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ED 42 - 020B

Packaged Air Conditioners


Duct Connection Type
(High Static Pressure Application)

FDY–KA Series
— Heat Pump —
ED42-020B

FDY–KA Series
— Heat Pump —
1. Functions.................................................................................................3
1.1 Functions..................................................................................................3
2. External Appearance...............................................................................4
2.1 External Appearance................................................................................4
3. Model Series and Nomenclature.............................................................5
3.1 High Static Pressure Type........................................................................5
4. Specifications ..........................................................................................6
4.1 50Hz .........................................................................................................6
4.2 60Hz .........................................................................................................8
5. Optional Accessories ............................................................................10
5.1 Option List ..............................................................................................10
6. Dimensions ...........................................................................................11
6.1 Indoor Unit..............................................................................................11
6.2 Remote Controller ..................................................................................16
6.3 Outdoor Unit ...........................................................................................17
6.4 Installation Service Space for RY140LU ................................................19
6.5 Installation Service Space for RY200 · 250KU.......................................21
7. Piping Diagrams....................................................................................22
7.1 50Hz .......................................................................................................22
7.2 60Hz .......................................................................................................24
8. Wiring Diagrams....................................................................................27
8.1 Indoor Unit..............................................................................................27
8.2 Outdoor Unit ...........................................................................................31
8.3 Field Wiring (FDY06~10KA) ...................................................................34
8.4 Field Wiring (FDY15 · 20KA) ..................................................................35
9. Capacity Tables ....................................................................................36
9.1 50Hz .......................................................................................................36
9.2 60Hz .......................................................................................................41
9.3 Capacity Correction Factor by the Length of Refrigerant Piping ............45
10.Fan Performance ..................................................................................46
10.1 Indoor Unit..............................................................................................46
11.Operation Limits ....................................................................................49
11.1 50Hz / 60Hz............................................................................................49
12.Sound Level ..........................................................................................50
12.1 Overall Sound Level ...............................................................................50
12.2 Octave Band Level .................................................................................51
13.Center of Gravity ...................................................................................53
13.1 Center of Gravity ....................................................................................53
14.Electric Characteristics..........................................................................54
14.1 Heat Pump .............................................................................................54
15.Field Piping ...........................................................................................55
15.1 RY140LU................................................................................................55
15.2 RY200 · 250KU ......................................................................................57

FDY–KA Series 1
ED42-020B

16.Remote Controller .................................................................................60


16.1 Wired Remote Controller........................................................................60
16.2 Wireless Remote Controller ...................................................................61
17.Installation .............................................................................................63
17.1 Caution ...................................................................................................63
17.2 Installation Example ...............................................................................64
17.3 FDY06~10KA .........................................................................................65
17.4 FDY15 · 20KA ........................................................................................77

2 FDY–KA Series
ED42-020B Functions

1. Functions
1.1 Functions
Duct Connection High
Functions Static Pressure Type Notes
FDY–KA
Fan Operation Mode { Fan only operation
LCD Wired Remote Controller {
Hot Start {
Timer Selector {
Automatic Cool / Heat Changeover { FDY06~10KA
Static Pressure Changeover { Motor Pulley Exchange
Self Diagnosis Function {
30m FDY06KA
Chargeless Length
5m FDY08~20KA
Anti–corrosion treatment of outdoor
heat exchanger fins {

Set Back Time Clock {


Control by 2 Remote Controllers {
{: Function exists

FDY–KA Series 3
External Appearance ED42-020B

2. External Appearance
2.1 External Appearance
2.1.1 Indoor Unit

FDY06KA FDY08KA FDY10KA

FDY15KA FDY20KA

2.1.2 Remote Controller

Signal Receiving Unit


Wired Type Wireless Remote Controller (Separate Type)

2.1.3 Outdoor Unit

RY140LU RY200KU RY250KU

4 FDY–KA Series
ED42-020B Model Series and Nomenclature

3. Model Series and Nomenclature


3.1 High Static Pressure Type
3.1.1 Model Series and Power Supply
Symbol Power Supply Indoor Unit Outdoor Unit
FDY06KAY1 RY140LUY1

FDY08KAY1 RY200KUY1
3φ, 380~415V, 50Hz
50Hz Y1 (Indoor Fan Motor 3 wires) FDY10KAY1 RY250KUY1
(Outdoor Unit 4 wires)
FDY15KAY1 RY200KUY1×2

FDY20KAY1 RY250KUY1×2

FDY08KATAL RY200KUTAL

FDY10KATAL RY250KUTAL
TAL 3φ, 220V, 60Hz
FDY15KATAL RY200KUTAL×2

FDY20KATAL RY250KUTAL×2
60Hz
FDY08KAYAL RY200KUYAL

3φ, 380V, 60Hz FDY10KAYAL RY250KUYAL


YAL (Indoor Fan Motor 3 wires)
(Outdoor Unit 4 wires) FDY15KAYAL RY200KUYAL×2

FDY20KAYAL RY250KUYAL×2
Note: Power Supply Intake: Indoor Fan Motor and Outdoor Units.

3.1.2 Nomenclature
Indoor Unit

FDY 06 KA Y1

Duct Connection High Static Pressure Type


FDY : Heat Pump

Capacity Index

Major Design Category

Power Supply Symbol


Y1 : 3φ 380~415V 50Hz
TAL : 3φ 220V 60Hz
YAL : 3φ 380V 60Hz
(P1666)

Outdoor Unit

RY 140 LU Y1

Outdoor Units

Capacity Index

Major Design Category

Power Supply Symbol


Y1 : 3φ 380~415V 50Hz
TAL : 3φ 220V 60Hz
YAL : 3φ 380V 60Hz (P1016)

FDY–KA Series 5
Specifications ED42-020B

4. Specifications
4.1 50Hz
Indoor Unit FDY06KAY1 FDY08KAY1 FDY10KAY1
Model
Outdoor Unit RY140LUY1 RY200KUY1 RY250KUY1
kW 14.5/14.2/14.2 22.5/22.2/22.2 27.6/27.1/27.1
∗1, ∗2 Cooling Capacity (1)/(2)/(3) Btu/h 49,500/48,500/48,500 76,800/75,700/75,700 94,200/92,500/92,500
kcal/h 12,500/12,200/12,200 19,300/19,100/19,100 23,700/23,300/23,300
kW 15.3/15.3/15.3 23.1/23.2/23.1 29.4/29.5/29.4
∗1, ∗3 Heating Capacity (1)/(2)/(3) Btu/h 52,200/52,200/52,200 78,800/79,200/78,800 100,300/100,700/100,300
kcal/h 13,200/13,200/13,200 19,900/20,000/19,900 25,300/25,400/25,300
Indoor Unit FDY06KAY1 FDY08KAY1 FDY10KAY1
Dimensions H×W×D mm 450×1,130×850 (Without Control Box) 500×1,130×850 (Without Control Box) 500×1,330×850 (Without Control Box)
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 2×24×2.0 3×22×2.0 3×22×2.0
Face Area m² 0.491 0.443 0.540
Type Sirocco Fan
Drive Belt Drive
Fan
Motor Output kW 0.75 1.5 1.5
Air Flow Rate ∗4 m³/min 52–52 68–68 83–83
External Static Pressure Pa 108 118 118
Sound Pressure Level ∗4 dB (A) 51–51 51–51 53–53
Mass (Weight) kg 80 94 105
Liquid mm φ9.5 (Brazing) φ12.7 (Brazing) φ15.9 (Brazing)
Piping Connections Gas mm φ15.9 (Brazing) φ25.4 (Brazing) φ28.6 (Brazing)
Drain in. PT3/4 (Internal Thread) PT3/4 (Internal Thread) PT3/4 (Internal Thread)
Remote Controller Wired BRC1C61 (Note. 6)
(Option) Wireless BRC4C62
Outdoor Unit RY140LUY1 RY200KUY1 RY250KUY1
Color Ivory
Dimensions H×W×D mm 1,345×900×320 1,220×1,280×690 1,440×1,280×690
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 2×60×2.0 2×40×2.0 2×50×2.0
Face Area m² 1.134 1.57 1.97
Model JT170BC–YE JT236D–P1YE JT335D–P1YE
Comp. Type Hermetically Sealed Scroll Type
Motor Output kW 4.50 5.5 9.0
Model P47L11S×2 P52H11SM P52H11SM
Type Propeller
Fan
Motor Output W 65+90 230+190 230+190
Air Flow Rate (C/H) ∗4 m³/min 97–109 150/138–154/142 175/161–179/165
Mass (Weight) kg 112 180 206
Liquid mm φ9.5 (Flare) φ12.7 (Flare) φ15.9 (Flare)
Piping Connections Gas mm φ19.1 (Flare) φ25.4 (Flange) φ28.6 (Flange)
Drain mm φ26.0 (Hole) — —
Thermal Protector for Outdoor Fan Thermal Protector for Compressor and Outdoor Fan Motor. High Pressure
Motor and Indoor Fan Motor. High Switch. Low Pressure Switch. Reverse Phase Protector.
Safety Devices Pressure Switch. Low Pressure Over Current Relay (Compressor and Indoor Fan Motor). Fuse.
Switch. Over Current Device. Reverse
Phase Protector. Fuse.
Capacity Step % 100–0 100–0 100–0
Refrigerant Control Electronic Expansion Valve Capillary Tube
Max. Length m 50 (Equivalent Length 70m) 50 (Equivalent Length 70m) 50 (Equivalent Length 70m)
Ref. Piping
Max. Height Difference m 30 30 30
Model R22 R22 R22
Refrigerant
Charge (Factory Charge) kg 4.1 (Charged for 30m) 4.0 (Charged for 5m) 5.5 (Charged for 5m)
Model Refer to the name plate of compressor.
Ref. Oil
Charge L 1.6 3.0 3.0
Drawing No. C : 4D040224 C : 4D031836

Note: Conversion Formulae


1. ∗1 The above data are based on the following conditions. kcal/h=kW×860
Cooling Heating Piping Length Hz, Volts Standard Model Btu/h=kW×3414
cfm=m³/min×35.3
(1) Indoor : 27°C(81°F)DB, 19.5°C(67°F)WB Indoo : 21°C(70°F)DB 5m 50Hz, 380V — LU, KU
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB
Indoor : 27°C(81°F)DB, 19.0°C(66°F)WB Indoor : 20°C(68°F)DB 5m — KU
(2) Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB 50Hz, 380V
7.5m JIS B8616 LU

(3) Indoor
: 27°C(81°F)DB, 19.0°C(66°F)WB Indoor : 21°C(70°F)DB
7.5m 50Hz, 415V AS 1861 LU, KU
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB
2. ∗2 Cooling capacities are gross, not including a deduction for cooling for indoor fan motor heat.
3. ∗3 Heating capacities are net, including an addition for heating for indoor fan motor heat.
4. In case of drain piping for outdoor unit, drain piping kit (option) is needed. (For RY140LUY1 only)
5. ∗4 AFR (Air Flow Rate) and sound pressure level are shown at 380V–415V.
6. Wire for remote controller : Field supplied.

6 FDY–KA Series
ED42-020B Specifications

Indoor Unit FDY15KAY1 FDY20KAY1


Model
Outdoor Unit RY200KUY1×2 Units RY250KUY1×2 Units
kW 44.0/43.5/43.5 53.9/53.0/53.0
∗1, ∗2 Cooling Capacity (1)/(2)/(3) Btu/h 150,000/148,000/148,000 184,000/181,000/181,000
kcal/h 37,800/37,400/37,400 46,400/45,600/45,600
kW 44.6/44.8/44.6 56.6/56.8/56.6
∗1, ∗3 Heating Capacity (1)/(2)/(3) Btu/h 152,000/153,000/152,000 193,000/194,000/193,000
kcal/h 38,400/38,500/38,400 48,700/48,800/48,700
Indoor Unit FDY15KAY1 FDY20KAY1
Dimensions H×W×D mm 625×1,620×850 (Without Control Box) 625×1,980×850 (Without Control Box)
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 3×26×2.0 3×26×2.0
Face Area m² 0.784 0.990
Fan Type Sirocco Fan
Drive Belt Drive
Motor Output kW 2.2 3.7
Air Flow Rate ∗5 m³/min 136–136 166–166
External Static Pressure Pa 147 147
Sound Pressure Level ∗5 dB (A) 58–58 60–60
Mass (Weight) kg 161 187
Liquid mm φ12.7 (Brazing) φ15.9 (Brazing)
Piping Connections Gas mm φ25.4 (Brazing) φ28.6 (Brazing)
Drain in. PT1 (Internal Thread) PT1 (Internal Thread)
Remote Controller Wired BRC1C61 (Note. 6)
(Option) Wireless BRC4C62
Outdoor Unit RY200KUY1×2 Units RY250KUY1×2 Units
Color Ivory
Dimensions ∗4 H×W×D mm 1,220×1,280×690 1,440×1,280×690
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil ∗4 Row×Stages×Fin Pitch 2×40×2.0 2×50×2.0
Face Area m² 1.57 1.97
Model JT236D–P1YE JT335D–P1YE
Comp.∗4 Type Hermetically Sealed Scroll Type
Motor Output kW 5.5 9.0
Model P52H11SM P52H11SM
Type Propeller
Fan ∗4
Motor Output W 230+190 230+190
Air Flow Rate (C/H) ∗5 m³/min 150/138–154/142 175/161–179/165
Mass (Weight) ∗4 kg 180 206
Liquid mm φ12.7 (Flare) φ15.9 (Flare)
Piping Connections ∗4 Gas mm φ25.4 (Flange) φ28.6 (Flange)
Drain mm — —
Safety Devices Thermal Protector for Compressor and Outdoor Fan Motor. High Pressure Switch. Low Pressure Switch. Reverse Phase
Protector. Over Current Relay (Compressor and Indoor Fan Motor). Fuse.
Capacity Step % 100–50–0 100–50–0
Refrigerant Control Capillary Tube
Max. Length m 50 (Equivalent Length 70m) 50 (Equivalent Length 70m)
Ref. Piping
Max. Height Difference m 30 30
Model R22 R22
Refrigerant
Charge (Factory Charge) kg 4.0 (Charged for 5m)×2 Units 5.5 (Charged for 5m)×2 Units
Model Refer to the name plate of compressor.
Ref. Oil
Charge L 3.0×2 Units 3.0×2 Units
Drawing No. C : 4D031838

Note: Conversion Formulae


1. ∗1 The above data are based on the following conditions. kcal/h=kW×860
Cooling Heating Piping Length Hz, Volts Standard Btu/h=kW×3414
cfm=m³/min×35.3
(1) Indoor
: 27°C(81°F)DB, 19.5°C(67°F)WB Indoor : 21°C(70°F)DB
5m 50Hz, 380V —
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB

(2) Indoor
: 27°C(81°F)DB, 19.0°C(66°F)WB Indoor : 20°C(68°F)DB
5m 50Hz, 380V —
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB

(3) Indoor
: 27°C(81°F)DB, 19.0°C(66°F)WB Indoor : 21°C(70°F)DB
7.5m 50Hz, 415V AS 1861
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB
2. ∗2 Cooling capacities are gross, not including a deduction for cooling for indoor fan motor heat.
3. ∗3 Heating capacities are net, including an addition for heating for indoor fan motor heat.
4. ∗4 The specification of the outdoor unit shows only one unit.
5. ∗5 AFR (Air Flow Rate) and sound pressure level are shown at 380V–415V.
6. Wire for remote controller : Field supplied.

FDY–KA Series 7
Specifications ED42-020B

4.2 60Hz
TAL FDY08KATAL FDY10KATAL
Indoor Unit
YAL FDY08KAYAL FDY10KAYAL
Model
TAL RY200KUTAL RY250KUTAL
Outdoor Unit
YAL RY200KUYAL RY250KUYAL
kW 22.5/22.2/19.8 27.6/27.1/24.3
∗1, ∗2 Cooling Capacity (1)/(2)/(3) Btu/h 76,800/75,700/67,600 94,200/92,500/82,900
kcal/h 19,300/19,100/17,000 23,700/23,300/20,900
kW 23.1/23.2/22.9 29.4/29.5/29.1
∗1, ∗3 Heating Capacity (1)/(2)/(3) Btu/h 78,800/79,200/78,100 100,300/100,700/99,300
kcal/h 19,900/20,000/19,700 25,300/25,400/25,000
TAL FDY08KATAL FDY10KATAL
Indoor Unit
YAL FDY08KAYAL FDY10KAYAL
Dimensions H×W×D mm 500×1,130×850 (Without Control Box) 500×1,330×850 (Without Control Box)
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 3×22×2.0 3×22×2.0
Face Area m² 0.443 0.540
Fan Type Sirocco Fan
Drive Belt Drive
Motor Output kW 1.5 1.5
Air Flow Rate m³/min 68 83
External Static Pressure Pa 118 118
Sound Pressure Level dB (A) 51 53
Mass (Weight) kg 94 105
Liquid mm φ12.7 (Brazing) φ15.9 (Brazing)
Piping Connections Gas mm φ25.4 (Brazing) φ28.6 (Brazing)
Drain in. PT3/4 (Internal Thread) PT3/4 (Internal Thread)
Remote Controller Wired BRC1C61 (Note. 4)
(Option) Wireless BRC4C62
TAL RY200KUTAL RY250KUTAL
Outdoor Unit
YAL RY200KUYAL RY250KUYAL
Color Ivory
Dimensions H×W×D mm 1,220×1,280×690 1,440×1,280×690
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 2×40×2.0 2×50×2.0
Face Area m² 1.57 1.97
TAL JT212D–P1 JT300D–P1
Model
YAL JT212D–P1YH JT300D–P1YH
Comp.
Type Hermetically Sealed Scroll Type
Motor Output kW 5.5 7.5
Model P52H11SM P52H11SM
Type Propeller
Fan
Motor Output W 230+190 230+190
Air Flow Rate (C/H) m³/min 160/147 190/175
Mass (Weight) kg 179 204
Liquid mm φ12.7 (Flare) φ15.9 (Flare)
Piping Connections Gas mm φ25.4 (Flange) φ28.6 (Flange)
Drain mm — —
Thermal Protector for Compressor and Outdoor Fan Motor. High Pressure Switch. Low Pressure Switch.
Safety Devices
Reverse Phase Protector. Over Current Relay (Compressor and Indoor Fan Motor). Fuse
Capacity Step % 100–0 100–0
Refrigerant Control Capillary Tube
Max. Length m 50 (Equivalent Length 70m) 50 (Equivalent Length 70m)
Ref. Piping
Max. Height Difference m 30 30
Model R22 R22
Refrigerant
Charge (Factory Charge) kg 4.0 (Charged for 5m) 5.5 (Charged for 5m)
Model Refer to the name plate of compressor.
Ref. Oil
Charge L 3.0 3.0
Drawing No. C : 4D031837

Note: Conversion Formulae


1. ∗1 The above data are based on the following conditions. kcal/h=kW×860
Cooling Heating Piping Length Hz, Volts Standard Btu/h=kW×3414
cfm=m³/min×35.3
(1) Indoor : 27°C(81°F)DB, 19.5°C(67°F)WB
Indoor : 21°C(70°F)DB 60Hz, 220V
5m —
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB (380V)

(2) Indoor : 27°C(81°F)DB, 19.0°C(66°F)WB


Indoor : 20°C(68°F)DB 60Hz, 220V
5m —
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB (380V)

(3) Indoor : 29°C(84°F)DB, 19.0°C(66°F)WB Indoor : 21°C(70°F)DB


7.5m
60Hz, 220V
SSA 385/386
Outdoor : 46°C(115°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB (380V)
2. ∗2 Cooling capacities are gross, not including a deduction for cooling for indoor fan motor heat.
3. ∗3 Heating capacities are net, including an addition for heating for indoor fan motor heat.
4. Wire for remote controller : Field supplied.

8 FDY–KA Series
ED42-020B Specifications

TAL FDY15KATAL FDY20KATAL


Indoor Unit
YAL FDY15KAYAL FDY20KAYAL
Model
TAL RY200KUTAL×2 Units RY250KUTAL×2 Units
Outdoor Unit
YAL RY200KUYAL×2 Units RY250KUYAL×2 Units
kW 44.0/43.5/38.7 53.9/53.0/47.3
∗1, ∗2 Cooling Capacity (1)/(2)/(3) Btu/h 150,000/148,000/132,000 184,000/181,000/161,000
kcal/h 37,800/37,400/33,300 46,400/45,600/40,700
kW 44.6/44.8/44.6 56.6/56.8/56.6
∗1, ∗3 Heating Capacity (1)/(2)/(3) Btu/h 152,000/153,000/152,000 193,000/194,000/193,000
kcal/h 38,400/38,500/38,400 48,700/48,800/48,700
TAL FDY15KATAL FDY20KATAL
Indoor Unit
YAL FDY15KAYAL FDY20KAYAL
Dimensions H×W×D mm 625×1,620×850 (Without Control Box) 625×1,980×850 (Without Control Box)
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 3×26×2.0 3×26×2.0
Face Area m² 0.784 0.990
Type Sirocco Fan
Drive Belt Drive
Fan
Motor Output kW 2.2 3.7
Air Flow Rate m³/min 136 166
External Static Pressure Pa 147 147
Sound Pressure Level dB (A) 58 60
Mass (Weight) kg 161 187
Liquid mm φ12.7 (Brazing) φ15.9 (Brazing)
Piping Connections Gas mm φ25.4 (Brazing) φ28.6 (Brazing)
Drain in. PT1 (Internal Thread) PT1 (Internal Thread)
Remote Controller Wired BRC1C61 (Note. 5)
(Option) Wireless BRC4C62
TAL RY200KUTAL×2 Units RY250KUTAL×2 Units
Outdoor Unit
YAL RY200KUYAL×2 Units RY250KUYAL×2 Units
Color Ivory
Dimensions ∗4 H×W×D mm 1,220×1,280×690 1,440×1,280×690
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil ∗4 Row×Stages×Fin Pitch 2×40×2.0 2×50×2.0
Face Area m² 1.57 1.97
TAL JT212D–P1 JT300D–P1
Model
YAL JT212D–P1YH JT300D–P1YH
Comp. ∗4
Type Hermetically Sealed Scroll Type
Motor Output kW 5.5 7.5
Model P52H11SM P52H11SM
Type Propeller
Fan ∗4
Motor Output W 230+190 230+190
Air Flow Rate (C/H) m³/min 160/147 190/175
Mass (Weight) ∗4 kg 179 204
Liquid mm φ12.7 (Flare) φ15.9 (Flare)
Piping Connections ∗4 Gas mm φ25.4 (Flange) φ28.6 (Flange)
Drain mm — —
Thermal Protector for Compressor and Outdoor Fan Motor. High Pressure Switch. Low Pressure Switch.
Safety Devices
Reverse Phase Protector. Over Current Relay (Compressor and Indoor Fan Motor). Fuse
Capacity Step % 100–50–0 100–50–0
Refrigerant Control Capillary Tube
Max. Length m 50 (Equivalent Length 70m) 50 (Equivalent Length 70m)
Ref. Piping
Max. Height Difference m 30 30
Model R22 R22
Refrigerant
Charge (Factory Charge) kg 4.0 (Charged for 5m)×2 Units 5.5 (Charged for 5m)×2 Units
Model Refer to the name plate of compressor.
Ref. Oil
Charge L 3.0×2 Units 3.0×2 Units
Drawing No. C : 4D031839

Conversion Formulae
Note:
kcal/h=kW×860
1. ∗1 The above data are based on the following conditions. Btu/h=kW×3414
Cooling Heating Piping Length Hz, Volts Standard cfm=m³/min×35.3

(1) Indoor
: 27°C(81°F)DB, 19.5°C(67°F)WB Indoor : 21°C(70°F)DB 60Hz, 220V
5m —
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB (380V)

(2) Indoor
: 27°C(81°F)DB, 19.0°C(66°F)WB Indoor : 20°C(68°F)DB 60Hz, 220V
5m —
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB (380V)

(3) Indoor
: 29°C(84°F)DB, 19.0°C(66°F)WB Indoor : 21°C(70°F)DB 60Hz, 220V
Outdoor : 46°C(115°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB 7.5m (380V) SSA 385/386

2. ∗2 Cooling capacities are gross, not including a deduction for cooling for indoor fan motor heat.
3. ∗3 Heating capacities are net, including an addition for heating for indoor fan motor heat.
4. ∗4 The specification of the outdoor unit shows only one unit.
5. Wire for remote controller : Field supplied.

FDY–KA Series 9
Optional Accessories ED42-020B

5. Optional Accessories
5.1 Option List
5.1.1 Indoor Unit

Applicable Model
FDY06KA
Name of Option FDY08KA
FDY10KA
FDY15KA
FDY20KA
Wired Type ∗1 BRC1C61
Remote Controller
Wireless Type BRC4C62
Set Back Time Clock (For Wired Remote Controller) BRC15A61
Central Remote Controller ∗2 DCS302C61
Unified ON / OFF Controller ∗2 DCS301B61
Schedule Timer ∗2 DST301B61
Adaptor for Wiring ∗3 KRP1B57
Wiring Adaptor for Electrical Appendices ∗3 KRP4A53
Interface Adaptor for SkyAir Series DTA102A52
Installation Box for Adaptor PCB KRP1B100
C : 4D031841
Note: 1. ∗1 Wire for remote controller : Field supplied.
2. ∗2 This optional accessory requires DTA102A52.
3. ∗3 Installation box for adaptor PCB (KRP1B100) is necessary.

5.1.2 Outdoor Unit


RY140LU
Kit name
Name of Option
RY140LU
Central Drain Plug KKPJ5F180
3D039655

RY200 · 250KU
Kit Name
Name of Option Remark
RY200KU RY250KU
For Twin Type KHD58C23A KHD58C24A
Branch Piping Kit For Triple Type KHR58P322H —
For Double Twin Type KHRJ5F224F KHRJ5F280F
4D029784A

10 FDY–KA Series
ED42-020B Dimensions

6. Dimensions
6.1 Indoor Unit

FDY06KA
Unit (mm)

3D029836A

FDY–KA Series 11
Dimensions ED42-020B

FDY08KA
Unit (mm)

3D029841A

12 FDY–KA Series
ED42-020B Dimensions

FDY10KA
Unit (mm)

3D029842A

FDY–KA Series 13
Dimensions ED42-020B

FDY15KA
Unit (mm)

3D029843A

14 FDY–KA Series
ED42-020B Dimensions

FDY20KA
Unit (mm)

3D029844A

FDY–KA Series 15
Dimensions ED42-020B

6.2 Remote Controller

BRC1C61
Unit (mm)

3D028952

BRC4C62
Unit (mm)

3D007898

16 FDY–KA Series
ED42-020B Dimensions

6.3 Outdoor Unit

RY140LU
Unit (mm)

3D039216

RY200KU

Unit (mm)

3D029265

FDY–KA Series 17
Dimensions ED42-020B

RY250KU
Unit (mm)

3D029264

18 FDY–KA Series
ED42-020B Dimensions

6.4 Installation Service Space for RY140LU

3D039172-1

FDY–KA Series 19
Dimensions ED42-020B

3D039172-2

20 FDY–KA Series
ED42-020B Dimensions

6.5 Installation Service Space for RY200 · 250KU

3D006578A

FDY–KA Series 21
Piping Diagrams ED42-020B

7. Piping Diagrams
7.1 50Hz

FDY06KAY1 + RY140LUY1

3D039737

FDY08KAY1 + RY200KUY1

3D029822

22 FDY–KA Series
ED42-020B Piping Diagrams

FDY10KAY1 + RY250KUY1

CHECK VALVE

3D029826

FDY15KAY1 + RY200KUY1×2

3D029139

FDY–KA Series 23
Piping Diagrams ED42-020B

FDY20KAY1 + RY250KUY1×2

3D029138

7.2 60Hz

FDY08KATAL + RY200KUTAL
FDY08KAYAL + RY200KUYAL

3D030157

24 FDY–KA Series
ED42-020B Piping Diagrams

FDY10KATAL + RY250KUTAL
FDY10KAYAL + RY250KUYAL

CHECK VALVE

3D030161

FDY15KATAL + RY200KUTAL×2
FDY15KAYAL + RY200KUYAL×2

3D031539

FDY–KA Series 25
Piping Diagrams ED42-020B

FDY20KATAL + RY250KUTAL×2
FDY20KAYAL + RY250KUYAL×2

3D031540

26 FDY–KA Series
ED42-020B Wiring Diagrams

8. Wiring Diagrams
8.1 Indoor Unit

FDY06KAY1
FDY08KAY1
FDY10KAY1
FDY08KAYAL
FDY10KAYAL

3D024639E

FDY–KA Series 27
Wiring Diagrams ED42-020B

FDY08KATAL
FDY10KATAL

3D024701E

28 FDY–KA Series
ED42-020B Wiring Diagrams

FDY15KAY1
FDY20KAY1
FDY15KAYAL
FDY20KAYAL

3D025131D

FDY–KA Series 29
Wiring Diagrams ED42-020B

FDY15KATAL
FDY20KATAL

3D028329D

30 FDY–KA Series
ED42-020B Wiring Diagrams

8.2 Outdoor Unit

RY140LUY1

3D037643C

RY200KUY1
RY200KUYAL

3D028900A

FDY–KA Series 31
Wiring Diagrams ED42-020B

RY200KUTAL

3D028902A

RY250KUY1
RY250KUYAL

3D028901A

32 FDY–KA Series
ED42-020B Wiring Diagrams

RY250KUTAL

3D028903A

FDY–KA Series 33
Wiring Diagrams ED42-020B

8.3 Field Wiring (FDY06~10KA)

3D029781

34 FDY–KA Series
ED42-020B Wiring Diagrams

8.4 Field Wiring (FDY15 · 20KA)

3D031550

FDY–KA Series 35
Capacity Tables ED42-020B

9. Capacity Tables
9.1 50Hz

FDY06KAY1 + RY140LUY1 (Cooling Capacity)

3.74 4.12 4.56 4.88 5.31 5.94


3.84 4.13 4.62 4.99 5.43 5.99
3.90 4.16 4.67 5.05 5.52 6.05
3.97 4.19 4.72 5.10 5.61 6.13
3.97 4.19 4.72 5.10 5.61 6.13
4.08 4.25 4.81 5.15 5.77 6.30
4.16 4.31 4.88 5.18 5.88 6.44
3.74 4.16 4.57 4.91 5.30 5.94
3.84 4.19 4.61 5.00 5.44 5.99
3.90 4.23 4.65 5.07 5.53 6.05
3.97 4.29 4.72 5.14 5.62 6.13
3.97 4.29 4.72 5.14 5.62 6.13
4.08 4.41 4.84 5.25 5.75 6.30
4.16 4.50 4.95 5.32 5.84 6.44
3.85 4.12 4.67 4.99 5.45 6.05
3.94 4.20 4.74 5.04 5.51 6.10
4.01 4.26 4.80 5.08 5.57 6.16
4.08 4.32 4.87 5.13 5.66 6.25
4.08 4.32 4.87 5.13 5.66 6.25
4.19 4.40 4.98 5.20 5.83 6.43
4.26 4.46 5.07 5.25 5.97 6.58

FDY06KAY1 + RY140LUY1 (Heating Capacity)

4.01 4.19 4.23 4.34 4.50


4.04 4.21 4.34 4.48 4.69
4.12 4.27 4.45 4.63 4.88 5.26
4.17 4.31 4.50 4.72 4.97 5.31
4.24 4.37 4.56 4.80 5.07 5.37
4.40 4.50 4.67 4.99 5.25 5.52
3.84 3.83 4.12 4.25 4.39
3.90 3.96 4.22 4.39 4.52
4.00 4.10 4.33 4.54 4.67 5.05
4.07 4.17 4.40 4.62 4.76 5.15
4.15 4.24 4.46 4.71 4.85 5.23
4.34 4.39 4.60 4.90 5.05 5.33
3.73 3.82 3.95 4.06 4.15
3.78 3.88 4.06 4.20 4.34
3.86 3.96 4.17 4.35 4.52 4.77
3.91 4.01 4.22 4.44 4.61 4.87
3.97 4.06 4.28 4.52 4.70 4.95
4.09 4.19 4.39 4.71 4.86 5.05

36 FDY–KA Series
ED42-020B Capacity Tables

FDY08KAY1 + RY200KUY1 (Cooling Capacity)

3D029793

FDY08KAY1 + RY200KUY1 (Heating Capacity)

3D029795

FDY–KA Series 37
Capacity Tables ED42-020B

FDY10KAY1 + RY250KUY1 (Cooling Capacity)

3D029797

FDY10KAY1 + RY250KUY1 (Heating Capacity)

3D029799

38 FDY–KA Series
ED42-020B Capacity Tables

FDY15KAY1 + RY200KUY1×2 (Cooling Capacity)

3D029802

FDY15KAY1 + RY200KUY1×2 (Heating Capacity)

3D029804

FDY–KA Series 39
Capacity Tables ED42-020B

FDY20KAY1 + RY250KUY1×2 (Cooling Capacity)

3D029806

FDY20KAY1 + RY250KUY1×2 (Heating Capacity)

3D029808

40 FDY–KA Series
ED42-020B Capacity Tables

9.2 60Hz

FDY08KATAL + RY200KUTAL (Cooling Capacity)


FDY08KAYAL + RY200KUYAL (Cooling Capacity)

3D029794

FDY08KATAL + RY200KUTAL (Heating Capacity)


FDY08KAYAL + RY200KUYAL (Heating Capacity)

3D029796

FDY–KA Series 41
Capacity Tables ED42-020B

FDY10KATAL + RY250KUTAL (Cooling Capacity)


FDY10KAYAL + RY250KUYAL (Cooling Capacity)

3D029798

FDY10KATAL + RY250KUTAL (Heating Capacity)


FDY10KAYAL + RY250KUYAL (Heating Capacity)

3D029800

42 FDY–KA Series
ED42-020B Capacity Tables

FDY15KATAL + RY200KUTAL×2 (Cooling Capacity)


FDY15KAYAL + RY200KUYAL×2 (Cooling Capacity)

3D029803

FDY15KATAL + RY200KUTAL×2 (Heating Capacity)


FDY15KAYAL + RY200KUYAL×2 (Heating Capacity)

3D029805

FDY–KA Series 43
Capacity Tables ED42-020B

FDY20KATAL + RY250KUTAL×2 (Cooling Capacity)


FDY20KAYAL + RY250KUYAL×2 (Cooling Capacity)

3D029807

FDY20KATAL + RY250KUTAL×2 (Heating Capacity)


FDY20KAYAL + RY250KUYAL×2 (Heating Capacity)

3D029809

44 FDY–KA Series
ED42-020B Capacity Tables

9.3 Capacity Correction Factor by the Length of Refrigerant Piping


The cooling and Heating capacity of the unit has to be corrected in accordance with the length of refrigerant
piping. (The distance between the indoor unit and the outdoor unit)
Reference Data
1. In case of piping length 5m (200 · 250)
100
Cooling (Heating) capacity correction factor

200 · 250
95

90

200
85 250

80

75
0 5 10 15 20 25 30 35 40 45 50 (m)
Length of refrigerant piping (Total length)

C : 3D006500C

2. In case of piping length 7.5m (140)


100
Cooling (Heating) capacity correction factor

140
95

90

85

80 140

75
0 5 7.5 10 15 20 25 30 35 40 45 50 (m)
Length of refrigerant piping (Total length)

Note: 1. line: Correction factor for cooling capacity


line: Correction factor for heating capacity
2. The correction factor remains the same whether the outdoor unit is to be installed above or below the
indoor unit.
3. You cannot extend the refrigerant piping exceeding the limit shown in the above table. However, if the
unit has a limited length of refrigerant piping less than 50 m, refer to the correction factor within the
range of its limitation.

FDY–KA Series 45
Fan Performance ED42-020B

10. Fan Performance


10.1 Indoor Unit
10.1.1 Fan Performance

C : 3D029154A

46 FDY–KA Series
ED42-020B Fan Performance

10.1.2 Fan Motor Specifications

Power Supply Y1 Y1·TAL·YAL Y1·TAL Y1·TAL


Rated Motor Output 0.75 1.5 2.2 3.7
Shaft Outer Diameter : φs(mm) 19 24 28 28
Shaft Length : Q(mm) 40 50 60 60
Keyway Width : W(mm) 6 8 8 8
Keyway Depth : U(mm) 3.5 4 4 4

Insulation Class : B Y1 · YAL : B B B


TAL : E
Key Width : b(mm) 6 8 8 8
Key Height : h(mm) 6 7 7 7
Shaft Hole Diameter : φd(mm) 19 24 28 28
Key Ditch Width : B(mm) 6 8 8 8
Key Ditch Height : H(mm) 21.8 27.3 31 31
Motor : Totally enclosed fan-cooled motor.

10.1.3 How to Select Motor Pulley


1. Select the fan revolution speed by air flow rate and external static pressure.
2. Select motor pulley by fan revolution speed.
D1 : Pitch Diameter of Motor Pulley (mm)
D2 × N2 D2 : Pitch Diameter of Fan Pulley (mm)
D1 = N1 : Revolution Speed of Fan Motor (rpm)
N1
N2 : Fan Revolution Speed
Relation between outer diameter and pitch diameter of each pulley are as follows:
A type (Pitch Diameter) = Outer Diameter of Pulley - 9mm
B type (Pitch Diameter) = Outer Diameter of Pulley - 11mm

10.1.4 How to Select V-belt


When changing the motor pulley, the standard V-belt may not be used.
In that case, select V-belt in accordance with the following formula :

V-belt size (Length)


Wheel Base (C)
Lp Model Name
Y1 TAL · YAL
D1 D2 FDY06KA 300 300
FDY08KA 353 353
FDY10KA 353 353
C FDY15KA 225 215
FDY20KA 225 215
( D1 – D2 ) 2
Lp = 2C + 1.57 ( D1 + D2 ) +
4C
Lp : Effective Center Periphery Length (mm)
D1 : Pitch Diameter of Motor Pulley (mm)
D2 : Pitch Diameter of Fan Pulley (mm)
C : Wheel Base (mm) (P1013)

Note: The unit of V-belt length (Nominal number) is usually shown in “inch”.

FDY–KA Series 47
Fan Performance ED42-020B

10.1.5 Keep the Following When Changing the Pulley, etc.


„ Tension per one V-belt should keep W when depth of the belt reaches L as shown in this DWG.
„ Fan pulley and fan motor pulley should be on the same level, and keep the tolerance of ±1.5mm as
shown.

„ For FDY06~10 type

„ For FDY15 · 20 type

48 FDY–KA Series
ED42-020B Operation Limits

11. Operation Limits


11.1 50Hz / 60Hz

RY140LUY1

3D039656

RY200KUY1 / RY200KUTAL / RY200KUYAL


RY250KUY1 / RY250KUTAL / RY250KUYAL

3D029783

FDY–KA Series 49
Sound Level ED42-020B

12. Sound Level


12.1 Overall Sound Level
Indoor Unit
Model dB(A) Measuring Location

FDY06KA 51

FDY08KA 51

FDY10KA 53

FDY15KA 58 Microphone
4D029136
FDY20KA 60

Outdoor Unit dB(A)


50Hz
60Hz
Model 380V 415V Measuring Location
Cooling Heating Cooling Heating Cooling Heating
RY140LU

RY140LU 54 56 55 57 —
Microphone

4D039808
RY200KU 60 62 61 63 60 62
RY200 · 250KU

Microphone

RY250KU 61 63 62 64 61 63
4D030106

Note: Operation sound is measured in an anechoic chamber.

50 FDY–KA Series
ED42-020B Sound Level

12.2 Octave Band Level


12.2.1 Indoor Unit
FDY06KAY1 FDY08KAY1 FDY10KAY1
FDY08KATAL FDY10KATAL
FDY08KAYAL FDY10KAYAL

4D029136 4D029133 4D029132

FDY15KAY1 FDY20KAY1 Note:


FDY15KATAL FDY20KATAL Y1 : 50Hz 380~415V
FDY15KAYAL FDY20KAYAL TAL : 60Hz 220V
YAL : 60Hz 380V

4D029134 4D029135

FDY–KA Series 51
Sound Level ED42-020B

12.2.2 Outdoor Unit (50Hz)


RY140KUY1 (Cooling) RY140KUY1 (Heating) RY200KUY1 (Cooling)

4D039808 4D039809 4D027632

RY200KUY1 (Heating) RY250KUY1 (Cooling) RY250KUY1 (Heating)

4D027631 4D027634 4D027633

Note:
Y1 : 50Hz 380V
Y1 : 50Hz 415V

12.2.3 Outdoor Unit (60Hz)


RY200KUTAL (Cooling) RY200KUTAL (Heating) RY250KUTAL (Cooling)
RY200KUYAL (Cooling) RY200KUYAL (Heating) RY250KUYAL (Cooling)

4D030106 4D030105 4D030108

RY250KUTAL (Heating) Note:


RY250KUYAL (Heating) TAL : 60Hz 220V
YAL : 60Hz 380V

4D030107

52 FDY–KA Series
ED42-020B Center of Gravity

13. Center of Gravity


13.1 Center of Gravity

4D006484B

FDY–KA Series 53
Electric Characteristics ED42-020B

14. Electric Characteristics


14.1 Heat Pump

C : 3D029153

C : 3D029845

54 FDY–KA Series
ED42-020B Field Piping

15. Field Piping


15.1 RY140LU
15.1.1 Maximum Allowable Piping Length and Level Difference
R(Y)71~140LU
Max. Allowable Piping Length 50 m (Equivalent Length 70 m)
Max. Allowable Level Difference 30 m

15.1.2 Additional Refrigerant Charge


• This unit requires additional charging of refrigerant according to the length of pipe connected at the site.
The range where no charging is required. (R(Y)71~140LU : 30 m or less.)
Take the following steps for proper charging.
When connected to one indoor unit (pair system)

Main pipe (L1)

Indoor unit
One-way length of pipe (L):
L1
• Select the amount of refrigerant which matches a length which exceeds the charge-less length from
Table 1, and add it.
Write down the amount of extra refrigerant added in accordance with the precaution plate on the rear
surface of the front plate, as this is necessary for after-sales service.
Table 1 (The maximum allowable pipe length is 50 meters.) <unit : kg>
Pipe Excess Length over 30 Meters 10 m or less 20 m or less
RY71 0.50 1.00
Heat Pump Type
RY100~140 0.75 1.50
Cooling Only Type R71~140 0.25 0.50

15.1.3 Recharging Refrigerant


When the entire refrigerant pipe length is within 30 meters, charge the refrigerant in accordance with the
amount mentioned on the nameplate, and when the pipe length exceeds 30 meters, the charging amount is
an addition of the amount stated on the nameplate and the additional charging amount.

1PN05248B-1

15.1.4 Pumping-down Operation Method


The outdoor unit is equipped with a low-pressure switch to protect the compressor.
Take the following steps to perform the pumping-down operation.

Caution: Never short-circuit the low-pressure switch in this operation.


Procedure Precautions
Confirm that stop valves both on the liquid and gas side
1. Start the fan operation with the remote controller. are open. Take care when the procedure 2 is done first
because the indoor unit fan may operate automatically.
2. Push the pumping-down button on the PC board of the Compressor and outdoor fan will start operation
outdoor unit. automatically.
3. Continue operation for 1 min. until operation condition —
stabilizes.
4. Close the stop valve on the liquid side securely. Insecure closing of the valve may result in burning of
(Refer to Fig. 1) the compressor.
5. When the low-pressure switch is activated, the unit
stops working. At this time, close the stop valve on the —
gas side.
This is the end of pumping-down operation.
After pumping-down operation, the remote controller shows “U4” even when ON button on the remote
controller is pressed, and it will not operate. Although the remote controller may or may not indicate “U4”
according to circumstances at this time, it is normal. When the remote controller indicates “U4”, the indoor
unit fan may operate (for about max 30 minutes). Turn off the main power supply switch and turn it on again
in need of operation.

FDY–KA Series 55
Field Piping ED42-020B

How to use the stop valve (Refer to Fig. 1)


Have a hex wrench ready. (4 mm and 6 mm) (Gas side)
Opening direction
1. Open the valve.
a. Place the hex wrench on the valve bar and turn counter-clockwise. (Liquid side)
Opening direction
b. Stop when the valve bar no longer turns. It is now open.
2. Close the valve.
a. Place the hex wrench on the valve bar and turn clockwise.
b. Stop when the valve bar no longer turns. It is now closed.
Fig. 1

Necessity of a trap
Since there is fear of the oil held inside the riser piping flowing back into the compressor when stopped and
causing liquid compression phenomenon, or cases of deterioration of oil return, it will be necessary to
provide a trap at an appropriate place in the riser gas piping.

Trap installation spacing


Indoor unit
Oil trap

Gas piping

Liquid piping
∗15m

∗Marks. Install trap at


each difference in
height 15m.
Outdoor unit

Note: A trap is not necessary when the outdoor unit is installed in a higher position than the indoor unit.

Caution to be taken when brazing refrigerant piping


“Do not use flux when brazing copper-to-copper refrigerant piping. (Particularly for the HFC refrigerant
piping) Therefore, use the phosphor copper brazing filler metal (BCuP) which does not require flux”. (Flux
has extremely harmful influence on refrigerant piping systems. For instance, if the chlorine based flux is
used, it will cause pipe corrosion or, in particular, if the flux contains fluorine, it will damage the refrigerant
oil. The use of flux is strictly forbidden since the cleaning on site is impossible.)

(Remark) Keep in mind that if the phosphor copper brazing filler metal is used and the brazing temperature
and the heating time exceed a certain point, the phoshor changes into the gaseous state
(e.g. BCuP -1 to 5 : between 700 and 800°C) which causes pin holes and results in refrigerant
leakage.

1PN05248B-2

56 FDY–KA Series
ED42-020B Field Piping

15.2 RY200 · 250KU


15.2.1 Maximum Allowable Piping Length and Level Difference

1PN04787B-1

FDY–KA Series 57
Field Piping ED42-020B

15.2.2 Additional Refrigerant Charge & Recharging Refrigerant

1PN04788A-1

58 FDY–KA Series
ED42-020B Field Piping

15.2.3 Pumping-down Operation Method

Caution to be taken when brazing refrigerant piping


“Do not use flux when brazing copper-to-copper refrigerant piping. (Particularly for the HFC refrigerant
piping) Therefore, use the phosphor copper brazing filler metal (BCuP) which does not require flux”. (Flux
has extremely harmful influence on refrigerant piping systems. For instance, if the chlorine based flux is
used, it will cause pipe corrosion or, in particular, if the flux contains fluorine, it will damage the refrigerant
oil. The use of flux is strictly forbidden since the cleaning on site is impossible.)

(Remark) Keep in mind that if the phosphor copper brazing filler metal is used and the brazing temperature
and the heating time exceed a certain point, the phoshor changes into the gaseous state
(e.g . BCuP -1 to 5 : between 700 and 800°C) which causes pin holes and results in refrigerant
leakage.

1PN04788A-2
1PN04787B-2

FDY–KA Series 59
Remote Controller ED42-020B

16. Remote Controller


16.1 Wired Remote Controller
5 10 2 1

3
4 A

7 hr
8
hr
6 TEST
NOT
AVAILABLE 9
11
12 18
13
TEST
14 17

Fig. 1 15 16 3PN02535-8L-0

NAME AND FUNCTION OF EACH DISPLAY “ C ” (SET TEMPERATURE)


8
SWITCH AND DISPLAY ON THE This display shows the set temperature.
REMOTE CONTROLLER DISPLAY “ ” (TIME TO CLEAN AIR FILTER)
9
The illustrations in this operating manual corre- Not applied on this model.
spond to the remote control format BRC1C type. DISPLAY “ ” (DEFROST)
10
ON/OFF BUTTON
1 Press the button and the system will start. Press DISPLAY “ AVAILABLE
NOT

the button again and the system will stop. If indoor unit does not have a function, this
11
OPERATION LAMP (RED) display is indicated when pressing buttons for
2 the function.
The lamp lights up during operation.
DISPLAY “ ” (UNDER CENTRAL- TIMER MODE START/STOP BUTTON
12
IZED CONTROL)
3 When this display shows, the system is TIMER ON/OFF BUTTON
13
UNDER CENTRALIZED CONTROL.
(This is not a standard specification.) INSPECTION/TEST OPERATION BUTTON
DISPLAY “ ” “ A
”“ ” (VENTILA- 14 This button is used only by qualified service
TION/AIR CLEANING) persons for maintenance purposes.
4 This display shows that the total heat PROGRAMMING TIME BUTTON
exchange and the air cleaning unit are in
15 Use this button for programming “START and/
operation (These are optional accessories).
or STOP” time.
DISPLAY “ ” “ ” “ ” “ ”
TEMPERATURE SETTING BUTTON
5 (OPERATION MODE) 16
Use this button for SETTING TEMPERATURE.
This display shows the current OPERATION MODE.
FILTER SIGN RESET BUTTON
DISPLAY “ TEST” (INSPECTION/TEST 17
Not applied on this model.
OPERATION)
6 OPERATION MODE SELECTOR BUTTON
When the INSPECTION/TEST OPERATION BUTTON 18
is pressed, the display shows the system mode is in. Press this button to select OPERATION MODE.

DISPLAY “ hr hr ” (PROGRAMMED TIME) NOTE


For the sake of explanation, all indications are
7 This display shows the PROGRAMMED TIME shown on the display in Figure 1 contrary to
of the system start or stop. actual running situations.
3PN02535-8L-3

60 FDY–KA Series
ED42-020B Remote Controller

16.2 Wireless Remote Controller


Fig.1 Fig.2

FDY–KA Series 61
Remote Controller ED42-020B

FIELD SETTING
〈 Field setting must be made from the remote controller in accordance with the installation condition. 〉
l Setting can be made by changing the “Mode number”, “FIRST CODE No.”, and “SECOND CODE No.”.
l For setting and operation, refer to the “FIELD SETTING” in the installation manual of the remote
controller.

Auto restart
l It is possible to restart automatically when power supply returns after power supply failure.
l Change to the SECOND CODE No. 02 according to Table 3.
SECOND CODE No. is factory set to “01”.
Table 3
Setting Mode No. FIRST CODE No. SECOND CODE No.

Not auto restart 01


12 5
Auto restart 02

Setting air filter sign


l Change to the SECOND CODE No. 02 according to Table 4.
SECOND CODE No. is factory set to “01” for [ON].
l Filter maintenance should be carried out which is appropriate to the type of filter in use.
Table 4
Setting Mode No. FIRST CODE No. SECOND CODE No.

Filter sign indication [ON] 01


10 3
Filter sign indication [OFF] 02

Control by 2 Remote Controllers (Controlling 1 indoor unit by 2 remote controllers)


l When using 2 remote controllers, one must be set to “MAIN” and the other to “SUB”.
l The remote controllers are required. (Optional remote controller model: BRC1C61)
〈 MAIN/SUB CHANGEOVER 〉 Upper part of
(1) Insert a — screwdriver into the recess between the remote controller
upper and lower part of remote controller and, working
from the 2 positions, pry off the upper part.
(The remote controller PC board is attached to the
upper part of remote controller.)

Lower part of
remote controller
Insert the screwdriver here and
gently work off the upper part of
remote controller.

(2) Turn the main/sub changeover switch on one of the two remote controller PC boards to “S”. (Leave the
switch of the other remote controller set to “M”.)
S
(Factory setting)
M

Remote controller
PC board
S
(Only one remote controller needs to be changed.) M

3PN04995-3-13

62 FDY–KA Series
ED42-020B Installation

17. Installation
17.1 Caution

CAUTION
Ground the air conditioner.
Do not connect the ground wire to gas or water pipes, a lightning conductor or a telephone ground
wire.
Incomplete grounding may result in electric shocks.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks.
While following the instructions in this installation manual, install drain piping in order to ensure
proper drainage and insulate piping in order to prevent condensation.
Improper drain piping may result in water leakage and property damage.
Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from
televisions or radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter may not be sufficient enough to eliminate
noise.)
 Do not install the air conditioner in the following locations:
(a) where a mineral oil mist or an oil spray or vapor is produced, for example in a kitchen
Plastic parts may deteriorate and fall off or result in water leakage.
(b) where corrosive gas, such as sulfurous acid gas, is produced
Corroding copper pipes or soldered parts may result in refrigerant leakage.
(c) near machinery emitting electromagnetic waves
Electromagnetic waves may disturb the operation of the control system and result in a malfunction
of the equipment.
(d) where flammable gases may leak, where there are carbon fiber or ignitable dust suspensions in
the air, or where volatile flammables such as thinner or gasoline are handled.
Operating the unit in such conditions may result in fire.
(e) where salinity in the air is relatively high, such as near the sea, where voltage waves are relatively
strong, such as in a factory, or in a car or a ship.
(f) where filled with steam or the ground is always wet. Insulator of the electric components may be
damaged in such conditions and may result in electric shocks.
 Be sure to attach the air filters (commercially available) inside the suction passage. Failure to attach
then may result in a malfunction of the equipment.

3PN04995-3-1

FDY–KA Series 63
Installation ED42-020B

17.2 Installation Example


Names and functions of parts

a Indoor unit f Refrigerant piping, connection electric wire


b Outdoor unit g Drain pipe
c Remote controller (Optional accessories) Ground wire
d Inlet air h Wire to ground outdoor unit and indoor unit
to prevent electrical shocks.
e Discharged air

RY140
e
a

d g
h
e
b

RY200 · 250

d
C

h C : 3PN02535-8L-1

64 FDY–KA Series
ED42-020B Installation

17.3 FDY06~10KA
BEFORE INSTALLATION
l This unit is for only indoor use.
l The accessories needed for installation must be retained in your custody until the installation work is
completed. Do not discard them!
l Decide upon a line of transport.
l Leave the unit inside its packaging while moving, until reaching the installation site. Where unpacking is
unavoidable, use a sling of soft material or protective plates together with a rope when lifting, to avoid
damage or scratches to the unit.
l When moving the unit at or after opening, hold the unit by the hanger brackets (×4). Do not apply force
to the refrigerant piping, drain piping or plastic parts.

ACCESSORIES Check if the following accessories are included with your unit.

Insulation for
Name 3 Support plates Clamp 6 Gas pipe 7 Screws
fitting
Quantity 1 each 3 pcs. 12 pcs. 1 pc. 9 pcs.

For (Other)
4
Support • Operation manual
plates
1 for gas pipe • Installation manual
Shape
5 In case of
FDY10 type
2 for liquid pipe

3PN04995-3-2

FDY–KA Series 65
Installation ED42-020B

OPTIONAL ACCESSORIES
l The remote controller is required for this indoor unit.
(Optional remote controller model: BRC1C61[Wired type])
l Install in an appropriate place according to customer request.

FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND
CHECK AFTER INSTALLATION IS FINISHED.

(1) Items to be checked after completion of work

Items to be checked If not properly done, what is likely to occur Check

Is the indoor unit fixed firmly? The unit may drop, vibrate or make noise.

Is the gas leak test finished? It may result in insufficient cooling.

Is the unit fully insulated? Condensate water may drip.

Does drainage flow smoothly? Condensate water may drip.


Does the power supply voltage correspond to The unit may malfunction or the components
that shown on the name plate? burn out.

Are wiring and piping correct? The unit may malfunction or the components
burn out.

Is the unit safely grounded? Dangerous at electric leakage.


Is wiring size according to specifications? The unit may malfunction or the components
burn out.
Is something blocking the air outlet or inlet of It may result in insufficient cooling.
either the indoor or outdoor units?
Are refrigerant piping length and additional The refrigerant charge in the system is not
refrigerant charge noted down? clear.

(2) Items to be checked at time of delivery

Items to be checked Check

Did you explain about operations while showing the instruction manual to your customer?
Did you hand the instruction manual over to your customer?

Points for explanation about operations

The items with WARNING and CAUTION marks in the instruction manual are the items pertaining to
possibilities for bodily injury and material damage in addition to the general usage of the product.
Accordingly, it is necessary that you make a full explanation about the described contents and also ask your
customers to read the instruction manual.

NOTE TO THE INSTALLER


Be sure to instruct the customer how to properly operate the system and show him/her the attached operation
manual. 3PN04995-3-3

66 FDY–KA Series
ED42-020B Installation

SELECTING INSTALLATION SITE


Unit : mm
〈〈 Please attach additional thermal insulation Fig. 1 800 or more
material to the unit body and use extra drain pan 300 or
(Refer to Fig. 11) in humid environment. more
Use glass wool, polyethylene foam, or similar Air outlet Air inlet duct
with a thickness of 10 mm or more as thermal duct AIR FLOW
insulation material. 〉〉 PASSAGE
(1) Select an installation site where the
following conditions are fulfilled and that
meets your customer’s approval.
l Where optimum air distribution can be
ensured.
l

800 or
more
Where nothing blocks air passage.
l Where condensate can be properly SERVICE SPACE
drained.
l Where the ceiling is strong enough to 1200 or more
bear the indoor unit weight. Unit : mm
l Where the false ceiling is not noticeably Model
on an incline. FDY06 FDY08-10
l Where sufficient clearance for
type type
A 520 570
maintenance and service can be ensured.
l Where there is no risk of flammable (See Fig. 2 in reference to “A”)

gas leakage. Provide enough clearance between the unit and the surrounding walls to
l Where piping between indoor and prevent contact.
outdoor units is possible within the
Ceiling surface
allowable limit. (Refer to the installation
manual for the outdoor unit.)
l
A or more

Keep indoor unit, outdoor unit, power


supply wiring and transmission wiring
at least 1 meter away from televisions Return air
and radios. This is to prevent image filter
Drain pan (commercially
interference and noise in those available)
Service cover I
electrical appliances.
Fig. 2
(Noise may be generated depending on
the conditions under which the electric
wave is generated, even if 1 meter is
kept.)
(2) Use suspension bolts for installation.
Check whether the ceiling is strong enough to support the weight of the unit or not. If there is a
risk, reinforce the ceiling before installing the unit.
(3) When exposing the body of this unit, install the unit where the bottom is more than 2.5 m high so
that the user can not touch.
(4) Filter (commercially available) must be installed within the duct (refer to Fig.2). Do not operate
without a return air filter.
3PN04995-3-4

FDY–KA Series 67
Installation ED42-020B

PREPARATIONS BEFORE INSTALLATION


(1) Relation of ceiling opening to unit and suspension bolt position (Fig. 3)

Fig. 3
Unit : mm
F 50
Model
Indoor unit
FDY06 FDY08 FDY10
type type type
A 1180 1180 1380
B 1130 1130 1330

C
B
A
C 967 876 1076 Air outlet Air
D 756 732 732 inlet
E 920 928 928
F 266 294 294 D
G 450 500 500 G 850
Unit: mm E

(2) Install the suspension bolts. (Fig. 4)


(Use M10 size bolt for the suspension bolt.)
Installation example
Use anchors for existing ceilings, and a sunken insert,
sunken anchor or other field supplied parts for new Ceiling slab
ceilings to reinforce the ceiling to bear the weight of Anchor
the unit. Long nut or turn-buckle
(3) When adjusting air flow volume and external static Suspension bolt
pressure, please change the motor pulley and V-belt.
Indoor unit
1. Open Service cover I on the side of piping. (refer to
Fig. 2) Fig. 4
NOTE) All the above parts are commercially available.
2. Loosen the V-belt and take it out.
3. Change the motor pulley.
Please refer to "ENGINEERING DATA" about how to
change motor pulley, V-belt and how to adjust tension
of V-belt.

INDOOR UNIT INSTALLATION Nut (commercially available)


Fig. 5
(1) Install the indoor unit temporarily. Washer
Attach the hanger bracket to the suspension (commercially
available)
bolt. Be sure to fix it securely by using a nut
and washer from the upper and lower sides
of the hanger bracket. (refer to Fig. 5)
Hanger bracket

Extra drain pan hole


(2) Make sure the unit is level. (refer to Fig. 6) (commercially available) Tighten (double nut).
Level the unit with a level when installing.
Securing the hanger bracket
If the unit is not level, it could become Fig. 6
the source of water leaks.
Check if the unit is leveled at all four
corners with a water level or a water-
filled vinyl tube as shown in the drawing.

(3) Tighten the upper nut.

Water level
(4) Be sure to completely insulate the duct to be Vinyl tube
connected (commercially available) and the
connecting joint on the main unit body.
3PN04995-3-5

68 FDY–KA Series
ED42-020B Installation

REFRIGERANT PIPING WORK


< For refrigerant piping of outdoor units, see the installation manual attached to the outdoor unit.>
< Execute heat insulation work completely on both sides of the gas piping and the liquid piping. Otherwise, a
water leakage can result sometimes. >

WARNING
Do not mix gas other than the specified refrigerant into the refrigerant cycle.
Ventilate the area should any refrigerant leak during installation.
Piping should be brazed onto the indoor unit.
Check the size of the refrigerant piping with the chart below.
Use seamless copper piping only. (ISO1337)
(See Fig.8 in reference to "L") WARNING
Refrigerant piping size
Do not heat the plugs before cutting off their
Gas pipe Fluid pipe ends in order to release pressure, otherwise
FDY06 type φ19.1 × t1.0, L=10 φ9.5 × t0.8, L=7 the plugs may burst (see Fig. 7).
FDY08 type φ25.4 × t1.0, L=12 φ12.7 × t0.8, L=8 Do not burn the air conditioner body during
FDY10 type φ28.6 × t1.2, L=12 φ15.7 × t1.0, L=8 brazing the pipes.

In case of FDY10 type, use gas pipe (attached) (see Fig. 8-2).
Remove the cardboard and cut the end of the plugs before heating the pipes to remove the plugs (refer
to Fig. 7).
After brazing the pipes as shown in Fig.8, use the fitting insulation to secure the pipe inside of the unit
(see Figs. 9 and 10).
Install the clamps as close to the body as possible to absorb leaking condensation.
Wrap the fitting insulation's joints with tape (commercially available), making sure that there is no gap
between the fitting insulation. (see Fig. 9-2)
Avoid the mixture into a refrigerating cycle of any air and whatnot except the designated refrigerant.
Carry out sufficient ventilation if the refrigerant gas leaks during installation work.
Insulate connecting piping completely. While heating the highest temperature of gas piping become
120˚C.
Use the insulator that the highest temperature can be resisted.

Fig. 7 Fig. 8-1 Fig. 9-1 Fig. 10


Cut
before Cardboard Indoor unit
Indoor unit 15 or more
heating. Indoor unit Insertion length L Outside Inside
Fitting insulation
To outdoor (attached) Seal the
unit Clamp holes.
Plug (attached)

Gas piping Fitting insulation


90
˚ (attached)
Brazing Fluid piping

Insulate the piping using the fitting


insulation.
(commercially available)
Fig. 8-2 Gas pipe
(In case of gas pipe of FDY10 type) (attached) Fig. 9-2
Insertion length L

90 Fitting insulation Tape


˚
Brazing (commercially available) (commercially
available)

3PN04995-3-6

FDY–KA Series 69
Installation ED42-020B

DRAIN PIPING WORK


WARNING
The drain pipe must be installed as shown in the diagram below to avoid water damage caused by
leaks and condensation.
Assemble the unit as shown in Fig. 11.
The drain pipe outlet can be installed on either the left or right side. The drain plug can be removed and
placed on either the left or right side as well.
For best results, try to keep the piping as short as possible. Slant the piping at an angle to improve flow
(the drain pipe provided with the indoor unit has a PT 3/4 internal thread). See Fig. 11.
Securely insulate the drain pipe.
It is necessary to provide a drain trap in the drain outlet to relieve negative pressure that exists within
the unit compared to the outside atmospheric pressure when the unit is operating. If a drain trap is not
provided, splashes or an odor may be produced.
Keep pipes as straight as possible for easy cleaning and to prevent the accumulation of dirt and debris.
After closing the drain pipe on the opposite side of the unit, completely wrap the drain pipes with
insulation (see Fig. 11).
Pour water in the drain pan to test for smooth drainage.
In humid environments, use an extra drain pan (commercially available) to cover the entire area of the
indoor unit.

Indoor unit PT3/4 internal thread

Slant

Bottom of the unit

50 or more

Drain plug
Insulate securely. Drain trap
Extra drain pan
(commercially available)
Insulate securely.
or more

(commercially available)
50

Do not leave in water.


Fig. 11
Unit: mm

WHEN ELECTRIC WIRING WORK IS FINISHED


Check drainage flow during COOL running, explained under the section entitled TEST OPERATION.
3PN04995-3-7

70 FDY–KA Series
ED42-020B Installation

ELECTRIC WIRING WORK


All field supplied parts and materials and electric works must conform to local codes.
Use copper wire only.
For electric wiring work, refer also to “WIRING DIAGRAM” attached to the unit body.
For remote controller wiring details, refer to the installation manual attached to the remote controller.
All wiring must be performed by an authorized electrician.
A circuit breaker capable of shutting down power supply to the entire system must be installed.
The resistance of the grounding must not exceed 100Ω.
Ground the air conditioner.
Do not connect the earth wire to gas or water pipes, Iightning conductor or telephone earth wire.
Incomplete grounding may cause electric shocks.
• Gas pipe – Ignition or explosion may occur if the gas leaks.
• Water pipe – Hard vinyl tubes are not effective grounds.
• Lightning conductor or telephone ground wire. – Electric potential may rise abnormally if struck by a
lightning bolt.
Refer to Table 2 for specifications of field wire.

Table 2
Power supply Wire type of wiring between Unit-Remote controller
Model the units. (NOTE 1)
Field fuse Wire type Size Wire type Size Length
FDY06KAY1 15A H05VV-U4G H05VV-U3 2.5
FDY08KAY1 15A H05VV-U4G H05VV-U3 2.5 Vinyl cord
FDY10KAY1 15A H05VV-U4G Wiring size must comply H05VV-U3 2.5 with sheath
or cable 0.75-1.25 mm2 Max.500 m
FDY08KATAL 15A H05VV-U4G with the applicable local H05VV-U3 2.5
FDY10KATAL 15A H05VV-U4G and national code. H05VV-U3 2.5 (2 wires)
(NOTE 2)
FDY08KAYAL 15A H05VV-U4G H05VV-U3 2.5
FDY10KAYAL 15A H05VV-U4G H05VV-U3 2.5
NOTE) 1. Shows only in case of protected pipes. Use HO7RN-F in case of no protection or the wire of YZW
type in GB5013.2.
2. Shield wire materials may be used for transmission wiring, and they comply with EMI (EN55014).
(Refer to NOTE 2 of WIRING EXAMPLE.)

〈 Methods of wiring units and connecting remote controller cords 〉 (Refer to Fig. 12)
All wires must be wired through bushes at the bottom of control box.
Detach the control box from the side of the unit.
Attach support plates onto the air inlet side of the unit.
Install the control box onto the support plates.
Remove the control box lid indicated in the figure.
Motor wiring.
Connect connector of motor wiring from the unit to that of wiring from magnetic relay (KIM) inside the
control box. In doing this, fully secure the cords using clamp.
Power supply wiring and earth wiring.
Connect power supply wiring to the power supply terminal board (X3M) inside the control box and
connect earth wiring to the earth terminal inside the control box. In doing this, fully secure the cords
using clamp.
Wiring from outdoor unit.
Connect wiring from outdoor unit to the terminal board (X2M) inside the control box. In doing this, fully
secure the cords using clamp.
Thermistor cords.
Connect thermistor cords to the connector of X18A or X19A on the printed circuit board (A1P) inside the
control box. In doing this, connect smaller connector to X18A and larger connector to X19A. After doing
this, fully secure the cords using clamp.
Remote controller cords.
Connect the cords to the remote controller terminal board (X1M), no polarity, inside the control box. In
doing this, fully secure the cords using clamp.
Earth wiring from the unit to control box.
Connect earth wiring from the earth terminal of the unit to that of control box. In doing this, fully secure
the cords using clamp. 3PN04995-3-8

FDY–KA Series 71
Installation ED42-020B

〈 PRECAUTIONS 〉
Do not contact wires with gas or liquid piping.
Be sure to insulate piping completely. (Refer to Fig 9-2)
Check that the wires are not trapped in the control box lid or service cover.
Do not clamp remote controller cords together with wires connecting the units together. Doing so may
cause malfunction.
Remote controller cords and wires connecting the units should be located at least 50 mm from other
electric wires. Not following this guideline may result in malfunction due to electrical noise.
Observe the notes mentioned below when wiring to the power supply terminal board. Precautions to be taken
for power supply wiring.
(Use a round crimp-style terminal for connection to the power supply terminal board. In case it cannot be
used due to unavoidable reasons, be sure to observe the following instructions.)
Do not connect wires of different gauge to the same power supply terminal.
(Looseness in the connection may cause overheating.)
When connecting wires of the same gauge, connect Round crimp-style
terminal
them according to the figure on right.
In wiring, make certain that prescribed wires are used,
Electric wire
carry out complete connections, and fix the wires so
that outside forces are not applied to the terminals. Connect wires of Do not connect Do not connect
the same gauge wires of the same wires of different
to both sides. gauge to one side. gauges.

CORRECT WRONG WRONG

3PN04995-3-9

72 FDY–KA Series
ED42-020B Installation

Wiring of motor

Thermistor cords

Service cover Screw

Screw
Support
Control box plates

Screw
Wiring outlet with
bush
Control box

A Lid
Control box

Fig. 12

Indoor unit Control box

K1M
X2M

A1P
Ground the shield part
V 1 2 3
of shielded wire.
Refer to (NOTE 2) on
ELECTRIC WIRING
2 6 X18A X19A WORK Earth
X3M
screw
X1A R S T
X1M
C-cup Shield
Long clamp 4 P1P2
washer part

Earth wiring Bundle lead wire surpluses


inside the control box.

Short clamp
Wiring of motor
Thermistor cords
Wiring of Power supply and earth
(commercially available) Remote controller cord
(Shield wire NOTE 2)
Long clamp (commercially available)
View A
Wiring from outdoor unit Resin clamp
(commercially available)
Surely fasten wiring by clamp .
Apply clamp to wiring so as not
to slide even if wiring is pulled. 3PN04995-3-10

FDY–KA Series 73
Installation ED42-020B

WIRING EXAMPLE
(For the wiring of outdoor units, refer to the installation manual attached to the outdoor unit.)
Confirm the system type.
Pair type : 1 remote controller controls 1 indoor unit (standard system).
Group control : 1 remote controller controls up to 16 indoor units (All indoor units operate according to
the remote controller).
2 remote controller control : 2 remote controller control 1 indoor unit.

Pair type
Main power supply
Main switch
Fuse

Main power supply


Outdoor unit
(example)

1 2 3 L1 L2 L3 N
Main
switch
Fuse

R S T 1 2 3

P1 P2
Indoor unit
(NOTE. 2)

P1 P2
Remote controller
(optional accessories)

Group control

Main power supply Main power supply Main power supply


Main switch Main switch Main switch
Fuse Fuse Fuse

Main power Main power Main power


supply supply supply
Outdoor unit Outdoor unit Outdoor unit
(example) (example) (example)

1 2 3 L1 L2 L3 N 1 2 3 L 1 L 2 L3 N 1 2 3 L1 L2 L3 N
Main Main Main
switch switch switch
Fuse Fuse Fuse

R S T 1 2 3 R S T 1 2 3 R S T 1 2 3

P1 P2 P 1 P2 P1 P 2
Indoor unit Indoor unit Indoor unit
(NOTE. 2) (NOTE. 2)

(NOTE. 2)
P1 P2
Remote controller
(optional accessories)

3PN04995-3-11

74 FDY–KA Series
ED42-020B Installation

Control by 2 remote controllers


Main power supply
Main switch
Fuse

Main power
supply Outdoor unit
(example)

1 2 3 L1 L2 L3 N
Main
switch
Fuse

R S T 1 2 3

P1 P2

(NOTE. 2)
Remote controller P1 P2 P 1 P2 Remote controller
(optional accessories) (optional accessories)

NOTE) 1. All transmission wiring except for the remote controller wires must match the terminal symbol.
2. If using shield wire for transmission wiring, ground the shield of the shield wire to “ ”, at the
grounding screw of the remote controller cord grounding terminal inside the control box. (Refer to
Fig. 12)
3. For group control remote controller, choose the remote controller that suits the indoor unit which
has the most functions (as attached swing flap).
3PN04995-3-12

FDY–KA Series 75
Installation ED42-020B

TEST OPERATION
〈〈 Refer to the section of “FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING
CONSTRUCTION AND CHECK AFTER INSTALLATION IS FINISHED”. 〉〉
(1) Check the tension of the fan belt before test operation.
Proper tension of the fan belt is approx. 4mm of relaxation when it is pressed lightly by finger.
(2) Open the gas side stop valve.
(3) Open the liquid side stop valve.
(4) Electrify crank case heater for 6 hours.
(5) Set to cooling operation with the remote controller and start operation by pushing ON/OFF button. ( )
(6) Press Inspection/Test Operation button 4 times ( TEST
) and operate at Test Operation mode for 3
minutes.
(7) Press Inspection/Test Operation button ( TEST
) and operate normally.
(8) Confirm function of unit according to the operation manual.
(9) Confirm the direction of fan rotation.
(10) Install rubber bush in the part of penetration through the wiring of motor surely when you detach the
service cover I.
(11) Check the earth wiring was connected.

〈 PRECAUTIONS 〉 1. In case something is wrong with the unit and it does not operate, refer to the
malfunction diagnosis label attached to the unit.

Check entrance
(To confirm direction
of fan rotation) Service cover II

Direction of fan
rotation
Check entrance
(to confirm adjust
fan belt) Service cover I
Rubber bush

Rubber bush

Rubber bush
Service
Protect cover I
plate
A Indoor unit
Control box
Service cover I Wiring of motor

Ground the earth wiring.

Connect the earth wiring from


the Indoor unit to Control box. A view
3PN04995-3-14

76 FDY–KA Series
ED42-020B Installation

17.4 FDY15 · 20KA


BEFORE INSTALLATION
This unit is for only indoor use.
The accessories needed for installation must be retained in your custody until the installation work is
completed. Do not discard them!
Decide upon a line of transport.
Leave the unit inside its packaging while moving, until reaching the installation site. Where unpacking is
unavoidable, use a sling of soft material or protective plates together with a rope when lifting, to avoid
damage or scratches to the unit.
Two outdoor units are used with this unit.
When moving and installing the unit at or after opening, do not apply force to the refrigerant piping, drain
piping or plastic parts.

ACCESSORIES Check if the following accessories are included with your unit.
Insulation for
Name Support plates Clamp Gas pipe Label Screws
fitting
Quantity 2 each 3 pcs. 16 pcs. 2 pcs. 2 pcs. 15 pcs.
(Other)
For Operation manual
NO
OU
.1 TD
OO Support
RU
NIT
Installation
for gas pipe plates
Shape manual
NO
OU
.2 TD
OO
RU
NIT

In case of
FDY20 type
for liquid pipe

3PN04995-4-2

FDY–KA Series 77
Installation ED42-020B

OPTIONAL ACCESSORIES
The remote controller is required for this indoor unit.
(Optional remote controller model : BRC1C61 [Wired type])
Install in an appropriate place according to customer request.

Indoor unit and outdoor unit combinations


No.1
Indoor unit piping
INDOOR UNIT OUTDOOR UNIT
FDY15KAY1 RY200KUY1 2units Power
Remote
FDY15KATAL RY200KUTAL 2units supply for controller No.2 No.1
Indoor No.2 outdoor unit outdoor unit
FDY15KAYAL RY200KUYAL 2units
unit piping
FDY20KAY1 RY250KUY1 2units
FDY20KATAL RY250KUTAL 2units
FDY20KAYAL RY250KUYAL 2units The wiring to
No.2

The wiring to
No.1

Power supply Power supply


for No.2 for No.1
CAUTION WARNING
After determining which MAKE SURE THAT A SEPARATE
outdoor unit will be No.1 POWER SUPPLY IS PROVIDED TO
and No.2 attach the EACH UNIT, OTHERWISE A FIRE MAY
appropriate labels 7 to the RESULT.
two outdoor units, then Power Power Power
make the connections. No. 1 No. 2 supply supply supply
If the wiring and piping is
OUTDOOR UNIT
STICK THIS NAME PLATE TO
OUTDOOR UNIT
STICK THIS NAME PLATE TO
WRONG CORRECT
EACH OUTDOOR UNIT. EACH OUTDOOR UNIT.
OUTDOOR UNITS NO. 1 AND NO. 2 OUTDOOR UNITS NO. 1 AND NO. 2
SHOULD BE CONNECTED TO THE SHOULD BE CONNECTED TO THE

not connected correctly, MARKING POSITION OF INDOOR


UNIT.
JP#01623-1
MARKING POSITION OF INDOOR
UNIT.
JP#01623-2
NO. 1
OUTDOOR UNIT
NO. 2
OUTDOOR UNIT
NO. 1
OUTDOOR UNIT
NO. 2
OUTDOOR UNIT

the system may


malfunction.

FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND
CHECK AFTER INSTALLATION IS FINISHED.

(1) Items to be checked after completion of work

Items to be checked If not properly done, what is likely to occur Check

Is the indoor unit fixed firmly? The unit may drop, vibrate or make noise.
Is the gas leak test finished? It may result in insufficient cooling.
Is the unit fully insulated? Condensate water may drip.

Does drainage flow smoothly? Condensate water may drip.

Does the power supply voltage correspond to The unit may malfunction or the components
that shown on the name plate? burn out.
[NOTE]
Is the piping from the No.1 outdoor unit connected to The unit may malfunction or the components
the piping of the No.1 side of the indoor unit? burn out.
Is the piping from the No.2 outdoor unit connected to
the piping of the No.2 side of the indoor unit?
Is the wiring from the No.1 outdoor unit connected to
the indoor unit terminals No. 11, 12, and 13?
Is the wiring from the No.2 outdoor unit connected to
the indoor unit terminals No. 21, 22, and 23?
<Refer to Refrigerant piping work.>
Is the unit safely grounded? Dangerous at electric leakage.

3PN04995-4-3

78 FDY–KA Series
ED42-020B Installation

Items to be checked If not properly done, what is likely to occur Check

Is wiring size according to specifications? The unit may malfunction or the components
burn out.
Is something blocking the air outlet or inlet of It may result in insufficient cooling.
either the indoor or outdoor units?
Are refrigerant piping length and additional The refrigerant charge in the system is not
refrigerant charge noted down? clear.
[NOTE]
Are the indoor unit thermistor cords marked The unit may malfunction.
“No.1” and “No.2” connected to their
respective No.1 and No.2 circuit boards?
<Refer to Electric wiring work.>

(2) Items to be checked at time of delivery

Items to be checked Check

Did you explain about operations while showing the instruction manual to your customer?
Did you hand the instruction manual over to your customer?

Points for explanation about operations

The items with WARNING and CAUTION marks in the instruction manual are the items pertaining to
possibilities for bodily injury and material damage in addition to the general usage of the product.
Accordingly, it is necessary that you make a full explanation about the described contents and also ask your
customers to read the instruction manual.

NOTE TO THE INSTALLER


Be sure to instruct the customer how to properly operate the system and show him/her the attached
operation manual.

SELECTING INSTALLATION SITE


800 or more

〈〈 Please attach additional thermal insulation SERVICE


material to the unit body and use extra SPACE
drainpan (Refer to Fig. 13) in humid Air outlet Air inlet duct
duct
environment. Use glass wool, polyethylene
foam, or similar with a thickness of 10 mm or
more as thermal insulation material.〉〉
AIR FLOW
(1) Select an installation site where the PASSAGE
following conditions are fulfilled and
that meets your customer’s approval.
Where optimum air distribution can be
ensured.
Where nothing blocks air passage. Fig. 1 500 or more
Where condensate can be properly 800 or more
drained.
Where the ceiling is strong enough to
800 or more

Unit : mm
bear the indoor unit weight. SERVICE
Where the false ceiling is not noticeably SPACE
on an incline.
Where sufficient clearance for maintenance and service can be ensured.
Where there is no risk of flammable gas leakage.
Where piping between indoor and outdoor units is possible within the allowable limit. (Refer to the
installation manual for the outdoor unit.) 3PN04995-4-4

FDY–KA Series 79
Installation ED42-020B

Keep indoor unit, outdoor


Provide enough clearance between the unit and the surrounding walls to
unit, power supply wiring
prevent contact.
and transmission wiring at The piping to No.2 The piping to No.1
least 1 meter away from outdoor unit outdoor unit
televisions and radios. This Ceiling surface
is to prevent image

720 or more
interference and noise in
those electrical appliances.

or more
50
(Noise may be generated Return air filter
depending on the conditions 500 or more
(commercially
Supporting plate available) For maintenance of
under which the electric Service cover 1 (commercially control box, the
wave is generated, even if 1 available) suspension bolts should
meter is kept.) be 500 mm or more
Fig. 2 away from the unit.

(2) Use suspension bolts for installation. Check whether the ceiling is strong enough to support the
weight of the unit or not. If there is a risk, reinforce the ceiling before installing the unit.
(3) When exposing the body of this unit, install the unit where the bottom is more than 2.5 m high so
that the user can not touch.
(4) Filter (commercially available) must be installed within the duct (refer to Fig. 2). Do not operate
without a return air filter.

PREPARATIONS BEFORE INSTALLATION


(1) Relation of ceiling opening to unit and suspension bolt position (Fig. 3)
100 or more

257 349

Unit: mm
Model
FDY15 FDY20
1045

type type
C

D
B
A

A 1710 2070 Air outlet


Air
B 1620 1980
inlet
C 1402 1762
D 1770 2220
478

The thickness of the supporting


172

plate is 3.2 mm or more.


625 100
600 Supporting plate
(2) Install the suspension bolts. (Fig. 4) 850 (commercially
50 or more
(Use M12 size bolt for the suspension bolt.) 920 available)
Use anchors for existing ceilings, and a Fig. 3
sunken insert, sunken anchor or other field
supplied parts for new ceilings to reinforce
Ceiling slab
the ceiling to bear the weight of the unit.
Anchor
Long nut or
turn-buckle

Indoor unit Suspension bolt


Supporting plate
Fig. 4
NOTE) All the above parts are commercially
available. 3PN04995-4-5

80 FDY–KA Series
ED42-020B Installation

(3) When adjusting air flow volume and


external static pressure, please change
the motor pulley and V-belt. Motor shaft
Motor pulley hex
1. Open Service cover 1 on the side of Motor stand (c) screws (h)
piping. (Refer to Fig. 2)
V-belt (f)
2. Loosen the nuts (b-1, 2, 3) of the
adjustment bolts (a) and the Motor pulley (g)
Fan pulley (e)
suspension bolts (d) on both sides of
the motor stand (c).
3. Move the motor stand (c) towards the Adjustment
fan pulley (e) and remove the V-belt (f). bolts (a)
Motor suspension
4. Disconnect the wiring of motor (j) from bolts (d)
the fan-motor (m) terminal block.
Adjustment
5. Remove the suspension bolts (d) and nuts (b-3) (b-2) (b-1)
nuts (b-3) on both sides of the motor
stand (c).
6. Remove the motor stand (c) along with
the fan-motor (m) from the frame (k).
22.6~34.3 N
7. Remove the old motor pulley (g). (2.3~3.5 kgf)
X
m

8. Insert the new motor pulley (g’) in the


4m

Fan-motor (m)
fan-motor (m) shaft. <At this time,
temporarily fasten the hex screws (h). >
Motor terminal block
9. Install the motor stand (c) along with
the fan-motor (m) on the frame (k).
10. Temporarily fasten the suspension
Wiring of motor
bolts (d) on both sides of the motor (j)
stand (c).
11. Connect the wiring of motor (j) to the Frame (k)
fan-motor (m) terminal block.
Motor suspension
12. Install the new V-belt (f’). bolts (d) (both sides)

13. Fasten the nuts (b-1, 2, 3) and move


the motor stand (c) so as to tighten the
V-belt (f’).
When using model type FDY15
14. Adjust the levelness of the fan pulley
(e) and motor pulley (g’) and the Degree of levelness
Fan pulley
0 ± 1.5 mm*
slackness of the V-belt (f’). <refer to (e) Motor pulley (g’)
the illustration>
15. Fasten the hex screws (h), nuts (b-1, 2,
3), and suspension bolts (d), and V-belt (f’)
secure the pulley (g’) and motor stand When using model type FDY20
(c). Degree of levelness
0 ± 1.5 mm*
16. Install the service cover 1. Motor pulley (g’)

Fan pulley (e)


V-belt (f’) x2
Arrow view X

* Determine the degree of levelness of the fan


pulley (e) and motor pulley (g’) based on the
slackness of the V-belt (22.6~34.3 N, 4 mm).

Fig. 5 3PN04995-4-6

FDY–KA Series 81
Installation ED42-020B

INDOOR UNIT INSTALLATION Fig. 6


WRONG (×) CORRECT ( )
(1) Secure the unit and supporting plate
Supporting bar
(commercially available) at four places
(commercially
with M12 screws. available)

(2) Fit the supporting plate into the


suspension bolt (refer to Fig. 7).
Using washers, secure and tighten both Supporting plate
the upper and lower nuts to the (commercially
suspension bolt. available)

(3) Adjust the unit to the desired height. Fig. 7 Nut (commercially
available)
(4) Make sure that the unit is level (refer to Fixed screw (M12)
Fig. 8). (commercially
Adjust the unit using a level. If it is available) Washer
installed unevenly, water may leak (commercially
available)
from the unit.
Supporting plate
When making adjustments, test all (commercially
four corners of the unit with the available)
level or use a vinyl tube filled with Double nut
water. Tighten (commercially available)
(5) Secure and tighten the upper nuts. Securing the supporting bar
Supporting bar: M12
(6) Be sure to completely insulate the duct to
Fig. 8
be connected (commercially available)
and the connecting joint on the main unit
body.

Water level

Vinyl tube

REFRIGERANT PIPING WORK


〈 For refrigerant piping of outdoor units, see the installation manual attached to the outdoor unit. 〉
〈 Execute heat insulation work completely on both sides of the gas piping and the liquid piping. Otherwise, a
water leakage can result sometimes. 〉

WARNING
Do not mix gas other than the specified refrigerant into the refrigerant cycle.
Ventilate the area should any refrigerant leak during installation.
Piping should be brazed onto the indoor unit.
Check the size of the refrigerant piping with the chart below.
Use seamless copper piping only. (ISO1337) WARNING
Refrigerant piping size Do not heat the plugs before cutting off
Gas pipe Liquid pipe their ends in order to release pressure,
FDY15 type (ø25.4 × t1.0, L=12) × 2 (ø12.7 × t0.8, L=8) × 2
FDY20 type (ø28.6 × t1.2, L=12) × 2 (ø15.9 × t1.0, L=8) × 2
otherwise the plugs may burst.
(See Fig. 10 in reference to “L”) Do not burn the air conditioner body
during brazing the pipes. 3PN04995-4-7

82 FDY–KA Series
ED42-020B Installation

In case of FDY20 type, use gas pipe (attached) (see Fig. 10-2).
Remove the cardboard and cut the end of the plugs before heating the pipes to remove the plugs (refer
to Fig.9).
After brazing the pipes as shown in Fig. 10, use the fitting insulation to secure the pipe inside of the unit
(see Figs.11 and 12).
Install the clamps as close to the body as possible to absorb leaking condensation.
Wrap the fitting insulation‘s joints with tape (commercially available), making sure that there is no gap
between the fitting insulation. (see Fig. 11-2)
Avoid the mixture into a refrigerating cycle of any air and whatnot except the designated refrigerant.
Carry out sufficient ventilation if the refrigerant gas leaks during installation work.
Insulate connecting piping completely. While heating the highest temperature of gas piping become
120°C.
Use the insulator that the highest temperature can be resisted.

Fig. 9 Fig. 10-1 Fig. 11-1


No.1 piping for No.1 Fitting insulation
outdoor unit * [In case of gas pipe of FDY15 type] (attached)
Indoor unit Indoor unit Clamp Gas piping
Insertion length L (attached)
Insulate the piping with
the fitting insulation.
To outdoor unit
Cut before (commercially available)
heating.

Plug 90
˚
Connection pipe
Brazing Fitting
insulation Liquid piping
No.2 piping for No.2
outdoor unit * (attached)

* Piping and wiring must be connected to the same Set-up the connection piping without
No. of outdoor unit. obstructing the drain pipin g.

Fig. 10-2 Fig. 11-2 Fig. 12


[In case of gas pipe of FDY20 type]
Gas pipe (attached)
Insertion length L Outside Inside

To outdoor 20 or more
unit

Fitting insulation Tape


90˚ Seal the holes.
(commercially available) (commercially
Brazing available) Casing

Label No.1 piping


No.1
Affix the label marked “No.1” on the outdoor
unit whose piping is connected to the piping of
the No.1 side of the indoor unit.
Indoor unit
Affix the label marked “No.2” on the outdoor No.2

unit whose piping is connected to the piping of


the No.2 side of the indoor unit. Label
No.2 piping 3PN04995-4-8

FDY–KA Series 83
Installation ED42-020B

DRAIN PIPING WORK


WARNING
The drain pipe must be installed as shown in the diagram below to avoid water damage caused by
leaks and condensation.
Assemble the unit as shown in Fig. 13.
The drain pipe outlet can be installed on either the left or right side. The drain plug can be removed and
placed on either the left or right side as well.
For best results, try to keep the piping as short as possible. Slant the piping at an angle to improve flow
(the drain pipe provided with the indoor unit has a PS 1B internal thread). See Fig. 13.
Securely insulate the drain pipe.
It is necessary to provide a drain trap in the drain outlet to relieve negative pressure that exists within
the unit compared to the outside atmospheric pressure when the unit is operating. If a drain trap is not
provided, splashes or an odor may be produced.
Keep pipes as straight as possible for easy cleaning and to prevent the accumulation of dirt and debris.
After closing the drain pipe on the opposite side of the unit, completely wrap the drain pipes with
insulation (see Fig. 13).
Pour water in the drain pan to test for smooth drainage.
In humid environments, use an extra drain pan (commercially available) to cover the entire area of the
indoor unit.
Drain piping connection
PS 1B internal thread + PT 1B external thread
(Indoor unit) (commercially available)

Slant Bottom of the unit

Insulate securely.
(commercially available)
100 or more
Drain plug
Extra drain pan Drain trap
(commercially available)
or more

Insulate securely.
100

(commercially available)

Do not leave in water.

Unit : mm
Fig. 13

WHEN ELECTRIC WIRING WORK IS FINISHED


Check drainage flow during COOL running, explained under the section entitled TEST OPERATION.
3PN04995-4-9

84 FDY–KA Series
ED42-020B Installation

ELECTRIC WIRING WORK


All field supplied parts and materials and electric works must conform to local codes.
Use copper wire only.
For electric wiring work, refer also to “WIRING DIAGRAM” attached to the unit body.
For remote controller wiring details, refer to the installation manual attached to the remote controller.
All wiring must be performed by an authorized electrician.
A circuit breaker capable of shutting down power supply to the entire system must be installed.
The resistance of the grounding must not exceed 100Ω.
Ground the air conditioner.
Do not connect the earth wire to gas or water pipes, Iightning conductor or telephone earth wire.
Incomplete grounding may cause electric shocks.
• Gas pipe – Ignition or explosion may occur if the gas leaks.
• Water pipe – Hard vinyl tubes are not effective grounds.
• Lightning conductor or telephone ground wire. – Electric potential may rise abnormally if struck by a
lightning bolt.
Refer to Table 2 for specifications of field wire.
Table 2
Power supply Wire type of wiring between Unit-Remote controller
Model
Field fuse Wire type Size the units. (NOTE 1) Wire type Size Length
FDY15KAY1 15A H05VV-U4G H05VV-U3 2.5 Vinyl cord
FDY20KAY1 30A H05VV-U4G Wiring size must H05VV-U3 2.5 with sheath
FDY15KATAL 30A H05VV-U4G comply with the H05VV-U3 2.5 or cable 0.75-1.25 mm2 Max.500 m
FDY20KATAL 50A H05VV-U4G applicable local H05VV-U3 2.5 (2 wires)
FDY15KAYAL 15A H05VV-U4G and national code. H05VV-U3 2.5 (NOTE 2)
FDY20KAYAL 30A H05VV-U4G H05VV-U3 2.5

NOTE) 1. Shows only in case of protected pipes. Use HO7RN-F in case of no protection or the wire of YZW
type in GB5013.2.
2. Shield wire materials may be used for transmission wiring, and they comply with EMI (EN55014).
(Refer to NOTE 2 of WIRING EXAMPLE.)

〈 Methods of wiring units and connecting remote controller cords 〉 (Refer to Fig. 14, 15)
All wires must be wired through bushes at the bottom of control box.
Detach the control box from the side of the unit.
Attach support plates onto the air outlet side of the unit.
Install the control box onto the support plates.
Remove the control box lid indicated in the figure.
Motor wiring.
Connect connector of motor wiring from the unit to that of wiring from magnetic relay (KIM) inside the
control box. In doing this, fully secure the cords using clamp.
Power supply wiring and earth wiring.
Connect power supply wiring to the power supply terminal board (X3M) inside the control box and
connect earth wiring to the earth terminal inside the control box. In doing this, fully secure the cords
using clamp.
Wiring from outdoor unit.
Connect wiring from outdoor unit to the terminal board (X2M) inside the control box. Connect the wiring
from the No.1 outdoor unit to terminals No. 11, 12, and 13 of the indoor unit terminal block X2M. Connect
the wiring from the No.2 outdoor unit to terminals No. 21, 22 and 23 of the indoor unit terminal block
X2M. In doing this, fully secure the cords using clamp.

3PN04995-4-10

FDY–KA Series 85
Installation ED42-020B

Thermistor cords.
Connect thermistor cords to the connector of X18A or X19A on the printed circuit board (A101P or
A102P) inside the control box. At this time, connect the thermistor cord marked “No.1” to the X18A
connector of the A101P circuit board marked “No.1”. Also, connect the thermistor cord marked “No.2” to
the X18A connector of the A102P circuit board marked “No.2”.
Thermistor cords connected to X19A may be connected to either A101P or A102P. (They can be
reversed.)
After doing this, fully secure the cords using clamp.
Remote controller cords.
Connect the cords to the remote controller terminal board (X1M), no polarity, inside the control box. In
doing this, fully secure the cords using clamp.
Earth wiring from the unit to control box.
Connect earth wiring from the earth terminal of the unit to that of control box.In doing this, fully secure
the cords using clamp.

〈 PRECAUTIONS 〉
Do not contact wires with gas or liquid piping.
Be sure to insulate piping completely. (Refer to Fig. 11-2)
Check that the wires are not trapped in the control box lid or service cover.
Do not clamp remote controller cords together with wires connecting the units together. Doing so may
cause malfunction.
Remote controller cords and wires connecting the units should be located at least 50 mm from other
electric wires. Not following this guideline may result in malfunction due to electrical noise.
Observe the notes mentioned below when wiring to the power supply terminal board. Precautions to be taken
for power supply wiring.
(Use a round crimp-style terminal for connection to the power supply terminal board. In case it cannot be
used due to unavoidable reasons, be sure to observe the following instructions.)
Do not connect wires of different gauge to the same power supply terminal.
(Looseness in the connection may cause overheating.)
When connecting wires of the same gauge, Round crimp-style
connect them according to the figure on right. terminal
In wiring, make certain that prescribed wires are
used, carry out complete connections, and fix the Electric wire
wires so that outside forces are not applied to the Connect wires of Do not connect Do not connect
terminals. the same gauge to wires of the same wires of different
both sides. gauge to one side. gauges.

CORRECT WRONG WRONG

3PN04995-4-11

86 FDY–KA Series
ED42-020B Installation

Screw

Wiring of motor
Support plates

Thermistor cords assy

Thermistor
cords assy
Wiring of motor
Screw
Screw
Control box
Control box

Screw

Wiring outlet with bush

Connect the wiring of motor A according to the


illustration and the wiring diagram. Lid Thermistor cord of No.1 circuit
(RED-BLACK, WHITE-WHITE, BLACK-RED) Fig. 14 Connect the thermistor
cords marked “No.1” to the
No.1 circuit board.
K1M
No.1
mark Thermistor cord of No.2 circuit
X19A
Earth A101P
X18A Connect the thermistor
No.1

screw (No.1 Circuit)


V cords marked “No.2” to the
2 6
No.2 circuit board.
Earth wire C-cup RED
terminal washer
No.2 White mark
WHITE X19A
BLACK A102P Short clamp
X18A
No.2

# mark (No.2 Circuit) Clamp the thermistor cords


along with the wiring inside
BLACK X3M X2M X1M
the control box.
Resin WHITE P1P2

clamp RED R S T
# Wiring inside the control box
11 12 13 21 22 23
Long clamp
No.1 No.2
Surely fasten Shield earth
wiring by clamp . # #
# Securely fasten
Long clamp # Hole for A wires E and F
with a clamp.
Hole for B
A Wiring of motor E Thermistor cords assy

F Remote controller cord


B Wiring of Power supply
(commercially available)
(commercially available)
Refer to note 2 on
C Wiring to No.1* outdoor unit Hole for D p. 10 and p. 13 for
(commercially available) the shield ground.
D Wiring to No.2* outdoor unit Hole for C
(commercially available) Hole for E and F

* Piping and wiring must be Hole for option


connected to the same number. Securely fasten wires A , B , C ,
and D with a clamp.

Fig. 15 3PN04995-4-12

FDY–KA Series 87
Installation ED42-020B

WIRING EXAMPLE
(For the wiring of outdoor units, refer to the installation manual attached to the outdoor unit.)
Confirm the system type.
Standard system : 1 remote controller controls 1 indoor unit.
2 remote controllers control : 2 remote controllers control 1 indoor unit.
Group control can not be used for this model.

Standard System
Main power supply Main power supply
Main switch Main switch
Fuse Fuse

Main power
supply No.1 No.2
Outdoor unit Outdoor unit
(example) (example)

1 2 3 L1 L2 L3 N 1 2 3 L1 L2 L3 N
Main
switch
Fuse

R S T 11 12 13 21 22 23

P1 P2
Indoor unit
(NOTE. 2)

P1 P2 Remote controller
(optional accessories)

Control by 2 remote controllers

Main power supply Main power supply


Main switch Main switch
Fuse Fuse

Main power
supply No.1 No.2
Outdoor unit Outdoor unit
(example) (example)

1 2 3 L1 L2 L3 N 1 2 3 L1 L2 L3 N
Main
switch
Fuse

R S T 11 12 13 21 22 23

P1 P2
Indoor unit

(NOTE. 2)
Remote controller Remote controller
P 1 P2 P1 P2
(optional accessories) (optional accessories)

NOTE) 1. All transmission wiring except for the remote controller wires must match the terminal symbol.
2. If using shield wire for transmission wiring, ground the shield of the shield wire to “ ”, at the
grounding screw of the remote controller cord grounding terminal inside the control box. (Refer to
Fig. 15) 3PN04995-4-13

88 FDY–KA Series
ED42-020B Installation

TEST OPERATION
〈〈 Refer to the section of “FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING
CONSTRUCTION AND CHECK AFTER INSTALLATION IS FINISHED”. 〉〉
(1) Check the tension of the fan belt before test operation.
Proper tension of the fan belt is approx. 4mm of relaxation when it is pressed lightly by finger.
(2) Open the gas side stop valve.
(3) Open the liquid side stop valve.
(4) Electrify crank case heater for 6 hours.
(5) Set to cooling operation with the remote controller and start operation by pushing ON/OFF button. ( )
(6) Press Inspection/Test Operation button 4 times ( TEST
) and operate at Test Operation mode for 3 minutes.
(7) Press Inspection/Test Operation button ( TEST
) and operate normally.
(8) Confirm function of unit according to the operation manual.
(9) Confirm the direction of fan rotation.
(10) Check the earth wiring was connected.

〈 PRECAUTIONS 〉 1. In case something is wrong with the unit and it does not operate, refer to the
malfunction diagnosis label attached to the unit.

Direction of
fan rotation

Wiring of motor

Check entrance
A
(to confirm adjust Service cover 1
fan belt)
(Right)

Control box

Indoor unit

Ground the earth wiring.


Connect the earth wiring
from the Indoor unit to Control box.
3PN04995-4-15
A view

FDY–KA Series 89
The air conditioners manufactured All Daikin Industries locations and About ISO 14001
by Daikin Industries have received subsidiaries in Japan have ISO 14001 is the standard defined by the International
ISO 9001 certification for quality received environmental Organization for Standardization (ISO) relating to
assurance. management system standard environmental management systems. Our group has
ISO 14001 certification. been acknowledged by an internationally accredited
Certificate Number. JMI-0107
JQA-0495 compliance organisation as having an appropriate
Daikin Industries, Ltd.
JQA-1452 Domestic Group programme of environmental protection procedures
Certificate Number. EC99J2044 and activities to meet the requirements of ISO 14001.

Dealer
Head Office:
Umeda Center Bldg., 4-12, Nakazaki-Nishi
2-chome, Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 18-1, Konan
2-chome, Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global/
c All rights reserved

The specifications, designs, and information in this brochure are subject to change without notice.

ED 42-020B
This book is made of recycled paper. Printed in Japan 02/2005 FS

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