WINCH UNIT SINGLE I DOUBLE DRUM

MODEL : SOU TCP 01

Tricakra Perkasa Serial No:
energy services

PROJECT: DATE: I DOC. NO : 73-01-15-03 I REVISION : 0

FACTORY ACCEPTANCE TEST
1.0 Purpose : To ensure that the unit comply with the standard and requirement
2.0 Scope : Control all equipment of Winch Unit
3.0 Form
4.0 Documents and Verification
Reference Document
EN 12079:2006 - Offshore Containers and Associated Lifting Sets
DNV 2.7-1:2013 - Offshore Containers
AWS Dl .1 :2010- Stmctural welding Cod
Third Party Inspection Company
1. Load Test
2. NOT Before and After Load Test
3. Perfonnance Test (Witness)
Document for Review: Applicable Not Applicabl

Drawing complete with general arrangement - BS EN 120 d D

Pad eye design calculation - BS EN 12079 D D
Material traceability (Certificate of Materials) - AWS D 1.1 D D
Welding Procedure Specification (WPS) - AWS D 1.1 D D
Welder's certification - AWS D 1.1 D D
Non Destructive Test (NDT) mapping for welding D D
Load Test Report - BV D D
NDT Report on pad eye and structural before Load Test D D
NDT Report on pad eye and structural after Load Test -BV D D

Checked By Reviewed By Witnessed By Acknowledge By

Sign

Date

Accepted Rejected
Result
r i n

7.3-01- 15-13 - Factory Acceptance Test - PP Rev.a Page 1 of7

 WINCH UNIT SINGLE I DOUBLE DRUM
MODEL : SOU TCP 01
T rlcakra Perkasa Serial No:
ene<gy H<Vlces

PROJECT: DATE: I DOC. NO : 73-01-15-03 I REVISION : 0 l

FACTORY ACCEPTANCE TEST
5. Performance test of winch unit Applicable
Yes No

D D

Preparation :

- The winch unit system shall be tested for performance records with full hydraulic systen
connected.
- Check and ensure no leaking
- Ensure the connection has fully connected.

Testing Procedure:

• Start power pack

• Ensure the winch unit is warmed for 10 minutes.
• Adjust System pressure range @2400 psi
• Put the reflector of tachometer into the shaft of the driven sprocket (shaft of the drum)
• Start the wireline unit and allow the system to warm up for 10 minutes with
while drum turning.
• Record the engine speed, drum speed, driven sprocket speed on each gear position and
pressure of hydraulic system with reading on pressure gauge.

I Hydraulic Motor I Brand _ __ I Mode] Number _ __

J ReliefValve I Brand _ __ J Model Number _ __

D Accepted

7.3-01-15-13 - Factory Acceptance Test - PP Rev.a Page 2 of7

 .,v.. WINCH UNIT SINGLE I DOUBLE DRUM
MODEL : SOU TCP 01
Serial No:
T rlcakra Perkasa
anergyH<Vk:ff

PROJECT : DATE: I DOC. NO : 73-01-15-03 I REVISION : 0

FACTORY ACCEPTANCE TEST

SPEED TEST
1. Upper Drum

HYD. SPEED, ft/m

GEAR Engine RPM PRESSURE, DRUM RPM (n) (n: x D(ft) x n)
PSI Empty (Core) Full (Flange)
1 1800
2 1800
3 1800
4 1800

• Test the brake with medium drum speed and ensure the brake D Accepted
stop the drum turning in timely manner and must hold the
drum in fixed position

2. Lower Drum

B BYD. SPEED, ft/m

Engine RPM PRESSURE, DRUMRPM(n) (n: x D(ft) x n)
PSI I Empty (Core) I Full (Flange)
• 1 1800
• 2 1800
3 1800
•4 1800
•
• Test the brake with medium drum speed and ensure the brake d Accepted
stop the drnm turning in timely manner and must hold the
drum in fixed position

7.3-01-15-13 - Factory Acceptance Test - PP Rev.O Page 3 of7

 .,".
Tricakra Perkasa
eneroy servtces
WINCH UNIT SINGLE I DOUBLE DRUM
MODEL : SOU TCP 01
Serial No:

PROJECT: DATE: I DOC. NO: 73-01-15-03 I REVISION : 0 I

FACTORY ACCEPTANCE TEST

LOAD TEST
1. Upper Drum

HYD. Tension Weight,

GEAR Engine RPM
PRESSURE , PSI (Lbs)

1 1800 I
2 1800/
3 1800 I
4 1800/

2. Lower Drum

HYD. Tension Weight,

GEAR Engine RPM
PRESSURE , PSI (Lbs)

1 1800 I
2 1800 I
3 1800 I
4 1800 I

• Record the following directly after the test

Hydraulic motor housing temperature

*Temperature recorded must be less than 80°C

Hydraulic oil temperature

*Temperature recorded after 2 hours must be under 80°C

7.3-01-15-13 - Factory Acceptance Test - PP Rev.a Page 4 of7

 .,v.. WINCH UNIT SINGLE I DOUBLE DRUM
MODEL : SOU TCP 01
Tricakra Perkasa Serial No:
energy servk:es

PROJECT : DATE : I DOC. NO : 73-01-15-03 I REVISION : 0

FACTORY ACCEPTANCE TEST

Gearbox temperature
* Temperature recorded must be under 80°C
•

QA/QC Engineering
Accepted By Tested By
Witnessed By Witnessed By

Sign

Date

Accepted Rejected
Result
[j 0

7.3-01-15-13 - Factory Acceptance Test - PP Rev.a Page 5 of 7

 WINCH UNIT SINGLE I DOUBLE DRUM
MODEL : SOU TCP 01
T rlcakra Perkasa Serial No:
energy servlc:es

PROJECT: DATE: I DOC. NO : 73-01-15-03 I REVISION : 0

FACTORY ACCEPTANCE TEST
7. Level wind system of winch unit Applicable
Yes No

0 D

• Install the level wind system and ensure that the operations is D Accepted
smooth and working properly.
• Spool the level wind repeatedly to both side and ensure the D Accepted
operation is smooth and effortless
• Check the counter size in wheel measuring device same with
wire size in lower and upper drum D Accepted
• Check all measuring instrument in wheel can record properly to
weight indicator and odo meter
load cell D Accepted
Angle drive D Accepted

Tested By Reviewed By Witnessed By Acknowledge By

Sign

Date

Accepted Rejected
Result
D D

7. 3-01-15-13 - Factory A cceptance Test - PP Rev. 0 Page 6 of7

 .
.,"'
Tricakra Perkasa
ene<gyservlces
WINCH UNIT SINGLE I DOUBLE DRUM
MODEL : SOU TCP 01
Serial No:

PROJECT : DATE : I DOC. NO : 73-01-15-03 I REVISION : 0

FACTORY ACCEPTANCE TEST
8. Check of winch unit Applicable
Yes No

d D

• Check every assembly fixed in position, check nut and D Accepted

bolts for being totally secure
• Check hydraulic hoses and ensure that hoses don't rip 0 Accepted
and no leakage occurs in the hydraulic system
• Check general painting and ensure all required item are O Accepted
painted
• Ensure all grease points are completely primed with grease 0 Accepted
• Check the name plate & safety sign, ensure details exactness D Accepted
• Check for the Third Party marking Q Accepted

Tested By Reviewed By Witnessed By Acknowledge By

Sign

Date

Accepted Rejected
Result
D 0

7. 3-01-15-1 3 - Factory Acceptance Test - PP Rev. O Page 7 of 7