Professional Documents
Culture Documents
Truck-mounted
202
Concrete Pump
2-0
1-18
202 2-0
1-18
202 2-0
1-18
300C-8
1- 18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
300C–8
1-1
8 Truck-mounted
1-1
8 Concrete
1-1
8
2 -0 2 -0 2 -0
sg 202 sg 202
Pump sg 202
cai cai cai
1- 18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
WARNING
Read and follow the safety precautions and instructions in this manual and on the machine
decals. Failure to do can cause serious injury, death or property damage. Keep this manual with
18 for reading and future reference.
the machine
1- 18
1- 181-
-0 -0 -0
2022 2022 2022
sg sg sg
cai cai cai
1-18 1-18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
SANY Group
Sany Automobile Manufacturing Co., Ltd.
SANY Industrial Park, Xingsha Economic and Technological Development Zone,
Hunan Province, China
Postcode: 410100
E-mail: sanyservice@sany.com.cn
Tel: 0086 0731-84031888
1-18 18
Fax: 0086 0731-84031999
1- 1- 18
02 2-0 02
Service Hotline: 00862 - 04008 87 8318
02 2-0
2 2 2
caisg cai
sg 0086 4008 87 9318
Complaints Hotline:
caisg
http://www.sanyglobal.com
1-18 1-18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
aisg aisg aisg
Android iOS
c c c
1-18 -18
SPECIFIC DECLARATION
1 1-18
2-0
02truck-mounted concrete pump is a special 2-0
02 vehicle which integrate the pumping 02system for 2-0
s g 2
The s g 2 s g 2
cai concrete pumping and the boom systemcai for concrete placing on the vehicle chassis.
cai Any other use
or any operation beyond the specified working range is not authorized use. Sany expressly bears
no liability for any consequence due to any unauthorized use.
Information on this manual is used to guide qualified operators to operate and maintain truck-
mounted concrete pump correctly. Sany expressly bears no liability for any consequence due to
any use not observing the information on this manual.
It is forbidden to convert the truck-mounted concrete pump without authorization. Sany expressly
bears no liability for any consequence. When crack or electrical malfunction on the truck-mounted
18 18 18
concrete pump occurs, please contact the supplier, and don’t conduct welding or make changes
1 -
without-0permission, or else, for any consequence 0 1 - 0 1 -bear
2- 2-
due to such contravention, Sany shall not
2
sg 202liability.
any 202
sg 202sg
cai cai cai
Use genuine spare parts from Sany. Sany expressly bears no liability for any machine damage or
accident due to the use of untested or unauthorized spare parts or tools. Operate and maintain
parts (such as engine, a/c) on the truck-mounted concrete pump, and observe related regulations
on Users' guide supplied from their manufacturer.
Sany expressly bears no liability for any machine failure or damage due to force majeure of natural
disasters (earthquake, typhoon) and wars.
Sany cannot predict every circumstance that might involve a potential hazard in operation or main-
tenance. Operators and owners should highly attach importance to safety. Local specific safety
rules of the 8
-1countries -18 the regulations on this manual, observe
may be stricter. If they differ from -18the
0 1 0 1 0 1
2- one.
stricter
02 022- 2-
02
2 2 2
caisg Duty of Sany caisg caisg
• Responsible for providing qualified products.
• Fulfill their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
• Train the operation and maintenance personnel based on their needs.
• Only after each person involved in the product’s operation, maintenance and repair is trained
and fully understands the Parts Book and Operation and Maintenance Manual, can they operate
8 8 18
1-1 the truck-mounted concrete pump.1-1
and maintain 1-
02 2-0
•2Ensure the operation 2-0
and maintenance02 personnel are qualified and know their
02 related 2-0
s g sg 2 sg 2
c i
a responsibilities. cai cai
• Periodically check related personnel's safety consciousness during working.
• 8
If any fault 1which 18 the truck-mounted concrete pump18
will lead to unsafety occurs, stop
0 1- -0 1- -01-
2 22-
immediately.
0 022
2 right to check the truck-mounted concrete
2 pump 022
•aiIfsgnecessary aisg
Sany service personnel have the
aisg
c for safety.
c c
• Besides check items regulated by Sany, observe local laws and regulations to check the truck-
mounted concrete pump.
• Ensure timely maintenance and repair on the truck-mounted concrete pump.
• Carefully plan the use of the truck-mounted concrete pump.
• If there is any abnormal symptom which may cause abnormal working of the truck-mounted con-
crete pump or potential hazard, report to your leader. If possible, correct fault in time.
8 8 8
• 1-1 working around the truck-mounted concrete
All personnel 1-1 pump must observe all warning sig-
1-1
2-0
2 take care of their own and others' safety.
nals 0and 02 2-0 022-0
2
sg personnel sg 2 and procedures. 2
•caiAll i
should know their working atasks
c c aisg
• Watch something like high voltage wire, unrelated personnel and poor ground for potential dan-
ger, and report to the operators and signalmen.
Duty of managers
• Ensure the operators are trained and fully understand the Operation and Maintenance Manual
supplied by Sany. Ensure they are in physical fitness and have the certification of operation. Oth-
erwise, it is forbidden to operate the truck-mounted concrete pump.
• Ensure the operators have good judgment ability, teamwork consciousness and psychological
quality. Otherwise, it is forbidden to operate or repair the truck-mounted concrete pump.
- 18 - 18 1- 18
• -01 signalmen have good vision and acoustic
Ensure the
2
2 the same time, they should have enough-01 judgment, master standard command-0sig-
2 2
sg 20At
nals.
sg 202 experience in recognizing danger factors
202 cor- sg
cairectly, and inform the operators of danger
caifactors to avoid them in time. cai
• Ensure assistant workers can identify the model and working condition to choose a proper truck-
mounted concrete pump.
• Publicize safety consciousness to working personnel, and make them aware of safety precau-
tions and their related responsibilities.
1- 18 1-18 1- 18
02 2-0 02 2-0 022-0
2 2 2
caisg caisg c aisg
1- 18 18
Table of22-Contents 18
2-0 01- 2-0
1-
2 02 2 0 2 02
caisg c aisg c aisg
1 Introduction........................................................................................................................1-1
1.1 About this manual .................................................................................................................1-3
1.2 Contact Information ..............................................................................................................1-3
1.3 Your documentation package..............................................................................................1-4
1.4 Organization of this Manual.................................................................................................1-4
1.5 Machine Serial Number & Information ...............................................................................1-5
1.6 Correction Request Form.....................................................................................................1-7
2 Safety.....................................................................................................................................2-1
8 8 8
-1General.......................................................................................................................2-5
-1 -1
2.1 Safety
0 1 0 1 0 1
2 22- General ..........................................................................................................................2-5
02.1.1 2 022
-
2 022
-
sg 2.1.2 Hazard Alerts in this Manual sg sg
cai cai .......................................................................................2-5
cai
2.1.3 Operator Safety Information .......................................................................................2-8
2.1.4 Operator is Important ...................................................................................................2-9
2.1.5 Operator Qualifications................................................................................................2-9
2.1.6 Operating Regulations.............................................................................................. 2-10
2.1.7 Personal Protective Equipment................................................................................2-11
2.1.8 Extinguisher and First Aid Kit................................................................................... 2-15
2.1.9 General Job Safety.................................................................................................... 2-15
2.1.10 General Machine Safety......................................................................................... 2-16
2.1.11 Safety
8 During Transport (to Job Site) ...................................................................
8 2-16
1 - 1 1 - 1 1 - 18
0
2.1.12 Surface and Underground 0
Hazards...................................................................... 0 2-18
2 22- Pre-Operation Checks............................................................................................
02.1.13 2 022
-
2
-
022 2-18
sg sg sg
cai cai cai
2.1.14 Lockout/Tagout Procedures................................................................................... 2-19
2.1.15 Maintenance Safety ................................................................................................ 2-20
2.1.16 Optional Attachments ............................................................................................. 2-25
2.1.17 Unauthorized Machine Modifications ................................................................... 2-25
2.1.18 Towing or Lifting the Machine ................................................................................ 2-25
2.1.19 Dust and Chemical Hazards.................................................................................. 2-26
2.1.20 Noise Emissions...................................................................................................... 2-27
2.1.21 Exhaust Fumes........................................................................................................ 2-27
2.1.22 Functional Fluids ..................................................................................................... 2-28
2.1.23 1Fire
- 8 Safety ................................................................................................................
- 18 - 18
2-29
0 1 0 1 0 1
22- - -
2.1.24 Environmental Precautions.................................................................................... 2-32
2 02.1.25 2 022 2 022 2-33
sg Adding Fluids to the Machine
isg isg
................................................................................
cai c a c a
2.1.26 Refueling .................................................................................................................. 2-33
2.1.27 High-Pressure Fluid Lines...................................................................................... 2-34
18
2.1.28 Accumulator
- 18
.............................................................................................................
-
2-3418
0 1
2.1.292-Battery 2 - 0 1
Safety ..........................................................................................................2 - 01-
2-35
2 02 Danger Due to High-Voltage..................................................................................
2 02 2 02 2-36
g
2.1.30 g g
ais Safety - Product Specific...................................................................................................
s s
c2.2 cai cai 2-40
2.2.1 E-STOP Buttons ........................................................................................................ 2-40
2.2.2 Machine Decals ......................................................................................................... 2-40
2.2.2.1 Introduction ......................................................................................................... 2-40
2.2.2.2 Locations of Safety Marks on the Complete Vehicle .................................... 2-41
2.2.2.3 Mark Descriptions .............................................................................................. 2-43
2.2.2.4 Detailed Explanation to Safety Marks ............................................................. 2-44
2.2.3 Definition Of Terms.................................................................................................... 2-64
2.2.4 Job Site Precautions ................................................................................................. 2-66
1 -18
2.2.5 Designated
0 1 -18
Use .........................................................................................................
0 2-70
0 1 -18
- - -
022Use Contrary To Designated Use ...........................................................................
2.2.6
2 2 022 2 0222-71
sg sg sg
cai 2.2.7 Wind Precautions ......................................................................................................
cai cai 2-75
2.2.8 Procedure In Storms ................................................................................................. 2-76
2.2.9 Concreting In Cold Weather..................................................................................... 2-77
2.2.10 Safety Before Starting Work .................................................................................. 2-77
2.2.11 Safety During Operation ......................................................................................... 2-82
2.2.12 End Hose Safety During Pumping ........................................................................ 2-89
2.2.13 Booms Safety........................................................................................................... 2-92
2.2.14 Delivery Line Safety ................................................................................................ 2-94
2.2.15 Specifications Of Twin Pipes ................................................................................. 2-97
2.2.16 Pumping operations Stafety .................................................................................. 2-99
0 1 -18 0 1 -18
2.2.17 Cleaning.................................................................................................................. 0
2-1001 -18
- - 2-
2 022 Maintenance And Special Work ..........................................................................
2.2.18 2 022 2 022-103
sg sg sg 2-108
cai 2.2.19 Parking And Securing The Equipment...............................................................
cai cai
3 System Functions...........................................................................................................3-1
3.1 Main Component Locations.................................................................................................3-5
3.2 Boom.......................................................................................................................................3-6
3.2.1 Boom Overview ............................................................................................................3-6
3.2.2 Boom Components ......................................................................................................3-6
3.2.3 Boom Control Methods................................................................................................3-7
3.3 Outrigger.................................................................................................................................3-9
3.3.1 Outrigger 8 overview .......................................................................................................3-9
0 1 - 1
0 1 -18 0 1 -18
-
3.3.2 Outrigger components -
.............................................................................................. -
3-10
2 022Outrigger Control Methods........................................................................................3-11
3.3.3 2 022 2 022
sg sg sg
cai 3.3.4 Outrigger pads ...........................................................................................................
cai cai 3-12
3.4 Truck Chassis ..................................................................................................................... 3-13
3.4.1 Truck Chassis Overview........................................................................................... 3-13
II Operation and Maintenance Manual-Feb 2021
300C–8 Truck-mounted Concrete Pump Table of Contents
3.4.2 Truck
1 - 18 chassis components.......................................................................................
1 - 18 1 - 18
3-14
0 0 0
22- 22- 22-
3.5 Pumping System ................................................................................................................ 3-14
2 03.5.1 2 0 2 0
sg isg isg
Pumping system overview ....................................................................................... 3-14
cai c a
3.5.2 Pumping system and related components ............................................................ 3-14 c a
3.5.3 Pumping system operation ...................................................................................... 3-15
3.5.4 Pumping controls....................................................................................................... 3-16
3.6 Hydraulic System ............................................................................................................... 3-18
3.6.1 Outrigger Controls ..................................................................................................... 3-18
3.6.2 Boom backup hydraulics .......................................................................................... 3-20
3.6.3 Pump Hydraulics ....................................................................................................... 3-21
3.6.4 Mixing control valve................................................................................................... 3-22
3.6.5 Accumulator and Relief Ball Valve of Accumulator .............................................. 3-22
0 1 -18 Pump................................................................................................................
3.6.6 Water
0 1 -18 0 1 18
-3-24
- - - 3-24
0 2 022 022
3.7 2Electric Control System.....................................................................................................
2 2
sg 3.7.1 Electrical Control Devices ........................................................................................ 2
cai c aisg c aisg 3-24
3.7.2 Electric Control Cabinet............................................................................................ 3-25
3.7.3 Fuses........................................................................................................................... 3-31
3.7.4 Electromagnetic Valve of Boom .............................................................................. 3-32
3.7.5 System Gauges & Indicators ................................................................................... 3-32
3.7.6 Light............................................................................................................................. 3-36
3.7.7 E-Stop Buttons........................................................................................................... 3-42
3.8 Remote Control System .................................................................................................... 3-44
3.8.1 General ....................................................................................................................... 3-44
3.8.2 In-Cab Receiver......................................................................................................... 3-44
-18
3.8.31Remote 1-1
8
Controller ..................................................................................................... 18
1-3-44
2 -0 2 -0 2 -0
sg 202 sg 202 sg 202
cai 4 Operation.............................................................................................................................4-1
cai cai
4.1 Work Area And Crew Staff Defined ....................................................................................4-5
4.1.1 Work Area......................................................................................................................4-5
4.1.2 Supervisor .....................................................................................................................4-5
4.1.3 Machine Operator.........................................................................................................4-6
4.1.4 Hoseperson ...................................................................................................................4-6
4.1.5 Mixer Truck Driver ........................................................................................................4-7
4.2 Job Preparations ...................................................................................................................4-7
4.2.1 Introduction....................................................................................................................4-7
4.2.2 Traveling ........................................................................................................................4-7
4.2.30 1 -18
Pre-Operational 1 -18
Checks ..............................................................................................4-8
0 0 1 -18
4.3 2-
02Function 022
-
022
-
Checks....................................................................................................................4-9
2 2 2
sg 4.3.1 General ..........................................................................................................................4-9
sg sg
cai cai cai
4.3.2 Pump Functions............................................................................................................4-9
4.3.3 Filter Functions .......................................................................................................... 4-10
4.3.4 E-Stop
1 - 18 Function ..........................................................................................................4-11
1 -18 1 -18
0 0 0
2 - 22- 22-
4.3.5 2Function Check On The Boom Control Block.........................................................4-11
2 0 2 0 2 0
g Function Check on the AgitatoraiSafety
s4.3.6 sg sg
Cutout ...................................................... 4-12
cai 4.3.7 Set-Up Site .................................................................................................................
c cai 4-12
4.3.8 Surface Conditions.................................................................................................... 4-13
4.3.9 Working Clearances.................................................................................................. 4-14
4.3.10 Overhead Power Lines........................................................................................... 4-14
4.3.11 Starting Up................................................................................................................ 4-14
4.3.12 Chassis Set-Up........................................................................................................ 4-15
4.4 Outrigger Set-Up ................................................................................................................ 4-18
4.4.1 Introduction................................................................................................................. 4-18
4.4.2 Load-Bearing Surfaces............................................................................................. 4-19
0 1 -18 Clearance..................................................................................................
4.4.3 Outrigger
0 1 -18 4-25
0 1 -18
-
4.4.422Positioning - -
022 022
the Outriggers........................................................................................ 4-27
2 0 2 2
g Leveling the Machine ................................................................................................
ais4.4.5 aisg aisg 4-31
c4.5 c c
Standard Boom Hand Signals.......................................................................................... 4-34
4.6 Boom Operation ................................................................................................................. 4-40
4.6.1 General ....................................................................................................................... 4-40
4.6.2 Preparing the Remote Controller ............................................................................ 4-41
4.6.3 Unfolding/Folding the Boom .................................................................................... 4-42
4.6.4 Unlocking the End Hose ........................................................................................... 4-45
4.6.5 Checking Outrigger Stability .................................................................................... 4-46
4.6.6 Pump Operation Hand Signals................................................................................ 4-47
4.7 Pumping Operations.......................................................................................................... 4-50
0 1 -18 0 1 -18
4.7.1 Introduction................................................................................................................. 4-50
0 1 -18
- 22- -
022Checks Before Pumping Operations
4.7.2
2 2 2 0224-51
0......................................................................
sg sg sg
cai 4.7.3 Operating the Pumping System cai..............................................................................
cai 4-52
4.8 Pumping Intervals .............................................................................................................. 4-56
4.8.1 Introduction................................................................................................................. 4-56
4.8.2 Long-time interval...................................................................................................... 4-56
4.8.3 Short-time interval ..................................................................................................... 4-57
4.8.4 Low Water Mix Concrete (short-time interval)....................................................... 4-57
4.8.5 Boom Placement ....................................................................................................... 4-57
4.8.6 After Pumping Resumes .......................................................................................... 4-57
4.9 Equipment Clean-Up ......................................................................................................... 4-58
4.9.1 Introduction................................................................................................................. 4-58
1
4.9.2 Cleaning
0 -18 the Boom Piping........................................................................................
0 1 -18 4-58
0 1 -18
- - -
022Cleaning the Machine ...............................................................................................
4.9.3
2 2 022 2 0224-61
aisg Leaving the Job Site ........................................................................................................
c4.10 cai
sg
cai
sg 4-64
4.11 Driving, Towing and Loading .......................................................................................... 4-65
4.11.1 Driving ....................................................................................................................... 4-65
1 - 18
4.11.2 Towing
1 - 18
.......................................................................................................................
1 - 18
4-70
2- 0
4.11.3 Loading and Transporting 2- 0 2- 0
...................................................................................... 4-70
2 02 2 02 2 02
caisg c aisg c aisg
5 Maintenance.......................................................................................................................5-1
5.1 Introduction ............................................................................................................................5-5
5.2 Routine Maintenance & Mandatory Overhaul...................................................................5-5
5.3 General Tightening Torques ................................................................................................5-9
5.4 Lubrication........................................................................................................................... 5-12
5.4.1 Lubrication Method.................................................................................................... 5-12
5.4.2 Lubricant Recommendation..................................................................................... 5-16
5.5 Visual Checks ..................................................................................................................... 5-20
5.5.1 Introduction................................................................................................................. 5-20
0 1 -18
5.5.2 General
0 1 -18
Check ...........................................................................................................
0 1 18
-5-21
- Check the Hydraulic System....................................................................................
- - 5-26
022 022 022
5.5.3
2
sg 5.5.4 Check the Electrical System g 2 sg 2
s....................................................................................
cai 5.6 Pumping System ................................................................................................................
cai cai
5-26
5-26
5.6.1 Introduction................................................................................................................. 5-26
5.6.2 Pumping Cylinder Piston .......................................................................................... 5-27
5.6.3 Agitator Shaft and Leaf ............................................................................................. 5-31
5.6.4 S-valve Assembly...................................................................................................... 5-32
5.6.5 Hopper ........................................................................................................................ 5-53
5.6.6 Delivery Cylinder ....................................................................................................... 5-54
5.6.7 Delivery Line............................................................................................................... 5-54
5.7 Slewing Mechanism........................................................................................................... 5-65
0 -18 0 1 -18
5.7.11Overview.....................................................................................................................
0 1 18
-5-65
2 22- Slewing Gear Transmission .....................................................................................
05.7.2 2 022
-
2
-
022 5-67
sg 5.7.3 Ball-Bearing Slewing Ring........................................................................................
sg sg
cai cai cai 5-68
5.8 Transfer Case and Drive Shaft......................................................................................... 5-70
5.8.1 Introduction................................................................................................................. 5-70
5.8.2 Transfer Case ............................................................................................................ 5-70
5.8.3 Drive Shaft.................................................................................................................. 5-73
5.9 Hydraulic System ............................................................................................................... 5-73
5.9.1 Introduction................................................................................................................. 5-73
5.9.2 Overview..................................................................................................................... 5-74
5.9.3 Changing the Hydraulic Fluid................................................................................... 5-75
5.10 Accumulator...................................................................................................................... 5-79
8 -18
-1Overview................................................................................................................... 18
-5-79
5.10.1
0 1 0 1 0 1
2 22- Checking the Nitrogen Pressure
05.10.2 2 02of2- Accumulator ...............................................
2
-
022 5-81
sg 5.10.3 Nitrogen Filling and Pressure sg sg
cai cai Adjustment of Accumulator................................ cai 5-81
5.11 Oil Filter.............................................................................................................................. 5-83
5.11.1 Replacing Hydraulic Oil Filters .............................................................................. 5-83
18 18
5.12 Metal Breather..................................................................................................................
- -
5-8318
2 - 0 1
2 - 0 1
2
5.13 Hoses................................................................................................................................. - 01-
5-84
2 02 Warning.....................................................................................................................
2 02 2 02 5-84
s g
5.13.1 s g s g
cai 5.13.2 Checking the Hoses................................................................................................
cai cai 5-84
5.13.3 Replacing the Hoses............................................................................................... 5-85
5.13.4 Identifying the Hoses .............................................................................................. 5-86
5.14 Electrical System ............................................................................................................. 5-87
5.14.1 Introduction .............................................................................................................. 5-87
5.14.2 Electric Control Cabinet.......................................................................................... 5-87
5.14.3 Outrigger Operation Box ........................................................................................ 5-90
5.14.4 Mechanical Encoder ............................................................................................... 5-91
5.14.5 Temperature Sensor ............................................................................................... 5-91
5.14.6 Liquid
0 1 -18 Level Sensor ................................................................................................
0 1 -18 5-92
0 1 -18
-Proximity Switch of Transfer Case........................................................................
- -
022 022 022
5.14.7 5-93
g 2
s5.14.8 sg 2 sg 2
cai 5.14.9 Electromagnetic Valve and Its caiPlug ......................................................................
cai
Rocker Switch.......................................................................................................... 5-93
5-94
5.14.10 Wire......................................................................................................................... 5-94
5.14.11 Wireless Remote Control System....................................................................... 5-94
6 Troubleshooting ..............................................................................................................6-1
6.1 Purge the Fuel System.........................................................................................................6-3
6.2 Jump-Start the Engine..........................................................................................................6-4
6.3 Fuses ......................................................................................................................................6-6
6.4 Alarm Codes ..........................................................................................................................6-7
18 During Pumping Operation ......................................................................6-7
6.5 Possible1-Faults 1 -18 1 -18
- 0 - 0 - 0
2 022
6.6 Troubleshooting 022
Mechanical System .................................................................................6-9
2 2 022
aisgTroubleshooting Lubrication System...............................................................................
c6.7 cai
sg
cai
sg 6-14
6.8 Troubleshooting Hydraulic System.................................................................................. 6-16
6.9 Troubleshooting Electric System ..................................................................................... 6-21
7 Specifications ...................................................................................................................7-1
7.1 Specification Sheet ...............................................................................................................7-3
7.2 Overview Dimensions...........................................................................................................7-4
7.3 Outrigger Extending Dimensions........................................................................................7-5
7.4 Boom Operating Range .......................................................................................................7-6
1 8 1 8 1 8
01- 01- 01-
8 Appendix..............................................................................................................................8-1
- - -
2 022
8.1 Specifications 2 022 2 022
of Twin Pipes ................................................................................................8-3
sg sg sg
cai 8.1.1 General ..........................................................................................................................8-3
cai cai
8.1.2 Installation Instructions ................................................................................................8-3
1- 18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
Introduction
1 Introduction........................................................................................................................1-1
18 18 18
- - -
2 -01 this manual .................................................................................................................1-3
1.1 About
2 2 2 -01 2 2 -01
s g 20 Contact Information ..............................................................................................................1-3
1.2
s g 20 s g 20
i i i
ca 1.3 Your documentation package..............................................................................................1-4
ca ca
1.4 Organization of this Manual.................................................................................................1-4
1.5 Machine Serial Number & Information ...............................................................................1-5
1.6 Correction Request Form.....................................................................................................1-7
1- 18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1-18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1-18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1-18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
this could result in death or serious injury.
1- 18 1-18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
-18
1.Introduction
1 1- 18 1-18
2-0
02About this manual 02 2-0 02 2-0
2
1.1
g 2 2
cais caisg caisg
This manual provides safety, technical descriptions, operation, troubleshooting an maintenance.
In order to properly use your equipment, it is important to read this manual carefully before begin-
ning any operations.
Fig.1-1
Always keep this manual nearby and have all personnel involved with any work operations read it
periodically. If this manual should become damaged or lost and can not be read, it is advised to re-
quest a replacement copy from your SANY dealer as soon as possible.
-18 -18 -18
If a copy
2 2 -01of the manual is not with the machine
2 2 -at01the time of use, do not use the equipment
2 2 -01 until
sg 20 have obtained a replacement copy from20your SANY dealer.
you
sg 20
sg
cai cai cai
If you sell the equipment, be sure to give this manual to the new owner
NOTE:
Continuing improvements in the design can lead to changes in detail which may not be reflected in
this manual. Always consult your SANY dealer for the latest available information on your equip-
ment or if you have questions regarding information in this manual.
• 18 crd@sany.com.cn
Service E-mail:
1 - 1 -18 1- 18
• 0
- http://www.sanygroup.com.cn - 0 2-0
022 022
Web site:
2 2 202
aisgYour documentation package
c1.3 cai
sg
caisg
This documentation applies only to this machine and should not be used with any other machines.
The documentation for this machine includes the following items:
A copy of this Safety, Operation & Maintenance manual must always remain in the operator cab at
all times. See “Organization of this Manual” on page 1-4 for complete details.
A copy of this manual should be made available to maintenance personnel when maintaining the
machine. 8 1 8 1 18
1- 1- 1-
02 2-0 02 2-0 02 2-0
g 2 2 2
ais Book
cParts caisg caisg
The Parts book consists of parts lists and matching drawings used for ordering spare parts as
needed. The Parts book is best left in the workshop area or office. It should always be available to
the maintenance and service personnel.
Maintenance Log
The Maintenance Log lists regularly scheduled maintenance to be performed by the operator or
maintenance personnel. All maintenance performed upon the machine must be recorded in the
8
Maintenance Log.
1 8 1 18
1- 1- 1-
2-0 2-0 2-0
202
1.4 Organization of this Manual 202 202
aisg aisg
cThis operator's manual covers use and maintenance
c c aisg
of your equipment. There are seven sections
to this manual, with each section providing information you should be familiar with before perform-
ing any operations or repairs. Keep this manual with the machine for your reference at all times.
Replace it immediately if it is damaged or lost.
NOTE:
Due to improvement and updating of products, some information may differ from your equipment.
If you have any question on your equipment, contact your SANY dealer before operating or repair-
ing the equipment.
-18 1-18 1- 18
-01
Introduction
2 2-0 2-0
2 02 2 02 2 02
g g g
ai section provides an overview of whatcaisiscovered in the rest of this manual, including
s s
cThis cai machine
label information and SANY contact information.
Safety
1-18 1-18 1-18
This 2-0 2 2-0
02section covers basic safety information20relating to this equipment. Make sure you 2-0
02fully under-
s g 2 g g 2
ais manual and the safety labels on the machine
cai stand all the precautions described incthis cai
s before op-
erating or maintaining this machine.
System Functions
This section provides an overview of all the controls and operating systems on your equipment. It
is important to study and become familiar with all controls and systems before proceeding with any
operations.
Operation
1-18 1-18 1-18
This 2-0 02 2-0
02section provides the basic operating procedures 2-0
02 and be-
for the job. It is important to study
s g 2 s g 2 s g 2
cai come familiar with all procedures before
cai performing any operations with the equipment.
cai
Maintenance
This section provides all general maintenance procedures. It is important to study and become fa-
miliar with all the maintenance procedures before performing any maintenance operations on the
equipment.
Troubleshooting
8
-1 outlines common malfunctions and fault 8
-1diagnostic procedures for the equipment -1op- 8
- 1
This section
0 - 0 1 - 0 1
022 system. Hydraulic and electrical system
erating
2 022schematics are included.
2 022 2
sg sg sg
cai cai cai
Specifications
This information provides overall required operating parameters for the equipment you are using.
NOTE:
Some information may vary due to the design changes.
your equipment.
1 - 18Record the information in this 1- 18 1-18
0
2-future
manual for use. 2-0 2-0
2 02 2 02 202
s g aisg aisg
c1.aiData Plate c c
See Fig.1–2 for an example of data plate.
1- 18 1- 18 1-18
022-0 022-0 02 2-0
2 2 2
caisg caisg caisg
Fig.1-2
1- 18 1- 18 1-18
022-0 2-0
02 Fig.1-3 02 2-0
2 2 2
caisg caisg caisg
1. Data plate
Address:
1- 18 1- 18 1-18
2-0
02 Numbers: 02 2-0 02 2-0
g 2 2 2
aisg aisg
Phone
cais c c
NOTE:
-18 Information” on page 1-3.
See “Contact
1 1- 18 1-18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
Date of This Request
Your Name
Company Name
Your Department
Street Address
City, State & ZIP
Phone
E-mail 1- 18 1- 18 1-18
02 2-0
Machine Model & Serial No. 02 2-0 02 2-0
2 2 2
caisg caisg caisg
8
Description of-1Problem -18 18
1-
(wrong information, unclear or erroneous procedure, etc.)
1 1
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
Corrective Action by You (if any)
1- 18 1- 18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1- 18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1- 18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg c aisg c aisg
Safety
8 8 8
1-1 1-1
0 0
- General.......................................................................................................................2-5
- - 1-1
2 Safety.....................................................................................................................................2-1
0
0 2
2.1 2Safety
2 2 022 2 022
sg 2.1.1 General .........................................................................................................................2-5
sg sg
cai cai cai
2.1.2 Hazard Alerts in this Manual......................................................................................2-5
2.1.3 Operator Safety Information ......................................................................................2-8
2.1.4 Operator is Important..................................................................................................2-9
2.1.5 Operator Qualifications ..............................................................................................2-9
2.1.6 Operating Regulations............................................................................................. 2-10
2.1.7 Personal Protective Equipment...............................................................................2-11
2.1.8 Extinguisher and First Aid Kit ................................................................................. 2-15
2.1.9 General Job Safety .................................................................................................. 2-15
2.1.10 General Machine Safety ....................................................................................... 2-16
8
-1Safety -18 18
-2-16
0 1
2.1.11 1
During Transport (to Job Site)..................................................................
0 0 1
2- Surface and Underground Hazards
022.1.12
-
022 ....................................................................
-
022 2-18
2 2
sg 2.1.13 Pre-Operation Checks...........................................................................................
sg sg 2
cai cai cai 2-18
2.1.14 Lockout/Tagout Procedures ................................................................................. 2-19
2.1.15 Maintenance Safety............................................................................................... 2-20
2.1.16 Optional Attachments............................................................................................ 2-25
2.1.17 Unauthorized Machine Modifications.................................................................. 2-25
2.1.18 Towing or Lifting the Machine............................................................................... 2-25
2.1.19 Dust and Chemical Hazards................................................................................. 2-26
2.1.20 Noise Emissions..................................................................................................... 2-27
2.1.21 Exhaust Fumes ...................................................................................................... 2-27
2.1.22 Functional Fluids.................................................................................................... 2-28
8
-1Fire -18 18
-2-29
0 1
2.1.23 0 1 0 1
Safety...............................................................................................................
2- Environmental Precautions ..................................................................................
022.1.24 022
- -
022 2-32
2 2
sg 2.1.25 Adding Fluids to the Machine...............................................................................
sg sg 2
cai cai cai 2-33
2.1.26 Refueling ................................................................................................................. 2-33
2.1.27 High-Pressure Fluid Lines .................................................................................... 2-34
Operation and Maintenance Manual-Feb 2021 2-1
Safety 300C–8 Truck-mounted Concrete Pump
18 18
2.1.28 Accumulator............................................................................................................
- -
2-3418
2
2.1.29 - 1
2 - 1
0Battery Safety .........................................................................................................
0 2 - 01-
2-35
2 02 Danger Due to High-Voltage ................................................................................
2 02 2 02 2-36
g2.1.30 g g
ais Safety - Product Specific...................................................................................................
s s
c2.2 cai cai 2-40
2.2.1 E-STOP Buttons....................................................................................................... 2-40
2.2.2 Machine Decals........................................................................................................ 2-40
2.2.2.1 Introduction ........................................................................................................ 2-40
2.2.2.2 Locations of Safety Marks on the Complete Vehicle ................................... 2-41
2.2.2.3 Mark Descriptions ............................................................................................. 2-43
2.2.2.4 Detailed Explanation to Safety Marks............................................................ 2-44
2.2.3 Definition Of Terms .................................................................................................. 2-64
2.2.4 Job Site Precautions................................................................................................ 2-66
0 1 -18
2.2.5 Designated
0 1 -18
Use........................................................................................................ 2-70
0 1 -18
- Contrary To Designated Use ..........................................................................
- -
022 022 022
2.2.6 Use 2-71
2 2
sg2.2.7 Wind Precautions .....................................................................................................
sg sg 2
cai 2.2.8 Procedure In Storms................................................................................................
cai cai
2-75
2-76
2.2.9 Concreting In Cold Weather ................................................................................... 2-77
2.2.10 Safety Before Starting Work................................................................................. 2-77
2.2.11 Safety During Operation........................................................................................ 2-82
2.2.12 End Hose Safety During Pumping....................................................................... 2-89
2.2.13 Booms Safety ......................................................................................................... 2-92
2.2.14 Delivery Line Safety............................................................................................... 2-94
2.2.15 Specifications Of Twin Pipes................................................................................ 2-97
2.2.16 Pumping operations Stafety ................................................................................. 2-99
0 1 -18 ................................................................................................................
2.2.17 Cleaning
0 1 -18 2-100
0 1 -18
- - 2-
022 Maintenance And Special Work.........................................................................
2.2.18
2 2 022 2 022-103
c aisg2.2.19 Parking And Securing The Equipment..............................................................
aisgc c aisg 2-108
1- 18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg c aisg c aisg
1-18 1-18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1-18 1-18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1-18 1-18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
this could result in death or serious injury.
1-18 1-18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
-18
2.Safety
1 1-18 1- 18
02 2-0 02 2-0 02 2-0
g 2 2 2
cais 2.1 Safety General c aisg caisg
2.1.1 General
WARNING
Risk of danger!
Precautions described in this manual and the safety labels on the machine are very important.
Failure to read and follow all safety precautions may result in equipment damage, serious injury
or possibly death.
• Make sure you fully understand the precautions described in this manual and the safety labels
on the machine before operating or maintaining this machine.
Most accidents are usually caused by the failure to follow fundamental safety rules for the opera-
tion and maintenance of the machine. To avoid accidents it is important to read and understand all
information outlined in this manual before operating or performing maintenance on this machine.
18 18 18
2 - 01- or neglect by operators, job supervisors
Carelessness
2 - 01- 2 - 01-
and planners, service and maintenance
2 02 and job site workers can result in their20death
staff, 2 or injury and costly damage to the2machine
02 and
i s g i s g i s g
ca property. ca ca
To alert operators,
1 - 18 job supervisors and planners, service 1 - 8 maintenance staff, and job site work--18
1and
2 -0
ers to hazardous
2
operating practices and maintenance
2 2 -0 procedures, safety messages are22used -01
g 20 this manual. Each safety message
throughout
s s g
0
2contains s g
a safety alert symbol and a signal 20word to
a i
cidentify the hazard’s degree of consequence
i
ca if the message is ignored. ca i
Read and understand all information shown in this section of the manual before operating or per-
forming maintenance on this machine.
The following (ANSI/ISO) signal words are used to inform you that there is a potentially hazardous
situation that may lead to damage, personal injury or even death. In this manual and on the ma-
chine decals, different signal words or illustrations are used to express the potential level of
hazard.
DANGER
Indicates an 0 1 -18
imminent 0
hazard which, if not avoided, will 1 18 in serious injury or death.
-result 0 1 -18
- - -
2 022 2 022 2 022
sg aisg sg
cai cWARNING cai
Indicates a potentially hazardous situation which, if not avoided, could result in injury or possibly
death.
CAUTION
Indicates a possible potential hazardous situation which, if not avoided, could result in minor or
major injury.
1 - 18 NOTICE-18
1 1 -18
0
Indicates2-a situation which can cause damage to the 0 0
2 0 2 2 0 22- machine, personal property and/or2the
0
-
22envi-
sg
ronment, g
or cause the equipment to operatesimproperly. sg
cai cai cai
This is the general warning sign. It is used to alert the user to potential hazards. All safety mes-
sages that follow this sign shall be obeyed to avoid possible harm.
1- 18 1- 18 1- 18
2-0
02 02 2-0 02 2-0
g 2 g
s symbol indicates that the operation isanot 2 g 2
s in conformity to the safety regulations,aisis prohibited
cai ci
This
c
or may cause injuries or fatalities.
SANY cannot predict every circumstance that might involve a potential hazard in operation or
maintenance. Some safety messages in this manual and on the machine may not include all possi-
ble safety precautions.
If any procedures or actions not specified, recommended or allowed in this manual are used, you
must be sure that you and others can perform such procedures and actions safely and without
damaging the machine, causing injury to yourself or other personnel. If you are unsure about the
safety of some procedures, contact your local SANY dealer.
1-18 1-18 1-18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisgWARNING caisg
Risk of danger!
Improper operation or maintenance of this equipment can be hazardous and could result in
serious injury or even death.
• All operators or maintenance personnel involved with the use of this equipment must read this
manual thoroughly before operating or maintaining this equipment.
• This manual must be kept on or near the equipment for reference and periodically reviewed by
all personnel involved with operation or maintenance of this equipment.
• Some actions involved in the operation or maintenance of this equipment could cause a serious
accident if8 they are not performed in the manner described
8 -18
in this manual.
1 -1
01-
• All2-procedures 01 manual apply only to intended uses-01of this
and precautions outlined in -this
202 2 22 unintended uses that are not specifically
0any 2 022 prohib-
sg equipment. If you use your equipment
sgfor
sg
cai ited, you must be sure that it is safe
cai for you and others to do so. In no event
cai should you or
others engage in prohibited uses or actions as described in this manual.
CAUTION
Risk of violating regulations!
SANY delivers equipment that complies with all applicable regulations and standards of the
country to which the equipment has been shipped. If this equipment was purchased in another
country or purchased from someone in another country, it may lack certain safety features and
specifications that are necessary for use in your country.
• 18any question about whether your product
If there is
1- 18complies with the applicable standards 1and
1-
8
1-
02 2-0
regulations of your country, contact your local
02
0
2-SANY 2-0
dealer before operating this equipment.
02
2 2 2
caisg caisg caisg
8 18 18
1-1 Safety Information
2.1.3 Operator 1- 1-
02 2-0 02 2-0 02 2-0
2
sgimpossible sg 2 sg 2there are
a i
It is
cbasic principles that must be followed during a i
to compile a list of safety precautions covering every situation. However,
c the daily routine of using this machine.c a i
Only qualified persons who have been specially trained are permitted to operate and/or work on
this machine.
Inspect the operator aids of this machine regularly and make sure all each operator aid is in normal
conditions. Any faults found shall be reported to SANY and or you nearest SANY dealer. Stop all
work immediately if any operator aid is found to be not working properly.
You must read and understand this manual and any accompanying manuals before operating this
machine.
This manual must be readily available to the operator at all times and must remain in the cab while
the machine is in use.
Ensure that all personnel in the working area around the machine are thoroughly familiar with safe
operating practices as stated in this manual.
- 1 8
You must be thoroughly familiar with the location and content
- 1 8 of all decals on the machine. Walk-18
1
around the-0machine and review each of them. Decals -01provide important instructions and warnings
-01
2 2 2 2 2 2
20 be read prior to any operational or maintenance
and must 20 function. 20
aisg
cYou c aisg c aisg
must review the local, state, and federal regulations and standards regarding the machine and
their operation. Work practice requirements may vary slightly between government regulations, in-
dustry standards, and employer policies so a thorough knowledge of all such relevant work rules is
required before operating the machine or doing maintenance on it.
Inspect the equipment before the start of each workday shift. Ensure that routine maintenance and
lubrication are being performed as stated in this manual. Don’t operate a damaged or poorly main-
tained equipment.
18 18 18
01- the operator is to be anywhere on the0machine
No one besides
2-
1-
2-
while it is functioning or moving.01-
2-
2 02 2 02 2 02
s g s g s g
cai cai cai
8 18 18
1-1
2.1.4 Operator is Important 1- 1-
2-0
02 2-0
02 022-0
s g 2 s g 2 s g 2
cai working area for yourself and those around
cai you. This manual is not meant to cover cai every possible
The information in this manual has been provided to assist you, the operator, in promoting a safe
circumstance which could arise. It is intended to present basic safety precautions that should be
followed in daily operation and to promote you, the operator, to take charge of all matters that could
relate to safety.
The operator’s responsibility is not lessened by the addition of operational aids or warning devices.
The operator must guard against acquiring a false sense of security when using them. Operational
aids and/or warning devices assist, but do not direct the operation. They are subject to failure or
misuse and should not be relied upon in place of good operating practices.
8 first priority is to ensure his safety and 8the safety of those around them.
The operator’s
1 1 18
1- 1- 1-
2-0
02
Remember, 2-0 2-0
02 precaution could allow an accident to20occur
failure to follow even a single safety 2 result-
s g 2 s g 2 g
cai ing in death or serious injury to personnel ais
cai or damage to equipment. You are cresponsible for the
safety of yourself and those around you.
Report all accidents, malfunctions, and equipment damages to your local SANY dealer at once.
The local SANY dealer must be immediately advised of the incident and consulted on necessary
inspections and repairs following an accident or damage to equipment.
If the dealer is not immediately available, contact SANY directly. The machine must not be re-
turned to service until it is thoroughly inspected following all accidents, malfunctions, and equip-
ment damage. All damaged parts must be repaired or replaced as authorized by your local SANY
dealer and SANY.
Do not operate this equipment unless you comply with the following:
• You have been trained on this specific machine. Controls and design may vary from between
models, therefore, it is important that you have specific training on the specific equipment you
will be operating. Training is essential for proper pump truck operation and safety.
• You have read and understand this Safety section, the operating recommendations in the re-
mainder of this Safety, Operation & Maintenance Manual, and any other manuals provided with
0 1-18
this equipment, -18
your employer’s work rules, and applicable
0 1 government regulations.
0 1 -18
- - -
022 are sure the machine is operating properly
• You
2 2 022 and has been inspected and maintained
2 022 in ac-
sg cordance with this manual’s stated requirements.
sg sg
cai cai cai
• You are sure that all safety signs, guards, and other operating features are in place and in proper
condition.
8
Operating Instructions
1 18 18
1- 1- 1-
Personnel2-0
02 entrusted with work on the machine2must 2-0
02 have read the Operating Instructions, 2-0
02in par-
g 2 g g 2
ais the chapter on safety, before beginning
cticular
s s
cai work. Reading the instructions after work
cai has begun
is too late. This applies especially to persons working only occasionally on the machine, e.g. during
setting up or maintenance.
The Operating Instructions must always be kept to hand at the site of use of the machine (in the
tool compartment or container provided for this purpose).
As the operator, you must always make sure that the Operating Instructions are available. Have
personnel working on the machine confirm in writing their knowledge, understanding and applica-
tion of the Operating Instructions and Safety Regulations. At regular intervals of at least once a
year, check that personnel are conscious of safety and the hazards involved in their work and are
taking account-1of8 the Operating Instructions. -18 -18
2 2 -01 2 2 -01 2 2 -01
Personnel
s g 20 entrusted with work on the machines g 20 observe all safety notes and hazard
must
s g
0
2warnings.
ca i ca i ca i
Personnel entrusted with work on the machine must be familiar with the machine itself. You must
practice all the operating procedures described in the Operating Instructions under the supervision
of a subject expert until you are certain you can execute them safely. Ask questions if there is
something you have not understood. Begin operating the machine only once you are familiar with
the layout and significance of all the control and monitoring devices and the functioning of the ma-
chine in general.
Operating Procedures
Furthermore,
1 - 18 reference must be made to other generally
1 - 18 valid legal and otherwise mandatory 1 - 8
1reg-
- 0 - 0 - 0
022with handling hazardous substances,2the 022issuing and wearing of personal protective022 equip-
ulations relating to accident prevention and environmental protection. Such regulations may also
sg 2
deal
sg sg 2
cai ment or with national road traffic regulations.
cai caithe site of opera-
You should familiarise yourself with
tions and with how to use fire extinguishers. Observe the fire-alarm and fire-fighting procedures.
Other Regulations
The current regulations for machines as issued by the legal authorities in your country, national
supervisory bodies and the responsible commercial liability insurance company are binding on the
operator of the machine.
2.1.7 Personal
8 Protective Equipment
1-1 1- 18 1-18
2-0
02 to reduce risks to personnel, personal
In order 02 2-0 02 2-0
g 2 g 2 2
s s
cai protective equipment must be used cinaiso far caisg
as this is necessary or deemed to be so by
regulations. All personnel working on or with
the machine must wear safety helmets, pro-
tective gloves and safety shoes.
1. Safety helmet
-1 8 -1 8 18
A safety1helmet
0 protects your head against,
0 1 1-
22-
for0instance, 022
falling concrete or parts of the
-
02 2-0
2 2 2
caisgdelivery line in the event of a hose bursting.
aisg
c caisg
(DIN EN 397; Industrial safety helmets)
8 18 18
1-1
2. Safety footwear 1- 1-
22-0 2 2-0 02 2-0
g 20footwear protects your feet against fall-g 20 2
aisg
Safety
i s
a objects and against penetration by projec- i s
cing ca c
ting nails.
1-18 1- 18 1- 18
02 2-0 2-0
02 Fig.2-2 Safety footwear 02 2-0
2 2 2
caisg c aisg caisg
3. Hearing protectors
1-18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg c aisg caisg
1-18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg c aisg caisg
8 18 18
1-1 gloves
4. Protective 1- 1-
2-0
02 022-0 02 2-0
g 2 g 2 2
aisg
Protective gloves protect your hands against
s is
cai aggressive or chemical substances,caas well c
as against mechanical effects (e. g. impact)
and cutting injuries.
8 18 18
1-1
6. Safety harness 1- 1-
0 22-0 2 2-0 02 2-0
g 2working at height, use the climbing aidsg 20 2
aisg
When
i s s
a working platforms provided for reasons
cand caiof c
safety or wear a safety harness. The relevant
national regulations must be complied with.
1- 18 1- 18 1-18
02 2-0 2-0
02 Fig.2-6 Safety harness 02 2-0
2 2 2
caisg caisg caisg
7. Face mask and respiratory protection
1- 18 1- 18 1-18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
8 18 18
1-1
2.1.8 Extinguisher and First Aid Kit 1- 1-
022-0 022-0 02 2-0
g 2 g 2 2
s
cai always keep a fire extinguisher and first
s
cai aid kit aisg
As a precaution for fire or injury to personnel,
c
in your machine and on the job. Also, do the
following:
• Only trained and authorized personnel shall be allowed to operate and service the equipment.
• Keep this manual with your machine at all times for ease of reference and study it to become fa-
• Be sure all guards and covers are in place, especially after servicing the machine.
• If guards or covers are damaged, have them repaired or replaced immediately.
• Use all safety equipment such as locks, belts and guards properly
• Never remove or modify safety features. Always keep them in good condition.
• Always secure the machine in a safe position when job operations are done.
1- 18 1- 18 1-18
02 2-0 022-0 022-0
2 2 2
caisg c aisg caisg
8
-1 and Underground 18 18
2.1.12 Surface
0 1 1- 1-
022
Hazards
-
02 2-0 02 2-0
2 2 2
aisg
cDo aisg
cany caisg
the following before starting
operations:
18
2.1.13 Pre-Operation
1-
Checks
1- 18 1- 18
2 2-0
0starting 2-0
02 to perform a pre-operation check to20be
2 sure 2-0
Before
g 2 2
your work operations, it is important
g g
ais equipment is in safe operating condition.
cyour
s is
cai If any problems are found during yourcapre-operation
check, have them repaired immediately. Never operate a machine that is unsafe, damaged or in
need of repair.
1- 18 18 18
2-0 01-
CAUTION
- 2-0
1-
02 of damage!
Risk
2 2 022 2 02
g g
s Failure perform pre-operation checks may g
s result in damage to the machine orapossible
s
cai the operator and other personnel. cai ci
injury to
• Do perform pre-operation checks every time before operate the machine. See “Pre-Operational
Checks” on page 4-8 for details.
2. Secure the machine in a safe and level position. If so equipped, set the parking brake or hydraul-
ic lock lever in the parked (or locked) position.
NOTE:
See "Detailed explanation to safety marks" before proceeding with this procedure.
3. Identify, remove or disconnect all power or energy sources and be sure to install a Lockout/Tag-
out device on them.
8 8 8
1-1
4. If the machine 1-1 Tag, attach it to the machine controls.1-1
is equipped with a Maintenance Alert
2-0
02 sure all employees involved in the repairs 2-0
02 have installed their own locks on the power 2-0
02 source
5.2Be
g g 2 g 2
s s s
cai before performing any repairs. Each employee
cai cai his own lock
who completes a repair must remove
and not access the machine further.
-18
01 service 1- 18 1-18
2-to
Returning
02 02 2-0 02 2-0
g 2 2 2
s
c1.aiThe authorized
person who isg
performedcathe caisg
Lockout/Tagout procedure shall check the
area around the machine to ensure that no DA
NG
one is exposed to any hazard before start-up. E R
DO
2. The authorized person who performed the OP NO
ER T
Lockout/Tagout shall ensure that all guards AT
E
have been properly reinstalled to their respec-
tive locations, all tools, equipment and locks
have been removed.
3. The authorized
0 1 -18 person who performed the 0 1 -18 1-18
022
Lockout/Tagout - shall verify that all controls 22-
02 2-0
g 2 g 20 2
i s s aisg
are in the neutral or “off” position and that iall
a
cpersonnel ca c
are aware of the time the machine
will be back in service.
Fig.2-11
4. Remove the Lockout/Tagout mechanisms
and all tags and re-energize the machine for
returning to service.
WARNING
Risk of injury!
0 1 -18 0 1 -18 0 1 -18
2 0 22-
All maintenances
2 0 22- by trained and authorized personnel
to be performed are not performed
2 0 22or- do
notsgfollow all outlined maintenance or repair sprocedures
g sgdeath.
may result in possible injury or
c•ai All maintenance to be performed on this
caiequipment must be performed by trained
cai and author-
ized personnel only.
• When performing maintenance, it is important to follow all outlined maintenance or repair proce-
dures and safety information as outlined in this manual.
The machine must be inspected prior to each work shift that it will be used. The owner, user, and
operator must ensure that required routine maintenance and lubrication tasks have been per-
formed as stated in this manual by a qualified person. Never operate a damaged or poorly main-
tained machine.
1 -18 1-18 1- 18
2-0 for Maintenance
Preparing
02 02 2-0 02 2-0
s g 2 s g 2 s g 2
cai Select an area where there is no danger
cai of falling objects or interference withcaiother equipment,
personnel or pedestrian traffic.
• The boom should be fully retracted and lowered to the travel position. (Crane: All loads lowered
to the ground.)
• Stop the engine and disconnect the battery.
• Controls, and power source, should be properly tagged. During all maintenance or repair, Lock-
out/Tagout procedures must be used to ensure the safety of service personnel involved in the
maintenance process of the machine. All power sources must be disabled, locked and tagged
18
-
with-a01warning 1-18 1- 18
2-0 2-0
label.
02 2
202
g• 2Recognize and avoid pinch-points whileg performing maintenance. 202
cai
s
cai
s
c aisg
After maintenance or repairs
• Fill out the required maintenance record form. See maintenance section of this manual for infor-
mation about this.
• Replace all guards and covers that have been removed.
• Remove all tags, connect the battery, and perform a function check of all operating controls.
18 18 18
Always clean
2 - 01-the electrical system using only 2-0
1-
2-0
1-
202 electrical cleaners.
approved 2 02 202
aisg aisg
cNever use caustic soaps, high-pressure water
c caisg
or steam cleaners to clean the electrical sys-
tem, as these could damage the system or
cause intermittent system failures.
1-18 1- 18 1- 18
022-0 022-0 02 2-0
2 2 2
caisg caisg Fig.2-13 caisg
NOTE:
Contact your Sany dealer for proper guidance on any welding being attempted.
Personnel welding on the machine must be fully qualified and certified to use the processes and
equipment they may operate in making these repairs. Customers are responsible for the structural
integrity of any completed repair. Sany strongly recommends against welding on connectors and
8 steels. Components should be replaced
fine grain hi-strength
1 8 if they are damaged.
1 18
1- 1- 1-
2-0 2-0
02 the power source prior to welding. Failure
Disconnect 02 to do so may damage the machine2or
02cause 2-0
g 2 g 2 g
cais
personal injury. ais
c ais c
1-18 1- 18 1- 18
022-0 022-0 02 2-0
2 2 2
caisg caisg caisg
18
1- the following:
Always0do 1-18 1-18
-
022 use the proper tools for the job. Us- 2-0 2-0
•2Always 202 202
caisg c aisg
ing tools that are incorrect, defective or caisg
damaged could cause serious injury. Be
careful when working in tight areas to pre-
vent injury to yourself.
• Keep your tools clean, and when the job is
completed, take inventory of the tools you
were using to be sure no tools were left in
the machine.
• Always put shop tools back in there proper
8
storage location
1 when finished.
18 18
1- 1- 1-
022-0 02 2-0 02 2-0
2 2 2
caisg caisg Fig.2-14 caisg
Fig.2-15
8
Rotating Parts
1- 1 1-18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
18 18 18
Run the machine
2 - 01- during maintenance proce- 2-01- 2-0
1-
02 if directed to do so in this manual. 202
dures2ONLY 202
s g isg aisg
cIfaithe machine must be run when makingcare- c
pairs, it is important to follow some basic
safety rules:
• Always be aware of rotating components.
• During maintenance operations while the
engine is running, one worker must remain
in the operator seat of the machine with
clear contact between the person perform-
ing the repairs on the machine at all times.
• If equipped, all lock levers must be in the
18 18 18
01- or the parking brake must be
LOCK position
2- 2-0
1-
2-0
1-
202PARK position.
in the 2 02 202
aisg
c• c aisg
Never touch any controls. If a control lever Fig.2-16 caisg
must be operated, always maintain a clear
view to the person doing the repair and sig-
nal them when you are about to move the
control lever.
Removing Attachments
8
Do not use attachments
- 1
that are not author-
-18 18
0 1 0 1 1-
- 2- 2-0
ized by your SANY dealer. Use of unauthor- Fig.2-17
022
ized 2attachments could create a safety 202 202
aisg and adversely affect proper operation
cproblem cai
sg
caisg
and useful life of the machine. Any injuries,
accidents, product failures resulting from the
1 - 18
use of unauthorized attachments will not be
1 -18 1-18
2- 0
the responsibility of SANY. 2- 0 2-0
2 02 2 02 202
caisg
2.1.16 Optional Attachments caisg caisg
When installing and using optional attachments, read the instruction manual for the attachment
and information related to the attachment.
NOTE:
Do not use attachments that are not authorized by your SANY dealer. Use of unauthorized attach-
ments could create a safety problem and adversely affect proper operation and useful life of the
machine. Any injuries, accidents, product failures resulting from the use of unauthorized attach-
ments will not be the responsibility of SANY.
Serious injury or death could result if a disabled machine is towed or lifted incorrectly or if there is
a mistake in the selection of cable or towing locations. Adhere to the following:
8
-1 Chemical Hazards 18 18
2.1.19 Dust1and 1- 1-
02 2-0 02 2-0 02 2-0
2 2 2
caisg s g
DANGER
cai caisg
Risk of death!
Performing equipment operations and/or encountering hazardous materials on the job site often
releases substances that could pose a hazard.
Exposure to hazardous chemicals or dusts pose a serious danger if they are released or
mishandled.
• All workers involved should use approved personal protective equipment and follow all environ-
mental safety regulations.
• Serious injury or death may result unless proper precautions are observed while working with
these materials.
8 18 18
1-1 1- 1-
2-0
Dust Hazards
02 02 2-0 02 2-0
g 2 sg 2 2
ais in the
cDust air from the job operation a
could
c i caisg
cause lung damage if inhaled. If there is dan-
ger of inhaling these dusts when working on
the job sites, always observe the following:
The contractor
1 - 18 on the job site must provide all personnel
1 - 18 1 -18
with the proper Material Safety Data
0
Sheet2-(MSDS) 2- 0
information relating to the materials the workers could be exposed to. 2- 0
2 02 2 02 2 02
s g s g s g
cai MSDS data sheets provide both workers
cai and emergency personnel with the proper
cai procedures for
handling or working with a particular substance. Information includes physical data, health effects,
first aid, reactivity, storage, disposal and protective equipment required.
Fig.2-20
As the operator, you must instruct your personnel to always wear their personal ear protection.
You are responsible for ensuring that your personnel comply with this regulation.
All soundproofing equipment must be fitted and in perfect condition. All soundproofing equipment
must be closed during operation. A high sound level can cause permanent hearing damage.
-18 8 8
-1 be lethal or carcinogenic. Operate 0internal
-1
- 1
Vehicle0exhaust gases contain constituents which
- 0 1can
- 1
2 022
combustion 022 systems only in adequately ventilated
engines and fuel-operated heating
2 2 022premises.
sg sg sg
cai Before starting up the engine in enclosed
cai spaces, make sure that there is adequate
cai ventilation and
direct the exhaust gases away from the place of work.
- 8
Wear personal1protective 8 in which exhaust gases or particles-18
clothing and equipment for all 1work
-
0 1
-material -0 1 -01
of building
2 2 can enter the body through the 2respiratory
2 2
passages. Comply with the informa-
2
20 by the manufacturer of the buildingg material.
tiongissued
s s 20 g2
s
0
cai cai cai
2.1.22 Functional Fluids
Cleaning agents,
0 1 -18 concrete release agents, 0 1 -18 1- 18
-
022 agents etc. propelled by com- 2022
preserving -
022-0
2 2
aisg air can cause very serious damage
pressed
cthe c aistog caisg
respiratory tract if a respiratory protection
mask is not worn. Spray mist enters the lungs
very easily.
8 18 18
1-1 Safety
2.1.23 Fire 1- 1-
02 2-0 02 2-0 02 2-0
2 2 2
caisg c
g
ais WARNING caisg
Fuel, oil, electrical and other flammable material can pose a serious hazard when using lifting
equipment on the job, especially when working in areas where flammable debris could build up
around hot engine systems. The following points can help reduce the chance of incidents of fire or
explosion on your machine. Failure to be aware if these alerts could result in an unexpected fire
or explosion causing possible injury or death.
Fuel, oil, electrical and various types of substances are flammable. Always observe the following:
• Keep open flames, airborne sparks or burning embers away from the machine.
• Stop the engine and do not smoke when refueling or servicing the machine.
• Refueling18or adding oil should be done in a well-ventilated
18 -18
area.
• Clean 0 1 - 0 1 - 0 1
- up any spilled fluids immediately.
22- -
• 2 022 the machine daily for excess debris 2 0buildup. 2 022
sg Check
sg sg
cai cai cai
Fuel and Oil Fires
8
out onto hot 1components, causing a fire or 18 18
1- 1- 1-
0 2-0
explosion.
2 22-0 02 2-0
sg 2 adding fuel or oil to the pump truck,
• iWhen 20 2
isg
ca always perform these operations in a cwell-
a caisg
ventilated area.
•
Hydraulic Fires
1- 18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
18 18 18
01- in the electrical system, damage 2-01-
Short circuits
2 - 2-0
1-
2
or20overcharging 2
batteries can cause fires. Ad- 02 202
s g s g aisg
cai here to the following: cai c
• Never use a welder or a machine of a high-
er voltage to jump-start your machine.
• Check the wiring on the machine for dam-
age when doing a pre-operational check.
Repair or replace any damaged wiring.
• Never install aftermarket electrical equip-
ment without approval from your SANY
dealer.
Fig.2-25
18 18 18
- 01- 2-0
1-
2-0
1-
2 022 202 202
sgIn Case of Fire aisg aisg
cai c c
If a fire occurs on your machine, escape from
the machine as follows:
1- 18 1-18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
8 18 18
1-1
2.1.24 Environmental Precautions 1- 1-
022-0 02 2-0 02 2-0
i sg 2 used oil, coolants or filters con-
Recycling
a a i sg 2 aisg
2
cserves a natural resource and is good forc the c
environment. Engine fluids poured onto the
ground, into storm drains or tossed into trash
cans (even in a sealed container) can contam-
inate and pollute the soil, groundwater,
streams, and rivers (and it's illegal!). Recy-
cling your used engine fluids reduces this pol-
lution threat.
NOTE:
Always drain fluids from your machine into an appropriate container and dispose of properly.
NOTE:
Drain, crush and dispose of all filters properly. Once the oil is drained from the filters, recycle them.
Obey all appropriate laws and regulations when disposing of harmful objects such as oil, fuel, fil-
8
ters, batteries, hydraulic
1 oils or used parts. 81 18
1- 1- 1-
2 2-0
Always0recycle 2-0
2 may result in fines or punishment.
whenever possible. Failure to do 0so 02 2-0
2 2 2
caisg caisg caisg
1- 18 1- 18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
8 18 18
1-1
2.1.25 Adding Fluids to the Machine 1- 1-
02 2-0 02 2-0 02 2-0
g 2 sg 2 2
ais i aisg
Before adding fluids, shut the equipment
c a
down and allow the systems to cool toc outdoor c
ambient temperature before removing any
caps. Failure to do so may result in serious
burns or a sudden loss of fluid.
2.1.26 Refueling
8 18 18
1-1
2.1.27 High-Pressure Fluid Lines 1- 1-
022-0 02 2-0 02 2-0
i sg 2 normal operations, it may be neces-
During
a a i sg 2 aisg
2
csary to replace a hydraulic hose if a leak
c is c
found or failure occurs. Always remember that
this system is highly pressurized. Always do
as follows:
1-18 1- 18 1- 18
2 2-0 02 2-0 02 2-0
20Accumulator
2.1.28 2 2
aisg
cThis machine is equipped with an accumulatoraisg
c that is charged with high-pressure nitrogen
c aisg
gas.
1-18 1- 18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg c aisg caisg
- 18 18 18
• Do2not
- 01disassemble the accumulator.
2 - 01- 2-0
1-
02 202 02
s g• 2Never expose the accumulator to highgheat s aisg
2
cai or open flames. cai c
• Never weld on the accumulator.
• Never drill or cut on the accumulator.
• Never strike the accumulator.
• Contact your SANY dealer if the accumula-
tor requires recharging.
1- 18 1-18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg c aisg Fig.2-31 c aisg
When working with batteries, always work in a well ventilated area. Working around batteries al-
ways poses a hazard – especially if the battery has been in service for a long period of time. Listed
below are some basic precautions to be aware of when servicing or working around batteries:
except in an open,
1 - 18 well ventilated area that is 1- 18 1- 18
2-0 smoking, sparks, and fire.
free of flame,
02 022-0 02 2-0
g 2 2 2
ais
cJump-Start Safety
c aisg caisg
When using jumper cables to start the engine,
hook the positive (+) jumper first, then connect
the negative(-) jumper to a remote location on
the chassis away from the battery.
1 - 18
or cause an unexpected explosion or fire. Al-
1 -18 1- 18
- 0 - 0 2-0
022 022
ways jump-start the engine with equal
2 2 202
g
voltages.
s g s aisg
cai cai c
Fig.2-33
DANGER
Electrical shock
- 1 8 hazard! 8
-1in -18
- 1
Working in0an 0 1
area with overhead power lines can result
- - 0 1
electrical shock hazard. High humidity
022 an even greater hazard even if your 2machine
may 2pose 022 clears the overhead power lines.2022
sg aisg aisg
c•ai If you will be working in an area where coverhead power lines pose a hazard, it is cimportant to be
aware of the dangers involved with these systems.
• Always use extra caution when working near overhead power lines.
• Failure to follow the information listed below could result in serious injury or death.
Operating equipment near high frequency towers (for instance, cell phone towers) may pose an
electrical hazard. Ask the company to shut this system down until your work is finished.
Always be aware of the dangers when working around overhead electrical lines; high humidity
may pose an electrical hazard even if your equipment clears the overhead power lines.
If your machine
0 1 -18should come in contact with overhead
0 1
8
-1electrical lines, stop the machine and re-
0 1 -18
- - -
0 2 machine until the power company 2clears
main on2the
2 022 the lines and it is safe to get off or 2move
022 the
isg
equipment.
ca isg
ca isg
ca
If you must exit the machine, keep both feet and legs together, your arms and hands at your side.
Jump clear from the equipment, maintain balance and land with both feet, legs, arms and hands
2-36 Operation and Maintenance Manual-Feb 2021
300C–8 Truck-mounted Concrete Pump Safety
1. Electrocution Hazard
Keep all parts of this machine at least 20 ft away from all electrical power lines with voltage less
than 50,000 and electrical power source. See table below:
Table 2–1 Table of Minimum Distances Between Machine and Cables
-18 50 - 350
-18 20 (6.10)
18
0 1 0 1 1-
022 - Over 350 - 500
022 - 25 (7.62)
02 2-0
g 2 g 2 2
cai
s Over 500 - 750
cai
s 35 (10.67)
caisg
Over 750 - 1,000 45 (13.72)
Contact the power utility company for assurance that the power has been turned off before operat-
ing this machine in the vicinity of electrical power lines or electrical power source.
This machine is not insulated. Treat all overhead power lines as being energized, and not insu-
lated, unless you have reliable information to the contrary from the utility company or owner.
The requirements stated in this manual must be followed at all times, even if the electrical power
lines or electrical power source have been turned off.
If any part of the equipment contacts or comes too close to an electrical power source, everyone
in, on, and around the equipment can be seriously injured or killed.
0 1
The equipment -18 operator is responsible for alerting01all-1personnel
8
1
of dangers associated with0electri--18
22- lines and electrical power source.20Do
cal0power
2
-
22not allow unnecessary personnel in the
2
2-
02vicinity
sg sg sg
cai during operation. The operator must prevent
cai everyone from touching the equipment. cai
It is not always necessary to contact a power line or power source to become electrocuted. Elec-
tricity, depending on magnitude, can arc or jump to any part of the equipment if it comes too close
to an electrical power source.
Read, understand, and abide by all applicable federal, state, and local regulations.
The use of electrocution hazard devices does not assure that electrical contact will not occur. Even
if codes or regulations require the use of such devices, failure to follow the rules listed in this man-
ual may result in serious injury or death. Electrocution hazard devices have limitations and you
must follow the rules and precautions outlined in this manual at all times even if the pump truck is
equipped with these devices.
Grounding 1of8 the equipment affords little or no protection
0 1 - 0 1 -18 from electrical hazards. The effective- 0 1 -18
ness 2of- grounding is limited by the size of the conductor
- -
022 and numerous other factors. 022
(wire) used, the condition of the ground,
2 2
0magnitude 2 2
sg
the of the voltage and current
sg
present,
sg
cai Because of the voltages involved, overhead
cai power lines present an extremely high cai risk of fatal
electric shock. If contact occurs, proper safety procedures should be followed. The danger posed
by overhead power
- 18 lines at the construction site is often1-compounded
18 by other factors, such as un-18
even ground 2 - 1
0 that could cause the equipment to weave 2 - 0 or bob into power lines, and windy condi- 2 - 01-
2 02 can make the power lines sway, reducing 2 02 clearance 2 02
tions
s g that
s g s g
cToai address these risks: cai cai
• Identify overhead power lines and mark safe routes where the equipment must repeatedly
travel.
• Operate the equipment at a slower-than-normal speed in the vicinity of power lines.
• When working around overhead power lines, de-energize and ground them, or take other pro-
tective measures such as guarding or insulating the lines.
• If the power lines are not de-energized, operate the equipment in the area ONLY if a safe mini-
mum clearance is maintained.
• If maintaining safe clearance by visual means is difficult, designate a person to observe the
18 to give immediate warning when the 1equipment
clearance and
1-
8 approaches the limits of safe18
1- 1-
2-0
clearance.
2 022
-0
022
-0
• iAll
s g 20
persons should keep well away from the 2
sgequipment whenever it is close to powersg 2
lines.
a a
c• Do not touch the equipment until a signal i
c person indicates that it is safe to do so. c a i
• Use cage-type boom guards, insulating links, or proximity warning devices, but do not substitute
for de-energizing and grounding lines, or maintaining safe clearance.
While operating the equipment near transmitter towers, de-energize the transmitter, or (for equip-
ment) use equipment with an electrical ground connected directly to the upper structure of the
boom, or (for materials) attach materials to ground jumper cables.
If the equipment or any of its components does touch contact an energized power source, you
must:
• Remain calm and DO NOT PANIC.
• 8 personnel in the vicinity to stay away.8 -18
Immediately warn
-1
01move the equipment away from the contacted -1
• Attempt -to
22 -01 22 -01
power source using the equipment’s
2
0 0 02
g 2 which are likely to remain functional.
controls
s g2 ais s g 2
c•aiIf in the cab, stay there until the power ccompany cai source has
has been contacted and the power
been de-energized. NO ONE must attempt to come close to the equipment until the power has
been turned off.
Faults can be caused in the radio remote control system and dangerous electrical charging of the
machine can occur when working in the vicinity of transmitters (radio transmitter, etc.). Persons
who bridge the charged parts to the earth are heavily charged on contact.
Machines in use in the vicinity of transmitters must be earthed. Secure the earthing cable (at least
16 mm2) to an extra pre-prepared, bright metal point of the machine (e.g. not to a piston rod) and
to a conductive metal rod in the ground (minimum insertion depth of 1.5 m). Thoroughly dampen
-18 the metal rod to make it more conductive.
the earth1around 1-1
8
1-1
8
0 2 2-0 0 2 2-0 0 2 2-0
2 when the machine is earthed, the safe
sgEven sg 2 clearances to high-voltage lines must g 2maintained.
sbe
c a i c a i c a i
NOTE:
See "Table of Minimum Distances Between Machine and Cables" in this section for details.
E-STOP (emergency stop) buttons is used to stop all concrete pump systems (except for the truck
engine)
NOTE:
See “E-Stop Buttons” on page 3-42 for the details.
-18Decals
2.2.2 Machine
1 1-18 1- 18
2-0 2-0 2-0
202Introduction
2.2.2.1 2 02 202
caisg caisg caisg
All safety, alert and warning decals must be in place, undamaged and visible. The operator and all
other personnel involved with this machine must be aware of the decal content and locations on
the equipment.
NOTE:
Your SANY dealer can supply you with new replacement decals if needed. Never modify or change
existing decal information unless authorized by your SANY dealer.
When replacing decals, be sure they are placed in the proper locations.
NOTE:
8 8 18
1-1 or warning decals may be added to your
Additional safety 1-1 machine if necessary. 1-
022-0 02 2-0 02 2-0
2 2 2
isg
NOTE:
aisg
a following images are typical representations
cThe c aisg
and will differ from your machine,c depending on
the model in exact locations of placement, etc.
1- 18 1-18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
8 8 18
1-1
2.2.2.2 Locations 1-1
of Safety Marks on the Complete Vehicle 1-
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1-18 1-18
02 2-0 022-0 0 22-0
2 4 10 s8g 27 32 sg 255 50 51
aisg
2 3 28 52 45 31 44 9 48 13 15 11 5 17
c cai cai
Fig.2-35
1- 18 1-18 1-18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
42 19 12 30 23 34 22 21 24 25 6 47 18 54 53 14 1 56 29
Fig.2-36
1- 18 1-18 1-18
02 2-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1-18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg Tail caisg
1- 18 -18 -18
2-0 -01port
Gear oil filling
2 Boom multiway valve -01
2
2 02 2 02 2 02
s g s g s g
cai cai cai
Boom
1- 18 1-18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
Fig.2-37
8 18 18
1-1 Descriptions
2.2.2.3 Mark 1- 1-
022-0 02 2-0 02 2-0
2 2 2
aisg ais g aisg
Table 2–2
c c c
NO. Mark Callout NO. Mark Callout
Name mark of truck-mounted concrete
1 Warning mark for hand scald 29
pump
Information mark about outrigger
2 30 Mark for end hose
pressure
3 Mark on outrigger lock 31 Caution mark for delivery pipe breakage
4 Smoking prohibition 32 Warning mark for water pump usage
Warning mark for hand injury due to tyre
5 8 for lubrication points
Mark 33 8 -18
0 1-1 0 1-1 pressing
-01
2- 2- 2
sg 6 202 Instructions mark for use sg 202 34 s g
2
20 oil
Mark about main system control
cai cai pressure
ca i
Mark for warning of electrical
7 35 Instruction mark for sealing oil tank
injury
8 Mark for safety guards 36 Directive mark 1
9 Warning mark for accumulator 37 Directive mark 1
10 Mark for working on equipment 38 Mark at gear oil filter
11 Mark for grease cup 39 Identification mark of hydraulic oil tank
12 Identification mark of waste gas 40 Piston protection mark
18 18 18
Warning mark for outrigger
01-activation 1- 1-
13 41 Mark for checking piston head
22- 2-0
02 42 2-0
20
g 14 Mark for gear oil draining outlet 2 202 range
Identification mark about placing
cai
s
15 c
Caution mark for safety helmet
aisg 43 c a isg
Mark for caution to splashing concrete
16 Caution mark for safety helmet 44 Mark for no flushing
17 Warning mark for delivery tube 45 Identification mark on water pump
Mark for boom expansion
18 46 Mark for boom operation
sequence
Protective mark on swing
19 47 Information mark about placing range
mechanism
20 Warning mark on stair 48 Mark for arrow
21
- 8 about agitating oil pressure 49 -18
1Mark Mark for end hose
18
-0 Mark about swing valve system oil 22-01
1 1-
2 2 02 loads 2-0
s g 20
22
pressure
s g 20 50 Prohibition of using boom to lift
sg 2
ca i ca i cai
Mark about main system oil Warning mark for prevent boom against
23 51
pressure electric shock
18 18 18
- 01- Explanation to Safety
2.2.2.4 Detailed
2 2-0
1-
2-0
1-
Marks202 202 2 02
caisg caisg caisg
(1) Warning Mark for Hand Scald
1- 18 1- 18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
Fig.2-38
1- 18 1- 18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
-18 18 18
0 1
(2) Information Mark about Outrigger 1- 1-
022
-
Pressure 02 2-0 02 2-0
g 2 g 2 2
s s
cai • It gives the information about the loads
cai im- caisg
posed by the working truck-mounted con-
crete pump with the outriggers laid.
Fig.2-39
8 18 18
1-1
(4) Mark for Warning of Anti-falling 1- 1-
• It prohibits2-0
02 climbing the revolving tower dur- 02 2-0 02 2-0
sg 2pumping,
aiing aisg
2
aisg
2
c or the person may slidecand c
fall off.
1-18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg c aisg Fig.2-41 caisg
Fig.2-42
Fig.2-43
1-18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
caisg c aisg caisg
8
-1 lubrication points 18 18
(7) Mark 1for 1- 1-
2-0
•2It02indicates the points where should 2be
02 2-0 02 2-0
g g 2
s
cai added lubrication on the boom cand ais the caisg
swing machine. And it also indicates the
regulation of adding lubrication.
Fig.2-44
-1 8 18 18
(10) Mark for1working on equipment 1- 1-
• It warns2-0
02 personnel to stop engine before 02 2-0 02 2-0
sg 2
aiworking a i sg 2 aisg
2
c on equipment in order to c
prevent c
any injury on the vehicle.
• Manual controls on the machine must not
be used for standard operation, but only in
emergency and for assembling, dismantling
cleaning, maintenance and servicing.
1-18 1- 18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg c aisg Fig.2-46 caisg
(11) Mark of Grease Cup
• It reminds personnel to add grease every
week until fresh grease overflows.
1-18 1- 18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg c aisg caisg
Fig.2-47
1-18 1- 18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg c aisg caisg
8
1 Gear Oil Draining Outlet 18 18
1-for
(12) Mark 1- 1-
2-0
•2It02indicate 02
the location of gear oil draining2-0 02 2-0
g 2 2
cais outlet. caisg caisg
Fig.2-49
-1 Cup 8 18 18
(14) Mark of 1
Grease 1- 1-
• 2-0
02 personnel to add grease every
It reminds 022-0 02 2-0
sg 2 until fresh grease overflows.
aiweek aisg
2
aisg
2
c c c
1-18 1- 18 1- 18
022-0 022-0 02 2-0
2 2 2
caisg caisg Fig.2-50 caisg
1-18 1- 18 1- 18
022-0 022-0 02 2-0
2 2 2
caisg caisg caisg
Fig.2-51
1-18 1- 18 1- 18
022-0 022-0 02 2-0
2 2 2
caisg caisg caisg
8 18 18
1-1 mark for safety helmet
(16) Caution 1- 1-
2-0
•2It02is used to 02
remind personnel to wear 2-0 02 2-0
g 2 2
cais safety helmet. caisg caisg
8 18 18
1-1 Mark of Waste gas
(18) Identification 1- 1-
• 02 2-0
It indicates that cement dust is toxic, and 02 2-0 02 2-0
sg 2lung
aithe a i sg 2 aisg
2
c protection should be used c
when c
exposed to the dust.
1-18 1- 18 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
c aisg c aisg Fig.2-54 caisg
(19) Warning Mark for Preventing Boom
against Electric Shock
• It requests personnel to make sure the
truck-mounted concrete pump is away from
electric wires. When passing through a
high-voltage wire area or working nearby
such area, the machine should keep a cer-
tain distance away from the high-voltage
wire. 1-18 1- 18 1- 18
. 02 2-0 2-0
02 Fig.2-55 02 2-0
2 2 2
aisg
c(20) Cautions mark for boom user c aisg caisg
• It is shown to avoid the truck-mounted con-
crete pump being used to lift loads and pro-
hibit persons standing below the boom.
• It requests operators to stand outside the
range of boom to control the end hose. It is
forbidden to stand under the boom, or else,
the casualty may occur due to the falling of
parts.
1-18 -18
Fig.2-56
1 1- 18
02 2-0 02 2-0 02 2-0
2 2 2
c aisg c aisg caisg
8 18 18
1-1 Mark for Delivery Pipe Breakage
(21) Caution 1- 1-
2-0
•2It02instructs personnel to only use pipes 02 2-0 02 2-0
g g 2 2
s
cai bearable for the max. delivery pressure
s
cai of caisg
the concrete pump, there is a risk of injury
from cracked pipes under a pressure too
high.
Fig.2-57
Fig.2-58
1- 18 1-18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
1- 18 1-18 1-18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
Fig.2-59
8 18 18
1-1Mark on Swing Mechanism
(24) Protective 1- 1-
• 02 2-0
It prohibits personnel to touch the swing 02 2-0 02 2-0
sg 2
aimechanism aisg
2
aisg
2
c when pumping. c c
1-18 1- 18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg Fig.2-60 caisg
(25) Mark for Mixing Direction Control
• It indicates mixing directions of mixing.
1-18 1- 18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
Fig.2-61
1-18 1- 18 1- 18
022-0 02 2-0 02 2-0
2 2 2
caisg caisg caisg
Fig.2-62
8
-1 about Swing Valve System Oil 01-1 8 18
(27) Mark
0 1 1-
022
-
Pressure 022
-
02 2-0
2 g2 2
caisg• It indicates the data displayed byaiscorre-
c caisg
sponding gauge is of change-over oil
pressure.
Fig.2-63
Fig.2-64
Fig.2-65
8
-1 for Filler of Urea 18 18
(31) Warning1Mark 1- 1-
• 02 2-0
It's forbidden to fill fuel, water or other 022-0 02 2-0
sg 2 into this tank.
ailiquids aisg
2
aisg
2
c c c
1-18 1- 18 1- 18
022-0 022-0 02 2-0
2 2 2
caisg caisg Fig.2-66 caisg
(32) Information Mark about Placing Range
• It shows the working range of the truck
mounted concrete pump, which should not
be changed by any means.
1-18 1- 18 1- 18
022-0 022-0 02 2-0
2 2 2
caisg caisg caisg
Fig.2-67