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Checklists, maintenance interval 20000000 impr.

Checklist: Check-up/maintenance, maintenance interval 20000000
impr.

Fig. 1 Check-up and maintenance points for the maintenance interval 20000000 impr.
Item Part Procedure Carried Remark
no. out
Entire press
1 Oil filter of the central oil Checking the optical differential pressure
lubrication indicator
Replacing the filter cartridge
2 Oil collecting pans Cleaning the oil collecting pans
Tab. 1
Check-up and maintenance was carried out:
by: ............................................................................
on: .............................................................................

Totalizer reading: ................................................

Signature: ................................................................

Checklist: Lubrication, maintenance interval 20000000 impr. (green)

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Fig. 2 Lubricating points on the feeder for the maintenance interval 20000000 impr.
Note
All mentioned lubricating points are marked
green on the machine.

Item Part Number and type of Lubricating Carried Remark

no. lubricating points; device; out
machine side lubricant
Feeder
1 Bearings of the feeder tape guide 4 recessed grease Grease gun;
rollers nipples;
DS and OS
2 Bearing outside the pile support 1 recessed grease nipple Optimol
frame (only with non-stop feeder) and 2 spindles; Longtime PD 2
OS
3 Bearing of the pile support frame 3 recessed grease Grease gun;
nipples;
DS and OS
4 Guide bars of the pile support plate 2 lubricating points; Optimol
DS and OS Longtime PD 2
5 Middle bearing of the forwarding 1 open oil lubrication Oil gun;
roller shaft hole; Shell Omala oil
centre 150
6 Supporting pieces of the tape 1 recessed grease nipple; Grease gun;
driving shafts centre Optimol
Longtime PD 2
Tab. 2

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Fig. 3 Lubricating points on printing units and delivery for the maintenance interval 20000000 impr.
Note
All mentioned lubricating points are marked
green on the machine.

Item Part Number and type of Lubricating Carried Remark

no. lubricating points; device; out
machine side lubricant
Printing unit
7 Bearing of the side lay shaft 1 recessed grease nipple; Grease gun;
OS
8 Cam lever on the transfer 2 recessed grease nipples; Optimol
gripper DS and OS Longtime PD2
9 Lubricating points on the feed Grease gun;
drum:
Grippers 19 open grease lubrication Optimol
holes Longtime PD 2
Gripper shaft bearing 9 recessed grease nipples
10 Lubricating points on the
impression cylinder:
Grippers 18 open grease lubrication
holes per impression cylinder
Gripper shaft bearing 9 recessed grease nipples per
impression cylinder
11 Lubricating points on the
transfer drum II:
Grippers 36 open grease lubrication
holes per transfer drum II
Gripper shaft bearing 18 recessed grease nipples
per transfer drum II
or

Lubricating points on the

storage drum (only with
perfector):

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Grippers 36 open grease lubrication

holes per storage drum
Gripper shaft bearing 18 recessed grease nipples
per storage drum
Cam follower on the sucker bar 2 recessed grease nipples per
storage drum;
OS
Bearing of the movable storage 2 recessed grease nipples per
drum part storage drum;
DS and OS
12 Lubricating points per transfer Grease gun;
cylinder I:
Grippers 19 open grease lubrication Optimol
holes per transfer cylinder I Longtime PD 2
Gripper shaft bearing 9 recessed grease nipples per
transfer cylinder I
13 Lubricating points per transfer
cylinder III:
Grippers 19 open grease lubrication
holes per transfer cylinder III
Gripper shaft bearing 9 recessed grease nipples per
transfer cylinder III
14 Bearing of the intermediate 2 recessed grease nipples;
roller DS and OS
Delivery
15 Sprocket wheel for chain of 1 recessed grease nipple; Grease gun;
gripper systems DS
16 Side plates of the sheet brake 2 recessed grease nipples; Optimol
DS and OS Longtime PD2
Tab. 3
Lubrication was carried out:
by: ............................................................................

on: .............................................................................

Totalizer reading: ...................................................

Signature: ................................................................

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