NOT BE DISCLOSED, REPRODUCED OR USED IN ANY MANNER WITHOUT PRIOR WRITTEN CONSENT OF KOBELCO COMPRESSORS CORPORATION.

THE DRAWING(S) AND THE INFORMATION CONTAINED HEREIN ARE THE PROPERTY OF KOBELCO COMPRESSORS CORPORATION. THEY SHALL

NOT BE DISCLOSED, REPRODUCED OR USED IN ANY MANNER WITHOUT PRIOR WRITTEN CONSENT OF KOBELCO COMPRESSORS CORPORATION.

NOT BE DISCLOSED, REPRODUCED OR USED IN ANY MANNER WITHOUT PRIOR WRITTEN CONSENT OF KOBELCO COMPRESSORS CORPORATION.
THE DRAWING(S) AND THE INFORMATION CONTAINED HEREIN ARE THE PROPERTY OF KOBELCO COMPRESSORS CORPORATION. THEY SHALL

THE DRAWING(S) AND THE INFORMATION CONTAINED HEREIN ARE THE PROPERTY OF KOBELCO COMPRESSORS CORPORATION. THEY SHALL
FOR MESSRS.
S&S GLOVE CORPORATION
SPECIFICATIONS OF
ALE200AⅣ　AIR COMPRESSOR
ALE90WⅢ-5形 　空気圧縮機
ALE90WⅢ-5形 　空気圧縮機
納入仕様書納入仕様書

注文主 ： 日鉄エンジニアリング株式会社　様
注文主 ： 日鉄エンジニアリング株式会社　様
： 西いぶり広域連合　様
発注者名 発注者名 ： 西いぶり広域連合　様
工事名 ： 西いぶり広域連合新中間処理施設建設工事
工事名 ： 西いぶり広域連合新中間処理施設建設
施設名 ： エネルギー回収型廃棄物処理施設
施設名 ： エネルギー回収型廃棄物処理施設
設備名 ： 雑設備 ： 雑設備
設備名
装置名 ： 空気圧縮機
装置名 ： 空気圧縮機
機器名 ： 空気圧縮機
機器名 ： 空気圧縮機

2022 3
01 8/3
3
 Aug  Aug

ISSUE DESIGNED CHECKED APPROVED REVIEWED

REVISION NOTE
No. ENGINEERING DEPARTMENT QM DEPARTMENT

O.No. CAREER

A2684860
・ベトナム向け
・380V-50Hz

PART.No.

10 0029 0810
DWG.No. A ISSUED
9
BY 99 9
01 B 01 2021 9/2 2021 9/2播磨工場  2  2
 2  2

ISSU C ISSU DESIGNED 技術部 CHECKED

DESIGNED APPROVED
CHECKED A

A0 0029 0811 E
No.
配 E REVISION
設 生 生 品 NOTE
計 産 産 質 /
布 No. 技 管 保 C
P REVISION NOTE
合 SEC. CODE
　 ENGINEERINGENGINEERING
DEPARTMENTDEPARTMENT

O.No. 先O.No.術 理 証 計 8200 CARE

A4:　　　，A3:　　　TOTAL　　　　　SHEETS
16 3 19
F1118990
F1118990
・オイ
・ﾄﾞﾚﾝ
・ｸﾞﾘｰ
 P.1
Introduction
KOBELCO's oil-free screw compressor "Emeraude-ALE series" is a package-type product with mounting control system
and electric monitor, and with compact unit containing main body (compressor), speed-up gearbox, motor, capacity contr-
ol device and protection device.
This compressor is manufactured in our special plant furnished with the latest production equipment, and shipped after
very strict inspections.
These approaches ensure the excellent performance of the compressor for a long period, and we are therefore confident
that this product will meet your satisfaction.

Contents
Introduction ･･････････ 1

Specification Table (product specification) ･･････････ 2

Specification Table (specification for installing compressor) ･･････ 3

Installation, Operation, Maintenance ･･･ ･･････ 4

Unloading ･･･ ･･････ 4

Maintenance Space ･･･ ･･････ 5

Ventilation ･･･ ･･････ 5

Piping and Selection of Air Tank ･･･ ･･････ 7

Tips for Sound Control Measures ･･･ ･･････ 9

Power Supply Wiring ･･･ ･･････ 10

Lubricating Oil ･･･ ･･････ 11

Grease-up ･･･ ･･････ 12

Management of Cooling Water ･･･ ･･････ 12

Warranty Qualifications & Indemnity ･･･ ･･････ 13

Flow Diagram ･･････････ 14

Installation Method ･･････････ 15

External Drawing ･･････････ 16

Wiring Diagram ･･････････ 17

External Terminal Diagram ･･････････ 18

Warning Warning
Avoid respiratory disturbance
Since no lubrication oil is supplied on compressing point of oil compressor,
Do not directly intake non-clean
there is in principle no oil in exhaust air and drain.
compressed air or use it for
However, small amount of oil might be contained, such as oil in
respiratory organ to in order to
atmosphere, oil attached on parts during manufacturing, and so on.
avoid respiratory disturbance.
 P.2
Specification Table (product specification)
Type ALE200A Ⅳ Notes:

1. Specification of compressor (1) Discharge air volume is the value converted with suction condition of com-
Frequency Hz 50 pressor at rated state.
Main motor V 380 (2) Contact us for guaranteed value.
Voltage
Auxiliary unit V 380 (3) Discharge pressure is the value measured at outlet of after cooler.
Discharge air volume * at rated state m3/min 33.0 (4) SF means service factor.
Available temperature range °C 0 to 45 (5) The noise level of the machine indicates measured value at the time of
Available pressure range MPaG 0.29 to 0.86 rating (9 point average and 1m around the unit, recommended by CAGI).
Suction condition Pressure - Atmospheric pressure(1bar) (6) This compressed air cannot be used for breathing purpose.
* at rated state Temperature °C 30 (7) Inside of the compressor unit is cooled with ambient air around installation
Humidity %RH 75 position of compressor. Take care of the ambient air so that it does not exc-
Discharge condition Pressure MPaG 0.8 eed available temperature range.
* at rated state Temperature °C Ambient temp + 10 (8) Contact us for submission of data except rated state.
Safety valve Inter cooler MPaG - (9) Companion flange for fitting part of piping is not contained.
Setting pressure After cooler MPaG 0.94 (10) Lubricating oil does not filled with. Prepare genuine oil before operation.
Control system ON-OFF control (11) Anchor bolts are not contained (unit fixing plates are contained as
accessories).
Driving system Step-up gear (12) (9)Companion flange, (10)genuine lubricating oil, (11)anchor bolts are opti-
Dimension Width W mm 4,300 ons. Contact us if you would like to these options.
(rough estimate) Depth D mm 1,900 (13) Power supply voltage and allowable frequency variation are based on IE-
Height H mm 2,180 C60034-1.
Weight (rough estimate) kg 6,250 (14) Confirm the installation dimensions with the external drawing shown later.
Noise level dB(A) 76
Discharge pipe diameter JIS10K-80A-FF
Cooling water Quality -
tempe- at rated °C -
rature max °C -
Volume L/min -
Temperature rise °C - <<Rough dimension of unit>> <<Maintenance space (see next page)>>
min m -
Head
max m - E
Cooling water pipe diameter - H

D
C B
W D A
2. Main motor, main inverter specs
2. Main motor 2-2）Fan motor, fan inverter specs (for air cooled unit only)
Main motor Rated power kW 200 Fan motor Rated power kW 5.5
SF 1.1 (2 pieces / unit) SF 1.0
Totally‐enclosed fan Totally‐enclosed fan
Type Type
cooled type cooled type

3-phase induction 3-phase induction

Number of pole 2-pole Number of pole 4-pole

Efficiency class IE3 Efficiency class IE3
Cooling system Air cooled Cooling system Air cooled
Insulation class F Insulation class F
Rating Continuous rating Rating Continuous rating

Startup system Star delta Startup system Inverter

Main inverter Power supply frequency Hz - Fan inverter Power supply frequency Hz 50/60
Power supply voltage V - (2 pieces / unit) Power supply voltage V 400/400･440
Cooling system - Capacity kVA 21.1
Control mode - Rated current A 27.7
Control function - Cooling system Air cooled
Harmonic restraint - Control mode Sine wave PWM control
Harmonic restraint Noise filter built in

3. Lubricating oil 4. Motor Grease

Brand (mineral oil) Standard Oil C-7 Brand SUPER GREASE
Brand (food grade oil) Food Grade Oil C-7 Interval of supply hr 2,000
Quantity of supply L 51 Quantity of supply Load side g 45
* Use one of the above listed genuine lubricating oil (options are available). Fan side g 45
* Use genuine grease listed above (options are available).
 P.3
Specification Table (specification for installing compressor)
1. Maintenance space Notes:
Maintenance space Front A mm 1,300 (1) Make sure to keep maintenance space certainly.
Back B mm 1,300 (2) Make sure to install air tank.
(See previous page for Right side C mm 1,000 (3) Connect to power supply terminal by appropriate method in accordance with
mark position)
Left side D mm 1,000 customer's regulations, with reference to wiring diagrams.
Upper E mm 1,300 (4) Use CV cable for power supply cable.
<CV cable: cross-linked polyethylene insulated PVC sheathed cable>
2. Air tank capacity Note: If the cable is difficult to bend due to diameter is large, use flame
Recommended air tank size m3 Min. 6.5 retardant poly-flex cable instead.
(5) When connecting multiple power supply cables per pole, the maximum allo-
3. Power supply equipment wable number of cable is two.
Max rated current (Main motor) A 373 (6) The cable diameter shown on the left is selected in accordance with inner
Star delta startup current A 1017 wiring rules with estimating conditional the case that the cables are
contained in conduit pipes.
Electric cable dimension 30m or less mm2 100*2 Please contact us when the length of cable exceeds 100m.
60m or less mm2 150*2 (7) Install ventilating fan that is compatible to compressor's performance. Select
100m or less mm2 200*2 installation position of ventilating fan that does not sucked exhaust air again.
Earth cable dimension mm2 60 (8) Standard of this unit is star-delta startup. The startup current at direct on-line
Terminal block size Power supply terminal M12 start is 3 times of the star-delta startup current as shown on the left.
(compressor unit) Earth terminal M12 (9) In the case of star-delta startup, at switching from star wire to delta wire, inr-
- - - ush current is to be 5 to 7.5 times of the star-delta current as shown on the
- - left (equivalent to 1.6 to 2.5 times of direct on-line start current) instantane-
ously (1-2 cycles). Install the breaker which is not operated with the inrush
4. Ventilation equipment current for power supply lines of compressor.
Heat quantity to generate kJ/hr 849,000 (10) Check the capacity of transformer, and use appropriate size of power sup-
Unit displacement m3/min 315 ply, so that the power voltage drop does not exceed 10% at power supply
Ventilation air flow rate General ventilation m3/min 1179 terminal in compressor unit by startup current.
Ventilating duct m3/min 118 (11) Connect earth cable (with earth mark) on startup panel. Apply C type earth
Ventilating duct & fan m3/min 433 connecting construction. Without earth connecting may lead to electric sho-
cks or damege to the compressor.
5. Water cooling equipment The earth cable diameter is defined with its length considered as 5m.
Cooling tower Required heat exchange rate kJ/hr - (12) This unit should be installed at an altitude of 1000m or less.
Required water at rated L/min - Please contact us if altitude is more than 1000m.
flow rate Max L/min - (13) Ventilation air flow rate is the value when the allowable temperature rise in
Diff.temp.of inlet/outlet °C - the room is 10℃
Effective diff. at rated MPa -
pressure Max MPa -
 P.4
Installation, Operation, Maintenance
1. Locations Should be Avoided
・Install the compressor in a well-ventilated indoor place.
Avoid outdoors. The compressor is designed for indoor use only.
・The compressor is equipped with electric components. When using or temporarily store the compressor,avoid places
exposed to rain. Electric leakage or corrosion can be resulted. Also avoid dump places.
・Avoid places where the atmosphere contains a lot of dust such as iron powder and sand, or harmful gases such as chlori-
ne, hydrogen sulfide and sulfur dioxide. Such substances may cause damage to the compressor, poor insulation in electr-
ic components, deterioration of lubricating oil, corrosion of parts, etc.
・Avoid places where the ambient temperature exceeds available temperature range. It may cause trouble. Surely equip a
ventilating fan in the room to maintain the ambient temperature at maximum available temperature or below.
・Avoid places where excessive vibration is expected.
・The noise level may change depending on the building construction and configuration.
・This unit should be installed at an altitude of 1000m or less.
Please contact us if altitude is more than 1000m.

2．Unloading and Carrying

When unloading and carrying, please use slots of the forklift on the base plate of the compressor unit.
The slots are large enough to fit forklift forks, which allows unloading and carrying by a forklift.

Wire Forklift

Protecting plate

Pad

Protecting cloth

When lift When use forklift

◆Lifting by crane or loading by forklift

・Avoid getting hit when transfering the compressor unit.
・Make sure that all the doors are closed up to prevent it from opening unexpectedly.
・Use lifting slings and forklift that has adequate capacity for the unit weight.
WARNING
◆Lifting by crane
・To protect forklift slot edges, unit covers and lifting slings, apply appropriate protections.
・To prevent unit covers from damaging by lifting slings, apply protecting plate.
・When lift up, make sure nothing protruding such as piping nozzle to avoid touching the wire.
It will result in damage if there is weight on protruding object.
 P.5
・Install the compressor on flat and level surface.
・The tolelance of level should be within 5mm/m.
Don't install it on the shape steel and the block.
Installation on the shape steels or the blocks may cause increased noise.
・Anchor bolts (4pieces/unit) are not contained.
・Fix the compressor unit with anchor bolts and unit fixing plates (2 positions of front and rear of the compressor unit).
Unit fixing plates are contained as accessories. Always set unit fixing plates which may effective for noise prevention.
(Refer to the external drawing.)
・Be sure to connect the ground cable.
・The noise level changes by the size of the room where the compressor is installed, the position, the reflective rating of the
wall and so on.
・In the case of installing the openings for air supply and exhaust air of the compressor unit in the room, pay attention to
their position and direction.
・Since the transport fixtures are attached within unit, remove them after installation.
For details, refer to the operation manual.

3. Maintenance Space
・Keep necessary space (for opening and closing doors, operation and
E
maintenance) around the compressor unit.
・Keep enough space to ensure air supply and exhaust air in good
condition.
・Install on horizontal ground, do not put blocks under the bottom. D

・Refer to the maintenance space of the specification table and C

B
A
external drawing.

4. Ventilation
1）Installation of Ventilating Fan
・Use in a sealed chamber will increase the room temperature, causing the compressor stop. To avoid this, provide ope-
nings (one opening is for suck flesh air, and another opening is for exhaust hot air) on the wall of the room. Also install a
ventilating fan at the exhaust opening. The exhaust opening must be located on the higher position, and the air supply
opening on the lower position.
(Refer to the "Installation of ventilating duct" on next page.)
・The air supply opening must be size enough to prevent negative pressure in the room.
・Select a ventilating fan with a capacity higher than the value of the specification table.
・If the ceiling is low, the exhaust air may stream toward air inlet side, therefore ambient temperature may rise.
・It will trip when temperature indoor rises exceed than available temperature range, so it need to be modified.
・Select installing position of ventilating fan such place where the exhaust air is never sucked again.
 P.6
◆Installation of Ventilating Duct
① Entire ventilation ② Ventilating duct ③ Ventilating duct & fan

Exhaust Exhaust

H
H
Air supply
Air supply Air supply
Exhaust Exhaust

・The ventilation capacity(general ventilation)
of the specitication table is for ventilating the
entire room.
（When the allowable temperature rise in the
room 10℃ ）
The air supply opening should be adjusted so
that the flow rate will be 2 m/s or less.
・Calculate the pressure loss (resistance) in the
ventilating duct based on the exhaust air vol-
ume of the compressor unit. If the result is
not more than 20 Pa (2mmH2O) , the exhaust
air from the compressor unit exhaust outlet
through the duct will be possible.
・The duct should be removable. Do not fix the
duct with screws. It may hinder repair and
maintenance work.
・Minimize bend of the duct to avoid resistance.
・The pressure loss (resistance)in the ventilating
duct is over 20 Pa (2 mmH2O), install a venti-
lating fan with the specified capacity inside
the duct taking the pressure loss.
CAUTION
To keep the duct and
exhaust's distance "H"
between 300~400mm.

・When installing the duct, provide a full radius.

Duct resistance over 20 Pa (2 mmH2O) could
reduce the exhaust volume, causing temperat-
ure rise to stop the compressor.
・Turn on the ventilating fan while the compres-
・Even if the duct is connected directly to the sor is running, and turn it off when the compr-
compressor unit, the temperature will rise. essor is stopped.
In such a case, install a ventilating fan
(exhaust duct) mentioned in the specification ・The opening area of air inlet shall be adjusted
table (at the allowable room temperature of so that the flow rate will be 2 m/s or less.
10℃ higher than the ambient temperature).

・Prevent rain water from entering the duct

outlet.

・If the pressure loss in the ventilating duct is

over 20 Pa (2 mmH2O), install a ventilating
fan at the duct outlet. (refer to method ③.)

・Follow the same installation procedure to in-

stall a ventilating fan and air inlet as that of
entire ventilation.
The opening area for air supply shall be adj-
usted so that the flow rate will be 2 m/s or
less.

・When exhaust duct is installed, connect to for

cooler outlet only. (air-cooled only)
 P.7
5．Piping and Selection of Air Tank
・Refer to the discharge pipe diameter of the specification table.
If pipe is quite long, please select pipe diameter on the consideration of resisting loss due to pressure resisting of valve
and bending.
・An unsupported long piping may cause vibration and as a result, the devices to which such piping is connected may be
damaged. Piping must be properly supported (using hangers, fasteners, column, etc)
・Incline the main line toward the flow direction so that the drain water does not stay in the piping.
・Equip the riser connect to main line with a drain trap.
・If multiple compressors are connected to the same main line, connect the discharge line to the top of main line to prev-
ent reverse flow of drain.
・Use flanges to connect pipes for the discharged air piping, cooling water piping (water-cooled only), which facilitates
disassembly.
・When connecting a drain line, the distance between tie-in point and final discharge port must be within 5m. Incline the
drain piping toward the flow direction(downward) so that the drain water does not stay in the pipe.
・Select an air tank with appropriate capacity and install it in the discharged air line. Also install a stop valve of the same
size as discharge piping to ensure easy maintenance.
Do not install any check valve between the compressor and the air tank.
・If two or more screw compressors are connected to the same main line, install a stop valve with the same size as piping
in upstream of every compressor discharge piping to ensure each can stop seperately.
Install stop valve before drain discharge valve between screw compressors when test run and maintenance.
・Water discharging pipe for maintenance must be installed with stop valve and Y strainer with the same size.
(water-cooled only)
・Please set up a 16 mesh or more of the strainer in case of the contamination of the cooling water supply piping entrance.
(water-cooled only)
・If oil-free air with less moisture, dust, and particles is required, install a filter according to the clean grade.

Connect any piping to the upper main pipe.

(To prevent reverse flow drain)

Stop Valve
Hanger
× ○
Main Pipe
Discharge Air
Check Valve
Branch Main Air Tank
Line Line
Incline the main line
toward the flow direction
Drain Trap Screw Compressor

Drainage

Stop Valve

These valves can be used for drainage and purging.

 P.8
・When screw compressor and reciprocating compressor are in a line, install pipe of compressor behind air tank.

Check Valve
Stop Valve

Reciprocating
Compressor
Discharging air

Air Tank Screw Compressor

Stop Valve

◆Selection of air tank

Surely install an airtank in the discharged air line, to suppress pressure fluctuation.
(Refer to the recommended air tank size of the specification table.)
※ In case of a load rate is 50% , a differential pressure of upper and lower limit pressure is 0.05 MPa , a cycle time(load
→unload→load) is 23 seconds.
 P.9
6. Tips for Sound Control Measures
The noise level of the machine indicates measured value at the time of rating (9 point average and 1m around
the unit, recommended by CAGI).
The noise value is different according to setting place and conditions.
As following examples for reference, pay attention to countermeasures of noise when installation.

Example 1

Do not secure piping rigidly to wall

Isolate the vibration by using a flexible tube.

If the discharge piping is securely attached to the wall,vibration may

transmit to the building.

Example 2

There may be gap between compressor base plate and floor. Fill up the gap to avoid resonance

Example 3
Sound absorbing material

The sound level is increased due to reverberation against the wall Install sound absorbing material to the wall to reduce the sound level.
behind the machine.

Example 4

Silencer

air tank air tank

The piping is resonant with the air tank. ・Lag the piping
・Please install the silencer between the compressor and the air tank.
Set up the support in consideration of weight when installing the silencer.
 P.10
Example 5

Lower sound level

Higher sound level

The opening position of exhaust duct can influence the sound level. To reduce the sound level in the vicinity of compressor room, install
sound absorbing material to the inner surface of exhaust duct.
Note) In constructing the exhaust duct, always maintain the static
pressure at 20Pa or below.

7．Power Supply Wiring

1）Selection of breaker for power supply
Do not use any knife switch with fuse as it may occur open phase, and cause motor burn.
Select recommended earth leakage breaker on the specification table, or equivalent products (In case of inverter ).
Breakers for the auxiliary equipment are installed inside the local control panel of the compressor unit.

2）Selection of power cables

Generally the following power supply cables are used.
Refer to the electric cable dimension of the specification table.
・Power line: CV cable
・Communication line: CVV cable
＊ CV cable：Power cable with vinyl sheath insulated by cross-linked polyethylene
＊ CVV cable：Control cable with vinyl sheath insulated by vinyl

3）Selection of earth cable

Be sure earth cable is connected to avoid of electric shock and damage to the compressor.
Refer to the earth cable dimension of the specification table.
 P.11
8．Lubricating Oil
1）Lubricating oil
・Always use the genuine lubricating oil.
Brand (mineral oil) Standard Oil C-7
Brand (food grade oil) Food Grade Oil C-7
・Refer to the quantity of supply of the specification table.

◆Oil change standard

Item Testing method Oil change standard Signification of testing
NOTE JIS-K2501 If total acid number exceeds 0.5 mgKOH/g,
oxidization will be accelerated. To prevent this,
Total 1.0mgKOH/g control the value carefully by periodic sampling.
oxidation or more Total oxidation represents the degree of oil
Change deterioration.
standard If oil deterioration advances, viscosity will be
JIS-K2283
Kinetic Over the value of new increased due to polymeric oxide. Increased
viscosity oil ±10% at 40.0°C viscosity may cause sludge formation and poor
lubrication.

JIS-K2275 0.1 % or more water contained in the

Water 0.1% or more drained oil may impair the water
content （Vol %） separation function, accelerating oil
deterioration.

ASTM-D893 0.2g or more The test reveals content of sludge and carbon, rust,
metallic powder, etc. formed by oil deterioration
Notifications Millipore filter
Insoluble and thermal decomposition. The purpose of the
(0.8 µ) 5mg/100m or more test is to control oil quality and prevent damage to
bearing due to foreign matter.

Interfacial ASTM-D971 over 30dyne/cm

tension under 15dyne/cm

2）Control of lubricating oil

・It is necessary to control lubricating oil to keep compressor in optimum condition.
・Avoid using mixed lubricating oil.
Mixture of different grades or brands of oil may cause deterioration of oil, production of glutinuous substances and lacq-
uer. If the oil brand must be changed, flush the oil tank using flushing oil, or change oil early (within 500 running hours).
・The oil level changes between in-operation and stoppage as the lubricating oil circulates throughout the piping system
during operation. Make sure that the oil level is maintained between the upper limit and the lower limit during operation.
(Refer to the figure below)
・Change the full amount of lubricating oil every 8,000 running hours or one year, whichever comes early.

3）Oil supply and drainage

・Do not supply too much oil because it may increase shaft power
and rise oil temperature.

Oil supply port

Oil level
guage

Oil drainage port

Upper
Limit

Lower
Limit

Back side
 P.12
9．Grease-up
Main motor needs grease-up. Surely add the specified amount of grease at the intervals. Undergreasing and overgreasing
may cause a bearing damage. The grease supply port is located behind the sound proof cover, shown in the figure below.
Clean the grease nipples before grease-up. Add a specified amount of grease using a grease gun while the compressor is
running.
Refer to the specification table about the brand, interval, quantity of grease.

Grease supply port of

anti-loading side bearing
of motor

Grease supply port of

loading side bearing
of motor

Back side

・Use the designated brand of grease.

Mixture with any different brand of grease may cause serious damage to the motor bearing.
・Do not use any grease that has been stored for more than two years.
・Always stir the grease well before use, to ensure proper mixing of surface oil into grease.
・Be careful not to contaminate foreign material during grease-up.
CAUTION ・After using grease, seal it and store it in a dark with good ventilation.
・Refer to the operation manual for other precautions.
10．Management of Cooling Water
・Follow the regulations about cooling water quality on the specification table.
・Be careful about concentration of circulated water through cooling tower-system, because the concentration
increases gradually during continuous operation.
（Replenish cooling water and decrease density to prevent it reaching to listed value in specification.)
Determine the water replenishment interval considering the results of periodic water quality inspection. Espe-
cially in case the compressor is installed in the place which is close to the facilities discharging sulphur
di-oxide gas (SO2), hydrogen sulfide (H2S), ammonia gas (NH3) and nitrogen oxide (NOX), make water
spection every 6 months when firstly starting the machine because the quality of the circulating water through
the cooling tower will be strongly affected.
・Install a screen or filter (16mesh or more) in the cooling piping line to prevent large size particle entering insi-
de the piping.
・When using water from the river near the sea, surely make a water quality test in advance because salt may be
contained.
・Select cooling tower based on the requirements of the specification table.
・Observe the cooling water volume of the specification table.
・The excessive flow rate may cause erosion of the tube for the heat exchanger, leading to serious trouble such
as mixture of oil with water and entry of water into the compressor proper.
・Never supply the cooling water exceeding the maximum flow rate shown in the cooling towerspec of the spe-
cification table.
・If a flow meter is not available, install inlet and outlet valves and pressure gauges at the both ends of the wat-
er line.
・Control the water flow rate and maintain the effective differential pressure shown in the cooling tower spec of
the specification table.
・If operating environment is hot and humid and also if cooling water temperature(for example, chiller water or
ground water) is lower than ambient temperature, more quantity of drain will be generated in the gas cooler.
In such case, it is required to increase the drain discharge time or use an option kit shown below( which
regulate the quantity of cooling water supply to inter-cooler by regulating valve), please contact the service
division.
MODEL ARRANGEMENT ARTICLE NUMBER
ALE200〜275WⅣ WRV-E6WC
 P.13
Warranty Qualifications & Indemnity
1.1 Warranty
In case failure occur during the normal use as per the instruction manual and other precautions has been
followed correctly, we will repair it free of charge under certain conditions and for a certain period.
Contact your local dealer.

1.2 Warranty period

The warranty period of this machine shall be 12 months from the date of the test run completion or 18 months
from the date of shipment, whichever comes first.
Note: “After the test run completion” means; at the time when the test run (procedure and activities of
receiving materials test) is completed.

1.3 Content of warranty

In case problems occur within the warranty period and when it is determined that the problems are caused
clearly by our defective design or manufacturing work, we will repair or replace the parts free of charge
without delay.

1.4 Exceptions to the application of warranty

Even within the warranty period of this machine, the warranty does not cover the following cases:
A) Failure and damage caused by the natural disasters or accidents beyond human control.

B) Failure and damage caused by materials selected or supplied by customer, or caused by defects of
specifications (design, materials and others) required by customer.

C) Failure and damage caused by repair or modification conducted by customer without notifying us first.

D) Failure and damage caused by not adhering to the operating procedures, periodical inspections,
maintenance and storage described in the specification sheets and instruction manuals issued by
KOBELCO.

E) Failure and damage caused by defective foundation, building and/or equipment other than this machine.
F) When not using genuine KOBELCO brand parts or oil recommended by KOBELCO.

1.5 Indemnity
Under no circumstances, including any illegality, KOBELCO is not liable for indirect, incidental,
consequential or any kind of damages, including, but not limited to, loss of production, loss of anticipated
profits, loss of operational profits, loss of materials and products, or indirect losses, however same shall be
caused by any other similar responsibility
 P.14

Flow Diagram

S/F
◆Air-cooled System
S-O
Air Flow

SHV Ts1
Oil Flow S-3

Drain Water Flow

CCV
Operating Air Flow To Po
Td2 Ps1 O/F 3SOL
R/V-2
C/V-1
S-2
Td1
C-1

C-2 S-1

E/C
Ts2
R/V-1 T/V
Ps2 O/P

O/T

2SOL

C/V-2

S/V-2 A/C O/C I/C

D/S
Tcd1 Pd2
2SOL

T/F T/F

Mark Name Mark Name

C-1 1st stage compressor S-O suction silencer
C-2 2nd stage compressor S-1 1st discharge silencer
S/F Suction filter S-2 2nd discharge silencer
◆Marks CCV Capacity control valve S-3 Blow off silencer
Mark Name C/V-1 Check valve O/T Oil tank
Ts1 1st suction temperature sensor C/V-2 Check valve O/P Oil pump
Td1 1st discharge temperature sensor S/V-2 Safety valve R/V-1 Relief valve1
Ts2 2nd suction temperature sensor I/C Intercooler R/V-2 Relief valve2
Td2 2nd discharge temperature sensor A/C After cooler T/V Thermo valve
Tcd1 Compressor discharge temperature sensor O/C Oil cooler O/F Oil filter
To Oil temperature sensor D/S Drain separator 2SOL Two-way solenoid valve
Ps1 1st suction pressure sensor T/F Cooling fan 3SOL Three-way solenoid valve
Ps2 2nd suction pressure sensor E/C Exhaust cleaner SHV Shuttle valve
Pd2 2nd discharge pressure sensor
Po Oil pressure sensor
 P.15

Installation Method

This compressor is for the floor installation. Recommend the following method of
fixing it by the chemical anchor.
1. The set plates and the bolts for set plates fixation (4 sets) are
attached to the unit as a standard accessory.
2. The anchor bolts ※ (4 pieces per unit) are not attached.
※ Optional item : anchor bolts and chemical capsules (spin-in type)
3. Install the set plate in the right-and-left side of the bed plate, and fix it
by the anchor bolts. Fasten the anchor bolts evenly.

【INSTALLATION DRAWING OF ANCHOR BOLT】

BED PLATE

ANCHOR BOLT
M16×200
M16 40

WASHWER 45

【SET PLATE】
200

Ø19
155
40

C5 C5
175

350 DRILL HOLE Ø19

(based on bolt
25 300 25 Shape)
C5 C5
20
120

180
40

4-Ø10
6

65
 P.16
※DIMENSION OF DUST FILTER (OPTION) HOLE FOR ANCHOR BOLT
EXTERNAL DRAWING
(4-Ø19)
84 156 2100
506 663 141 357 339 204 SUCTION AIR INLET ALE200A Ⅳ

MIN.1300mm
(COMPRESSOR, MAIN MOTOR)
【NOTE】
62
R10 R96

5
R96
5 1. UNIT MASS : REFER TO THE

R96

40
5
SPECIFICATION TABLE OF P.2.

88
2. WHEN CONNECTING DISCHARGE AIR PIPING
MIN.1000mm INSTALL APPROPRIATE SUPPORT
(HANGER,CLAMP,STRUT ETC.)

915
915
TO PREVENT PIPING LOAD TO THE COMPRESSOR SIDE.
FILTER

1167

1980
1005
6 PIECES
DUST FILTER EXHAUST AIR OUTLET
(OPTION) (COOLER)

483
378
IN CASE OF I-BEAM IS INSTALLED

1020
FOR MAINTENANCE
EXHAUST AIR OUTLET 1450 1125 MIN.1000mm

MIN.1300mm
R 10
915

5
5
(MAIN MOTOR)

R96
R96
62

R 965
REAR SIDE
IN CASE OF I-BEAM IS NOT INSTALLED
MIN.1300mm

SUCTION AIR INLET(COOLER) THE CENTER OF GRAVITY OF UNIT SET PLATE

※DUST FILTERS ARE ATTACHABLE(OPTION) SUCTION FILTER MOUNTING SUCTION AIR INLET(UNIT) 120 KOBELINK(OPTION) INLET
197 1506 KEEP 630mm OR MORE DISTANCE FOR MAINTENANCE WITH DUST FILTER (Ø30)
635

800
DISCHARGE AIR
(JIS10K-80A)

2180
1500

1280
204
936

150
251 204

147
251
100

25
6

343
315 100 250 1200 250 1000 EMERGENCY STOP SWITCH 75 300 POWER LINE AND
305 214
CONTROL LINE INLET
205.5 1089 (13) 4300
1900 CONTROLLER
HOLE FOR FORKLIFT
INTER COOLER AFTER COOLER ISSUE
DRAIN OUTLET(R3/8) DRAIN OUTLET(R3/8) DRAWING NO. A0 0009 7725 03
 P.17
WIRING DIAGRAM
AC380V/50Hz (AIR-COOLED UNIT WITH STAR-DELTA STARTER)
L01 L02 L03 E OPERATION
ELB CN14
EARTH PANEL REVERSE PHASE CONTROLLER XAP-05V-1
LEAKAGE TOUCH
BREAKER CN13
XAP-15V-1 PANEL
POWER
CP4
L1 L2 L3 E E1 TR1 CIRCUIT CN1 CN2 CN3 CN4
EXTEND VHR-7N 1 3 5 7 VHR-3N VHR-8N VHR-2N
CONTROLLER 380,400,415,440V/200V PROTECTOR
E MCCB1 3A
TB1 R0 U u R2 R10
1 CTK k K S0 V v S2 S10 R10 S10 T10 E13
TOUCH
2 CTL T0 W w T2 T10 E EMERGENCY E27 E21 PANEL
L
SWITCH TR2 E E
E 10 10
CN2

COM8

COM6
MC1
VHR-2N E12
U V W E
9 5
TB1 R10 S10
X Y Z
CN12 AC REACTOR

SK

SK

SK

SK
XAP-03V-1
R/L1 S/L2 T/L3 E4
CONTROLLER

L N
CN10 CN9
VIC E VHR-10N 1 2 3 4 5 6 7 8 10 VHR-5N 1 2 3 4
FAN INVERTER

COM7

COM7

COM7

COM7

COM7
E PS1

Y2C

Y2D

Y2E

Y2F
CC
TB1 ＋Ｖ －Ｖ
MD MC
F TB1
F CP1 CP2 CP3 Y28 Y29 Y2A Y2B
PA RES
THM RES
PO 88A
＋ - TB1 C C C
CC SOL1 COM7 SOL2 COM7 SOL3 COM7 Y2F COM7 COM7 MC R MS R MD R 88A
CC
V1
W1
U1

FLA
MAIN MOTOR

GW
FAN INVERTER EMERGENCY

RY 1 2 1 2 1 2
MD MS THA
IM E2 FLC RC
MC1 CR SV SV SV DRX
U V W THM THF
U2
V2
W2

E SOL1 SOL2 SOL3

Ｋｏｂｅｌｉｎｋ
S10

COOLING FAN
POWER SUPPLY

3WAY SOLENOID VALVE

INTER COOLER DRAIN VALVE

AUX. START
SIGNAL
AFTER COOLER DRAIN VALVE

DRYER START/STOP COMMAND

MAIN START SIGNAL

STAR START SIGNAL

DELTA START SIGNAL

U/F
V/F
W/F

MS
THF THA

COOLING COOLING
FAN FAN
IM E5 IM E6
E E
MAIN EMERGENCY DELTA EXTERNAL EXTERNAL EXTERNAL
O
V
E
R
C
U
R
R
E
N
T

COOLING FAN MOTOR AUX. ANSWER STOP ANSWER REMOTE STOP DRYER FAILURE START CAUTION EMERGENCY
OVER CURRENT ANSWER BACK SWITCH BACK REMOTE START REMOTE LOAD CONDITION SIGNAL SIGNAL
BACK FAN INVERTER
THA THF THM 88A MC MD SPEED COMMAND

TB1 FLA FLA FLC FLC X1 COM1 X2 COM1 X3 RC X4 COM1 X5 COM1 X6 COM1 TB1 X8 X9 XA XB COM2 XC XD XE XF COM3

CN5 CN19 CN6 CN12

XAP-09V-1 Mini-Din-8 XAP-10V-1 XAP-03V-1
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 1 2 3

CONTROLLER
CN7
VHR-6N 1 2 3 4 5 6

TB1 Y20 Y21 Y22 Y23 Y24 COM4

MC SEL1X SEL2X SEL3X DRX

EMERGENCY

CAUTION
SIGNAL

LOADING
SIGNAL
COMMON
STOP SIGNAL

MAINTENANCE
SIGNAL
REMOTE MODE
SIGNAL
TB1 COM10 Y10 101 100 COM30 Y30 COM31 Y31 COM32 Y32 COM33 Y33
OUTPUT
SELECT 2

OUTPUT

DRYER
START/STOP
COMMAND
RUNNING
SIGNAL

OUTPUT
SELECT 1

SELECT 3

(PREPARATION BY CUSTOMER) ISSUE

(PREPARATION BY CUSTOMER) DRAWING NO. A0 0003 2828 05
 P.18
EXTERNAL TERMINAL DIAGRAM
(AIR-COOLED UNIT WITH STARTER (STAR-DERTA OR INVERTER))

External terminal 【Notes】

Usage TB1 Signal Kind Motion Remark 1. Input on no-voltage contact in order not to damage the
T. No. controller in taking voltage.
X8 Remote start Input a(N.O)
Input signal for the compressor's remote start. 2. The output signal means the signal to be output from
(one shot signal) the compressor operating panel. Use the receive circuit
X9 Remote stop Input b(N.C)
Input signal for the compressor's remote stop. at AC 250V below 2A or at DC 30V below 2A.
(one shot signal) 3. The input signals of start and stop are necessary for
Input for the compressor's remote loading. remote operation.
XA Remote load Input a(N.O)
(status signal)
The terminal number X9 - COM2 is short-circuited at
device
Aux.

XB Dryer Failure Input a(N.O) Input signal to display the dryer failure on the controller. factory shipments.
COM2 COMMON (Input) － The common line of terminal number X8, X9, XA, XB. Remove a short circuit wire in the case of using this
Input signal for having the compressor run by the external ON terminal by remote operation.
XD External start condition Input a(N.O)
signal. 4. Input longer than 500ms signal as to one shot signal.
XE External caution signal Input a(N.O) Input signal for display the external caution on the controller. In the case of a short pulse signal, a signal may be
unable to be recognized.
Input signal for the compressor's stop by the external
XF External emergency signal Input a(N.O)
emergency stop.
COM3 COMMON (Input) － The common line of terminal number XD, XE, XF.
Y10
Running signal Output a(N.O) Output during the compressor's running(main motor running).
COM10
Y30
and group control panel

Output select 1
Remote operating panel

COM30 It's optional and outputs a chosen signal.

Y31 Compressor Running・Emergency Stop・Caution・Maintenace・Remote Selected・
Output select 2 Output a(N.O)
COM31 Auto Stop・Weekly Timer Select・Fan Running・Dryer Running・Below Auto
Y32 Start Pressure・Running・Loading
Output select 3
COM32
Y20 Emergency stop signal Output a(N.O) General output on the compressor's emergency stop.
Y21 Caution signal Output a(N.O) General output on the compressor's caution.
Y22 Maintenance signal Output a(N.O) General output on the compressor's maintenance.
Y23 Remote mode signal Output a(N.O) Output on the compressor's remote operation.
Y24 Loading signal Output a(N.O) Output during the compressor's loading.
COM4 COMMON (Output) － The common line of terminal number Y20 ～ Y24.
device

Y33 Output signal to start running the dryer from the compressor
Aux.

Dryer start/stop command Output a(N.O)

COM33 operation panel. (ON: Start, OFF: Stop)

ISSUE
DRAWING NO. A0 0009 4143 03