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FDY–KA Series
— Heat Pump —
ED42-020B
FDY–KA Series
— Heat Pump —
1. Functions.................................................................................................3
1.1 Functions..................................................................................................3
2. External Appearance...............................................................................4
2.1 External Appearance................................................................................4
3. Model Series and Nomenclature.............................................................5
3.1 High Static Pressure Type........................................................................5
4. Specifications ..........................................................................................6
4.1 50Hz .........................................................................................................6
4.2 60Hz .........................................................................................................8
5. Optional Accessories ............................................................................10
5.1 Option List ..............................................................................................10
6. Dimensions ...........................................................................................11
6.1 Indoor Unit..............................................................................................11
6.2 Remote Controller ..................................................................................16
6.3 Outdoor Unit ...........................................................................................17
6.4 Installation Service Space for RY140LU ................................................19
6.5 Installation Service Space for RY200 · 250KU.......................................21
7. Piping Diagrams....................................................................................22
7.1 50Hz .......................................................................................................22
7.2 60Hz .......................................................................................................24
8. Wiring Diagrams....................................................................................27
8.1 Indoor Unit..............................................................................................27
8.2 Outdoor Unit ...........................................................................................31
8.3 Field Wiring (FDY06~10KA) ...................................................................34
8.4 Field Wiring (FDY15 · 20KA) ..................................................................35
9. Capacity Tables ....................................................................................36
9.1 50Hz .......................................................................................................36
9.2 60Hz .......................................................................................................41
9.3 Capacity Correction Factor by the Length of Refrigerant Piping ............45
10.Fan Performance ..................................................................................46
10.1 Indoor Unit..............................................................................................46
11.Operation Limits ....................................................................................49
11.1 50Hz / 60Hz............................................................................................49
12.Sound Level ..........................................................................................50
12.1 Overall Sound Level ...............................................................................50
12.2 Octave Band Level .................................................................................51
13.Center of Gravity ...................................................................................53
13.1 Center of Gravity ....................................................................................53
14.Electric Characteristics..........................................................................54
14.1 Heat Pump .............................................................................................54
15.Field Piping ...........................................................................................55
15.1 RY140LU................................................................................................55
15.2 RY200 · 250KU ......................................................................................57
FDY–KA Series 1
ED42-020B
2 FDY–KA Series
ED42-020B Functions
1. Functions
1.1 Functions
Duct Connection High
Functions Static Pressure Type Notes
FDY–KA
Fan Operation Mode { Fan only operation
LCD Wired Remote Controller {
Hot Start {
Timer Selector {
Automatic Cool / Heat Changeover { FDY06~10KA
Static Pressure Changeover { Motor Pulley Exchange
Self Diagnosis Function {
30m FDY06KA
Chargeless Length
5m FDY08~20KA
Anti–corrosion treatment of outdoor
heat exchanger fins {
FDY–KA Series 3
External Appearance ED42-020B
2. External Appearance
2.1 External Appearance
2.1.1 Indoor Unit
FDY15KA FDY20KA
4 FDY–KA Series
ED42-020B Model Series and Nomenclature
FDY08KAY1 RY200KUY1
3φ, 380~415V, 50Hz
50Hz Y1 (Indoor Fan Motor 3 wires) FDY10KAY1 RY250KUY1
(Outdoor Unit 4 wires)
FDY15KAY1 RY200KUY1×2
FDY20KAY1 RY250KUY1×2
FDY08KATAL RY200KUTAL
FDY10KATAL RY250KUTAL
TAL 3φ, 220V, 60Hz
FDY15KATAL RY200KUTAL×2
FDY20KATAL RY250KUTAL×2
60Hz
FDY08KAYAL RY200KUYAL
FDY20KAYAL RY250KUYAL×2
Note: Power Supply Intake: Indoor Fan Motor and Outdoor Units.
3.1.2 Nomenclature
Indoor Unit
FDY 06 KA Y1
Capacity Index
Outdoor Unit
RY 140 LU Y1
Outdoor Units
Capacity Index
FDY–KA Series 5
Specifications ED42-020B
4. Specifications
4.1 50Hz
Indoor Unit FDY06KAY1 FDY08KAY1 FDY10KAY1
Model
Outdoor Unit RY140LUY1 RY200KUY1 RY250KUY1
kW 14.5/14.2/14.2 22.5/22.2/22.2 27.6/27.1/27.1
∗1, ∗2 Cooling Capacity (1)/(2)/(3) Btu/h 49,500/48,500/48,500 76,800/75,700/75,700 94,200/92,500/92,500
kcal/h 12,500/12,200/12,200 19,300/19,100/19,100 23,700/23,300/23,300
kW 15.3/15.3/15.3 23.1/23.2/23.1 29.4/29.5/29.4
∗1, ∗3 Heating Capacity (1)/(2)/(3) Btu/h 52,200/52,200/52,200 78,800/79,200/78,800 100,300/100,700/100,300
kcal/h 13,200/13,200/13,200 19,900/20,000/19,900 25,300/25,400/25,300
Indoor Unit FDY06KAY1 FDY08KAY1 FDY10KAY1
Dimensions H×W×D mm 450×1,130×850 (Without Control Box) 500×1,130×850 (Without Control Box) 500×1,330×850 (Without Control Box)
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 2×24×2.0 3×22×2.0 3×22×2.0
Face Area m² 0.491 0.443 0.540
Type Sirocco Fan
Drive Belt Drive
Fan
Motor Output kW 0.75 1.5 1.5
Air Flow Rate ∗4 m³/min 52–52 68–68 83–83
External Static Pressure Pa 108 118 118
Sound Pressure Level ∗4 dB (A) 51–51 51–51 53–53
Mass (Weight) kg 80 94 105
Liquid mm φ9.5 (Brazing) φ12.7 (Brazing) φ15.9 (Brazing)
Piping Connections Gas mm φ15.9 (Brazing) φ25.4 (Brazing) φ28.6 (Brazing)
Drain in. PT3/4 (Internal Thread) PT3/4 (Internal Thread) PT3/4 (Internal Thread)
Remote Controller Wired BRC1C61 (Note. 6)
(Option) Wireless BRC4C62
Outdoor Unit RY140LUY1 RY200KUY1 RY250KUY1
Color Ivory
Dimensions H×W×D mm 1,345×900×320 1,220×1,280×690 1,440×1,280×690
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 2×60×2.0 2×40×2.0 2×50×2.0
Face Area m² 1.134 1.57 1.97
Model JT170BC–YE JT236D–P1YE JT335D–P1YE
Comp. Type Hermetically Sealed Scroll Type
Motor Output kW 4.50 5.5 9.0
Model P47L11S×2 P52H11SM P52H11SM
Type Propeller
Fan
Motor Output W 65+90 230+190 230+190
Air Flow Rate (C/H) ∗4 m³/min 97–109 150/138–154/142 175/161–179/165
Mass (Weight) kg 112 180 206
Liquid mm φ9.5 (Flare) φ12.7 (Flare) φ15.9 (Flare)
Piping Connections Gas mm φ19.1 (Flare) φ25.4 (Flange) φ28.6 (Flange)
Drain mm φ26.0 (Hole) — —
Thermal Protector for Outdoor Fan Thermal Protector for Compressor and Outdoor Fan Motor. High Pressure
Motor and Indoor Fan Motor. High Switch. Low Pressure Switch. Reverse Phase Protector.
Safety Devices Pressure Switch. Low Pressure Over Current Relay (Compressor and Indoor Fan Motor). Fuse.
Switch. Over Current Device. Reverse
Phase Protector. Fuse.
Capacity Step % 100–0 100–0 100–0
Refrigerant Control Electronic Expansion Valve Capillary Tube
Max. Length m 50 (Equivalent Length 70m) 50 (Equivalent Length 70m) 50 (Equivalent Length 70m)
Ref. Piping
Max. Height Difference m 30 30 30
Model R22 R22 R22
Refrigerant
Charge (Factory Charge) kg 4.1 (Charged for 30m) 4.0 (Charged for 5m) 5.5 (Charged for 5m)
Model Refer to the name plate of compressor.
Ref. Oil
Charge L 1.6 3.0 3.0
Drawing No. C : 4D040224 C : 4D031836
(3) Indoor
: 27°C(81°F)DB, 19.0°C(66°F)WB Indoor : 21°C(70°F)DB
7.5m 50Hz, 415V AS 1861 LU, KU
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB
2. ∗2 Cooling capacities are gross, not including a deduction for cooling for indoor fan motor heat.
3. ∗3 Heating capacities are net, including an addition for heating for indoor fan motor heat.
4. In case of drain piping for outdoor unit, drain piping kit (option) is needed. (For RY140LUY1 only)
5. ∗4 AFR (Air Flow Rate) and sound pressure level are shown at 380V–415V.
6. Wire for remote controller : Field supplied.
6 FDY–KA Series
ED42-020B Specifications
(2) Indoor
: 27°C(81°F)DB, 19.0°C(66°F)WB Indoor : 20°C(68°F)DB
5m 50Hz, 380V —
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB
(3) Indoor
: 27°C(81°F)DB, 19.0°C(66°F)WB Indoor : 21°C(70°F)DB
7.5m 50Hz, 415V AS 1861
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB
2. ∗2 Cooling capacities are gross, not including a deduction for cooling for indoor fan motor heat.
3. ∗3 Heating capacities are net, including an addition for heating for indoor fan motor heat.
4. ∗4 The specification of the outdoor unit shows only one unit.
5. ∗5 AFR (Air Flow Rate) and sound pressure level are shown at 380V–415V.
6. Wire for remote controller : Field supplied.
FDY–KA Series 7
Specifications ED42-020B
4.2 60Hz
TAL FDY08KATAL FDY10KATAL
Indoor Unit
YAL FDY08KAYAL FDY10KAYAL
Model
TAL RY200KUTAL RY250KUTAL
Outdoor Unit
YAL RY200KUYAL RY250KUYAL
kW 22.5/22.2/19.8 27.6/27.1/24.3
∗1, ∗2 Cooling Capacity (1)/(2)/(3) Btu/h 76,800/75,700/67,600 94,200/92,500/82,900
kcal/h 19,300/19,100/17,000 23,700/23,300/20,900
kW 23.1/23.2/22.9 29.4/29.5/29.1
∗1, ∗3 Heating Capacity (1)/(2)/(3) Btu/h 78,800/79,200/78,100 100,300/100,700/99,300
kcal/h 19,900/20,000/19,700 25,300/25,400/25,000
TAL FDY08KATAL FDY10KATAL
Indoor Unit
YAL FDY08KAYAL FDY10KAYAL
Dimensions H×W×D mm 500×1,130×850 (Without Control Box) 500×1,330×850 (Without Control Box)
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 3×22×2.0 3×22×2.0
Face Area m² 0.443 0.540
Fan Type Sirocco Fan
Drive Belt Drive
Motor Output kW 1.5 1.5
Air Flow Rate m³/min 68 83
External Static Pressure Pa 118 118
Sound Pressure Level dB (A) 51 53
Mass (Weight) kg 94 105
Liquid mm φ12.7 (Brazing) φ15.9 (Brazing)
Piping Connections Gas mm φ25.4 (Brazing) φ28.6 (Brazing)
Drain in. PT3/4 (Internal Thread) PT3/4 (Internal Thread)
Remote Controller Wired BRC1C61 (Note. 4)
(Option) Wireless BRC4C62
TAL RY200KUTAL RY250KUTAL
Outdoor Unit
YAL RY200KUYAL RY250KUYAL
Color Ivory
Dimensions H×W×D mm 1,220×1,280×690 1,440×1,280×690
Type Cross Fin Coil (Waffle Louver Fins and Hi–XA Tubes)
Coil Row×Stages×Fin Pitch 2×40×2.0 2×50×2.0
Face Area m² 1.57 1.97
TAL JT212D–P1 JT300D–P1
Model
YAL JT212D–P1YH JT300D–P1YH
Comp.
Type Hermetically Sealed Scroll Type
Motor Output kW 5.5 7.5
Model P52H11SM P52H11SM
Type Propeller
Fan
Motor Output W 230+190 230+190
Air Flow Rate (C/H) m³/min 160/147 190/175
Mass (Weight) kg 179 204
Liquid mm φ12.7 (Flare) φ15.9 (Flare)
Piping Connections Gas mm φ25.4 (Flange) φ28.6 (Flange)
Drain mm — —
Thermal Protector for Compressor and Outdoor Fan Motor. High Pressure Switch. Low Pressure Switch.
Safety Devices
Reverse Phase Protector. Over Current Relay (Compressor and Indoor Fan Motor). Fuse
Capacity Step % 100–0 100–0
Refrigerant Control Capillary Tube
Max. Length m 50 (Equivalent Length 70m) 50 (Equivalent Length 70m)
Ref. Piping
Max. Height Difference m 30 30
Model R22 R22
Refrigerant
Charge (Factory Charge) kg 4.0 (Charged for 5m) 5.5 (Charged for 5m)
Model Refer to the name plate of compressor.
Ref. Oil
Charge L 3.0 3.0
Drawing No. C : 4D031837
8 FDY–KA Series
ED42-020B Specifications
Conversion Formulae
Note:
kcal/h=kW×860
1. ∗1 The above data are based on the following conditions. Btu/h=kW×3414
Cooling Heating Piping Length Hz, Volts Standard cfm=m³/min×35.3
(1) Indoor
: 27°C(81°F)DB, 19.5°C(67°F)WB Indoor : 21°C(70°F)DB 60Hz, 220V
5m —
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB (380V)
(2) Indoor
: 27°C(81°F)DB, 19.0°C(66°F)WB Indoor : 20°C(68°F)DB 60Hz, 220V
5m —
Outdoor : 35°C(95°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB (380V)
(3) Indoor
: 29°C(84°F)DB, 19.0°C(66°F)WB Indoor : 21°C(70°F)DB 60Hz, 220V
Outdoor : 46°C(115°F)DB, 24°C(75°F)WB Outdoor : 7°C(45°F)DB, 6°C(43°F)WB 7.5m (380V) SSA 385/386
2. ∗2 Cooling capacities are gross, not including a deduction for cooling for indoor fan motor heat.
3. ∗3 Heating capacities are net, including an addition for heating for indoor fan motor heat.
4. ∗4 The specification of the outdoor unit shows only one unit.
5. Wire for remote controller : Field supplied.
FDY–KA Series 9
Optional Accessories ED42-020B
5. Optional Accessories
5.1 Option List
5.1.1 Indoor Unit
Applicable Model
FDY06KA
Name of Option FDY08KA
FDY10KA
FDY15KA
FDY20KA
Wired Type ∗1 BRC1C61
Remote Controller
Wireless Type BRC4C62
Set Back Time Clock (For Wired Remote Controller) BRC15A61
Central Remote Controller ∗2 DCS302C61
Unified ON / OFF Controller ∗2 DCS301B61
Schedule Timer ∗2 DST301B61
Adaptor for Wiring ∗3 KRP1B57
Wiring Adaptor for Electrical Appendices ∗3 KRP4A53
Interface Adaptor for SkyAir Series DTA102A52
Installation Box for Adaptor PCB KRP1B100
C : 4D031841
Note: 1. ∗1 Wire for remote controller : Field supplied.
2. ∗2 This optional accessory requires DTA102A52.
3. ∗3 Installation box for adaptor PCB (KRP1B100) is necessary.
RY200 · 250KU
Kit Name
Name of Option Remark
RY200KU RY250KU
For Twin Type KHD58C23A KHD58C24A
Branch Piping Kit For Triple Type KHR58P322H —
For Double Twin Type KHRJ5F224F KHRJ5F280F
4D029784A
10 FDY–KA Series
ED42-020B Dimensions
6. Dimensions
6.1 Indoor Unit
FDY06KA
Unit (mm)
3D029836A
FDY–KA Series 11
Dimensions ED42-020B
FDY08KA
Unit (mm)
3D029841A
12 FDY–KA Series
ED42-020B Dimensions
FDY10KA
Unit (mm)
3D029842A
FDY–KA Series 13
Dimensions ED42-020B
FDY15KA
Unit (mm)
3D029843A
14 FDY–KA Series
ED42-020B Dimensions
FDY20KA
Unit (mm)
3D029844A
FDY–KA Series 15
Dimensions ED42-020B
BRC1C61
Unit (mm)
3D028952
BRC4C62
Unit (mm)
3D007898
16 FDY–KA Series
ED42-020B Dimensions
RY140LU
Unit (mm)
3D039216
RY200KU
Unit (mm)
3D029265
FDY–KA Series 17
Dimensions ED42-020B
RY250KU
Unit (mm)
3D029264
18 FDY–KA Series
ED42-020B Dimensions
3D039172-1
FDY–KA Series 19
Dimensions ED42-020B
3D039172-2
20 FDY–KA Series
ED42-020B Dimensions
3D006578A
FDY–KA Series 21
Piping Diagrams ED42-020B
7. Piping Diagrams
7.1 50Hz
FDY06KAY1 + RY140LUY1
3D039737
FDY08KAY1 + RY200KUY1
3D029822
22 FDY–KA Series
ED42-020B Piping Diagrams
FDY10KAY1 + RY250KUY1
CHECK VALVE
3D029826
FDY15KAY1 + RY200KUY1×2
3D029139
FDY–KA Series 23
Piping Diagrams ED42-020B
FDY20KAY1 + RY250KUY1×2
3D029138
7.2 60Hz
FDY08KATAL + RY200KUTAL
FDY08KAYAL + RY200KUYAL
3D030157
24 FDY–KA Series
ED42-020B Piping Diagrams
FDY10KATAL + RY250KUTAL
FDY10KAYAL + RY250KUYAL
CHECK VALVE
3D030161
FDY15KATAL + RY200KUTAL×2
FDY15KAYAL + RY200KUYAL×2
3D031539
FDY–KA Series 25
Piping Diagrams ED42-020B
FDY20KATAL + RY250KUTAL×2
FDY20KAYAL + RY250KUYAL×2
3D031540
26 FDY–KA Series
ED42-020B Wiring Diagrams
8. Wiring Diagrams
8.1 Indoor Unit
FDY06KAY1
FDY08KAY1
FDY10KAY1
FDY08KAYAL
FDY10KAYAL
3D024639E
FDY–KA Series 27
Wiring Diagrams ED42-020B
FDY08KATAL
FDY10KATAL
3D024701E
28 FDY–KA Series
ED42-020B Wiring Diagrams
FDY15KAY1
FDY20KAY1
FDY15KAYAL
FDY20KAYAL
3D025131D
FDY–KA Series 29
Wiring Diagrams ED42-020B
FDY15KATAL
FDY20KATAL
3D028329D
30 FDY–KA Series
ED42-020B Wiring Diagrams
RY140LUY1
3D037643C
RY200KUY1
RY200KUYAL
3D028900A
FDY–KA Series 31
Wiring Diagrams ED42-020B
RY200KUTAL
3D028902A
RY250KUY1
RY250KUYAL
3D028901A
32 FDY–KA Series
ED42-020B Wiring Diagrams
RY250KUTAL
3D028903A
FDY–KA Series 33
Wiring Diagrams ED42-020B
3D029781
34 FDY–KA Series
ED42-020B Wiring Diagrams
3D031550
FDY–KA Series 35
Capacity Tables ED42-020B
9. Capacity Tables
9.1 50Hz
36 FDY–KA Series
ED42-020B Capacity Tables
3D029793
3D029795
FDY–KA Series 37
Capacity Tables ED42-020B
3D029797
3D029799
38 FDY–KA Series
ED42-020B Capacity Tables
3D029802
3D029804
FDY–KA Series 39
Capacity Tables ED42-020B
3D029806
3D029808
40 FDY–KA Series
ED42-020B Capacity Tables
9.2 60Hz
3D029794
3D029796
FDY–KA Series 41
Capacity Tables ED42-020B
3D029798
3D029800
42 FDY–KA Series
ED42-020B Capacity Tables
3D029803
3D029805
FDY–KA Series 43
Capacity Tables ED42-020B
3D029807
3D029809
44 FDY–KA Series
ED42-020B Capacity Tables
200 · 250
95
90
200
85 250
80
75
0 5 10 15 20 25 30 35 40 45 50 (m)
Length of refrigerant piping (Total length)
C : 3D006500C
140
95
90
85
80 140
75
0 5 7.5 10 15 20 25 30 35 40 45 50 (m)
Length of refrigerant piping (Total length)
FDY–KA Series 45
Fan Performance ED42-020B
C : 3D029154A
46 FDY–KA Series
ED42-020B Fan Performance
Note: The unit of V-belt length (Nominal number) is usually shown in “inch”.
FDY–KA Series 47
Fan Performance ED42-020B
48 FDY–KA Series
ED42-020B Operation Limits
RY140LUY1
3D039656
3D029783
FDY–KA Series 49
Sound Level ED42-020B
FDY06KA 51
FDY08KA 51
FDY10KA 53
FDY15KA 58 Microphone
4D029136
FDY20KA 60
RY140LU 54 56 55 57 —
Microphone
4D039808
RY200KU 60 62 61 63 60 62
RY200 · 250KU
Microphone
RY250KU 61 63 62 64 61 63
4D030106
50 FDY–KA Series
ED42-020B Sound Level
4D029134 4D029135
FDY–KA Series 51
Sound Level ED42-020B
Note:
Y1 : 50Hz 380V
Y1 : 50Hz 415V
4D030107
52 FDY–KA Series
ED42-020B Center of Gravity
4D006484B
FDY–KA Series 53
Electric Characteristics ED42-020B
C : 3D029153
C : 3D029845
54 FDY–KA Series
ED42-020B Field Piping
Indoor unit
One-way length of pipe (L):
L1
• Select the amount of refrigerant which matches a length which exceeds the charge-less length from
Table 1, and add it.
Write down the amount of extra refrigerant added in accordance with the precaution plate on the rear
surface of the front plate, as this is necessary for after-sales service.
Table 1 (The maximum allowable pipe length is 50 meters.) <unit : kg>
Pipe Excess Length over 30 Meters 10 m or less 20 m or less
RY71 0.50 1.00
Heat Pump Type
RY100~140 0.75 1.50
Cooling Only Type R71~140 0.25 0.50
1PN05248B-1
FDY–KA Series 55
Field Piping ED42-020B
Necessity of a trap
Since there is fear of the oil held inside the riser piping flowing back into the compressor when stopped and
causing liquid compression phenomenon, or cases of deterioration of oil return, it will be necessary to
provide a trap at an appropriate place in the riser gas piping.
Gas piping
Liquid piping
∗15m
Note: A trap is not necessary when the outdoor unit is installed in a higher position than the indoor unit.
(Remark) Keep in mind that if the phosphor copper brazing filler metal is used and the brazing temperature
and the heating time exceed a certain point, the phoshor changes into the gaseous state
(e.g. BCuP -1 to 5 : between 700 and 800°C) which causes pin holes and results in refrigerant
leakage.
1PN05248B-2
56 FDY–KA Series
ED42-020B Field Piping
1PN04787B-1
FDY–KA Series 57
Field Piping ED42-020B
1PN04788A-1
58 FDY–KA Series
ED42-020B Field Piping
(Remark) Keep in mind that if the phosphor copper brazing filler metal is used and the brazing temperature
and the heating time exceed a certain point, the phoshor changes into the gaseous state
(e.g . BCuP -1 to 5 : between 700 and 800°C) which causes pin holes and results in refrigerant
leakage.
1PN04788A-2
1PN04787B-2
FDY–KA Series 59
Remote Controller ED42-020B
3
4 A
7 hr
8
hr
6 TEST
NOT
AVAILABLE 9
11
12 18
13
TEST
14 17
Fig. 1 15 16 3PN02535-8L-0
60 FDY–KA Series
ED42-020B Remote Controller
FDY–KA Series 61
Remote Controller ED42-020B
FIELD SETTING
〈 Field setting must be made from the remote controller in accordance with the installation condition. 〉
l Setting can be made by changing the “Mode number”, “FIRST CODE No.”, and “SECOND CODE No.”.
l For setting and operation, refer to the “FIELD SETTING” in the installation manual of the remote
controller.
Auto restart
l It is possible to restart automatically when power supply returns after power supply failure.
l Change to the SECOND CODE No. 02 according to Table 3.
SECOND CODE No. is factory set to “01”.
Table 3
Setting Mode No. FIRST CODE No. SECOND CODE No.
Lower part of
remote controller
Insert the screwdriver here and
gently work off the upper part of
remote controller.
(2) Turn the main/sub changeover switch on one of the two remote controller PC boards to “S”. (Leave the
switch of the other remote controller set to “M”.)
S
(Factory setting)
M
Remote controller
PC board
S
(Only one remote controller needs to be changed.) M
3PN04995-3-13
62 FDY–KA Series
ED42-020B Installation
17. Installation
17.1 Caution
CAUTION
Ground the air conditioner.
Do not connect the ground wire to gas or water pipes, a lightning conductor or a telephone ground
wire.
Incomplete grounding may result in electric shocks.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks.
While following the instructions in this installation manual, install drain piping in order to ensure
proper drainage and insulate piping in order to prevent condensation.
Improper drain piping may result in water leakage and property damage.
Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from
televisions or radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter may not be sufficient enough to eliminate
noise.)
Do not install the air conditioner in the following locations:
(a) where a mineral oil mist or an oil spray or vapor is produced, for example in a kitchen
Plastic parts may deteriorate and fall off or result in water leakage.
(b) where corrosive gas, such as sulfurous acid gas, is produced
Corroding copper pipes or soldered parts may result in refrigerant leakage.
(c) near machinery emitting electromagnetic waves
Electromagnetic waves may disturb the operation of the control system and result in a malfunction
of the equipment.
(d) where flammable gases may leak, where there are carbon fiber or ignitable dust suspensions in
the air, or where volatile flammables such as thinner or gasoline are handled.
Operating the unit in such conditions may result in fire.
(e) where salinity in the air is relatively high, such as near the sea, where voltage waves are relatively
strong, such as in a factory, or in a car or a ship.
(f) where filled with steam or the ground is always wet. Insulator of the electric components may be
damaged in such conditions and may result in electric shocks.
Be sure to attach the air filters (commercially available) inside the suction passage. Failure to attach
then may result in a malfunction of the equipment.
3PN04995-3-1
FDY–KA Series 63
Installation ED42-020B
RY140
e
a
d g
h
e
b
RY200 · 250
d
C
h C : 3PN02535-8L-1
64 FDY–KA Series
ED42-020B Installation
17.3 FDY06~10KA
BEFORE INSTALLATION
l This unit is for only indoor use.
l The accessories needed for installation must be retained in your custody until the installation work is
completed. Do not discard them!
l Decide upon a line of transport.
l Leave the unit inside its packaging while moving, until reaching the installation site. Where unpacking is
unavoidable, use a sling of soft material or protective plates together with a rope when lifting, to avoid
damage or scratches to the unit.
l When moving the unit at or after opening, hold the unit by the hanger brackets (×4). Do not apply force
to the refrigerant piping, drain piping or plastic parts.
ACCESSORIES Check if the following accessories are included with your unit.
Insulation for
Name 3 Support plates Clamp 6 Gas pipe 7 Screws
fitting
Quantity 1 each 3 pcs. 12 pcs. 1 pc. 9 pcs.
For (Other)
4
Support • Operation manual
plates
1 for gas pipe • Installation manual
Shape
5 In case of
FDY10 type
2 for liquid pipe
3PN04995-3-2
FDY–KA Series 65
Installation ED42-020B
OPTIONAL ACCESSORIES
l The remote controller is required for this indoor unit.
(Optional remote controller model: BRC1C61[Wired type])
l Install in an appropriate place according to customer request.
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND
CHECK AFTER INSTALLATION IS FINISHED.
Is the indoor unit fixed firmly? The unit may drop, vibrate or make noise.
Are wiring and piping correct? The unit may malfunction or the components
burn out.
Did you explain about operations while showing the instruction manual to your customer?
Did you hand the instruction manual over to your customer?
The items with WARNING and CAUTION marks in the instruction manual are the items pertaining to
possibilities for bodily injury and material damage in addition to the general usage of the product.
Accordingly, it is necessary that you make a full explanation about the described contents and also ask your
customers to read the instruction manual.
66 FDY–KA Series
ED42-020B Installation
800 or
more
Where nothing blocks air passage.
l Where condensate can be properly SERVICE SPACE
drained.
l Where the ceiling is strong enough to 1200 or more
bear the indoor unit weight. Unit : mm
l Where the false ceiling is not noticeably Model
on an incline. FDY06 FDY08-10
l Where sufficient clearance for
type type
A 520 570
maintenance and service can be ensured.
l Where there is no risk of flammable (See Fig. 2 in reference to “A”)
gas leakage. Provide enough clearance between the unit and the surrounding walls to
l Where piping between indoor and prevent contact.
outdoor units is possible within the
Ceiling surface
allowable limit. (Refer to the installation
manual for the outdoor unit.)
l
A or more
FDY–KA Series 67
Installation ED42-020B
Fig. 3
Unit : mm
F 50
Model
Indoor unit
FDY06 FDY08 FDY10
type type type
A 1180 1180 1380
B 1130 1130 1330
C
B
A
C 967 876 1076 Air outlet Air
D 756 732 732 inlet
E 920 928 928
F 266 294 294 D
G 450 500 500 G 850
Unit: mm E
Water level
(4) Be sure to completely insulate the duct to be Vinyl tube
connected (commercially available) and the
connecting joint on the main unit body.
3PN04995-3-5
68 FDY–KA Series
ED42-020B Installation
WARNING
Do not mix gas other than the specified refrigerant into the refrigerant cycle.
Ventilate the area should any refrigerant leak during installation.
Piping should be brazed onto the indoor unit.
Check the size of the refrigerant piping with the chart below.
Use seamless copper piping only. (ISO1337)
(See Fig.8 in reference to "L") WARNING
Refrigerant piping size
Do not heat the plugs before cutting off their
Gas pipe Fluid pipe ends in order to release pressure, otherwise
FDY06 type φ19.1 × t1.0, L=10 φ9.5 × t0.8, L=7 the plugs may burst (see Fig. 7).
FDY08 type φ25.4 × t1.0, L=12 φ12.7 × t0.8, L=8 Do not burn the air conditioner body during
FDY10 type φ28.6 × t1.2, L=12 φ15.7 × t1.0, L=8 brazing the pipes.
In case of FDY10 type, use gas pipe (attached) (see Fig. 8-2).
Remove the cardboard and cut the end of the plugs before heating the pipes to remove the plugs (refer
to Fig. 7).
After brazing the pipes as shown in Fig.8, use the fitting insulation to secure the pipe inside of the unit
(see Figs. 9 and 10).
Install the clamps as close to the body as possible to absorb leaking condensation.
Wrap the fitting insulation's joints with tape (commercially available), making sure that there is no gap
between the fitting insulation. (see Fig. 9-2)
Avoid the mixture into a refrigerating cycle of any air and whatnot except the designated refrigerant.
Carry out sufficient ventilation if the refrigerant gas leaks during installation work.
Insulate connecting piping completely. While heating the highest temperature of gas piping become
120˚C.
Use the insulator that the highest temperature can be resisted.
3PN04995-3-6
FDY–KA Series 69
Installation ED42-020B
Slant
50 or more
Drain plug
Insulate securely. Drain trap
Extra drain pan
(commercially available)
Insulate securely.
or more
(commercially available)
50
70 FDY–KA Series
ED42-020B Installation
Table 2
Power supply Wire type of wiring between Unit-Remote controller
Model the units. (NOTE 1)
Field fuse Wire type Size Wire type Size Length
FDY06KAY1 15A H05VV-U4G H05VV-U3 2.5
FDY08KAY1 15A H05VV-U4G H05VV-U3 2.5 Vinyl cord
FDY10KAY1 15A H05VV-U4G Wiring size must comply H05VV-U3 2.5 with sheath
or cable 0.75-1.25 mm2 Max.500 m
FDY08KATAL 15A H05VV-U4G with the applicable local H05VV-U3 2.5
FDY10KATAL 15A H05VV-U4G and national code. H05VV-U3 2.5 (2 wires)
(NOTE 2)
FDY08KAYAL 15A H05VV-U4G H05VV-U3 2.5
FDY10KAYAL 15A H05VV-U4G H05VV-U3 2.5
NOTE) 1. Shows only in case of protected pipes. Use HO7RN-F in case of no protection or the wire of YZW
type in GB5013.2.
2. Shield wire materials may be used for transmission wiring, and they comply with EMI (EN55014).
(Refer to NOTE 2 of WIRING EXAMPLE.)
〈 Methods of wiring units and connecting remote controller cords 〉 (Refer to Fig. 12)
All wires must be wired through bushes at the bottom of control box.
Detach the control box from the side of the unit.
Attach support plates onto the air inlet side of the unit.
Install the control box onto the support plates.
Remove the control box lid indicated in the figure.
Motor wiring.
Connect connector of motor wiring from the unit to that of wiring from magnetic relay (KIM) inside the
control box. In doing this, fully secure the cords using clamp.
Power supply wiring and earth wiring.
Connect power supply wiring to the power supply terminal board (X3M) inside the control box and
connect earth wiring to the earth terminal inside the control box. In doing this, fully secure the cords
using clamp.
Wiring from outdoor unit.
Connect wiring from outdoor unit to the terminal board (X2M) inside the control box. In doing this, fully
secure the cords using clamp.
Thermistor cords.
Connect thermistor cords to the connector of X18A or X19A on the printed circuit board (A1P) inside the
control box. In doing this, connect smaller connector to X18A and larger connector to X19A. After doing
this, fully secure the cords using clamp.
Remote controller cords.
Connect the cords to the remote controller terminal board (X1M), no polarity, inside the control box. In
doing this, fully secure the cords using clamp.
Earth wiring from the unit to control box.
Connect earth wiring from the earth terminal of the unit to that of control box. In doing this, fully secure
the cords using clamp. 3PN04995-3-8
FDY–KA Series 71
Installation ED42-020B
〈 PRECAUTIONS 〉
Do not contact wires with gas or liquid piping.
Be sure to insulate piping completely. (Refer to Fig 9-2)
Check that the wires are not trapped in the control box lid or service cover.
Do not clamp remote controller cords together with wires connecting the units together. Doing so may
cause malfunction.
Remote controller cords and wires connecting the units should be located at least 50 mm from other
electric wires. Not following this guideline may result in malfunction due to electrical noise.
Observe the notes mentioned below when wiring to the power supply terminal board. Precautions to be taken
for power supply wiring.
(Use a round crimp-style terminal for connection to the power supply terminal board. In case it cannot be
used due to unavoidable reasons, be sure to observe the following instructions.)
Do not connect wires of different gauge to the same power supply terminal.
(Looseness in the connection may cause overheating.)
When connecting wires of the same gauge, connect Round crimp-style
terminal
them according to the figure on right.
In wiring, make certain that prescribed wires are used,
Electric wire
carry out complete connections, and fix the wires so
that outside forces are not applied to the terminals. Connect wires of Do not connect Do not connect
the same gauge wires of the same wires of different
to both sides. gauge to one side. gauges.
3PN04995-3-9
72 FDY–KA Series
ED42-020B Installation
Wiring of motor
Thermistor cords
Screw
Support
Control box plates
Screw
Wiring outlet with
bush
Control box
A Lid
Control box
Fig. 12
K1M
X2M
A1P
Ground the shield part
V 1 2 3
of shielded wire.
Refer to (NOTE 2) on
ELECTRIC WIRING
2 6 X18A X19A WORK Earth
X3M
screw
X1A R S T
X1M
C-cup Shield
Long clamp 4 P1P2
washer part
Short clamp
Wiring of motor
Thermistor cords
Wiring of Power supply and earth
(commercially available) Remote controller cord
(Shield wire NOTE 2)
Long clamp (commercially available)
View A
Wiring from outdoor unit Resin clamp
(commercially available)
Surely fasten wiring by clamp .
Apply clamp to wiring so as not
to slide even if wiring is pulled. 3PN04995-3-10
FDY–KA Series 73
Installation ED42-020B
WIRING EXAMPLE
(For the wiring of outdoor units, refer to the installation manual attached to the outdoor unit.)
Confirm the system type.
Pair type : 1 remote controller controls 1 indoor unit (standard system).
Group control : 1 remote controller controls up to 16 indoor units (All indoor units operate according to
the remote controller).
2 remote controller control : 2 remote controller control 1 indoor unit.
Pair type
Main power supply
Main switch
Fuse
1 2 3 L1 L2 L3 N
Main
switch
Fuse
R S T 1 2 3
P1 P2
Indoor unit
(NOTE. 2)
P1 P2
Remote controller
(optional accessories)
Group control
1 2 3 L1 L2 L3 N 1 2 3 L 1 L 2 L3 N 1 2 3 L1 L2 L3 N
Main Main Main
switch switch switch
Fuse Fuse Fuse
R S T 1 2 3 R S T 1 2 3 R S T 1 2 3
P1 P2 P 1 P2 P1 P 2
Indoor unit Indoor unit Indoor unit
(NOTE. 2) (NOTE. 2)
(NOTE. 2)
P1 P2
Remote controller
(optional accessories)
3PN04995-3-11
74 FDY–KA Series
ED42-020B Installation
Main power
supply Outdoor unit
(example)
1 2 3 L1 L2 L3 N
Main
switch
Fuse
R S T 1 2 3
P1 P2
(NOTE. 2)
Remote controller P1 P2 P 1 P2 Remote controller
(optional accessories) (optional accessories)
NOTE) 1. All transmission wiring except for the remote controller wires must match the terminal symbol.
2. If using shield wire for transmission wiring, ground the shield of the shield wire to “ ”, at the
grounding screw of the remote controller cord grounding terminal inside the control box. (Refer to
Fig. 12)
3. For group control remote controller, choose the remote controller that suits the indoor unit which
has the most functions (as attached swing flap).
3PN04995-3-12
FDY–KA Series 75
Installation ED42-020B
TEST OPERATION
〈〈 Refer to the section of “FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING
CONSTRUCTION AND CHECK AFTER INSTALLATION IS FINISHED”. 〉〉
(1) Check the tension of the fan belt before test operation.
Proper tension of the fan belt is approx. 4mm of relaxation when it is pressed lightly by finger.
(2) Open the gas side stop valve.
(3) Open the liquid side stop valve.
(4) Electrify crank case heater for 6 hours.
(5) Set to cooling operation with the remote controller and start operation by pushing ON/OFF button. ( )
(6) Press Inspection/Test Operation button 4 times ( TEST
) and operate at Test Operation mode for 3
minutes.
(7) Press Inspection/Test Operation button ( TEST
) and operate normally.
(8) Confirm function of unit according to the operation manual.
(9) Confirm the direction of fan rotation.
(10) Install rubber bush in the part of penetration through the wiring of motor surely when you detach the
service cover I.
(11) Check the earth wiring was connected.
〈 PRECAUTIONS 〉 1. In case something is wrong with the unit and it does not operate, refer to the
malfunction diagnosis label attached to the unit.
Check entrance
(To confirm direction
of fan rotation) Service cover II
Direction of fan
rotation
Check entrance
(to confirm adjust
fan belt) Service cover I
Rubber bush
Rubber bush
Rubber bush
Service
Protect cover I
plate
A Indoor unit
Control box
Service cover I Wiring of motor
76 FDY–KA Series
ED42-020B Installation
ACCESSORIES Check if the following accessories are included with your unit.
Insulation for
Name Support plates Clamp Gas pipe Label Screws
fitting
Quantity 2 each 3 pcs. 16 pcs. 2 pcs. 2 pcs. 15 pcs.
(Other)
For Operation manual
NO
OU
.1 TD
OO Support
RU
NIT
Installation
for gas pipe plates
Shape manual
NO
OU
.2 TD
OO
RU
NIT
In case of
FDY20 type
for liquid pipe
3PN04995-4-2
FDY–KA Series 77
Installation ED42-020B
OPTIONAL ACCESSORIES
The remote controller is required for this indoor unit.
(Optional remote controller model : BRC1C61 [Wired type])
Install in an appropriate place according to customer request.
The wiring to
No.1
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND
CHECK AFTER INSTALLATION IS FINISHED.
Is the indoor unit fixed firmly? The unit may drop, vibrate or make noise.
Is the gas leak test finished? It may result in insufficient cooling.
Is the unit fully insulated? Condensate water may drip.
Does the power supply voltage correspond to The unit may malfunction or the components
that shown on the name plate? burn out.
[NOTE]
Is the piping from the No.1 outdoor unit connected to The unit may malfunction or the components
the piping of the No.1 side of the indoor unit? burn out.
Is the piping from the No.2 outdoor unit connected to
the piping of the No.2 side of the indoor unit?
Is the wiring from the No.1 outdoor unit connected to
the indoor unit terminals No. 11, 12, and 13?
Is the wiring from the No.2 outdoor unit connected to
the indoor unit terminals No. 21, 22, and 23?
<Refer to Refrigerant piping work.>
Is the unit safely grounded? Dangerous at electric leakage.
3PN04995-4-3
78 FDY–KA Series
ED42-020B Installation
Is wiring size according to specifications? The unit may malfunction or the components
burn out.
Is something blocking the air outlet or inlet of It may result in insufficient cooling.
either the indoor or outdoor units?
Are refrigerant piping length and additional The refrigerant charge in the system is not
refrigerant charge noted down? clear.
[NOTE]
Are the indoor unit thermistor cords marked The unit may malfunction.
“No.1” and “No.2” connected to their
respective No.1 and No.2 circuit boards?
<Refer to Electric wiring work.>
Did you explain about operations while showing the instruction manual to your customer?
Did you hand the instruction manual over to your customer?
The items with WARNING and CAUTION marks in the instruction manual are the items pertaining to
possibilities for bodily injury and material damage in addition to the general usage of the product.
Accordingly, it is necessary that you make a full explanation about the described contents and also ask your
customers to read the instruction manual.
Unit : mm
bear the indoor unit weight. SERVICE
Where the false ceiling is not noticeably SPACE
on an incline.
Where sufficient clearance for maintenance and service can be ensured.
Where there is no risk of flammable gas leakage.
Where piping between indoor and outdoor units is possible within the allowable limit. (Refer to the
installation manual for the outdoor unit.) 3PN04995-4-4
FDY–KA Series 79
Installation ED42-020B
720 or more
interference and noise in
those electrical appliances.
or more
50
(Noise may be generated Return air filter
depending on the conditions 500 or more
(commercially
Supporting plate available) For maintenance of
under which the electric Service cover 1 (commercially control box, the
wave is generated, even if 1 available) suspension bolts should
meter is kept.) be 500 mm or more
Fig. 2 away from the unit.
(2) Use suspension bolts for installation. Check whether the ceiling is strong enough to support the
weight of the unit or not. If there is a risk, reinforce the ceiling before installing the unit.
(3) When exposing the body of this unit, install the unit where the bottom is more than 2.5 m high so
that the user can not touch.
(4) Filter (commercially available) must be installed within the duct (refer to Fig. 2). Do not operate
without a return air filter.
257 349
Unit: mm
Model
FDY15 FDY20
1045
type type
C
D
B
A
80 FDY–KA Series
ED42-020B Installation
Fan-motor (m)
fan-motor (m) shaft. <At this time,
temporarily fasten the hex screws (h). >
Motor terminal block
9. Install the motor stand (c) along with
the fan-motor (m) on the frame (k).
10. Temporarily fasten the suspension
Wiring of motor
bolts (d) on both sides of the motor (j)
stand (c).
11. Connect the wiring of motor (j) to the Frame (k)
fan-motor (m) terminal block.
Motor suspension
12. Install the new V-belt (f’). bolts (d) (both sides)
Fig. 5 3PN04995-4-6
FDY–KA Series 81
Installation ED42-020B
(3) Adjust the unit to the desired height. Fig. 7 Nut (commercially
available)
(4) Make sure that the unit is level (refer to Fixed screw (M12)
Fig. 8). (commercially
Adjust the unit using a level. If it is available) Washer
installed unevenly, water may leak (commercially
available)
from the unit.
Supporting plate
When making adjustments, test all (commercially
four corners of the unit with the available)
level or use a vinyl tube filled with Double nut
water. Tighten (commercially available)
(5) Secure and tighten the upper nuts. Securing the supporting bar
Supporting bar: M12
(6) Be sure to completely insulate the duct to
Fig. 8
be connected (commercially available)
and the connecting joint on the main unit
body.
Water level
Vinyl tube
WARNING
Do not mix gas other than the specified refrigerant into the refrigerant cycle.
Ventilate the area should any refrigerant leak during installation.
Piping should be brazed onto the indoor unit.
Check the size of the refrigerant piping with the chart below.
Use seamless copper piping only. (ISO1337) WARNING
Refrigerant piping size Do not heat the plugs before cutting off
Gas pipe Liquid pipe their ends in order to release pressure,
FDY15 type (ø25.4 × t1.0, L=12) × 2 (ø12.7 × t0.8, L=8) × 2
FDY20 type (ø28.6 × t1.2, L=12) × 2 (ø15.9 × t1.0, L=8) × 2
otherwise the plugs may burst.
(See Fig. 10 in reference to “L”) Do not burn the air conditioner body
during brazing the pipes. 3PN04995-4-7
82 FDY–KA Series
ED42-020B Installation
In case of FDY20 type, use gas pipe (attached) (see Fig. 10-2).
Remove the cardboard and cut the end of the plugs before heating the pipes to remove the plugs (refer
to Fig.9).
After brazing the pipes as shown in Fig. 10, use the fitting insulation to secure the pipe inside of the unit
(see Figs.11 and 12).
Install the clamps as close to the body as possible to absorb leaking condensation.
Wrap the fitting insulation‘s joints with tape (commercially available), making sure that there is no gap
between the fitting insulation. (see Fig. 11-2)
Avoid the mixture into a refrigerating cycle of any air and whatnot except the designated refrigerant.
Carry out sufficient ventilation if the refrigerant gas leaks during installation work.
Insulate connecting piping completely. While heating the highest temperature of gas piping become
120°C.
Use the insulator that the highest temperature can be resisted.
Plug 90
˚
Connection pipe
Brazing Fitting
insulation Liquid piping
No.2 piping for No.2
outdoor unit * (attached)
* Piping and wiring must be connected to the same Set-up the connection piping without
No. of outdoor unit. obstructing the drain pipin g.
To outdoor 20 or more
unit
FDY–KA Series 83
Installation ED42-020B
Insulate securely.
(commercially available)
100 or more
Drain plug
Extra drain pan Drain trap
(commercially available)
or more
Insulate securely.
100
(commercially available)
Unit : mm
Fig. 13
84 FDY–KA Series
ED42-020B Installation
NOTE) 1. Shows only in case of protected pipes. Use HO7RN-F in case of no protection or the wire of YZW
type in GB5013.2.
2. Shield wire materials may be used for transmission wiring, and they comply with EMI (EN55014).
(Refer to NOTE 2 of WIRING EXAMPLE.)
〈 Methods of wiring units and connecting remote controller cords 〉 (Refer to Fig. 14, 15)
All wires must be wired through bushes at the bottom of control box.
Detach the control box from the side of the unit.
Attach support plates onto the air outlet side of the unit.
Install the control box onto the support plates.
Remove the control box lid indicated in the figure.
Motor wiring.
Connect connector of motor wiring from the unit to that of wiring from magnetic relay (KIM) inside the
control box. In doing this, fully secure the cords using clamp.
Power supply wiring and earth wiring.
Connect power supply wiring to the power supply terminal board (X3M) inside the control box and
connect earth wiring to the earth terminal inside the control box. In doing this, fully secure the cords
using clamp.
Wiring from outdoor unit.
Connect wiring from outdoor unit to the terminal board (X2M) inside the control box. Connect the wiring
from the No.1 outdoor unit to terminals No. 11, 12, and 13 of the indoor unit terminal block X2M. Connect
the wiring from the No.2 outdoor unit to terminals No. 21, 22 and 23 of the indoor unit terminal block
X2M. In doing this, fully secure the cords using clamp.
3PN04995-4-10
FDY–KA Series 85
Installation ED42-020B
Thermistor cords.
Connect thermistor cords to the connector of X18A or X19A on the printed circuit board (A101P or
A102P) inside the control box. At this time, connect the thermistor cord marked “No.1” to the X18A
connector of the A101P circuit board marked “No.1”. Also, connect the thermistor cord marked “No.2” to
the X18A connector of the A102P circuit board marked “No.2”.
Thermistor cords connected to X19A may be connected to either A101P or A102P. (They can be
reversed.)
After doing this, fully secure the cords using clamp.
Remote controller cords.
Connect the cords to the remote controller terminal board (X1M), no polarity, inside the control box. In
doing this, fully secure the cords using clamp.
Earth wiring from the unit to control box.
Connect earth wiring from the earth terminal of the unit to that of control box.In doing this, fully secure
the cords using clamp.
〈 PRECAUTIONS 〉
Do not contact wires with gas or liquid piping.
Be sure to insulate piping completely. (Refer to Fig. 11-2)
Check that the wires are not trapped in the control box lid or service cover.
Do not clamp remote controller cords together with wires connecting the units together. Doing so may
cause malfunction.
Remote controller cords and wires connecting the units should be located at least 50 mm from other
electric wires. Not following this guideline may result in malfunction due to electrical noise.
Observe the notes mentioned below when wiring to the power supply terminal board. Precautions to be taken
for power supply wiring.
(Use a round crimp-style terminal for connection to the power supply terminal board. In case it cannot be
used due to unavoidable reasons, be sure to observe the following instructions.)
Do not connect wires of different gauge to the same power supply terminal.
(Looseness in the connection may cause overheating.)
When connecting wires of the same gauge, Round crimp-style
connect them according to the figure on right. terminal
In wiring, make certain that prescribed wires are
used, carry out complete connections, and fix the Electric wire
wires so that outside forces are not applied to the Connect wires of Do not connect Do not connect
terminals. the same gauge to wires of the same wires of different
both sides. gauge to one side. gauges.
3PN04995-4-11
86 FDY–KA Series
ED42-020B Installation
Screw
Wiring of motor
Support plates
Thermistor
cords assy
Wiring of motor
Screw
Screw
Control box
Control box
Screw
clamp RED R S T
# Wiring inside the control box
11 12 13 21 22 23
Long clamp
No.1 No.2
Surely fasten Shield earth
wiring by clamp . # #
# Securely fasten
Long clamp # Hole for A wires E and F
with a clamp.
Hole for B
A Wiring of motor E Thermistor cords assy
Fig. 15 3PN04995-4-12
FDY–KA Series 87
Installation ED42-020B
WIRING EXAMPLE
(For the wiring of outdoor units, refer to the installation manual attached to the outdoor unit.)
Confirm the system type.
Standard system : 1 remote controller controls 1 indoor unit.
2 remote controllers control : 2 remote controllers control 1 indoor unit.
Group control can not be used for this model.
Standard System
Main power supply Main power supply
Main switch Main switch
Fuse Fuse
Main power
supply No.1 No.2
Outdoor unit Outdoor unit
(example) (example)
1 2 3 L1 L2 L3 N 1 2 3 L1 L2 L3 N
Main
switch
Fuse
R S T 11 12 13 21 22 23
P1 P2
Indoor unit
(NOTE. 2)
P1 P2 Remote controller
(optional accessories)
Main power
supply No.1 No.2
Outdoor unit Outdoor unit
(example) (example)
1 2 3 L1 L2 L3 N 1 2 3 L1 L2 L3 N
Main
switch
Fuse
R S T 11 12 13 21 22 23
P1 P2
Indoor unit
(NOTE. 2)
Remote controller Remote controller
P 1 P2 P1 P2
(optional accessories) (optional accessories)
NOTE) 1. All transmission wiring except for the remote controller wires must match the terminal symbol.
2. If using shield wire for transmission wiring, ground the shield of the shield wire to “ ”, at the
grounding screw of the remote controller cord grounding terminal inside the control box. (Refer to
Fig. 15) 3PN04995-4-13
88 FDY–KA Series
ED42-020B Installation
TEST OPERATION
〈〈 Refer to the section of “FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING
CONSTRUCTION AND CHECK AFTER INSTALLATION IS FINISHED”. 〉〉
(1) Check the tension of the fan belt before test operation.
Proper tension of the fan belt is approx. 4mm of relaxation when it is pressed lightly by finger.
(2) Open the gas side stop valve.
(3) Open the liquid side stop valve.
(4) Electrify crank case heater for 6 hours.
(5) Set to cooling operation with the remote controller and start operation by pushing ON/OFF button. ( )
(6) Press Inspection/Test Operation button 4 times ( TEST
) and operate at Test Operation mode for 3 minutes.
(7) Press Inspection/Test Operation button ( TEST
) and operate normally.
(8) Confirm function of unit according to the operation manual.
(9) Confirm the direction of fan rotation.
(10) Check the earth wiring was connected.
〈 PRECAUTIONS 〉 1. In case something is wrong with the unit and it does not operate, refer to the
malfunction diagnosis label attached to the unit.
Direction of
fan rotation
Wiring of motor
Check entrance
A
(to confirm adjust Service cover 1
fan belt)
(Right)
Control box
Indoor unit
FDY–KA Series 89
The air conditioners manufactured All Daikin Industries locations and About ISO 14001
by Daikin Industries have received subsidiaries in Japan have ISO 14001 is the standard defined by the International
ISO 9001 certification for quality received environmental Organization for Standardization (ISO) relating to
assurance. management system standard environmental management systems. Our group has
ISO 14001 certification. been acknowledged by an internationally accredited
Certificate Number. JMI-0107
JQA-0495 compliance organisation as having an appropriate
Daikin Industries, Ltd.
JQA-1452 Domestic Group programme of environmental protection procedures
Certificate Number. EC99J2044 and activities to meet the requirements of ISO 14001.
Dealer
Head Office:
Umeda Center Bldg., 4-12, Nakazaki-Nishi
2-chome, Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 18-1, Konan
2-chome, Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/global/
c All rights reserved
The specifications, designs, and information in this brochure are subject to change without notice.
ED 42-020B
This book is made of recycled paper. Printed in Japan 02/2005 FS