service Manual MC - 88 010-051-00
010-051-00 CR-IR346RU Service Manual MC - 89
10.10.2000
10.10.2000 FM2887
FM2887 (1) 10.10.2000 FM2887
10.10.2000 FM2887 (1)
MC - 90 MC - 91
Rubber roller F
Rubber roller E
FRONT
FR6H4544.EPS
FR6H4561.EPS
REFERENCE
To remove the rubber roller F, the rubber roller E should be removed first.
The rubber roller F cannot be removed alone.
(6)
■ Removal Procedures Guide roller assembly [Remove] DT3x6 (x2)
#3
[Remove] Housing
Bearing
#2 #1
[Remove] Spur gear [Remove] Spur gear
#2
[Remove] Housing
#1
[Remove] Extension coil spring Bearing
L = 90 mm
#4
[Remove]
Bearing
Housing
L = 103 mm
FR6H4518.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
◆ INSTRUCTION ◆
The extension coil springs and rubber rollers differ in size depending on where they are
attached. Use care not to confuse their locations.
010-051-00
010-051-00 CR-IR346RU Service Manual MC - 92 010-051-00 CR-IR346RU Service Manual MC - 93
10.10.2000
10.10.2000 FM2887
FM2887 (1) 10.10.2000 FM2887 (1)
MC - 94 MC - 95
Reflection bracket
FR6H4562.EPS
REFERENCE
To remove the rubber roller H, the rubber roller G should be removed first.
The rubber roller H cannot be removed alone. (6) #1
[Remove] DT3x6
#2 #1
[Remove] Spur gear [Remove]
Bearing Spur gear
#1
[Remove]
Extension coil spring
L = 79 mm
#3 #2 Bearing
[Remove] Housing [Remove]
Housing
Bearing
#3
Rubber roller G
[Remove] Housing
#3
Rubber roller H
Bearing [Remove]
#1 E6
[Remove] Extension coil spring
L = 93 mm FR6H4521.EPS
#4
[Remove] Housing
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
◆ INSTRUCTION ◆
The extension coil springs and rubber rollers differ in size depending on where they are
attached. Use care not to confuse their locations.
■ Check/Adjustment Procedures
• Make sure that the anti-static brush is brought into contact with the roller.
Roller
Anti-static brush
FR6H4522.EPS
FRONT
FR6H4547.EPS
FR6H4564.EPS
■ Removal Procedures
(1) Remove the rubber rollers A and B.
“6.11 Rubber Rollers A and B”
(2) Remove the guides A and B.
Guide A
Guide A
FR6H4525.EPS
Guide C
FR6H4565.EPS
Half punch
■ Removal Procedures
(1) Remove the covers.
• Front cover
• Right-hand side cover
• Left-hand side cover
FRONT
• Top cover FR6H4527.EPS
T
ON
FR
#2
[Remove] DT3x6 (BLK) (x2)
Guide C
#1
[Remove] DT3x6 (x2)
FR6H4526.EPS
010-051-00 CR-IR346RU Service Manual MC - 100 010-051-00 CR-IR346RU Service Manual MC - 101
10.10.2000 FM2887 10.10.2000 FM2887
MC - 102 MC - 103
Guide D
FRONT
FR6H4549.EPS
FR6H4566.EPS
■ Removal Procedures
(1) Remove the covers.
• Front cover
• Right- and left-hand side covers
• Top cover
• Rear cover
“3.1 Removing and Reinstalling the Covers”
(2) Remove the guide D.
T
ON
FR
#1
[Remove] DT3x6 (x2)
Reflection bracket
Guide D FR6H4528.EPS
010-051-00 CR-IR346RU Service Manual MC - 102 010-051-00 CR-IR346RU Service Manual MC - 103
10.10.2000 FM2887 10.10.2000 FM2887
MC - 104 MC - 105
(2) Remo ve the side-positioning con veyor.
7. Removing and Reinstalling the Side-
Positioning Conveyor DETAIL A DETAIL B
#2
[Remove]
#2 BR4x8 (x2)
[Remove]
BR4x8 (x2)
#1
FR6H4651.EPS [Disconnect]
Connector CNC1
■ Removal Procedures
(1) Remove the covers. #1
[Disconnect] Connector CNMC3
• Front cover #1
[Disconnect] Connector CNC10
• Right-hand side cover
• Left-hand side cover
• Rear cover
“3.1 Removing and Reinstalling the Covers”
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
010-051-00 CR-IR346RU Service Manual MC - 104 010-051-00 CR-IR346RU Service Manual MC - 105
10.10.2000 FM2887 10.10.2000 FM2887
MC - 106 MC - 107
■ Check/Adjustment Procedures
• Check the mounting position of the timing belt.
■ Removal Procedures
(1) Remo ve the side-positioning con veyor.
“7.1 Side-Positioning Conveyor”
(2) Remove the timing belt.
FRONT
FR6H4603.EPS
#1
[Remove] Extension coil spring
CHECK
#2
[Shift] Arm assembly
#3
[Remove] Timing belt FR6H4602.EPS
010-051-00 CR-IR346RU Service Manual MC - 106 010-051-00 CR-IR346RU Service Manual MC - 107
10.10.2000 FM2887 (1) 10.10.2000 FM2887
MC - 108 MC - 109
7.3 Grip Mechanism (Left-Hand Side) (2) Remo ve the grip release cam assemb ly.
Cam A Cam B
Grip release
cam assembly
#2 Cam B
FR6H4653.EPS E4
[Remove] E4
Bearing
■ Grip Mechanism Locations
Left-hand side grip mechanism Right-hand side grip mechanism
CHECK Cam A
CHECK
#1 Grip release cam assembly
[Remove] E5 E4
Bearing Spacer #3 FR6H4605.EPS
[Remove] E4
■ Reinstallation Procedures
◆ INSTRUCTION ◆
The cams differ in shape depending on where they are attached. When attaching the
cams, use care not to confuse their locations.
Cam A
Grip release cam
Wide
Narrow
FR6H4606.EPS
010-051-00 CR-IR346RU Service Manual MC - 108 010-051-00 CR-IR346RU Service Manual MC - 109
10.10.2000 FM2887 (1) 10.10.2000 FM2887
MC - 110 MC - 111
7.4 Grip Mechanism (Right-Hand Side) (3) Remo ve the grip release cam assemb ly.
Cam A Cam B
Grip release
Cam A cam assembly
FR6H4654.EPS E4 #2
Bearing [Remove] E4
■ Grip Mechanism Locations
“7.3 Grip Mechanism (Left-Hand Side)”
CHECK
■ Removal Procedures
(1) Remo ve the side-positioning con veyor.
Spacer
“7.1 Side-Positioning Conveyor”
CHECK
(2) Remove the bracket.
Bearing
Cam B
Grip release cam assembly E4
#3 #1
[Remove] E4 [Remove] Gear
FR6H4608.EPS
■ Reinstallation Procedures
[Remove] DT3x6 (x2) ◆ INSTRUCTION ◆
The cams differ in shape depending on where they are attached. When attaching the
cams, use care not to confuse their locations.
■ Check/Adjustment Procedures
• Make sure that the cams are attached correctly .
Bracket FR6H4607.EPS
Wide
Narrow
FR6H4609.EPS
010-051-00 CR-IR346RU Service Manual MC - 110 010-051-00 CR-IR346RU Service Manual MC - 111
10.10.2000 FM2887 10.10.2000 FM2887
MC - 112 MC - 113
■ Check/Adjustment Procedures
• Check the attachment locations of the upper grip rollers.
• Make sure that the upper grip roller (short) is fitted into the notch of the arm.
FR6H4655.EPS
■ Removal Procedures
Arm
(1) Remove the grip mechanism (left-hand side).
“7.3 Grip Mechanism (Left-Hand Side)”
(2) Remove the grip mechanism (right-hand side)
“7.4 Grip Mechanism (Right-Hand Side)”
(3) Remove the upper grip roller (long) and upper grip roller (short).
DETAIL A #1
[Remove] Extension coil spring
L = 160 mm (x2)
Timing belt pulley
Spacer Upper grip roller (short)
Ball bearing (small)
Housing
#2
[Remove] E4 (x2)
Ball bearing (mid)
Spacer
CHECK
A Ball bearing (large)
FR6H4611.EPS
010-051-00
010-051-00 CR-IR346RU Service Manual MC - 112 010-051-00 CR-IR346RU Service Manual MC - 113
10.10.2000 FM2887
10.10.2000 FM2887 (1) 10.10.2000 FM2887
MC - 114 MC - 115
7.6 Lower Grip Roller (4) Remove the lower grip roller (short).
#1
DETAIL A [Remove] Extension coil spring (L = 116 mm)
#1
[Remove] Extension coil spring (L = 160 mm)
Timing belt pulley
Spacer
#2
Housing
[Remove] E4 (x2)
Ball bearing (mid)
Ball bearing (small)
Spacer
FR6H4656.EPS
Ball bearing (large)
Housing
Ball bearing (large)
CHECK
Ball bearing (small)
Shock absorber-attached roller
Spacer
FR6H4613.EPS
◆ NOTE ◆
Bracket When attaching the shock absorber-attached roller, ensure that the notch of the discharge
bracket assembly is fitted into the slit.
(5) #2
[Remove] DT3x6 (BLK) (x3)
(5) #1
[Remove] DT3x6 (BLK)
Shock absorber-attached roller Slit
Lower-stage guide
(small)
Lower-stage guide
removal direction
CHECK
FR6H4614.EPS
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10.10.2000 FM2887 (1) 10.10.2000 FM2887 (1)
MC - 118 MC - 119
FR6H4657.EPS FR6H4658.EPS
#2
[Disconnect] Connector CNMC3
#3
[Remove]
BR4x8 (x3)
#3
[Remove] BR4x8 (x4)
T
N
O
FR
Spur gear
FRO Timing belt pulley
NT
#4
#2 [Remove] E4
#4
[Disconnect] Connector CNMC2
[Remove] E4 #1
#1
Motor (MC2) [Unclamp] Clamp FR6H4616.EPS
[Unclamp] Clamp
■ Reinstallation Procedures
Motor (MC3)
For reinstallation, reverse the removal steps. FR6H4617.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
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10.10.2000 FM2887 (1) 10.10.2000 FM2887
MC - 120 MC - 121
DETAIL B DETAIL A
FRONT FRONT
B
FR6H4659.EPS
■ Removal Procedures #6 #6
[Remove] DT3x6 (x2) [Remove] DT3x6 (x2)
(1) Remove the motor (MC2).
“7.7 Motor (MC2)”
(2) Remove the motor (MC3).
“7.8 Motor (MC3)”
◆ NOTE ◆
To remove the latch driver, manually rotate the gear until the latches of the latch assembly Latch driver
are positioned inside the side plate of the machine. A
#5
[Disconnect]
Connector CNC10
Latch
Latch driver
#1
[Rotate] Gear [Unclamp]
#2 Clamp #4
[Disconnect] [Unclamp] Clamp
Connector SC1
Latch assembly Connector bracket
#3
Side plate FR6H4618.EPS [Remove] DT3x6 (x2)
FR6H4619.EPS
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10.10.2000 FM2887 10.10.2000 FM2887
MC - 122 MC - 123
0
Bearing Bearing
Shaft
T
Latch ON
FR
Latch driver
BR3x6 Identification mark: 0
Latch Guide #1 Latch
DETAIL C [Rotate] Gear
Guide
Extension
coil spring
Extension Latch assembly
BR3x6 coil spring
DT3x6
Bearing Bearing Retaining
1
ring
Bracket
DT3x6 (BLK) (x2)
Bearing
B Shaft
Shaft
Identification mark: 1
DT3x6 (BLK) (x2) Bracket
Bearing
Ball bearing Latch assembly
(right-hand side) Latch
C 2-DT3x6(BLK)
O NT
Arm Bearing
FR
Compression Latch driver
A Spur gear Bearing coil spring
Bearing
Compression #2
E6 (x2) coil spring Bearing [Rotate] Gear
Bearing E6
Latch assembly
DT3x6 (x2)
E6
Spur gear
Clamp
E4
Spur gear
Photo sensor
Clamp Frame Latch driver T
ON
FR
#3
[Rotate] Gear
WB4x10 (x4) Motor
FR6H4629.EPS
Latch assembly
FR6H4620.EPS
(2) Press the latch driver to the half punch and snap it into place.
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08.30.2001 FM3058 10.10.2000 FM2887
MC - 124 MC - 125
7.10 Latch Assembly (Latch Driver) (2) Remo ve the latch assemb ly.
#1
[Remove] #3
E6 (x4) [Remove] B3x6
Bracket
Latch driver
FR6H4660.EPS
■ Removal Procedures
Latch assembly
(1) Remo ve the latch dr iver.
“7.9 Latch Driver
REFERENCE
To remove the latch assembly, slide the latch assembly in the direction of the arrow as
illustrated below to facilitate access to the E-rings that retain the shaft. Bearing
E-ring
Latch driver
#2
F [Pullout] Shaft assembly
R
O
N
T
Latch driver
#4
[Remove] Latch assembly
FR6H4624.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
010-051-00 CR-IR346RU Service Manual MC - 124 010-051-00 CR-IR346RU Service Manual MC - 125
10.10.2000 FM2887 10.10.2000 FM2887
MC - 126 MC - 127
7.11 Latch Assembly (Right-Hand Side) (2) Remo ve the latch assemb ly.
#3
[Remove] E4
Latch
CHECK
#2
[Remove]
Extension coil
spring
FR6H4661EPS
Shaft
#1
[Remove] DT3x6 (x2)
FR6H4625.EPS
Latch assembly
(right-hand side)
T ■ Reinstallation Procedures
ON
FR
◆ INSTRUCTION ◆
Latch driver
The extension coil spring should be attached properly.
[Rotate] Gear
Latch assembly
Bracket Bracket
OK NG
FR6H4626.EPS
■ Check/Adjustment Procedures
• Make sure that the e xtension coil spr ing is attached correctly .
■ Check/Adjustment Procedures
• Make sure that the lower grip roller is fitted into the notch of the arm.
Arm
FR6H4662.EPS
■ Removal Procedures
(1) Remo ve the side-positioning con veyor.
“7.1 Side-Positioning Conveyor
(2) Remove the movable guide.
Upper grip roller (short)
CHECK
Movable guide
FR6H4611.EPS
#2
[Remove]
BR3x6 (x2)
#1
[Remove]
Extension coil spring
FR6H4627.EPS
010-051-00 CR-IR346RU Service Manual MC - 128 010-051-00 CR-IR346RU Service Manual MC - 129
10.10.2000 FM2887 (1) 10.10.2000 FM2887
MC - 130 MC - 131
FR6H4663.EPS
■ Removal Procedures
(1) Remo ve the upper g rip roller .
“7.5 Upper Grip Roller”
(2) Remove the movable guide.
“7.12 Movable Guide”
(3) Remove the upper-stage guide.
Upper-stage guide
[Remove]
DT3x6 (BLK)
Upper-stage guide
FR6H4628.EPS
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10.10.2000 FM2887 10.10.2000 FM2887
MC - 132 MC - 133
◆ NOTES ◆
8. Removing and Reinstalling the Scanning
• The TP screw used to secure the ground wire for mounting the scanning optics unit of
Optics Unit VER: F or earlier is similar in shape to a DT screw.
When attaching the screw, check its shape to avoid confusing it with a wrong one.
8.1 Scanning Optics Unit
DT screw TP screw
FR6H4105.EPS
FR6H4751.EPS
WARNING
#3
The scanning optics unit should not be removed or installed by other than a service engineer [Remove] BR4x12 (x4)
who has been trained to do so. Skip this step for the
scanning optics unit of VER:
CHECK G or later.
#2
CAUTIONS
[Remove] TP4x6
• When servicing the scanning optics unit, be sure to wear an anti-static wristband to ground
your body. If your body is not grounded, static electricity built on your body may cause Top cover
damage to electronic parts on the board.
• The procedures for removing and reinstalling the scanning optics unit differ depending on the Ground wire
version (VER:) of that unit. Before performing the procedures, check the revision of the
scanning optics unit.
HHS label No. 2
#1
[Disconnect] Connector
◆ INSTRUCTION ◆ CNE2
Do not remove the top cover of the scanning optics unit.
Scanning optics unit
SYN12A board
■ Removal Procedures #1
(1) Remove the covers. #1 [Disconnect] Connector
[Disconnect] Connector CNE1
• Front cover CN1
• Left-hand side cover
ONT
• Right-hand side cover FR FR6H4701.EPS
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02.20.2002 FM3328 02.20.2002 FM3328
MC - 134 MC - 135
Scanning optics
unit
F
R Positioning brackets CR-IR346RU MAINTENANCE UTILITY
O
N and knob Insert the SCN data FD that is attached to the
T Reader Unit When it is slipped from
T factory. The data will be loaded into the
ON
FR Reader Unit
FR6H4703.EPS
CANCEL OK (3) #3
[Click]
■ Combination of Scanning Optics Unit Version and CR-IR346RU Software Version
When updating the version of the scanning optics unit, check the version combination table
below and update the version of the CR-IR346RU software as well. CR-IR346RU MAINTENANCE UTILITY
Completed
Scanning optics unit version CR-IR346RU software version
– 839Y0035A/B – A02
839Y0035C – A02 –
TR6H4902.EPS
OK (3) #4
[Click] FR6H4704.EPS
“13.2 Procedures of Updating Software Version (for N:N Connection)” “19. Checking the Image/Conveyance”
010-051-08 CR-IR346RU Service Manual MC - 134 010-051-08 CR-IR346RU Service Manual MC - 135
09.25.2004 FM4338 09.25.2004 FM4338
MC - 136 MC - 137
(2) Disconnect the connectors.
9. Removing and Reinstalling the Light-Collecting
(3) Remove the after-reading conveyor cover.
Unit
PMT12A board
9.1 Light-Collecting Unit (2)
[Disconnect]
Connector PMT2
(2)
Light-collecting unit
[Disconnect] Connector PMT1
FR6H4850.EPS
◆ INSTRUCTION ◆ Spacer
When servicing the light-collecting unit, wear gloves.
■ Removal Procedures
(1) Remove the covers. (3) #2
[Remove] BR3x6 (x2)
• Front cover (3) #1
• Right-hand side cover [Remove] BR3x8 (x2)
010-051-00
010-051-00 CR-IR346RU Service Manual MC - 136 010-051-00 CR-IR346RU Service Manual MC - 137
10.10.2000 FM2887
10.10.2000 FM2887 (1) 10.10.2000 FM2887 (1)
MC - 138 MC - 139
(4) Remove the light-collecting unit. ■ Reinstallation Procedures
◆ INSTRUCTION ◆
When installing the light-collecting unit, mount it along the rail.
When screwing down the light-collecting unit, secure it in place while pushing it in the
direction of the arrow as illustrated below.
Light-collecting unit
#4 PMT12A board
[Connect]
Connector PMT2
#4 Light-collecting unit
[Connect] Connector PMT1
Light-collecting unit
A
#2
[Remove] BR3x6 (x2)
A
Rail
B
DETAIL A #3
[Secure]
BR3x6 (x2)
#1 [Remove] BR3x10 HHS Label No.2
B
Peep hole
DETAIL A
DETAIL B #2
#1 [Remove] BR3x10 (x2)
[Secure] BR3x10 HHS Label No.2
CHECK
Screw position FRONT
FR6H4801.EPS
FRONT
DETAIL B
FR6H4802.EPS
010-051-01 CR-IR346RU Service Manual MC - 138 010-051-01 CR-IR346RU Service Manual MC - 139
08.30.2001 FM3058 08.30.2001 FM3058
MC - 140 MC - 141
■ Check/Adjustment Procedures (4) Install the machine-specific data for the light-collecting unit.
(1) While looking into the peep hole, verify that the φ4 mm hole is visible. MAINTENANCE UTILITY window
CR-IR346RU MAINTENANCE UTILITY
EACH RU SETTING
CONNECTION TEST
HHS Label RU NAME ru0 LIST OF EXISTING RU NEW
No.2 RU NAME IP ADDRESS
RU IP ADDR 172 16 1 10 ru0 172.16.1.10 (3) [Select/Click]
MUTL PING
◆ INSTRUCTION ◆
When the light-collecting unit is replaced with a new one, it is necessary to install the
machine-specific data bundled therewith. Take the following steps to install the machine-
CR-IR346RU MAINTENANCE UTILITY
specific data. Insert the SCN light collecting system unit data
FD. The data will be loaded into the Reader
Unit.
(2) Set a machine-specific data floppy diskette into the FD drive.
(3) Open the CR-IR346RU MAINTENANCE UTILITY window and select the relevant RU
from [LIST OF EXISTING RU]. CANCEL OK (4) #3
[Click]
OK (4) #4
[Click] FR6H4808.EPS
010-051-08 CR-IR346RU Service Manual MC - 140 010-051-08 CR-IR346RU Service Manual MC - 141
09.25.2004 FM4338 09.25.2004 FM4338
MC - 142 MC - 143
PMT12A board
CAUTION
When servicing any printed circuit board, be sure to wear an anti-static wristband to ground
your body. If your body is not grounded, static electricity built on your body may cause damage
to electronic parts on the board.
■ Removal Procedures
FR6H4804.EPS
(1) Remove the covers.
• Front cover ■ Reinstallation Procedures
• Top light protect plate
◆ INSTRUCTION ◆
“3.1 Removing and Reinstalling the Covers”
When installing the PMT12A board, together with the shield material, to the light-
(2) Remove the PMT12A board together with the shield material. collecting guide assembly, ensure that the socket of the PMT12A board is parallel to the
connector portion of the light-collecting guide assembly.
#1
[Disconnect] Connector PMT2 Shield material
#2
[Disconnect] BR3x6 (x3)
Light-collecting
guide assembly
#1 Shield material
[Disconnect] PMT12A board Light-collecting
Connector PMT1 guide assembly FR6H4805.EPS
CHECK
For reinstallation, reverse the removal steps.
■ Check/Adjustment Procedures
(1) Make sure that the light-collecting guide assembly is parallel to the socket of the
PMT12A board.
FR6H4803.EPS
(2) Start the CL application.
(3) Check the image/conveyance.
“19. Checking the Image/Conveyance”
010-051-00 CR-IR346RU Service Manual MC - 142 010-051-08 CR-IR346RU Service Manual MC - 143
10.10.2000 FM2887 (1) 09.25.2004 FM4338
MC - 144 MC - 145
(4) Remove the subscanning unit.
10. Removing and Reinstalling the Subscanning
Unit DETAIL A HHS Label No.2
#3
FR6H4963.EPS
DETAIL B #5 [Disconnect]
[Remove] BR4x8 (x2) Connector CNE3
■ Removal Procedures #3
Disconnect]
(1) Remove the side-positioning conveyor. Connector CNE1
#4
[Remove] #3
“7.1 Side-Positioning Conveyor” [Disconnect]
BR4x8 (x2)
(2) Remove the light-collecting unit. Connector CN1
A
◆ NOTE ◆
HHS Label No.2
When lifting up the subscanning unit, grasp the locations illustrated below.
Subscanning unit
HHS Label No.2
HHS Label
No.2
Subscanning unit
Grasp this. HHS Label No.2
Grasp this.
■ Reinstallation Procedures
◆ INSTRUCTION ◆
HHS Label No.2
While aligning the subscanning against the positioning pins, secure it in place.
FR6H4928.EPS
010-051-00 CR-IR346RU Service Manual MC - 144 010-051-00 CR-IR346RU Service Manual MC - 145
10.10.2000 FM2887 10.10.2000 FM2887 (2)
MC - 146 MC - 147
Side plate
5
FR6H4951.EPS
■ Removal Procedures
3 09 Rotation mark
(1) Remove the covers.
0 00
• Front cover Date
• Left-hand side cover
Kapton® belt
“3.1 Removing and Reinstalling the Covers” FR6H4902.EPS
®
(2) Remove the Kapton belt.
For reinstallation, reverse the removal steps.
■ Check/Adjustment Procedures
• Make sure that the Kapton® belt has been mounted in a proper orientation.
• Manually rotate the flywheel to verify that the Kapton® belt does not come off.
HHS Label No.2
#1
[Remove] Extension coil spring
Kapton® belt
#2
[Shift] Bracket
CHECK
FR6H4901.EPS
010-051-00 CR-IR346RU Service Manual MC - 146 010-051-00 CR-IR346RU Service Manual MC - 147
10.10.2000 FM2887 10.10.2000 FM2887
MC - 148 MC - 149
Flywheel
[Clean] Ethanol
FR6H4952.EPS Contact surface
FR6H4935.EPS
■ Removal Procedures
(1) Remove the Kapton® belt.
“10.2 Kapton® Belt” For reinstallation, reverse the removal steps.
◆ NOTE ◆
Insert an Allen wrench into the hole of the driving shaft to secure the shaft in place, and
then remove the nut.
Driving shaft
HHS Label
No.2
Allen wrench
Flywheel
#1
[Remove] Na20
FR6H4903.EPS
010-051-00 CR-IR346RU Service Manual MC - 148 010-051-00 CR-IR346RU Service Manual MC - 149
10.10.2000 FM2887 10.10.2000 FM2887
MC - 150 MC - 151
HHS Label
No.2
(4) #4
[Remove]
BR3x6 (x2)
Shaft
FR6H4959.EPS
Solenoid
assembly
(3) #1
[Disconnect]
CHECK Connector
(3) #2
[Remove]
Solenoid assembly DT3x6 (x2) FR6H4919.EPS
010-051-01 CR-IR346RU Service Manual MC - 150 010-051-05 CR-IR346RU Service Manual MC - 151
08.30.2001 FM3058 02.20.2002 FM3328
MC - 152 MC - 153
Extension
coil spring Spacer
Washer
Shaft
FR6H4940.EPS
■ Reinstallation Procedures
FR6H4937.EPS
◆ NOTES ◆
• Measure the resistance value at the connector terminal of the solenoid to verify that
• When installing the solenoid assembly, raise the stoppers to gain access to the threaded the measured resistance value is correct.
holes.
HHS Label
No.2
Push
Stopper
• Make sure that the tip of the arm extends through the guide, and push the bracket of the
4 3
solenoid assembly against the bump to screw it down. Hi
1
Bracket Lo
FR6H4970.EPS
Guide FR6H4976.EPS
010-051-08 CR-IR346RU Service Manual MC - 152 010-051-08 CR-IR346RU Service Manual MC - 153
09.25.2004 FM4338 09.25.2004 FM4338
MC - 154 MC - 155
#1 [Disconnect] Connectors x2
Connector
CN2
Connector
CN1
FR6H4964.EPS
CAUTIONS
• When servicing any printed circuit board, be sure to wear an anti-static wristband to
ground your body. If your body is not grounded, static electricity built on your body may
cause damage to electronic parts on the board.
• When removing or installing the motor (MZ1), do not use any magnet screwdriver.
• Do not touch the magnet portion of the motor (MZ1).
Motor (MZ1)
Subscanning unit
Cover
REFERENCE
The screws that retain the motor (MZ1) have different lengths depending on the version of
the light-collecting guide assembly.
Light-collecting guide assembly 606Y0055 (#20669 or earlier): BR3x6 (x5)
Light-collecting guide assembly 606Y0055A (#20670 or later): BR3x10 (x5)
Motor (MZ1)
#2
[Remove] BR3x6 (x5)/
■ Removal Procedures BR3x10 (x5)
(1) Remove the subscanning unit.
“10.1 Subscanning Unit”
FR6H4931.EPS
010-051-08 CR-IR346RU Service Manual MC - 154 010-051-08 CR-IR346RU Service Manual MC - 155
09.25.2004 FM4338 09.25.2004 FM4338
MC - 156 MC - 157
#4 Cassette
[Secure] BR3x6/BR3x10
#3
[Secure] BR3x6/BR3x10
#5
[Secure] BR3x6/BR3x10
FR6H4932.EPS
Steel rule
Motor (MZ1)
Example of DIP
switch setting: ON
1 2 3 4 5 6
OFF
FR6H4933.EPS
010-051-08 CR-IR346RU Service Manual MC - 156 010-051-08 CR-IR346RU Service Manual MC - 157
09.25.2004 FM4338 09.25.2004 FM4338
MC - 158 MC - 159
F value
Measure
FR6H4967.EPS
If the subscan length is beyond the allowable value, make subscan length adjustments 0 0 1 0 1 1 +1.2
1 0 1 0 1 1 +1.3
(i.e., change the DIP switch setting), as appropriate.
0 1 1 0 1 1 +1.4
1 1 1 0 1 1 +1.5
0 0 0 1 1 1 +1.6
TR6H4901.EPS
CHECK
[Remove]
DT3x6 (x2)
FR6H4962.EPS
■ Removal Procedures
(1) Remove the scanning optics unit.
“8.1 Scanning Optics Unit”
(2) Remove the sensor bracket. FR6H4927.EPS
Cam Shaft
#1
[Unclamp] Clamp #5
[Remove] #1
Hexagon-headed screw (3B) Motor (MZ2)
[Remove] BR3x6 (BLK) (x2)
#4
[Remove] BR3x6 (x2)
#2
[Disconnect] Connector CNMZ3 Cover FR6H4936.EPS
Sensor bracket
Bearing
#3
[Remove] Spring
#4
[Remove] BR3x6 (x2)
FR6H4926.EPS
010-051-08 CR-IR346RU Service Manual MC - 160 010-051-08 CR-IR346RU Service Manual MC - 161
09.25.2004 FM4338 09.25.2004 FM4338
MC - 162 MC - 163
FR6H4938.EPS
■ Check/Adjustment Procedures
• Make sure that the bearing for the driving-shaft grip release arm is brought into contact
with the outer periphery of the cam A and B.
Cam B
Bearing
Bearing
Driving-shaft
grip release arm
FRONT
Driven-shaft
grip release arm
FR6H4909.EPS
010-051-08 CR-IR346RU Service Manual MC - 162 010-051-08 CR-IR346RU Service Manual MC - 163
09.25.2004 FM4338 09.25.2004 FM4338
MC - 164 MC - 165
[Apply] Molykote
FR6H4653.EPS
■ Removal Procedures
(1) Remove the flywheel. Worm gear
FR6H4D63.EPS
“10.3 Flywheel”
(2) Remove the motor (MZ3). ◆ NOTE ◆
When mounting the MZ3, apply a grain size of Molykote to the worm gear. Otherwise, an
HHS Label No.2
error (13395) might occur.
CHECK
#2
[Remove]
#1 TP3x6 (x2)
[Disconnect]
Connector CNMZ3
FR6H4904.EPS
010-051-08 CR-IR346RU Service Manual MC - 164 010-051-08 CR-IR346RU Service Manual MC - 165
09.25.2004 FM4338 09.25.2004 FM4338
MC - 166 MC - 167
Sensor
(SZ5) Screw (TP3x6 (x2))
0.3 mm approx.
FRONT
Gear (large)
FR6H4971.EPS
(2) Power ON the CL/RU, and verify that a dust removal operation failure or dust removal
function lock error does not occur.
010-051-08 CR-IR346RU Service Manual MC - 166 010-051-08 CR-IR346RU Service Manual MC - 167
09.25.2004 FM4338 09.25.2004 FM4338
MC - 168 MC - 169
HHS Label
No.2
FR6H4954.EPS
#1
10.8.1 Removal Procedures (Sensor (SZ5)) [Disconnect] Sensor (SZ5) assembly
Connector
(1) Remove the cover. CNSZ5
Spacer
• Right-side cover
Gear
“3.1 Removing and Reinstalling the Covers” (large)
(2) Remove the motor (MZ3).
“10.7 Motor (MZ3)”
(3) Remove the spring and loosen the screw.
#2
Gear (small) [Remove] BR3x12
FR6H4942.EPS
#1
[Remove] [Remove] Sensor (SZ5)
Spring
FR6H4907.EPS
FR6H4E14.EPS
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10.8.2 Installing Procedures (Sensor (SZ5)) (2) Install the sensor (SZ5) assembly.
FR6H4E09.EPS
#1
[Install]
Sensor (SZ5)
assembly
Insert inside the
flange.
FR6H4E11.EPS
◆ INSTRUCTION ◆
When installing the sensor assembly, ensure that the bracket of the sensor assembly is
located between the flange of the bearing and the side plate.
Flange
Light-collecting
shaft
E-ring
Bearing
Side plate
Bracket
FR6H4906.EPS
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(3) Install the gear. (4) Install the spring and secure the screw.
HHS Label
No.2
#1
[Secure] BR3x6
#2
[Install]
Spring
#1
Sensor (SZ5) Spacer
[Connect]
Connector assembly Gear
(large)
CNSZ5
#2
Gear (small) [Secure] BR3x12
FR6H4E10.EPS
FR6H4E12.EPS
FRONT
Slit (small)
Slit (large)
Pinionless section
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10.9 Driving-Shaft Grip Release Arm (4) Remove the driving-shaft grip release arm.
#1
[Remove] Spring L = 20 mm
CHECK
#2
[Remove] DT3x6
Arm
HHS Label
FR6H4960.EPS No.2
■ Removal Procedures
(1) Remove the covers. Bearing
• Front cover
• Top light protect plate
• Left-hand side cover
• Right-hand side cover
“3.1 Removing and Reinstalling the Covers”
(2) Remove the flywheel.
Bearing
“10.3 Flywheel”
(3) Remove the after-reading conveyor cover.
HHS Label
No.2 Driving-shaft grip release arm #3
[Remove] BR4x12 (x2)
FR6H4922.EPS
Shaft
Spacer BR3x6 (x2)
Bracket Fork
BR3x6 Fork
#2
[Remove] BR3x6 (x2) CHECK
#1
[Remove] DT3x8 (x2)
BR3x6 (x2)
FR6H4921.EPS
Arm
CHECK BR3x6
FR6H4943.EPS
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■ Check/Adjustment Procedures
• Make sure that the bearing for the driving-shaft grip release arm is brought into contact
with the outer periphery of the cam A.
HHS Label
No.2 Cam B
Bearing
Bearing
Cam A
Driving shaft
grip release arm
FRONT
Driven shaft grip release arm
FR6H4939.EPS
◆ INSTRUCTION ◆
When the fork for the driving-shaft grip release arm is removed and then reinstalled, make
sure that there is no gap between the bracket and fork.
Bracket Bracket
Fork
Fork
GOOD NG
Bracket Fork
Fork
Bracket FR6H4946.EPS
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Bearing
Shaft
Arm
BR3x6
FR6H4955.EPS Fork
■ Check/Adjustment Procedures
Driven-shaft
• Make sure that the bearing for the driving-shaft grip release arm is brought into contact
grip release arm with the outer periphery of the cam B.
Cam B
Bearing
#1 Bearing
[Remove]
Extension coil spring L = 20 mm
Bearing
CHECK
A HHS Label No.2
Cam A
Driving-shaft
grip release arm
FRONT
Driven-shaft
Driven-shaft grip release arm
grip release arm
Bearing
FR6H4909.EPS
#2
HHS Label No.2 [Remove]
B4x12 (x2)
FR6H4908.EPS
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Arm Arm
Fork Fork
GOOD NG
Arm
Fork
Arm
Fork FR6H4947.EPS
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10.11 Driving-Shaft Grip Roller (Upper) (3) Remove the driving-shaft grip roller (upper).
HHS Label
No.2
Reference side
FR6H4961.EPS
■ Removal Procedures #1
[Move]
(1) Remove the light-collecting unit. #2 Grip roller (upper)
[Remove]
“9.1 Light-Collecting Unit” Grip roller (upper)
(2) Remove the hook.
HHS Label
No.2
#2
[Remove] ■ Exploded View
Hook
Shaft
PG3x4 (3B) Bearing
Shaft
#1
[Remove]
Extension
coil spring
L=50mm
Rubber roller
FR6H4E07.EPS
Bearing
Shaft PG3x4 (3B)
FR6H4945.EPS
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FR6H4956.EPS
■ Removal Procedures
(1) Remove the side-positioning conveyor.
Hook
Groove of side plate “7.1 Side-Positioning Conveyor”
(2) Remove the antistatic material assembly.
FR6H4925.EPS #1
[Loosen] DT3x6 (x2)
• After mounting the hooks, make sure that both right and left hooks are securely
attached.
FR6H4910.EPS
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(3) Remove the hook. ■ Exploded View
HHS Label No.2
Reference side Shaft
PG3x4 (3B) Bearing
#2
[Remove] Shaft
Hook
Rubber roller
#1
[Remove]
Extension
coil spring
L=50mm Bearing
Shaft PG3x4 (3B)
HHS Label No.2
FR6H4945.EPS
FR6H4E05.EPS
#1
[Move]
Grip roller (upper)
#2 Hook
[Remove] Groove of side plate
Grip roller (upper)
FR6H4925.EPS
FR6H4E06.EPS
• After mounting the hooks, make sure that both right and left hooks are securely
attached.
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[Remove]
Spring
FR6H4957.EPS
◆ INSTRUCTION ◆
When handling the light-collecting mirror, pay attention to the following points.
• Wear gloves.
However, never touch the reflection surface of the light-collecting mirror even when you
are wearing the gloves.
• Wear a mask so that saliva does not come into contact with the light-collecting mirror.
■ Removal Procedures
(1) Remove the driven-shaft grip roller (upper).
“10.12 Driven-Shaft Grip Roller (Upper)”
FR6H4E04.EPS
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(3) Rotate the light-collecting mirror. (4) Remove the light-collecting mirror.
REFERENCE REFERENCE
When removing the light-collecting mirror, rotate the guide A in the direction of the arrow Remove the screw while holding the guide A, to prevent the light collecting mirror from
as illustrated below to facilitate access to the screw that retains the light-collecting mirror. rotating.
#1
[Hold]
#1 Guide A
[Rotate] Guide A
#2
[Remove] V3x6 (BLK)
FR6H4912.EPS #4
[Remove]
Light-collecting #3
mirror [Remove]
V3x6 (BLK)
FR6H4E03.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
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FRONT
Guide
FR6H4958.EPS
■ Removal Procedures
(1) Remove the sensor (SZ5) assembly.
D-shaped cut surface
“10.8 Sensor (SZ5)” of light-collecting shaft
(2) Remove the light-collecting mirror. FR6H4917.EPS
■ Check/Adjustment Procedure
• Make sure that the guide is mounted in its correct orientation.
HHS Label No.2
Bearing
Guide
#2
[Remove]
E4
CHECK
Bearing
#1
[Remove]
E4
Light-collecting
shaft
#3
[Remove]
V3x4 (BLK) (x3)
Cleaning brush
FR6H4916.EPS
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(3) Remove the support plate (board retainer).
11. Removing and Reinstalling the Controller
11.1 Controller
Support plate
(board retainer)
FR6H4A56.EPS
WARNING
To avoid electric shock hazards, turn OFF the breaker of the machine and unplug the [Unclamp]
power cable from the outlet before performing the procedures. Clamp (x2)
■ Removal Procedures
(1) Unplug the cables.
• Power cable [Remove] BR3x6 FR6H4A37.EPS
• I/F cable
#2
[Unplug] I/F cable
#1
[Unplug] Power cable
FR6H4A12.EPS
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(4) Remove the controller. ■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
Controller
#2
[Remove] BR4x8 (x3)
FR6H4A13.EPS
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11.2 Replacing the CPU12A Board A replacement flow for the CPU12A board is presented below.
START
[2] Check the Software Version and Back Up HISTORY LOG/ Create “Backup” floppy disk.
SCN ALL DATA
FR6H4A51.EPS
• Make sure that devices that are set as shown below are not connected over the same [7] Restore HISTORY LOG Use the “Backup” floppy disk
network:
If any device of such specifications is connected over the same network, disconnect that
device from the same network by powering it OFF or unplugging its I/F cable.
Unless such a device is disconnected, the application and configuration data of that device [9] Image Checks
will be automatically updated as well when the application of the RU is updated.
◆ NOTE ◆ END
FR6H4A64.EPS
The replacement procedures of the CPU12A board differ depending on the version of the PC-
MUTL. Refer to the appendix for the procedures for the PC-MUTL of versions 1.1 or earlier.
“Appendix 1 Replacement of CPU12A board (for PC-MUTL versions 1.1 or earlier)”
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(3) Boot the PC-MUTL, and display the EDIT CONFIGURATION screen.
Windows Update
Favorites IP address of RU
Documents
IP address of CL
Settings
Search
Help
Run...
#1
[Click]
Log Off Administrator...
Shut Down...
Run ?
FR6H4A65.EPS
REFERENCE
Recorded “RU IP ADDR”, “CL IP ADDR” and “NET MASK” values are used in “[4] Change
the memory on the CPU12A board to the user settings” to be mentioned.
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[2] Check the Software Version and Back Up HISTORY LOG/ (4) Back up SCN DATA.
(1) Insert a blank floppy disk into the FD drive. INSTALL EDIT HISTORY EDIT CONFIGURATION
(2) Open the CR-IR346RU MAINTENANCE UTILITY window and select a relevant RU BACKUP (RU->HD->FD or HD->FD) RESTORE (FD->HD->RU or FD->HD)
from “LIST OF EXISTING RU”. #2 SCN ALL DATA SCN ALL DATA
(3) Back up HISTORY LOG. [Select] #3 [Click] EXECUTE EXECUTE
SCN ALL DATA
MAINTENANCE UTILITY window
ALL RUs SETTING
CR-IR346RU MAINTENANCE UTILITY
EACH RU SETTING UNINSTALL PREVIOUS VERSION VERSION UP
CONNECTION TEST
RU NAME ru0 LIST OF EXISTING RU NEW
RU NAME IP ADDRESS
RU IP ADDR 172 16 1 10 ru0 172.16.1.10 (2) [Select/Click]
MUTL PING
CR-IR346RU MAINTENANCE UTILITY
INSTALL EDIT HISTORY EDIT CONFIGURATION History data will be saved into a FD. Inset a
formatted FD.
BACKUP (RU->HD->FD or HD->FD) RESTORE (FD->HD->RU or FD->HD)
(3) #1 HISTORY LOG SCN ALL DATA
[Select] (3) #2 [Click] EXECUTE EXECUTE CANCEL OK #4
HISTORY LOG
[Click]
ALL RUs SETTING
OK (3) #4
[Click] FR6H4972.EPS
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[3] Removing and Reinstalling the CPU12A Board ■ DIP Switch Settings
◆ INSTRUCTION ◆
■ Removal Procedures If the CPU12A board is replaced, make DIP switch settings as appropriate.
(1) Remove the covers.
CN1 CN2
• Front cover
• Lower light protect plate
“3.1 Removing and Reinstalling the Covers”
(2) Remove the support plate (board retainer).
BT1
“11.1 Controller”
(3) Remove the CPU12A board.
Rail
J4
S3
CN6 CN5 TP1
S1
S2
CN6 ON
1 2 3 4 5 6 7 8
Remote Local
#1 OFF
S1 settings
[Unplug] LAN cable
Default
bit Description ON OFF
(factory preset)
S2 settings
Description Remote Local Default
Interlink with CL — — Local (fixed)
FR6H4A03.EPS
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■Reinstallation Procedures [4] Change the Memory on the CPU12A Board to the User
◆ NOTES ◆ Settings
• When installing the CPU12A board, mount it along the rail.
• When installing the CPU12A board, push white portions on both sides and securely install the (1) Turn ON the power switch of the RU.
CPU12A board to the depth. (2) Set the IP address of the RU to its default, and click on the [PING] button.
Referring to the DOS prompt window displayed, make sure that the result is 100%
For reinstallation, reverse the removal steps. successful.
(3) Click on the [MUTL] button.
■ Check/Adjustment Procedure
• Make sure that the connector is connected to its correct location. (2) #1 Enter the default IP address
Front view
DRV12A board
SCN12A board
CN6
FR6H4A34.EPS
FR6H4D10.EPS
(4) Change the following values to the user-specified values recorded in “[1] Check the IP
Address/NET MASK of the CL and RU” by using temporary setting of the software
utility.
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#1 [Input/ENT] (5) Turn OFF the power switch of the RU and then back ON.
#2 [Input/ENT] ◆ NOTE ◆
#3 [Input/ENT] Unless the power switch of the RU is turned OFF and then back ON, the user settings will
not become effective.
#4 [Input/ENT]
#5 [Input/ENT]
FR6H4D20.EPS
Start write of
Config data
#6 [Input/ENT]
• • •
5 seconds
#9 [Input/ENT] Blinks Rings (once)
• • •
5 seconds
Blinks Rings (once)
Wait 30 seconds
PC-MUTL screen
is displayed
TR6H4D56+.EPS
FR6H4D09.EPS
REFERENCE
Input nothing and press [Enter] key if the NETMASK, ROUTE, SEC.ADDR and SET.NET
values are not to be changed.
◆ NOTE ◆
Input the IP addresses of the FTP-SERV and INFO-HOST same as the IP addresses
input in the CL IP ADDR.
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[5] Check the Version of the PC-MUTL [6] Install the Application Software
Make sure that the PC-MUTL is of versions 1.2 or later. The RU application software is installed in this section for the PC-MUTL of versions 1.2 or
later.
REFERENCE
Although the displayed screen of the PC-MUTL differs depending on the version of the PC- ◆ NOTE ◆
MUTL, the way of checking the version is common. Refer to the appendix if the PC-MUTL version confirmed in the procedure of [5] is 1.1 or
earlier.
“Appendix 1 Replacement of CPU12A board (for PC-MUTL versions 1.1 or earlier)”
■ Checking the Display (Example: for PC-MUTL Version 1.4)
(1) Select the RU registered in “LIST OF EXISTING RU”, and click the [FTP] button.
FR6H4D11.EPS
#2 [Click]
FR6H4D79.EPS
RU NAME
HISTORY.LOG
FR6H4D14.EPS
RESULT: OK
FR6H4D15.EPS
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(2) Make sure that the FTP server is normal. (5) Turn OFF the power switch of the RU.
◆ NOTE ◆
[Checkpoints]
Installation is not normally done if the power of the RU is turned ON before the CL is
(a) RU NAME – Make sure that RU NAME is the one that has been set. booted up.
(b) HISTORY.LOG – Make sure that the capacity is not zero bytes.
(6) Start the CL application.
(c) RESULT: OK – Make sure that “OK” is displayed.
REFERENCE
REFERENCE
If any of the three checkpoints (a), (b), and (c) results in “NG”, verify the IP address and Click . Then select [Programs] → [Fuji Film] → [FCR].
RU NAME.
→ The CL-AP boots up approx. 1 minute later.
“Appendix 3. Checking RU/CL Software Setting” in the “Installation” volume
The RU initialization message is displayed on the CL monitor, and the RU is put into
commission.
When it is restarted, the RU is power OFF and then back ON with all indicators on the
panel illuminated, and an audible alarm (three short beeps) is generated.
RU panel CL screen
(CALL lamp)
ID
FR6H4D20.EPS
#1 [Check]
➮ RU and CL operate as follows.
Start write of
Config data
PC-MUTL screen
is displayed
TR6H4D56+.EPS
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(9) Select the RU registered in “LIST OF EXISTING RU”, and click the [VER] button. (11) From “LIST OF EXISTING RU”, select a RU where the backup memory is to be
cleared.
#2 [Click]
FR6H4D27.EPS
FR6H4D71.EPS
FR6H4D72.EPS
FR6H4D73.EPS
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(16) Boot the “EDIT CONFIGURATION” screen. [7] Restore HISTORY LOG
(17) Set “AUTO UPDATE” to “OFF” and click on the [SET] button.
(1) Put into the FD drive the floppy disk containing HISTORY LOG that has backed up
OFF
before replacing the CPU12A board.
(2) Open the CR-IR346RU MAINTENANCE UTILITY window and select a relevant RU
from the “LIST OF EXISTING RU”.
(3) Restore HISTORY LOG.
(18) Make confirmation after the RU software is installed. CR-IR346RU MAINTENANCE UTILITY
Completed
“Appendix 4 Checking PC-MUTL Version”
OK (3) #4
[Click] FR6H4975.EPS
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CANCEL OK (3) #3
[Click]
(3) #4
[Click]
OK (3) #5
[Click] FR6H4A38.EPS
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Rail
FR6H4A52.EPS
CN1
CN6
CN2
CAUTION CN3
CN5
When servicing any printed circuit board, be sure to wear an anti-static wristband to ground CN4
your body. If your body is not grounded, static electricity built on your body may cause damage
to electronic parts on the board.
#1
[Disconnect] Connectors
■ Removal Procedures #2
(1) Remove the covers. [Remove] SCN12A board
FR6H4A07.EPS
• Front cover
• Lower light protect plate ■ Reinstallation Procedures
“3.1 Removing and Reinstalling the Covers”
◆NOTE ◆
(2) Remove the support plate (board retainer).
When installing the SCN12A board, mount it along the rail.
“11.1 Controller”
(3) Disconnect the SNS12A board connectors. For reinstallation, reverse the removal steps.
■ Check/Adjustment Procedures
SNS12A board (1) Make sure that the connectors are connected to their correct locations.
Front view
CN6
[Disconnect] Connectors
FR6H4A35.EPS
FR6H4A05.EPS
(2) Check the image/conveyance.
“19. Checking the Image/Conveyance”
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#2
[Remove] SND12A board
CN2
CN8
CN3
CN6 CN7
CN5
#1 CN6
FR6H4A53.EPS [Disconnect] Connectors CN4
CN4
CAUTION CN5
When servicing any printed circuit board, be sure to wear an anti-static wristband to ground
your body. If your body is not grounded, static electricity built on your body may cause damage #1
to electronic parts on the board. [Disconnect] Connectors
REFERENCE FR6H4A09.EPS
The SNS12A board and DRV12A board are screwed together, and installed as the SND12A
board to the machine. ■ Reinstallation Procedures
◆ NOTE ◆
When installing the SND12A board, mount it along the rail.
■ Removal Procedures
(1) Remove the covers.
For reinstallation, reverse the removal steps.
• Front cover
• Lower light protect plate ■ Check/Adjustment Procedure
“3.1 Removing and Reinstalling the Covers” • Make sure that the connectors are connected to their correct locations.
(2) Remove the support plate (board retainer).
Front view SND12A board
“11.1 Controller”
FR6H4A36.EPS
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FR6H4A54.EPS FR6H4A55.EPS
CAUTION CAUTION
When servicing any printed circuit board, be sure to wear an anti-static wristband to ground When servicing any printed circuit board, be sure to wear an anti-static wristband to ground
your body. If your body is not grounded, static electricity built on your body may cause damage your body. If your body is not grounded, static electricity built on your body may cause damage
to electronic parts on the board. to electronic parts on the board.
DRV12A board
DRV12A board
[Remove]
B3x6 (x6)
SNS12A board
SNS12A board
FR6H4A11.EPS
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11.7 MTH12A Board (4) Remove the MTH12A board together with the board retaining bracket.
MTH12A board
Bracket
FR6H4A57.EPS
#2
[Remove] BR3x8 (x2)
CAUTION #1
[Remove] BR3x6
When servicing any printed circuit board, be sure to wear an anti-static wristband to ground
your body. If your body is not grounded, static electricity built on your body may cause damage
to electronic parts on the board.
■ Removal Procedures
Bracket
(1) Remove the controller.
“11.1 Controller”
(2) Remove the boards. #1
• CPU12A board [Remove] BR3x6
#2
• SCN12A board [Remove] BR3x8 (x2)
• SND12A board FR6H4A30.EPS
[Disconnect]
Connectors
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
FR6H4A29.EPS
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◆ NOTE ◆
To remove the FASTON terminal, push the shaded portion of the terminal illustrated
below to detach it.
FR6H4A58.EPS
Push
■ Removal Procedures
FR6H0001.EPS
#1
[Unclamp] Clamps SW4
W4
MTH12A board
Bracket
CN8
CN9
CN2
#2
[Remove] BR3x8 (x2)
#3
FR6H4A17.EPS
[Remove] #1
TP3x6 #4 [Unclamp] Clamps
[Disconnect] ■ Reinstallation Procedures
#2
Connector
[Disconnect] Connector ◆ INSTRUCTION ◆
DRV12A board
Connect the FASTON terminal to its correct location.
FR6H4A15.EPS
For reinstallation, reverse the removal steps.
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FR6H4A59.EPS
■ Removal Procedures
(1) Remove the controller.
“11.1 Controller”
(2) Remove the reset switch.
#2 CN10
[Disconnect] Connector
#3
[Remove] BR3x6 #1
Bracket
[Remove] Clamp
Reset switch
Anti-vibration
#5
[Remove] Nut
#4
[Remove] Switch cover
FR6H4A18.EPS
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FR6H4A60.EPS
CAUTION
When servicing any printed circuit board, be sure to wear an anti-static wristband to ground #2
your body. If your body is not grounded, static electricity built on your body may cause damage [Remove] BR3x6 (x2)
to electronic parts on the board.
CNN12A board
■ Removal Procedures
(1) Remove the controller. CN1
◆ NOTE ◆
To remove the CNN12A board, take the following steps in the illustration below.
#1
CNN12A [Unplug] LAN cable CN2
board
FR6H4A20.EPS
■ Reinstallation Procedures
◆ INSTRUCTION ◆
FR6H4A19.EPS
The CNN12A board should be installed in the orientation as illustrated below.
CNN12A board
CN1
CN2
FR6H4A33.EPS
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11.11 Power Supply Socket (2) Remove the power supply socket.
PUSH
#2
[Remove]
#1 [Remove] FAST-ON terminal Power supply socket
PUSH
L cable
(black)
FR6H4A61.EPS
Push
FR6H0001.EPS
FR6H4A22.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
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Push
FR6H0001.EPS
DETAIL A
■ Removal Procedures #1 [Remove] FASTON terminal Breaker
(1) Remove the controller.
“11.1 Controller
(2) Remove the bracket. OUT-N cable (white) OUT-L cable (black)
#2
[Disconnect] Connector IN-L cable (black)
IN-N cable (white)
#3 #2
[Remove] [Disconnect] Connector
BR3x6 (x2)
#1
[Unclamp] Clamp
Bracket
A
PUSH
Controller
FR6H4A23.EPS
#2
[Remove] Breaker
PUSH
FR6H4A25.EPS
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WARNING
Before installing the breaker, put the breaker switch in the OFF position.
GOOD NG
Breaker Breaker
CAUTION
The breaker should be mounted in its correct orientation.
T
O
P
Breaker
FR6H4A26.EPS
■ Check/Adjustment Procedures
• Make sure that the breaker is installed in its OFF position.
• Make sure that the breaker is mounted in its correct orientation.
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11.13 Fans (FAN1 and FAN2) (3) Remove the fan (FAN2).
#3
[Remove] B3x35 (x2)
Cover #2
Fan (FAN2) [Disconnect] Connector
#1
[Remove] Clamp
CN11
Label
FR6H4A63.EPS
■ Removal Procedures
(1) Remove the controller.
“11.1 Controller”
(2) Remove the fan (FAN1).
#2
[Disconnect] Connector
#1
[Remove] Clamp FR6H4A27.EPS
CN12
■ Reinstallation Procedures
◆ INSTRUCTION ◆
When installing the fan, orient its label as shown in the illustration.
Label
Fan (FAN1)
Cover
#3
[Remove] B3x35 (x2) FR6H4A28.EPS
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■ List of Fuses
12. Replacing the Fuses and Fuse Locations
Board Code No. Type Rating (A) Fuse number ✼
◆ INSTRUCTION ◆ MTH12A 137S2097 Slow blow (T) 5 A11, A21, A31, A41, H11, J11
137S2096 Slow blow (T) 4 B11, B21, C11
There are two fuse types: normal-blow type and slow-blow type 137S2094 Slow blow (T) 3 C21, C31
The slow-blow type fuse has a mark “T” silk-screened on it. 137S2092 Slow blow (T) 2 K11
When replacing the fuse, check its type. SCN12A 137S2084 Slow blow (T) 1.5 A22, H12, H13, H14, J12
SNS12A 137S2084 Slow blow (T) 1.5 A32, A33
● Example of silk-screened marks 137S2083 Slow blow (T) 1 A34
137S1219 Normal blow 500 m A35
Normal-blow type Slow-blow type DRV12A 137S2094 Slow blow (T) 3 D11, D21, D41, D51, E11, E21,
E31, E51, L31
LE 137S2092 Slow blow (T) 2 L11
137S1220 Normal blow 2 D31, E41, L21
2A
LE T ✼ Fuse number: Number indicated in the fuse block diagram. Tbl_MC213_LB.EPS
2A
LE ■ Fuse Replacement Procedures
2A
CAUTIONS
FR6H4C13.EPS
• When servicing any printed circuit board, be sure to wear an anti-static wristband to ground
your body. If your body is not grounded, static electricity built on your body may cause
damage to electronic parts on the board.
REFERENCE • When replacing the fuse, check the type and rating (A) of the fuse to be replaced, and replace
The fuse (1A-5A) installed prior to shipment and a new replacement fuse (1A-5A) may it with a fuse of the same type.
have different silk-screened marks. At the same time, check the rating (A) silk-screened on the board as well.
• To replace the fuse, use tweezers and exercise care not to damage the rib of the fuse holder.
● Example of silk-screened marks
Fuse box
Board
Fuse holder latch
FR6H4301.EPS
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FUSE1 FUSE10
FUSE11 FUSE9
FUSE2
F5 F6 F7 F10 F8
FUSE3
FUSER6H4C03.EPS
FR6H4C03.EPS
■ Fuse Information
5 A31
FUSE1 Slow blow (T) ■ Fuse Information
FUSE2 Slow blow (T) 5 A21
FUSE3 Slow blow (T) 5 A11 Board indications Type Rating (A) Fuse number ✼
FUSE4 Slow blow (T) 5 A41 F5 Slow blow (T) 1.5 A22
FUSE5 Slow blow (T) 4 B11 F6 Slow blow (T) 1.5 H14
FUSE6 Slow blow (T) 4 B21 F7 Slow blow (T) 1.5 H12
FUSE7 Slow blow (T) 4 C11 F8 Slow blow (T) 1.5 H13
FUSE8 Slow blow (T) 3 C21 F10 Slow blow (T) 1.5 J12
FUSE9 Slow blow (T) 5 H11 ✼ Fuse number: Number indicated in the fuse block diagram.
Tbl_MC215_LB.EPS
FUSE10 Slow blow (T) 5 J11
FUSE11 Slow blow (T) 2
Slow blow (T)
K11
■ Reinstallation Procedures
FUSE12 3 C31
✼ Fuse number: Number indicated in the fuse block diagram.
For reinstallation, reverse the removal steps.
Tbl_MC214_LB.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
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F1 F3 F2 F4
F13
F10 F9 F14
F4 F7 F6 F12 F3
F11 F1 F2
F5
FR6H4C05.EPS
FR6H4C04.EPS
■ Fuse Information
■ Fuse Information
Board indications Type Rating (A) Fuse number ✼
Board indications Type Rating (A) Fuse number ✼ F1 Slow blow (T) 3 D11
F1 Normal blow 500 m A35 F2 Slow blow (T) 3 E21
F2 Slow blow (T) 1.5 A34 F3 Slow blow (T) 3 E11
F3 Slow blow (T) 1 A33 F4 Slow blow (T) 3 D41
F4 Slow blow (T) 1.5 A32 F5 Slow blow (T) 3 E31
F6 Slow blow (T) 3 D21
✼ Fuse number: Number indicated in the fuse block diagram.
Tbl_MC216_LB.EPS F7 Slow blow (T) 2 L11
F9 Normal blow 2 E41
■ Reinstallation Procedures F10 Normal blow 2 D31
F11 Slow blow (T) 3 D51
For reinstallation, reverse the removal steps.
F12 Slow blow (T) 3 E51
F13 Normal blow 2 L21
F14 Slow blow (T) 3 L31
✼ Fuse number: Number indicated in the fuse block diagram.
Tbl_MC217_LB.EPS
■ Reinstallation Procedures
For reinstallation, reverse the removal steps.
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(3) Start the PC-MUTL.
13. Procedures of Updating Software Version
“1.2 Starting and Exiting the M-Utility” in the “Maintenance Utility” volume
13.1 Procedures of Updating Software Version (for 1:1 (4) Make sure that the PC-MUTL version is 1.4 or later.
Connection) ◆ NOTE ◆
Update the PC-MUTL version to 1.4 or later if the version is 1.3 or earlier, before taking
the procedures below. Otherwise, the RU software might not be version-updated
CAUTIONS normally.
• Refer to the appendix if the PC-MUTL version 1.1 or earlier or the RU software version A04 or “13.4 Procedures for Updating the Version of the PC-MUTL Software”
earlier is to be updated to versions A05 or later. The version cannot be normally updated by
the procedure below. (5) Select the RU registered in “LIST OF EXISTING RU”, and click the [FTP] button.
“Appendix 2 Procedures for Software Version Update
(for PC-MUTL Software Versions 1.1 or Earlier)”
• Terminate all of the application programs on the CL before updating the version.
ru1 172.16.1.1 #1 [Select]
REFERENCE
If the RU displayed in “LIST OF EXISTING RU” is not connected, or an error occurs during the
version update, the FTP server is updated but the FLASH ROM is not updated.
#2 [Click]
FR6H4D79.EPS
(1) Exit the CL application. ● Screen display where the FTP server is accessed on the CL
CAUTION
If installation or version update is done while the CL application is running, the CPU12A
board may be corrupted. RU NAME
REFERENCE
When the power of the CL is not turned ON, follow the procedures below to display the HISTORY.LOG
desk top screen.
Click the upper left and the upper right in order on the screen within 5 seconds since
the initial screen appears. FR6H4D59.EPS
FR6H4F09.EPS
➮ Service Utility boots up and the “IIP Service Utility” screen appears. RESULT: OK
Click the [Exit Service Utility] button to return to the desk top screen.
FR6H4D60.EPS
(2) Turn ON the power of the RU.
(6) Make sure that the FTP server is normal.
REFERENCE [Checkpoints]
When the power of the RU is turned ON, proceed to step (3).
(a) RU NAME - Make sure that RU NAME is the one that has been set.
(b) HISTORY.LOG - Make sure that the capacity is not zero bytes.
(c) RESULT: OK - Make sure that “OK” is displayed.
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(7) Click on the “VERSION UP” button.
CAUTION
Do not turn OFF the power of the CL/RU during version update. If the power is turned OFF
during the update, the machine will not start up.
FR6H4D67.EPS
FR6H4D64.EPS
A dialog box appears to check the version of the software to be installed. The PC-MUTL window appears back on screen.
(9) Select the desired version of the software, and click on the [OK] button. ◆ NOTE ◆
Click the [OK] button, and do not turn OFF the power of the RU machine until the PC-
MUTL screen is displayed. Otherwise, the FLASH ROM of the CPU12A board may be
corrupted.
(12) Select the RU registered in “LIST OF EXISTING RU” of the PC-MUTL, and click the
[VER] button.
FR6H4D65.EPS
A window appears to confirm the execution of version update.
(10) Click on the [OK] button. ru1 172.16.1.10 #1 [Select]
#2 [Click]
FR6H4D27.EPS
RU panel RU alarm
Wait 1 minutes
Blinks Rings
30 seconds
(30 seconds) (30 seconds)
FR6H4D62.EPS
Wait 2 minutes
Blinks Rings (once)
(14) Start the CL application.
5 seconds (15) Check the image/conveyance.
Blinks Rings (once)
5 seconds “19. Checking the Image/Conveyance”
Blinks Rings (once)
5 seconds
Blinks Rings (once)
Wait 30 seconds
END TR6H4D57.EPS
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13.2 Procedures of Updating Software Version (for N:N (1) Exit the CL application.
Connection)
CAUTION
If installation or version update is done while the CL application is running, the CPU12A
CAUTIONS board may be corrupted.
• Refer to the appendix if the PC-MUTL version 1.1 or earlier or the RU software version A04 or
earlier is to be updated to versions A05 or later. The version cannot be normally updated by
the procedure below. REFERENCE
“Appendix 2 Procedures for Software Version Update When the power of the CL is not turned ON, follow the procedures below to display the
(for PC-MUTL Software Versions 1.1 or Earlier)” desk top screen.
• Terminate all of the application programs on the CL before updating the version.
Click the upper left and the upper right in order on the screen within 5 seconds since
the initial screen appears.
REFERENCES
• If the RU displayed in “LIST OF EXISTING RU” is not connected, or an error occurs during the Click the upper left, and then upper right.
version update, the FTP server is updated but the FLASH ROM is not updated.
• In updating the version of the RU software for N:N connection, update the RUs one at a time
in the order they are registered in [LIST OF EXISTING RU].
Example: If the RUs are registered in the order of ru2 and ru1 in two-unit connection, the RUs
are installed in the order of ru2 and then ru1.
CR-IR346CL
➮ Service Utility boots up and the “IIP Service Utility” screen appears.
Switching hub Click the [Exit Service Utility] button to return to the desk top screen.
(2) Turn ON the power of the RU.
Network REFERENCE
When the power of the RU is turned ON, proceed to step (3).
Switching hub Switching hub
(3) Start the PC-MUTL.
Straight cable
“1.2 Starting and Exiting the M-Utility” in the “Maintenance Utility” volume
ru1 ru2
(4) Make sure that the PC-MUTL version is 1.4 or later.
CR-IR346RU CR-IR346RU
◆ NOTE ◆
FR6H3200.EPS
Update the PC-MUTL version to 1.4 or later if the version is 1.3 or earlier, before taking
the procedures below. Otherwise, the RU software might not be version-updated
normally.
“13.4 Procedures for Updating the Version of the PC-MUTL Software”
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(5) Select the RU registered in “LIST OF EXISTING RU” of the PC-MUTL, and click the (7) Select the second or later RU registered in “LIST OF EXISTING RU” of the PC-MUTL,
[FTP] button. and click the [FTP] button.
ru1 172.16.1.1
ru1 172.16.1.1 #1 [Select] #1 [Select]
ru2 172.16.1.2
ru2 172.16.1.2
#2 [Click]
#2 [Click] FR6H4D81.EPS
FR6H4D80.EPS
● Screen display where the FTP server is accessed on the CL
● Screen display where the FTP server is accessed on the CL
RU NAME
RU NAME
HISTORY.LOG
HISTORY.LOG
FR6H4D59.EPS
● Screen display where the FTP server is accessed from the RU FR6H4D84.EPS
RESULT: OK
FR6H4D60.EPS RESULT: OK
(6) Make sure that the FTP server is normal.
FR6H4D60.EPS
[Checkpoints] (8) Make sure that the FTP server is normal.
(a) RU NAME - Make sure that RU NAME is the one that has been set. [Checkpoints]
(b) HISTORY.LOG - Make sure that the capacity is not zero bytes. (a) RU NAME - Make sure that RU NAME is the one that has been set.
(c) RESULT: OK - Make sure that “OK” is displayed. (b) HISTORY.LOG - Make sure that the capacity is not zero bytes.
(c) RESULT: OK - Make sure that “OK” is displayed.
REFERENCE
If a third RU is registered in “LIST OF EXISTING RU” of the PC-MUTL, follow the
procedures (7) and (8). Then check that the FTP server works normally for the third RU.
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(9) Click on the [VERSION UP] button. (12) Click on the [OK] button.
FR6H3170.EPS
FR6H4D66.EPS
The dialogue requesting the insertion of the CD-ROM appears. ➮ The RU software starts to be version-updated.
◆ NOTE ◆ RU and CL operate as follows.
Clicking [VERSION UP] updates the version of all RUs registered in “LIST OF EXISTING
Start of version
RU”. update
(10) Put the Ver.up CD-R into the CL, and click on the [OK] button. RU panel RU alarm
Wait 1 minutes
Blinks Rings
30 seconds
(30 seconds) (30 seconds)
Wait 2 minutes
FR6H4D64.EPS Repeat the
same operation Blinks Rings (once)
A dialog box appears to check the version of the software to be installed. for the second 5 seconds
and later units. Blinks Rings (once)
(11) Select the desired version of the software, and click on the [OK] button. 5 seconds
Blinks Rings (once)
5 seconds
Blinks Rings (once)
FR6H4D67.EPS
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(14) Select the RU from “LIST OF EXISTING RU” of the PC-MUTL, and click on the [VER] BLANK PAGE
button.
Example: Selecting ru2
ru1 172.16.1.1
ru2 172.16.1.2 #1 [Select]
#2 [Click]
FR6H4D83.EPS
RU software version
FR6H4D62.EPS
(16) Follow the steps (14) and (15) for all RUs registered in “LIST OF EXISTING RU” of the
PC-MUTL.
(17) Start the CL application.
(18) Check the image/conveyance.
“19. Checking the Image/Conveyance”
(19) Check the PC-MUTL version.
“Appendix 4 Checking PC-MUTL version”
◆ NOTE ◆
If the PC-MUTL version 1.3 or earlier is used under multi-unit-connected environments,
the RU message file displayed on the CL may not appear normally. Follow the
procedures in “Appendix 4 Checking PC-MUTL version” without fail.
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Do not power OFF the RU while data is being written into the flash ROM of the CPU12A board. RU[ru2] login: cr-ir346
If power is turned OFF, the contents of the flash ROM will be corrupted, so that it is necessary Password:
to replace the CPU12A board with a new one. -> mutl
MAINTENANCE UTILITY FOR CR-IR346.
Escape INPUT/AUTO mode: [CTRL+C] [ENTER]
(1) Exit the CL software.
0.QUIT
(2) Check the IP address of the RU. 1.LOG
(3) Put the Ver.up CD-R (114Y5436002A05 or later) into the CL. 2.VERSION
3.TEST
(4) Select a patch file. 4.ELECTRICAL
5.SCANNER
6.MECHANICAL
7.SOFTWARE UTILITY
8.BACKUP MEMORY
>2
(5) Point the cursor to this. 0.QUIT
1.DISPLAY VERSION
(6) Enter the RU IP address. 2.DETAIL
Type in 172.16.1.10. >2
0.QUIT
1.LOAD SOFTWARE FROM FTP-SERV
2.LOAD CONFIGURATION FROM FTP-SERV
3.COMPARE SOFTWARE WITH FTP-SERV
(7) Click VER>DTL>LDSFT>1
0.QUIT
1.MAIN CPU IPL
2.MAIN CPU APPL
3.MAIN CPU FT
4.SUB CPU IPL REFERENCE
5.SUB CPU APPL A "beep" sounds while the flash
FR6H4D30.EPS
VER>DTL>LDSFT>3 ROM is being written
ARE YOU SURE ? (for about 20 seconds).
1.YES 2.NO(DEFAULT=2) : 1
"Input example": If the RU IP address is its default value (172.16.1.10): WAIT FOR A WHILE. IT TAKES FROM 3 TO 180 SECONDS.
~ BAT 172.16.1.10 NEVER TURN OFF THE RU UNTIL "RESULT" IS INDICATED !!!
RESULT : OK
◆ NOTE ◆ FR6H4D31.EPS
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0.QUIT
BLANK PAGE
1.MAIN CPU IPL
2.MAIN CPU APPL
3.MAIN CPU FT
4.SUB CPU IPL
5.SUB CPU APPL
VER>DTL>LDSFT>3
ARE YOU SURE ?
1.YES 2.NO(DEFAULT=2) : 1
WAIT FOR A WHILE. IT TAKES FROM 3 TO 180 SECONDS. REFERENCE
NEVER TURN OFF THE RU UNTIL "RESULT" IS INDICATED !!! A "beep" sounds while the flash
RESULT : OK ROM is being written
(for about 20 seconds).
0.QUIT
1.MAIN CPU IPL
2.MAIN CPU APPL
3.MAIN CPU FT
4.SUB CPU IPL (11) Check "OK".
5.SUB CPU APPL
VER>DTL>LDSFT>0
VER>DETAIL> Press any key to continue ... (12) Press the ENT key.
FR6H4D32.EPS
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#3
[Click]
Remove
#1
[Click]
UNINSTALL
#4
[Click]
Finish FR6H4979.EPS
#2
[Click]
Next FR6H4978.EPS
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#1
[Click]
INSTALL
#4
[Click]
Finish
#2
#5
[Click]
Next [Click]
EXIT
FR6H4981.EPS
#3
[Click]
Install
FR6H4980.EPS
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(4) Set the IP address of the RU to its default.
14. Restore Procedure of FLASH ROM Application
#1 [Set] RU IP ADDR Ò172.16.1.10Ó
Software
Update the RU application through the network.
Use this function when the RU application on the FLASH ROM is corrupted and the RU
cannot boot.
CAUTIONS
• Do not power OFF the RU and CL during RU application update. If power is turned OFF
during update, the machine will no longer boot up.
• When the M-Utility can be started (can be logged in), the procedures described in this
section should not be performed.
If the procedures are inadvertently performed under condition where the M-Utility can be
started, the CPU12A board should be replaced with a new one.
• Make sure that there is no machine that has been set up as described below, connected FR6H4D75.EPS
over the same network.
(5) Insert the RU-Appl CD-ROM into the CD-ROM drive.
“Machine that uses ru0 as the RU host name” (6) [Struggle] → [Rescue APPL via Network (Soft Update)]
“Machine that uses the IP address by its default (172.16.1.10)”
If such a machine is connected over the same network, disconnect it from the network by
powering it OFF or unplugging its I/F cable.
Unless such a machine is disconnected, the application and configuration data of that
machine will be automatically updated as well when the application of the RU is updated.
REFERENCE FR6H4D28.EPS
Execution of “soft update” writes the application software and configuration data of the
default value into the FLASH ROM. (7) After verifying that the RU where soft update is to be performed has been booted, click
on the [EXECUTE] button.
■ Procedures
(1) Make sure that there is no machine that has been set up as described below,
connected over the same network. FR6H4D74.EPS
• Machine that uses ru0 as the RU host name. The update of the RU application starts.
• Machine that uses the IP address by its default (172.16.1.10). (8) Make sure that "Write OK" appears.
➮ If such a machine is connected, isolate it from the network by powering it OFF or
disconnecting its I/F cable.
(2) Set the IP address of the CL to “172.16.1.20” (default value).
“15.2.2 Procedures of Initializing IP Address of the CL” Wait approx. 30 seconds
(3) Start the PC-MUTL.
“1.2 Starting and Exiting the M-Utility” in the “Maintenance Utility” volume
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(9) Turn OFF and then back ON the power switch of the RU, and, at the same time, hold #1 [Input/ENT]
down the erasure process switch until the erasure process indicator blinks.
#2 [Input/ENT]
#3 [Input/ENT]
[Press] Erasure
process switch
Blink #4 [Input/ENT]
FR6H4D77.EPS
(10) Set the IP address of the RU to its default, and click on the [PING] button.
Referring to the DOS prompt window displayed, make sure that the result is 100% #5 [Input/ENT]
successful.
(11) Click on the [MUTL] button.
(10) #1 Enter the default IP address
(172.16.1.10)
#6 [Input/ENT]
• • •
#7 [Input/ENT]
• • •
(11) Click (10) #2 Click #8 [Input/ENT]
• • •
#9 [Input/ENT]
• • •
#10 [Input/ENT]
• • •
FR6H4D76.EPS
◆ NOTE ◆
In an N-to-N connection setup, if the RU software is to be updated, be sure to execute
“PING”, before version update, to ensure that the RU has been connected. If the RU has
not been connected, the RU software cannot be updated. #11 [Check] User setting value
FR6H4D09.EPS
(12) Using TEMPORARY SETTING of SOFTWARE UTILITY, change the following items to
the user settings that have been noted before the procedure.
REFERENCE
(Example) When the user settings are as shown below: Input nothing and press [Enter] key if the NETMASK, ROUTE, SEC.ADDR and SET.NET
values are not to be changed.
RUNAME : ru2
RU IP ADDR :172.16.1.12
CL IP ADDR :172.16.1.22 ◆ NOTE ◆
FTP-SERV. :172.16.1.22 Input the IP addresses of the FTP-SERV and INFO-HOST same as the IP addresses
input in the CL IP ADDR.
INFO-HOST :172.16.1.22
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(13) Turn OFF the power switch of the RU and then back ON. (16) Restore the HISTORY LOG and SCN ALL DATA which have been backed up.
◆ NOTE ◆ “21.2 RESTORE Procedures”
By turning ON/OFF the RU power switch, the user settings come into effect. (17) Start the CL application.
(18) Check image/conveyance and confirm the following two points:
(14) Set the IP address of the CL to the user setup value. • No unevenness is present.
“15.1.3 Changing the IP Address of CL-PC” • No error occurs.
(15) Start “EDIT CONFIGURATION”, set “AUTO UPDATE” to “OFF”, and click the [SET] “19. Checking the Image/Conveyance”
button.
RU MAINTENANCE UTILITY window
CR-IR346RU MAINTENANCE UTILITY
EACH RU SETTING
CONNECTION TEST
RU NAME ru2 LIST OF EXISTING RU
NEW
RU NAME IP ADDRESS
RU IP ADDR 172 16 1 12 ru2 172.16.1.12 #1
MUTL PING
[Slect/click]
EXECUTE EXECUTE
FR6H4F17.EPS
Start write of
Config data
PC-MUTL screen
is displayed
TR6H4D56+.EPS
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(3) Click the host name of the RU for specifying a config file from the “LIST OF EXISTING
15. Change of IP Address of CL and RU RU”.
RU host name
15.1 Procedures of Changing the IP Address of the CL and RU
to a User-Specified Value
Examples of changing the IP address as shown below are described.
IP address of RU: 172.16.1.10 → 172.16.1.12
IP address of CL: 172.16.1.20 → 172.16.1.22
IV. Click
II. Click
FR6H4F05.EPS
I. Click FR6H4F03.EPS I. Input the IP address of the RU after change. (Example: 172.15.1.12)
II. Input the IP address of the CL after change. (Example: 172.15.1.22)
➮ The RU M-Utility main menu appears.
III. Input the IP address of the FTP server (same as that of the CL).
(Example: 172.15.1.22)
IV. Input the net mask.
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FR6H6086.EPS
REFERENCES FR6H4F09.EPS
• Clicking the [BACK] button brings back to step (5). Again repeat from step (5). ➮ Service Utility boots up and the “IIP Service Utility” screen appears.
• The above screen appears if the CL IP ADDR and FTP-SERV IP ADDR values are
changed in the EDIT CONFIGURATION screen. If the CL IP ADDR and FTP-SERV IP REFERENCE
ADDR values are not changed, the above screen is not displayed. Proceed to step (8). If the operation in procedure (2) cannot be done within 5 seconds in the initial screen and
the AP has booted, take the following procedures to start the Service Utility.
(8) Make sure that the RU panel lights four times and an alarm sounds.
1. To terminate the AP, click [System exit] in (or ) menu while
The screen returns to the PC-MUTL screen approx. 1 minute later.
pressing the <SHIFT> key. Click in the exit window while pressing the
CAUTION <SHIFT> key.
The RU panel lights up during the installation of the RU-Config. Never turn off the power 2. Select [Programs] → [Fuji Film] → [FCR] from the [Start] menu.
of the RU or press the reset switch. Otherwise, the CPU board of the RU may be 3. Click the upper left and the upper right in order on the screen within 5 seconds since
damaged. the initial screen appears.
FR6H4F10.EPS
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(9) Click .
(3) Double-click .
➮ The specified contents are stored.
(10) Select “Close” from the “Config (F)” menu. ➮ The “Network and Dial-up connection” window opens.
➮ The display returns to the “IIP Service Utility” screen.
(11) Click [Exit Service Utility].
➮ The display returns to the desk top screen. (4) Double-click .
(5) Click .
➮ The “Local Area Connection Properties” window opens.
172 16 1 22
II FR6H4F11.EPS
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(12) Reboot the CL terminal. If any such device as described above is connected over the same network, disconnect that
device from the same network by powering it OFF or unplugging its I/F cable.
◆ NOTE ◆ Unless such a device is disconnected, the application and configuration data of that device
The user settings do not come into effect unless the CL terminal is rebooted. will be automatically updated as well when the application of the RU is updated.
(13) The CL application automatically starts up. Click the upper left and the upper right in
order on the screen within 5 seconds since the initial screen appears. 15.2.1 Procedures of Initializing IP Address of the RU
Click the upper left, and then upper right.
(1) Make sure that devices that are set as shown below are not connected over the same
5network:
• Device where ‘ru0’ is used as the RU host name
• Device where the IP address is used by its default setting
➮ If any such device is connected over the same network, disconnect that device from
the same network by powering it OFF or unplugging its I/F cable.
(2) Start the PC-MUTL.
FR6H4F09.EPS
(3) Turn OFF and then back ON the power switch of the RU, and, at the same time, hold
➮ Service Utility boots up and ìIIP Service Utilityî screen is displayed. down the erasure process switch until the erasure process indicator blinks (once).
Click the [Exit Service Utility] button to return to the desk top screen.
If the operation in the procedure (13) cannot be done within 5 seconds on the initial
screen and the AP boots up, follow the procedures below to display the desk top screen.
<SHIFT> key. (4) Make sure that the IP address of the RU is at its default, and then start the M-Utility.
If it is not at its default, enter the default value, and then start the M-Utility.
#1 [Check] RU IP ADDR
#2 [Click]
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(3) Double-click .
REFERENCE
➮ The “Local Area Connection” window opens.
If the operation in the procedure (11) cannot be done within 5 seconds on the initial
REFERENCE screen and the AP boots up, follow the procedures below to display the desk top screen.
On Windows 2000, the “Local Area Connection” icon may not appear on the display if
your PC is not connected to other equipment (RU) with a network cable. To terminate the AP, click [System exit] in (or ) menu while
pressing the <SHIFT> key. Click in the exit window while pressing the
(5) Click .
<SHIFT> key.
➮ The “Local Area Connection Properties” window opens.
FR6H2548.EPS
(8) Click .
➮ You are returned to the “Local Area Connection Properties” window.
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(6) Enter the reading start position (e.g.,“10 ”) calculated at step (3).
16. Format Adjustment
◆ NOTES ◆
◆ INSTRUCTION ◆ • After entering the reading start position, do not turn OFF the power of the RU. If the RU
is powered OFF, the reading start position data will not be retained.
Of the IPs used by the user, the largest sized IP should be utilized for adjustment. • Values of -70 to 70 can only be input to “INPUT MAIN SCAN LENGTH ADJUSTMENT
VALUE”.
◆ INSTRUCTION ◆
>5 (5. SCANNER UTILLTY)
Telnet 172.16.1.10
At least two IPs should be exposed for checks before and after the adjustment.
(2) Start the CL application program. Read one of IPs prepared in step (1) using “TEST”, #1 [Input/ENT]
“SENSITIVITY” and “SINGLE” in the menu, and output the image.
“19.2 Checking the Image/Conveyance”
FR6H3G06.EPS
b
>SCN>8 (8. FORMAT)
Telnet 172.16.1.10
Direction #2 [Input/ENT]
of IP
conveyance
b
x10 = Adjustment value
Reduction FR6H3G07.EPS
factor (PIXEL)
>SCN>FMT>3 (3. PIXEL ADJUST)
FR6H3G01.EPS Telnet 172.16.1.10
---Example ---
If the positional misalignment is 1 mm when an IP of 14"x14" (35cm x 35cm) size is #3 [Input/ENT]
outputted to a 14"x17" (35cm x 43cm) film:
Telnet 172.16.1.10
>RESULT: OK
#5 [Check/ENT]
FR6H3G10.EPS
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(1) Place a 175mm-length steel rule on an IP of 14” x 14” (35cm x 35cm) or 14” x 17”
(7) Click to terminate the M-Utility.
(35cm x 43cm) size, and expose it with the tungsten X-ray tube at about 1 mR.
(8) Using menus “TEST”, “Sensitivity”, and “SINGLE”, read one of the IPs prepared in step
(1), and generate an image output. ◆ INSTRUCTION ◆
“19.2 Checking the Image/Conveyance” At least two IPs should be exposed for checks before and after the adjustment.
(9) Verify that there is no white blank portion and the resulting image is not cut off.
(2) Using menus “TEST”, “Image Format” or “Image Format -2”, and “SINGLE”, read one
◆ NOTE ◆ of the IPs prepared in step 1, and generate an image output.
If anything abnormal is found with the image; “19.2 Checking the Image/Conveyance”
“Troubleshooting”
(3) Measure a misalignment of the reading width.
Measure the actual size of the 175mm-length steel rule and the size of the white blank
(10) Back up the data so adjusted into a floppy diskette.
portion, and calculate an adjustment value in accordance with the formula shown
“18. Backing Up the Scanner Data” below.
◆ NOTE ◆
Always save the backup of the adjusted data in a floppy disk. If the machine power is
Actual size of a
turned OFF without saving the backup data in the floppy disk, the correction results are –
steel rule Reduction factor
lost.
Actual size of steel rule
Direction
of IP a x100=Adjustment value (%)
conveyance
---Example ---
If the measured value of the reading width is 170 mm when an IP of 14"x14" (35cm x 35cm)
size is outputted to a 14"x17" (35cm x 43cm) film:
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(5) Start the CL application. REFERENCE
(6) Enter the main scan length (e.g., “2.80”) calculated at step (3). The commands input in #3 are as follows:
◆ NOTES ◆ 2. FREQ ADJUST: Main scan length adjustment
3. PIXEL ADJUST: Main scan position adjustment
• After entering the main scan length, do not turn OFF the power of the RU. If the RU is 4. OPTIC FORMAT: Optical system replacement
powered OFF, the main scan length data will not be retained. Correction data need be backed up after the adjustment of “2. FREQ ADJUST: Main
• “Input range” only accepts values ranging from -5 to 5. scan length adjustment” and “3. PIXEL ADJUST: Main scan position adjustment”.
(9) Measure the actual size of the 175mm-length steel rule and the size of the white blank
portion, and verify that there is no misalignment.
#2 [Input/ENT]
FR6H3G07.EPS
#3 [Input/ENT]
FR6H3G08.EPS
Telnet 172.16.1.10
#4 [Input/ENT]
FR6H3G09.EPS
Telnet 172.16.1.10
>RESULT: OK
#5 [Check/ENT]
FR6H3G10.EPS
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16.3 Optic Setting (4) Input the value of “100frq0 (main scan length)” recorded in step (1).
◆ NOTE ◆
Only when the machine-specific data bundled with the machine is not available and you want to
reset the machine to its factory default state, the following procedures should be performed. #1 [Input/ENT]
(1) Check the value written on the top of the scanning optics unit, and write it down on
your notepad. FR6H3G06.EPS
pix0 :173 #1
100frq0 :-1.5 [Check]
#2 [Input/ENT]
FR6H3G07.EPS
FR9H3G05.EPS
FR6H3G13.EPS
#4 [Input/ENT]
FR6H3G14.EPS
Telnet 172.16.1.10
#5 [Input/ENT]
FR6H3G15.EPS
Telnet 172.16.1.10
>RESULT: OK
#6 [Check/ENT]
FR6H3G19.EPS
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(5) Input the value of “pix0 (main scan position)” recorded in step (1). BLANK PAGE
>SCN>FMT>4 (4. OPTIC FORMAT)
Telnet 172.16.1.10
#1 [Input/ENT]
FR6H3G16.EPS
#2 [Input/ENT]
FR6H3G17.EPS
Telnet 172.16.1.10
#3 [Input/ENT]
FR6H3G18.EPS
Telnet 172.16.1.10
>RESULT: OK
#4 [Check/ENT]
FR6H3G20.EPS
(10) Measure the actual size of the 175mm-length steel rule and white blank portion, and
make sure that there is no misalignment.
◆ INSTRUCTION ◆
If there is any image misalignment,perform the procedures described in “16.2
Main Scan Length (Freq) Adjustment.”
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(5) Make preparations for correction.
17. Shading/Sensitivity Correction
◆ INSTRUCTION ◆
◆ NOTES ◆ Enter the value (x.xx) of the X-ray dose measured at step (1) into the field of shading/
sensitivity correction.
• Format adjustment should be done before shading/sensitivity correction. If there is any white
blank portion on the exposed image, error is likely to occur.
• Of the IPs used by the user, the largest sized IP should be used for adjustment. If IPs of a REFERENCE
smaller size are employed, unusual nonuniformity is likely to occur. If the measure value of the X-ray dose is 0.92 mR: The value to be entered is "0.92".
If the measured value of the X-ray dose is 1.11 mR: The value to be entered is "1.11".
REFERENCE
>5 (5. SCANNER UTILLTY)
Telnet 172.16.1.10
FR6H3H03.EPS
◆ INSTRUCTIONS ◆
>SCN>SS>2 (2. CALCULATION)
Telnet 172.16.1.10
• The calibrated X-ray dosimeter should be used to measure the X-ray dose.
• The correction procedures, from exposure to reading,should be done within 10 to 11 minutes.
#3 [Input/ENT]
(1) Using the X-ray dosimeter, measure the X-ray dose, and write it down on your
notepad.
(2) Expose an IP of 14"x 14" (35cm x 35cm) or 14" x 17" (35cm x 43cm) size with the
tungsten X-ray tube at about 1 mR. FR6H3H04.EPS
“1.2 Starting and Exiting the M-Utility” in the “Maintenance Utility” volume
SENSITIVITY)
(4) Start the CL application.
#4 [Input/ENT]
FR6H3H05.EPS
Telnet 172.16.1.10
#5 [Input/ENT]
FR6H3H08.EPS
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>RESULT: OK
[Check/ENT] #1 [Input/ENT]
FR6H3H01.EPS
(9) Using the X-ray dosimeter, measure the X-ray dose, and write it down on your
notepad.
>SCN>9 (9. SHADING / SENSITIVITY)
Telnet 172.16.1.10
(10) Expose an IP of 14” x 14” (35cm x 35cm) or 14” x 17” (35cm x 43cm) size with the
tungsten X-ray tube at about 1 mR.
#2 [Input/ENT]
(11) Using menus “TEST”, “Sensitivity”, and “SINGLE”, read the IP provided at step (10)
within 10 to 11 minutes after the exposure, and generate an image output.
Verify the S value and check for unusual nonuniformity.
FR6H3H03.EPS
REFERENCE
For 0.1 mR: The S value is 2000.
>SCN>SS>2 (2. CALCULATION)
Telnet 172.16.1.10
◆ NOTE ◆
>SCN>SS>CAL>2 (2. SHADING AND POLYGON)
Telnet 172.16.1.10
Always save the backup of the adjusted data in a floppy disk. If the machine power is
turned OFF without saving the backup data in the floppy disk, the correction results are
lost. #4 [Input/ENT]
FR6H3H06.EPS
REFERENCE
If the task is to be interrupted during execution, enter [Ctrl]+[C] and press the [Enter] key
while “COMMAND IS IN PROGRESS, INTERUUPTION: HIT [^C] + ENT KEY” is
displayed on the command prompt screen. The task will be interrupted.
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(5) Using menus “TEST”, “Sensitivity”, and “SINGLE” read the IP provided at step (1) 17.3 Sensitivity Correction
within 10 to 11 minutes after the exposure, and generate an image output.
"19.2 Checking the Image/Conveyance" ◆ NOTE ◆
(6) Make sure that “RESULT-OK” appears on screen. Unless the IP is read within 10 to 11 minutes after X-ray exposure, appropriate correction for
Telnet 172.16.1.10
sensitivity could not be achieved.
>RESULT: OK
◆ INSTRUCTIONS ◆
[Check/ENT]
• The calibrated X-ray dosimeter should be used to measure the X-ray dose.
FR6H3H01.EPS
• The correction procedures, from exposure to reading, should be done within 10 to 11 minutes.
(7) Click to terminate the M-Utility.
(1) Using the X-ray dosimeter, measure the X-ray dose, and write it down on your
(8) Expose an IP of 14” x 14” (35cm x 35cm) or 14” x 17” (35cm x 43cm) size with the
notepad.
tungsten X-ray tube at about 1 mR.
(2) Expose an IP of 14"x 14" (35cm x 35cm) or 14"x 17" (35cm x 43cm) size with the
(9) Using menus “TEST”, “Sensitivity”, and “SINGLE”, read the IP provided at step (8)
tungsten X-ray tube at about 1 mR.
within 10 to 11 minutes after the exposure, and generate an image output.
(3) Start the M-Utility.
Check for unusual nonuniformity.
“1.2 Starting and Exiting the M-Utility” in the “Maintenance Utility” volume
“19.2 Checking the Image/Conveyance”
(4) Start the CL application.
(10) Back up the data so adjusted into a floppy diskette.
“18. Backing Up the Scanner Data”
◆ NOTE ◆
Always save the backup of the adjusted data in a floppy disk. If the machine power is
turned OFF without saving the backup data in the floppy disk, the correction results are
lost.
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(5) Make preparations for correction. (6) Using menus “TEST”, “Sensitivity”, and “SINGLE” read the IP provided at step (2)
within 10 to 11 minutes after the exposure, and generate an image output.
◆ INSTRUCTION ◆
"19.2 Checking the Image/Conveyance"
Enter the value (x.xx) of the X-ray dose measured at step 1 into the field of sensitivity
adjustment. (7) Make sure that “RESULT-OK” appears on screen.
Telnet 172.16.1.10
>RESULT: OK
REFERENCE
If the measure value of the X-ray dose is 0.92 mR: The value to be entered is “0.92”.
If the measured value of the X-ray dose is 1.11 mR: The value to be entered is “1.11”. [Check/ENT]
FR6H3H01.EPS
>SCN>9 (9. SHADING / SENSITIVITY) Verify the S value and check for unusual nonuniformity.
REFERENCE
#2 [Input/ENT] For 0.1 mR: The S value is 2000.
For 1 mR: The S value is 200.
For 10 mR: The S value is 20.
FR6H3H03.EPS
"19.2 Checking the Image/Conveyance"
(12) Back up the data so adjusted into a floppy diskette.
>SCN>SS>2 (2. CALCULATION)
Telnet 172.16.1.10
#4 [Input/ENT]
FR6H3H07.EPS
Telnet 172.16.1.10
#5 [Input/ENT]
FR6H3H10.EPS
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(4) From “LIST OF EXISTING RU”, select a RU for its data backup, and back up the
18. Backing Up the Scanner Data “CONFIGURATION” and “SCN ALL DATA” data.
(1) Press the [Windows] key to open the Start menu of Windows.
LIST OF EXISTING RU
RU NAME IP ADDRESS
#1 ru0 172.16.1.11
Press [Select]
Configuration(C)
EACH RU SETTING
CONNECTION TEST
LIST OF EXISTING RU
(2) Select [Run...] from the Start menu of Windows, and type
RU NAME
RU IP ADDR
UTILITY window.
ALL RUs SETTING
Windows Update
Programs BACKUP
Favorites #2 [Select] CONFIGURATION
Documents EXECUTE #3 [Click]
Settings
Search
Help
#1 BACKUP
Run...
[Click] #4 [Select] SCN ALL DATA
Log Off Administrator... EXECUTE #5 [Click] FR6H3J05.EPS
Shut Down...
REFERENCE
For details on the backup procedure, see under “21.BACKUP/RESTORE Procedure” in
the Checks, Replacement and Adjustment volume.
“21. BACKUP/RESTORE procedures”
Run ?
(5) Remove the floppy diskette from the FD drive of the CL.
Type the name of a program, folder, document, or Internet
resource, and Windows will open it for you.
(3) Put a new floppy diskette into the FD drive of the CL.
◆ NOTE ◆
Never write any data into the machine-specific data FD bundled with the machine.
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(1) Erase the natural radiation and image accumulated on the IP to be used.
“RU Instruction Manual/2.4 When Only Image Erasure is to be Performed
FRE6H3J06.EPS
(Primary Erasure)”
(2) Expose the IP under the following conditions. (2) Select [Sensitivity] from [TEST] menu, and click on the [OK ] button.
• X-ray tube: Tungsten X-ray tube
#1
• Exposure X-ray dose: 1 mR
[Select]
• Maximum size: IP of 14"x14" (35cm x 35cm) or 14"x17" (35cm x 43cm) size
• Reference conditions: Distance 1.8 m
Voltage 80 kV
Amperage 50 mA #2
Time 0.013 sec [Select]
Sensitivity
#3
[Click]
FR6H3J07.EPS
#1
[Click]
Start Study
FR6H3J08.EPS
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(4) Click on [SINGLE]. (9) Check that there is no unusual nonuniformity on the output film and the image on the
image monitor.
#1
[Click] ◆ CHECK ◆
There is no unusual nonuniformity.
If anything abnormal is found;
“Troubleshooting" volume
FR6H3J09.EPS
Measure
Image frame
(6) Enter the barcode of the cassette to be used.
#1
[Input]
White blank
portion
FR6H3J11.EPS
FR9H3J13.EPS
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(4) Start the PC-MUTL.
20. Installing Procedures of RU Software
“1.2 Starting and Exiting the M-Utility” in the “Maintenance Utility” volume
(1) Turn ON the power of the CL. (5) Turn OFF and then back ON the power switch of the RU, and, at the same time, hold
down the erasure process switch until the erasure process indicator blinks.
(2) The CL application automatically starts up. Click the upper left and the upper right in
order on the screen within 5 seconds since the initial screen appears.
Click the upper left, and then upper right. FUJI FUJI FILM
[Press] Erasure
process switch
Blink
FR6H4D77.EPS
FR6H4F09.EPS
(6) Set the IP address of the CL to “172.16.1.20” (default value).
“15.2.2 Procedures of Initializing IP Address of the CL”
➮ Service Utility boots up and [IIP Service Utility] screen is displayed.
Click the [Exit Service Utility] button to return to the desk top screen. CAUTIONS
If two or more RUs are connected with one CL, all of the connected RU software versions
REFERENCE should be the same. If RU software programs of different versions are installed, the
operation of the CL and RU is not guaranteed.
If the operation in the procedure (2) cannot be done within 5 seconds on the initial screen
and the AP boots up, follow the procedures below to display the desk top screen.
(7) Click the [NEW] button.
To terminate the AP, click [System exit] in (or ) menu while “RU NAME” and “RU IP ADDR” are cleared.
(8) Input the name of the RU to be installed in “RU NAME” of the PC-MUTL.
pressing the <SHIFT> key. Click in the exit window while pressing the
(9) Input the default value (172.16.1.10) of the IP address of the RU in “RU IP ADDR” of
<SHIFT> key. the PC-MUTL.
(3) Set the Ver.up CD-R in the CL. Install the PC-MUTL software according to the (7) [Click]
instructions on the CL screen.
“13.4.2 Installation Procedures of PC-MUTL Software”
◆ NOTE ◆ (8) [Input]
• If the PC-MUTL software has been installed into the CL, proceed to procedure (4) (9) [Input]
instead of procedure (3).
• Update the PC-MUTL version to 1.4 or later if the version is 1.3 or earlier, before taking FR6H3160.EPS
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(11) Click the [INSTALL] button. (14) Set “AUTO UPDATE” to “OFF” and click the [SET] button.
OFF
FR6H3162.EPS
Proceed to procedure (14) if the EDIT CONGIFUGRATION screen appears instead of the The RU and CL operate as follows.
dialogue requesting the insertion of the CD-ROM.
Installation
starts
(12) Insert the Ver.up CD-ROM in the CL and click the [OK] button.
RU panel RU alarm
Wait 1 minutes
Blinks Rings
30 seconds
FR6H3117.EPS (30 seconds) (30 seconds)
Wait 2 minutes
The dialogue for confirming the version of the software to be installed appears.
(13) Select the version of the software and click the [OK] button. Blinks. Rings (once)
5 seconds
Blinks. Rings (once)
5 seconds
Blinks. Rings (once)
5 seconds
Blinks. Rings (once)
Wait 30 seconds
FR6H3118.EPS
CAUTION
Do not turn OFF the power of the RU during the installation. If turned OFF, the contents
of the FLASH ROM of the RU are corrupted and the RU will not boot.
REFERENCE
The default setting of “AUTO UPDATE” differs depending on the version of the RU
software.
FR6H4D67.EPS
The display returns to the PC-MUTL screen, and the RU which has been installed is
displayed in “LIST OF EXISTING RU”.
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(16) Select the RU to be confirmed from “LIST OF EXISTING RU”, and click the [VER] (19) When a plurality of RUs are connected with the CL, repeat steps (5) to (18) for the
button. second and subsequent RUs.
◆ NOTE ◆
ru1 172.16.1.10 #1 [Select] Keep the IP address of the CL to be the default value (172.16.1.20) until the procedures
(5) to (18) are completed for all of the RUs connected with the CL.
Otherwise, the RU software cannot be installed normally.
#2 [Click]
REFERENCE
When only one RU is connected with the CL, proceed to step (21).
FR6H4D27.EPS
(17) The command prompt is displayed. Make sure that the installed version is displayed. (20) Exit the PC-MUTL.
(21) Change the IP address of the CL to a user-specified value.
“15.1.3 Changing the IP Address of CL-PC”
(22) Change the IP address of the CL application program to a user-specified value.
“15.1.2 Changing the IP Address Using Service Utility of CL”
◆ NOTE ◆
The settings do not come into effect unless the CL terminal is rebooted.
FR6H3124.EPS
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(5) From the BACKUP pull-down menu, select an item to be backed up.
21. BACKUP/RESTORE Procedures
Click .
This section describes the procedures for backing up and restoring the CONFIGURATION
information and error log data.
◆ NOTE ◆ The backup starts, and when it is completed, the following dialog box appears.
When “SCN ALL DATA”, “SCN LIGHT COLLECTING DATA”, or “SCN OPTICAL DATA” is (8) Click on the [OK] button, and take out the floppy diskette.
backed up, the flash ROM of the RU is accessed, so that the RU should not be powered
OFF during that time.
If power is turned OFF, the contents of the flash ROM of the RU will be corrupted, so that
the RU will no longer boot up.
FR6H3207.EPS
ru1 172.16.1.1
FR6H3327.EPS
REFERENCE
Refer to the Maintenance and Utility volume for the details of checking the RU’s FTP
server.
“2.1.4 FTP: Checking the FTP Server of the RU” in the “Maintenance Utility” volume
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• SCN OPTICAL DATA A dialog box appears to prompt you to insert the floppy diskette that contains the data
to be resorted.
◆ NOTE ◆ (6) Put into the CL the floppy diskette used for backup, and click on the [OK] button.
When “SCN ALL DATA”, “SCN LIGHT COLLECTING DATA”, or “SCN OPTICAL DATA” is The restore starts, and when it is completed, the following dialog box appears.
restored, the flash ROM of the RU is accessed, so that the RU should not be powered OFF
during that time. (7) Click on the [OK] button, and take out the floppy diskette.
If power is turned OFF, the contents of the flash ROM of the RU will be corrupted, so that the
RU will no longer boot up.
ru1 172.16.1.1
FR6H3327.EPS
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Appendix 1 Replacement of CPU12A Board (For [6] Install the Application Software Procedure for Installing
PC-MUTL Versions 1.1 or Earlier) PC-MUTL Version 1.1 or Earlier
(RU Software Version A06 or Earlier)
◆ INSTRUCTION ◆
If the RU software version is A02 or earlier, update the version to A03 or later before replacing CAUTION
the CPU12A board. Do not power OFF the RU while the software is being installed.
“Appendix 2 Procedures for Software Version Update (For PC-MUTL Software If power is turned OFF, the contents of the flash ROM of the RU will be corrupted, so that the
Versions 1.1 or Earlier)” RU will no longer boot up.
The replacement procedures [1] to [5] and [7] to [9] are the same as those in this manual. ◆ NOTES ◆
• If the software versions are identical between the flash ROM of the CPU12A board and the
[1] Check the IP Address/NET MASK of the CL and RU FTP of the CL, step (4) for installing the application software is not performed.
• If the contents are identical between the flash ROM of the CPU12A board and the FTP of the
“11.2 Replacing the CPU12A Board, [1] Check the IP Address/NET MASK of the CL and CL, step (5) for installing the configuration data is not performed.
RU”
(1) Turn OFF the power switch of the RU.
[2] Check the Software Version and Back Up HISTORY LOG/ (2) Start the CL software.
SCN ALL DATA
Click on and then sequentially choose “Programs”, “Fuji Film”, and “FCR”.
“11.2 Replacing the CPU12A Board, [2] Check the Software Version and Back Up
HISTORY LOG/SCN ALL DATA” REFERENCE
If the RU is powered ON before booting up the CL, the “reboot” screen will not appear.
[3] Removing and Reinstalling the CPU12A Board
(3) Turn ON the power switch of the RU.
“11.2 Replacing the CPU12A Board, [3] Removing and Reinstalling the CPU12A board”
REFERENCE
When the RU is powered OFF and then back ON, the installation of the application
[4] Change the Memory on the CPU12A Board to the User software and configuration data from the CL is initiated.
Settings At this time, all the indicators on the panel of the RU are illuminated, and an audible alarm
is generated.
“11.2 Replacing the CPU12A Board, [4] Change the Memory on the CPU12A Board to
the User Settings”
“11.2 Replacing the CPU12A Board, [5] Check the V-ersion of the PC-MUTL”
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(4) Verify that the RU call lamp is illuminated, with [11024] displayed on the CL screen, (6) Exit the CL software.
and restart the RU from the CL screen. (7) Press the [Windows] key to open the Start menu of Windows.
When it is restarted, the RU is power OFF and then back ON with all indicators on the
panel illuminated, and an audible alarm (three short beeps) is generated.
Press
RU panel CL screen
(CALL lamp)
ID (8) Select [Run...] from the Start menu of Windows, and type
[“C:\ProgramFiles\FujiFilm\FCR\Tool\cr346uty.exe”] to open the MAINTENANCE
#1 [Check] UTILITY, and start M-Utility.
Windows Update
Programs (P)
Favorites (A)
Documents (D)
Settings (S)
Search (C)
Help (H)
Run...
#1
[Click]
Log Off Administrator (L)...
[11024] [11024] RU: APPLICATION SOFTWARE UPDATE. Reboot the RU. #1 [Check]
Shut Down (U)...
REBOOT #2 [Click]
FR6H4973.EPS
(5) Verify that the RU call lamp is illuminated, with [11025] displayed on the CL screen,
and restart the RU from the CL screen.
When it is restarted, all the indicators on the panel are illuminated, and an audible Run ?
alarm is generated.
Type the name of a program, folder, document, or
Internet resource, and Windows will open it for you.
RU panel CL screen
(CALL lamp) Open: "C:\ProgramFiles\FujiFilm\FCR\Tool\cr346uty.exe" #2 [Type]
ID
FR6H4982.EPS
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(9) Select VERSION to confirm the version of the CR-IR346RU application software.
Example: When the version is updated to A03 or A04 screen.
RU MAINTENANCE screen
CR-IR346RU MAINTENANCE UTILITY C:WINNT\System32\telnet.exe
EACH RU SETTING
CONNECTION TEST 0. QUIT
RU NAME ru0 LIST OF EXISTING RU
NEW 1. LOG
RU NAME IP ADDRESS
RU IP ADDR 172 16 1 10 ru0 172.16.1.10 #4 [Select/Click] 2. VERSION
#5 [Click] MUTL PING
3. TEST
4. ELECTRICAL UTILITY
INSTALL EDIT HISTORY EDIT CONFIGURATION
5. SCANNER UTILITY
BACKUP (RU→HD→FD) RESTORE (FD→HD→RU)
6. MECHANICAL UTILITY
ERROR LOG CONFIGURATION
7. SOFTWARE UTILITY
EXECUTE EXECUTE 8. BACKUP MEMORY
0. QUIT
1. DISPLAY VERSION
2. DETAIL
C:WINNT\System32\telnet.exe VER > 1 #3 [Type/ENT]
_
[Ru0] login : cr ir346 #6 [Type/ENT]
Password : #7 [Type/ENT] CR-IR346RU Application Software : 114Y5436002A 04 #4 [Confirm]
_
[cr ir346]
Version of CR-IR346RU
#8 [Type/ENT] -> mutl Software Resouce Version
application
MAIN CPU IPL : Z45N5436001A01
0. QUIT MAIN CPU APPL : Z45N5436002A03
1. LOG SUB CPU IPL : Z45N5436103A01
2. VERSION SUB CPU APPL : Z45N5436103B02
3. TEST SUB CPU APPL : Z45N5436202A00
4. ELECTORICAL UTILITY
5. SCANNER UTILITY Hardware Type<VER_REC>
6. MECHANICAL UTILITY CPU12A : 00 [02.00]
7. SOFTWARE UTILITY SNS12A : 00 [00]
8. BACKUP MEMORY DRV12A : 00
9. HV OFF SCN12A : 00 [00]
FR6H4984.EPS
>
FR6H4983.EPS
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(10) Select “BACKUP MEMORY INITIALIZE” and initialize the backup memory. (11) Select “LOG” and initialize the error log.
For software version of A05 or later C:WINNT\System32\telnet.exe
C:WINNT\System32\telnet.exe
0. QUIT
0. QUIT 1. LOG
1. LOG 2. VERSION
2. VERSION 3. TEST
3. TEST 4. ELECTRICAL UTILITY
4. ELECTRICAL UTILITY 5. SCANNER UTILITY
5. SCANNER UTILITY 6. MECHANICAL UTILITY
6. MECHANICAL UTILITY 7. SOFTWARE UTILITY
7. SOFTWARE UTILITY 8. BACKUP MEMORY INITIALIZE
8. BACKUP MEMORY INITIALIZE 9. HV OFF
9. HV OFF > 1 #1 [Type/ENT]
> 8 #1 [Type/ENT]
0. QUIT
ARE YOU SURE ? 1. ERROR LOG
1.YES 2.NO ( DEFAULT=2 ) : 1 #2 [Type/ENT] 2. TRACE LOGS
RESULT : OK LOG > 1 #2 [Type/ENT]
0. QUIT
1. INITIALIZE
BMEM > 1 #2 [Type/ENT]
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(12) Select “LOG” and initialize the trace log. [7] Restore HISTORY LOG
C:WINNT\System32\telnet.exe
“11.2 Replacing the CPU12A Board, [7] Restore HISTORY LOG”
0. QUIT
1. ERROR LOG
[8] Restore SCN ALL DATA
2. TRACE LOGS
LOG > 2 #1 [Type/ENT] “11.2 Replacing the CPU12A Board, [8] Restore SCN ALL DATA”
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EXECUTE EXECUTE
CANCEL OK #4 [Click]
FR6H4D02.EPS
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(4) Take out the Ver.up CD-R.
RU panel CL screen
(CALL lamp)
ID
CL version update completed window
CR-IR346RU MAINTENANCE UTILITY
Completed. #1 [Check]
OK #8 [Click]
FR6H4D03.EPS
[11024] [11024] RU: APPLICATION SOFTWARE UPDATE. Reboot the RU. #1 [Check]
REBOOT #2 [Click]
FR6H4D05.EPS
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(6) Verify that the RU call lamp is illuminated, with [11025] displayed on the CL screen, (7) Exit the CL software.
and restart the RU from the CL screen. (8) Press the [Windows] key to open the Start menu of Windows.
When it is restarted, all the indicators on the panel are illuminated, and an audible
alarm is generated.
Press
(9) Select [Run...] from the Start menu of Windows, and type
RU panel CL screen [“C:\ProgramFiles\FujiFilm\FCR\Tool\cr346uty.exe”] to open the MAINTENANCE
(CALL lamp) UTILITY, and start M-Utility.
ID
Windows Update
Favorites (A)
Documents (D)
Settings (S)
Search (C)
Help (H)
Run...
#1
[Click]
Log Off Administrator (L)...
FR6H4982.EPS
Illuminated
RU:
RU:
Illuminated FR6H4D06.EPS
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(10) Select VERSION to confirm the version of the CR-IR346RU application software.
Example: When the version is updated to A03 or A04
RU MAINTENANCE screen
CR-IR346RU MAINTENANCE UTILITY C:WINNT\System32\telnet.exe
EACH RU SETTING
CONNECTION TEST 0. QUIT
RU NAME ru0 LIST OF EXISTING RU
NEW
RU NAME IP ADDRESS 1. LOG
RU IP ADDR 172 16 1 10 ru0 172.16.1.10 #4 [Select/Click]
#5 [Click] MUTL PING 2. VERSION
3. TEST
4. ELECTRICAL UTILITY
INSTALL EDIT HISTORY EDIT CONFIGURATION
5. SCANNER UTILITY
BACKUP (RU→HD→FD) RESTORE (FD→HD→RU)
ERROR LOG CONFIGURATION 6. MECHANICAL UTILITY
7. SOFTWARE UTILITY
EXECUTE EXECUTE
8. BACKUP MEMORY
ALL RUs SETTING 9. HV OFF
0. QUIT
1. DISPLAY VERSION
2. DETAIL
C:WINNT\System32\telnet.exe
VER > 1 #3 [Type/ENT]
_
[Ru0] login : cr ir346 #6 [Type/ENT]
Password : #7 [Type/ENT] CR-IR346RU Application Software : 114Y5436002A 04 #4 [Confirm]
_
[cr ir346]
#8 [Type/ENT] -> mutl Version of CR-IR346RU
Software Resouce Version
application
MAIN CPU IPL : Z45N5436001A01
0. QUIT MAIN CPU APPL : Z45N5436002A03
1. LOG SUB CPU IPL : Z45N5436103A01
2. VERSION SUB CPU APPL : Z45N5436103B02
3. TEST SUB CPU APPL : Z45N5436202A00
4. ELECTORICAL UTILITY
5. SCANNER UTILITY Hardware Type<VER_REC>
6. MECHANICAL UTILITY CPU12A : 00 [02.00]
7. SOFTWARE UTILITY SNS12A : 00 [00]
8. BACKUP MEMORY DRV12A : 00
9. HV OFF SCN12A : 00 [00]
> FR6H4984.EPS
FR6H4983.EPS
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(11) Select “BACKUP MEMORY INITIALIZE” and initialize the backup memory. (12) Select “LOG” and initialize the error log.
0. QUIT
1. INITIALIZE
BMEM > 1 #2 [Type/ENT]
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(13) Select “LOG” and initialize the trace log. BLANK PAGE
C:WINNT\System32\telnet.exe
0. QUIT
1. ERROR LOG
2. TRACE LOGS
LOG > 2 #1 [Type/ENT]
0. QUIT
1. DISPLAY
2. SAVE ALL TRACE LOGS TO FTP-SERV
3. CLEAR ALL TRACE LOGS
LOG > TRC > 3 #2 [Type/ENT]
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Appendix 3 Procedures for Restoring Application (8) Make sure that “Write OK” appears on screen.
(1) Make sure that there is no machine that has been set up as described below,
connected over the same network. (5) [Type]
• Machine that uses ru0 as the RU host name. (6) [Type] cr-ir346
• Machine that uses the IP address by its default (172.16.1.10). (7) [Type]
➮ If such a machine is connected, isolate it from the network by powering it OFF or
disconnecting its I/F cable. (8) [Check] FR6H3098.EPS
[Click]
[Press] Erasure
process switch
Blink
FR6H4D77.EPS
FR6H2567.EPS
REFERENCE
By performing “soft update”, the application software and the configuration data of default
FR6H4D78.EPS
values are written into the flash ROM.
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◆ NOTE ◆ (14) Turn OFF the power switch of the RU and then back ON.
In an N-to-N connection setup, if the RU software is to be updated, be sure to execute ◆ NOTE ◆
“PING”, before version update, to ensure that the RU has been connected. If the RU has
Unless the power switch of the RU is turned OFF and then back ON, the user settings will
not been connected, the RU software cannot be updated.
not become effective.
(13) Using TEMPORARY SETTING of SOFTWARE UTILITY, change the following items to
(15) Set the IP address of the CL to the user setup value.
the user settings that have been noted before the procedure.
“7.3 Procedures for Changing the IP Address of the CL, ■ Changing the CL (IP
(Example) When the user settings are as shown below:
Address/NET MASK) (from Default Setting to User Setting)” in the
RUNAME: ru2 “Troubleshooting” volume
RU IP ADDR: 172.16.1.12 (16) Click on and then sequentially choose “Programs”, “Fuji Film”, and “FCR”.
CL IP ADDR: 172.16.1.22 ➮ The CL-AP starts up in about one minutes.
FTP-SERV.: 172.16.1.22 A RU boot-up message appears on the monitor of the CL, and after about one minute
INFO-HOST: 172.16.1.22 has passed, the RU becomes ready for operation.
(17) Verify that the RU call lamp is illuminated, with [11025] displayed on the CL screen,
and reboot the RU from the CL screen, and the RU boots up.
When it is rebooted, all the panel indicators are illuminated, with an audible alarm
generated.
RU panel CL screen
(CALL lamp)
ID
#1 [Check]
#1 [Type/ENT]
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■ Check Flow
Appendix 4 Checking PC-MUTL Version
Check along the following flow.
The version of the RU software need be confirmed after the software is installed or version
START
updated.
Confirm the PC-MUTL version, the RU software version, and connection environments
between the CL and RU. Reinstall the RU software of other devices (CR-IR362/363/364)
when necessary. Is PC-MUTL version 1.4 or Y
later? END
● Confirming the PC-MUTL version (example of display for the PC-MUTL version N
1.4)
The PC-MUTL version can be checked on the title bar.
The RU software which has been Y
PC-MUTL 1.4 [Check]
installed or version-updated is END
A09 or later?
CR-IR346RU PC-MUTL RU
software version software version message file ◆ NOTE ◆
A01–A04 1.0 Reinstallation of the RU software for other devices (CR-IR362/363/364) may be needed
A05–A06 1.1 Only CR-IR346 due to the following reasons:
supported • The message file of the RU software version A08 or earlier does not support the device
A08 1.3 (CR-IR362/363/364).
A09 1.4 CR-IR346/362/364 supported • If the PC-MUTL version is 1.3 or earlier, the RU message file is unconditionally
FR6H4E02.EPS
rewritten.
“2.1.3 Mechanism of Installing the RU Message File” in the “Machine Description”
volume
Without the reinstallation, messages of other devices cannot be displayed on the CL
software.
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Maintenance Utility (MU) Control Sheet MU - 1
Control Sheet
Issue date Revision number Reason Pages affected
10/10/2000 00 New release (FM2887) All pages
08/30/2001 01 Revisions associated with release of All pages
version A05 (FM3058)
02/20/2002 05 Revisions associated with release of All pages
version A07 (FM3328)
09/25/2004 08 Revisions associated with release of All pages
Because conveyance tests can be conducted while tracing changes in the I/O status, a point (3) Press the [Windows] key to open the Start menu of Windows.
of defect or failure for mechanical control may be readily identified.
Additionally, parameters are preset for commands that activate the motors, so that operation
Press
tests can be conducted by selecting the “DRIVE” menu.
Documents (D)
0. QUIT
Settings (S) 1. LOG
Search (C) 2. VERSION
Run (R)...
#1 4. ELECTORICAL UTILITY
[Click] 5. SCANNER UTILITY
LogRun
Off Administrator... ? 6. MECHANICAL UTILITY
7. SOFTWARE UTILITY
Shut Down... Type the name of a program, folder, document, or
8. BACKUP MEMORY
Internet resource, and Windows will open it for you.
9. HV OFF
Open: "C:\ProgramFiles\FujiFilm\FCR\Tool\cr346uty.exe" #2 [Type]
>
FR6H3075.EPS
REFERENCES
• In the field of “RU[ru0] login:”, “cr-ir346” should be entered within 15 seconds. If 15 seconds
(5) Start the M-Utility. have elapsed, the system returns to the “RU MAINTENANCE UTILITY” window.
• After having entered the “RU[ru0] login:” field, enter “Password:” within 15 seconds. If 15
seconds have passed, the system returns to the MAINTENANCE UTILITY window.
-> mutl
0. QUIT
1. LOG
2. VERSION
FR6H3097.EPS
3. TEST
4. ELECTORICAL UTILITY
5. SCANNER UTILITY
6. MECHANICAL UTILITY
7. SOFTWARE UTILITY
8. BACKUP MEMORY
9. HV OFF
>
FR6H3077.EPS
Shaded ( ) portions are intended to offer functions for design analysis. Thus, they should not be [ 4 ] ELECTRICAL UTILITY
M - UTILITY used in the market (for ordinary servicing purposes).
[ 0 ] QUIT
[ 0 ] QUIT
[ 1 ] AUTO MODE [ 0 ] QUIT
[ 1 ] ALL
[ 1 ] LOG
[ 2 ] CPU12A
[ 0 ] QUIT [ 3 ] SCN12A
[ 1 ] ERROR LOG [ 0 ] QUIT [ 4 ] INV12A
[ 1 ] DISPLAY [ 0 ] QUIT
[ 5 ] SND12A
[ 1 ] ALL [ 0 ] QUIT
[ 6 ] SUB CPU
[ 1 ] FATAL
[ 2 ] BOARD TEST [ 0 ] QUIT
[ 2 ] WANING
[ 1 ] CPU12A [ 0 ] QUIT
[ 3 ] BOTH
[ 1 ] BACKUP MEMORY TEST
[ 2 ] SUMMARY [ 0 ] QUIT
[ 2 ] SDRAM TEST
[ 2 ] SAVE TO FTP-SERV [ 1 ] FATAL
[ 2 ] WARNING [ 3 ] MAIN IPL CHECK SUM TEST
[ 3 ] CLEAR
[ 3 ] BOTH [ 4 ] MAIN APPL CHECK SUM TEST
[ 2 ] TRACE LOGS [ 0 ] QUIT
[ 5 ] MAIN APPL ROM R/W TEST
[ 1 ] DISPLAY [ 0 ] QUIT
[ 6 ] INTERRUPT TEST
[ 1 ] NETWORK LOG
[ 7 ] REGISTER(ETH) TEST
[ 2 ] IP HANDLING LOG
[ 3 ] SED LOG [ 0 ] QUIT
[ 2 ] SCN12A [ 0 ] QUIT
[ 4 ] ISC LOG [ 1 ] MFC
[ 1 ] REGISTER TEST
[ 5 ] OPERATION LOG [ 2 ] IPH
[ 2 ] VERSION [ 2 ] INTERRUPT TEST
[ 2 ] SAVE ALL TRACE LOGS TO FTP-SERV. [ 3 ] UTL
[ 0 ] QUIT [ 3 ] CLEAR ALL TRACE LOGS [ 3 ] H8 COMMUNICATION TEST
[ 4 ] COM
[ 1 ] DISPLAY VERSION [ 3 ] SND12A [ 0 ] QUIT
[ 2 ] DETAIL [ 0 ] QUIT [ 1 ] REGISTER TEST
[ 1 ] LOAD SOFTWARE [ 0 ] QUIT [ 2 ] SENSOR TEST
FROM FTP-SERV. [ 1 ] MAIN CPU IPL [ 3 ] LED TEST
[ 2 ] MAIN CPU APPL [ 4 ] SOLENOID TEST
[ 3 ] SUB CPU IPL [ 5 ] PULSEMOTOR TEST
[ 4 ] SUB CPU APPL [ 6 ] INTERRUPT TEST
[ 2 ] LOAD [ 0 ] QUIT [ 4 ] INV12A [ 0 ] QUIT
CONFIGURATION
[ 3 ] TEST FROM FTP-SERV.
[ 1 ] ALL(IRSET, IRSTATUS, NETMASK,
[ 1 ] REGISTER TEST
ROUTE)
[ 0 ] QUIT [ 3 ] COMPARE SOFTWARE WITH FTP-SERV
[ 2 ] LAMP TEST
[ 1 ] ROUTINE [ 0 ] QUIT
[ 1 ] READING & ERASURE [ 3 ] SUB CPU TEST [ 0 ] QUIT
[ 2 ] PRIMARY ERASURE [ 1 ] SDRAM TEST
[ 3 ] SECONDARY ERASURE [ 2 ] FIFO TEST
[ 4 ] MONITOR READING & ERASURE [ 3 ] OUTPUT PATTERN IMAGE [ 0 ] QUIT
[ 2 ] AUTO MODE [ 0 ] QUIT [ 4 ] RE-OUTPUT IMAGE [ 1 ] 14'X17'
[ 1 ] READING & ERASURE
[ 4 ] POWER SUPPLY [ 2 ] 14'X14'
[ 2 ] PRIMARY ERASURE MONITOR [ 3 ] 10'X12'
[ 3 ] SECONDARY ERASURE A2
[ 5 ] DISPLAY HARDWARE SWITCH [ 4 ] 8'X10'
[ 3 ] SCANNER CLEANING
[ 6 ] BARCODE TEST [ 0 ] QUIT [ 5 ] 24X30
[ 4 ] NETWORK [ 0 ] QUIT
[ 1 ] COMMUNICATION [ 6 ] 18X24
[ 1 ] PING(AUTO)
[ 2 ] READ TEST FR6H3014.EPS
[ 2 ] PING(MANUAL)
[ 3 ] DISPLAY [ 0 ] QUIT
FTP-SERV [ 1 ] ~cr-ir346/
[ 2 ] ~cr-ir346/SYSTEM
[ 3 ] ~cr-ir346/SYSTEM/COMMON
A1
[ 4 ] ~cr-ir346/SYSTEM/[RuName]/CONFIG
[ 5 ] ~cr-ir346/SYSTEM/[RuName]/MACHINE
FR6H3013.EPS
A2 A3 B1
[ 10 ] DATA MANAGEMENT
[ 5 ] SCANNER UTILITY
[ 0 ] QUIT
[ 0 ] QUIT
[ 1 ] SAVE SCN DATA [ 0 ] QUIT
[ 1 ] INITIALIZE
FROM RAM TO
FLASH&FTP-SERV [ 1 ] ALL
[ 2 ] POLYGON [ 0 ] QUIT
[ 1 ] OFF
[ 2 ] SHADING & POLYGON DATA
[ 2 ] ON
(SCN_SHDG.DAT & SCN_POLY.DAT)
[ 3 ] LASER [ 0 ] QUIT [ 3 ] SENSITIVITY DATA(SCN_ISEN.DAT)
[ 1 ] OFF
[ 2 ] ON [ 4 ] FORMAT DATA
(SCN_IFMT.DAT & SCN_OFMT.DAT)
[ 4 ] SAVE INITIAL [ 0 ] QUIT
LDIF [ 5 ] LD INITIAL DATA(SCN_LDIF.DAT)
[ 1 ] GET DATA FROM SCN,
SAVE TO RAM & FLASH & FTP-SERV [ 2 ] LOAD SCN DATA [ 0 ] QUIT
FROM FTP-SERV
[ 2 ] SAVE DEFAULT DATA TO RAM & FLASH & FTP-SERV [ 1 ] ALL
TO RAM & FLASH
[ 5 ] HV STATUS [ 2 ] LIGHT COLLECT UNIT DATA
(SCN_SHDG.DAT & SCN_ISEN.DAT)
[ 6 ] HV ON/OFF [ 0 ] QUIT
[ 1 ] OFF [ 3 ] OPTICAL UNIT DATA
[ 2 ] ON (SCN_POLY.DAT & SCN_OFMT.DAT
& SCN_LDIF.DAT)
[ 7 ] HV DATA
[ 3 ] DISPLAY SCN DATA ETC [ 0 ] QUIT
[ 8 ] FORMAT [ 1 ] DEFAULT [ 0 ] QUIT
[ 1 ] PIXEL AND FREQ [ 1 ] DISPLAY CURRENT DATA
[ 2 ] PIXEL ONLY
[ 2 ] DISPLAY CURRENT ERROR DATA
[ 3 ] FREQ ONLY [ 11 ] DIAGNOSTIC
[ 2 ] FREQ ADJUST [ 3 ] CONFIRM SAVED FILE LIST
[ 12 ] VIRTUAL IMAGE [ 0 ] QUIT
[ 3 ] PIXEL ADJUST
[ 4 ] OPTIC FORMAT [ 0 ] QUIT [ 1 ] LIGHT
[ 1 ] OPTICAL FREQ
[ 2 ] OPTICAL PIXEL [ 2 ] LOG AMP
A4 B2 BLANK PAGE
[ 3 ] SENSOR [ 0 ] QUIT
[ 1 ] MONITOR
[ 2 ] MONITOR ALL
[ 3 ] REAL-TIME MONITOR ALL
[ 4 ] UNIT [ 0 ] QUIT
[ 1 ] IP FEED/LOAD(MA1,MB1) [ 0 ] QUIT
[ 1 ] HOME POSITION
[ 2 ] FEED
[ 3 ] LOAD
[ 2 ] SIDE-POSITIONING GRIP(MC2) [ 0 ] QUIT
[ 1 ] HOME POSITION
[ 3 ] SIDE-POSITIONING(MC1) [ 0 ] QUIT
[ 1 ] HOME POSITION
[ 4 ] SUB READING GRIP DRIVE(MZ2) [ 0 ] QUIT
[ 1 ] HOME POSITION
[ 5 ] SUB READING DRIVE(MZ1) [ 0 ] QUIT
[ 1 ] DRIVE
[ 6 ] TRANSFER MOTOR UNLIMITED
DRIVE (MB1, MC3)
[ 7 ] SCANNER CLEANING (MZ3) [ 0 ] QUIT
[ 1 ] HOME POSITION
[ 7 ] SOFTWARE UTILITY [ 2 ] LOCK(ref. service manual)
[ 0 ] QUIT
[ 1 ] DISPLAY [ 0 ] QUIT
CONFIGURATION [ 1 ] IRSET.CFG
[ 2 ] IRSTATUS.CFG
[ 3 ] NETMASK
[ 4 ] ROUTE
[ 2 ] TEMPORARY SETTING
[ 0 ] QUIT
[ 1 ] READER UNIT NAME
[ 2 ] READER UNIT IP ADDR
[ 3 ] HOST(CL) IP ADDR
[ 4 ] INFO-HOST IP ADDR
[ 5 ] FTP-SERV IP ADDR
[ 6 ] NETMASK
[ 7 ] ROUTE(GATEWAY)
[ 9 ] HV ON / HV OFF FR6H3017.EPS
2
6
5
9
10
7 8 FR6H3999.EPS
2.1 CONNECTION TEST 2.1.2 PING: Procedures for Confirming Network Connection
In the CONNECTION TEST area of the PC-MUTL window are located the buttons to use the (1) From “LIST OF EXISTING RU”, select a RU to confirm its connection.
function for starting the M-Utility of the RU and use the function for confirming the network
connection with the RU. With PC-MUTL version of 1.2 or later, the buttons are added to
check the version of the RU software and verify the operating status of the FTP server
running on the CL.
2.1.1 Procedures for Starting the M-Utility | Pinging 172.16.1.2 with 32 bytes of data: |
| |
When the “MUTL” button is clicked, the M-Utility command window opens to start the M- | Reply from 172.16.1.2: bytes=32 time=10ms TTL=255 |
Utility. | Reply from 172.16.1.2: bytes=32 time=10ms TTL=255 |
“1.2 Starting and Exiting the M-Utility” | Reply from 172.16.1.2: bytes=32 time=10ms TTL=255 |
| Reply from 172.16.1.2: bytes=32 time=10ms TTL=255 |
| |
| Ping statistics for 172.16.1.2: |
| Packets: Sent = 4, Received = 4, Lost = 0 (0% loss), |
| Approximate round trip times in milli-seconds: |
| Minimum = 0ms, Maximum = 10ms, Average = 2ms |
REFERENCES
• Digits for XXX in TTL=”XXX” vary depending on the environment in which the command
is executed.
• “LOST=(0% loss)” indicates that no problem occurs as a result of executing the PING
command. Anything displayed other than “LOST=(0% loss)” indicates that there is
some problem.
[NG indication]
Other than the above.
2.1.3 VER: Procedures for Checking the Software Version of the RU 2.1.4 FTP: Checking the FTP Server of the RU
(1) From “LIST OF EXISTING RU”, select a RU to check the version of the software. (1) From “LIST OF EXISTING RU”, select a RU to confirm the FTP server.
FR6H3322.EPS FR6H3323.EPS
RU NAME
HISTORY.LOG
FR6H3329.EPS
RU software version
● Screen display where the FTP server is accessed from the RU
RESULT: OK
FR6H3330.EPS
FR6H3099.EPS
2.1.5 RENAME: Changing RU NAME ● Screen display where the FTP server is accessed from the RU
(Implemented with RU Software Version of A07 or Later, or PC-
MUTL 1.2 or Later)
Select “System exit” in the “FUJI FILM” menu while pressing the <SHIFT> key.
(5) Click on the [RENAME] button.
REFERENCE
The <SHIFT> key need be kept pressed until the CL software program is terminated.
Otherwise, the Windows will be quit, and the CL power will be automatically turned OFF.
On the DOS prompt window displayed, check “RU NAME”, “HISTORY.LOG”, and
“RESULT: OK”. A dialog box appears to prompt you to enter a new RENAME.
● Screen display where the FTP server is accessed on the CL (6) Type in a new RU NAME and click on the [SET] button.
RUNAME
FR6H3140.EPS
A DOS prompt appears, and after a while, all the panel indicators on the RU blink four
HISTORY.LOG times, with an audible alarm generated.
FR6H3142.EPS
FR6H3202.EPS
This process will end after about one minute has passed, and the PC-MUTL window
appears.
CAUTION
Never power OFF the RU until the RENAME process ends completely (i.e., until the
PC-MUTL window appears).
RUNAME
FR6H3148.EPS
HISTORY.LOG
● RU name designated is incorrect or FTP server is not set up
If the RU name designated is incorrect or if the FTP server has not been set up, the following
message appears.
FR6H3202.EPS In that case, click on the [Back] or [CONTINUE] button to go back to the previous screen,
and perform the procedures all over again after checking the IP address and FTP server.
● Screen display where the FTP server is accessed from the RU
FR6H3342.EPS
FR6H3343.EPS
RESULT: OK
FR6H3203.EPS
◆ NOTE ◆ FR6H3120.EP
Be sure to execute “PING” to the RU to be installed to ensure that a network connection has ● RU name designated is incorrect or FTP server is not set up
been established.
If the RU name designated is incorrect or if the FTP server has not been set up, the following
Although RU software may be installed to the CL without a network connection established,
the backup memory of the RU will not be overwritten, so that a connection with the RU message appears.
cannot be established. In that case, click on the [Back] or [CONTINUE] button to go back to the previous screen,
and perform the procedures all over again after checking the IP address and FTP server.
■ Procedures
FR6H3342.EPS
FR6H3343.EPS
Refer to the Checks, Replacement and Adjustment of Parts volume for details of procedures
for installing the RU software.
“20. Installing Procedure of RU Software” in the “Checks, Replacement and Adjustment
of Parts” volume
REFERENCE
When it is clicked, any change When it is clicked, the setup content
Values in the fields displayed on the “EDIT HISTORY” window represent cumulative to the setup content is undone. is made effective. FR6H3104.EPS
values starting from the count start date or the date when the values are cleared
(“SINCE” date).
This function copies the configuration information and error log data from the RU to the FTP Refer to the Checks, Replacement and Adjustment of Parts volume for procedures of BACK
server, and from the FTP server to a floppy diskette (FD). UP.
“21.1 BACKUP Procedures” in the “Checks, Replacement and Adjustment of Parts”
RU CL volume
Flash ROM RU message file
Basic part 2.5.3 Errors That May Occur during BACKUP and Their Probable Causes
RU OS
● RU is not connected
Application part FTP server
If the RU has not been powered ON or if no network connection has been established with
RU application COMMON
the RU, the following error message appears.
• RU OS
Backup memory In that case, check the network connection, and then power ON the RU.
• RU application
• Log data
RU-specific data
• Trace log data
• History data • Log data
FD
• Trace log data
SDRAM • History data
• Configuration data
• Configuration data
• Scanner data
• Scanner data
FR6H3009.EPS FR6H3158.EPS FR6H3208.EPS
● “ERROR LOG”:
Log data is backed up.
● “CONFIGURATION”:
Configuration data is backed up.
● “TRACE LOG”:
Trace log data (design analysis information) is backed up.
● “HISTORY LOG”:
History data (processing counter and erasure lamp lighting time) is backed up.
2.6 RESTORE 2.6.3 Errors That May Occur during RESTORE and Their Probable Causes
This function installs the configuration information and machine-specific data from the floppy ● RU is not connected
diskette (FD) into the RU-specific data area of the FTP server and copies it from the FTP If the RU has not been powered ON or if no network connection has been established with
server to the flash ROM of the RU. the RU, the following error message appears.
RU CL In that case, check the network connection, and then power ON the RU.
● “CONFIGURATION”:
Configuration data is restored.
● “HISTORY LOG”:
History data (processing counter and erasure lamp lighting time) is restored.
When the RU software is uninstalled, the contents in the “C:\ProgramFiles\FujiFilm\FCR\CR- (4) Back up the following files for the RU to be uninstalled.
IR346\SYSTEM” directory on the CL are deleted.
◆ NOTE ◆
CAUTIONS When a plurality of RUs are registered in “LIST OF EXISTING RU”, back up the following
files for each of the RUs.
• Before executing UNINSTALL, be sure to take note of the IP addresses (user settings) of
the RU, CL, and FTP server.
Once UNINSTALL is executed, all the user settings are lost. - CONFIGURATION
• For the RU connected to the CL, back up the following files. - HISTORY LOG
Those files must be resorted after installation.
- CONFIGURATION - SCN ALL DATA
- HISTORY LOG REFERENCE
- SCN ALL DATA
Refer to the Checks, Replacement and Adjustment of Parts volume for procedures of
For multiple RUs, it is necessary to identify which file belongs to which RU.
BACK UP.
“21.1 BACKUP Procedures” in the “Checks, Replacement and Adjustment of Parts”
volume
FR6H3334.EPS
Execution of the VERSION UP command version-updates all of RUs registered in “LIST OF Refer to the Checks, Replacement and Adjustment of Parts volume for procedures of
EXISTING RU”. VERSION UP.
Execution of the PREVIOUS VERSION command recovers all of RUs registered in “LIST OF “13. Procedures of Updating Software Version” in the “Checks, Replacement and
EXISTING RU” to the state before the version update. Adjustment of Parts” volume
REFERENCE
Only when VERSION UP has been executed, the RU software can be returned to the state
2.8.2 PREVIOUS VERSION Procedures
before the version update by executing PREVIOUS VERSION.
(1) Exit the CL software.
(2) Start the PC-MUTL.
◆ NOTES ◆
(3) From “LIST OF EXISTING RU” of the PC-MUTL, select a desired RU.
• If the RU indicated in “LIST OF EXISTING RU” is not connected, or if an error occurs
during version update, the FTP server will be version-updated but the flash ROM will not.
• Do not power OFF the CL/RU during version update. If power is turned OFF during
version update, the machine will no longer boot up.
• Before performing the install procedures, quit all the applications running on the CL.
• In an N-to-N connection setup, if PREVIOUS VERSION/VERSION UP is executed, the RU
software will be sequentially downdated for the RUs connected, one after another. It takes
about one and one-half minutes for a single unit.
Do not power OFF the CL and RUs until the installation is completed for all the RUs. After
the installation, be sure to check the software versions for all the RUs to verify that the FR6H3328.EPS
Network
FR6H3196.EPS
Switching hub Switching hub
The version update of the RU software starts.
Straight cable When it is completed, the following dialog box appears.
ru1 ru2 (8) Click on the [OK] button.
CR-IR346RU CR-IR346RU
FR6H3200.EPS
• If the name of the RU is changed by using the [RENAME] button, PREVIOUS VERSION
FR6H3194.EPS
can no longer be executed.
The PC-MUTL window appears back on screen.
(9) Exit the PC-MUTL.
A RU boot-up message appears on the monitor of the CL, and after about one minute
has passed, the first RU becomes ready for operation. ● RU name designated is incorrect or FTP server is not set up
The process then starts for RU software version update for the next RU. If the RU name designated is incorrect or if the FTP server has not been set up, the following
Click on “Reboot” the number of times corresponding to the number of RUs. message appears.
In that case, click on the [Back] or [CONTINUE] button to go back to the previous screen,
and perform the procedures all over again after checking the IP address and FTP server.
FR6H3342.EPS
FR6H3343.EPS
FR6H3182.EPS
This function enables you to check error names and occurrence conditions by referring to the
error log data of the RU. It also allows for adding memos to error messages and viewing the
detail information and analysis flows.
CAUTIONS
• Do not install software programs, such as Adobe Acrobat Reader 4.0, on the PC that is
used as the CL or FTP server. If such programs are installed, the CL or FTP server may
not function normally. FR6H3220.EPS
• It is a new feature added to software version A05 or later.
(7) Click on the [ERROR DB] button.
FR6H3210.EPS FR6H3221.EPS
(5) Click on the [UPDATE] button. (8) Click on the error code.
An explanation for the error code selected is presented.
Error code
FR6H3219.EPS
FR6H3212.EPS
● 3 “WARNING” button
Of the error log files, only WARNING errors are displayed.
● 4 “BOTH” button
Both “FATAL and “WARNING” errors windows are displayed.
● 5 “UPDATE”
The latest error log data is copied from the CPU12A board of the RU to the FTP server of
the CL.
By clicking on the band (A) in the phase chart, the timing chart for that phase is displayed.
FR6H3092.EPS
8 The phase name for the phase whose timing chart is displayed is indicated.
● 5 “Scale” button
The display scale for the time base (horizontal axis) is changed.
● 6 “Scroll” button
The display range for the time base is shifted horizontally.
● 9 “Scroll” button
When the number of I/Os exceeds 15, the display area is shifted vertically.
Note that when the “CLEAR” button is clicked, the values in the A, B, and A-B fields are all
cleared.
2.11 FTP Server Designation Window 2.12 Installing I/O Trace Log and Error DB Software
The FTP server for multiple units of RU may be managed in a centralized manner. To view the I/O trace log, error DB analysis flow, or detail information, it is necessary not only
to install the software to the service engineer’s PC but also to install the log data and service
manual PDF data as well.
Install procedures are described here.
CAUTION
The service engineer’s PC should run on Windows 2000 or NT.
■ Procedure
FR6H2558.eps
(1) Put the CD bundled with the RU into the service engineer’s PC.
The install start window opens.
[Click]
FR6H2553.EPS
FR6H2555.EPS
FR6H2554.EPS
FR6H2556.EPS
◆ INSTRUCTION ◆
If the ERROR-DB windows does not open but an error is indicated, perform the procedures
set forth below.
CAUTION
If the software is to be updated from any version earlier than A04 to version A05 or later, be
FR6H2557.EPS
sure to clear the backup memory data. If it is not cleared, a software error will occur, so that the
RU will hang up.
Start the Explorer, double-click the batch file (Toolreg.batl), and restart the PC.
■ Procedures for Clear Backup Data
(114Y5436002A05) :\ETC\BATCH\TOOLREG.BAT (1) Exit the CL software.
[Start] → [Explorer] → [114Y5436002A05] → [ETC] → [BATCH] → [TOOLREG.BAT] Select “System exit” in the “FUJI FILM” menu while pressing the <SHIFT> key.
REFERENCE
The <SHIFT> key need be kept pressed until the CL software program is terminated.
Otherwise, the Windows will be quit, and the CL power will be automatically turned OFF.
FR6H2558.EPS
FR6H3132.EPS
FR6H3134.EPS
FR6H3136.EPS
CAUTIONS
• Do not power OFF the RU and CL during RU application update. If power is turned OFF
during update, the machine will no longer boot up.
• When the M-Utility can be started (can be logged in), the procedures described in this
section should not be performed.
If the procedures are inadvertently performed under condition where the M-Utility can be
started, the CPU12A board should be replaced with a new one.
• Make sure that there is no machine that has been set up as described below, connected
over the same network.
If such a machine is connected over the same network, disconnect it from the network by
powering it OFF or unplugging its I/F cable.
Unless such a machine is disconnected, the application and configuration data of that
machine will be automatically updated as well when the application of the RU is updated.
REFERENCE
By performing “soft update”, the application software and the configuration data of default
values are written into the flash ROM.
■ Procedures
Refer to the Troubleshooting volume for details of procedures of Rescue APPL via NetWork
(Soft up date).
“15.5 Action to be Taken When the RU Application Software Is Damaged” in the
“Troubleshooting” volume
[1-1-1] DISPLAY
3. Details of M-Utility
Displays the contents of the error log on screen.
[1] LOG REFERENCE
When the RU’s CPU memory becomes full, the oldest error log information is deleted to
Displays the error log or trace log or saves the error log or trace log stored in the RU’s CPU store the newest error log information. To back up the contents of the error log, execute “[1-
memory into the CL’s FTP server. Note that the trace log is for design analysis use. 1-2] SAVE TO FTP-SERV” and then copy the FTP server data onto a floppy disk or other
media.
LOG>ELG>DSP>SML> 3
[1] FATAL: Displays the number of logged error events at levels 0 and 9 after grouping
them according to error codes.
[2] WARNING: Displays the number of logged error events at levels 1, 2, 3 and 4 after
grouping them according to error codes.
[3] BOTH: Displays the total number of logged error events after grouping them
according to error codes.
■ Display
The image display of the error log differs depending on the RU software version. Application part FTP server
Refer to the Appendix for the displays of the RU software versions A02 to A04. COMMON
| :0 microtfnc,c 2138 |
| • | ■ Procedures
| • | (1) [1] [ENT] → [1] [ENT] → [2] [ENT]
| • | A message appears, asking whether you really want to start execution.
|[10921] 2000/08/25 14:45:25 00C013 <BR> T99 | (2) Choose “1” (YES).
|0.END 1.NEXT(DEFAULT=1) : 1 ............................... (2) |
The system then performs the data copy process. When the process ends normally,
|CODE DATE | the display reads “RESULT: OK”.
|[13603] 2000/08/25 14:20:15 00DC05 <SW> T02 |
| :3D0004 commonitar_Op.c 258 | ■ Display
|[10921] 2000/08/25 14:05:01 00C014 <BR> T99 |
| :0 microtfnc,c 2138 | |LOG>ELG>2 ................................................. (1) |
| • | |ARE YOU SURE? |
| • | |1.YES 2.NO(DEFAULT=2) : 1 ................................. (2) |
| • | |RESULT : OK |
|[10921] 2000/08/25 13:50:30 00C013 <BR> T99 |
|0.END 1.NEXT(DEFAULT=1) : 0 ............................... (3) |
Deletes the error log from the RU’s CPU memory. [1-2-1] DISPLAY
■ Display
Displays the version information about the RU software on screen or loads the RU software Displays the version information about the RU software.
or configuration information from the CL’s FTP server into the RU.
■ Procedure
■ Flow of data (1) [2] [ENT] → [1] [ENT]
The following data flow diagram shows how data is loaded from the CL’s FTP server to the The version information then appears on the display.
RU.
RU CL ■ Display
CD-ROM
Flash ROM RU message file VER> 1 (1)
Basic part CR-IR346RU Application Software : 114Y5436002A00
RU OS Software Resource Version RU software version
MAIN CPU IPL : Z45N5436001A01
Application part FTP server RU control software
MAIN CPU APPL : Z45N5436002A00
• RU application COMMON SUB CPU IPL : Z45N5436101A01
• Configuration data RU image software
• RU OS SUB CPU APPL : Z45N5436102B02
• RU application FD
SCN CPU APPL : Z45N5436202A00 Scanner software
Backup memory RU-specific data
Configuration data
Hardware Type(VER_REG)
CPU12A : 00 [01,00]
SDRAM
SNS12A : 00 [00]
DRV12A : 00
SCN12A : 00 [00]
FR6H3062.EPS
PC board installation program
FR6H3054.EPS
Loads the RU software or configuration data from the CL’s FTP server into the RU. Loads the RU configuration data (IRSET, IRSTATUS, NETMASK, and ROUTE) from the CL’s
FTP server into the flash ROM on the RU’s CPU12A board.
[2-2-3] COMPARE SOFTW ARE WITH FTP-SERV
CAUTION
Compares the version of the software that is loaded in the flash ROM of the RU with the
This feature is for design analysis only. Do not use this feature in the market (for regular
version of the RU software on the FTP server of the CL.
servicing purposes).
The following software is to be compared:
Menu item Software to be compared
[1] MAIN CPU IPL Main CPU IPL (OS)
[2-2-1] LOAD SOFTW ARE FROM FTP-SERV.
[2] MAIN CPU APPL Main CPU application
Loads the RU software from the CL’s FTP server into the flash ROM on the RU’s CPU12A [3] SUB CPU FT ✻✻✻✻✻
board.
CAUTION
While the main CPU or sub-CPU OS is being loaded, do not turn OFF the power or perform
a reset because the flash ROM on the CPU12A board becomes damaged, resulting in the
RU’s inability to start up.
Conducts an IP conveyance/image reading test in the utility mode, removes dust from the Performs an IP conveyance/image read operation in the utility mode. Also allows you to
scanner unit, or checks the network connection. perform a read/erasure/image output process while displaying the sensor status (open or
closed) and other information on screen.
■ Functions REFERENCE
● ROUTINE: Image reading and IP conveyance test When “READING & ERASURE” and “MONITOR READING & ERASURE” are to be
executed, it is necessary to make the RU ready for reading (with the cassette loading lamp
Performs a regular IP read/erasure process and outputs an image. Also allows you to illuminated).
perform a read/erasure/image output process while displaying the sensor status (open or Unless the RU is ready for reading, IP conveyance will not start even when a cassette is set
closed) and other information on screen. in position.
Rotates the light-collecting mirror to clean the light-collecting surface of the light-collecting
■ Procedures
guide.
(1) Have a cassette on hand.
● NETW ORK: Checks for access to the FTP ser ver. Have an exposed cassette on hand, depending on what to be checked.
Checks the network connection and access to the FTP server. (2) Make the RU ready for reading.
Manipulate the CL to make the RU ready for reading (with the cassette loading lamp
illuminated).
(3) [3][ENT] → [1][ENT] → [1][ENT]
The machine is made ready for IP conveyance and reading.
(4) Set the cassette in position.
IP conveyance and reading are performed.
When the cassette is set again, IP conveyance and reading are performed
successively.
(5) [Ctrl] + [C] → [ENT]
The menu then closes.
■ Display
Performs a regular image read operation to detect the dose received by the IP and effects IP Performs the “READING & ERASURE” operation while displaying the sensor status (open or
erasure in accordance with the received dose. Since this menu item performs an image closed) and other information on screen. Use this menu item to locate a fault.
read operation to detect the amount of IP consumption, it does not output an image. Use
this menu item when you check an image-reading conveyance operation only. ■ Procedures
(1) Have a cassette on hand.
■ Procedures
Have on hand a cassette to be erased.
(1) Have a cassette on hand.
(2) Make the RU ready for reading.
Have on hand a cassette to be erased.
Manipulate the CL to make the RU ready for reading (with the cassette loading lamp
(2) [3][ENT] → [1][ENT] → [2][ENT] illuminated).
The machine is ready for IP conveyance and erasure. (3) [3][ENT] → [1][ENT] → [4][ENT]
(3) Set the cassette in position. The machine is made ready for IP conveyance and erasure.
IP conveyance and erasure are performed. (4) Set the cassette in position.
When the cassette is set again, IP conveyance and erasure are performed IP conveyance and erasure are performed, and a new line is displayed whenever the
successively. sensor status changes.
(4) [Ctrl] + [C] → [ENT] (5) [Ctrl] + [C] → [ENT]
The menu then closes. The menu then closes.
■ Display ■ Display
Conveys the IP through the image read section without performing an image read operation ooxxxoxxooxoxoxxx ←Sensor status after RU bootup
and merely subjects the IP to secondary erasure. Use this menu item when you check the xxxxxoxxooxoxoxxx (4)
IP conveyance mechanism only.
The status is changing
FR6H3083.EPS
REFERENCE
The sensor state can be displayed concurrently while conveying the IP.
Repeatedly performs an IP conveyance/image read operation in the utility mode. When an Performs an image read operation to detect the dose received by the IP and effects IP
IP returns, the system concludes that the cassette is newly set in position, and automatically erasure in accordance with the received dose. Since this menu item performs an image
repeats an IP conveyance operation a preselected number of times. read operation to detect the amount of IP consumption, it does not output an image.
■ Procedures
[3-2-1] READING & ERASURE (1) Have a cassette on hand.
(2) [3][ENT] → [2][ENT] → [2][ENT]
Performs a regular read operation, outputs an image, and deletes an image from the IP.
Since the same IP is repeatedly conveyed, however, the machine reads an erased IP on the The display then prompts you to enter the number of times you want to perform IP
second and subsequent cycles. conveyance and erasure.
(3) [5][ENT]
REFERENCE
The machine is then ready for performing IP conveyance and erasure five times.
When “READING & ERASURE” is to be executed, it is necessary to make the RU ready for
reading (with the cassette loading lamp illuminated). (4) Set the cassette in position.
Unless the RU is ready for reading, IP conveyance will not start even when a cassette is set IP conveyance and erasure are performed the number of times (five times) that has
in position. been set in step (3).
(5) [Ctrl] + [C] → [ENT]
◆ NOTE ◆ The menu then closes.
If the CL-RU connection is set to N-to-N, the program will not work normally. Be sure to set ■ Display
the CL-RU connection to 1-to-1.
|TST>AUTO>2 ................................................ (2) |
■ Procedures | |
(1) Have a cassette on hand. |INPUT THE NUMBER OF CONVEYANCES. |
(2) Make the RU ready for reading. |INPUT(0 - 99999):5 ........................................ (3) |
| |
Manipulate the CL to make the RU ready for reading (with the cassette loading lamp
|COMMAND IS IN PROGRESS. ................................... (4) |
illuminated).
|INTERRUPTION : HIT[^C] + ENT KEY. ......................... (5) |
(3) [3][ENT] → [2][ENT] → [1][ENT]
The display then prompts you to enter the number of times you want to perform IP
conveyance and reading. [3-2-3] SECONDARY ERASURE
(4) [5][ENT]
Conveys the IP without performing an image read operation and merely subjects the IP to
The machine is then ready for performing IP conveyance and reading five times.
secondary erasure.
(5) Set the cassette in position.
IP conveyance and reading are performed the number of times (five times) that has
[3-3] SCANNER CLEANING
been set in step (4).
(6) [Ctrl] + [C] → [ENT] Rotates the light-collecting mirror axis to clean the light-collecting surface of the light-
The menu then closes. collecting guide. The function of this menu is the same as the scanner cleaning function in
the User Utility.
■ Display
■ Procedure
|TST>AUTO>1 ................................................ (3) | (1) [3] [ENT] → [3] [ENT]
| | The machine then performs a scanner cleaning operation.
|INPUT THE NUMBER OF CONVEYANCES. |
■ Display
|INPUT(0 - 99999):5 ........................................ (4) |
| | |TST>3 ..................................................... (1) |
|COMMAND IS IN PROGRESS. ................................... (5) | |COMMAND IS IN PROGRESS. |
|INTERRUPTION : HIT[^C] + ENT KEY. ......................... (6) | |RESULT : OK |
Checks the network connection. Runs diagnostics to check whether the electrical components are normal.
■ Functions
[3-4-1] PING (AUTO)
● AUTO MODE/BO ARD TEST/SUB CPU TEST:
CAUTION Conducts memory and interrupt control tests of RU PC boards. You can execute a series of
With software version A02 or earlier, this feature is not implemented, so it should not be used. tests automatically or conduct preselected tests.
CAUTIONS
• With software version A02 or earlier, this feature is not implemented, so it should not be used.
• This feature is for design analysis only. Do not use this feature in the market (for regular
servicing purposes).
Accesses the CL’s FTP server to verify that files can be accessed.
Runs self-diagnostic checks on the PC boards by conducting a series of PC board tests. Runs all the self-diagnostic checks between [4-1-2] and [4-1-6] (CPU12A, SCN12A, INV12A,
SNS12A, DRV12A, and SUBCPU).
■ Procedures You can repeat execution within a range of 1 to 99999.
(1) [4] [ENT] → [1] [ENT] → [2] [ENT]
The display then prompts you to enter the number of times you want to repeat the [4-1-2] CPU12A
testing cycle.
(2) Enter “3” (for performing the testing process three times). Runs diagnostic checks on the following parts of the CPU12A board. You can repeat
The system then repeats the PC board testing cycle the specified number of times execution within a range of 1 to 99999.
(three times). When the testing process ends normally, the display reads “RESULT:
OK”.
CPU12A board Backup circuit FIFO/SRAM
To abort the testing process during its execution, press the [Ctrl] and [C] keys
simultaneously and then press the [ENT] key.
Appl-ROM
■ Display
Runs diagnostic checks on the following parts of the SCN12A board. You can repeat Runs diagnostic checks on the following parts of the SND12A board. You can repeat
execution within a range of 1 to 99999. execution within a range of 1 to 99999.
DRV12A board
DC motor solenoid
H8CPU FR6H3056.EPS
[4-1-4] INV12A
Sensor/LED/driver section
FR6H3063.EPS
Runs self-diagnostic checks on the following parts of the sub-CPU. You can repeat Conducts various PC board tests on an individual basis for self-diagnostic checkout of each
execution within a range of 1 to 99999. functional block.
FIFO/SRAM
CPU12A board [4-2-1] CPU12A
Runs a self-diagnostic check on each functional block of the SCN12A board. Runs a self-diagnostic check on each functional block of the INV12A board.
[ 1 ] REGISTER (ETH) TEST: [ 1 ] REGISTER TEST:
Conducts a register test. Conducts a register test.
[ 2 ] INTERRUPT TEST: [ 2 ] LAMP TEST:
Tests the interrupt control. Checks for erasure lamp illumination.
[ 3 ] H8 COMMUNICATION TEST:
Communicates with the CPU (H8) on the SCN12A board to verify the normal return. [4-3] SUB CPU TEST
[4-2-3] SND12A Tests the SDRAM and FIFO memory of the sub-CPU (digital data processing CPU) on the
CPU12A board. Also allows you to output a pattern image or generate an image re-output.
Runs a self-diagnostic check on each functional block of the SND boards (SNS12A and [ 1 ] SDRAM TEST:
DRV12A boards). Tests the SDRAM.
[ 1 ] REGISTER (ETH) TEST: [ 2 ] FIFO TEST:
Conducts a register test. Tests the FIFO memory.
[ 2 ] SENSOR TEST:
Tests the control signal output to a sensor. [4-3-1] SDRAM TEST
[ 3 ] LED TEST:
Tests the control signal output to an LED. Tests the SDRAM of the sub-CPU.
[ 4 ] SOLENOID TEST:
Tests the control signal output to a solenoid. [4-3-2] FIFO TEST
[ 5 ] PULSEMOTOR TEST:
Tests the control signal output to a motor. Tests the FIFO memory.
[ 6 ] INTERRUPT TEST:
Tests the interrupt control.
[4-3-3] OUTPUT PATTERN IMAGE ■ Example where a Pattern Image of 14"x14" Size is Outputted
(For 1-to-1 Connection)
Outputs pattern images of various IP sizes. ◆ NOTE ◆
The flow of pattern image generation is shown below: For a 1-to-1 connection setup, the following errors may occur.
The error code to be displayed differs depending on the RU software version.
CPU12A board SCN12A board • If the command is executed while the cassette loading lamp is not illuminated:
Image bus/buffer section → Error code 13011: RU software A04 or earlier
Main CPU/FPGA section
→ Error code 11401: RU software A05 or later
• If the command is executed without the examination menu registered, the error code
11401 is displayed in the case of the RU software version A05 or later.
● Procedures
(3)
(1) Register the examination menu.
Select the menu on the CL and register it.
(2) Make the RU ready for reading.
Manipulate the CL to make the RU ready for reading (with the cassette loading lamp
(1)
illuminated).
(3) [4][ENT] → [3][ENT] → [3][ENT]
A menu then opens, prompting you to select an output image size.
(4) Enter “2” (14"x14").
(2)
(4)
The system then outputs an image presented below. When the image output process
ends normally, the display reads “RESULT: OK”.
(5) Select the “IP# Input” button.
■Display (5) Enter the barcode that has been registered in step (1).
The system then outputs an image presented below. When the image output process
|EU>SBCPU>3 ................................................ (2) | ends normally, the display reads “RESULT: OK”.
| |
|0.QUIT |
|1.14"x17" |
|2.14"x14" |
|3.10"x12" |
|4.8"x10" |
|5.24x30 |
|6.18x24 |
|EU>SBCPU>IMGOUT>2 ......................................... (3) |
| |
|COMMAND IS IN PROGRESS. |
|RESULT : OK |
● Procedures ■ Procedure
(1) Cancel the ready-for-reading state of the RU. (1) [4] [ENT] → [4] [ENT]
Manipulate the CL to cancel the ready-for-reading state of the RU (with the cassette The system then checks for blown fuses. When the fuse checkout process ends
loading lamp not illuminated). normally, the display reads “RESULT: OK”.
(2) [4] [ENT] → [3] [ENT] → [4][ENT]
■ Display
The system then outputs an image.
Displays the settings of the DIP and slide switches on the CPU12A board. ◆ NOTE ◆
If you conduct the “[4-6] BARCODE TEST” when the CPU12A board DIP switch is set so as
■ Procedure not to use the optional barcode reader, the display always reads “RESULT: OK”.
(1) [4] [ENT] → [5] [ENT]
The system then checks and displays the switch settings.
[4-6-1] COMMUNICATION
■ Display Sends a control command to the barcode reader to check for a response.
The procedure and image display of READ TEST differ depending on the RU software
version. Refer to the Appendix for the procedure and displays of the RF software version
A02.
“Appendix 3 Details of the M-Utility of Older Version”
■ Procedures
(1) Make the RU ready for reading.
Manipulate the CL to make the RU ready for reading (with the cassette loading lamp
illuminated).
(2) [4][ENT] → [6][ENT]
(3) Select “2” (READ TEST).
(4) Set a barcode-ready IP cassette into the IP set unit.
The IP is fed, and when the barcode is read normally, the display reads “RESULT: OK”.
REFERENCE
If “READ TEST” is executed with such DIP switch setting on the CPU12A board as not
to use the barcode, the display always reads “RESULT: OK”, no matter whether the
barcode is available or not.
■ Display
Sets the scanner unit and checks its operation. Initializes the scanner.
In the initialization process, the main-scanning parameters for the scanner are downloaded
■ Functions from the CPU12A board flash memory into the SDRAM and then downloaded from the
CPU12A board into the SCN12A board. Further, the laser and polygon are turned OFF in
● INITIALIZE: Initializes the scanner.
this initialization process.
● POLYGON: Checks the operation of the polygon.
■ Procedure
● LASER: Checks the operation of the laser.
(1) [5] [ENT] → [1] [ENT]
● SAVE INITIAL LDIF: Shall not be used because it is intended for design analysis The system then performs the scanner initialization process. When the process ends
purposes. normally, the display reads “RESULT: OK”.
● HV STATUS: Displays the status of the HV switch.
■ Display
● HV ON/OFF: Turns ON and OFF the HV switch (software switch).
● HV DATA: Checks the HV voltage command value that is outputted from the SCN12A |SCN>1 ..................................................... (1) |
board. | |
● FORMAT: Fine-tunes the read start position (PIXEL) and read width (FREQ). |COMMAND IS IN PROGRESS |
|RESULT : OK |
● SHADING/SENSITIVITY: Makes shading and sensitivity corrections.
● DATA MANAGEMENT: Saves the scanner data into the FTP server (CL) and loads the
saved scanner data.
● DIAGNOSTIC: Starts the polygon and runs a self-diagnostic check on the scanner.
● VIRTUAL IMAGE: Causes the light-collecting section to generate image data.
Turns ON and OFF the polygon. Turns ON and OFF the laser.
When the polygon ON signal is generated, the polygon ON signal LED on the SCN12A When the laser turns ON, the system turns ON the polygon and runs a diagnostic check on
board comes on. the polygon and laser.
CAUTION CAUTION
If the cover must be removed to gain access to the LED on the SCN12A board, turn OFF the While the laser is ON, do not turn OFF the polygon. If you turn OFF the polygon with the laser
HV switch before removing the cover. turned ON, the laser light may fall upon a single spot, causing a risk of machine failure or fire.
If the cover is removed with the HV switch in the ON position, the photomultiplier will be
damaged.
■ Procedures
(1) [5] [ENT] → [3] [ENT] → [2] [ENT]
■ Procedures
This causes the laser and polygon to turn ON, and the display reads one of the
(1) [5] [ENT] → [2] [ENT] → [2] [ENT] following values and “RESULT: OK”.
The polygon then turns ON and then the display reads “RESULT: OK”. If the polygon • LDIFINT: LD amperage value at the time of shipping from factory
ON signal LED on the SCN12A board does not come on in this instance, the SCN12A
board is faulty. • LDIFNOW: Current LD amperage value
• LDIFNOW/LDIFINT: Value indicative of how much the amperage value has dropped,
Illuminated when since shipping from factory until now.
the polygon turns ON
REFERENCE
When the value of LDIFNOW/LDIFINT drops below 0.6, an error code is displayed.
PMTD1G
LIGHT
■ Display
Controller front view
|SCN>LZR>2 ................................................. (1) |
| |
CN5
|Laser ON |
CN1 CN6 CN2 CN3 CN4 S1 |LDIFINT : 127.66 |
SCN12A |LDIFNOW : 127.33 |
FR6H3082.EPS
|LDIFNOW/LDIFINT : 0.99 |
(2) [1] [ENT]
|RESULT : OK |
The polygon then turns OFF.
| |
■ Display |0.QUIT |
|1.OFF |
|SCN>POLY>2 ................................................ (1) | |2.ON |
|RESULT : OK | |SCN>LZR>1 ................................................. (2) |
| | |RESULT : OK |
|0.QUIT |
|1.OFF |
|2.ON |
|SCN>POLY>1 ................................................ (2) |
|RESULT : OK |
■ Procedure
[5-4-1] GET DATA FROM SCN, SAVE TO RAM & FLASH & FTP-SERV
(1) [5] [ENT] → [5] [ENT]
Acquires machine shipment control data from the scanner and sets the acquired values in This causes the display to show the HV switch setting and then the message
the SDRAM, flash memory, and FTP server. “RESULT: OK”.
■ Display
[5-4-2] SAVE DEFAULT DATA TO RAM & FLASH & FTP-SERV
|SCN>5 ..................................................... (1) |
Restores the machine shipment control data in the SDRAM, flash memory, and FTP server |HV ON |
to the default values.
|RESULT : OK |
Turns ON or OFF the HV switch (software switch). When you enter an HV voltage value between 255 and 667 V, the system checks whether
When you execute “[5-6] HV ON/OFF”, the system checks the HV switch setting and then the command value output from the SCN12A board is equal to the entered value.
turns ON or OFF the HV switch. REFERENCE
When the system turns ON the HV switch, it checks the response from the photomultiplier If the HV switch (software or hardware switch) is OFF, the displays reads “HV OFF” and
board and then displays the result. “RESULT: OK” even when you enter an HV voltage value.
CAUTION
Before turning ON the HV switch (software switch), check to see whether the cover is installed. ■ Procedures
If the HV switch is turned ON with the cover removed, the photomultiplier will be damaged. (1) [5] [ENT] → [7] [ENT]
A message then appears to prompt for the input of an HV voltage value. If the HV
switch is OFF in this instance, the display reads “HV OFF” and then “RESULT: OK”.
■ Procedure
(2) Enter the value “300” (HV voltage).
(1) [5] [ENT] → [6] [ENT] → [2] [ENT]
This causes the display to show the HV switch setting and then the message ■ Display
“RESULT: OK”.
|SCN>7 ..................................................... (1) |
■ Display
| |
|INPUT HIGH-VOLTAGE’S DA DATA |
|SCN>HV>2 .................................................. (1) |
|INPUT(250 - 667[V]):300 ................................... (2) |
|HV ON |
|RESULT : OK |
|RESULT : OK |
REFERENCE
If the HV switch (hardware switch) on the SCN12A board is OFF, the displays reads “HV
OFF and “RESULT: OK” even when the HV software switch turns ON.
|SCN>HV>2 |
|HV OFF |
|RESULT : OK |
Use the “FORMAT” menu when the format needs to be fine-tuned in situations where the Restores the current settings for the read start position (PIXEL) and read width (FREQ) to
machine shipment control data is installed. You should also use this menu when inter-unit the default values.
adjustments are needed due, for instance, to simultaneous replacement of the subscanning
REFFERENCE
unit and side-positioning conveyor.
When you select the default settings, the system adjusts the output image position to make
IP edges visible, indicating that the default settings are used.
◆ NOTES ◆
• Be sure to turn ON the HV switch before format adjustment. The format cannot be [ 1 ] PIXEL AND FREQ:
adjusted with the HV switch set to OFF.
Restores both the read start position and read width to the default values.
• Once the setting is changed, the result of that change becomes effective immediately.
• Because the value that has been changed becomes ineffective when the machine is [ 2 ] PIXEL ONLY:
rebooted, you must perform “BACKUP” of the configuration if you want to keep the setup Restores only the read start position to the default value.
value effective after reboot or to save the setup value.
[ 3 ] FREQ ONLY:
“2.5 BACKUP”
Restores only the read width to the default value.
■ Procedure: Example where both the read start position and read width are restored
■ Functions
to the default values
● DEFAULT: Restores the settings of the read width (FREQ) and read start position (PIXEL) (1) [5] [ENT] → [8] [ENT] → [1] [ENT] → [1] [ENT]
to their default values.
The system restores the read start position and read width to their default values and
● FREQ ADJUST: Fine-tunes the read width (FREQ). the display reads “RESULT: OK”.
It makes fine adjustments when the size of the output image is enlarged or reduced in the
■ Display
horizontal (main scan) direction.
● PIXEL ADJUST: Fine-tunes the read start position (PIXEL). |SCN>FMT>DEF>1 ............................................. (1) |
It fine-tunes the image output position to the right or left when any horizontal white blank |RESULT : OK |
appears on the output image or when the image is cut off (when there is some non-
outputted portion).
REFERENCE
When both the read width (FREQ) and read start position (PIXEL) are to be adjusted, the
read width should be first adjusted. If the read start position is first adjusted, it may be
necessary to adjust the read start position again as a result of the read width adjustment.
■ Procedures
Refer to the Checks, Replacement and Adjustment of Parts volume for details of procedures
of format adjustment.
“16. Format Adjustment” in the “Checks, Replacement and Adjustment of Parts” volume
Fine-adjusts the output image when it is shifted in the horizontal direction (main scanning
■ Functions direction), that is, a white blank portion occurring in the horizontal direction, or part of the
Fine-adjusts the output image when it is enlarged or reduced in the horizontal direction image cut off.
(main scanning direction). Adjustment is available in a range of -999 to 999 pixels. Inputting a negative (minus signed)
Adjustment is available in a range of -5 to 5%. Inputting a negative (minus-signed) value value enlarges the white blank portion, and inputting a positive (plus signed) value reduces
enlarges the image, and inputting a positive (plus-signed) value reduces the image. How to the portion. How to calculate the adjustment value is as follows:
calculate the adjustment value is as follows:
b
Actual size of a
Direction steel rule Reduction factor
of IP Actual size of steel rule
conveyance
a x100=Adjustment value (%)
■ Procedures
Refer to the Checks, Replacement and Adjustment of Parts volume for details of procedures
of PIXEL ADJUST (main scan direction adjustment).
“16.1 Main Scan Format Adjustment” in the “Checks, Replacement and Adjustment of
Parts” volume
Inputs adjustment values for the main scan length and the main scan position mentioned on
the upper face label of the optics unit. Inputting the adjustment value rewrites the machine
shipment control data.
CAUTION
Use “OPTIC FORMAT” only when you manually enter the machine shipment control data
indicated on the scanning optics unit.
■ Procedures
Refer to the Checks, Replacement and Adjustment of Parts volume for details of procedures
of OPTIC FORMAT (optics unit replacement setting).
“16.3 Optic Setting” in the “Checks, Replacement and Adjustment of Parts” volume
010-051-08 CR-IR346RU Service Manual MU - 100 010-051-08 CR-IR346RU Service Manual MU - 101
09.25.2004 FM4338 09.25.2004 FM4338
MU - 102 MU - 103
Makes shading and polygon corrections, or allows for the adjustment of indication of Calculates data (correction value) to be used in correcting the shading, polygon and
sensitivity data (S value). sensitivity.
REFERENCE During normal reading, the image is output after the nonuniformity due to the shading and
polygon and the sensitivity are corrected.
The value that has been set in the “SHADING/SENSITIVITY” menu becomes ineffective
when the machine is rebooted. You must perform “BACKUP” of the light-collecting data if The CALCULATION command calculates the necessary correction value for eliminating
you want to keep the setup value effective after reboot. (correcting) the nonuniformity on the read image data.
CAUTION
Exercise care in the following points in calculating the correction data for shading and polygon.
[5-9-1] SHADING/POLYGON CORRECTION • Before performing any correction, remove the cassette from the RU. If the cassette remains
loaded, no correction will be performed (regular reading is performed).
Enables or disables shading and polygon corrections. • To perform corrections, be sure to use an IP of either 14"x14" (35cm x 35cm) or 14"x17"
ON: Normal state. When a uniformly exposed IP is read by means of the correction data, (35cm x 43cm) size. If an IP of any other size is used, an error results.
an image free from nonuniformity is output. • For IPs used for corrections, be sure to use IPs that have been exposed at a dose indicated in
the Procedure.
OFF: When a uniformly exposed IP is read, an image with nonuniformity is output by means If an IP that has not been exposed is used, an error results.
of the default data.
REFERENCE
If the image read from the IP is output as it is, the nonuniform image is obtained due to ■ Procedures
physical solid characteristics of the light collecting guide or the polygon. The RU usually Refer to the Checks, Replacement and Adjustment of Parts volume for details of procedures
corrects the solid characteristics and outputs a uniform image. When nonuniformity is found, of CALCULATION.
this command is used to intentionally output an uncorrected image so as to identify the
“17. Shading/Sensitivity Correction” in the “Checks, Replacement and Adjustment of
cause for the nonuniformity. (Set to OFF.)
Parts” volume
■ Procedures
(1) [5] [ENT] → [9] [ENT] → [1][ENT]
(2) Choose “1” (ON).
The system then checks the setup. When the checkout process ends normally, the
display reads “RESULT: OK”.
◆ INSTRUCTION ◆
Once the setup has been completed, perform “BACKUP” of the light-collecting data to save
the data that has been changed in a floppy disk.
If the machine is powered OFF without saving, the setup that has been done will be lost.
■ Display
010-051-08 CR-IR346RU Service Manual MU - 102 010-051-08 CR-IR346RU Service Manual MU - 103
09.25.2004 FM4338 09.25.2004 FM4338
MU - 104 MU - 105
CAUTION
This feature is for design analysis only. Do not use this feature in the market (for regular
G 1.0G#0.7+0.50R5Q0.5 R->L G1.0G#0.7+0.50R5Q1.0
XXXXX
L 4.0S200C*1.2*1.0AP 0000000001Fuji Hanako
Date of
exposure1992. 11. 27 [17:43]
[F] 23
Reduction :50% RT-04
servicing purposes).
FR9H45A5.EPS
■ Display
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Saves the scanner data into the FTP server (CL) or loads the saved scanner data. Starts the polygon and runs a diagnostic check on the scanner.
◆ INSTRUCTION ◆
CAUTION
Execute “[5-1] INITIALIZE” before executing “[5-11] DIAGNOSTIC”.
Never reset the RU or power it OFF while any submenu of “DATA MANAGEMENT” is being
executed.
During its execution, the RU panel blinks with an audible “beep, beep, beep, ...” alert sounded. ■ Procedure
(1) [5] [ENT] → [11] [ENT]
[5-10-1] SAVE SCN DATA FROM RAM TO FLASH & FTP-SERV The self-diagnostics result is displayed.
■ Display
Saves the scanner data stored in the main memory into the flash memory and FTP server
(CL). The image display of DIANOSTIC differs depending on the RU software version. Refer to
the Appendix for the display of the RU software versions A01 to A04.
“Appendix 3 Details of the M-Utility of Older Version”
[5-10-2] LOAD SCN DATA FROM FTP-SERV TO RAM & FLASH
Loads the scanner data stored in the flash memory and FTP server into the main memory.
Displays a list of files that have been saved in the FTP server (CL) during the time interval
between machine power ON and “[10-3] DISPLAY SCN DATA ETC” execution.
■ Procedure
(1) [5] [ENT] → [10] [ENT] → [3] [ENT] → [3] [ENT]
A file list then appears on the display.
|SCN>DTM>DISP>3 |
| |
|SCN_SHDG.DAT |
|SCN_POLY.DAT |
|SCN_ISEN.DAT |
|SCN_IFMT.DAT |
|SCN_OFMT.DAT |
|SCN_LDIF.DAT |
|RESULT : OK |
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[5-12] VIRTUAL IMAGE ■ Display: Example where “LIGHT” is used to generate ima ge data (For 1-to-1
Connection)
Causes image data to be generated.
■ Functions
● LIGHT:
Inputs the light of the LED on the PMT12A board through the light-collecting guide to output
an image.
It can be checked to see whether or not the cause of image abnormality is due to a failure of
the scanner optics unit.
● LOG AMP:
Causes the LOG AMP on the PMT board to generate and output image data.
By using “LIGHT” and “SCN12A INPUT” in combination, it can be checked to see whether or
not the cause of image abnormality is due to a failure of the light-collecting unit.
● SCN12A INPUT :
Cause the scanner board to generate image data and send the image data to the sub-CPU
on the CPU12A board.
It can be checked to see whether or not the cause of image abnormality is due to an image
processing error on the CPU board.
■ Procedures: Example where “LIGHT” is used to generate ima ge data (For N-to-N
■ Procedures: Example where “LIGHT” is used to generate image data (For 1-to-1 Connection)
Connection) ◆ NOTE◆
(1) Register the examination menu. For an N-to-N connection setup, the following error will occur if the following procedure is
Select the menu on the CL and register it. executed without inputting the barcode.
(2) Make the RU ready for reading. → Error code 11404
Manipulate the CL to make the RU ready for reading (with the cassette loading lamp
illuminated). (1) Register the examination menu.
(3) [5][ENT] → [12][ENT] → [1][ENT] Select the menu on the CL and register it.
A menu then appears to prompt you to select the LED’s luminescence quantity. (2) Make the RU ready for reading.
(4) [1][ENT] Manipulate the CL to make the RU ready for reading (with the cassette loading lamp
illuminated).
(5) Set the cassette in position.
(3) Using the barcode reader of the CL, enter the barcode.
An image that is similar in cases where an IP exposed at the “Signal Level” dose
displayed on screen is read is outputted, and when the process ends normally, the (4) [5][ENT] → [12][ENT] → [1][ENT]
display reads “RESULT: OK”. A menu then appears to prompt you to select the LED’s luminescence quantity.
Output example: Uniform gray image (5) [1][ENT]
The display reads “RESULT: OK”.
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(6) Set the cassette in position. [5-12-1] LIGHT
An image similar in cases where an IP exposed at the “Signal Level” dose displayed on
the screen is read is output. Directs the PMT12A board LED light toward the reader and reads the LED light entered from
Output example: Uniform gray image the light-collecting guide to generate an image.
After the light is collected by a photomultiplier, the system performs image processing in the
same manner as for a regular read operation.
Causes the logarithmic amplifier on the PMT board to generate image data and send the
image data to the scanner board.
The scanner board and subsequent sections perform image processing in the same manner
as for a regular read operation.
■ Display: Example where “LIGHT” is used to generate image data (For N-to-N Causes the scanner board to generate image data and send the image data to the sub-CPU
Connection) on the CPU12A board.
The sub-CPU and subsequent sections perform image processing in the same manner as
for a regular read operation.
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[6] MECHANICAL UTILITY The image display of the procedure for driving and stopping the motor differs depending on
the RU software version. Refer to the Appendix for the procedure and display of the RU
software versions A02 to A04.
[6-1] MOTOR
“Appendix 3 Details of the M-Utility of Older Version”
Runs and stops a motor.
You can use the factory default parameter settings (rotation direction, rotation speed, stop [6-1-1] Motor drive and stop
mode, etc.) or change such default settings.
The motor names and mounting locations are indicated below: Drives and stops a motor.
MA1 Suction cup drive motor
■ Procedures
MB1 Conveyance motor
(1) [6] [ENT] → [1] [ENT] → [1] [ENT]
MC1 Side-positioning motor
The display then prompts for the selection of a motor.
MC2 Grip release motor
(2) Choose “1'” (MA1).
MC3 Conveyance motor
(3) Choose “1'” (DRIVE).
Suction cup drive motor Cassette set unit Motor drives.
MA1 Unit A
(4) [2] [ENT]
Motor stops.
M (5) [0] [ENT]
MB1: CW rotation for feed conveyance
CCW ■ Display
M
Conveyance motor | MU>MTR>1 .............................................. (1) |
CW
CW MB1
| |
| INPUT THE NUMBER OF DRIVE MOTOR. |
| 0.QUIT 1.MA1 2.MB1 3.MC1 4.MC2 5.MC3 |
FRONT Erasure conveyor | INPUT(0 - 5):1 ........................................ (2) |
Unit B
| 0.QUIT |
CW
| 1.DRIVE |
| 2.STOP |
| INPUT(0 - 2):1 ........................................ (3) |
| 0.QUIT |
CCW | 1.DRIVE |
Side-positioning
CW | 2.STOP |
conveyor Unit C
O NT | INPUT(0 - 2):1 ........................................ (4) |
FR MC3: CW rotation for
Latch drive feed conveyance | RESULT : OK |
Latch CW
Gear
CCW
CCW
Latch assembly
M Side-positioning motor
M
M
Conveyance motor
MC3
Grip release motor
MC2
FR6H3057.EPS
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Restores the parameters to the factory default settings. Drives and stops solenoids, pump, clutch, erasure lamps, and subscanning unit motors on
an individual basis.
REFERENCE
The names and operating states of the actuators are shown below:
The parameters can also be initialized by turning OFF the power.
Name DRIVE STOP
CLA1 Cassette extrusion clutch Clutch ON Clutch OFF
■ Procedures SVA1 Leak valve IP suction released Stopped
(1) [6] [ENT] → [1] [ENT] → [4] [ENT] SOLZ1 IP stopper solenoid Stopper protruding Stopper retracted
A prompt then appears on the display, asking whether you want to download the SOLA1 Cassette hold solenoid Cassette released Cassette held
factory default settings for the parameters. PA1 Suction pump IP vacuum-retained Stopped
(2) Choose “1'” (YES). LAMP Erasure lamps Lamps illuminated Lamps extinguished
FAN Erasure unit cooling fan (FAN3) Driven Stopped
The system then downloads the default parameter settings and the display reads
MZ1 Subscanning motor Driven Stopped
“RESULT: OK”.
MZ2 Grip drive motor Driven Stopped
■ Display MZ3 Dust removal motor Driven Stopped
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The actuator mounting locations are shown below: [6-2-1] Actuator drive
Sol : OFF
SolZ1 SZ4
FR6H3058.EPS
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Monitors a sensor and displays its status (open or closed). Cassette set unit Cassette IN sensor Suction cup HP sensor
Unit A SA2 SA4
You can monitor a specific sensor individually or all sensors simultaneously.
The names and OPEN/CLOSE states of the sensors are indicated below:
Name On-screen indication: CLOSE On-screen indication: OPEN Cassette ejection sensor M
SA1
SA1 Cassette ejection sensor The shutter is closed. The shutter is open. Suction sensor
SA2 Cassette IN sensor The cassette is set in position. The cassette is not set in position. SA5
M
SA3 Hold sensor The cassette is unlocked. The cassette is locked.
SA4 Suction cup HP sensor The home position is reached. The home position is not reached.
SA5 Suction sensor An IP is vacuum-retained. No IP is vacuum-retained. Hold sensor IP sensor
SB1 IP sensor An IP is present. No IP is present. SA3 SB1
SC1 Side-positioning HP sensor The home position is reached. The home position is not reached.
FRONT Erasure conveyor
SC2 Grip release HP sensor The home position is reached. The home position is not reached. Unit B
SC3 IP sensor An IP is present. No IP is present.
SC4 IP sensor An IP is present. No IP is present.
Driven-side grip release HP sensor
SZ2 Driving-side grip release HP sensor The grip is released. The grip is activated. IP sensor
SZ3
SC4
SZ3 Driven-side grip release HP sensor The grip is activated. The grip is released.
SZ4 IP stopper HP sensor The home position is reached. The home position is not reached. Driving-side grip release HP sensor
SZ2
SZ5 Dust removal sensor The dust remover is operating. The dust remover is stopped. Side-positioning conveyor
LDSN Lamp illumination failure sensors The lamps are illuminated. The lamps are extinguished. Unit C
1-3
FR6H3060.EPS Grip release HP sensor
M SC2
M
Side-positioning HP sensor
SC1
Dust removal sensor
SZ5 M
M
M
Subscanning unit
Unit Z IP stopper HP sensor IP sensor
SZ4 SC3
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Monitors a specified sensor on an individual basis. Monitors all the sensors simultaneously.
REFERENCE
■ Procedures: Example where the cassette ejection sensor (SA1) is to be monitored
This menu item monitors the sensor status that prevails when the monitoring command is
(1) [6] [ENT] → [3] [ENT] → [1] [ENT] issued. To monitor sensor state transitions in real time, execute “[6-3-3] REAL-TIME
The display then prompts for the selection of a sensor. MONITOR ALL”.
(2) Choose “1'” (SA1).
The system then indicates the status of the selected sensor (SA1) and displays the
message “RESULT: OK”. ■ Procedure
(1) [6] [ENT] → [3] [ENT] → [2] [ENT]
■ Display The system then presents the status information about all sensors and displays the
message “RESULT: OK”.
| MU>SNS>1 .............................................. (1) |
| | ■ Display
| INPUT THE NUMBER OF SENSOR. |
| 0.QUIT 1.SA1 2.SA2 3.SA3 4.SA4 5.SA5 | | MU>SNS>2 .............................................. (1) |
| 6.SB1 7.SC1 8.SC2 9.SC3 | | Open:o/Close:x |
| 10.SC4 11.SZ2 | | ———————————————–– |
| 12.SZ3 13.SZ4 | | SSSSSSSSSSSSSSLLL |
| 14.SZ5 15.LDSN1 16.LDSN2 17.LDSN3 | | AAAAABCCCCZZZZDDD |
| INPUT(0 - 17):1 ....................................... (2) | | 12345112342345SSS |
| | | NNN |
| Open | | 123 |
| RESULT : OK | | ————————————————– |
| ooxoxoxxooxoxooo |
| |
| RESULT : OK |
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Monitors the state transitions of all sensors in real time. Runs operational checkout on the following units:
The on-screen indication changes when the monitored sensor status changes or when the ● Cassette set unit: IP feed/load operation
sensor light path is intentionally blocked.
● Side-positioning conveyor: Side-positioning and side-positioning grip operation
REFERENCES
• A regular reading operation is not performed even when a cassette is inserted after the ● Subscanning unit: Subscanning grip operation, subscanning read operation, and IP
monitoring is initiated. conveyance operation
• If you want to convey the IP while monitoring the sensor, execute “[3-1-4] MONITOR The associated unit locations and operating I/Os are shown below:
READING & ERASURE”.
Suction cup drive motor Cassette set unit Suction cup HP sensor
MA1 Unit A SA4
■ Procedures: Example where the cassette IN sensor (SA2) is to be monitored Leak valve
SVA1
(1) [6] [ENT] → [3] [ENT] → [3] [ENT]
Suction pump
The display then presents the status information about all sensors. M PA1
(2) [Ctrl]+[c]+[ENT] Suction sensor
SA5
The monitoring ends. M
Conveyance motor
■ Display MB1
IP sensor
MU>SNS>3 (1) SB1
Open:o/Close:x
FRONT Erasure conveyor
Unit B
SSSSSSSSSSSSSSLLL
AAAAABCCCCZZZZDDD
12345112342345SSS
NNN
123
M
M
M
Subscanning unit
Unit Z IP stopper solenoid IP stopper HP sensor
SolZ1 SZ4 FR6H3064.EPS
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Performs an IP feed operation, IP load operation, and MA1/MB2 home-positioning operation Returns the side-positioning conveyor grip mechanism to its HP.
for operational checkout purposes. The associated unit location and operating I/Os are shown below:
■ Display FRONT
Side-positioning HP sensor
| MU>UNIT>IFL>2 ......................................... (2) | SC1
| COMMAND IS IN PROGRESS |
M Side-positioning motor
| INTERRUPTION : HIT[^C] + ENT KEY. | M MC1
| RESULT : OK | M
FR6H3065.EPS
■ Procedure
(1) [6] [ENT] → [4] [ENT] → [2] [ENT] → [1] [ENT]
The system then returns the side-positioning conveyor grip mechanism to its HP and
the display reads “RESULT: OK”.
■ Display
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FR6H3074.EPS
M
M
■ Procedure
(1) [6] ENT] → [4] [ENT] → [3] [ENT] → [1] [ENT]
The system then returns the side-positioning mechanism of the side-positioning
conveyor to the HP and the display reads “RESULT: OK”.
■ Display
Subscanning unit
Unit Z FR6H3066.EPS
| MU>UNIT>SPU>1 ......................................... (1) |
| |
| COMMAND IS IN PROGRESS | ■ Procedure
| RESULT : OK | (1) [6] [ENT] → [4] [ENT] → [4] [ENT] → [1] [ENT]
The system then returns the grip mechanism of the subscanning unit to the HP and
the display reads “RESULT: OK”.
■ Display
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Subscanning motor M
MZ1
M
FRONT Erasure conveyor
Unit B
M
M
M
Conveyance motor
MC3
Subscanning unit
Unit Z Side-positioning conveyor
IP sensor
Unit C
SC3 FR6H3067.EPS
■ Procedure
(1) [6] ENT] → [4] [ENT] → [5] [ENT]
The subscanning unit then performs a read operation and the display reads “RESULT:
OK”.
M
■ Display M
M
Conveyance motor
MC3
|MU>UNIT>SRD>1 ............................................. (1) |
FR6H3068.EPS
| |
|COMMAND IS IN PROGRESS | The image display and procedure for checking the IP conveyance differ depending on the
RU software version. Refer to the Appendix for the procedure and display of the RU
|RESULT : OK |
software versions A02 to A04.
“Appendix 3 Details of the M-Utility of Older Version”
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The IP conveyance operation is then stopped. The function of this menu is the same as the scanner cleaning function in the User Utility.
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FR6H3340.EPS
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[7-2] TEMPORAR Y SETTING ■ Display: Example where the unit name of the RU is temporarily changed
Sets information required for network connection with the CL and FTP. By restarting the RU,
the setup contents temporarily become effective.
CAUTION
When you change the IP address, connection between the RU and CL will not be
established unless the CL has the same IP address as that of the RU.
■ Functions
● READER UNIT NAME: Temporarily changes the unit name of the RU.
The procedure and image display of TEMPORARY SETTING differ depending on the RU
software version. Refer to the Appendix for the procedure and display of the RU software
version A04 or earlier. FR6H3096.EPS
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Initializes the backup memory located on the CPU board of the RU.
CAUTION
■ Functions Before turning ON the HV switch (software switch), check to see whether the cover is installed.
Initializes the following three types of information. If the HV switch is turned ON with the cover removed, the photomultiplier will be damaged.
● Scanner information
Turns ON and OFF the HV switch (software switch).
Set “HV ON/OFF data (soft setup information)” and “Scanner initial drive current value
(LDIF)” to their soft default values. When “[9] HV ON/OFF” is executed, the system checks the status of the HV switch before
turning ON or OFF the HV switch.
When it is turned ON, the system checks a response from the photomultiplier board and
● Mech information displays the result.
Set “FFM speed data” to its soft default value. Also initialize “HISTORY LOG” collected since
power-ON. ■ Meaning of Display
Display Status
● Soft information HV ON → The HV switch is OFF.
Set “RU HOST NAME (SET)”, “RU IP ADDRESS”, “HOST (CL) IP ADDRESS”, “FTP- HV OFF → The HV switch is ON.
SERVER IP ADDRESS”, “INFO-HOST IP ADDRESS”, and “NETMASK” to their soft default
values.
■ Procedures
(1) [8][ENT] → [1][ENT]
The display prompts you to confirm whether the backup memory is to be initialized or
not.
(2) [1][ENT]
The backup memory is initialized.
■ Display
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Appx MU 1 - 1 Appx MU 1 - 2
Appendix 1 Outline of Older Software 1.2 Timing of Updating Flash ROM during Installation (for PC-
MUTL Software Version 1.1 or Earlier)
Various versions with different specifications of the RU service utility have been released
according to change in specification of the machine or the release of a new type reader unit. Executing installation writes the RU software into the CL’s FTP server. The RU software is
installed into the RU flash ROM by the automatic update function when the CL or the RU is
The RU service utility consists of the RU application programs and the PC-MUTL, which
rebooted thereafter.
have been issued in respective versions. Their usable combinations are limited.
REFERENCE
1.1 Timing of Updating Flash ROM of Configuration Refer to the Appendix of the Machine Description volume for details of the automatic update
function.
Information (for PC-MUTL Software Version 1.1 or Earlier) “Appendix 1 Mechanism of Automatic Updating” in the “Machine Description” volume
When the configuration information is changed by using the PC-MUTL, the contents of the
CL’s FTP server and the RU flash ROM are updated. The timing when the contents of the
RU flash ROM is updated differs depending on the software version.
REFERENCE
In the PC-MUTL version 1.1 (RF software version A06) or earlier, the configuration
information is written only into the CL’s FTP server, and written into the RU flash ROM by the
automatic update function when the power of the CL or the RU is turned ON. Refer to the
Appendix of the Machine Description volume for details of the automatic update function.
“Appendix 1 Mechanism of Automatic Updating” in the “Machine Description” volume
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1.3 Image Display on EDIT CONFIGURATION ■ PC-MUTL Version 1.1 (Window for RU Software Version A05 and A06)
The image displays and functions of EDIT CONFIGURATION differ depending on the PC- IP address of the RU
MUTL version (RU software version). Described in this section are examples of the PC- IP address of the CL
MUTL versions 1.0 and 1.1. Refer to “2.4 EDIT CONFIGURATION” for settings in respective IP address of the FTP server
items. Subnet mask
“2.4 EDIT CONFIGURATION” Route address
telnet-connectable IP address
■ PC-MUTL Version 1.0 (Window for RU Software Version A01 to A04) telnet-connectable net mask
CR-IR346RU MAINTENANCE UTILITY Identification code of the RU
READER UNIT SETTING
IP address of the RU Erasure mode
RU IP ADDR 172 16 1 10
IP address of the CL Erasure mode setup cancel time
CL IP ADDR 172 16 1 10
Subnet mask IP barcode availability or type
NET MASK 255 255 0 0
Alarm setting for cassette setting
Route address
ROUTE 0 0 0 0 Alarm setting for erasure processing
Identification code of the RU
EQUIPMENT CODE A Alarm setting for overexposed IP
Erasure mode
RANGE OF ERASE MODE ERASE1,ERASE2 Setting of AUTO UPDATE
IP barcode availability or type
IP ERASE TYPE (FOR NO BARCODE) 6
Alarm setting for cassette setting
ALARM (CASSETTE SET) ON
Alarm setting for erasure processing
ALARM (MODE SWITCH) ON
When it is clicked, any change When it is clicked, the setup content
Alarm setting for overexposed IP
WARNING OF OVERXRAY LOG&MESSAGE to the setup content is undone. is made effective. FR6H3104.EPS
CANCEL SET
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1.4 PC-MUTL Displayed Screen and Functions ■ Window for RU Software Version A07 to A08 (PC-MUTL Version 1.2)
2.11 FTP Server Designation window
Image displays and functions of the PC-MUTL differ depending on the PC-MUTL version.
2.13 Clear Backup Data
Refer to the related sections for details of the function of each item.
2.14 Rescue APPL via NetWork (Soft up date)
■ Window for RU Software Version A01 to A04 (PC-MUTL Version 1.0) 2.1 CONNECTION TEST
RU SERVICE UTILITY window 2.2 INSTALL 2.1 CONNECTION TEST
CR-IR346RU MAINTENANCE UTILITY
EACH RU SETTING
CONNECTION TEST
RU NAME ru0 LIST OF EXISTING RU
NEW
RU NAME IP ADDRESS
RU IP ADDR 172 16 1 10 ru0 172.16.1.10 2.3 EDIT HISTORY 2.3
MUTL PING EDIT HITORY
2.4
2.4 EDIT CONFIGURATION 2.2 EDIT
INSTALL EDIT HISTORY EDIT CONFIGURATION INSTALL CONFIGURATION
BACKUP (RU→HD→FD) RESTORE (FD→HD→RU) 2.5 2.6 RESTORE
ERROR LOG CONFIGURATION 2.6 RESTORE BACKUP
2.10 2.9
EXECUTE EXECUTE I/O TRACE ERROR DB
EXPERT
ALL RUs SETTING
CAUTION
2.7 UNINSTALL 2.5 BACKUP 2.8 PREVIOUS VERSION/
VERSION UP
The PC-MUTL includes different cautions depending on the software version to be used.
FR6H3007.EPS
Refer to following for the details of cautions for each version.
■ Window for RU Software Version A05 to A06 (PC-MUTL Version 1.1) “Appendix 2 Cautions for Each of PC-MUTL Versions”
2.11 FTP Server Designation window 2.1 CONNECTION TEST
2.3
EDIT HITORY
2.4
2.2
EDIT
INSTALL
CONFIGURATION
2.5 2.6
BACKUP RESTORE
2.10 2.9
I/O TRACE ERROR DB
EXPERT
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Appendix 2 Cautions for Each of PC-MUTL Versions 2.3 Combination of the PC-MUTL Version and the Windows OS
The Windows OS to be supported differs depending on the PC-MUTL version.
The PC-MUTL includes different cautions depending on the software version to be used.
The following three items are to be noticed depending on the PC-MUTL version. • PC-MUTL version 1.3 or earlier: supports only Windows 2000.
• Combination of the PC-MUTL and the RU software programs • PC-MUTL version 1.4 or later: supports Windows 2000 and XP.
• Cautions in using the PC-MUTL version 1.3 or earlier
• Combination of the PC-MUTL version and the Windows OS ◆ NOTE ◆
If the CL terminal is of the Windows XP, the PC-MUTL version 1.4 or later should be used.
2.1 Combination of the PC-MUTL and the RU Software If the PC-MUTL version 1.3 or earlier is used, the following error is resulted when executing
the INSTALL or VERSION UP command.
Programs → “Error code: 31346”
The RU application program and the PC-MUTL serve as the RU service utility in conjunction
with each other. If their versions do not conform to the specifications, they do not work
normally as the RU service utility.
Usable combinations are as follows
CR-IR346RU PC-MUTL
application software version
A01–A04 1.0
A05–A06 1.1
A07 1.2
A08 1.3
A09 1.4
FR6H43A18.EPS
010-051-08 CR-IR346RU Service Manual Appx MU 2 - 1 010-051-08 CR-IR346RU Service Manual Appx MU 2 - 2
09.25.2004 FM4338 09.25.2004 FM4338
Appx MU 3 - 1 Appx MU 3 - 2
The M-Utility commands differ in the functions and image displays depending on the PC- [1-1-1] DISPLAY
MUTL software version. Described in this section is only the difference from the current
version. Refer to “3. Details of M-Utility” for the functions and displays not mentioned here. The image display of the error log differs depending on the RU software version. Mentioned
in this section are the displays for the RU software versions A02 to A04.
“3. Details of M-Utility”
010-051-08 CR-IR346RU Service Manual Appx MU 3 - 1 010-051-08 CR-IR346RU Service Manual Appx MU 3 - 2
09.25.2004 FM4338 09.25.2004 FM4338
Appx MU 3 - 3 Appx MU 3 - 4
■ Display
010-051-08 CR-IR346RU Service Manual Appx MU 3 - 3 010-051-08 CR-IR346RU Service Manual Appx MU 3 - 4
09.25.2004 FM4338 09.25.2004 FM4338
Appx MU 3 - 5 Appx MU 3 - 6
The image display of DIAGNOSTIC differs depending on the RU software version. [6-1-1] Parameter setup (For version A02 through A04)
Mentioned in this section are the image displays for the RU software versions A01 to A04.
Sets the ten motor drive parameters.
■ Display
Menu item Setup item
[1] ROTATION DIRECTION Direction of rotation (CW or CCW)
[2] TOTAL NUMBER OF PULSES Total pulse count
[3] HI-SPEED High-speed value
Error code Detail code [4] LOW-SPEED Low-speed value
[5] SLEW UP TIME Rise time
[6] SLEW DOWN TIME Fall time
[7] POWER-DOWN DELAY TIME Power-down delay time
[8] MAGNETIC PHASE Phase excitation type
[9] MOVE AND MODE Operation/stop mode
[10] STOP MODE Stop mode
REFERENCES
• The motor drive parameters can be variously set for all motors. The entered settings
remain effective while the power is ON.
• When you choose “[6-1-2] DRIVE”, the system drives a motor in accordance with the
parameter settings.
FR6H3084.EPS • The parameters can be restored to the factory default settings by turning OFF the power or
executing “[6-1-4] LOAD PARAMETER FROM FTP-SERV.”
010-051-08 CR-IR346RU Service Manual Appx MU 3 - 5 010-051-08 CR-IR346RU Service Manual Appx MU 3 - 6
09.25.2004 FM4338 09.25.2004 FM4338
Appx MU 3 - 7 Appx MU 3 - 8
010-051-08 CR-IR346RU Service Manual Appx MU 3 - 7 010-051-08 CR-IR346RU Service Manual Appx MU 3 - 8
09.25.2004 FM4338 09.25.2004 FM4338
Appx MU 3 - 9 Appx MU 3 - 10
[6-1-3] Motor stop (for version A02 through A04) [6-1-4] Parameter initialization (for version A02 through A04)
010-051-08 CR-IR346RU Service Manual Appx MU 3 - 9 010-051-08 CR-IR346RU Service Manual Appx MU 3 - 10
09.25.2004 FM4338 09.25.2004 FM4338
Appx MU 3 - 11 Appx MU 3 - 12
010-051-08 CR-IR346RU Service Manual Appx MU 3 - 11 010-051-08 CR-IR346RU Service Manual Appx MU 3 - 12
09.25.2004 FM4338 09.25.2004 FM4338
Appx MU 3 - 13 Appx MU 3 - 14
■ Display: Example where the unit name of the RU is temporarily changed (for version
A04 or earlier)
010-051-08 CR-IR346RU Service Manual Appx MU 3 - 13 010-051-08 CR-IR346RU Service Manual Appx MU 3 - 14
09.25.2004 FM4338 09.25.2004 FM4338
Appx MU 3 - 15 Appx MU 3 - 16
010-051-08 CR-IR346RU Service Manual Appx MU 3 - 15 010-051-08 CR-IR346RU Service Manual Appx MU 3 - 16
09.25.2004 FM4338 09.25.2004 FM4338
Service Parts List Control Sheet SP - 1
Control Sheet
Issue date Revision number Reason Pages affected
10.10.2000 00 New release(FM2753) All pages
06.20.2001 02 Corrections(FM3057) 1, 2, 4 ∼ 11, 13, 15 ∼ 17, 19, 23, 25,
27, 29, 31 ∼ 33, 35, 37, 39 ∼ 49, 51,
010-051-08
06.20.2004 FM4337
CR-IR346RU Service Manual SP - 1
Service Parts List SP - 2 Service Parts List SP - 3
■ REF.NO. ■ REFER TO
How to Use Service
REF. NO. is a parts number indicated in the The "REFER TO" column shows the reference
Parts List Service Parts Exploded Views. For parts sections concerning the registered parts whose
having different functions, they are clearly removal/installation procedures are set forth
distinguished in the REMARKS and SERIAL in the "Check, Replacement, and Adjustment"
■ RANK NUMBER columns. volume (MC).
As regards the parts whose information is set
● Handling RANK characters (parts that are
■ PART NUMBER forth in the "Check, Replacement, and
handled in a special manner during parts
PART NUMBER is a code number that is Adjustment" volume (MC), the associated
operation, such as replacement)
information about screws, E-rings, and the like
unique to each parts.
It is assigned only to applicable parts. is not presented within parts illustrations.
Character Under Warranty Out of Warranty
An alphabetic letter at the right-most position To confirm the information about screws,
R Must be returned. Repairable
of the code number has the following mean- E-rings, and the like, refer to the "Check,
Must be returned.
ing. Replacement, and Adjustment" volume (MC).
Q Not repairable
(We use for analysis.)
❍ For hardware
Must be returned.
The alphabet denotes the version number of a ■ Quantities of recommended spare parts
(Consumable part.
T Not repairable
Not applicable for free part. If parts have different version numbers, It is recommended as a rough guide to hold in
of change.)
they are upward-compatible. stock a certain quantity of parts according to
without
R, Q, T
Must Not be returned. Not repairable ❍ For software the rank (A, B, C, D, E) assigned to the parts,
as follows. For periodically replaced parts,
TR1Z0002.EPS
The alphabet denotes a difference in the hold them in stock separately.
● Export regulation-applicable character specifications. Parts differing in the suffix are
(Parts without the following character are not compatible with each other. Although the Adjust the stock quantity of service parts
not controlled by Export regulation.) version is indicated by a number, it is omitted. depending on the number of working units
(N).
Character Significance
■ PART NAME Quantity used in a single system : Q
+ Parts applicable to export regulations.
PART NAME represents a general name of a
❍ N=1
TR1Z0003.EPS
part.
● Fault RANK characters (which provide Rank A = 1 + Q x 0.3
reference for determining the recom- ■ QTY.
Rank C = 1 + Q x 0.05
mended stock quantity) ❍ QTY. denotes the quantity of parts used in Rank D = 1 + Q x 0.02
All parts are assigned either A through E. each unit. ❍ 2≤N≤10
❍ A parts with -S assigned to the end of the Rank A = 2 + N x Q x 0.3
Character Significance
Consumable parts or parts that will be
quantity represents a small part that is Rank C = 2 + N x Q x 0.05
A
replaced at short intervals. shipped in packs of 50. (Even if such a part Rank D = 1 + N x Q x 0.02
Parts that may become faulty accidentally is ordered in quantity of 1 , a pack con-
B
and have a relatively high failure rate. ❍ 11≤N≤300
taining 50 pieces of that part is supplied.)
Parts that have a sufficiently long MTBF, Rank A = 3 + N x Q x 0.3
C but are expected to have a relatively high
failure rate.
■ REMARKS Rank C = 3 + N x Q x 0.05
Parts that have a sufficiently long MTBF, The REMARKS column indicates a unique Rank D = 3 + N x Q x 0.02
D
but are expected to become faulty.
name of a part of its relevant information of
Parts that are necessary for fault analysis,
note. ■ Precautions to be Observed When Re-
or parts that may be needed in case of
E unexpected accidents such as man-induced turning Parts in Need of Repair
damage. ■ SERIAL NUMBER When returning a component in need of
TR1Z0004.EPS
The units may contain different parts depend- repair, pack it in the same manner as for the
<The RANK guide>
ing on their shipment control number. SE- supplied substitute, using the substitute
The Fault RANK characters, Handling RIAL NUMBER indicates the shipment control packing materials.
RANK characters, and Export regulation- number to which the relevant parts are appli- The use of different packing materials or
applicable character are assigned in that cable. If the SERIAL NUMBER column is packing methods may incur damage to
order. blank, the parts are applicable to all the packed component during transit.
Thus, at leaset one character or up to three relevant units.
characters are assigned in the RANK The shipment control number is represented
column. by lower five disits of eight-disit number
indicated on the ratings name plate.
010-051-02 010-051-00
CR-IR346RU Service Manual SP - 2 CR-IR346RU Service Manual SP - 3
06.20.2001 FM3057 10.10.2000 FM2753
サービスパーツリスト編/ Service Parts List SP - 4 サービスパーツリスト編/ Service Parts List SP - 5
FR6H5006.EPS
FR6H5005.EPS
010-051-02 010-051-08
06.20.2001 FM3057
CR-IR346RU Service Manual SP - 4 06.20.2004 FM4337
CR-IR346RU Service Manual SP - 5
カバー 1 カバー 1
01A COVER 1 COVER 1 01A
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
1
E 1 350Y1519 ネジカバー Screw Cover 4
E 2 350Y1496 上カバー Top Cover 1 3.1
E 3 356N8225B ブラケット Bracket 1
2
E 4 356N8226B ブラケット Bracket 1
FR6H5051.EPS E 5 356N8171A ブラケット Bracket 2
E 6 350N2244B 背面上カバー Upper Rear Cover 1 3.1
E 7 350N2245B/C 背面下カバー Lower Rear Cover 1
D 8 345N1493 シールド材 Shielding Tape 1
21 D 9 345N1494A シールド材 Shielding Tape 1
X
2-BR4x8 E 10 352N0493A パネル Panel 1
2-BR4x8
6 右側面カバーアセ Right-Hand Side Cover
19 20 5 E 11 350Y1483 1 3.1
3 ンブリ Assembly
3-BR4x8
5 E 12 405N1770A 銘板 Label 1
E 13 356N8602 ブラケット Bracket 2
4 E 14 898Y0713 キット Kit 1 Option
3-BR4x8 E 15 350Y1530 前面カバー Front Cover 1 3.1
D 16 316S3098 ラッチ Latch 2
メカニカルフィル
18 D 17 376N0198A Mechanical Filter 1
タ
22
D 18 345N1280A ルーバ Louver 1
E 19 350N2059A カバー Cover 4 3.1
10 E 20 350N2243B 左側面カバー Left-Hand Side Cover 1 3.1
2-DT3x6
左側面カバーアセ Left-Hand Side Cover
17 E 21 350Y1482 1 3.1
ンブリ Assembly
6-DT3x6
E 22 308S0062 特殊ネジ Screw 1
8 X
12
7
9
DT3x8
16
16 DT3x8
W12
W12
13 W12
13
14
11
15 FR6H5902.EPS
010-051-02 SP - 6 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 7
06.20.2001 FM3057 06.20.2004 FM4337
カバー 2 カバー 2
01B COVER 2 COVER 2 01B
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
C 1 352Y0058B パネルアセンブリ Panel Assembly 1 5.1
E 2.1 405Y0157C 銘板 Label 1 5.1
E 2.2 405Y0166 銘板 Label 1 Japan Only(346V) 5.1
E 3.1 405N2644 銘板 Label 1 INC 5.1
FR6H5052.EPS E 3.2 405N2645 銘板 Label 1 MET 5.1
1
2 E 4 357N1271C 台 Base 1 5.1
D 5 113Y1469B ボードアセンブリ Board Assembly 1 LED12A 5.1
D 6 340N0170D キートップ Key Top 1 5.1
3
D 7 350N2387C カバー Cover 1 5.1
D 8 382N1221A テープ Tape 2 W10 x L476
4 5 D 9 382N1222A テープ Tape 7 W10 x L171
7
6 D 10 382N1225A テープ Tape 2 W10 x L424
9 8 メカニカルフィル
D 20 376N0198A Mechanical Filter 2
13 タ
D 21 343N0048 フック Hook 1 3.1
12
14 11 E 22 345N1406D 上側遮板 Upper Light Protect Plate 1 3.1
13
9 D 23 345N1490A シールド材 Shielding Tape 1 3.1
15 E 24 345N1491C 下側遮板 Lower Light Protect Plate 1 3.1
9 16 E 25 350N2390C カバー Cover 1 3.1
9
E 26 350N2389C カバー Cover 1
13
4.1
E 27 345N1478B 遮板 Light Protect Plate 1 4.2
BR4x8
19 6.2
20
13
E 28 405N2762B/C/D 銘板 Label 1 5.1
17 14
E 29 405N2643 銘板 Label 1
12
21 13
14 12 9
15
13
18 14
22 13
17
9
26
23
20
24
25 FR6H5901.EPS
010-051-02 SP - 8 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 9
06.20.2001 FM3057 06.20.2004 FM4337
フレーム フレーム
02 FRAME FRAME 02
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
E 1 364S0006 ガード Guard 1 4.3
D 2 119S0006 ファン Fan 1 FAN4 4.3
E 3 356N6923B ブラケット Bracket 1 4.3
4.1
C 4 113Y1471D INV12B INV12B 1 INV12B
FR6H5055.EPS 4.4
2-DT3x6 3-DT3x6
E 5 356N6928E ブラケット Bracket 1 4.4
BR3x6
蛍光灯安定器 4.1
7 C 6 109N0016C Lamp Stabilizer 1 INV12A
4.4
2 8
DT3x6
E 7 356N6927B ブラケット Bracket 1 6.10
3 D 8 387N0130D 帯電防止材 Antistatic Brush 2 6.1
25 10 8 D 9 363N2242B ガイド板 Guide plate 1 6.1
1
D 10 387N0131B 帯電防止材 Antistatic Brush 2 6.1
25 21 12 10
4 DT3x6
11 ***
D 12 386S0028 緩衝機材 Shock Absorber 2 6.1
22
D 13 382N1398 スポンジテープ Sponge Tape 3
9 E 14 375N0078 シール Seal 6
23 D 15 367S2027 アジャスター Adjuster 4
24
12
23 D 16 367S1087 キャスター Caster 4
D 17 119S0009 ファン Fan 1 FAN3 4.5
5
E 18 364S0001 ガード Guard 2 4.5
6 E 19 138S0345 フェライトコア Ferrite Bead 1
E 20 318F0172 コードクランプ Cord Clamp 7
E 21 318S1164 ブッシュ Bushing 6
21
25 E 22 318S1174 コードクランプ Cord Clamp 8
E 23 318F0174 コードクランプ Cord Clamp 3 EDS17L
25
E 24 316S1122 ブッシュ Bushing 1
22
25 13
21 A 14
25
18 25
17
18
20 20
DETAIL A Na12
19
16
15
FR6H5903.EPS
010-051-02 SP - 10 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 11
06.20.2001 FM3057 06.20.2004 FM4337
カセッテセット部 1 カセッテセット部 1
03A CASSETTE SET UNIT 1 CASSETTE SET UNIT 1 03A
DT3x6 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
DETAIL A 1
5.9
E 1 356N6830B ブラケット Bracket 1
23
2 ********
22
21 23 A 3 375S0040 パッキン Packing 2 5.9
22 E 4 315G311017 止め具 Clamp 2 5.9
3
4 21 FR6H5351.EPS E 5 356N8167C ブラケット Bracket 1 5.9
A 6 392N0009A 吸着盤 Suction Cup 2 5.9
10 5 3
C 4 D 7 388Y0014 板バネ Leaf Spring 2
E 8 341N0938H アーム Arm 1 5.10
E 9 356Y0187 ブラケット Bracket 1 5.9
10
D 10 322SF178 軸受 Bearing 4 5.10
7
8 D 11 327N1103610D 平歯車 Spur Gear 2
7 6 D 12 322N0037D すべり軸受 Plain Bearing 2 5.10
E 13 341N0937B アーム Arm 2 5.10
6 18 19 20 D 14 388N3082C ねじりコイルバネ Torsion Coil Spring 1
10
9 5.10
B E 15 346N1078D 補助板 Plate Support 1 5.14
5.17
10
5.10
E 16 319N3604A 軸 Shaft 1 5.14
5.17
15 5.10
11 E 17 322SF149 軸受 Bearing 2 5.14
5.17
14
E 18 318S1164 ブッシュ Bushing 29
17 E 19 318S1174 ブッシュ Bushing 1
BR3x6
E 20 316S2028 コードクランプ Cord Clamp 1
16
D 21 372S0049 管継手 Joint 2 5.9
D 22 372S0050 管継手 Joint 2 5.9
D 23 372Y0004 管継手 Joint 2 5.9
C
13
12
17 11
BR3x6
13
12
FR6H5020.EPS
010-051-08 SP - 12 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 13
06.20.2004 FM4337 06.20.2004 FM4337
カセッテセット部 2 カセッテセット部 2
03B CASSETTESET UNIT 2 CASSETTE SET UNIT 2 03B
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
ブラケット 5.11
E 1 356N6832F Bracket 1
5.12
15
16
13
12
17
18
FR6H5021.EPS
010-051-00 SP - 14 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 15
10.10.2000 FM2753 06.20.2004 FM4337
カセッテセット部 3 カセッテセット部 3
03C CASSETTE SET UNIT 3 CASSETTE SET UNIT 3 03C
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 363N2243D ガイド板 Guide Plate 1 5.13
D 2 363N2062G ガイド板 Guide Plate 1 5.13
D 3 332N0522D/E ストッパ Stopper 1 5.14
D 4 332N0523D/E ストッパ Stopper 1 5.14
FR6H5355.EPS E 5 366N0055E アクチュエータ Actuator 1 5.15
ガイド板 5.17
D 10 363N2065D Guide Plate 4
5.18
ゴムローラ 5.17
D 11 334N3513B Rubber Roller 8
5.18
D 12 363N2388 ガイド Guide 1 #450 or later
4
5
A 6
11
11
6
6
12 DT3x6
10 7
8
DETAIL A 9
FR6H5022.EPS
010-051-02 SP - 16 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 17
06.20.2001 FM3057 06.20.2004 FM4337
カセッテセット部 4 カセッテセット部 4
03D CASSETTE SET UNIT 4 CASSETTE SET UNIT 4 03D
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
1 2-DT3x6
DETAIL A D 1 387N0130D 帯電防止材 Antistatic Brush 2 5.2
D 2 388N3081B ねじりコイルバネ Torsion Coil Spring 1 5.2
D 3 398N0059D シャッタ Shutter 1 5.2
D 4 146S0029 フォトセンサ Photo Sensor 1 SA1 5.1
2-DT3x6 FR6H5353.EPS E 5 345N1404D 遮板 Light Protect Plate 1 5.1
D 6 134Y0056B 電磁バルブ Solenoid Valve 1 SVA1
E 7 356N8168A ブラケット Bracket 1
D 8 370N0256B ホース Hose 1 5.8
6 A 9 133Y1031A/B 電動ポンプ Pump 1 PA1
9 D 10 128S0392 スイッチ Switch 1 SA5 5.8
8 2-BR3x10
2 D 11 372S0050 管継手 Joint 1
E 12 356N8315A ブラケット Bracket 1
7 D 13 372S0049 管継手 Joint 1
3 DT3x6
1 D 14 372S0053 管継手 Joint 1
4 10
E 15 316S0146 止め具 Clamp 1
D 16 370N0255B ホース Hose 1
11
B3x4
5
12
DT3x6
15
14
13
16
A
FR6H5023.EPS
010-051-00 SP - 18 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 19
10.10.2000 FM2753 06.20.2004 FM4337
カセッテセット部 5 カセッテセット部 5
03E CASSETTE SET UNIT 5 CASSETTE SET UNIT 5 03E
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
ガイド 5.7
1 D 1 363N2076C Guide 1
5.18
すべり軸受 5.4
D 2 322SY066 Plain Bearing 6
5.18
3
FR6H5354.EPS 5.7
2 D 3 332N0521B ストッパ Stopper 1
4 5.18
20 9
10
2
12
2
14 11
13
15 16
2
17
2
18
19 FR6H5026.EPS
010-051-00 SP - 20 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 21
10.10.2000 FM2753 06.20.2004 FM4337
消去搬送部 1 消去搬送部 1
04A ERASURE CONVEYOR 1 ERASURE CONVEYOR 1 04A
1 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
E 1 358N0163D ボックス Box 1 6.2
E 2 358N0165F ボックス Box 1 6.7
D 3 345N1502 ルーバ Louver 1
6.2
FR6H5450.EPS A 4 603N0182E フィルタ Filter 1 6.3
6.4
ソケット 6.2
D 5 120Y0078D Socket 1
6.5
蛍光ランプ 6.2
A 6 123N0007B/C Fluorescence Lamp 3
6.4
ソケット 6.2
D 7 120Y0079D Socket 1
18 6.5
6.2
2 E 8 401N0778B 押え板 Counter Plate 2 6.3
6.4
A
サーミスタ 6.2
D 9 115Y0035B Thermo Switch 1 THB1
6.6
16 3 6.2
E 15 356N6838C ブラケット Bracket 1 6.5
6.6
DETAIL A 8
E 16 308S0082 特殊ネジ Screw 2 M3 x 6 6.7
7 E 17 316S1037 ブッシュ Bushing 7
E 18 318S1164 ブッシュ Bushing 6
E 19 318F0174 コードクランプ Cord Clamp 2 EDS17L
4
19
9
12
6
11
15 18
18 17
17
19 10
14 13
FR6H5301.EPS
010-051-00 SP - 22 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 23
10.10.2000 FM2753 06.20.2004 FM4337
消去搬送部 2 消去搬送部 2
04B ERASURE CONVEYOR 2 ERASURE CONVEYOR 2 04B
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
帯電防止材 6.8
D 1 387N0138C Antistatic Brush 9
6.14
3 10
2 2-DT3x6 E 2 356N6930D ブラケット Bracket 1 6.8
D 3 327N1122415 平歯車 Spur Gear 1 6.8
11 FR6H5451.EPS D 4 322SY121 すべり軸受 Plain Bearing 2 6.8
4 5 D 5 322SY122 すべり軸受 Plain Bearing 2 6.8
7
E 6 356N8470A ブラケット Bracket 1 6.8
E 7 319N3620B 軸 Shaft 1 6.16
1 E 8 358N0164C ボックス Box 1 6.8
2-BR3x6
31
A D 9 334N5022A ブラシローラ Brush Roller 1 6.8
12
D 10 327N1123202A 平歯車 Spur Gear 1 6.12
6 31 13 D 11 852N0019A/B 読取部 Bar Code Reader 1
9
5
A E 12 356N6839C ブラケット Bracket 1
8 14 E 13 313N1081E ステー Stay 1 6.16
14 14 D 14 334N2366B 樹脂ローラ Resin Roller 4 6.16
D 15 363N2072B ガイド Guide 4 6.16
14
15 E 16 356N8471B ブラケット Bracket 2
E 17 356N8473B ブラケット Bracket 2
15
E 18 356N6843B ブラケット Bracket 1
15 1 DT3x6
タイミングベルト
D 19 324N3041E Timing Belt Pulley 1 6.10
15 車
18 1 25
DT3x6
2-BR3x10
26
27
29
1
DT3x6
DT3x6
28
30
FR6H5302.EPS
010-051-00 SP - 24 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 25
10.10.2000 FM2753 06.20.2004 FM4337
消去搬送部 3 消去搬送部 3
04C ERASURE CONVEYOR 3 ERASURE CONVEYOR 3 04C
DETAIL A RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
A
3 6.11
4 タイミングベルト 6.12
D 1 324N3038C Timing Belt Pulley 4
1 車 6.13
6.14
2 FR6H5452.EPS
6.11
3 5 D 2 388N2475C 引張りコイルバネ Extension Spring 3 Lⱌ90mm 6.12
DETAIL B 4
6.13
B
3 6.11
4 D 3 360N0360A ハウジング Housing 12 6.12
4 6.13
7 6
1 3
7 6.11
8 D 4 322SF145 軸受 Bearing 12 6.12
2 6.13
3 9
4
DETAIL C 4 ゴムローラ 6.11
D 5 334N3507E Rubber Roller 2
3 6.13
C 7
10
6.11
3 D 6 334N3508D ゴムローラ Rubber Roller 3 6.12
4 4 6.13
1 6 3
7
6.11
平歯車 6.12
D 7 327N1121608A Spur Gear 9
3 6.13
4 5 6.14
4
DETAIL D 3
D 7 引張りコイルバネ Extension Spring Lⱌ101mm 6.11
D 8 388N2484C 2
8 6.12
12
13 6 D 9 334N3512E ゴムローラ Rubber Roller 1 6.12
4
1 3 D 10 388N2476C 引張りコイルバネ Extension Spring 1 Lⱌ102mm 6.13
7
D 11 388N2498A 引張りコイルバネ Extension Spring 1 Lⱌ91mm 6.14
11
E B 17 12 D 12 360N0364A ハウジング Housing 4 6.14
A 13
14 4 D 13 322SF157 軸受 Bearing 4 6.14
3 D 14 334N3509D ゴムローラ Rubber Roller 1 6.14
C 7
E 2 D 15 334N3510D ゴムローラ Rubber Roller 1 6.14
D 16 388N2497A 引張りコイルバネ Extension Spring 1 Lⱌ78mm 6.14
15
E D 17 323S3251 タイミングベルト Timing Belt 1 6.9
DT3x6 13
12 D 18 322SF146 軸受 Bearing 10 6.9
21 7 タイミングベルト
D D 19 324N1026A Timing Belt Pulley 5 6.9
車
20
E 13 E 20 356N6926D ブラケット Bracket 1 6.9
12
D 21 388N2493A 引張りコイルバネ Extension Spring 1 Lⱌ29mm 6.9
7
16
E
B
DETAIL E C
E4
18
D
19
18 A
FR6H5303.EPS
010-051-00 SP - 26 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 27
10.10.2000 FM2753 06.20.2004 FM4337
幅寄搬送部 1 幅寄搬送部 1
05A SIDE-POSITIONING CONVEYOR 1 SIDE-POSITIONING CONVEYOR 1 05A
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 323S3234 タイミングベルト Timing Belt 1 7.2
カム 7.3
D 2 329N0149A Cam 2
1 7.4
2
カム 7.3
D 3 329N0146A Cam 2
FR6H5401.EPS
7.4
DT3x6
(BLK)
6 ころがり軸受 7.3
D 4 322SF146 Ball Bearing 4
8 7.4
7
4
9 7.3
D 5 329N0148B カム Cam 2
4 7.4
DT3x6
(BLK)
レバー 7.3
E 6 342N0105D Lever 2
7.4
3 E6
スペーサ 7.3
5 10 E 7 347N1625A Spacer 2
7.4
レバー 7.3
2-DT3x6 E 8 342N0106B Lever 2
7.4
カム 7.3
11 D 9 329N0145A Cam 2
7.4
14
ころがり軸受 7.3
T 13 12 D 10 322SF149 Ball Bearing 2
ON 7.4
FR
E 11 356N8215B ブラケット Bracket 1 7.9
軸 7.3
2-DT3x6 E 12 319N3625B Shaft 1
7.4
15
モータ 7.7
D 13 118SX167 Motor 2 MC2,MC3
7.8
タイミングベルト
D 14 324N3041E Timing Belt Pulley 1 7.8
車
E 15 356N8169B ブラケット Bracket 1
D 16 327S1103002A 平歯車 Spur Gear 1 7.4
D 17 327N0142A 平歯車 Spur Gear 1 7.4
D 18 327N0141A 平歯車 Spur Gear 1 7.7
D 19 327N0143C 平歯車 Spur Gear 1 7.4
E 20 356N8217C ブラケット Bracket 1 7.4
E 21 316S1122 クランプ Clamp 1 7.4
A
10
NT 16 3 5
O
FR E6
4
8
13
DT3x6
6 (BLK)
17
18 9 19
7 21
DT3x6
(BLK)
4 A
2
20
FR6H5015.EPS
010-051-00 SP - 28 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 29
10.10.2000 FM2753 06.20.2004 FM4337
幅寄搬送部 2 幅寄搬送部 2
05B SIDE-POSITIONING CONVEYOR 2 SIDE-POSITIONING CONVEYOR 2 05B
1
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
2
3 7.5
4 D 1 388N2472B 引張りコイルバネ Extension Spring 7 Lⱌ160mm
5 7.6
6
16 タイミングベルト 7.5
D 2 324N3038C Timing Belt Pulley 2
車 7.6
10 7
FR6H5502.EPS
1 4 スペーサ 7.5
E 3 347N1669A Spacer 2
5 7.6
6
ころがり軸受 7.5
15 D 4 322SF147 Ball Bearing 12 F-W678AZZ1
4 7.6
5 4
スペーサ 7.5
6 E 5 347N1624A Spacer 8
15 7.6
4 8 7.5
2 D 6 322SY233 ころがり軸受 Ball Bearing 8 628ZZST
3 7.6
4
5 7.5
6 D 7 322SF153 ころがり軸受 Ball Bearing 4 F-W688AT2ZZ1
7.6
16
9 ゴムローラ 7.5
7 D 8 334N3511D Rubber Roller 2
9 7.6
ゴムローラ 7.5
D 9 334N3524C Rubber Roller 2
7.6
T D 10 388N2473B 引張りコイルバネ Extension Spring 1 Lⱌ116mm 7.6
ON
FR
D 11 363N2114C ガイド Guide 3 7.6
8 D 12 387N0138C 帯電防止材 Antistatic Brush 1 7.6
E 13 356N8476B ブラケット Bracket 1 7.6
D 14 363N2110B ガイド Guide 1 7.6
ブッシュ 7.5
E 15 318N1065C Bushing 4
7.6
ニップローラ配置
ブッシュ 7.5
E 16 318N1066A Bushing 4
7.6
FRONT
9 8
9
8
7
16
6
5
4
4
1
13
14 11 15 6
5
7 4
11 16
6
11 5
12 4
DT3x6
T
ON 4
FR 15
6
5
4 FR6H5016.EPS
1
010-051-00 SP - 30 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 31
10.10.2000 FM2753 06.20.2004 FM4337
幅寄搬送部 3 幅寄搬送部 3
05C SIDE-POSITIONING CONVEYOR 3 SIDE-POSITIONING CONVEYOR 3 05C
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
DETAIL D
D 1 322SY093 すべり軸受 Plain Bearing 4 80B0605 7.9
D 2 334N0041A ローラ Roller 2 7.9
E 3 319N3624B 軸 Shaft 2 7.9
0 D 4 363N2115 ガイド Guide 1 7.9
FR6H5505.EPS D 5 388N2447B 引張りコイルバネ Extension Spring 2 Lⱌ32mm 7.9
ブラケット 7.9
E 6 356N8212B Bracket 1
7.10
識別印表示:0
D 7 328N0041C 爪 Claw 1 7.9
DETAIL E D 8 328N0042C 爪 Claw 1 7.9
D 9 363N2073B ガイド Guide 1 7.9
E 10 322N0052 軸受 Bearing 2 7.9
1 D 11 315S0013 止め輪 Nut 2 7.9
D 12 322N0050 軸受 Bearing 1 7.9
T D 13 322N0051 軸受 Bearing 1 7.9
ON
FR
E 14 319N3623B 軸 Shaft 2 7.9
識別印表示:1
軸受 7.9
D 15 322SY063 Bearing 4 80F-0808
7.10
DETAIL A 1
2
圧縮コイルバネ Lⱌ57mm 7.9
2 D 16 388N1156B Compression Coil Spring 2
1 7.10
E4 B
ブラケット 7.9
1 E 17 356N6848D Bracket 1
1 E4
7.10
7
ころがり軸受 F-FLWA
3 D 18 322SF148 Ball Bearing 1 7.9
676AT2ZZ1
33 29
31
28
32 27
30 26
FR6H5013.EPS
010-051-02 SP - 32 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 33
06.20.2001 FM3057 06.20.2004 FM4337
幅寄搬送部 4 幅寄搬送部 4
05D SIDE-POSITIONING CONVEYOR 4 SIDE-POSITIONING CONVEYOR 4 05D
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 322SY249 軸受 Bearing 2 80B-0505 7.12
D 2 363N2113D ガイド Guide 1 7.12
E 3 341N0955B アーム Arm 1 7.12
D 4 388N2471A 引張りコイルバネ Extension Spring 1 Lⱌ51mm 7.12
E4 1 E 5 319N3629 軸 Shaft 1 7.12
2 FR6H5503.EPS
BR3x6
D 6 387N0138C 帯電防止材 Antistatic Brush 2 7.12
D 7 363N2109C ガイド Guide 4 7.13
D 8 113Y1466 フォトセンサ Photo Sensor 2 SC3,SC4 7.1
E 9 356N8213C ブラケット Bracket 1 7.4
3 D 10 146S0029 フォトセンサ Photo Sensor 1 SC2 7.4
4
E 11 356N8216C ブラケット Bracket 1 7.1
1 E 12 313N1085B ステー Stay 2 7.1
E4
D 13 363N2075B ガイド Guide 4 7.1
D 14 387N0136B 帯電防止材 Antistatic Brush 1 7.1
6
5 BR3x6
D 15 363N2111B ガイド Guide 1 7.1
E 16 313N1086B ステー Stay 2 7.1
6
7 E 17 318S1164 ブッシュ Bushing 2
DT3x6
16
BR4x8
8
7
DT3x6
(BLK)
BR4x8
DT3x6 2-BR3x10
BR4x8
(BLK)
15
9 DT3x6
13 10
13
T BR4x8
ON
FR 3-DT3x6
14
12
2-DT3x6
2-BR3x10
8
11 17
17
FR6H5017.EPS
010-051-00 SP - 34 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 35
10.10.2000 FM2753 06.20.2004 FM4337
幅寄搬送部 5 幅寄搬送部 5
05E SIDE-POSITIONING CONVEYOR 5 SIDE-POSITIONING CONVEYOR 5 05E
5 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
9 E 1 367S0045 ゴム脚 Rubber Ring 2 7.1
5
10 E4
E 2 356N8214B ブラケット Bracket 1 7.1
1 B3x8
8
D 3 387N0138C 帯電防止材 Antistatic Brush 1 7.1
E 4 356N8170D ブラケット Bracket 1 7.1
E6 FR6H5503.EPS D 5 322SF146 ころがり軸受 Ball Bearing 4 7.2
D 6 324N1032A 平ベルト車 Flat Belt Wheel 1 7.2
12
7 D 7 322SY063 軸受 Bearing 2 80F-0808 7.2
2-DT3x6
7 E 8 341N0944C アーム Arm 1 7.2
D 9 324N1026A 平ベルト車 Flat Belt Wheel 1 7.2
2 D 10 388N2474A 引張りコイルバネ Extension Spring 1 Lⱌ56mm 7.2
E4 D 11 334Y0085 ローラ Roller 1 7.6
E 12 318F0174 コードクランプ Cord Clamp 3 EDS17L
5 12 E 13 318S1164 ブッシュ Bushing 14
6 13
5
4-DT3x6
DT3x6 13
3
T
ON
FR
4
B3x8
1
13
12
W5
E4
13
11
E4
13
T
ON W5
FR
13
13
13 FR6H5018.EPS
010-051-00 SP - 36 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 37
10.10.2000 FM2753 06.20.2004 FM4337
光学部 光学部
06 SCANNING OPTICS UNIT SCANNING OPTICS UNIT 06
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
DR 1 839Y0035F/G/H/J/K/L 光学部 Scanning Optics Unit 1 8.1
E 2 308S0062 特殊ネジ Screw 1 M4 x 6 8.1
FR6H5650.EPS
VER : G∼
1
∼VER : F
TPネジ
1
FR6H5501.EPS
VER : G以降の光学ユニットには、アース線が付いていない。
No ground wire is provided for scanning optics units of VER: G or later.
010-051-05 SP - 38 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 39
02.20.2002 FM3327 06.20.2004 FM4337
副走査部 1 副走査部 1
07A SUBSCANNING UNIT 1 SUBSCANNING UNIT 1 07A
1 2 RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
E 1 350N2533A/B カバー Cover 1 10.5
D 2 118YX214A モータ Motor 1 MZ1 10.5
E 3 323N0033 ベルト Belt 1 10.2
4
D 4 305S0077 ナット Nut 1 10.3
FR6H5751.EPS D 5 337N0059C ホイール Flywheel 1 10.3
3 5 10.11
D 6 343N0039C フック Hook 4
10.12
6
6 7 引張りコイルバネ Extension Spring Lⱌ39mm 10.11
D 7 388N2496 2
10.12
E5
12 D 8 322SF168 軸受 Bearing 2 10.2
11 E 9 341N0968C アーム Arm 1 10.2
12
13 引張りコイルバネ Extension Spring 10.2
E5 D 10 388N2434A 1
10.5
8 7 D 11 388N1073 圧縮コイルバネ Compression Coil Spring 1 10.2
D 12 322SF149 軸受 Bearing 2 10.2
PG3x4(3B) 10.11
E 16 319N3598B 軸 Shaft 2
14 10.12
15
16 10.11
D 17 334N3506C ゴムローラ Rubber Roller 2
10.12
22
BR3x6
BR3x6
18
19
6 20
BR3x6
20
6
21 FR6H5601.EPS
010-051-02 SP - 40 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 41
06.20.2001 FM3057 06.20.2004 FM4337
副走査部 2 副走査部 2
07B SUBSCANNING UNIT 2 SUBSCANNING UNIT 2 07B
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 118YX245 モータアセンブリ Motor Assembly 1 MZ3 10.7
2 ****
3 ****
4 ****
歯車 10.8
D 5 327N0135E Gear 1
FR6H5752.EPS 10.13
17 DETAIL B
17 軸 10.8
18 E 6 319N3619 Shaft 1
10.13
1 3
2
PK2.5x3(3B) 歯車 10.8
17 D 7 327N0136B Gear 1
4 10.13
19
10 10.8
17 D 8 322SF155 軸受 Bearing 2 10.13
3 12
10.14
11
10 D 9 360N0362D ハウジング Housing 1 10.8
5
6 20 10.6
7 14 D 10 146S0029 フォトセンサ Photo Sensor 3 SZ2,SZ3,SZ5
8 13 10.8
9 E3
D 11 388N2477 引張りコイルバネ Extension Spring 2 10.6
15
DT3x6 E 12 356N6819C ブラケット Bracket 1 10.6
(BLK)
軸受 10.9
D 13 322SF149 Bearing 5
10.10
軸受 10.9
D 14 322SF154 Bearing 2
16 10.10
スペーサ 10.9
E 15 347N1700B Spacer 1
10.10
アーム 10.9
E 16 341N0934C Arm 1
10.10
24
十字穴付き小ネジ Cross-recessed Screw 10.13
E 17 301S4990306 5
10.14
帯電防止材 10.13
D 18 387N0119C Antistatic Brush 1
13 21 10.14
軸 10.13
E 19 319N3599G Shaft 1
23 10.14
22
ミラーアセンブリ Mirror Assembly 10.13
25 D 20 602Y0123 1
10.14
B D 21 329N0144C カム Cam 1 10.6
13 26
E 22 310S8002516 スプリングピン Pin 1 10.6
E 23 319N3616B 軸 Shaft 1 10.6
E 24 356N6820E ブラケット Bracket 1 10.6
ガイド 10.13
D 29 363N2060C Guide 1
10.14
32
E 30 341N0942B アーム Arm 1 10.10
33 8
E 31 341N0941B アーム Arm 1 10.9
32 29
13 10.9
E 32 344N0002B フォーク Fork 4
35 10.10
33 10.9
E 33 319N3600B 軸 Shaft 2
10.10
32 30
E 34 341N0935D アーム Arm 1 10.10
E 35 356N6836B ブラケット Bracket 1 10.9
*参考:(3B)はゆるみ止め接着剤を使用する箇所である。
DETAIL A 31
*REMARKS:
(3B)indicates to use screw locking adhesive.
FR6H5602.EPS
010-051-02 SP - 42 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 43
06.20.2001 FM3057 06.20.2004 FM4337
副走査部 3 副走査部 3
07C SUBSCANNING UNIT 3 SUBSCANNING UNIT 3 07C
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
E 1 356N8121A ブラケット Bracket 2
16 スペーサ 9.1
E 2 347N1730 Spacer 2
10.9
ガイド 9.1
D 10 363N2057C Guide 4
10.9
16 ローラ 9.1
D 11 334Y0084 Roller 1
10.9
14
16
ガイド 9.1
D 12 363N2056F Guide 1
10.9
銘板 9.1
E 13 405N2670 Label 1
10.9
1 E 14 318F0145 ブッシュ Bushing 2
E 15 318F0174 コードクランプ Cord Clamp 1 EDS17L
E 16 318S1164 ブッシュ Bushing 25
ガイド #20061 or
D 17 363N2346A Guide 9
later
14
3-BR4x8
2 ガイドアセンブリ Guide Assembly 9.1
D 18 363Y0408 1 Without REF.13
10.1
3 BR4x8
B 16
4 16
2-BR3x6
6
18 BR4x8 A 16
15
BR3x6
17 3-BR4x8 16
BR4x8
E4 1 3 16
E4 2 9 8 7
BR3x6
BR4x8
5
BR3x6 16
DT3x6
B
10
E4
11
13
A
E4
12
A FR6H5603.EPS
010-051-02 SP - 44 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 45
06.20.2001 FM3057 06.20.2004 FM4337
副走査部 4 副走査部 4
07D SUBSCANNING UNIT 4 SUBSCANNING UNIT 4 07D
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
E 1 356N6813C ブラケット Bracket 1 10.12
D 2 387N0137C 帯電防止材 Antistatic Brush 1 10.12
D 3 387N0120C 帯電防止材 Antistatic Brush 1 10.12
D 4 387N0138C 帯電防止材 Antistatic Brush 1 10.12
FR6H5754.EPS E 5 405N1770A 銘板 Label 3
E 6 341N0933B アーム Arm 3 10.4
E 7 347N1731A スペーサ Spacer 6 10.4
1 E 8 356N6833F ブラケット Bracket 1 10.4
2-DT3x6 E 9 341N0932E アーム Arm 1 10.4
2-DT3x6
2 D 10 388N2436 引張りコイルバネ Extension Spring 1 10.4
E 11 319N3890 軸 Shaft 1 10.4
D 12 107Y0168 ソレノイド Solenoid 1 SolZ1 10.4
D 13 146S0029 フォトセンサ Photo Sensor 1 SZ4
3
D 14 386Y0029 防振ゴム Rubber Vibration Isolator 1 10.1
E 15 318S1164 ブッシュ Bushing 1 10.4
D 16 309S0037 ワッシャ Washer 1 10.4
15 8 6 3-DT3x6
7 4
6 DT3x6
7
5
12 A 6
7
A 10
DETAIL A 9
16
5-BR4x8
11
13
FR6H5604.EPS
14
010-051-02 SP - 46 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 47
06.20.2001 FM3057 06.20.2004 FM4337
集光部 集光部
08 LIGHT-COLLECTING UNIT LIGHT-COLLECTING UNIT 08
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
シールド材 9.1
E 1 345N1419B Cover 1
9.2
9.1
C 2 113Y1456C PMT12A PMT12A 1
9.2
1
FR6H5350.EPS E 3 356N6990A ブラケット Bracket 2 9.1
E 4 347N1598A スペーサ Spacer 4 9.1
E 5 356N8389 ブラケット Bracket 1 9.1
E 6 347N1599 スペーサ Spacer 2 9.1
E 7 345N1532 シールド材 Cover 1 9.1
E 8 345N1456B シールド材 Cover 1 9.1
3 E 9 356N8388 ブラケット Bracket 1 9.1
4
BR3x12 5 集光ガイドアセン Light-collecting Guide
D 10 606Y0055A 1 9.1
BR3x12 6 ブリ Assembly
2 E 11 405N0192 銘板 Label 1
7
D 12 387N0138C 帯電防止材 Antistatic Brush 1
4
A
6
4
3
BR3x12
4
BR3x12
3-BR3x6
9
2-BR3x6
2-BR3x10
10
A
11
12
DT3x6 FR6H5701.EPS
010-051-02 SP - 48 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 49
06.20.2001 FM3057 06.20.2004 FM4337
制御部 1 制御部 1
09A CONTROLLER 1 CONTROLLER 1 09A
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
E 1 346N1095C 補助板 Plate Support 1 11.1
E 2 346N1136B 補助板 Plate Support 1 11.1
C 3 113Y1470A CNN12A CNN12A 1 11.10
D 4 119S0008 ファン Fan 2 FAN1,FAN2 11.13
FR6H5950.EPS E 5 364N0092C ガード Guard 2 11.13
E 6 356N8487A ブラケット Bracket 1 11.9
BR3x6 D 7 128Y0271C スイッチ Switch 1 11.9
1 E 8 356N6996C ブラケット Bracket 1 11.9
D 9 340N0171C キートップ Key Top 1 11.9
2-BR3x6
2 E 10 356N6801D ブラケット Bracket 2 11.1
5 E 11 356N6997D ブラケット Bracket 1 11.12
ブレーカ SER-F-11-61-
4 D 12 128Y0280 Breaker 1 11.12
10A-G
3 E 13 356N6995C ブラケット Bracket 1 11.12
D 14 128N0067 ブレーカ Breaker 1 11.12
E 15 405N2766 銘板 Label 1
BR3x6 E 16 346N1127B 補助板 Plate Support 1 11.7
E 17 346N1128B 補助板 Plate Support 1 11.7
E 18 346N1125B 補助板 Plate Support 1 11.1
A 16
E 19 318F0172 ブッシュ Bushing 2 LWS-8SL-2.5W 11.1
17
18 4
19
5
BR3x6
15
DETAIL A DETAIL B
11 6
7
8
12 9
13
14
10
10
BR3x6
BR3x6
FR6H5A01.EPS
010-051-00 SP - 50 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 51
10.10.2000 FM2753 06.20.2004 FM4337
制御部 2 制御部 2
09B CONTROLLER 2 CONTROLLER 2 09B
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
C 1 352N0458D パネル Panel 1 11.7
C 2 113Y1450D MTH12A MTH12A 1 11.7
C 3 113Y1552A/B DRV12A-1 SND12A 1 11.4
C 4 113Y1453D/E DRV12A DRV12A 1 11.6
FR6H5951.EPS C 5 113Y1452D SNS12A SNS12A 1 11.5
C 6 113Y1449G/H SCN12A SCN12A 1 11.3
13
CR 7 113Y1451H/K CPU12A CPU12A 1 11.2
1 With Cable
10 CR 8 125Y0062G 電源 Power Supply 1 11.8
Assembly
2
補助板 11.7
13 E 9 346N1096C Plate Support 2
3 11.8
4
E 10 316S0125 止め具 Clamp 6 11.7
DETAIL A E 11 308S0051 特殊ネジ Screw 1 M3 x 6
5 E 12 308S0062 特殊ネジ Screw 1 M4 x 6
E 13 318S1174 ブッシュ Bushing 8 LWS-3S-2W
E 14 316S1187 クランプ Clamp 4
R452002 2A For
AT 18 137S2092 ヒューズ Fuse 1 MTH12A
SLOT3 DRV 12A
12
R45201.5 1.5A
AT 19 137S2084 ヒューズ Fuse 1 For SCN12A
A SNS12A
14 9
AT 20 137S2083 ヒューズ Fuse R452001 1A For
1
SNS12A
11 13
13
FR6H5A02.EPS
010-051-00 SP - 52 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 53
10.10.2000 FM2753 06.20.2004 FM4337
サービスパーツリスト編 SP - 55
ケーブル
10 CABLE
BLANK PAGE
10
RANK REF. QTY. CONNECTION
PART NO. PART NAME REMARKS
DIAGRAM
010-051-08 SP - 54 010-051-00
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 55
06.20.2004 FM4337 10.10.2000 FM2753
06.20.2004 FM4337
010-051-08
1 2 3 4 5 6 7 8 9 10 11
11
A A
CR-IR346RU Service Manual
B B
CIRCUIT DIAGRAM
回路図
MTH12A
113Y1450
DRV12A
113Y1453
C C
CN 1 CN 1
SNS12A
113Y1452
CN 2 CN 2
D CN 3 CN11 D
SCN12A
113Y1449
CN12
CN 4
E E
CN 5 CN1
CPU12A
113Y1451
CN 6 CN2
F F
G G
機種 5436 ユニット -
-
名称 補助名称
回路図 CCR
SP - 56
H 対応コード - H
1 2 3 4 5 6 7 8 9 10 11
MTH12A
CNN12A External
A A
Ethernet cable
113Y1450
113Y1470 機外イーサネット
Internal (PC)
CPU12A Ethernet cable CN-2 .
CN 5
α400 機内イーサネット
113Y1451 CN-6 . . CN-1
136Y6825
125N0112 CN 6
136N0365 External
UL1015 AWG16 Internal Serial cable
*α400電源に使用する端子は全て Serial cable
CR-IR346RU Service Manual
136Y6770 機外シリアル
機内シリアル (PC)
#250ファストン +5V 1 A1 (+5V)
CN-5 . . .
. メイテンロック
B 175023−1 2
.
A1-GND (+5V-GND) 1- 480702-0 898Y0714 B
350550-3(接触子)
スリーブ DF1E-2S-2.5C UL1061 AWG26
RED 赤 (+5V) 1 CN-9 CN-10 DF1B2428SCA
174817-1 BLK 黒 (+5V-GND)
.
3
128Y0271 MS1
. 1 EXTRSTL赤RED 半田 COM NO
+5V 1 A2 (+5V) BLK 黒 (+5V-GND) 2 . . リセットスイッチ
. . 2 GND_+5V黒BLK 半田
2 A2-GND (+5V-GND) RED 赤 (+5V) 4 . . Reset switch
. .
+24V 1 B (+24V)
C . C
2 B-GND (+24V-GND) 5557−10R
. 5556PBTL CN-11 1 RED 赤+24V 119S0008
. .
CN-8 2 BLK 黒 GND FANG1 基板冷却
. .
ORN 橙 (+24V) 1
. Board cooling fan
BLK 黒 (+24V-GND) 6
.
+24V 1 C (+24V) ORN 橙 (+24V) 2
. .
2 C-GND (+24V-GND) BLK 黒 (+24V-GND) 7
. .
BRN 茶 (+15V) 3
. CN-12 1 RED 赤+24V
BLK 黒 (+15V-GND) 8 . . 119S0008
2 BLK 黒 GND FANG2
CIRCUIT DIAGRAM
.
BLU 青 (-15V) 4 . . 基板冷却
.
D
+15V 1 H (+15V) GRY 灰 (- 15V-GND) 9 Board cooling fan D
. .
2 H-GND (+15V-GND) RED 赤 (+24V) 5
. .
BLK 黒 (+24V-GND) 10
.
回路図
2 2 N N LINE . LOAD
N 2 +15V 1 L (+15V) 茶 YEL
. . . . . . .
3 3 E 2 L- GND (+15V-GND)黒 BLK
F . . . . F
#250 ポジティブロック
175023−1 136Y6793
(ニュートラル
136N0362 174817-1(スリーブ)
136Y6777
国内・欧米 ライン174817-2(スリーブ))
シールド線 +24V 1 D (+24V) 黄 YEL
JAPAN・USA AWG14 .
UL1015AWG14 2 D-GND (+24V-GND)黒 BLK
136N0377 .
欧州 TB1
Europe L 1
丸端子FV2- 4(JST) .
136N0376 N 2
.
英国 E 3
G England . +24V 1 E (+24V) 黄 YEL UL1015 AWG18 G
インレットエコー電子 .
AC-PO03CS05 2 E-GND (+24V-GND)黒 BLK 136Y6772
898Y0814 136Y6776 .
AC IN
国内(患者環境) インレットASSYInlet Assy. シールド線 AWG14 85∼265V - 400-DRV12A 8
JAPAN #250 ポジティブロック
175023−1
(ニュートラル
11
174817-1(スリーブ)
ライン174817-2(スリーブ))
機種 5436 ユニット -
回路図
名称 補助名称 CCR
CIRCUIT DIAGRAM
SP - 57
H 対応コード - H
コード Rev.
Z22Y0005436 6
頁
3
9
1 2 3 4 5 6 7 8 9 10 11
06.20.2004 FM4337
010-051-08
1 2 3 4 5 6 7 8 9 10 11
11
1
.
A 2 A
113Y1449 . . .
3
. . .
4
. . .
5
. . .
6
.
7
. . .
8
. . .
9
CR-IR346RU Service Manual
. . .
10
. . .
11
.
B . 12 B
SCN12A .
. 13
.
CIRCUIT DIAGRAM
回路図
. 14
+15AS 1 2 AG . 1 1
+15AS 3 4 AG . 15 . .
. 2 2
+15AS 5 6 AG CNE1 16 . .
. 3 3
+15AS 7 8 AG . 17 . .
-15AS 9 10 AG . 4 4
. +15AS 1 2 AG 18 . .
-15AS 11 12 AG +15AS 3 4 AG . 5 5
LD1IDH 13 14 LD1IDL . 19 . .
+15AS 5 6 AG . 6 6
NC 15 16 NC .
+15AS 7 8 AG 20 . .
LD1ONH 17 18 LD1ONL . 7 7
-15AS 9 10 AG 8
. .
8
NC 19 20 NC -15AS 11 12 AG . .
C C
LD1OKH 21 22 LD1OKL LD1IDH 13 14 LD1IDL
LDIFH 23 24 LDIFL LD1ONH 15 16 LD1ONL
+15VAS 25 26 AG LD1OKH 17 18 LD1OKL
+5VAS 27 28 AG LDIFH 19 20 LDIFL
-15VAS 29 30 AG
+5VDS 31 32 GND
SSL 33 34 SSH
NC 35 36 NC
NC 37 38 NC
NC 39 40 NC
1
.
D
2 D
.
3
.
4
1 .
1 . . 5
. 2 .
2 . . 6
. 3 .
3 . . 7
. 4 .
4 . . 8
. 5 .
5 . . 9
. 6 .
6 . . 10
. .
E E
1
.
2
.
3
.
4
.
5
F . F
6
.
.
7
.
8
.
1 GND
.
2 VCC
.
3 SED1L
.
4 SED2L
.
G G
.
.
機種 5436 ユニット -
回路図
名称 補助名称 CCR
SP - 58
H 対応コード - H
コード Rev.
Z22Y0005436 6
頁
4
9
1 2 3 4 5 6 7 8 9 10 11
06.20.2004 FM4337
010-051-08
1 2 3 4 5 6 7 8 9 10 11
A A
CR-IR346RU Service Manual
B PMT12A B
113Y1456
SCN12A
113Y1449
UL2651簾ストレート(沖)
858Y0252
Signal Signal
C description description C
SCN12A←→PMT-CN1
HVVOKH HVVOKL
+15VOKH 3 4 +15VOKL HVVOKH CN-1
CN-4 HVVOKH HVSH 5 6 HVSL .
.
NC 7 8 NC HVVOKH
HVVOKH .
. +15AS 9 10 AG(HV) +15VOKL
+15VOKL 注釈 .
. +15AS 11 12 AG(HV) N.Cはハーネスが接続 +15VOKL
+15VOKL +15AS 13 14 AG(HV) .
. されている
+15AS 15 16 AG
CIRCUIT DIAGRAM
NC 17 18 NC .
D
. +15AS 19 20 AG LEDONL
LEDONL . D
NC 21 22 NC VIONH
信号名 No.
.
VIONH -15AS 23 24 AG .
. VIONL
VIONL -15AS 25 26 AG .
.
ERSH 27 28 ERSL
LEDSIGH 29 30 LEDSIGL
HIF3BA-34D−2.54R
1 2
HIF3BA-34D-2.54R LEDONH 31 32 LEDONL
VIONH 33 34 VIONL
信号名
E E
回路図
UL1553-1.5D-2V
F 日立電線 F
.
G G
11
機種 5436 ユニット -
回路図
名称 補助名称 CCR
CIRCUIT DIAGRAM
SP - 59
H 対応コード - H
コード Rev.
Z22Y0005436 6
頁
5
9
1 2 3 4 5 6 7 8 9 10 11
06.20.2004 FM4337
010-051-08
1 2 3 4 5 6 7 8 9 10 11
11
A A
SNS12A - SNS12A-INV12B9
113Y1452 CN-6 1 +5VINV
. 858Y0252
CR-IR346RU Service Manual
2 STBL1L
. UL1061AWG26(単線黄色)YEL
3 ONL1L
.
4 FAN3ONL
B . B
5 FAN4ONL
.
6 LAMPREQH
CIRCUIT DIAGRAM
回路図
.
7 LDSN1H
.
8 LDSN2H
.
9 LDSN3H
.
10 FAN3REQH
.
11 FAN3ERRH
.
12 FAN4ERRH
.
13 THB1ERRH
.
14 HTMPERRH
C . C
15 TSWB1ERRH
.
16 GND
.
17 STBL2L
.
18 ONL2L
.
19 STBL3L
. CNBCR-1
20 ONL3L
.
21 TXD RTS 1 (CTS) 青 BLU BCR
. . .
22 RST GND 2 GND 紫 VIO
. . .
23 (CTS) NC 3 NC 852N0019
. . .
24 RXD +5VBCR 4 +5VBCR 赤 RED
. . .
D 25 GND RXD 5 TXD 緑 GRN D
. . .
26 +5VBCR NC 6 NC
. . .
(CTS) 7 RTS 灰 GRY
. .
TXD 8 RXD 白 WHT
HIF3BA-26D-2.54C . .
HIF3-2428SCA
DF1B−8EP−2.5RC
DF1-PD2428SCB
E E
UL1061AWG26(単線黄色)YEL UL1061AWG26(単線黄色)YEL
858Y0252 858Y0255
LED12A
113Y1469
CNA-4 CN-1
CN-5 1 +5VLED 1 +5VLED +5VLED 1
. . . .
2 LED1L 2 LED1L LED1L 2
. . . .
F 3 LED2L 3 LED2L LED2L 3 F
. . . .
4 LED3L 4 LED3L LED3L 4
. . . .
5 LED4L 5 LED4L LED4L 5
. . . .
6 LED5L 6 LED5L LED5L 6
. . . .
7 +5VLED 7 +5VLED +5VLED 7
. . . .
8 LED6L 8 LED6L LED6L 8
. . . .
9 LED7L 9 LED7L LED7L 9
. . . .
10 SW1L 10 SW1L SW1L 10
. . . .
11 BUZZ ON L 11 BUZZ ON L BUZZ ON L 11
. . . .
12 GND 12 GND GND 12
. . . .
G DF1B-12DEP DF1B-12DES DF1B-12S-2.5R G
機種 5436 ユニット -
回路図
名称 補助名称 CCR
CIRCUIT DIAGRAM
SP - 60
H 対応コード - H
コード Rev.
Z22Y0005436 6
頁
6
9
1 2 3 4 5 6 7 8 9 10 11
回路図
CIRCUIT DIAGRAM 11
G
C
H
A
F
11
11
10
10
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
G
C
H
A
F
010-051-08
CR-IR346RU Service Manual SP - 61
06.20.2004 FM4337
06.20.2004 FM4337
010-051-08
1 2 3 4 5 6 7 8 9 10 11
11
113Y1453 5557−12R 1 1 赤 RED MA1A
5556PBTL .
4
.
136Y6817
.
4
. .
青 BLU MA1B
1 MA1A . . . . .
A . 2 UL1007AWG22(単線) 2 黒 BLK COM A
CN3 7 MA1B 118SX167
CN-2 2
.
.
COM
5557−06R
.
.
5
3
.
. 5559−06P
5558PBTL
5557−06R.
.
5556PBTL .
5
3
.
.
黄
.
白 WHT COM
.
YEL MA1AL
MA1 吸盤駆動モーター
3 400-DRV12A - 8 COM 5556PBTL . . . .
+24V 1 . UL1007AWG22(単線) 6 6 橙 ORN MA1BL
. 3 MA1AL . . . . .
PGND 2 . 858Y0253
. 9 MA1BL Suction cupdriving motor
+24V 3 .
5557−08R . 4 MB1A CN-MB1
5556PBTL PGND .
4
10
.
MB1B 1 赤 RED MB1A
Transport motor
+15V 5 . . . .
CR-IR346RU Service Manual
.
8
6
12
.
.
MB1AL
MB1BL
5556PBTL
.
.
5
3
.
.
白 WHT
黄 YEL
.
COM
.
MB1AL
MB1 118SX167
IP搬送モータ
CN-MC1 B
. . . . 1 赤 RED MC1A
6 橙 ORN MB1BL . . .
CIRCUIT DIAGRAM
回路図
. . . 4 青 BLU MC1B
5557−12R . . .
UL1007 5556PBTL 2 黒 BLK COM
118SX164
AWG18(黒)
BLK
CN51
.
MC1A CNC-10 5557−06R
5556PBTL
.
.
5
.
.
.
白 WHT
.
COM
MC1
.
.
COM
COM
.
10
.
5
.
.
.
.
5
3
.
.
.
白 WHT
.
黄 YEL
COM
MC2AL
MC2 ニップ解除モータ
. . . . . .
6 MC2AL 11 5557−06R 6 橙 ORN MC2BL
12
.
MC2BL
.
6
. 5556PBTL . . .
. . . Grip motor
12
5557−06R . .
5556PBTL CN-MC3
CN4 1 MC3A 1 赤 RED MC3A
. . . .
4 MC3B 4 青 BLU MC3B
. 858Y0253 . . .
2 COM 2 黒 BLK COM
D UL1007AWG22(単線) 118SX167 D
5
3
.
.
COM
MC3AL
5557−06R
5556PBTL
.
.
5
3
.
.
.
白 WHT
.
黄 YEL
COM
MC3AL
MC3 IP搬送モータ
. . . .
6 MC3BL 6 橙 ORN MC3BL
. UL1007AWG20(単線) . . .
5557−10R 858Y0253
5556PBTL Transport motor
CN-7 1 +24V
. CN-SOLA1
6 DRVH
. +24V 1 赤 RED
2 NC . . .
107Y0169
. DRVH 3 黄 YEL
7 DRVL . . . SOLA1 カセッテホールド
. NC 2 BLK
3 DRVPA1 . . .
E . DRVL 4 黒 E
8 PGND . .
. Cassettehold solenoid
4 DRVSVA1 5557−04R
9
.
PGND 5556PBTL
. CN-PA1
5 DRVCLA1
. DRVPA1 1 赤 RED 133Y1031
10 PGND . . .
. PGND 3 黒 BLK PA1 IP吸着
. . .
2
CN-MZ2 5557−04R . .
. . . . -
H 2 黄 YEL PGND 2 対応コード H
. . .
3 黄 YEL +5V 3 コード Rev.
858Y0253
.
4
.
黄 YEL PGND
.
4 Z22Y0005436 6
UL1007AWG24
. . . 頁
DF1B−4EP-2.5RC DF1B−4ES-2.5RC 8
DF1-PD2428SCB DF1B-2428SCA 9
1 2 3 4 5 6 7 8 9 10 11
06.20.2004 FM4337
010-051-08
1 2 3 4 5 6 7 8 9 10 11
A A
INV12A 120Y0079
5557−10R
5556PBTL
104N0016
5557−08R
3 MTH12A-INV12A - 5556PBTL CN-11 1 L1-1 白 WHT
CN-1 .
CR-IR346RU Service Manual
6 L1-2 白 WHT
.
RED +24V 赤 1 2
. .
BLK GND 黒 5 7 N.C
B . . B
RED +24V 赤 2 3 L2-1 白 WHT
. .
BLK GND 黒 6 8 L2-2 白 WHT
. .
RED +24V 赤 3 4
. .
BLK GND 黒 7 9 N.C FX-1000 FX-1000 FX-1000
. .
RED +24V 赤 4 5 L3-1 白 WHT
. . L1-1 L2-1 L3-1
BLK GND 黒 8 10 L3-2 白 WHT 1. 1. 1.
. . L1-2 LAMB1 L2-2 LAMB2 L3-2 LAMB3
2. 123N0007
2. 123N0007
2. 123N0007
L1-3 L2-3 L3-3
INV12B 1. 消去ランプ 1. 消去ランプ 1. 消去ランプ
UL1061 AWG22 CN-12 1 L1-3 白 WHT L1-4 (蛍光面) L2-4 (蛍光面) L3-4 (蛍光面)
. 2. 2. 2.
C 104N1471 1 +24V_GND +5V 1
4
.
L1-4 白 WHT
FX-1000 FX-1000 C
. . 136Y6775 . . 2 L2-3 白 WHT Erasure lamp FX-1000 Erasurelamp Erasurelamp
2 +24V_GND LAMP STB1 2 .
CN-5 . . . . CN-6 5 L2-4 白 WHT
3 +24V LAMP STB2 3 .
. . . . 3 L3-3 白 WHT
4 +24V_GND LAMP STB3 4 .
. . . . 6 L3-4 白 WHT
5 +24V LAMP ON1 5 . 120Y0078
. . . .
6 FUOPEN3 LAMP ON2 6
. . . .
7 FUOPEN2 LAMP ON3 7
. . . . 5557−06R
8 FUOPEN1 LDSNC-1 8 5556PBTL
. . . .
9 FANG4L LDSNC-2 9
CIRCUIT DIAGRAM
. . . .
10 FANG4H LDSNC-3 10
. . . .
D 11 +24V_TSW +5V_GND 11 D
. . . .
12 +5V_GND +24V_TSW 12
. . . .
13 LDSNC-3 FANG4H 13
. . . . CN-4 1 +24V 赤 RED 赤 +24V
14 LDSNC-2 FANG4L 14 . . 119S0006
. . . . 2 GND 黒 BLK 黒 GND FANG4
15 LDSNC-1 FUOPEN1 15 . . 消去冷却
. . . .
16 LAMP ON3 FUOPEN2 16 Inverter cooling fan
. . . .
17 LAMP ON2 FUOPEN3 17 DF3AA-2EP-2C
6 SNS12A-INV12B - . . . . DF3-EP2428PC
18 LAMP ON1 +24V 18
. . . .
19 LAMP STB3 +24V_GND 19 #187ポジティブロック
.
20
.
LAMP STB2 +24V
.
20
. 173723−1(AMP)
. . . . 136Y6774 TSWB−1 174737-1(スリーブ)
E 21 LAMP STB1 +24V_GND 21 E
CN-2 . . . . 115S0094
YEL黄 +5VINV 1 22 +5V +24V_GND 22 CN-13 1 赤 UL1007AWG20 RED 赤 NC COM
. . . . . . . . 感熱スイッチ
YEL黄 STBL1L 2 3 黒 BLK 黒
. . Safety thermostat
YEL黄 ONL1L 3 2 黒 BLK 黒
. XADRP-22V(日圧) XADRP-22V(日圧) . 近接導体用(丸端)
YEL黄 FAN3ONL 4 SXA-001GW-P0.6 SXA-001GW-P0.6 4
. . N.C SRA-21T-4(JST)
YEL黄 FAN4ONL 5
.
YEL黄 LAMPREQH 6
. 5557-04R
YEL黄 LDSN1H 7 5556PBTL
.
YEL黄 LDSN2H 8
回路図
.
YEL黄 LDSN3H 9
.
F YEL黄 FAN3REQH 10 F
.
YEL黄 FAN3ERRH 11
. CN-14
YEL黄 FAN4ERRH 12
. 1 黄
YEL黄 THB1ERRH 13 . . 115Y0035
. 2 黄 THB1S 消去温度検出
YEL黄 HTMPERRH 14 . .
.
YEL黄 TSWB1ERRH 15 DF1E-2S Lamp temperature
YEL黄 GND
.
16 DF1B−2428SCA sensor
.
YEL黄 STBL2L 17
.
YEL黄 ONL2L 18
.
YEL黄 STBL3L 19
.
G YEL黄 ONL3L 20 G
.
CN-3
XADRP-20V(日圧)
SXA-001GW-P0.6 1 +24V 赤 RED 赤 +24V
. . 119S0009
2
.
GND 黒 BLK 黒 GND
.
FANG3 消去冷却
11
Erasure unit cooling fan
DF3AA-2EP-2C
DF3-EP2428PC 機種 5436 ユニット -
回路図
名称 補助名称 CCR
CIRCUIT DIAGRAM
SP - 63
H 対応コード - H
コード Rev.
Z22Y0005436 6
頁
9
9
1 2 3 4 5 6 7 8 9 10 11
部品番号検索表 部品番号検索表
12 PARTS NOS. SEARCH TABLE PARTS NOS. SEARCH TABLE 12
部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番
106Y0005B 03B-3 136Y6774C 10-6 316S0125 09B-10 319N3625B 05A-12 324N3041E 04B-19 334Y0084 07C-11
107Y0168 07D-12 136Y6775E 10-7 316S0146 03D-15 319N3627B 05C-27 324N3041E 05A-14 334Y0085 05E-11
107Y0169A 03E-14 136Y6776F 10-8 316S1037 02-25 319N3629 05D-5 327N0135E 07B-5 337N0044 07A-13
109N0016C 02-6 136Y6777E 10-9 316S1037 04A-17 319N3890 07D-11 327N0136B 07B-7 337N0059C 07A-5
113Y1449G/H 09B-6 136Y6780F 10-10 316S1037 04B-31 319Y1161A 03E-10 327N0138A 03B-15 340N0170D 01B-6
113Y1450D 09B-2 136Y6787C 10-11 316S1037 05C-32 322N0037D 03A-12 327N0138A 05C-23 340N0171C 09A-9
113Y1451H/K 09B-7 136Y6792D 10-12 316S1122 02-24 322N0038A 03B-6 327N0139B 05C-22 341N0932E 07D-9
113Y1452D 09B-5 136Y6793D 10-13 316S1122 05A-21 322N0050 05C-12 327N0140A 05C-20 341N0933B 07D-6
113Y1453D/E 09B-4 136Y6795 10-21 316S1187 09B-14 322N0051 05C-13 327N0141A 05A-18 341N0934C 07B-16
113Y1456C 08-2 136Y6796C 10-14 316S2028 03A-20 322N0052 05C-10 327N0142A 05A-17 341N0935D 07B-34
113Y1457C 07C-7 136Y6799E 10-15 316S3098 01A-16 322SF145 04C-4 327N0143C 05A-19 341N0936E 03E-12
113Y1466 04B-25 136Y6805C 10-16 318F0145 07C-14 322SF146 04C-18 327N0144A 03B-10 341N0937B 03A-13
113Y1466 05D-8 136Y6816C 10-17 318F0172 02-20 322SF146 05A-4 327N0155A 03B-9 341N0938H 03A-8
113Y1469B 01B-5 136Y6817D 10-18 318F0172 09A-19 322SF146 05E-5 327N1101904 03B-4 341N0940B 03C-9
113Y1470A 09A-3 136Y8545A 10-20 318F0174 02-23 322SF147 05B-4 327N1103610D 03A-11 341N0941B 07B-31
113Y1471D 02-4 137S1219 09B-22 318F0174 03E-20 322SF148 05C-18 327N1103802 03B-2 341N0942B 07B-30
113Y1552A/B 09B-3 137S1220 09B-21 318F0174 04A-19 322SF149 03A-17 327N1121608A 04C-7 341N0943C 05C-19
114Y5436002A 09B-23 137S2083 09B-20 318F0174 05C-33 322SF149 05A-10 327N1122415 04B-3 341N0944C 05E-8
115S0094 04A-11 137S2084 09B-19 318F0174 05E-12 322SF149 07A-12 327N1123202A 04B-10 341N0955B 05D-3
115Y0035B 04A-9 137S2092 09B-18 318F0174 07C-15 322SF149 07B-13 327S1103002A 05A-16 341N0968C 07A-9
118SX063 03B-16 137S2094 09B-17 318N1065C 05B-15 322SF153 05B-7 327S1104002A 03B-8 342N0105D 05A-6
118SX164 05C-30 137S2096 09B-16 318N1066A 05B-16 322SF154 07B-14 328N0041C 05C-7 342N0106B 05A-8
118SX167 04B-22 137S2097 09B-15 318S1164 02-21 322SF155 07B-8 328N0042C 05C-8 343N0039C 07A-6
118SX167 05A-13 138S0345 02-19 318S1164 03A-18 322SF156 07A-15 328N0043C 05C-24 343N0048 01B-21
118YX214A 07A-2 146S0029 03C-6 318S1164 04A-18 322SF157 04C-13 329N0144C 07B-21 344N0002B 07B-32
118YX216B 07B-25 146S0029 03D-4 318S1164 05C-34 322SF168 07A-8 329N0145A 05A-9 345N1280A 01A-18
118YX245 07B-1 146S0029 05C-28 318S1164 05D-17 322SF178 03A-10 329N0146A 05A-3 345N1404D 03D-5
119S0006 02-2 146S0029 05D-10 318S1164 05E-13 322SY063 05C-15 329N0148B 05A-5 345N1406D 01B-22
119S0008 09A-4 146S0029 07B-10 318S1164 07C-16 322SY063 05E-7 329N0149A 05A-2 345N1419B 08-1
119S0009 02-17 146S0029 07D-13 318S1164 07D-15 322SY065 03B-5 332N0521B 03E-3 345N1456B 08-8
120Y0078D 04A-5 301S4990306 07B-17 318S1174 02-22 322SY066 03E-2 332N0522D/E 03C-3 345N1478B 01B-27
120Y0079D 04A-7 305S0077 07A-4 318S1174 03A-19 322SY093 05C-1 332N0523D/E 03C-4 345N1481 01B-18
123N0007B/C 04A-6 308S0051 09B-11 318S1174 09B-13 322SY121 04B-4 334N0034E 03B-14 345N1490A 01B-23
125Y0062G 09B-8 308S0062 01A-22 318S3060 07A-22 322SY122 04B-5 334N0041A 05C-2 345N1491C 01B-24
128N0067 09A-14 308S0062 06-2 319N3598B 07A-16 322SY232 05C-21 334N2366B 04B-14 345N1493 01A-8
128S0392 03D-10 308S0062 09B-12 319N3599G 07B-19 322SY233 05B-6 334N3506C 07A-17 345N1494A 01A-9
128Y0271C 09A-7 308S0082 04A-16 319N3600B 07B-33 322SY249 05D-1 334N3507E 04C-5 345N1502 04A-3
128Y0280 09A-12 309N0080 07C-3 319N3601B 03E-5 323N0033 07A-3 334N3508D 04C-6 345N1532 08-7
133Y1031A/B 03D-9 309S0037 07D-16 319N3602B 03E-17 323N0040 07A-21 334N3509D 04C-14 346N1078D 03A-15
134Y0056B 03D-6 310S8002516 07B-22 319N3604A 03A-16 323S3234 05A-1 334N3510D 04C-15 346N1095C 09A-1
136N0362/A 10-1 313N1081E 04B-13 319N3616B 07B-23 323S3251 04C-17 334N3511D 05B-8 346N1096C 09B-9
136N0363/0376 10-2 313N1083D 04B-30 319N3618 07A-14 324N1026A 04C-19 334N3512E 04C-9 346N1125B 09A-18
136N0364/0377 10-3 313N1085B 05D-12 319N3619 07B-6 324N1026A 05E-9 334N3513B 03C-11 346N1127B 09A-16
136N0365 10-4 313N1086B 05D-16 319N3620B 04B-7 324N1032A 05E-6 334N3524C 05B-9 346N1128B 09A-17
136N0371 10-19 315G311017 03A-4 319N3623B 05C-14 324N3038C 04C-1 334N5022A 04B-9 346N1136B 09A-2
136Y6773D 10-5 315S0013 05C-11 319N3624B 05C-3 324N3038C 05B-2 334S0009 15-2 347N1598A 08-4
010-051-08 SP - 64 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 65
06.20.2004 FM4337 06.20.2004 FM4337
部品番号検索表 部品番号検索表
12 PARTS NOS. SEARCH TABLE PARTS NOS. SEARCH TABLE 12
部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番 部品番号 INDEX No.- 図番
347N1599 08-6 356N6840B 04A-13 356Y0187 03A-9 370N0256B 03D-8 388N2435 07B-28 858Y0252J 10-22
347N1624A 05B-5 356N6842D 04A-14 357N1271C 01B-4 372S0049 03A-21 388N2436 07D-10 898Y0713 01A-14
347N1625A 05A-7 356N6843B 04B-18 358N0163D 04A-1 372S0049 03D-13 388N2447B 05C-5 898Y1000 09B-23
347N1669A 05B-3 356N6844C 04B-26 358N0164C 04B-8 372S0050 03A-22 388N2448A 05C-25
347N1700B 07B-15 356N6845B 04A-12 358N0165F 04A-2 372S0050 03D-11 388N2449 03E-13
347N1730 07C-2 356N6847C 04B-27 360N0360A 03B-12 372S0053 03D-14 388N2450B 03B-11
347N1731A 07D-7 356N6848D 05C-17 360N0360A 04C-3 372Y0004 03A-23 388N2451 03C-7
350N2059A 01A-19 356N6849C 05C-29 360N0362D 07B-9 375N0078 02-14 388N2471A 05D-4
350N2243B 01A-20 356N6850C 05C-26 360N0363 03B-13 375S0040 03A-3 388N2472B 05B-1
350N2244B 01A-6 356N6871B 07B-27 360N0364A 04C-12 376N0198A 01A-17 388N2473B 05B-10
350N2245B/C 01A-7 356N6923B 02-3 363N1788A 03E-16 376N0198A 01B-20 388N2474A 05E-10
350N2387C 01B-7 356N6926D 04C-20 363N2056F 07C-12 376N0215B 01B-19 388N2475C 04C-2
350N2389C 01B-26 356N6927B 02-7 363N2057C 07C-10 382N1217A 01B-14 388N2476C 04C-10
350N2390C 01B-25 356N6928E 02-5 363N2060C 07B-29 382N1218A 01B-15 388N2477 07B-11
350N2496A 03E-9 356N6930D 04B-2 363N2062G 03C-2 382N1219A 01B-12 388N2484C 04C-8
350N2533A/B 07A-1 356N6990A 08-3 363N2065D 03C-10 382N1220A 01B-13 388N2485A 03B-17
350N2534 07B-26 356N6995C 09A-13 363N2068C 04B-23 382N1221A 01B-8 388N2493A 04C-21
350Y1482 01A-21 356N6996C 09A-8 363N2070B 04B-20 382N1222A 01B-9 388N2495 07A-20
350Y1483 01A-11 356N6997D 09A-11 363N2071B 04B-21 382N1223A 01B-17 388N2496 07A-7
350Y1496 01A-2 356N8121A 07C-1 363N2072B 04B-15 382N1224A 01B-16 388N2497A 04C-16
350Y1519 01A-1 356N8122A 07C-5 363N2073B 05C-9 382N1225A 01B-10 388N2498A 04C-11
350Y1530 01A-15 356N8123A 07C-4 363N2075B 05D-13 382N1315A 01B-11 388N3081B 03D-2
352N0458D 09B-1 356N8126B 07C-9 363N2076C 03E-1 382N1398 02-13 388N3082C 03A-14
352N0493A 01A-10 356N8167C 03A-5 363N2109C 05D-7 386N1097 15-1 388Y0014 03A-7
352Y0058B 01B-1 356N8168A 03D-7 363N2110B 05B-14 386S0028 02-12 392N0009A 03A-6
355N0550D 05C-31 356N8169B 05A-15 363N2111B 05D-15 386Y0029 07D-14 398N0059D 03D-3
356N6801D 09A-10 356N8170D 05E-4 363N2113D 05D-2 387N0119C 07B-18 401N0777C 07A-19
356N6813C 07D-1 356N8171A 01A-5 363N2114C 05B-11 387N0120C 07D-3 401N0778B 04A-8
356N6819C 07B-12 356N8212B 05C-6 363N2115 05C-4 387N0130D 02-8 405N0192 08-11
356N6820E 07B-24 356N8213C 05D-9 363N2241C 04B-24 387N0130D 03D-1 405N1770A 01A-12
356N6823D 03E-4 356N8214B 05E-2 363N2242B 02-9 387N0131B 02-10 405N1770A 07D-5
356N6824C 03E-8 356N8215B 05A-11 363N2243D 03C-1 387N0136B 05D-14 405N2643 01B-29
356N6825D 03E-15 356N8216C 05D-11 363N2244B 04B-29 387N0137C 07D-2 405N2644 01B-3.1
356N6826B 03E-19 356N8217C 05A-20 363N2346A 07C-17 387N0138C 04B-1 405N2645 01B-3.2
356N6828B 03E-6 356N8225B 01A-3 363N2388 03C-12 387N0138C 05B-12 405N2670 07C-13
356N6829C 03C-8 356N8226B 01A-4 363S0097 15-3 387N0138C 05D-6 405N2762B/C/D 01B-28
356N6829C 03E-11 356N8315A 03D-12 363Y0408 07C-18 387N0138C 05E-3 405N2766 09A-15
356N6830B 03A-1 356N8388 08-9 364N0092C 09A-5 387N0138C 07A-18 405Y0157C 01B-2.1
356N6831C 03B-7 356N8389 08-5 364S0001 02-18 387N0138C 07D-4 405Y0166 01B-2.2
356N6832F 03B-1 356N8470A 04B-6 364S0006 02-1 387N0138C 08-12 407N0113F 04A-10
356N6833F 07D-8 356N8471B 04B-16 366N0055E 03C-5 388N1073 07A-11 602Y0123 07B-20
356N6834B 07C-6 356N8472B 04B-28 367S0040 15-4 388N1156B 05C-16 603N0182E 04A-4
356N6836B 07B-35 356N8473B 04B-17 367S0045 05E-1 388N1157A 03E-7 606Y0055A 08-10
356N6837B 07C-8 356N8476B 05B-13 367S1087 02-16 388N1158A 03E-18 839Y0035F/G/H
356N6838C 04A-15 356N8487A 09A-6 367S2027 02-15 388N1192A 03B-18 /J/K/L 06-1
356N6839C 04B-12 356N8602 01A-13 370N0255B 03D-16 388N2434A 07A-10 852N0019A/B 04B-11
010-051-08 SP - 66 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 67
06.20.2004 FM4337 06.20.2004 FM4337
ネジ・座金類の表示記号一覧表 消耗品一覧表
13 TABLE OF SCREWS / WASHERS INDICATION SYMBOLS LIST OF QUICK WEARING PARTS 14
Table of Screws/Washers Indication Symbols List Of Quick Wearing Parts
Symbol in the
No. Part name Shape
Indication dissassembly
No. Part name Size Shape
Symbols chart
(example)
1 Fixing plug
1. 2. 3.
Pan -head screw with Pan-head screw with Edging Edge saddle
spring washer spring and plain washers 5 Edge saddle
FR1Z0076.EPS
Cross-recessed pan-head screw A B
4 with spring and plain washers B B3 x 16 M3 x 16 TR1Z0042.EPS
5. 6.
Cross-recessed hexagon-
Hexagon-headed screw Hexagon-headed bolt
5 headed screw with spring BR BR 4 x 25 M4 x 25 Q
and plain washers with spring and plain washer
BR
7. 8.
6 Hexagon-headed bolt Q Q3 x 20 M3 x 20
9. 10.
Nominal
14 E ring E E6 diameter 6
* : Self-tapping screw with a noncircular end
✶: Stainless-made
: Painted black TR1Z0041.PCT
010-051-00 010-051-00
CR-IR346RU Service Manual SP - 68 CR-IR346RU Service Manual SP - 69
10.10.2000 FM2753 10.10.2000 FM2753
オプション オプション
15 OPTION OPTION 15
RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO
D 1 386N1097 緩衝機材 Shock Absorber 2
D 2 334S0009 ローラー Roller 2
D 3 363S0097 ガイド Guide 4
D 4 367S0040 ゴム足 Rubber 2
Pillar(right)
Pillar(left)
1
1
10mm
10mm
3
4
2
3
4
3
FR6H5C01.EPS
010-051-08 SP - 70 010-051-08
CR-IR346RU Service Manual CR-IR346RU Service Manual SP - 71
06.20.2004 FM4337 06.20.2004 FM4337
Preventive Maintenance (PM) Control Sheet PM - 1
Control Sheet
Issue date Revision number Reason Pages affected
10/10/2000 00 New release (FM2887) All pages
08/30/2001 01 Support for software version A05 (FM3058) PM-1, 2, 5, 8, 10–13, 15–17, 19,
25, 32–36, 44, 49, 50, 56
09/25/2004 08 Corrections (FM4338) PM-1–5, 11–67
2.2 Checking the error log 1Y Indicates a preventive maintenance program that must be performed every two
3 Checking the image/conveyance 1Y years of machine use or whenever a process count of about 60,000 is reached.
2Y
4 Pulling out the machine 1Y
4.3 Disconnecting the Cables 11.5 Subscanning Unit (Cleaning the Light-Collecting Guide)
5. Removing the Covers 11.6 Subscanning Unit (Cleaning the Rubber Belt)
6. Cleaning/Replacing the Air Filters Cleaning Replacement 11.7 Subscanning Unit (Cleaning the Driving Shaft Side Guide/Rollers)
1Y 2Y
END
FR6H6060.EPS
Favorites
(2) Power ON the RU.
Documents
Settings
(3) Press the [Windows] key to display the Start menu of Windows. Search
Help
Press Run...
#1
[Click]
Log Off Administrator...
Run ?
EXECUTE EXECUTE
FR6H6011.EPS
0. QUIT
1. ERROR LOG
2. TRACE LOGS
LOG > 1 #2 [Type/ENT]
C:WINNT\System32\telnet.exe
_
[Ru0] login : cr ir346 #2 [Type/ENT] 0. QUIT
Password : #3 [Type/ENT] 1. DISPLAY
_
[cr ir346] 2. SAVE TO FTP-SERV
0. QUIT
0. QUIT
1. LOG
1. ALL
2. VERSION
2. SUMMARY
3. TEST
LOG > ELG > DSP > 1 #4 [Type/ENT]
4. ELECTRICAL UTILITY
5. SCANNER UTILITY 0. QUIT
6. MECHANICAL UTILITY 1. FATAL
7. SOFTWARE UTILITY 2. WARNING
9. HV OFF
LOG > ELG > DSP > ALL > 3 #5 [Type/ENT]
>
***ERROR LOG ALL***
CODE DATE
TR6H6080.EPS
11311. 2000.01.01. ----------------------------------- #6 [Check]
0. END (DEFAULT=0) :
TR6H6015.EPS
010-051-01
010-051-00 CR-IR346RU Service Manual PM - 8 010-051-00 CR-IR346RU Service Manual PM - 9
08.30.2001 FM2887
10.10.2000 FM3058 (1) 10.10.2000 FM2887 (1)
PM - 10 PM - 11
2.3 Checking the Erasure Lamp Lighting Time 3. Checking the Image/Conveyance
(1) Open the MAINTENANCE UTILITY window.
The following checks are made in this section.
• Check for nonuniformity, sensitivity, and conveyance
(2) Open the EDIT HISTORY window.
• Check for format
• Check for output characters
(3) Check the erasure lamp lighting time.
INSTALL EDIT HISTORY EDIT CONFIGURATION (1) Erase the natural radiation and image accumulated on the IP to be used.
“RU Instruction Manual/2.4 When Only Image Erasure is to be Performed
BACKUP (RU->HD->FD) RESTORE (FD->HD->RU)
(Primary Erasure)”
ERROR LOG CONFIGURATION
(2) Expose the IP under the following conditions.
EXECUTE EXECUTE EDIT HISTORY window
CR-IR346RU MAINTENANCE UTILITY • X-ray tube: Tungsten X-ray tube
ALL RUs SETTING PROCESSING AND WARNING COUNTER
• Exposure X-ray dose: 1 mR
RESET VERSION UP SINCE 2000 10 10
UNINSTALL PREVIOUS VERSION • Maximum size: IP of 14"x14" (35cm x 35cm) or 14"x17" (35cm x 43cm) size
TOTAL PROCESSING COUNTER • Reference conditions: Distance 1.8 m
18*24 cm 0 08*10 inch 12 Voltage 80 kV
24*30 cm 0 10*12 inch 1 Amperage 50 mA
14*14 inch (35*35 cm) 2 Time 0.013 sec
14*17 inch (35*47 cm) 1
All IP SIZES 16
ERASURE LAMP
(3) #2 [Click]
FR6H6079.EPS
010-051-01
010-051-00 CR-IR346RU Service Manual PM - 10 010-051-08 CR-IR346RU Service Manual PM - 11
08.30.2001 FM2887
10.10.2000 FM3058 (1) 09.25.2004 FM4338
PM - 12 PM - 13
#1
◆ NOTES ◆ [Click]
• The film to be output is used in checking nonuniformity, sensitivity and format.
• Cancel the trimming function.
“FR: Function-specific Reference, Print Output Functuin, 2. Setup Necessary When
Editing the Film Annotation Character Format” in the “CR-IR346CL Service Manual”
FR6H6A07.EPS
FR6H6A08.EPS
FRE6H6A04.EPS
(7) Enter the barcode of the cassette to be used.
(3) Select [Sensitivity] from [TEST] menu, and click on the [OK ] button.
#1 #1
[Select] [Enter]
#2 FR6H6A09.EPS
[Select]
(8) Press the [ENTER] key.
Sensitivity The examination reservation is completed,and the following screen appears.
#3
[Click]
FR6H6A05.EPS
Start Study
FR6H6A06.EPS
FR9H6A11.EPS
“Troubleshooting" volume
FUJI HOSPITAL 04001676 A0000 A020
(12) IP barcode No.
Measure (2) EDR mode and menu code
Image frame (3) System ID and image No.
White blank
portion
actual size on the IP according to the following equation. (14) Exposure menu (9) Set processing information
(15) Standardization conditions (11) Reduction ratio
Actual size on IP = Measured value x
100 (17) Exposure time
and correction item
Reduction factor (%) (16) Image reversal mark
(6) Date of exposure FR6H6084.EPS
FR6H6A13.EPS
Mashine
Machine
#2
[Loosen] Adjustable foot
Caster 4 or 2-Na12
[Loosen]
Na12 (x4)
Caster
Adjustable foot
FR6H6065.EPS
Adjustable foot
FR6H6069.EPS ◆ NOTES ◆
When securing the adjustable feet, pay attention to the following points.
• The four adjustable feet should be evenly loaded.
However, if there is too little space on the right and left sides in the machine installa-
tion place to secure the adjustable feet on the rear side, the two adjustable feet on
the front side should be secured in place. In this case, the two adjustable feet and
two casters should be evenly loaded.
• When the adjustable feet are secured, the casters should be detached from the floor.
■ When the Machine Is Secured by the Table 4.3 Disconnecting the Cables
Table (1) Disconnect the power cable and interface cable.
#3
[Move] Machine
#2
#1 [Disconnect]
[Remove] T6x12 (x2) Interface cable
#1
[Disconnect] Power cable
FR6H6068.EPS
Bracket
Machine
#2
[Loosen] Adjustable foot
Caster
4 or 2-Na12
Adjustable foot
FR6H6066.EPS
◆ NOTES ◆
When securing the adjustable feet, pay attention to the following points.
• The four adjustable feet should be evenly loaded.
However, if there is too little space on the right and left sides in the machine installa-
tion place to secure the adjustable feet on the rear side, the two adjustable feet on
the front side should be secured in place. In this case, the two adjustable feet and
two casters should be evenly loaded.
• When the adjustable feet are secured, the casters should be detached from the floor.
Top cover Should be cleaned at intervals of one year or a process count of 30,000.
Upper rear cover 1Y
#6
[Loosen] #7
T4x12 (x4) [Remove] DT3x6 (x4)
Sponge filter
X [Clean] [Replace]
#3
[Remove] T4x6 (x4) 1Y 2Y
#4
[Remove] T4x6 (x6)
Upper #2
light protect [Remove] T4x12 (x6)
plate
[Clean/Replace]
Air filter
HHS Label
No.2
FR6H6021.EPS
■ S1 REFERENCE
Move the IP removal arm to the IP suction position before proceeding to the next step.
FR6H6022.EPS
IP removal arm
Cassette set unit
FRONT
FR6H6076.EPS
#2 [Remove]
DT3x6 (x2)
PUSH
#1 [Remove] Lid opening bracket
FR6H6024.EPS
8.2 Cassette Set Unit (Cleaning the Suction Cups) 9. Erasure Conveyor
(1) Clean the suction cups (suction surfaces) with a moistened cloth.
To gain access to the locations to be cleaned, each section of the erasure conveyor should
be removed.
Joint
(2) Remove the reflection plate bracket.
[Clean] Moistened cloth
Suction cup (suction surface)
(3) Remove the cleaning roller assembly.
FR6H6025.EPS
◆ NOTE ◆
If a resin joint (Part No. 372N0098) is used, replace it with a metallic joint (Part No.
372Y0004).
“03D CASSETTE SET UNIT 4" in the “Service Parts List” volume
(2)
8.3 Cassette Set Unit (Cleaning the Rollers) [Remove] DT3x6 (x2)
T
ON
(1) Clean the rollers and guide rollers with a moistened cloth. FR
Cleaning roller
assembly
INV12B board
CN14
(6) #2
[Disconnect]
Connector
#1
[Remove] Guide (x4) #3
#2 [Clean] Moistened cloth
(6) #1 [Clean] Moistened cloth Reflection surface
[Release] CN13 CN12 CN11 FR6H6030.EPS
Clamp
Box
SFR6H6029.EPS
9.4 Erasure Conveyor (Cleaning and Replacing the Cleaning 9.5 Erasure Conveyor (Cleaning and Replacing the Erasure
Rollers) Lamps and Filter)
(1) Clean or replace the cleaning rollers. (1) Clean the erasure lamps with a moistened cloth.
Should be cleaned at intervals of one year or a process count of 30,000. Should be cleaned at intervals of one year or when the lamps have been lit for
1Y 1Y about 900 hours
[Clean] Cleaning roller Should be replaced at intervals of two years or when 1,800 hours have been
2Y exceeded
If the lamp-on time has exceeded 1,800 hours or if two years have passed since the
start of use, the lamps should be replaced with new ones.
Rib
Should be replaced at intervals of two years or a process count of 60,000.
Holder plate Filter
2Y
ONT
#3 FR
[Remove] Spur gear #5
[Replace] Cleaning roller
E6
Bearing
#1
[Remove] DT3x6
Bearing
Antistatic brush (1) #1
[Remove] DT3x6 (x2)
Bracket
Box
(3) Make sure that the removed screws have been secured without slacks. (1) #1
[Remove] DT3x6 (x2) FR6H6032.EPS
(3) Reassemble the erasure lamp assembly by reversing the procedures of step (2).
9.6 Erasure Conveyor (Cleaning the Conveyance Rollers) 9.7 Reinstalling the Erasure Conveyor
(1) Remove the antistatic bracket assembly. (1) Reinstall the lamp assembly.
CN14
(2) #1
[Connect]
Connector
FR6H6033.EPS
(2) #2
(2) Clean the conveyance rollers [Secure] CN13 CN12 CN11
Clamp
FRONT
INV12A board
Light protect
plate
FR6H7820.EPS
(3) Reinstall the antistatic bracket assembly by reversing the procedures of step (1).
(4) Make sure that the removed screws have been secured without slacks.
#2
[Remove]
#2 BR4x8 (x2)
[Remove] BR4x8 (x2)
(6)
[Secure] DT3x6
(x2) T
ON
FR
Cleaning roller #1
assembly [Disconnect]
Connector CNC1
#1
Guide roller assembly [Disconnect] Connector CNMC3
#1
Reflection plate bracket [Disconnect] Connector CNC10
(7) (5)
[Secure] BR4x8
[Secure] DT3x6
(x2)
FR6H7819.EPS
(8) Make sure that the removed screws have been secured without slacks.
10.2 Side-Positioning Conveyor (Removing the Shock 10.3 Side-Positioning Conveyor (Cleaning the Guides and
Absorbers) Conveyance Rollers)
(1) Remove the shock absorbers. (1) Remove the movable guide.
P
TO
Side-positioning conveyor
#2
[Remove]
BR3x6 (x2)
#1
[Peel] Shock absorber [Remove]
Extension coil spring
FR6H6075.EPS
FR6H6040.EPS
[Rotate] Gear
#2
[Clean] Moistened cloth
Cloth roller
Anti-static bracket assembly
#1
[Remove]
BR3x6 (x2)
FR6H6039.EPS
Arm
FR6H6083.EPS
(3) Make sure that the removed screws have been secured without slacks.
11. Subscanning Unit 11.2 Subscanning Unit (Cleaning the Driven-Shaft Side Guide/
Roller)
11.1 Subscanning Unit (Cleaning the Cleaning Brushes)
(1) Remove the hook.
HHS Label No.2
■ Procedures on the Driven Shaft Side (Machine Rear Side) Reference side
(1) Remove the cleaning brush assembly. #2
[Remove]
Hook
(1)
[Loosen] DT3x6 (x2) HHS Label No.2
Cleaning brush
assembly #1
[Remove]
Extension coil
spring L=50mm
FR6H6090.EPS
FR6H6044.EPS
#1
[Move]
Grip roller (upper)
#2
[Remove]
Grip roller (upper)
FR6H6091.EPS
FR6H6A03.EPS
11.3 Subscanning Unit (Cleaning the Kapton® Belt/Flywheel) (3) Install the Kapton® belt and extension coil spring.
◆ INSTRUCTIONS ◆
(1) Remove the Kapton® belt. • The Kapton® belt should be mounted with its date indicating side up, so that the
◆ INSTRUCTION ◆ arrow mark faces the side plate.
• After mounting the Kapton® belt, manually rotate the flywheel to verify that the
When cleaning the Kapton® belt, ethanol should not be used. If ethanol is used, the
Kapton belt does not come off.
date and other markings on the Kapton® belt will be wiped out.
3 09 Rotation mark
0 00
HHS Label No.2 Date
Kapton® belt
FR6H6062.EPS
#1
[Remove] Extension coil spring 76 mm
#3
[Clean]
Moistened cloth
Kapton® belt
#2
[Shift] Bracket
FR6H6502.EPS
11.4 Subscanning Unit (Cleaning the Light-Collecting Mirror/ (2) Rotate the light-collecting mirror.
[Rotate] Guide A
#1
[Remove]
Spring
HHS Label No.2
FR6H6046.EPS
REFERENCE
Remove the screws while manually holding the guide A to prevent the light collecting
mirror from rotating.
#1
[Press]
Guide A
FR6H6098.EPS
#2
[Remove] V3x6 (BLK)
#4
[Remove]
Light-collecting #3
mirror [Remove]
V3x6 (BLK)
FR6H6099.EPS
(4) Using the lens cleaning paper moistened with ethanol, clean the reflection surface of
the light-collecting mirror.
#1
Light-collecting mirror
[Press]
Guide A
[Clean] Ethanol
#3
Reflection surface [Secure] V3x6 (BLK)
FR6H6047.EPS
#2
[Reinstall]
Light-collecting #4
mirror [Secure]
V3x6 (BLK)
FR6H6A18.EPS
REFERENCE
To clean the light-collecting mirror, two sheets of lens cleaning paper should be folded (6) Rotate the light-collecting mirror.
in four and then moistened with ethanol. REFERENCE
When removing the light-collecting mirror, rotate the guide A in the direction of the
arrow as shown below to facilitate access to the screw that retains the light-collecting
mirror.
[Rotate] Guide A
FR6H6046.EPS
#1
[Install]
Spring
FR6H6048.EPS
FR6H6A19.EPS
11.4.2 Procedure of Installing Driven-Shaft Grip Roller (Upper)/Cleaning (3) Install the hook.
Brush HHS Label No.2
Reference side
(1) Install the driven-shaft grip roller (upper).
#1
HHS Label No.2
Reference side [Install]
Hook
#1
[Insert] #2
Grip roller (upper) [Install]
#2 Extension coil spring
[Install] L=50mm
Grip roller (upper)
HHS Label No.2
FR6H7814.EPS
◆ INSTRUCTIONS ◆
FR6H6A14.EPS • To install the hook, snap it securely into the groove of the side plate.
(2) Install the driven-shaft grip roller (upper) on the hook on the side opposite to the
reference.
#2 Opposite to the reference side
[Install]
HHS Label No.2
Grip roller (upper)
Hook
Groove of side plate
#1
[Raise]
FR6H4925.EPS
Hook
• After mounting the hooks, make sure that both right and left hooks are securely
attached.
FR6H6A15.EPS
Spacer
After-reading HHS Label No.2
conveyor cover
#1
[Install]
Cleaning
brush assembly
◆ INSTRUCTION ◆
The light-collecting guide should be removed along the rails. CAUTIONS
• Do not wipe the light-collecting guide with a dry cloth. If so, the light-collecting guide
(2) Remove the light-collecting guide. may be scratched or otherwise damaged.
• If the lens cleaning paper becomes soiled, replace it with a new one.
• Wipe the light-collecting surface of the light-collecting guide until the lens cleaning
#1 PMT12A board paper becomes no longer soiled.
[Disconnect]
Connector PMT2
REFERENCE
To clean the light-collecting guide, two sheets of lens cleaning paper should be folded
in four and then moistened with ethanol.
Light-collecting section #1
Light-collecting (3) Clean the light-collecting surface of the light-collecting guide.
[Disconnect]
guide assembly
Connector PMT1
FRONT
Light-collecting guide assembly
A [Clean] Ethanol
Light-collecting surface
FR6H6050.EPS
#2
[Remove] BR3x6 (x2)
DETAIL A
B
#3 [Remove] BR3x10
HHS Label No.2
FRONT
FR6H6086.EPS
11.6 Subscanning Unit (Cleaning the Rubber Belt) 11.7 Subscanning Unit (Cleaning the Driving-Shaft Side Guide/
Rollers)
CAUTION
(1) Remove the hook.
The rubber belt should not be removed.
HHS Label
No.2
(1) Clean the rubber belt.
Reference side
#2
[Clean] Moistened cloth [Remove]
Rubber belt
Hook
#1
[Remove]
Extension
coil spring
L=50 mm
FR6H6063.EPS
HHS Label No.2 Antistatic brush
(2) Remove the driving-shaft grip roller (upper).
Moistened cloth
HHS Label
While rotating the rubber belt Screwdriver No.2
FR6H6061.EPS
Reference side
#1
[Move]
#2 Grip roller (upper)
[Remove]
Grip roller (upper)
FR6H6A01.EPS
(4) Using a moistened cloth, clean the driving-shaft grip roller (lower) and the IP running
surface (guide) on the driving-shaft side.
HHS Label
#2
[Install]
No.2 Grip roller (upper)
[Clean] Moistened cloth
IP running surface (guide)
#1
[Insert]
Grip roller (upper)
FR6H6A16.EPS
(6) Install the driving-shaft grip roller (upper) on the hook on the side opposite to the
reference.
Opposite to the
FR6H6055.EPS
reference side HHS Label
#2 No.2
[Install]
Grip roller (upper)
#1
[Raise]
Hook
FR6H6A17.EPS
Peep hole
φ 4mm hole
#2
FR6H6082.EPS
[Install]
Extension
coil spring
L=50mm
PMT12A board
FR6H7818.EPS
#4 [Connect]
Connector PMT2
◆ INSTRUCTIONS ◆
Light-collecting section
• To install the hook, snap it securely into the groove of the side plate.
#4 [Connect] Light-collecting
guide assembly
Connector PMT1
Hook
Groove of side plate
#3
[Secure] BR3x6 (x2)
FRONT
FR6H6049.EPS
(2) Make sure that the removed screws have been secured without slacks.
B SCN12A board
LED is lit when in the
ON position.
High-voltage
S1 switch S1
HHS Label No.2 ON OFF
Side-positioning unit
■ S1
CAUTION
#1
[Secure] Before reinstalling the covers, make sure that the high-voltage switch of the SCN12A
BR4x8 (x2) board is in the ON position.
#2
[Connect] (2) Make sure that the removed screws have been secured without slacks.
Connector CNC1 #1 [Secure]
BR4x8 (x2)
(3) Clean the covers.
#2
[Connect] Connector CNMC3
#2
[Connect] Connector CNC10
FR6H6056.EPS
(5) Make sure that the removed screws have been secured without slacks.
WARNING
Before measuring the resistance value, make sure that the power plug is unplugged
from the outlet.
16. Checking the Image/Conveyance
“3. Checking the Image/Conveyance”
(1) Connect the power cable.
[Connect]
Power cable
(2)
ON
CHECK
Breaker switch
FR6H7638.EPS
<For use in Japan and the US> <For use in Europe> <For use in the UK, etc.>
E E
E
L N
N L N
L
FR6H7007.EPS
(5) Make sure that the power supply cable has been connected with the machine body
without slacks.
BLANK PAGE
18. Resetting the Erasure Lamp Lighting Time
When the erasure lamps are replaced, be sure to reset the erasure lamp lighting time.
UNINSTALL RESET
PREVIOUS VERSION VERSION UP SINCE 2000 10 10
All IP SIZES 16
ERASURE LAMP
(3) #2 [Click]
FR6H6079.EPS
Control Sheet
Issue date Revision number Reason Pages affected
10/10/2000 00 New release (FM2887) All pages
08/30/2001 01 Support for software version A05 (FM3058) IN-5, 6, 12–14, 17–19, 21.1–21.2,
23, 24–29, 31–35, 38
12/20/2001 03 Corrections (FM3277) IN-1, 9
02/20/2002 05 Corrections (FM3328) IN-1, 4, 5
Appx IN-1-1–Appx IN-1-3
Installation (IN)
■ Installation Space
1. Specifications of Machine
REFERENCE
The machine may be installed with its left/right sides and its rear adjacent to the wall.
■ Product Code Note, however, that adequate space around the machine should be required so that the
CR-IR346RU distance from its front to the wall is 1,000 mm or greater and there is enough room to allow the
machine to rotate.
■ Dimensions ● Space required for servicing ● Space required for rotation
W550 x D515 x H1065 (mm)
800 800
Machine
1065
800
1,000
● Minimum space for installation ● Minimum space for table (full option)
installation
550
515
Unit: mm
FR6H7645.EPS
Machine Machine
■ Weight
155 kg approx.
START
9. CL Installation Procedures
CL Service Manual
3. Preparation for Installation 9.1 CL Installation “Chapters 3 through 7” in
“Installation (IN-A) -
Connecting a Single RU”
3.2 Unloading
9.2 Checking RU/CL Software Setting "Appendix 3 Checking
RU/CL Software Setting"
3.3 Transfer
10. Final Placement
4. Installation Procedures
11. Powering ON the CL/RU
END
FR6H7005.EPS
7.1 Connecting the Power Cable and Checking Resistance Value
T
ON
FR FR6H7815.EPS
010-051-01
010-051-00 CR-IR346RU Service Manual IN - 6 010-051-06 CR-IR346RU Service Manual IN - 7
08.30.2001 FM2887
10.10.2000 FM3058 (1) 04.20.2002 FM3386
IN - 8 IN - 9
(3) Remove the six slats from the right- and left-hand sides of the crate. (5) Remove the machine-wrapping protective material (reinforced corrugated board).
[Remove] Slat x6
Nail
#3
[Remove] Top machine-wrapping protective material
#1
#4 [Remove] PP band (x4)
[Remove] Tray
FR6H7816.EPS
#5 [Remove]
(4) Remove the front and rear ends of the crate. Machine-wrapping protective material
Machine-wrapping
protective material
[Remove] Crate x2
Carrier pallet
FR6H7E01.EPS
◆ INSTRUCTION ◆
During the winter season, allow the machine to stand under its packaged condition for
sufficient time before unpacking it.
If the machine is unpacked immediately after it is carried into the room, moisture
condensation may occur on the machine.
Nail
NT
F RO FRONT
FR6H7819.EPS
Slope
Slope #2
Carrier pallet [Shift] Fitting
Na6 removed at #1 should be used at #3.
FR6H7619.EPS
CAUTION T
ON
To remove the four nuts that secure the machine retaining base and carrier pallet, FR
loosen the four nuts evenly one by one, and then remove them.
(7) Lower the machine onto the carrier pallet. [Attach] Slope
As the four nuts are loosened, the machine retaining base is lowered, so that the
machine rests down on the carrier pallet.
Nut
#4 Machine retaining
[Remove] base
Na10 (x4) Carrier pallet
FR6H7606.EPS
REFERENCE
The slope may be attached only to the front side of the machine.
T #3
ON #1
FR [Remove] PP band [Remove] Machine retaining
#2 corrugated board
[Remove] Displacement prevention member FR6H7602.EPS
CAUTION
The adjustable feet should be raised all the way up to their upper limit.
T 800 800
ON Machine
FR
Front
800
Slope
Unit : mm
FR6H7006.EPS
3.3 Transfer
CAUTIONS
Machine
• When transferring the machine by use of its casters, raise the adjustable feet of the
machine all the way up to their upper limit.
• When bringing the machine into the installation place, support it so that it will not [Secure] Na12 (x4)
topple down.
• When the machine should be moved over some step or bump, move it as slowly as
Caster
possible to avoid shock to it. Note that the step over which the machine may move is
about 10 mm high at most.
(1) Transfer the machine into the installation place. Adjustable foot
FR6H7013.EPS
■ Accessories
#3
[Remove] Tape
[Specifications for use outside Japan] #5
#4 [Remove] Tape
Check Item Qty. Remarks [Remove] Tape (x2)/front cover
Instruction Manual 1
Test Result Sheet 1
Machine-specific data floppy
1 3.5-inch/1.44 MB
diskette
For backup
CD-ROM (for RU) 1
(Installed prior to shipment)
One set (RU exposure marker
1 caution label)
Label
1 One set (Inch/metric label)
Fuse set 1 Spare
Ferrite bead 1 E04SR301334
#6
Used only for direct connection [Remove] Tape
CL/RU connection cable 1 without hub
Category 5 cable (cross, UTP type), 1.95 m
FR6H7607.EPS
TR6H7010.EPS
■ Optional Items
4.2 Removing the Light Protect Plates 4.3 Repositioning the Retaining Members
(1) Remove the top light protect plates. REFERENCE
The retaining members may be removed along the rope.
#1 [Reposition]
[Remove/Secure] Retaining member
Upper light BR4x10 (x3)
protect plate
FR6H7657.EPS
Retaining member
#3 #5
[Loosen] BR4x10 [Secure]
BR4x10 (x2)
#2 #4
[Remove] BR4x10 [Reposition] Retaining member
FR6H7609.EPS
REFERENCE
One screw for each of the right and left retaining members removed at step #2 should
be used at step #5.
5. Installing the Options 10. Shock absorbing material (x2) 11. Cover (x10)
16. Bolt 12x20 (x4), W12 (x4) 17. Bolt 10x20 (x4)
FR6H7710.EPS
3. Rear pipe 4. Top plate
5. Shelf 6. Bracket
FR6H7701.EPS
010-051-01
010-051-00 CR-IR346RU Service Manual IN - 18 010-051-00
010-051-01 CR-IR346RU Service Manual IN - 19
08.30.2001 FM2887
10.10.2000 FM3058 (1) 10.10.2000
08.30.2001 FM2887
FM3058 (1)
IN - 20 IN - 21
Rear pipe
Pillar (left)
Bracket
FR6H7719.EPS
Pillar (right)
FR6H7717.EPS [Attach] Shelf
Shelf
[Secure] T6x12 (x4)
FR6H7720.EPS
FR6H7718.EPS
Pillar (right)
Pillar (left)
Shock
Shock absorbing
absorbing material
material
10mm
10mm
FR6H7749.EPS
FR6H7750.EPS
The DIP switches on the CPU12A board should be set only when the cassette type is to be
changed or when the barcode reader availability setting is to be changed.
CAUTION
BT1
Before handling the board, wear the wristband.
J4
S3
CN6 CN5 TP1
S1
S2
ON
1 2 3 4 5 6 7 8
Remote Local
OFF
S1 settings
Default
bit Description ON OFF
(factory preset)
1 Service terminal connection enable/disable – – ON (fixed)
Lower light protect plate
2 For design analysis – – OFF (fixed)
OFF
(It varies depending
3 Cassette type selection Metric INCH on the specifications
prior to shipment.)
4 Barcode reader availability selection With BCR Without BCR ON
[Remove] T4x6 (x4) 5 For design analysis – – OFF (fixed)
6 Not used OFF (fixed)
FR6H7658.EPS
7 Not used OFF (fixed)
8 For design analysis – – OFF (fixed)
S2 settings
Description Remote Local Default
Interlink with CL – – Local (fixed)
FR6H7659.EPS
(1)
[Connect]
Power cable
(2)
ON
CHECK
Breaker switch
FR6H7638.EPS
<For use in Japan and the US> <For use in Europe> <For use in the UK, etc.>
E E
E
L N
N L N
L
FR6H7007.EPS
◆ NOTE ◆ ◆ NOTE ◆
For the I/F cable used for direct connection, a cross cable should be used. For the I/F cable used for network connection, a straight cable should be used.
(1) Attach a ferrite bead to the I/F cable. (1) Attach a ferrite bead to the I/F cable.
To do so, wrap the cable once completely around the ferrite bead and tie the cable and To do so, tie the cable and its loop together.
its loop together.
#2 #2
[Secure] Cable tie [Secure] Cable tie
50–80mm 50–80mm
#1 #1
[Attach] Ferrite bead FR6H7810.EPS
[Attach] Ferrite bead FR6H7810.EPS
(2) Connect the I/F cable to the I/F cable connector of the RU. (2) Connect the I/F cable to the I/F cable connector of the RU.
REFERENCE REFERENCE
The I/F cable should be connected with its ferrite bead end on the RU side. The I/F cable should be connected with its ferrite bead end on the RU side.
Ferrite bead
I/F cable
I/F cable connector
Power cable
Ferrite bead
◆ NOTE ◆
Always use a 100BASE switching hub.
If a 10BASE switching hub is used, an error in image transfer may result.
FR6H7801.EPS
10. Final Placement 10.2 Securing the Table and Machine Together
Consult with the user for his request before final placement, and then fix the machine ◆ NOTES ◆
according to the following methods. • The four adjustable feet should be evenly loaded.
If the machine is to be fixed by means of anchor nuts, refer to “Appendix 2 Fixing the However, if there is too little space on the right and left sides in the machine installa-
machine with anchor nuts”.
tion place to secure the adjustable feet on the rear side, the two adjustable feet on
the front side should be secured in place. In this case, the two adjustable feet and
“Appendix 2. Fixing the Machine with Anchor Nuts" two casters should be evenly loaded.
• When the adjustable feet are secured, the casters should be detached from the floor.
10.1 Securing the Machine with the Adjustable Feet • After securing the bracket, make sure that the bracket does not interfere with the
machine. If they interfere with each other, adjust the position of the machine as
appropriate.
(1) Install the four adjustable feet down onto the floor.
◆ NOTES ◆ (1) Secure the machine to the table.
When securing the adjustable feet, pay attention to the following points.
• The four adjustable feet should be evenly loaded.
However, if there is too little space on the right and left sides in the machine installa- Table
tion place to secure the adjustable feet on the rear side, the two adjustable feet on
the front side should be secured in place. In this case, the two adjustable feet and
two casters should be evenly loaded.
#2
• When the adjustable feet are secured, the casters should be detached from the floor. [Move] Machine
Machine
#4
[Secure] T6x12 (x2)
[Secure] Na12 (x4)
Caster
#1
Bracket [Secure] Adjustable foot
Adjustable foot
Bracket Bracket
FR6H7724.EPS
#3
[Secure] Na12
(x4 or x2)
F
R
O
N
T Adjustable foot (machine)
FR6H7617.EPS
FR6H7829.EPS
FR6H7833.EPS
(2) Select [Sensitivity] from [TEST] menu, and click on the [OK ] button. (6) Enter the barcode of the cassette to be used.
#1 #1
[Select] [Enter]
#2
FR6H7834.EPS
[Click]
(7) Press the [ENTER] key.
Sensitivity
The examination reservation is completed,and the following screen appears.
#3
[Click]
FR6H7830.EPS
Start Study
FR6H7831.EPS
FR6H7836.EPS
Measure
Image frame
14. Cleaning the CL/RU
(1) Clean the monitor and covers of the CL with a dry cloth.
FR6H7837.EPS
◆ CHECK ◆
The distance measured on the film may differ from the actual size on the IP, depending
on the reading size and film size. The actual size on the IP should be calculated using
the distance measured on the film and the reduction factor for the film. Compute the
actual size on the IP according to the following equation.
BLANK PAGE
15. Attaching the Cassette Handling Precaution
Label
◆ NOTE ◆
Before attaching the cassette handling precaution label, consult with the user regarding the
following points.
• Check to see whether the label is to be attached or not.
• Location where the label is to be attached.
(1) Attach the cassette handling precaution label above the cassette size indication.
[Attach] Label
FR6H7644.EPS
START
END
FR6H7811.EPS
010-051-08 CR-IR346RU Service Manual Appx IN 1-1 010-051-08 CR-IR346RU Service Manual Appx IN 1-2
09.25.2004 FM4338 09.25.2004 FM4338
Appx IN 1-3 Appx IN 1-4
CAUTIONS
• When relocating the machine by use of its casters, raise the adjustable feet of the machine all
the way up to their upper limit.
• When moving the machine, support it so that it will not topple down.
• When the machine should be moved over some step or bump, move it as slowly as possible
to avoid shock to it.
• If a step or bump over which the machine should be moved is 10 mm or higher, place a rigid
steel plate or the like over such a step or bump.
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(2) Drill holes for embedding the anchor nuts and then embed the anchor nuts.
Appendix 2. Fixing the Machine with Anchor Nuts
#2
[Embed] Anchor nut
Follow the procedure below to fix the CR-IR346RU on the floor surface using anchor nuts.
18φ
#1 [Attach]/#3 [Remove]
2.1 Securing the Machine with the Retainers Bolt 12x20 (x4)
Anchor nut W12 (x4)
Na12
◆ NOTE ◆ 52mm
Before drilling holes for embedding the anchor nuts, wear protective goggles.
REFERENCE
When determining the locations for embedding the anchor nuts, temporarily install the
machine and retainers in place, and then mark the locations. FR6H7723.EPS
At that time, adjust the height of the adjustable foot so that the positional relationship
between the retainer and the adjustable foot nut and spacer is as shown below.
(3) Secure the machine in place.
◆ NOTES ◆
Nut
When securing the adjustable feet, pay attention to the following points.
Retainer • The four adjustable feet should be evenly loaded.
Spacer However, if there is too little space on the right and left sides in the machine installa-
tion place to secure the adjustable feet on the rear side, the two adjustable feet on
Adjustable foot the front side should be secured in place. In this case, the two adjustable feet and
two casters should be evenly loaded.
• When the adjustable feet are secured, the casters should be detached from the floor.
FR6H7600.EPS
#4
(1) Determine the locations for embedding the anchor nuts. [Secure] Bolt 12x20, W12 (x2)
#3
614 mm (reference value) [Move] Machine #2
[Secure] Bolt 12x20, W12 (x2)
F
R
O
N FR6H7614.EPS
T
Retainer FR6H7613.EPS
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2.2 Securing the Machine with the Retainers and Table (2) Determine the locations for embedding the anchor nuts.
525.2 (reference value)
REFERENCE Table leg
The adjustable feet attached on the table should be removed in advance.
98.5
244
Retainer
Marking location x4
Unit: mm
Table FR6H7612.EPS
[Remove] (3) Drill holes for embedding the anchor nuts, and then embed the anchor nuts.
Adjustable foot (x4)
#2
FR6H7610.EPS
[Embed] Anchor nut
18φ
(1) Attach the retainers to the table. #1 [Attach]/#3 [Remove]
Bolt 12x20 (x4)
Anchor nut W12 (x4)
Na12
52mm
Table
Table
Retainer
◆ NOTE ◆
Before drilling holes for embedding the anchor nuts, wear protective goggles.
REFERENCE
When determining the locations for embedding the anchor nuts, perform temporary
installation with the retainers attached to the table, and then mark the locations.
FR6H7615.EPS
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(5) Secure the machine to the table. BLANK PAGE
◆ NOTES ◆
• The four adjustable feet should be evenly loaded.
However, if there is too little space on the right and left sides in the machine installa-
tion place to secure the adjustable feet on the rear side, the two adjustable feet on
the front side should be secured in place. In this case, the two adjustable feet and
two casters should be evenly loaded.
• When the adjustable feet are secured, the casters should be detached from the floor.
• After securing the bracket, make sure that the bracket does not interfere with the
machine. If they interfere with each other, adjust the position of the machine as
appropriate.
Table
#1
[Move] Machine
#3
[Secure] T6x12 (x2)
Bracket
Bracket
Bracket
#2
[Secure]
Adjustable foot
Na12 (x4 or x2)
F
R
O
N
T
Adjustable foot (machine)
FR6H7616.EPS
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Appendix 3. Checking RU/CL Software Setting 3.1 Checking the CL Configuration (Network Information)
(1) On the Setup Configuration Item screen, navigate “CONFIG” → “NETWORK CONFIG”
Make sure that the following seven items set by the RU/CL software have been correctly set. → “ALL OTHER NODES”, and make sure that the IP address of the installed RU is a
user-specified value.
1. Checking the CL Configuration (Network Information)
“Appendix 3.1 Checking the CL Configuration (Network Information)”
FR6H4G01.EPS
4. Checking the CL’s FTP (FTP Server Setting)
“Appendix 3.4 Checking the CL’s FTP (FTP Server Setting)” (2) On the Setup Configuration Item screen, navigate “CONFIG”→“NETWORK
CONFIG”→”ALL OTHER NODES”, and make sure that the “FRUP Setup” settings of
5. Checking the CL’s FTP (User Name and Password) the RU installed are as follows.
“Appendix 3.5 Checking the CL’s FTP (user name and password)”
REFERENCE
Described in this section is the procedure of checking with the following settings as an
example. #1
HostName: XG-1 [Check]
RU’s IP address: 172.16.1.10
CL’s IP address: 172.16.1.21
#2
[Check]
FR6H4G03.EPS
◆ NOTE ◆
If the settings are not correct, make settings referring to the CL service manual.
“IN-B: Installation, 4.7.1 Performing Setup with the Service Utility ■ Registering
the Network Information” in the “CR-IR346CL Service Manual”
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[NG]
[Check]
FR6H4G04.EPS
[Check]
FR6H4G02.EPS
• If the settings are not correct, make settings referring to the CL service manual.
“IN-B: Installation, 4.7.1 Performing Setup with the Service Utility ■ Registering
the Equipment Information (CONNECTION EQUIPMENT)” in the “CR-IR346CL
Service Manual”
FR6H4G09.EPS
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3.3 Checking the CL Configuration (Connection Scheme) 3.4 Checking the CL’s FTP (FTP Server Setting)
(1) On the Setup Configuration Item screen, make sure that “CONFIG” → “1. IMAGE (1) Navigate the “Start” menu → “Setting” → “Control panel” → “Management tool” →
MODALITY” → “21. Connecting Between Reader and Console” is as follows. “Internet service manager” on the Windows, and boot the “Internet information
• For 1-to-1 connection: “0:1-1” service”.
• For N-to-N connection: “1:N-N”
(2) Right-click on the “Existing FTP site” folder, and select the property.
Example: N-to-N connection ➮ The “Existing FTP site property” dialogue appears.
(3) Select the “Home directly” tab, and click on the [Reference] button.
➮ The “Folder reference” dialogue appears.
[Check]
FR6H4G10.EPS (4) A directory of each RU is created in the home directory. Make sure that each path has
been specified.
(2) #1 [Select]
→ [Right-click]
→ [Property]
(3)#1 [Select]
(3) #2
[Click]
(4)#1 [Check]
FR6H4G06.EPS
◆ NOTE ◆
If the settings are not correct, make settings referring to the CL service manual.
“RI: Reinstalling the Software, 16.2 Setting Up the FTP Server” in the “CR-
IR346CL Service Manual”
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3.5 Checking the CL’s FTP (User Name and Password) 3.6 Checking the RU Setting (EDIT CONFIGURATION)
(1) Start “EDIT CONFIGURATION” from the PC-MUTL. Check “IP address of the RU”, “IP
■ For Windows 2000 address of the CL” and “IP address of the FTP server” set in the RU.
(1) From the “Start” menu of Windows, navigate “Settings”→“Control Panel”→“Users and
Passwords”, and make sure that user names and passwords have been set to allow
EDIT CONFIGURATION windows
the RU to automatically access the FTP.
[Check]
[Check]
FR6H4G07.EPS
■ For Windows XP
(1) From the “Start” menu of Windows, navigate “Control Panel”→“User Accounts”, and
make sure that user names and passwords have been set to allow the RU to
automatically access the FTP.
FR6H4G08.EPS
◆ NOTE ◆
If the settings are not correct, make setting referring to the Checks, Replacement and
Adjustment of Parts volume.
“15.1.1 Changing IP Address of RU” in the “Checks, Replacement and Adjustment
[Check] of Parts” volume
FR6H4G11.EPS
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[Check]
FR6H4G05.EPS
◆ NOTE ◆
If the settings are not correct, make settings referring to the CL service manual.
“MU: Maintenance Utility, 3.12 MAC Address Manual Input” in the “CR-IR346CL
Service Manual”
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Performance Check (PC) Control Sheet PC - 1
Control Sheet
Issue date Revision number Reason Pages affected
09/25/2004 08 New release (FM4338) All pages
The purpose of this performance check list is used at the time of CR-IR 346RU installation to ❐ 9.2 Checking RU/CL Software Setting
record the steps performed, measured values, and settings, which are based on the ❐ Appendix 3.1 Checking the CL Configuration (Network Information)
instructions set forth in the Service Manual. This checklist is not supposed to replace the ❐ Appendix 3.2 Checking the CL Configuration (Machine Information)
installation steps set forth in the CR-IR 346RU Service Manual but is to be followed
concurrently. ❐ Appendix 3.3 Checking the CL Configuration (Connection Scheme)
Verify the proper equipment operations at installation and after servicing by checking the ❐ Appendix 3.4 Checking the CL’s FTP (FTP Server Setting)
system connection and output image quality (section 12), and then pass the equipment over ❐ Appendix 3.5 Checking the CL’s FTP (User Name and Password)
to the customer. ❐ Appendix 3.6 Checking the RU Setting (EDIT CONFIGURATION)
❐ Appendix 3.7 Checking the CL Configuration (Shared Patient Information)
Installation Information
❐ 10 Final Placement
Serial Number: _____________ Software Ver.: ______________
❐ 10.1 Securing the Machine with the Adjustable Feet
Site Name: ________________ Installed by: ________________
❐ 10.2 Securing the Table and Machine Together
Site Number: ______________ Signature: _________________
Room Name: ______________
❐ 12 Checking the Image/Conveyance
Installation Date/Servicing Date: ______________
❐ 12.1 Check Before Procedures
❐ 12.2 Checking the Image/Conveyance
Checklist
X-ray dose: _____ mR ‘S’ value: _____ ❐ OK ❐ NG
❐ 3 Preparation for Installation Image irregularities ❐ OK ❐ NG
❐ 3.5 Checking the Items Supplied Shading check ❐ OK ❐ NG
❐ 4 Installation Procedures Image format check ❐ OK ❐ NG
❐ 4.1 Removing the Machine-Wrapping Packing Materials
❐ 4.2 Removing the Light Protect Plates ❐ 13. Powering OFF the CL/RU
❐ 4.3 Repositioning the Retaining Members ❐ 14. Cleaning the CL/RU
❐ 6 Setting the CPU12A Board
❐ 7 Connecting the Cables Summary Test Pass/Fail ❐ OK ❐ NG
❐ 7.1 Connecting the Power Cable and Checking Resistance Value
Resistance between L and N: __________Ω ❐ Film output must be stored as the record of performance check.
Resistance between L and E: __________Ω Test equipment: _______ Model: _______ S/N: _______ Calibration Due: _______
Resistance between N and E:__________Ω Test equipment: _______ Model: _______ S/N: _______ Calibration Due: _______
❐ 7.2 Connecting the Interface Cable Test equipment: _______ Model: _______ S/N: _______ Calibration Due: _______
Test equipment: _______ Model: _______ S/N: _______ Calibration Due: _______