Standard Cargo (Truck/Trailer)

/Van SKD/CKD part lists

Prepared by

Engineering Products Technology Development Directorate

September 2012 E.C.

 CONTENTS

1. General truck/trailer SKD/CKD classifications

1.1 General truck/trailer SKD standards

1.2 General truck/trailer CKD standards

 1.1General truck SKD standards
S/N Name HS code Remark UOM Qty

Chassis frame and Frame with or without Basic set 1

1 accessories components (Cross member,
engine support, gearbox
support) assembled on the
frame

Figure SKD truck chassis body

Note: it should be without engine and heavy aggregates
2 Engine –clutch-gearbox CI Engine Accessories not detached
assy 8408202000 from engine and with pcs 1
propeller detached

Figure FSR SKD engine

3 Propeller (fan) Propeller(fan) -
pcs 1

Engine propeller

4 Cab(cabin body) Safety Glass

assembly, (Metallic) 7007215000 With mirror, grill, doors set 1
Locks (LHS &RHS) sun ray grid
8301200000 footsteps, seats, seat parts,
Other Locks seat belts, dashboards and
8301200060 other interior parts.
Hinges
8302103000 Mirrors ,the glasses not
separated from the body, rear
Door Assemblies
view mirrors
8708291500
Bodies
Note:
 8707905040 All the above parts are part
Seats of the cabin(assy of cabin)
9401200090
Seat Parts
9401901000
Seat Parts
9401901085
Seatbelt assembly
87082900
Dash board
Mirrors
7009100000
Other interior parts

Figure model truck/trailer canopy and interior parts

5 Truck front bumper Bumpers and Parts It consists of bumper parts
8708100050 mudguard ,steps and other set 1
Bumpers basic parts
8708103050
Parts & Access. of
bumpers

Figure Bumper and other parts

6 Cargo /Van (Components) Cargo, van components, bus

with their different body fixtures, set 1,1,1
accessories

Figure cargo trailer side panels figure cargo vans


7 Front and rear axle
Figure cargo detail parts
Front axle Front and rear axle, and other
Rear axle axle accessories(parts) set 2
Other axle parts Note: In case of 2axle and
3axle trailer designs the model
is different

Figure trailer front and rear axle

Dual axle Three axle

8 Lamps (Lightings) Lamps Mirrors, all light bumpers, the
Beam Lamps glasses not separated from the sets -
8539100020 body, rear and front
8539100040 combination lamps
 Figure mirror and lamps
9 Drive Axles
8708505000
8708505110

Figure drive shaft

9 Suspension system Leaf spring Front and rear suspension,
7320100015 spring, shock struts, shackle, U- set 1
7320103000 bolt and other basic parts
7320106015
7320106060
Suspension Shock
Absorbers
8708801300
8708801600
8708803000
8708804500
8708805000
Suspension System
Parts
8708806590

10 Steering components Steering Wheels, Steering components & its

(parts) Columns accessory integrated to set 1
8708945000 Steering Wheel and its Cover
Steering Shaft and other basic parts
Assembly
8708947510
8708995010 Note: The steering
Parts components (specified on
8708947550 this row) are not parts of the
Wheel Hub Units cabin. Those parts connected
8708995020 to front axle and chassis
8718995025
8708995800
 Others

Pedal attachment
11 Brake pedals and pedal assembled on the vehicle set 1
attachment set ABC Pedals and cover
Brake Hoses
Brake Linings & Pads
Other parts

Figure some pedal parts

Mufflers, silencer &
Mufflers Exhaust pipes (front & set 1
Muffler & Exhaust pipe 8708925000 rear)
12 assy. Cast Iron Parts,
Mufflers
8708927000
Parts, Mufflers
8708927500

Fuel tank assy With tanks, valves, pumps set 1

87089900 and other accessories
Fuel Pumps
13 Fuel tank assy, accessories 8413309030
and other parts Fuel Filters
8421230000
14 Pneumatic Cylinders Trailer part air tank, with
8302303010 pipeline and valves Set 1
Other Mountings
Air cylinder assembly 8302303060
8302306000 Note; The number of tanks
differs according to
vehicle models

Horns Starter motor, alternator and

8512300020 other basic electrical parts
Starter motor
Alternator
Electrical and electronic
Parts

15 sets -

Radiators
16 Radiator assy 8708915000
Parts, Radiators Radiators assy, and its
8708407550
sets -
hoses (pipelines)
Intake Air Filters
8421310000
17 Air cleaner and its
Air cleaner
pipelines

Road Wheels
8708704530 set 1
8708704545
Wheel Rims
8708704560
8708708045
18 Wheel Covers
8708706030
Wheel assembly parts
Wheels
8708708030
8708708035
Parts & Access. for
Wheels
8708708050 Wheels, tire, rings. For
8708708075 front, rear, left and right
Radial Tires for Lt. sides
Trucks
4011200005
Pneumatic Tires for
Lt. Truck
4011200010
Radial Tires for
Buses/Truck
4011200015
Pneumatic Tires for
Buses/Tr
4011200020
Inner Tubes
4013100020
 Battery and battery holder Storage Batteries
assy with accessories 8507100060 set 2
Parts of Other Holder ,battery and other
Batteries parts
19 8507908000

20 All electrical wires with

Electrical harness
adapters sets -

21 Braking system parts Brake hose

40091-20020 All other parts in braking set 1
40092-20020
40093-20020
system
40094-20020 (some attached to air
Brake Linings & Pads frame parts)
6813810050
 Brake Drums
8708305020
Brake Rotors (Discs)
8708305030
Mounted Brake
Linings
8708305040
Brake Drums &
Rotors
8708395010
Brake Parts
8708305090

Mechanical hard wares,

22 Other vehicle parts fixtures, hoses, brackets set 1
Note:hardware sets are for
 1.2 General truck CKD standards
S/N Name HS Remark UOM Qty
code
1 Engine assembly Engine is without fan, fan set 1
shroud, driving and timing
belts but supercharger is
assembled to it.
(engine with supercharger)

Figure engine and supercharger

2 Propeller(fan) blade Propeller is with or pcs 1
without shroud

Engine propeller

3 Transmission gearbox assembly Gearbox is detached from

chassis and not assembled set
to other parts 1

Figure gearbox
4 Clutch disc It is detached
pcs 1
 Figure clutch disc
5 Pressure plate It is detached
pcs 1

Figure pressure plate

Flywheel-clutch-pressure plate
6 Fly wheel It is detached
pcs 1

Figure Flywheel and its assembly with gearbox

7 Battery components The casing is
 Battery carrier disassembled in to sub sets 1
 Battery cover
assemblies and not
 Battery assembly
part of the airframe
 Figure Battery main components
8 Radiator assembly It is detached from engine
 Radiator and consists of radiator set 1
casing, fan. motor, fan
 Fan
shroud, pipelines,
 Accessories condenser and others

Figure Radiator assembly

9 Frames ( side rail & cross bars Lateral frames and
disassembled for light duty) reinforcement bars are set 1
detached
 Figure main frame components

10 Spring leaf assembly The leaf spring detached

and all its connectors are set 1
to be assembled, shock
strut and other parts

Figure spring leaf assembly

11 Transmission shaft It is detached and part of
subassembly pcs 1

Figure Transmission shaft

12 Exhaust/silenser It consists of exhaust
pipes,silencer,gaskets and set 1
 engine exhaust connecting
branch pipes

Figure exhaust pipe parts

13 Steering components All sets of steering systems
detached from frame set 1

Figure steering system assembly

Brake All frame components are
14 Brake system components drum detached from main frame set 1
Brake and other basic parts
pedal
Governor
Pipelines
Air
reservoir
(tank)
Air dryer
Valves &
others
15 Front and rear axle The axle tip discs and
calipers are detached set 2

16 Fuel tank It is separate and along

with its connectors and set 1
metal strips
-Additional tank is
optional according to
models

18 Fuel filter It is separate and to be

assembled pcs 1
 Figure Fuel filter
19 Cabin (canopy) The canopy has sub-
assemblies door assembly sets 1
(L&R),bumper parts, mud
guard, foot steps

Figure Body panel

20 Front/rear Mud guard and steps It is separate and to be
(LH/RH) assembled set 2
-1sets of mud guard+1sets
of step assembly

Figure mud guards

21 Dashboard It is separate and to be
assembled set 1

Figure dash board

22 Wiper blades with accessories It is separate and to be

 assembled sets -

Figure Wiper blades and its accessoriws

23 Lighting All truck lightings.It is
separate and to be sets -
assembled
 Figure lighting
24 Wheel assembly parts It is separate and to be
assembled set 1

25 Electric harness It is separate and to be set 1

assembled

Figure Electric harness

26 Mechanical hard wares,

Other vehicle parts
fixtures, hoses, brackets