SM6

MV distribution
factory built assemblies
at your service
Anglais

instructions for
use
IM-PM-QM cubicles

mastering electrical power

GROUPE SCHNEIDER
 contents

general description 3
IM : switch cubicle 3
PM : fused switch cubicle 3
QM : fuse switch combination cubicle 4

handling instructions 5
cubicle identification 5
accessories list 5
weight 5
dimensions 6
handling using slings 6
handling using a forklift 6
storage 8

installation and operation recommendation 9

installation instructions 11
preparing the cubicles for switchboard assembly 11
fitting the end panels 11
assembling the switchboard 13
securing to the floor 13
layout in the substation 13
fitting the busbars after installing the cubicles in their operating location
14
cable entry for connection of low voltage auxiliaries 15
fitting the earth bars 15
storing the operating lever 16
MV cable connection for an IM cubicle 16
installing the fault detection toroids 17
MV cable connection for PM and QM cubicles 19
fitting fuses in PM and QM cubicles 20
transformer protection 21

startĆup instructions 23
checks before energizing 23
operating test before energizing 23
energizing the incoming MV cables 23
voltage indicators 24
phase concordance test 24
cable testing 24

operating instructions 27
IM, PM and QM cubicle operation and position indication 27
fuse indications on QM cubicles 29
discharging a CI2 operating mechanism 29
padlocking 30
keyed interlocks 30
operating safety 30

maintenance instructions 31
preventive maintenance 31
corrective maintenance 31
replacing a voltage indicator block 31
troubleĆshooting chart 32
spare parts 33
options 33

7896682EN indice : K 1
2 7896682EN indice : K
 general description

IM : switch cubicle A
1 : busbar compartment
2 : low voltage compartment 1
3 : switchgear compartment :
switch and earthing switch B
2
4 : operating mechanism
compartment 3
5 : cable connection
compartment
A : earth bar connection pad
D
B : busbar connection pads C
C : lower field distributor and 4
cable connection E
D : voltage indicator
F
E : capacitive divider
F : front panel 5
G : cable connection inspection G
windows

PM : fused switch A
cubicle
1 : busbar compartment 1
2 : low voltage compartment
3 : switchgear compartment : B
switch and earthing switch
4 : operating mechanism 2
compartment 3
5 : cable connection and fuse
compartment
A : earth bar connection pad
C D
B : busbar connection pads
C : fuses 4
D : voltage indicator
E : front panel 5 E
F : lower field distributor and
cable connection
G
G : inspection windows for fuses F
and downstream earthing H
switch position indicator
H : capacitive divider
K : downstream earthing switch
K

7896682EN indice : K 3
QM : fuse switch A
combination cubicle
1 : busbar compartment 1
2 : low voltage compartment
3 : switchgear compartment : B
switch and earthing switch 2
4 : operating mechanism 3
compartment
4
5 : cable connection and fuse
compartment
A : earth bar connection pad D
B : busbar connection pads C
C : voltage indicator E
D : mechanism used to open
switch when fuse blows (QM)
5
E : indication of switch opening F
by blown fuse (QM)
F : fuses G
G : inspection windows for fuses
and downstream earthing H
switch
H : lower field distributor K
and cable connection L
K : capacitive divider M
L : downstream earthing switch
M : front panel

4 7896682EN indice : K
 handling instructions

cubicle identification

A D3

D2
B

E
D1

A : indicator plate serial number

(for customer use)
B : characteristics and designation
C : manufacturer's name plate
E : motorization plate (option)
D1 : riveted to the front plate of the
operating mechanism
compartment
D2 : glued to the back of the front
plate of the low voltage
compartment
D3 : glued to the upright of the frame

accessories list IM accessories: PM and QM accessories:

Busbar 400-630A version and one
phase dry cables connection. For
others versions, see specific
instructions.
supplied with the cubicle
switchboard accessories:
(may vary depending on the
cubicles making up the
switchboard)
1 operating lever
2 end panels
1 bag of nuts and bolts for the end
panels
1 bag of intercubicle connection 1 bag of field distributors for
accessories (bag S1 : 3729745) busbars > 12 kV
(bag S2 : 3729742)
1 bag of field distributors for
busbars > 12 kV or 1 bag of fastening accessories
(bag S2 : 3729742) for busbars  12 kV
or 1 bag of fastening accessories (bag S6 : 3729746)
for busbars  12 kV 1 bag of bottom plate fastening
(bag S6 : 3729746) accessories (bag S5 : 3729743)
1 bag of bottom plate fastening 4 bottom plates
accessories (bag S3 : 3729741) 3 cable bushings
4 bottom plates
3 cable bushings
3 clamp supports + clamps
1 set of busbars
1 earth bar

weight Never attempt to move the cubicle

by exerting force on the control
IM :120 Kg panel.
PM :130 Kg
QM :130 Kg

7896682EN indice : K 5
dimensions 35

47 L1 L2 L3
20

1630
1600
375 840
940

ÇÇ Ç
handling using slings
ÇÇ Ç
L
L

60
MAXI 60
MAXI

L = 375 mm mini. L = 920 mm mini.

low voltage enclosure and gutter. Whithout low voltage enclosure
and gutter.

handling using a forklift

6 7896682EN indice : K
7896682EN indice : K 7
storage

70° C

- 40° C

8 7896682EN indice : K
 installation and operation
recommendation

switchgear ageing H The need for proper H Ventilation control:

withstand in an MV implementation of connections:
substation depends on 3 the new cold slip-on and
main factors retractable technologies offer ease
of installation, thereby promoting
withstand over time.
Their design enables operation in
polluted environments with harsh
atmospheres.
the grids must be sized according
to power loss in the substation.
These grids must only be placed
near the transformer, so as to
prevent air circulating on the MV
switchboard.

H The influence of the relative

humidity factor:
installation of heating resistors is
essential in climates with high
relative humidity and large
temperature differences.

operation We strongly recommend that you Our service centre is at your

carry out at regular intervals (at disposal at all times:
least roughly every 2 years) a few H To conduct an installation
operating cycles on the diagnosis.
switching devices.
H To suggest the appropriate
maintenance operations.
Outside normal operating
H To offer you maintenance
conditions (between -5°C and
40°C, absence of dust, corrosive contracts.
gas, etc.), we recommend that you H To suggest adaptations.
contact our Groupe Schneider
service centre in order to examine
the measures to be taken to
ensure proper installation
operation.

7896682EN indice : K 9
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10 7896682EN indice : K
 installation instructions

preparing the cubicles D

for switchboard E
assembly
Delivery state :
Earthing switch position upon A
delivery: closed.

ÂÂÂÂ
Â
ÂÂ
: bolt + washer

ÂÂÂÂ
ÂÂ
 ÂÂ
ÂÂÂÂÂ
 ÂÂ
: bolt + washer + nylstop
nut

ÂÂÂ
Â
B D
C

Remove the front panel A and then

the skids B.

Remove the low voltage

compartment front plate C and the
lifting rings D and E.

G H

Remove top plate G. (4 bolts) Remove top plate H. (6 bolts)

fitting the end panels

preparations
(only if the cubicle is on the end
of the switchboard)
Nuts and bolts in bag
S4: 3729744 In the case of extension with
(HM6 x 12 bolts only) equipment manufactured
before february 1995, the end
panel of the existing substation
must be replaced.

Fit 10 cage nuts on the wall side of

the cubicle.
(see instructions below)

7896682EN indice : K 11
 É
É É
É
É É É É
É É É É
É
É É
É
É
É É
É
É É É É
1
É
É 2
É
É
3 4

1 : from the outside of the 3 : push the cage nut in the

cubicle, insert the cage nut in the
square hole.
2 : rotate the cage nut so that it
sits nearly vertically within the
cubicle.
direction of the arrow so that the
top of the cage clips behind the
panel.
4 : the nut is correctly positioned.

securing the end panel

Explication gave for left
switchboard extremity, do the
same for opposite side.

: bolt + washer
: bolt + washers +nylstop nut

Fit the bolts and the Nylstop nuts.

Fit the end plate. Insert the bolts
into the captive nuts

Scew and nylstop nut mounting Fit the second end plate using the
direction. same procedure.
( nut into the cubicle )

12 7896682EN indice : K
assembling the K L
switchboard M
nuts and bolts in bag
S1: 3729745
(HM6 x 16 bolts only)
: screw+washer+ nut
upper view

K L

Fix the cubicles together. Bolt mounting direction.

(the additional screws are for
mounting the earth collector)
K : left-hand cubicle
L : right-hand cubicle
M : to join the 2 cubicles.
Screw HM6x60 to tighten moderately.
Tightening torque : 6 Nm.

securing to the floor

50

(nuts and bolts not included)

840

740

12,3x12,3
50

15 345 15
375

layout in the substation

(*) minimum clearance for 100mm* 100mm*
troubleĆfree operation

PM PM
IM ou ou IM
QM QM

20mm 20mm

Switchboard installed to the right Switchboard installed to the left

of a wall. of a wall.

7896682EN indice : K 13
fitting the busbars after accessories bag
versions >12 kV S2 : 3729742
tools:
1 torque wrench (1 to 50 Nm.)
installing the cubicles versions 12 kV S6 : 3729746 1 reduction gear (1/4 - 3/8)
in their operating 1 socket connector (6 mm)
location 1 hexagon male socket (6mm) or
1 hexagonal female socket .

Busbar connection. Version  12 kV

Tightening torque : 28 Nm. (bag S6 : 3729746)
mounted without field distributors.

Version > 12 kV Field distributor positioned

(bag S2 : 3729742) incorrectly.
Field distributor positioned (risk of damage)
correctly.

H G

Refit top plate H. Refit top plate G.

(nuts inside the cubicle)

14 7896682EN indice : K
cable entry for A
connection of low
voltage auxiliaries
Nota : the LV auxiliary wiring
diagrams are glued to the inside of
the LV compartment.

Cable entry to the auxiliary terminal Cubicle equipped with an LV cable

block is via holes A on top. trough. (option)
Proceed in the same manner after
removing the trough top plate.

Refit the LV compartment front

plate, respecting the indications.

fitting the earth bars

nuts and bolts in
bag S1 : 3729745

Connect the earth bars together. Earth the substation frames in

(HM8 x 30 bolts) either of these two ways.

7896682EN indice : K 15
storing the operating
lever Fix the operating lever clamp on
the wall at a convenient location.
(screw not supplied)

MV cable connection To limit the effort on the cable

connection you have to ajust the
for an IM cubicle lenght at the bending radius of the
cable.

cable lug
connection
for test

Mount the cable clamp supports.

The cable terminations must be
carry out according to HN 68 S 06.
( Copper / Aluminium lugs with
round sections according to
HN 68 S 90 )
Nuts and bolts in bag
S3 : 3729741 (HM6 x 16 bolts).
The remaining nuts and bolts are
for cable clamping.

2 mounting possibilities :
A without toroids

AV

16 7896682EN indice : K
B with toroids

AV

1
Mount the first bottom plate.

installing the fault

detection toroids
(instructions suggested by
Schneider Electric)
For IM cubicles only.
Follow the instructions of the toroid
manufacturer.

Prepare the toroids outside the Fit the cable bushing.

cubicle.

7896682EN indice : K 17
 L1

Position and fix the toroid on the

cable. Connect the cable to the bolt
Make the LV connection. provided on the phase L1
connector.
Extend the 3 earth braids with an
insulated cable and pass it inside
the resistant fault detecting toroid
before connecting it to the earth
bar.

Use a torque wrench and a 19 mm Clamp the cable to the clamp

socket to tighten the cable to support on the bottom plate.
this bolt. (HM8 x 50 bolts)
Tightening torque : 50 Nm.

1
2

Mount the second bottom plate. Example of low voltage routing :

H mount phases L2 and L3 using cables pass through the opening.
the same procedure as for phase
L1.

18 7896682EN indice : K
 Connect the cable and toroid
earthing braids in either of these
3 ways.
(the bolts are already installed)

MV cable connection
for PM and QM
cubicles
do not use the cable clamp
supports.
Nuts and bolts in
bag S5 : 3729743.

Open the earthing switch using the
operating lever.
Fit the cables in the same order
as for the IM cubicle.
Use a torque wrench and a 16 mm
socket to tighten the bolts.
Tightening torque : 50 Nm.

Close the earthing switch.

7896682EN indice : K 19
fitting fuses in PM and
QM cubicles
Reminder :
Check the condition of the fuses
before fitting them .

Lift the cover of the upper field Insert the bottom of the fuse all the
distributor with the top of the fuse. way into the lower annular contact.

Nota :
- When changing a fuse,
change all 3 fuses .
- Do not re-used fuses that
have already been used.

Then fit the top of the fuse in the We advise against holding the fuse
upper contact and check that the in the middle.
field distributor cover is properly
closed.
Turn the fuse so that the label
appears in front.

in a QM cubicle
Fit striker type fuses that actuate
the opening of the switch when
they blow.
Percuteur
Striker pin
Schlagstift
Percussore

The striker end of the fuse is The fuse characteristics and

marked. direction of mounting are printed
on the fuse.
Turn the fuse so that the label is in
front.
(striker at the top)

20 7896682EN indice : K
transformer protection Fuse ratings for SM6 protection
units such as the PM and QM
H Different types of fuses with
medium loaded striker may be
depend, among other things, on installed:
the following criteria : -Solefuse fuses as per standard
H Service voltage UTE NFC 64.210.
-CF Fusarc fuses as per IEC
H Transformer rating.
recommendation 282.1 and DIN
H Fuse technology dimensions 43.625.
(manufacturer).

dimensions of fuses Soléfuse (UTE standard) CF Fusarc (DIN standard)

Ø
Ø45

Ø55

450 35
33 L 33 . 27

Example: for the protection of a

400 kVA transformer at 10 kV, rated rating weight rated rating L ∅ weight
select either Solefuse fuses rated voltage (A) (Kg) voltage (A) (mm) (mm)
(Kg)
43A or CF Fusarc fuses rated 50A. (kV) (kV)
7,2 6,3 à 125 2 7,2 125 292 88 3,3
Please consult us on installation 12 6,3 à 63 292 55 1,4
12 100 2
80 à 100 292 88 3,3
17,5 80 2
24 6,3 à 40 442 55 1,4
24 6,3 à 63 2
50 à 80 442 88 5

selection table Please consult us for overloads (*) please, consult us.
and operation over 40°C.
(rating in (A), no overload,
-5°C < θ < 40°C )
type of service transformer rating (KVA) rated
fuse voltage voltage
(kV) 25 50 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 (kV)
UTE NFC standards: 13.100, 64.210
Solefuse
5.5 6.3 16 31.5 31.5 63 63 63 63 63 7.2
10 6.3 6.3 16 16 31.5 31.5 31.5 63 63 63 63 24
15 6.3 6.3 16 16 16 16 16 43 43 43 43 43 63
20 6.3 6.3 6.3 6.3 16 16 16 16 43 43 43 43 43 63
General case, UTE NFC standard 13.200
Solefuse
3.3 16 16 31.5 31.5 31.5 63 63 100 100 7.2
5.5 6.3 16 16 31.5 31.5 63 63 63 80 80 100 125
6.6 6.3 16 16 16 31.5 31.5 43 43 63 80 100 125 125
10 6.3 6.3 16 16 16 31.5 31.5 31.5 43 43 63 80 80 100 12
13.8 6.3 6.3 6.3 16 16 16 16 31.5 31.5 31.5 43 63 63 80 17.5
15 6.3 6.3 6.3 16 16 16 16 31.5 31.5 31.5 43 43 63 80
20 6.3 6.3 6.3 6.3 16 16 16 16 31.5 31.5 31.5 43 43 63 24
22 6.3 6.3 6.3 6.3 16 16 16 16 16 31.5 31.5 31.5 43 63 63
CF Fusarc
3,3 16 25 40 50 50 80 80 100 125* 125* 160* 200* 7,2
,
5,5 10 16 31,5 31,5 40 50 50 63 80 100 125 125 160* 160*
6,6 10 16 25 31,5 40 50 50 63 80 80 100 125 125 160*
10 6,3 10 16 20 25 31,5 40 50 50 63 80 80 100 100 125* 200* 12
13,8 6,3 10 16 16 20 25 31,5 31,5 40 50 50 63 80 80 100* 125* 17,5
,
15 6,3 10 10 16 16 20 25 31,5 40 50 50 63 80 80 100 125* 125*
20 6,3 6,3 10 10 16 16 25 25 31,5 40 40 50 50 63 80 100* 125* 24
22 6,3 6,3 10 10 10 16 20 25 25 31,5 40 40 50 50 80 80 100*

7896682EN indice : K 21
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22 7896682EN indice : K
 startĆup instructions

checks before Check that nothing has been left in

the connection compartment.
energizing For all phases:
H check that the fuse has been
properly fitted.
H check that the field distributor
covers have been properly closed
on all phases. A
H check that the fault detector has
been properly connected.

Refit the front panel.

operating test before

energizing

Operate the switch several times. Operate the earthing switch

several times.

energizing the incoming

MV cables

The switchgear must be in open

position.
(see : operating instructions)

7896682EN indice : K 23
voltage indicators

As soon as the cables have been

energized, the voltage indicator
lamps should go on.

phase concordance L1 L2 L3 L1 L2 L3
test

If the phases concord, the lamp

remains off.
If the phases do no concord, the
lamp goes on.

cable testing
Phase determination or current B
injection for fault location. A
H close the earthing switch
H open the front panel
H fit the earthing device
A

Tighten vice A on the earthing pin Top view of connection of vice A.

and connect the earthing clamps Correct connection.
B to the 3 cable lug barrels.

24 7896682EN indice : K
 Incorrect connection. Open the earthing switch to allow
access to the conductors.

7896682EN indice : K 25
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26 7896682EN indice : K
 operating instructions

IM, PM and QM cubicle

operation and position
indication

Position the lever as indicated for Position the lever as indicated for
downward (opening) operations. upward (closing) operations.

CIT operating mechanism front CI1 operating mechanism front

plate. plate.

CI2 operating mechanism front

plate.
J : charged/uncharged indication.

7896682EN indice : K 27
 Opening the earthing switch. Closing the switch.
(CIT, CI1 and CI2 operating (CIT and CI1 operating
mechanisms) mechanisms)

Charging the spring. Closing the switch.

(CI2 operating mechanism) (CI2 operating mechanism)

Opening the switch. Opening the switch.

(CIT operating mechanism) (CI1 and CI2 operating
mechanisms)

28 7896682EN indice : K
 Closing the earthing switch (for
CIT, CI1 or CI2 operating
mechanisms ) after checking the
voltage status.
(see voltage indicators)

fuse indications on QM
cubicles

Fuses OK. One or more fuses not OK.

(white indicator) (red indicator)

discharging a CI2
operating mechanism

B B

Cubicle de-energised : Cubicle energised :

Close the switch: button A
then open: button B.
Press the open button B.
ATTENTION : this operation can
damage the operating mechanism.
Perform only when strictly
necessary.

7896682EN indice : K 29
padlocking

Padlocking of motor mechanism. Padlock the switch in open or

(option) closed position using 1, 2 or 3
Lock out the motor mechanism padlocks. (dia. 8 mm)
using a padlock before opening
the switch.
The motor mechanism can be
locked in or out using the
padlocks.

Padlock the earthing switch in Padlocking the front panel.

open or closed position using 1, 2
or 3 padlocks. (dia. 8 mm)

keyed interlocks See the keyed interlock installation

and operating instructions
7896785EN.

operating safety The front panel can only be

removed or fitted if the earthing
switch is closed.

30 7896682EN indice : K

preventive maintenance
for problems :
see groupe Schneider service
centers.
corrective maintenance
replacing a voltage
indicator block
7896682EN indice : K
maintenance instructions
Never lubricate the operating
mechanism.
No particular maintenance is
required under normal operating
conditions.
(temperature between -5°C
and 40°C)
Replacing the fuses:
H the cubicle must be
deĆenergized.
H the switch must be open.
H the earthing switch must be
closed.
Open the front panel for access to
the fuses.
First remove the top of the fuse.
For severe operating conditions
(aggressive environments, dust,
temperatures below -5°C or
above 40°C, etc.) consult your
nearest groupe Schneider
service centers.
Important:
standard IEC 282.1 § 23.2 states
that all three of the MV fuses
should be changed whenever
one of them blows.
Then lift the fuse out of its bottom
support and remove it completely.
To fit the new fuses, refer to the
section on fitting fuses in PM and
QM cubicles.
Pull out the voltage indicator block.
(the switchboard can remain
energized)
31
troubleĆshooting chart
IM, PM and QM cubicles

H voltage indicator not illuminated
H front panel cannot be opened or closed
H earthing switch cannot be operated
H switch cannot be operated
H check that the incoming cables are live
H check the voltage indicator block
H check that the switch (PM cubicle) is
closed
H check that the fuses have been fitted
H check that the fuses are in working order
H check that the earthing switch is closed
H check that the switch is open
H check that the earthing switch is open

motor mechanism (option)

H electrical operation impossible H check the LV fuses (CIP2)

H check electrical interlocks S13-14
(lever insertion)
H check that the earthing switch operating
shaft has reached its end position
H check that contact S14 has not disabled
the power supply and reĆadjust if necessary
S13 = switch lever input H check the configuration of the CIP1
S14 = earth switch lever input subassembly (see diagram)
H (*) manual operation impossible following an electrical H use the operating lever to apply a
closing cycle for a voltage level less than -15% rated value torque in the closing direction until the end
position is reached;
manual operation should now be possible
H (*) insertion of lever impossible following an electrical H if possible, carry out an electrical
closing cycle for a voltage level greater than +15% rated operation, using a backup power source if
value necessary
H to allow insertion of the operating lever,
push the back of the switch shaft in the
closing direction using a large screwdriver;
(for safety reasons, remember to first lock
out the electrical operating mechanism; if
necessary, push up and hold the locking
blade that actuates contact S13)
(*) Operation is guaranteed for
rated voltage "15%.

32 7896682EN indice : K
spare parts H fuses (UTE or DIN) For other parts, please consult us:
see groupe Schneider service
H voltage indicator
centers

options
(please consult us)

For IM cubicles H motor mechanism

H auxiliary contacts
H phase concordance tester
H keyed interlocks
H enlarged LV compartment
H 50 W heating element
H LV compartment or incoming
cables compartment from top
H extra height plinth
H kit two dry single cables a
phase

For QM cubicles H motor mechanism with shunt

trip release
H auxiliary contacts
H keyed interlocks
H 50 W heating element
H extra height plinth
H contact for "fuse blown"
indication
H undervoltage or shunt type
opening release
H enlarged LV compartment
H LV compartment or incoming
cables compartment from top

For PM cubicles H motor mechanism

H auxiliary contacts
H enlarged LV compartment
H LV compartment or incoming
cables compartment from top
H keyed interlocks
H 50 W heating element
H extra height plinth
H "fuse blown" mechanical
signalling

7896682EN indice : K 33
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36 7896682EN indice : K
groupe Schneider service
centers are there for:
engineering and technical
assistance
startĆup
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest groupe Schneider
service centers, or call directly in
Grenoble, France
(33) 04 76 57 60 60

Schneider Electric SA
Merlin Gerin As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
F-38 050 Grenoble cédex 9 in this publication.
tél: (33) 04 76 57 60 60
télex: merge 320 842 F
Conception, rédaction: Service Documentation
Technique T&D

7896682EN indice : K Edition du : 13-Dec-1999