Professional Documents
Culture Documents
(1) Which of the following is NOT important or essential to good record keeping?
(2) Microscopic examination will reveal the microstructure of which of the following?
(4) In SMAW the correct arc length is essential to good welding performance.
Which factors affect arc length?
(5) The upper limits of preheat and interpass temperatures for quenched and
tempered steel are specified for what reason(s)?
(B) Maintain the strength in the base metal heat- affected zone
(6) Which of the following processes can be used to join quenched and tempered
steels?
(A) SMAW
(B) SAW
(C) GMAW
(9) Plasma Arc cutting (PAC) is better suited than oxyfuel gas cutting (OFC) for
cutting which of the following materials?
(10) Gas metal arc welding (GMAW) is suitable for what metals?
(C) Aluminum
(E) In open cans located around the job site ready for use
(12) the most extensively used weld inspection method is ---------.
(A) UT
(B) RT
(C) MT
(D) VT
(E) PT
(13) Hardness test method(s) for metal include(s) which of the following?
(A) Rockwell
(B) Knoop
(C) Vickers
(D) Brinell
(A) Shade # 4 or 5
(B) The same lens shade as recommended for submerged arc welding
(C) Shade # 6 or 8
(D) Shade # 10 or 12
(E) Shade # 2
(A) Strength
(B) Toughness
(C) Ductility
(18) Which of the following are true regarding good inspection records?
(C) They State That The Work Stayed Within Press Prescribed Tolerances.
(19) which of the following documentation shall a CWI have the responsibility
of verifying?
(A) Peening
(B) Preheating
(22) An ultrasonic test of a plate shows a trace on the CRT with peaks as shown
in figure 13. If the sweep is from left to right, the peak at (2) may indicate ------.
(A) All Record Are Completed By The Time Hardware Is Shipped Even Though
They May Not Have Been Completed At The End Of The Operations.
(B) Record Of Qualification ,Certification ,Fabrication And Testing Are
Complete And That They Meet Appropriate Code And /Or
Specification Requirements Specified For The Job.
(C) All the General Points Are Covered In Inspection, Since Detail Is Never
Allowed In Such Reports
(D) The Hardware Was Completed, And That The Shop Promises To Complete
The Records Before Shipment.
(E) That The Quality Manual Meets The Appropriate Quality System National
Or International Standard For Welding Such As ISO 9000 Or GS 9000.
(25) A CWI shall be familiar with and understand the fundamentals of what?
(A) SMAW
(B) FCAW
(C) GMAW
(D) GTAW
(E) all of the above
(26) During examination of a production weldment the inspector noted that
discontinuity indications found by MT method were not found by PT
method what does the indicate?
(27) Which of the following slows the rate of cooling in a weld bead?
A. High Conductivity
B. Low Cost
C. High Density
D. Ability to Form Plasma
E. Higher Flow Rate
(34) Low carbon steel is more weld ability than:
(A) Tungsten
(B) Tubular
(C) Tantalum
(D) Thorium
(E) Titanium
(36) In GTAW Electrode Designation (ER) means that:
(39) Which of the following is not considered a factor when selecting a brazing
filler metal?
A. Close To Operator
B. On Wheels
C. In a Pick up Truck
A. Excessive Fit Up
B. Insufficient Welding Current
C. Straight Polarity Welding
D. Contact on the Electrode Tip with the Weld Pool
E. None of The Above
(46) GTAW can be used to weld most metals, which of the following is most useful
A. Cast Iron
B. Rein Forcing
C. Heavy Steel Plate
D. Thin Gauge Aluminium
E. Galvanized Parts
(47) A CWI records may be used
B. Protective Slag
D. Arc Stabilization
(49) Why should the CWI keep accurate and up –to- date records and reports
A. Metallographic
B. Peel
C. Torsion
D. UT
E. All of The Above
(51) The destructive test samples may be used to determine notch toughness
(53) The base metal next to the weld that has been heated to a sufficiently high
temperature to cause a change in microstructure is the….
A. Tempered Zone
B. Heat Affected Zone
C. Untempered Zone
D. Pearlite Area
E. Base Plate
(54) The upper limits of preheat and interpose temperatures for quenched and
tempered steels are specified for what reason(s)?
(55) The carbon equivalent unit is employed to predict the tendency to form which of
the following:
A. Lammelar Pearlite
B. Upper Bainite
C. Martensite
D. Austenite
E. Acicular Ferrite
(57) For SMAW, which of the following requires higher preheat temperature?
A. Transverse Direction
B. Longitudinal Direction
C. Perpendicular Direction
D. Parallel Direction
E. Two Directions – 90 Degree Apart.
(59) In comparison to surface cracks, the sensitivity of magnetic particle inspection to
flaws1/4 – inch or more below the surface of a thick.
A. Planar alignment
(Hi/Lo)
B. Angular Alignment
C. Groove angle.
D. All of the above
E. A & B
(61) Which NDT method can be used to detect all of the following flaws /errors:
wrong electrode, excessive travel speed, and /or improper edge preparations?
A. Radiographic
B. Visual
C. Dye Penetrant
D. Hardness
E. None of The Above
(62) Which Non – Destructive testing is economical for find out tungsten inclusion in
Aluminum welds.
A. RT
B. ET
C. PT
D. MT
E. VT
(63) The following are affects the sensitivity of P.T:
B. Application of Penetrant
D. A & B
A. Undercut
B. Porosity
C. Lamination
D. Slag
D. Speed of Testing
E. Portability of Equipment
(66) What should be known for proper interpretation of liquid penetrant indications?
C. If the Joint Design and Joint Preparations Meet the Requirements Of The
Welding Procedure
(69) What aspects of fabrication can be checked through visual inspection during
welding?
A. Proper Preheat
B. Interpass Cleaning
E. A and B Above
(70) Which of the following could interfere with liquid penetrant testing?
A. An Oily Surface
B. A Wet Surface
C. A Rough Weld
(71) Which of the following is an advantage of florescent penetrants over visible dye
penetrants?
(72) At which of the following times should the CWI inspect to assure compliance
with the welding procedure?
A. After Welding
B. When the Foreman Tells You
C. Prior to Welding
D. During Welding
E. A, C and D Above.
(74) A traveler, or production plan, requires UT examination of the faying surface of a
weld joint, the faying surface is described as…
C. The Surface of a Weldment Which Will Come In Contact With Any Other
Surface
D. B & C Above
(75) Recommended method for prevent cracking in the weld of low alloy steels.
(76) In radiography, the image of a completely cracked weld on the film will
(78) Equal thicknesses of steel, cast iron, aluminium, lead and copper are radiographer
using the same exposure condition. Which martial will result in the darkest
radiograph?
(A) Lead
(B) Steel
(C) Aluminium
(D) Copper
(E) Cast iron
a. Field welding
b. weld all around
c. a fillet weld
d. The use of shielded metal arc
welding
e. all of the above
(81) The first operation required by the above symbol is:
a. Root Opening
b. Kerf.
c. Bevel
d. Bevel Angle
e. Chamfer
(83) It is suspected that a GMAW weld was produced in an area where there was an
excessive draft which non-destructive test would best reveal the internal discontinuities
which may have resulted?
a. PT
b. MT
c. RT
d. UT
e. None of the above
(84) Acetylene becomes unstable when its pressure exceeds the value of:
(A) 15 MPa
(B) 15 Ksi
(C) 15 bar
(D) 15 psi
(E) 15 Pa
(85) The Figure below Shows Which Welding process:
(A) SMAW
(B) FCAW
(C) ESW
(D) GTAW
(E) SW
(86) The Symbol Show Configurates Of A
(A) U-Groove Weld
(B) Bevel Groove Weld
(C) J-Groove Weld
(D) Fillet Weld
(E) Flare-V-Groove Weld
(87) During welding, the amount of fumes produced depends upon which of
the following:
3/8 (4/16)
1/4 6
3/16 4
(10)
(88) A Weld That Extends All Around the Joint Is Shown At Number
(A) 9
(B) 4
(C) 7
(D) 3
(E) 8
(89) An Intermittent Fillet Weld Is Shown At Number
(A) 1
(B) 9
(C) 4
(D) 7
(E) 6
(93) The Profile Of The Fillet Weld Shown On The Figure Above A Discontinuity
At No. 2 Known As What ?
(A) Overlap
(B) A Toe Crack
(C) Over Fill
(D) Under Cut
(E) Toe Lamination
(94) The Profile Of The Fillet Weld Shown On The Figure Above A Discontinuity
At No. 3 Known As What ?
(A) Macro fissure
(B) Incomplete Fusion
(C) Piping Porosity
(D) Under Cut
(E) Under Bead Crack
(95) The Symbol In The Figure Below Require What Type Of Testing ?
PRT
(3)
(1)
(6)
(4) (5)
(96) For The Weld In The Figure Above No. 1 Indicates The
A) Beads
B) Weld Root
C) Weld Toe
D) Face Reinforcement
E) Weld Face
(97) For The Weld In The Figure Above No. 2 Indicates The
(A) Beads
(B) Weld Root
(C) Weld Toe
(D) Face Reinforcement
(E) Weld Face
(98) For The Weld In The Figure Above No. 3 Indicates The
(A) Beads
(B) Weld Root
(C) Weld Toe
(D) Face Reinforcement
(E) Weld Face
(99) For The Weld In The Figure Above No. 4 Indicates The
(A) Beads
(B) Weld Roots
(C) Weld Toe
(D) Face Reinforcement
(E) Weld Face
(100) For The Weld In The Figure Above No. 5 Indicates The
(A) Beads
(B) Weld Root
(C) Weld Toe
(D) Face Reinforcement
(E) Weld Face
(102)
a. Colour coding
b. Alpha-numeric coding
c. chronological arrangement
d. location segregation
e. none of the above
(105) The weld in Figure No.1 above is said to be welded in the ……..
(A) Flat Position
(B) Horizontal position
(C) Vertical position
(D) Over Head position
(E) None of the above
(106) The weld in Figure No.2 above is said to be welded in the ……..
(A) Flat Position
(B) Horizontal position
(C) Vertical position
(D) Over Head position
(E) None of the above
(107) The weld in Figure No.3 above is said to be welded in the ……..
(A) Flat Position
(B) Horizontal position
(C) Vertical position
(D) Over Head position
(E) None of the above
(108) If the prods shown in method # 2 of figure 10 are placed on the
face (axis) of a groove weld {as shown in figure 10 (2)}, which of the
following flaws would cause the clearest indication?
(109) Which of the following documentation shall not the CWI have the
responsibility of verifying?
(A) Records of Welder Qualification
(B) Records of Tacker Qualification
(C) Records of Welding Operator Qualifications
(D) Records of Welding Supervisors Qualifications
(E) None of The Above
(110) In the SMAW electrode designation E 309L , the No. 309 related to
(A) Tensile Strength
(B) Alloy
(C) Operating Characteristics
(D) Position
(E) None of the above
(111) AS a CWI, when you are intended to use aprequalified WPS belongs to
another Employer for your newer Employer What the action you
should take:
(A) Take permission from the new employer to use that WPS.
(B) Take permission from the old employer to use his old
WPS. (C) You must qualify new WPS and use it instead.
(D) You will use it directly without any permission from others,
(112) The CWI can publically express an opinion on the welding inspection
subjects in the condition of ………………………….
(A) When talking about old information.
(B) When talking about information seems to be facts.
(C) When he is the consensus of the inspection
department. (D) When taking legal permission.
(113) Which of the following documents is considered to be Specific
(A) Welder qualification
Testing.
(B) Performance Qualification
Record.
(C) Welding performance
specification.
(D) Welding Precedure
specification.
(114) People working adjacent to the welding areas can be protected from the
radiant areas by :
(A) Wearing sun glasses.
(B) Using filters
(C) Wearing protective clothes
(D) Using Protective Screens.
(115) The optimum air flow around the welder head during using a respirator
for ventilation is preferred to be …………………….
(A) In the higher part of the welding place.
(B) In the lower part of the welding place.
(C) Longitudinally across the welding
place. (D) Laterally across the welding
place.
(116) The specification used to describe the welding symbols is
(A) AWS 2.4
(B) AWS 3.0
(C) AWS 5.1
(D) AWS 1.0
(117) Gloves for welders (according to ANSI-Z49.1) shall be …………………….
(A) Dry.
(B) Flame resistant.
(C) Protective from electrical
shocks.
(D) All of the above
(E) Only B and C
(118) The problem most likely to be encountered by soldering process is
(A) Weld dissimilar
(B) metals.
Weld thick plates.
(C) Weld attachments to plates.
(D) Weld metals of melting point lower than 840 F
(119) The greatest limitation related to using Soldering processes is:
(A) Lack of fusion of welds.
(B) Great amount of spatter
produced.
(C) Contaminated or dirty surfaces.
(D) High skills & performance required.
(E) Used only for joining metals lower than 840 F
(120) GMAW is essentially replaced for welding process ………………. In many
applications.
(A) GTAW
(B) SMAW
(C) FCAW
(D) PAW
(E) SAW
(121) A welding inspector must be ethical primarily in order to ……..
A. Insure That the Employer Receives Fair Value For Inspection Fees
B. Render Impartial Decisions
C. Reject Every Weld the First Time in Inspection
D. Safeguard the Public’s Health and Well-
being
E. B and D above
(122) Interpass cleaning should be verified to …………………………….
A. Avoid Subsequent Incomplete Fusion
B. Avoid Porosity
C. Avoid Welding Over Crack
D. Ensure Slag Removal
E. All of The Above