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KNT-001JK-ST3-DB-001
KNT CPP
SUBSTRUCTURE STRUCTURAL DESIGN
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BASIS AND BRIEFS
TRACK CHANGES
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TABLE OF CONTENTS
1 INTRODUCTION ..................................................................................................................... 8
1.1 Purpose of Document .................................................................................................... 10
1.2 Language ....................................................................................................................... 10
1.3 Definitions and terms ..................................................................................................... 10
1.4 Acronyms and Abbreviations.......................................................................................... 11
1.5 Design Requirement ...................................................................................................... 12
1.6 Design Life ..................................................................................................................... 12
1.7 System of Units .............................................................................................................. 12
1.8 Software......................................................................................................................... 12
1.9 Safety ............................................................................................................................ 12
2 REFERENCE DOCUMENTS ................................................................................................ 13
2.1 Code and standards ....................................................................................................... 13
2.2 Project reference documents ......................................................................................... 14
2.3 Other reference documents............................................................................................ 14
2.4 Conflicts ......................................................................................................................... 14
3 DESIGN DATA ..................................................................................................................... 15
3.1 Platform Location ........................................................................................................... 15
3.2 Orientation ..................................................................................................................... 15
3.3 Elevation Datum............................................................................................................. 15
3.4 Minimum Air Gap ........................................................................................................... 15
3.5 Water Depth ................................................................................................................... 15
3.6 Environmental Data........................................................................................................ 16
3.6.1 Design Wind Velocities ...................................................................................... 16
3.6.2 Waves Data ....................................................................................................... 17
3.6.3 Current Data ...................................................................................................... 18
3.6.4 Tides .................................................................................................................. 19
3.6.5 Storm Surge ...................................................................................................... 19
3.6.6 Fatigue Wave Data ............................................................................................ 19
3.6.7 On-bottom Stability Sea-states .......................................................................... 19
3.6.8 Wave kinematics factor ...................................................................................... 19
3.6.9 Current Blockage ............................................................................................... 20
3.6.10 Hydrodynamic Coefficient .................................................................................. 20
3.6.11 Hydrodynamic Force Calculations...................................................................... 20
3.6.12 Conductor Shielding Factor................................................................................ 20
3.6.13 Air and Seawater Temperatures ........................................................................ 20
3.6.14 Seawater ........................................................................................................... 21
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1 INTRODUCTION
Kinh Ngu Trang (KNT) and Kinh Ngu Trang Nam (KTN) fields belong to Block 09-2/09 in Cuu
Long Basin offshore southern Vietnam. KNT field locates in distance approxiemately 150km
from Vung Tau city, 40 km from the East of White Tiger field, 14 km from platform E1 of Rang
Dong field (Block 15-2, JVPC) and 25 km from CNV field. KTN field locates in distance 3.5km
from KNT field. Sea water depth in KNT, KTN locations is approximately 65m.
RD Field
TGT Field
KNT Discovery
KTN Discovery
CNV Field
Block 09-2/09
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1.2 Language
All documentation and correspondence shall be in English language.
The party which initiates the project and ultimately pays for its design
COMPANY and construction and owns the facilities. Here the COMPANY is
Vietsovpetro (Referred to as VSP)
The party which carries out all or part of the design, engineering,
CONTRACTOR
procurement, construction and commissioning of the project.
VENDOR, The party on which the order or contract for supply of the
SUPPLIER equipment /package or services is placed.
THIRD PARTY Classification Society or other such body as appointed by COMPANY
COMPANY’s representative or member of the Third party Inspection
INSPECTOR
Agency appointed by COMPANY.
SHALL Refer to mandatory requirement
SHOULD Refer to a recommendation
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1.8 Software
Structural engineering software programs shall include capabilities for both three-dimensional
static and dynamic analyses for waves as well as fatigue analysis. Finite element software
programs shall be available for performing local analyses of selected components.
The Substructure in-service analyses (in-place, dynamic and spectral fatigue) and pre-service
analyses (load-out and on-bottom stability analyses) are performed by SACS structural
analysis computer program.
Pile drivability and conductor drivability analyses are performed by GRLWEAP pile driving
computer program.
1.9 Safety
VSP has HSE targets of no accidents or harm to people or environment. To achieve this goal,
all work shall be completed in a safe manner, such that no harm is caused to personnel and in
such a way that the impact on the environment is minimized at all locations where the project
related work is performed, including the Supplier's facilities and the fabrication yard.
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2 REFERENCE DOCUMENTS
The following project specifications, codes and standards shall be interpreted as the minimum
requirements applicable to the subject work, and no statement contained in this document shall
be construed as limiting the work to such minimum requirements. Any requirements stated
herein which contradict these codes or specifications shall immediately be brought to the
attention of VSP for resolution.
The latest editions of the following codes, standards and regulations and other documents
referenced herein shall govern all work.
Where relevant Vietnamese national regulations exist, the requirements and recommendations
shall apply together with the standards and codes referenced therein. These regulations may
thus complement or amend the provisions of the present document.
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Environmental design criteria - Extreme conditions for the “Bach Ho – Rong”, South -
C4
East Offshore Vietnam, 2000
2.4 Conflicts
In case of conflict between Company Specification & any applicable Codes and Standards,
Contractor shall immediately inform in writing to the Company, who will provide a written on
the issue arise.
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3 DESIGN DATA
3.2 Orientation
The design orientation of all the platforms has Platform North (PN) at 41 degrees West of True
North (TN). The platform orientation has been finalized based on drilling and operational
requirements.
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Return Directions
period
(year) N NE E SE S SW W NW
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Design extreme wave heights and periods from 8 directions are given in Table 3.4.
Wave scatter and occurrence data for eight directions are given in Appendix A.
Table 3.4: Maximum wave height and return period properties
Return
Directions N NE E SE S SW W NW
period
Hmax (m) 11.1 16.4 9.1 6.4 8.2 12.0 9.2 9.4
100
T (s) 12.0 14.5 12.3 10.3 11.2 12.3 11.7 11.9
Hmax (m) 4.5 13.9 5.9 3.5 4.5 8.4 6.9 5.3
5
T (s) 7.7 11.7 8.8 7.3 8.3 10.3 8.8 8.0
Hmax (m) 2.6 11.8 4.8 2.4 4.6 7.3 5.8 3.0
1
T (s) 9.1 13.3 10.5 9.1 9.2 11.7 11.3 9.9
The most frequent are East-North, East-East-North and East directions (April to September) as
well as South-West and West-West-South (November to February) directions current.
Maximum surface current velocity and bottom current velocity with return period of 100 years and
1 year associated with fixed wave directions (8 directions) is given in Table 3.5. Note that the
current directions given below are clockwise relative to true north direction.
Return
period Current description Current velocity
(year)
Wave direction N NE E SE S SW W NW
V (cm/s) 93 183 116 175 224 153 200 121
Surface
100 Direction (o) 240 244 294 56 68 131 56 134
V (cm/s) 87 124 119 112 91 145 165 101
Bottom
Angle (o) 85 247 76 82 338 76 177 72
V (cm/s) 26 85 44 84 69 56 61 49
Surface
o
Angle ( ) 240 244 294 56 68 131 56 134
1
V (cm/s) 31 49 41 36 35 57 33 34
Bottom
Angle (o) 85 247 76 82 338 76 177 72
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3.6.4 Tides
Following table provides the astronomical tide levels with reference to MSL are as follows:
Table 3.6: Tidal Levels
Storm Surge
Maximum Storm Surge (+) 0.77 m
Maximum Storm Fall (-) 0.51 m
Hmax = 2.5 m
Tass = 6.0 sec
Surface Current = 0.6 m/sec
Bottom Current = 0.3 m/sec
Wind speed = 10 m/sec
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End-on 0.80
4 Diagonal 0.85
Broadside 0.80
For fatigue analysis, the hydrodynamic coefficients Cd and Cm shall be taken as 0.5 and 2.0
for smooth surfaces and 0.8 and 2.0 for rough surfaces.
To include environmental loads on anode, Cd and Cm values mentioned above shall be
increased by 5%.
For non-tubular members, the drag and inertia coefficients shall be determined in accordance
with DnV recommendations.
Maximum (° C) 34.8
Average (Peak) (° C) 27.4
Minimum (° C) 20.0
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3.6.14 Seawater
The seawater properties used for design are given in table below:
Table 3.10: Seawater Data
In the fatigue analysis, the marine growth profile is specified for ¾ thicknesses in the static
analysis as below:
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Corrosion allowance is taken into account for the fatigue life calculations as half of the full
corrosion allowance due to the fact that both corrosion and fatigue damage accumulation are
continuous and long-term effects over the life span of the structure.
The splash zone area is defined as DNVGL-ST-F101, Ref. [A16] and it to be defined as area
between EL. (+) 5.0m above MSL and EL. (-) 4.5m below MSL.
3.13 Scour
A local scour of one and a half diameter (1.5D) shall be assumed in the analysis.
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The following characteristic properties shall be used for analyses and design:
Density in air : 7850 kg/m3
Young's Modulus, E : 210,000 Mpa
Shear Modulus, G : 80,000 Mpa
Poisson's ratio, μ : 0.300
Coefficient of thermal expansion : 11.7 x 10-6/°C
Friction coefficient (steel to steel) : 0.200
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4.2 Timber
Timber may be used for crane boom rests. Timber properties presented in the following table:
4.3 Neoprene
Neoprene usage for riser clamps and fenders will be subject to COMPANY approval.
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5 LOADING
This section provides a general overview of various loadings to be considered for the structural
design of the KNT CPP. Detailed calculations for the individual components of each loading
case shall be included in the pertinent analyses and design documents.
Notes:
1) Concentrated Loads are primarily for the beam designs. When applied on plating, they are
assumed to be applied over an area of 300mm x 300mm.
2) Concentrated Loads for stair treads applied over an area of 150mm x 150mm.
3) UDL and CL are not assumed to be acting together.
4) Concentrated Loads on Walkways and access ways to be considered over an area of
500mm x 500mm.
5) The loads indicated for staircases and access platforms are applicable to grating and grated
areas not accessible to maintenance trolleys.
6) A 75% carry-down factor for open area and laydown live loads shall be applied for global
topside design in storm conditions.
7) No walkway live loads shall be applied for global topside design in storm conditions.
8) A 50% carry-down factor for live loads shall be used for pile foundation design for operating
and storm conditions.
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the structure to achieve the maximum overturning moment (OTM) for wave attack in oblique
directions and maximum base shear (BS) for wave attack in principal directions.
Non-linear current stretching profile shall be used for current velocities.
5.8.2 Load-out
Loads due to load-out operations shall be considered for the global and local designs. The
appropriate load-out methods for the jacket and other components shall be defined and the
resultant loads/ loading scenarios shall be incorporated in the structural design. The loads,
where applicable include:
• Support displacements (if applicable)
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• Jacking Operations
• Static and Dynamic Friction and Break-out loads
Design considerations and loading scenarios are highlighted in the subsequent sections of this
document and installation specification. The design considerations shall be subject to Company
and MWS review and approval.
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6 DESIGN REQUIREMENTS
This section provides an overview of various requirements to be considered for the substructure
structural design.
6.1 General
The platform structural components and foundations shall be designed to ensure the adequacy
of structural safety, strength, stability and serviceability requirements for all phases of pre-
service and in-service conditions, as per the requirement of API RP 2A and AISC.
Design of some components such as stiffened plate and shell elements may not be covered
by the above codes, therefore the requirements of DnV or other internationally accepted codes
shall be used instead.
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6.3 Joints
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The pile foundation model shall include the following soil properties:
1. p-y curves, which define lateral resistance versus deflection at various soil depths.
2. t-z curves, which define pile skin friction versus axial displacement at various soil depths.
3. q-z curves, which define axial point bearing resistance versus displacement at the pile tip.
Full p-y, t-z and q-z data taken from the applicable geotechnical report shall be used to model
the foundation.
For dynamic and fatigue analyses, the pile foundation shall be represented either by a set of
equivalent pile stubs, based on the stiffness characteristics of the non-linear pile-soil system or
alternatively the structural analysis software may be used to generate an equivalent stiffness
matrix (super-element).
Linearization of the foundation system for fatigue and dynamic analysis should be performed
using the centre of damage wave or storm wave as applicable for the analysis, respectively.
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Conditions
Basic Loads Remarks
I II III IV
Substructure Generated Dead Loads √ √ √ √
Substructure Appurtenance Dead Loads √ √ √ √
Topside Dead Loads (Structural, Equipment,
√ √ √ √
Piping and Bulks)
Topside Operating or Hydrotest (if required)
√ √ √ √
Loads (Equipment, Piping and Bulks)
Living Quarter Reaction Loads √ √ √ √
Flare Boom Loads √ √ √ √
Crane Dead Load √ √ √ √
Crane Operating Load √ √
Topside Open Area Live Load √ √ √ see Table 5.1
Wind Load - Operating √ √
Wind Load - Extreme √ √
Wave and Current Loads - Operating √ √
Wave and Current Loads - Extreme √ √
DAF or Inertial Loads (Due to wave) √ √ √ √ for dynamic case
Soft Mooring Loads of 50MT per leg √ apply on two legs
Max. Topside
Max. Topside
Min. Topside
Soft Mooring
Operating +
Condition
Storm +
Storm +
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• Jacket mass,
• Topside masses including Topside ancillary structure masses for operating condition
• Entrapped water mass for flooded members
• Jacket appurtenances mass including marine growth mass
• Added (entrained water) mass
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Wave forces shall be computed for a minimum twenty-five (25) frequencies per direction and
the maximum spacing between adjacent frequencies shall be 0.05Hz. Frequencies shall be
closely spaced in the region where the wave spectrum has its maximum energy.
The frequencies for which wave forces for each wave direction are computed to define the
transfer function shall include:
• All natural frequencies (fn) of the structure in the range 0.025Hz to 0.50Hz. Frequencies
corresponding to approximately 0.95fn , 0.98fn, 1.02fn and 1.05fn shall also be included.
• Frequencies for which wave force cancellation and enhancement may occur shall be
selected such that the corresponding wave lengths are approximately integer or half integer
multiples of the leg spacing in the particular wave direction.
A structural damping ratio of 2% shall be used for the wave response analyses for all modes.
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bottom of the launch truss and continued until the last stable support is reached (i.e. the
jacket is still supported by joints below the center of gravity).
c) Bridging Modes
• The first of the bridging series represents the situation if the barge is also too low (over
ballast). For these cases, the bottom joint of the launch truss is supported on the launch
barge and any one of the launch cradle joints, which is located above the center of
gravity, is supported on the bulkhead.
• The second of the bridging series represents the situation if the barge is too high (under
ballast). For these cases, the top joint of the launch truss is supported on the onshore
skid-way and any one of the launch cradle joints, which is located above the center of
gravity, is supported on rocker beam.
d) Cantilever Modes - Under Ballast: The second series of support conditions represents the
situation if the barge is also high (under ballast) and the jacket is supported only on the
launch barge. For these cases, supports are progressively deleted starting with the top joint
of the launch truss and continued until the last stable support is reached (i.e.: the jacket is
still supported by joints above the center of gravity).
Case
Condition Load Description
No.
Gravity Load*+ Minimum water depth buoyancy
1 Jacket without pile
Gravity load**+ Maximum water depth buoyancy
Gravity load*+ Minimum water depth buoyancy+ P1 on most
2
unfavorable leg (nearest to submerged COG)
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Case
Condition Load Description
No.
Jacket with Gravity load*+ Minimum water depth buoyancy+ P1 on the
proposed pile over- second nearest to COG
hanging
Gravity load*+ Minimum water depth buoyancy+ P1 in two
diagonally opposite legs
Gravity load*+ Minimum water depth buoyancy+ P1&P2 on
most unfavorable leg+ P1 on the diagonally opposite leg
Gravity load**+ Maximum water depth buoyancy+ P1 on
most unfavorable leg
Gravity load**+ Maximum water depth buoyancy+ P1 in two
diagonally opposite legs
Gravity load**+ Maximum water depth buoyancy+ P1&P2 on
most unfavorable leg+ P1 on the diagonally opposite leg
3 Combination for all cases with the environmental loads (wave and current) from the
most unfavorable direction.
Note: * = with applicable contingency
** = without contingency
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Supporting beam, knee braces and end connections shall be designed such that maximum
stresses are within the allowable limits as per API RP 2A/ AISC.
A one-third increase in allowable stresses shall be considered for the cases where the
environmental wave and current are included in the load combinations.
7.8.1 Modelling
The pile foundation model shall include the proposed pile make-up and soil data based on the
geotechnical investigation report document No.: PGS/SI/2012/PVEPPOC/ /WHPKNT/FR(C),
Rev. 1. The soil property model consists of the p-y, t-z and q-z input.
A local scour of one and half (1.5) pile diameter shall be considered in the model as per API
RP2A WSD 22nd Edition.
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7.8.2 Analysis
The pile soil model shall be analysed using a non-linear pile soil interaction analysis program.
This analysis shall be carried out in conjunction with:
• Platform in-service analysis for extreme storm and operating cases.
• To check the structural strength adequacy of the lifting aids provided on the piles.
• To ensure stresses induced in pile/ conductor section during lifting are within acceptable
limit as stipulated in API RP 2A.
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(ii) The skin friction on the outside of the piles in sands remains essentially the same at about
100% of static friction during continuous driving as well as after delays. The unit friction is
equated to the unit friction determined for pile capacity in cohesionless soils.
(iii) The skin friction on the inside of the piles in both clay and sands is expected to be small
(negligible) during continuous driving. After delays, the internal friction is assumed to result
in plugged driving.
(iv) The end bearing component of driving resistance is assumed to be equal to static end
bearing and can act either on the pile annular steel area when coring (unplugged) or on
gross tip area when plugged. It is assumed that the piles to be coring during continuous
driving and initially plugged when restarted after a delay.
The hammer efficiencies shall be as recommended by the manufacturer, T&I or Company.
Wave equation analysis shall be performed for the pile-soil-hammer system with the design
soil parameters and driving conditions.
The analysis shall be used to determine:
• Blow count versus depth of penetration.
• SRD vs blow count relationship for pile and selected hammer.
• Self-weight penetration and any incremental penetration upon placement of add-ons and
hammer. Hammer efficiency factor shall not exceed 0.9, unless proven by hammer
manufacturer or test certificate.
• Maximum compressive and tensile driving stresses on the pile.
Refusal is defined as the point where pile driving resistance exceeds the criteria stated in
Section 15.5.6 of API RP 2A WSD 22nd Edition
The stresses during driving of the free-standing pile section shall be considered in according
to API RP2A-WSD 22nd Edition, Section 9.10.5 as follows:
• The combination of the stress due to the impact of the hammer and the stresses due to
axial load and bending shall not exceed the yield stress of the material.
• The maximum of dynamic stresses shall not exceed 80 to 90 percent of designed yield
stresses.
The soil parameters shall be taken from geotechnical report are as follows:
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Cs = slamming coefficient (Cs= 3.14 for tubular and Cs= 5.5 for non-tubular)
D = diameter of member
V = projected impact velocity to longitudinal axis of the members
The velocity the water surface shall be calculated for 1-year operating and 100-year extreme
storm wave. The member shall be checked against API RP2A-WSD 22nd Edition with one-third
increase in allowable stresses from extreme storm condition.
Members exposed to slamming during transportation and launch will be examined for slamming
according to the same principles as above.
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Design Parameter:
The flow speed at which in-line or cross flow motion starts generally depends on the structural
mass and damping, the displaced mass and other attached mass (such as the marine growth).
2M e d
K =
D
s 2
V
V =
r fn D
Where:
V = current or wind velocity.
fn = natural frequency of pipe.
c EI
= 2 4
M L
e
C = constant depending on end conditions.
= 22.37 for fixed ended.
= 15.42 for clamped hinged.
= 9.87 for simply supported.
= 3.52 for cantilevered.
E = young's modulus.
I = Moment of inertia.
In-line excitations in fluid may occur for the following conditions.
1.0 < Vr < 3.5 and Ks < 1.8
While cross-flow excitations in fluid may occur when
4.0 < Vr < 10.0 and Ks < 16
In-line excitation in air can be ignored due to low aerodynamic forces at the appropriate valve
of reduced velocity and generally high stability parameter. (Ks >> 1.8)
Cross-flow excitation in air may occur for the following conditions.
4.5 < Vr < 7.5 and Ks < 25
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• Self-weight combined with Area Live Loads for still water conditions
• Self-weight combined with Applicable Dynamic Load Factor for offshore lifting
• Self-weight combined with Operating vessel impact loads at still water conditions
• Self-weight combined with Accidental vessel impact loads at still water conditions
The energy absorbed due to vessel indentation shall be ignored.
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Design Methodology
The following approach shall be used for the design of joints/rings:
a) All joints on the launch legs shall be checked for crushing load as per API RP 2A. The
relevant crushing load recommended by API is Pi SinI. The crushing load shall be taken
as the support reaction from the most severe analysis. For such check, an effective chord
length of 1.25D either side away from the center line of the brace shall be used.
b) Launch legs in between the support joints shall also be designed to resist general collapse
due to the reaction from launch cradle. The designed reactions shall be taken as the
equivalent uniform loads calculated from the support reactions obtained from the respective
analyses.
c) All joints which fail in the punching shear check of the respective analyses shall be provided
with rings to resist general collapse. Rings under individual braces shall be designed to
resist the respective brace forces (axial loads and moments). The effective chord width
shall be taken as the lesser of 1.1(Dt) or the ring spacing.
Design force for the ring analyses shall be based on loads extracted from the most severe
analyses such as load-out, launch, transportation and in-place. The selection shall be based
on the support reaction and/or joint punching shear UC.
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8 ACCEPTANCE CRITERIA
8.1 General
The jacket structural design shall conform to the design codes, standards and specifications
referenced in Section 2 of this document and other project requirements. All structural
components shall be designed to demonstrate adequacy to strength, stability, serviceability,
safety and durability requirements as specified in this design basis and other referenced
standards.
All members shall be checked at least at two ends and at mid-span, as a minimum. Members
shall also be checked at sections where section property and material changes occur and at
points of load application.
All tubular joints shall be detailed and checked for punching shear in accordance with API RP
2A. For ring stiffened joints, calculations shall prove adequacy of both ring and the joint.
All welded joints shall be designed for strength and fatigue requirements as applicable.
Accessibility and maintenance of the joints shall be given due consideration and inaccessible
joints shall be sealed to minimize corrosion.
Joint analyses are performed using stresses resulting from the in-place analysis of the structure
in accordance with API RP2A-WSD 22nd Edition. 50% effective strength of brace buckling load
check shall be considered for primary joints.
Joints will be classified into all possible types automatically by SACS based on geometry and
load path.
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Safety Factor
Failure Criticality
Inspectable Non-inspectable1
No 2 5
Yes 5 10
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Note:
1) The following locations are considered as non-inspectable:
- Mudline region
- Splash zone
- Hard to access area such as joints inside jacket perimeter, conductor guides,
risers and caisson supports
2) The joints at the secondary mudmat framing are considered non critical and non-
inspectable area.
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m = 0.446
g – Acceleration of gravity
= 0.00905
= 1.28
= 0.096 with m
= 0.1042 with m
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Data sheet IHC Hydrohammer B.V.
Hydrohammer® S-280 K sheet no. : 1.1.0102
revision : 2
date : November, 2007
page : 1/1
Operating data
Max. net energy/blow 280 kNm
Min. net energy/blow 10 kNm
Blow rate (max energy) 45 Blows/min
Weight
Ram 13,6 tons
Hammer (incl. ram, in air) 30,5 tons
Hammer (incl. ram, in salt water) xxx tons
(Only if fully submerged)
Hydraulic data
Operating pressure 250 - 300 bar
Max. pressure 350 bar
Max. oil flow 750 l/min
Safety setting
Cap 40 bar
Hose connections
Oil supply 2” hose (P) M68x2 male
Oil return 2” hose (R) M68x2 male
Nitrogen to cap (CA) M42x2 male
Main dimensions
©
IHC Hydrohammer B.V., P.O. Box 26, 2960 AA Kinderdijk, The Netherlands Phone +31.78 6910302 Fax +31.78 6910304
Subject to modifications
e-mail: info.hh@ihcmerwede.com Web: www.ihchh.com