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  • Group 7 - Batch Process

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    Shiela Mae Liwanag
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    The document discusses batch fermentation processes. A batch process involves producing a finite quantity of product through a defined sequence of steps that must be performed in order. Each cycle produces one batch of product. The document describes a stirred-tank bioreactor used in batch fermentation and the four phases a culture goes through: lag, exponential, stagnant, and death. Batch fermentation has advantages like low contamination risk and capital costs but is time-consuming. Common products made through batch fermentation include lactic acid, citric acid, acetic acid, alcoholic beverages, and amino acids.

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    Group 7 - Batch Process (1)

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    The document discusses batch fermentation processes. A batch process involves producing a finite quantity of product through a defined sequence of steps that must be performed in order. Each cycle produces one batch of product. The document describes a stirred-tank bioreactor used in batch fermentation and the four phases a culture goes through: lag, exponential, stagnant, and death. Batch fermentation has advantages like low contamination risk and capital costs but is time-consuming. Common products made through batch fermentation include lactic acid, citric acid, acetic acid, alcoholic beverages, and amino acids.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    7 views10 pages

    Group 7 - Batch Process

    Uploaded by

    Shiela Mae Liwanag
    The document discusses batch fermentation processes. A batch process involves producing a finite quantity of product through a defined sequence of steps that must be performed in order. Each cycle produces one batch of product. The document describes a stirred-tank bioreactor used in batch fermentation and the four phases a culture goes through: lag, exponential, stagnant, and death. Batch fermentation has advantages like low contamination risk and capital costs but is time-consuming. Common products made through batch fermentation include lactic acid, citric acid, acetic acid, alcoholic beverages, and amino acids.

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    © All Rights Reserved
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    of 10

    Production

    Methods:
    Batch
    By: Liwanag, S., Tapang, M.C.S. Teñoso, A.
    WHAT IS A BATCH
    PROCESS?
    A closed culture process consisting of a sequence of one or
    more steps that must be performed in a defined order.

    A finite quantity of the desired product is produced at the


    end of the sequence, which is repeated in order to produce
    another batch of the product.
    Batch Process: The
    Process
    https://biodifferences.com/difference-between-batch-and-continuous-fermentation.html

    THIS IS A
    STIRRED-TANK
    BIOREACTOR
    FOUR PHASES FERMENTED BROTH CULTURE

    ADDITION
    STERILIZATION OF
    PRODUCT RECOVERY
    OF THE NUTRIENTS, FERMENTATION PERIOD (VIA DOWNSTREAM PROCESS)
    BIOREACTOR ADDITIVES &
    INOCULUM

    AERATION AGITATION FOAM SENSING


    SEPARATION

    ADDITION OF ANTI- CONCENTRATION


    FOAMING AGENTS
    PURIFICATION

    DRYING
    MAKING ANOTHER BATCH
    WASTE DISPOSAL
    Four
    phases

    Lag phase Exponential phase Stagnant phase Death phase


    Microbial cells adjust Microbial cells Concentration of All nutrients are
    to their surroundings. consume nutrients and nutrients decreases. consumed.
    Microbial cells grow in proliferate. Secondary metabolites Toxic wastes
    size Primary metabolites are produced. accumulate.
    are produced. Cease of cell activity.
    Production Method: BATCH
    ADVANTAGES DISADVANTAGES

    LOW RISK OF CONTAMINATION LOW PRODUCT YIELD

    IN CASE OF CONTAMINATION, ONLY ONE BATCH IS WASTED SUBJECT TO REPEATED QUALITY COTROL

    LOW CAPITAL INVESTMENT TIME-CONSUMING

    EASIER TO MANAGE USAGE OF LARGE BIOREACTORS


    Products
    manufactured using
    Batch Process
    LACTIC ACIDS

    CITRIC ACIDS

    ACETIC ACIDS

    ORGANIC ACIDS AS MONOSODIUM


    PRESERVATIVES GLUTAMATE

    ALCOHOLIC BEVERAGES

    AMINO ACIDS AS FLAVORING AGENTS


    Thank you!

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