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Ordering Information
T C 4 S 1 4 R
Control output N Indicator - Without control output
R Relay output + SSR drive output※1
Power supply 2 24VAC 50/60Hz, 24-48VDC
4 100-240VAC 50/60Hz
Specifications
Series TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L
Power AC power 100-240VAC 50/60Hz
supply AC/DC power 24VAC 50/60Hz, 24-48VDC
Allowable voltage range 90 to 110% of rated voltage
H-54
Economical PID Control
Specifications (A)
Photoelectric
Sensors
Series TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L
Control Relay 250VAC 3A 1a (B)
output SSR 12VDC ±2V 20mA Max. Fiber
Optic
Alarm output AL1, AL2 Relay: 250VAC 1A 1a (※TC4SP, TC4Y have AL1 only.) Sensors
Double insulation or reinforced insulation (mark: , Dielectric strength between the measuring input part
Insulation type
and the power part: AC power 2kV, AC/DC Power 1kV) (J)
Counters
Approval
※2 Approx. 141g Approx. 123g Approx. 174g Approx. 204g Approx. 194g Approx. 194g Approx. 254g
Weight
(approx. 94g) (approx. 76g) (approx. 85g) (approx. 133g) (approx. 122g) (approx. 122g) (approx. 155g) (K)
Timers
※2: The weight includes packaging. The weight in parentheses is for unit only.
※Environment resistance is rated at no freezing or condensation. (L)
Panel
Connections
Meters
※TC4 Series has selectable control output; Relay output, and SSR drive output. AC/DC power type does not have SSRP (M)
Tacho /
function. Speed / Pulse
Meters
H-55
TC Series
TC4M TC4H/L
1 13
2 14
1 10
3 15
2 11
4 16
3 12
5 17
SSR OUT: 4 AL1 OUT: 13
12VDC ±2V 250VAC 6 18
20mA Max. 1A 1a
5 14
SSR OUT: 7 AL1 OUT: 19
AL2 OUT: 250VAC
6 250VAC 15 12VDC ±2V
Relay OUT: 20mA Max. 1A 1a
250VAC 3A 1a 1A 1a B' RTD TC 8 20
7 16 AL2 OUT:
※1 9 250VAC 21
B 1A 1a
8 17 B' RTD TC
SOURCE: A 10 Relay OUT: 22
100-240VAC 9 18 ※1 250VAC 3A 1a B
5VA 50/60Hz, SENSOR 11 23
24VAC 5VA 50/60Hz, SOURCE:
24-48VDC 3W 100-240VAC A
5VA 50/60Hz, 12 24
※1: AC power: 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60Hz, SENSOR
24-48VDC 3W
AC/DC power: 24VAC 5VA 50/60Hz, 24-48VDC 3W
TC4S TC4SP
6 72.2
48 6 64.5 48 58.5 45
45
TC4Y TC4W
96 6 64.5
84
72 7 77
44.7
48
36
30
TC4M TC4H
72 6 64.5 48 6 64.5
67.5
91.5
96
H-56
Economical PID Control
TC4L Panel cut-out (A)
Photoelectric
Sensors
A
96 6 64.5 (B)
Fiber
Optic
D
Sensors
(C)
B
C Door/Area
Sensors
91.5
(D)
Proximity
Sensors
Size
A B C D
Model (E)
Pressure
+0.6 Sensors
TC4S Min. 65 Min. 65 45 0 45+0.6
0
10
(K)
Timers
4.4
44.9
3.5
36
16
(L)
Panel
Meters
TC4M, TC4W, TC4H, TC4L Series
15 (M)
Tacho /
55 21
3.3
Speed / Pulse
Meters
(N)
Display
4
Units
46
(O)
56 Sensor
Controllers
37.5
40.5
(P)
Switching
Mode Power
Supplies
12
(Q)
23.9 Stepper Motors
& Drivers
& Controllers
(R)
Terminal cover (sold separately) Graphic/
Logic
Panels
91.5
91.5
68.5
86
86
64
18
22
9.8
13
22.5
13
13
H-57
TC Series
Unit Description
1
1
2 6 7, 8
3 4
2 5
8
6
7 3 5 4
SV Setting
※In case of changing set temperature from 210℃ to 250℃.
④ Check SV
Parameter Reset
Reset all parameters as factory default. Hold the front + + keys for 5 sec., to enter parameter reset [INIT] parameter.
Select 'YES' and all parameters are reset as factory default. Select ‘NO’ and previous settings are maintained. If setting parameter
lock [LOC] or processing auto-tuning, parameter reset is unavailable.
H-58
Economical PID Control
Run mode
⑤ (B)
Fiber
Optic
① Press any key among ② 2 sec. ③ 4 sec. Sensors
, , ,
(C)
Door/Area
SV setting Parameter group 1 [PAR1] Parameter 2group [PAR2] Sensors
D Derivative time
O-FT Control output operation (H)
Temperature
Manual reset Controllers
RSET (Normal deviation correction) C-MD Control type
※1: It is not displayed for AC/DC power model (TC4 - 2R). T Control cycle (J)
Counters
※If no key entered for 30 sec., it returns to RUN mode automatically and the set value of AL-1 AL1 alarm operation mode
parameter is not be saved.
※ This parameter might not be displayed depending on other parameter settings.
AL-2 AL2 alarm operation mode (K)
Timers
① Press any key once in RUN mode, it advances to set value setting group. AHYS Alarm output hysteresis
(L)
② Press key over 2sec. in RUN mode, it advances to parameter group 1. LBaT LBA monitoring time Panel
Meters
③ Press key over 4sec. in RUN mode, it advances to parameter group 2.
④ First parameter will be displayed on viewer when it advances to the setting group.
LBaB LBA detection range
(M)
Tacho /
⑤ Press key over 3sec. in the setting group, it returns to RUN mode. DI-K Digital input key Speed / Pulse
Meters
※Exception: Press key once in SV setting group it returns to RUN mode. Control output MV in case of
ErMV input break error (N)
※Press key again within a sec after return to RUN mode by press key over LOC Parameter lock Display
Units
3sec., it advances to the first parameter of previous setting group.
(O)
Sensor
※Parameter setup Controllers
(S)
Field
Network
Devices
(T)
Software
H-59
TC Series
Parameter Group 1
※1: S : Press any key among , , .
Run mode ※2: After checking/changing set value at each parameter, and press key, set value
2 sec. flashes twice and it moves to next parameter automatically.
3 sec. ※3: It is displayed when control type parameter [C-MD] of parameter 2group is set PID.
PAR1 ※Press key for 3 sec. to return RUN mode at any parameter.
※ This parameter might not be displayed depending on other parameter settings.
AL1 alarm temperature
S ※1
AL1 1250
Setting range: Deviation alarm (- [F.S] to [F.S], Absolute value alarm (temperature range)
※2 ※In case alarm operation mode [AL-1, AL-2], AM)_/ SBa / LBa of parameter group
2 is set to [AL-1, AL-2], no parameters is displayed.
AL2 alarm temperature
S
AL2 1250
※3
Auto-tuning
S ※It starts to operate auto-tuning when it is ON and set as OFF automatically
AT OFF ON after finish the operation.
※Deviation indicators (▲, ■, ▼) flash (cycle:1 sec.) during auto tuning
function.
Proportional band
S
P 01)0 Setting range: 0.1 to 999.9℃/℉
Integral time
S Setting range: 0 to 9999 sec.
1 0000 ※Integral operation will be OFF when set value is "0".
Derivation time
S Setting range: 0 to 9999 sec.
D 0000
※Derivative operation will be OFF when set value is "0".
Manual reset
S
Setting range: 0.0 to 100.0%
REST 05)0
※It is displayed in P/PD control.
Hysteresis
S Setting range: 1 to 100℃/℉ (0.1 to 50.0℃/℉)
HYS 002
※It is displayed when control type parameter [C-MD] of parameter group 2 is set ONOF.
H-60
Economical PID Control
(A)
Photoelectric
Sensors
SV low-limit value
S
L-SV -050 Setting range: Within the rated temperature range by (B)
input sensor [L-SV ≤ (H-SV-1digit)] Fiber
※When changing SV low-limit value, if SV<L-SV, SV is ※In case of changing input Optic
Sensors
initialized as L-SV. sensor type [IN-T], it changes
SV high-limit value automatically as max./min. value (C)
Door/Area
S Setting range: Within the rated temperature range by of the changed input sensor.
H-SV 1200 Sensors
input sensor [H-SV ≥ (L-SV+1digit)]
※When changing SV high-limit value, if SV>H-SV, SV is (D)
initialized as H-SV. Proximity
Control output operation Sensors
S
O-FT HEAT COOL ※When changing control output operation, ErMU is initialized. (E)
Pressure
Sensors
SSR dirve output method ※It is displayed when selecting control output [OUT] as SSR. (I)
S SSRs / Power
SSrM STND CYCL PHAS For AC/DC power type (TC4 - 2R), this parameter [SSrM] Controllers
is not displayed.
(J)
Counters
Control cycle Setting range:0.5 to 120.0 sec.
S
T 02)0 ※If control output [OUT] is set as RLY, factory default is 20.0 sec, or set as SSR drive output (K)
[SSR], factory default is 2.0 sec. Timers
※This T will not be displayed when SSR drive output method [SSrM] is set as CYCL, PHAS.
(L)
Panel
AL1 alarm operation Meters
S ※Press key to convert alarm
AL-1 AMiA LBaA AM!A AMiB operation mode into alarm option. (M)
Tacho /
※Alarm operation ※Alarm option ※Refer to page H-62. Speed / Pulse
Meters
AL2 alarm operation
S ※Same with the above [AL-1]. (N)
AL-2 AM@A Display
※When changing alarm operation AL1, AL2 alarm temperature of Units
AL1, AL2 is initialized.
(O)
Alarm output hysteresis Sensor
S Controllers
Setting range: 1 to 100℃/℉ (DPtL/ CYsL: 0.1 to 50.0℃)
AHYS 00I
※If AL1, AL2 alarm operation [AL-1, AL-2] is set to AM)_, SBa , LBA , AHYS parameter is (P)
not displayed. Switching
Mode Power
Supplies
LBA monitoring time
S
LBaT 0 Setting range: 0 to 9999sec. (Automatically setting with Auto-tuning) (Q)
Stepper Motors
※LBaT parameter is displayed when AL1, AL2 alarm operation [AL-1, AL-2] is set as LBA . & Drivers
& Controllers
Parameter lock
S ※For indicator model (TC4 -N N),
LOC OFF LOC1 LOC2 LOC3
only OFF, LOC1 are available.
H-61
TC Series
Factory Default
SV setting Parameter group 2
Parameter Factory default Parameter Factory default Parameter Factory default
- 0 IN-T KCA T 02)0
UNIT ?C
Parameter group 1 AL-1 AMiA
IN-B 0000
Parameter Factory default MAvF 00)1 AL-2 AM@A
AL1 L-SV -050 AHYS 0001
1250
AL2 H-SV 1200 LBaT 0000
AT OFF O-FT HEAT LBaB 002
P 01)0 C-MD PID DI-K STOP
I OUT RLY ErMV 00)0
0000
D SSrM STND LOC OFF
REST 05)0 ※AC/DC power type has no SSR drive output method [SSrM] and supports only ON/OFF
HYS 002 output when selecting SSR in control output [OUT].
Mounting
TC4S/SP (48×48mm) Series TC4Y (72×36mm) Series Other Series
※Mount the product on the panel, fasten bracket by pushing with tools as shown above.
(In case of TC4Y, fasten bolts for bracket.)
H-62
Economical PID Control
Functions Set both alarm operation and alarm option by combining. (A)
Each alarm operates individually in two alarm output models. Photoelectric
Sensors
Alarm [AL-1 / AL-2] AM!A When the current temperature is out of alarm range, alarm clears
automatically. If alarm option is alarm latch or alarm latch and standby (B)
Alarm Alarm sequence 1/2, press digital input key( + 3 sec., digital input Fiber
operation option Optic
key[DI-K] of Parameter group 2 set as AlRE), or turn OFF the power Sensors
OFF H ON OFF H ON
(K)
Absolute Timers
PV SV SV PV If PV is higher than the absolute value,
AM% value high
90℃ 100℃ 100℃ 110℃ the output will be ON.
limit alarm (L)
Absolute-value Alarm: Absolute-value Alarm: Panel
Set as 90℃ Set as 110℃ Meters
AM .E Standby sequence 2 When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON.
After clearing alarm condition, standard alarm operates. (T)
Software
Basic operation is same as alarm latch and standby sequence 1. It operates not only by power ON/OFF,
Alarm latch and but also alarm setting value, or alarm option changing. When re-applied standby sequence and if it is
AM .F standby sequence 2 alarm condition, alarm output does not turn ON.
After clearing alarm condition, alarm latch operates.
※Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON
Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON, changing set
temperature, alarm temperature [AL1, AL2] or alarm operation [AL-1, AL-2], switching STOP mode to RUN mode.
Sensor break alarm
The function that alarm output will be ON when sensor is not connected or when sensor's disconnection is detected during temperature
controlling. You can check whether the sensor is connected with buzzer or other units using alarm output contact. It is selectable between
standard alarm [SBaA], or alarm latch [SBaB].
H-63
TC Series
SV
LBA detection
PV band
LBA detection LBA detection
band band
Control LBA detection
output band
MV LBA LBA LBA
invalid invalid invalid
100%
0%
Loop break Time
alarm (LBA)
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
When control output MV is 0% and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring
Start control to ①
time [LBaT]
① to ② The status of changing control output MV (LBA monitoring time is reset.)
When control output MV is 0% and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring
② to ③
time [LBaT], loop break alarm (LBA) turns ON after LBA monitoring time.
③ to ④ Control output MV is 0% and loop break alarm (LBA) turns and maintains ON.
④ to ⑥ The status of changing control output MV (LBA monitoring time is reset.)
When control output MV is 100% and PV is not increased over than LBA detection band [LBaB] during LBA monitoring
⑥ to ⑦
time [LBaT], loop break alarm (LBA) turns ON after LBA monitoring time.
When control output MV is 100% and PV is increased over than LBA detection band [LBaB] during LBA monitoring
⑦ to ⑧
time [LBaT] loop break alarm (LBA) turns OFF after LBA monitoring time.
⑧ to ⑨ The status of changing control output MV (LBA monitoring time is reset.)
※When executing auto-tuning, LBA detection band [LBaB] and LBA monitoring time are automatically set based on auto
tuning value. When AL1, AL2 alarm operation [AL-1, AL-2] is set as loop break alarm (LBA) [LBa ], LBA detection
band [LBaB] and LBA monitoring time [LBaT] parameter is displayed.
INPUT LOAD
Power
100-240VAC
50/60Hz
※When selecting cycle or phase control mode, the power supply for load and temperature controller must be the same.
※In case of selecting cycle [CYCL] or phase [PHAS] control mode for PID control, control cycle [T] is not allowed to set.
※For AC/DC power model (TC4 - 2R), this parameter [SSrM] is not displayed and it is available only standard control
by relay or SSR.
H-64
Economical PID Control
Standard ON/OFF control mode [STND] (A)
Photoelectric
A mode to control the load in the same way as Relay AC Sensors
output type.
(ON: output level 100%, OFF: output level 0%) OUT (B)
Fiber
ON OFF ON OFF Optic
Sensors
RANDOM Turn-on type SSR must be used for this mode. OUT
(G)
10% 50% Connectors/
Sockets
(H)
Temperature
● When setting ATparameter to ON, front temperature unit It is selectable PID, ON/OFF control. (I)
SSRs / Power
display (℃ or ℉) indicator will be flickering during Auto ● In case of ON/OFF [ONOF] mode, Hysteresis [HYS] Controllers
parameter automatically becomes [ON→ OFF]. ● In case of PID [PID] mode, Proportional band [P], Counters
● PID time constants figured out through auto tuning function ●●Set control output ON / OFF interval in ON / OFF control Meters
Input correction [IN-B] ●●If Hysteresis is too narrow, hunting (oscillation, (P)
Controller itself does not have errors but there may be error chattering) could occur due to external noise. Switching
Mode Power
by external input temperature sensor. ●●In case of ON / OFF control mode, even if PV reaches
Supplies
E.g.)If actual temperature is 80℃ but controller displays stable status, there still occurs hunting. It could be due (Q)
Stepper Motors
78℃, set input correction value [IN-B] as 002 and to Hysteresis [HYS] SV, load’s response characteristics & Drivers
& Controllers
value (PV) is over each temperature range of input proper Hysteresis [HYS], heater’s capacity, thermal (S)
sensor, it displays HHHH or LLLL. characteristics, sensor’s response and location. Field
Network
Devices
H-65
TC Series
Manual reset [REST] Cool / Heat function [O-FT]
When selecting P/PD control mode, certain temperature Generally there are two ways to control temperature, one
difference exists even after PV reaches stable status (Heat-function) is to heat when PV is getting down (Heater).
because heater's rising and falling time is inconsistent due The other (Cool-function) is to cool when PV is getting
to thermal characteristics of controlled objects, such as higher (Freezer).
heat capacity, heater capacity. This temperature difference These functions are operating oppositely when it is ON/
is called offset and manual reset [REST] function is to set/ OFF control or proportional control. But in this case PID
correct offset. time constant will be different due to PID time constant
● When PV and SV are equal, reset value is 50.0%. After will be decided according to control system when it is PID
control is stable, PV is lower than SV, reset value is over control.
50.0% or PV is higher than SV, reset value is below ● Cool-function [COOL] and heat-function [HEAT] must
50.0%. be set correctly according to the application, if set as
● Manual reset [REST] by control result opposite function, it may cause a fire. (If set cool-function
[COOL] at heater, it will be maintained ON and it may
Set below 50.0 as
reset value cause a fire.)
Offset ● Avoid changing heat-function to cool-function or cool-
SV
function to heat-function when the unit is operating.
Offset
● It is impossible to operate both function at once in this
Set over 50.0 as unit. Therefore, only one function should be selected
reset value
PV only.
SV High/Low limit [H-SV / L-SV]
● It sets SV high/low limit Limit range of using temperature
※Manual reset function is applicable only to P / PD control
within temperature range for each sensor, user can set/
mode. change set temperature (SV) within SV high limit [H-SV]
Control output MV when input sensor line to SV low limit [L-SV]. (※ L-SV>H-SV cannot be set.)
is broken [ErMV] ● When changing input type [IN-T], SV high limit [H-
The function to set control output MV in case of open error. SV] and SV low limit [L-SV] of using temperature will
Users are able to set by ON/OFF setting or MV setting. It be initialized as max./min.value of sensor temperature
executes control output by set MV regardless of ON/OFF range automatically.
or PID control output.
H-66
Economical PID Control
Output connections (A)
Photoelectric
Refer to page H-142 for output. Sensors
Application of relay output type Application of SSR drive output method (B)
Fiber
A Optic
TC Series Sensors
TC Series SSR
(C)
+ Door/Area
Heater Sensors
Voltage I
L
Power N
O Power
Condenser output P
0.1㎌ terminal U
A (D)
T
D Load power Proximity
630V - Sensors
temperature controller and the load. If wire length of A is otherwise, it may short-circuit and result in a fire. Indirect (F)
short, counter electromotive force which occurs from a coil heated should be used with SSR for efficient working. Rotary
Encoders
of magnet switch & power relay may flow in power line of ※Please use a cooling plate or it may cause the capability
the unit, and it may cause malfunction. deterioration, breakdown of SSR for a long usage. (G)
Connectors/
If wire length of A is short, please connect mylar ※Refer to page H-63 for phase/cycle control connections. Sockets
(I)
SSRs / Power
Proper Usage Controllers
● When the load (Heater etc) is not operated ●●The connection wire of this unit should be separated from
the power line and high voltage line in order to prevent (K)
Please check operation of the OUT indicator located in Timers
from inductive noise.
front panel of the unit.
●●For crimp terminal, select following shaped terminal (M3)
If the OUT indicator does not operate, please check the (L)
Panel
parameter of all programmed mode. Meters
If indicator is operating, please check the output (Relay, Max. 5.8mm Max. 5.8mm
(M)
SSR drive voltage) after separating output line from the Tacho /
Speed / Pulse
unit. ●●Please install power switch or circuit-breaker in order to Meters
available to display room temperature.) line filter for noise protection should be installed at power (R)
line and input signal line should be shielded. Graphic/
Logic
●●Keep away from the high frequency instruments. (High Panels
H-67