Service Manual

Smoke Evacuation System

English Version

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 LIMITED WARRANTY

For a period of two years following the date of delivery,

CONMED Corporation warrants the
CONMED 1000SESTM Smoke Evacuation System
against any defects in material or workmanship and will
repair or replace (at CONMED’s option) the same
without charge, provided that routine maintenance as
specified in this manual has been performed using
replacement parts approved by CONMED. This warranty
is void if the product is used in a manner or for purposes
other than intended.

© 1999 CONMED Corporation

Mailing Address:
310 Broad Street
Utica, New York 13501 U.S.A.

Shipping Address:
7211 S. Eagle St.
Englewood, Colorado 80112 U.S.A.

For Technical Services or Return Authorization Phone:

303-699-7600 / 1-800-552-0138 Extension 5274
FAX: 303-699-1628

For Customer Services or to order parts phone:

1-800-448-6506 / 315-797-8375 / FAX: 315-735-6235
or contact your CONMED Representative.

European Authorized Representative

MDSS GmbH
Burckhardtstr 1
D - 30163 Hannover
Germany

The revision level of this manual is specified by the

highest revision letter found on either the inside front
cover or enclosed errata pages (if any).

Manual Number 60-6852-ENG Rev. -

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 Table of Contents
& List of Illustrations

Section Title Page

1.0 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1
1.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.3 Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.4 Explanation of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
2.0 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.1 System Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.2 CONMED 1000 SES Filter Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.3 Set-up and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
3.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.1 General Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.3 Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.4 Troubleshooting the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
4.0 CUSTOMER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.1 Equipment Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.2 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.3 Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
5.0 THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.1 Filtration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 Electronic Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
6.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2 Periodic Performance Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.3 Chassis Ground Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.6 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.6.1 Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.6.2 Main Housing Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
6.6.3 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
6.6.4 Motor Brush Change Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
6.7 Replacement Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8

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 Figure Title Page

1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2 Back View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
3 Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
4 Air Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5 System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
6 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
7 Insulation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
8 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

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 System Description
Section 1.0
1.1 Introduction
The CONMED 1000SESTM Smoke Evacuation
System is designed to remove smoke and noxious
odors produced by surgical smoke during laser
and electrosurgical procedures.
The CONMED 1000SESTM has been designed
with a high suction, high flow rate centrifugal
action pump. The ultra-quiet motor is used to
draw the surgical smoke from the surgical site,
through the vacuum tubing and into the
CONMED 1000SESTM filter where the surgical
smoke is processed by a series of filters. A single
disposable filter is used to simplify the installation
and removal during filter changes. The filter is
completely enclosed to protect the healthcare per-
sonnel from potential contamination during filter
changes. One CONMED 1000SESTM Filter con-
tains four different filter stages to decontaminate
the smoke plume.
The first stage filtration is a prefilter whose func-
tion is to trap and remove gross particulate and
casual fluid.
The second stage filtration is a VLSI (Very Large
Scale Integrated) grade ULPA (Ultra Low
Penetration Air) filter whose high-tech patented
design captures particulates and micro-organisms
down to 0.012 µm at an efficiency of
99.99995%. Each VLSI grade ULPA filter is pre-
tested and certified before use.
The third stage filtration uses the highest grade
virgin coal grade activated carbon for the removal
and adsorption of odors and toxic gases produced
by cauterization of tissue. These harmful gases
may constitute a health hazard to healthcare pro-
fessionals who are subjected to prolonged expo-
sure. The activated carbon used in the CONMED
1000SESTM preferentially removes toxic organic
gases rather than water vapor and provides opti-
mal odor removal.
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The fourth stage filtration is an expanded foam
and paper media used to trap activated carbon
fines from migrating out of the filter. The first,
second and fourth stages of the CONMED
1000SESTM Filter have been impregnated with a
chemical agent. The chemical agent has been
applied with a patented process that prevents the
agent from being washed or blown off the filter
media.
The electronic controls on the face panel of the
CONMED 1000SESTM have been designed “user
friendly” and facilitate unit set up and operation.
Please refer to Section 2.0 for Operating
Instructions.
1.2 Inspection
The CONMED 1000SESTM Smoke Evacuator has
been thoroughly tested and inspected before ship-
ment from the factory. Please check the unit
before using it to insure that no damage has
occurred in transit. If damage is evident, please
contact CONMED Customer Service at one of
the numbers listed on the inside front cover of
this manual.
The unit as shipped also includes an AC Power
Cord for connection to a standard outlet.
A list of available accessories for the CONMED
1000SESTM is presented in Section 4.3. Please
contact CONMED Customer Service at the num-
bers listed on the inside front cover of this manu-
al to order accessories.
1.3 Cautions and Warnings
Please note that all Cautions and Warnings should
be read and understood before any use of this
equipment.
This smoke evacuation system should only be
operated by personnel who have been properly
trained in its operation.
1-1
 • The CONMED 1000SESTM Filters are com-
pletely disposable. Please handle these dispos-
able filters according to your local codes or
regulations and hospital policy. These filters
may be disposed of or incinerated, whichever
is appropriate for your institution.
• The CONMED 1000SESTM Filter should be
changed according to the life of the filter. The
CONMED 1000SESTM Filter, used with the
CONMED 1000SESTM, should not be used
for more than 8 hours. Failure to change the
filter may result in decreased efficiency and
contamination of the electric motor, vacuum
pump, and sound absorbing media within the
unit.
• If fluid is expected to be aspirated by the
CONMED 1000SESTM Filter, fluid collection
devices must be installed with the vacuum
hose assembly. Failure to install a fluid collec-
tion device could cause filter blockage and
electrical damage.
WARNING: DO NOT OPERATE THIS
DEVICE IN THE PRESENCE OF FLAM-
MABLE ANESTHETIC GASES,
ENRICHED OXYGEN ATMOSPHERES
OR NITROUS OXIDE.
WARNING: REFER SERVICING TO
QUALIFIED BIOMEDICAL TECHNICAL
PERSONNEL.
1.4 Explanation of Symbols
DANGER - Risk of explosion if used
in the presence of flammable
anesthetics.
CAUTION - Grounding reliability can
only be achieved when the equipment is
connected to a receptacle marked
“Hospital Grade” or “Hospital Only”.
CAUTION - Electrical shock hazard.
Do not remove cover. Refer servicing to
qualified service personnel.
1-2
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There are no user serviceable components in
the CONMED 1000SESTM Smoke Evacuation
System. Refer service to qualified service per-
sonnel.
Use only with the AC cord provided and
always plug into a grounded outlet.
The CONMED 1000SESTM unit, filters and
accessories are not intended for contact with
patients.
CAUTIONS:
• Do not block either the tubing or the filter.
If either becomes occluded or significantly
restricted, the motor/blower may overheat and
cause the unit to fail.
• Using any other filter or accessory not sup-
plied by CONMED may cause damage to the
system and will void the warranty.
• Care must be exercised in the installation of
hoses, adapters and suction canisters. Failure
to follow the procedures outlined in this
manual may result in overheating of the motor
and may void the unit warranty.
• When using a Suction Canister set up, do
not increase the vacuum setting to more than
50%. Failure to observe this maximum may
result in overheating of the motor and system
failure.
CAUTION - Before connecting,
read instructions.
TYPE CF EQUIPMENT CLASS 1
IPX1 Protect against dripping water.
Alternating Current
 Operating Instructions
Section 2.0

2.1 System Controls • FOOTSWITCH / REMOTE SWITCH

The electronic system controls on the CONMED
1000SESTM are easy to understand and simple to
use. The membrane control panel contains the
power on/off switch, suction power adjustment,
remote activation indicator, filter reset button, fil-
ter life indicator, and service indicator light. See
Figure 1.
Note: Please be sure to read all instructions
before installing accessories or operating this
equipment. Failure to do so may result in
damage to the unit and/or personal injury.
• POWER ON/OFF & Standby
There are two ON/OFF switches on the CON-
MED 1000SESTM. The ON/OFF switch that
completely disables the electrical power to the
unit is located on the back of the unit.( See
Figure 2.) The ON/OFF switch on the electronic
membrane control panel is located in the upper
right hand corner of the membrane panel. To
power up the machine, place the power switch on
the rear of the machine in the ON position and
press the ON/OFF switch on the membrane
panel until the lights illuminate. Place the unit in
“standby” by pressing the ON/OFF membrane
switch until the control lights darken. Turn the
unit main power off by placing the power switch
on the back of the unit in the OFF position.
• SUCTION CONTROL (Membrane
Control Panel) See Figure 1.
ACTIVATOR (Membrane Control
Panel) See Figure 1.
A footswitch or a Remote Switch Activator may
be added to the unit by simply plugging a
CONMED activation accessory into the jack on
the back of the unit. When the footswitch is
plugged in, the unit may be turned on or off by
depressing the footswitch pedal once for each
operation. For footswitching operation, the
power switch on the membrane control panel
should be in the ON position. When the
footswitch is plugged in, the light on the mem-
brane control panel entitled REMOTE SWITCH
will light to indicate that the footswitch is active.
For directions on using the Remote Switch
Activator, please see the appropriate section of
this text.
• FILTER LIFE INDICATOR (Membrane
Control Panel) See Figure 1.
The filter life indicator on the membrane control
panel provides a visual indication of the status of
the life of the filter in use. The filter life indicator
for the CONMED 1000SESTM is set for eight
hours to correspond to the actual filter life of the
CONMED 1000SESTM filter. After each filter
change, depress the RESET button for five sec-
onds to restart the clock for the next filter.

The amount of suction may be adjusted by

depressing the UP and DOWN Arrow keys.
Depressing the UP arrow button increases suction
and depressing the DOWN arrow button decreas-
es suction. The suction control should be set at
the lowest setting to completely remove the surgi-
cal smoke from the operative site. Each time
either arrow button is depressed, the suction will
increase or decrease by 10%. When two lights are
lit on the flow suction indicator, the actual air
flow is the value between the two illuminated
percentages.
Figure 1 - Control Panel

2-1

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 Reading the Filter Life Indicator
Install a CONMED 1000SESTM Filter into the
system per the installation instructions contained
in this operator’s manual. When the system is
turned on, the filter life indicator will light up all
the GREEN, AMBER and RED LED’s. This
indicates full filter life. The indicator will
progress to red indicators only as the life of the
filter is exhausted. After eight hours have
elapsed, the RED LED indicator will start blink-
ing to indicate that the filter has expended it use-
ful life and requires replacement.
• CIRCUIT BREAKER (Rear Panel)
Two 15 AMP circuit breakers (8 AMP for inter-
national units) are located on the rear of the unit
They electrically protect both the unit and the
operator from damage or injury. If the unit is
overheated or if there is an electrical surge in the
electrical system, the circuit breakers will “trip”
and the unit will not operate. To restart the sys-
tem, depress the circuit breakers into their origi-
nal position.
When the Service light illuminates, please con-
tact CONMED Technical Services for unit ser-
vice.
2.2 CONMED 1000SESTM Filter Instructions
Note: Before installing or removing any filter,
be sure that the system is turned off and the
electrical plug has been disconnected.
Filter Installation Instructions:
The installation of the CONMED 1000SESTM
Filter into the CONMED 1000SESTM Smoke
Evacuation System is quick and simple.
1. Remove the CONMED 1000SESTM Filter from
the shipping box and discard any protective wrap-
ping. Examine all filters for damage during ship-
ping and storage. Do not install any filter with
visible signs of structural damage.
2. Insert the CONMED 1000SES Filter into
TM
the round opening in the front of the smoke evac-
uation system. Be sure that the filter is seated
completely against the rear of the filter chamber.
See Figure 3.
2-2
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3. Press the FILTER LIFE RESET button on the
membrane control panel for 5 seconds to reset
the filter life clock for the newly installed
CONMED 1000SESTM Filter.
WARNING: If fluid is expected to be aspirat-
ed using the CONMED 1000SESTM Filter or
the CONMED 1000SESTM system, fluid col-
lection devices must be installed with the vac-
uum hose assembly. Failure to install a fluid
collection device may cause filter blockage
and/or electrical damage.
Filter Removal Instructions:
1. After the CONMED 1000SESTM Filter has
been exhausted and requires changing, turn the
smoke evacuation system off and disconnect the
unit’s power cord and any accessory tubing
attached to the filter.
2. Pull the CONMED 1000SESTM Filter from the
smoke evacuation system and dispose of in accor-
dance with hospital policy. The CONMED
1000SESTM Filter may be disposed of or incinerat-
ed.
3. Clean the unit with an appropriate germicide
prior to re-use. Follow the indicated instructions
for maintenance and installation of a new
CONMED 1000SESTM Filter.
CAUTION: Using any other filter or accesso-
ry not supplied by CONMED may cause dam-
age to the system and may void the warranty.
WARNING: The CONMED 1000SESTM
Filter should be changed when the Filter Life
Indicator shows 0% life remaining. Failure to
change this filter may result in decreased effi-
ciency and contamination of the electric
motor, vacuum pump, and sound absorbing
media within the unit.
2.3 Set-up and Operation
The operation of the CONMED 1000SESTM
Smoke Evacuation System is as follows:
1. Install the CONMED 1000SESTM Filter.
 2. Attach unit power cord to the receptacle on the 2.4 Specifications
rear panel of the machine. Plug the three prong
power connector into an appropriate power out- Flow Rate: 70 CFM (1982 LPM) with
let. 1-1/4" (32mm) hose
48 CFM (1359 LPM) with
3. Optional: Attach either Remote Activator 7/8" (22mm) hose
Switch or Footswitch by inserting the male
footswitch plug into REMOTE SWITCH recep- Motor Rating: 115 CFM (3257 LPM)
tacle on rear of machine.
Static Suction: 97" (246cm) H2O
4. Attach the CONMED Smoke Evacuation
Pencil or tubing set to the inlet of the CONMED Power: 15 AMPS @ 100V/120V
1000SESTM Filter. Ensure that the evacuation 8 AMPS @ 220/240V
tubing is fully seated on the inlet of the filter.
Dimensions: Height - 14.25" (36.2cm)
5. Turn on unit main power by placing the power Width - 12.38" (34cm)
switch on the rear panel of the machine in the Length - 18.25" (46.4cm)
“ON” position.
Weight: 25.5 lbs (11.6 kg)
6. Activate the power unit by:
a. Pressing the ON/OFF switch on the Tubing Sizes: 7/8" (22mm), 1-1/4" (32mm),
membrane panel, and 1/4" (6.4mm)
b. Depressing and releasing the footswitch (if
connected), or Filter: CONMED 1000SESTM
c. Activating either CUT or COAG on the VLSI grade ULPA with carbon
CONMED Smoke Evacuation Pencil (if
Remote Activator is connected). Filtration Efficiency: 99.99995%

7. Adjust the suction level to the desired setting Filtration Rate: 0.012 µm
by pressing the UP and DOWN arrow keys while
the unit is activated. Noise created by the smoke Max. Filter Service Life: 8 Hours
evacuation power unit may be minimized by
selecting the lowest vacuum setting that effective- Regulatory Compliance
ly clears the sterile field of surgical smoke. When Units conforming to UL2601-1:
two indicators are illuminated on the suction con- 60-6850-001 120 V 60 Hz
trol scale, the suction control setting is the value 60-6850-002 220 V 50 Hz
between the two illuminated percentages. 60-6850-003 240 V 50 Hz
60-6850-004 100 V 50/60 Hz
8. Deactivate the unit by:
a. Pressing the ON/OFF switch on the UL 2601-1 Classifications:
membrane panel, Class 1
b. Depressing and releasing the footswitch (if Type CF
connected), or Ordinary Equipment
c. Releasing either the CUT or COAG button Continuous Operation
on the CONMED Smoke Evacuation Pencil
(if Remote Activator is connected).

9. Replace the CONMED 1000SESTM Filter when

the Filter Life Remaining Scale flashes RED (0%
Life Remaining). Failure to change the filter will
affect the performance of the system.

2-3

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 Power
Power Remote
Remote
Switch
Switch Switch
Switch

0
I
Jack
Jack

Circuit
Circuit
Power
Power Breakers
Breakers
Cord
Cord
Connector
Connector

IPX1 Cautions
Cautions

Product
Product
Nameplate
Nameplate

Figure 2 - Back View

Handle
Handle

Control
Control
Panel
Panel

Filter
Filter
Inlet
Inlet

CO
NM
ED
100
0S
ES Cooling
Cooling
Vents
Vents
Filter
Filter

Figure 3 - Front View

2-4

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 Maintenance
Section 3.0

3.1 General Maintenance Information 3.3 Periodic Inspection

This section contains information for ordinary
maintenance of the CONMED 1000SESTM
Smoke Evacuation System. While the unit has
been designed and manufactured to high industry
standards, it is recommended that periodic inspec-
tion and performance testing be performed by a
qualified Biomedical Technician to ensure contin-
ued safe and effective operation.
3.2 Cleaning
The CONMED 1000SESTM should be visually
inspected at least every year. This inspection
should include checks for:
•Damage to the power cord.
•Damage to the power plug.
•Tightness of the power plug.
•Proper mating, cleanliness and absence of
damage to the filter inlet.
•Obvious external or internal damage to the unit.

Before cleaning the CONMED 1000SESTM,

unplug the unit from the power outlet. The exte- See the following page for Troubleshooting.
rior of the unit may be cleaned by wiping it with
a cloth that has been dampened (not dripping)
with a disinfectant or a mild soap or detergent
solution such as Windex® or Formula 409®.
Windex® is a registered trademark of the Drackett
Products Company. Formula 409® is a registered
trademark of the Clorox Corporation. Wipe dry
with a clean cloth. Do not steam sterilize.

3-1

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 3.4 Troubleshooting the
System

PROBLEM POTENTIAL CAUSE CORRECTIVE ACTION

1. Smoke Evacuation System is 1. Filter not seated completely. 1. Re-install CONMED

on but suction is minimal or 1000SESTM Filter, press firmly
none. into place.

2. Filter clogged. 2. Replace filter.

3. Vacuum hose clogged. 3. Check or replace Smoke

Evacuation Tubing.

4. Motor/Blower obstructed. 4. Call BioMed or CONMED

Tech Services at the numbers
listed on the inside front cover
of this manual.

2. Smoke Evacuation System 1. Not plugged into electrical 1. Check power outlet and
does not function even though outlet. connection to rear panel of
on button is depressed. machine.

2. Circuit breaker(s) tripped. 2. Reset circuit breaker on back

of unit.

3. Footswitch plugged in. 3. Unplug footswitch.

4. Electronic system failure. 4. Call BioMed or CONMED

Tech Services at the numbers
listed on the inside front cover
of this manual.

5. Main power switch in OFF 5. Check main power switch

position. on rear of machine to ensure
that it is in the ON (I) posi-
tion.

3-2

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 Customer Service
Section 4.0

4.1 Equipment Return
For the quickest response to your service needs,
please follow these procedures:
Step 1: Write down the serial number of the
CONMED 1000SESTM.
Step 5: Freight for all returned goods should be
prepaid by the shipper. Return to the shipping
address listed on the inside front cover of this
manual. Note the R.A. number on the outside of
the carton.
4.2 Ordering Information

Step 2: Call Technical Services at the numbers
listed on the inside front cover of this manual and
describe the problem.
Step 3: If the problem cannot be resolved over
the phone and the equipment must be returned
for repair, you must obtain a “Return
Authorization” (R.A.) number from Technical
Services before returning the unit.
To reorder, obtain replacement parts or to return
a unit for service, call Customer Service at the
number listed on the inside front cover of this
manual or contact your authorized CONMED
Distributor.
Upon request, CONMED will provide service
and repair instructions, including circuit diagrams
and a parts list.

Step 4: If you have the original packing for your
CONMED 1000SESTM, use it to properly return
your unit. If you do not have the original pack-
ing material, ask Technical Services for advice on
how to pack the unit for return shipment.
CONMED 1000SESTM Smoke Evacuation
System versions available:
• 120 VAC 60 Hz: Cat. No. 60-6850-001
• 220 VAC 50 Hz: Cat. No. 60-6850-002
• 240 VAC 50 Hz: Cat. No. 60-6850-003
• 100 VAC 50/60 Hz: Cat. No. 60-6850-004

4.3 Available Accessories

• Filter, 7/8" Male Port, Case of 2 Cat. No. 60-6875-001

• Filter, Dual 7/8" or 1-1/4" Male Port, Case of 2 Cat. No. 60-6875-002
• Pre-Filter for Valleylab Airforce / Surgimedics Surgifresh Cat. No. 60-6842-001
• ULPA/Carbon Filter Replacement for Valleylab Airforce / Surgimedics Surgifresh Cat. No. 60-6843-001
• Footswitch Cat. No. 60-6869-001
• Remote Switch Adapter, 4' Cord Cat. No. 60-6886-001
• Remote Switch Adapter, 10' Cord Cat. No. 60-6886-002
• Remote Switch Adhesive Pad, Bag of 5 Cat. No. 60-6887-001
• CONMED Disposable Smoke Evacuation Handpiece, Case of 5 Cat. No. 60-6800-001
• Hand-Held Disposable 7/8" Tubing with Sponge Guard, Case of 5 Cat. No. 60-6805-001
• LEEP Disposable Tubing, Case of 5 Cat. No. 60-6815-001
• Laparoscopic Disposable 1/4" Tubing, Case of 5 Cat. No. 60-6810-001
• Laser Disposable 1-1/4" Tubing, Case of 5 Cat. No. 60-6806-001
• Reducer 7/8" to 1/4", Case of 12 Cat. No. 60-6840-001
• Reducer 1-3/8" to 7/8", Case of 5 Cat. No. 60-6841-001
• Footswitch Basket Cat. No. 60-5768-001
• Mobile Base Cat. No. 60-6855-001

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 Theory of Operation
Section 5.0
The CONMED 1000 SES Smoke Evacuation
Filtration System is designed to remove smoke
and noxious odors from the smoke plume gener-
ated during the course of laser and electrosurgical
procedures.
The CONMED 1000 SES is designed with a
high suction and high flow rate centrifugal action
pump. The ultra-quiet motor is used to draw the
smoke plume from the surgical site, through the
vacuum tubing and into the CONMED 1000
SES filter cartridge, where the smoke plume is
purified by a series of filters. A single disposable
filter cartridge is used to simplify the installation
and removal during filter changes. This filter is
completely enclosed to further protect the health-
care personnel from potential contamination. The
CONMED 1000 SES filter contains four differ-
ent filter stages within a single housing to decont-
aminate the smoke plume.
5.1 Filtration System
The CONMED 1000 SES filter is used with the
CONMED 1000 SES Smoke Evacuation System.
The first stage of filtration is a prefilter whose
function is to trap and remove gross particulate
and casual fluid.
The second stage of filtration is a VLSI (Very
Large Scale Integrated) grade ULPA (Ultra Low
Penetration Air) filter whose high-tech patented
design is for the purpose of capture of particulates
and micro-organisms down to 0.01mm at an effi-
ciency of 99.99995%. Each ULPA filter is pre-
tested and certified before use.
The third stage of filtration uses virgin coal grade
activated carbon for the removal and adsorption
of odors and toxic gases produced by the burning
tissue. These harmful gases are a health hazard to
those healthcare workers who breathe the gases.
For this reason, the highest quality virgin coal
grade activated carbon is used. This activated car-
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bon preferentially removes toxic organic gases
rather than water vapor.
The fourth stage of filtration is expanded foam
and paper media used to trap activated carbon
fines from migrating out of the filter.
As shown in Figure 4, the electrosurgical smoke
enters the CONMED 1000 SES Filter through
the inlet port on the front of the filter. The smoke
is pulled through the four stage filter described
above. The cleaned air exits the filter, passes
through the motor/blower and exits the CON-
MED 1000 SES through the exit port on the bot-
tom of the unit via airways in the unit’s insula-
tion.
5.2 Electronic Control System
Refer to Figure 5, CONMED 1000 SES System
Block Diagram while reading this section.
AC mains power enters the unit through the
Power Entry Module on the rear panel of the
unit. This Power Entry Module contains the
mains cord inlet connector and the main power
switch. Mains power then goes to the circuit
breakers on the rear panel which are connected to
the controller printed wiring board.
The controller printed wiring board contains the
microprocessor, low voltage power supply and
motor/blower control circuitry. The front panel
membrane switch panel is connected to the con-
troller PWB. All user input commands from the
front panel are recognized by the microprocessor,
which in turn controls the motor/blower and the
LED’s on the front panel.
All of the control circuitry for the CONMED
1000 SES Smoke Evacuation System is contained
on the controller PWB. This allows board level
repair of the unit by qualified service personnel.
The Controller PWB’s are pre-calibrated and test-
5-1
 ed at the factory. This approach allows quick
repair with a minimum of downtime.
The motor/blower is a specially designed high
suction/high flow rate centrifugal air pump. This
motor/blower is controlled by a triac on the con-
troller PWB and runs on mains power. This
Figure 4 Air Flow Diagram
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motor/blower is rated at 115 CFM and a static
suction of 97" H2O. Replacement brushes for this
AC motor are available from CONMED
Technical Services (See Section 4.0). Refer to the
parts list in the Maintenance section of this manu-
al for the correct motor part number depending
upon the mains voltage available.
 Figure 5 System Block Diagram

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 Maintenance
Section 6.0
6.1 Cleaning
After each procedure, clean the exterior of the
CONMED 1000 SES with an appropriate germi-
cide. Avoid the use of abrasive cleaners.
Also clean the inlet port of the filter with an
appropriate germicide after each procedure and
recap the filter inlet port.
Replace vacuum hose and all single use disposable
parts after each procedure. Dispose of in the
appropriate manner per your hospital’s proce-
dures.
Replace the CONMED 1000 SES filter after
eight hours of use. Failure to change the filter will
affect the performance of the system.
6.2 Periodic Performance Testing
The CONMED 1000 SES Smoke Evacuation
System is engineered to give the end user many
years of trouble-free service. In order to maintain
the system in top operating condition, the system
should be inspected using the following schedule:
After Each Use
• Inspect the system for signs of physical damage,
and fluid or solid contamination.
• Inspect the filter for physical damage, fluid or
solid contamination, and filter life. If filter life has
been expended, replace the filter.
Weekly Inspection
Check the “Service” light on the membrane key-
pad. If the light is illuminated, contact BioMed or
CONMED for service.
Examine the entire system for physical damage.
Contact BioMed or CONMED for service if
damaged.
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Yearly Inspections
Perform the chassis ground integrity test per
Section 6.3. Check the “Service” light on the
membrane keypad. If the light is illuminated, con-
tact BioMed or CONMED for service.
6.3 Chassis Ground Integrity
Equipment:
Volt-Ohmmeter, Simpson 260 or equivalent.
Procedure:
Connect the ohmmeter between the earth ground
prong of the power plug and the exposed screw
heads on the bottom of the unit. Confirm that
the resistance is less than 0.2 ohm.
6.4 Calibration
The CONMED 1000 SES Smoke Evacuation
System is completely adjusted at the time of man-
ufacture. No additional adjustment to the system
is necessary.
There is no need to calibrate any part of the
CONMED 1000 SES Smoke Evacuation System.
All calibration is preset at the factory.
If the Service light is illuminated at any time,
contact BioMed or CONMED for service.
6.5 Troubleshooting
This section provides help in troubleshooting
problems if the CONMED 1000 SES is malfunc-
tioning. Not all failures can be covered in a guide
such as this, so the service technician must under-
stand the full operation of the unit. Read Sections
1.0 and 2.0 for the description of the system and
operating instructions.
If trouble is suspected, perform a thorough visual
inspection, looking for loose or burned compo-
6-1
 nents which may point to the source of the prob- unit at the wrong mains voltage will cause mal-
lem. Verify that all connections are clean and seat- functions. Check that all mechanical connections
ed properly and that all harness connections are are secure.
sound and not shorting. Check the power cord
and all other wiring for evidence of mechanical See Troubleshooting Chart below.
damage. Check the mains voltage against the
nameplate on the back of the unit. Operating the

Problem Potential Cause Corrective Action

1. CONMED 1000 SES 1. Filter not seated completely. 1. Reinstall filter, press firmly into
is operational, but suction is place.
minimal or none.
2. Filter clogged. 2. Replace filter.

3. Vacuum hose clogged. 3. Check or replace hose.

4. Motor/Blower obstructed. 4. Contact CONMED Technical

Services.

2. CONMED 1000 SES 1. Not plugged into electrical 1. Check power outlet or check to
does not function, although outlet or system not powered be sure system is powered up with
“ON” button is pressed. up with switch. switch on rear of unit.

2. Circuit breaker(s) tripped. 2. Reset circuit breaker(s) on rear

of unit.

3. Footswitch/Remote Switch 3. Unplug footswitch or remote

is plugged into unit. switch.

4. Electronic system failure. 4. Contact CONMED Technical

Services.

3. “Service” light is illuminated. 1. Motor/Blower requires servicing. 1. Replace motor brushes per
Section 6.6.4 or contact CONMED
Technical Services.

4. Motor/Blower operates 1. Incorrect power to system. 1. Check power outlet to ensure

intermittently. proper power is supplied to system.

2. Electronic system failure. 2. Contact CONMED Technical

Services.

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 6.6 Disassembly
WARNING: Service should only be attempted
by qualified service personnel. Refer to
Section 4.0 for instructions on returning the
unit to CONMED for factory service.
Caution: This device contains components
which will be damaged by static electricity.
Proper handling by a grounded service techni-
cian is mandatory. CONMED will provide
assistance if needed in safeguard precautions
necessary to avoid any question of warranty
responsibility.
WARNING: Before performing any work on
the CONMED 1000 SES be sure the system
is turned off and the electrical plug has been
disconnected from the wall outlet.
6.6.1 Disassembly Instructions
For servicing of the CONMED 1000 SES Smoke
Evacuation System, the unit will need to be disas-
sembled. Read the instructions below before
attempting to service the system. During the dis-
assembly of the unit, refer to Figures 6, 7, and 8.
The disassembly of the CONMED 1000 SES
Smoke Evacuation System is performed as fol-
lows:
Using an Allen wrench, remove the 14 screws
that hold the cover on the system.
Remove the cover slowly, so as to not disconnect
the ground wire. Unscrew the retaining nut that
holds the ground wire in place using a wrench.
If necessary, using an Allen wrench, remove the
bolts that connect the rubber feet.
If necessary, carefully remove the insulation from
the base. If any insulation is removed it may not
be reinstalled because the adhesive may not func-
tion properly. Newer models do not have adhe-
sive and should be re-assembled per the insulation
installation instruction provided in the Insulation
Assembly diagram, Figure 7.
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6.6.2 Main Housing Disassembly
Remove all insulation from the bottom of the
shell.
Remove motor/vent insulation pieces from the
back of the shell. The motor should now be
exposed.
Remove 3" thick pieces from around the round
tube assembly.
Remove the 4 bolts that hold the motor in place,
using an Allen wrench.
Using a wrench, remove the bolt from the motor
mount bracket.
Disconnect the E-Term connectors. Disconnect
the ground connector screw using a socket
wrench
Remove motor. You may at this time also remove
the motor gasket.
Remove 6 nuts from the round tube retainer ring,
using a socket wrench. Remove tube from shell
assembly.
Remove the front/top insulation.
To remove the handle, unscrew the 2 bolts, using
an Allen wrench. This will also remove the alu-
minum separator plate and the handle at the same
time.
Remove all wires from the circuit breaker, power
entry module and printed circuit board.
To remove the circuit breaker, press the tabs locat-
ed on the inside of the systems on each side of
the circuit breaker.
To remove the power entry module, press the
tabs on either side of the module. You may need a
screwdriver to accomplish this operation.
6-3
 Unscrew the remote switch jack using a socket
wrench.
Caution: For the next few steps, you will need
to be electrically grounded.
Remove the 6 screws from the circuit board using
a screwdriver. Carefully remove the circuit board
and place it in an anti-static holder.
If necessary, using a chip puller, remove the
microprocessor from the circuit board. Also if
necessary, using a fuse puller, remove 0.0625 amp
fuse from the circuit board.
NOTE: No other components should be
removed from the circuit board.
6.6.3 Assembly Instructions
For assembly of the CONMED 1000 SES Smoke
Evacuation System, please use the above instruc-
tions in reverse.
6.6.4 Motor Brush Change Instructions
The service light on the front panel will illuminate
after 500 hours of use. This is an indication to
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service the motor brushes. Upon inspection, if
you find the carbon part of the motor brush is ¼"
long or less, replace the brushes. Replacement
brushes are available from CONMED Technical
Services.
Disassemble the system according to the instruc-
tions listed in this manual.
Remove the motor/blower from the system.
With a Phillips head screwdriver, remove the two
(2) screws that hold the brushes in place.
Inspect the brush from each side of the motor.
Replace if necessary.
Replace the brushes on both sides of the motor
with new brushes, and reinstall the two (2)
Phillips head screws. Tighten down securely.
Reassemble unit by following the disassembly
instructions in reverse.
To reset the service light to zero, plug the unit
into AC power and turn the unit on. Press and
hold the following membrane keypad buttons
simultaneously for five (5) seconds: “UP
ARROW” and “FILTER RESET”.
 Figure 6 Exploded View

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 Figure 7 Insulation Assembly

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 Figure 8 Electrical Schematic

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 6.7 Replacement Parts Lists

# Part Number Description Qty.

1. HOUSING CONM Housing Assembly 1

2. MOTORCON120 Motor #763-13 (100/120V Versions only) 1
2. MOTOR220/240 Motor 220/240 International (220/240V Versions only) 1
3. GSKT MM CON Top 1/4", Bottom 1/2", SC-42 Silicone Motor Mount Gaskets 1
4. ISOLATORS Motor Isolators 4
5. HANDLE BLACK PN 247-29-AL-1032A Carrying Handle 1
6. CIRCUIT 15 US- 15Amp Circuit Breaker (100/120V Versions only) 2
6. CIRCUIT 8 European- 8Amp Circuit Breaker (220/240V Versions only) 2
7. PWR EN MD.08 Power Entry Module 1
8. PCB-AC26 ASY Printed Circuit Board Assy w/Footswitch Jack & Wire Harness 1
9. CHP C1X0/8 Microprocessor IC REV. 1 1
10. WIRE ASSBLY Wire Assembly w/E-Terms 1
11. GASKET LED LED Gasket 2
12. MEMBRANEBLNK Membrane Switch Panel (Blank) 1
13. MEMBRANE CON CONMED Membrane Switch Panel Overlay 1
14. BOLT6-32 .5 Bolt #6-32, 1/2" Long Pan Head 6
15. BOLT10-32 .5 Bolt #10-32, 1/2" Button Socket S/S 17
16. BOLT10-32-32 Bolt #10-32, 3-1/4" Long 4
17. BOLT10-32.75 Bolt #10-32, 3/4" Long 4
18. WASHER #6S Star Washer #6 Electrical 6
19. WASHER 1/4"L Lock Washer 1/4" Split Ring 3
20. WASHER10-32S Star Washer #10-32 2
21. WASHER #10F Flat washer #10 5
22. WASHER 3/8"S Star Washer ID 3/8" 1
23. NUT JAM 1/4 Jam Nut 1/4", Zinc 3
24. NUT 10-32 10-32 Lock Nuts S/S 6
25. RUBBER FEET Foot, Rubber w/washer 4
26. INSULKIT CON Foam Insulation Kit 1
27. BRUSHKIT Replacement Motor Brushes (set of 2) 1

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