Professional Documents
Culture Documents
Guide
ValueJet 1614
COPYRIGHT NOTICE
This document may not be reproduced by any means, in whole or in part, without written permission of the
copyright owner.
This document is furnished to support the Mutoh ValueJet printer series. In consideration of the furnishing of
the information contained in this document, the party to whom it is given, assumes its custody and control
and agrees to the following:
The information herein contained is given in confidence, and any part thereof shall not be copied or
reproduced without written consent of Mutoh Belgium nv.
This document or the contents herein under no circumstances shall be used in the manufacture or
reproduction of the article shown and the delivery of this document shall not constitute any right or license to
do so.
This guide is intended for the European, African and Middle East (EMEA region) markets only.
February 2011
Published: Mutoh Belgium nv, Archimedesstraat 13, B-8400 Oostende, BELGIUM
www.mutoh.eu
www.mutoh.be
IMPORTANT NOTICE
Notes
The product and the contents of this publication may be changed without prior notification.
MUTOH BELGIUM nv has made the best efforts to keep this publication free from errors, but if you
find any uncertainties or misprints, please call us or the reseller from which you bought this
equipment.
MUTOH BELGIUM nv shall not be liable for any damages or troubles resulting from the use of this
equipment or this guide.
IMPORTANT NOTICE
This guide is prepared for the owners and operators of this product.
Before using this printer, fully understand the contents and directions in this guide.
Guide Configuration
Section Contents
This chapter explains about the printer installation, warning terms which the
1 Safety instructions operator needs to know, caution items and warning labels stuck on the printer
main unit.
This chapter explains about the features of the printer along with the names and
2 Product overview
functions of each part.
3 Installing the unit This chapter explains how to install the printer.
4 Handling the printer This chapter explains how to handle the printer.
5 Periodical Maintenance This chapter explains the step of the maintenance.
This chapter describes possible troubles during the use of this product and
6 Troubleshooting
countermeasures.
Notes
1 Safety instructions through 4 Handling the printer must be read before using the printer.
Read 5 Periodical Maintenance through if necessary.
TABLE OF CONTENTS
3 Basics ..........................................................................................................................27
3.1 Installation environment........................................................................................28
3.2 Switching the power ON / OFF .............................................................................30
3.3 Replacing ink cassettes ........................................................................................32
3.4 Disposal of waste fluids. .......................................................................................34
3.5 Transfer and transportation ..................................................................................35
5 Periodical Maintenance................................................................................................95
5.1 Done by end user .................................................................................................96
5.2 Done by Authorized Mutoh Technician ...............................................................108
6 Troubleshooting .........................................................................................................109
6.1 When you cannot generate graphics in the way you want..................................110
6.2 When media is jammed ......................................................................................114
6.3 Malfunctions and failures ....................................................................................116
6.4 Error messages ..................................................................................................122
Your product is designed and manufactured with high quality materials and
components, which can be recycled and reused.
When this crossed-out wheeled bin symbol is attached to a product it means the
product is covered by the European Directive 2002/96/EC WEEE regulation.
Please inform yourself about the local separate collection system for electrical and
electronic products.
Please act according to your local rules and do not dispose of your old products with
your normal household waste. The correct disposal of your old product will help prevent
potential negative consequences for the environment and human health.
Caution
When performing an installation or an operation of the printer, be sure to follow the directions
and warnings mentioned in this book.
Warnings Meaning
If ignored, it would lead to dangerous situations where death or serious injury
Important
may be caused.
If ignored, it would lead to a dangerous situation, causing slight or middle class
Caution
illness, or damage to the product or parts of the product.
Notes Used for a special caution and for information that needs to be emphasized.
Symbol Meaning
Indicates ‘prohibited’ operations.
Indicates required operations.
Caution
When performing an installation or an operation of the printer, be sure to follow the directions
and warnings mentioned in this book.
Managing VOCs
Using Mutoh printers with Eco-Ultra Solvent inks, volatile organic compounds will be released. (VOCs)
In order to protect human health and the environment, VOCs must be managed. This means VOCS need to
be controlled and complying with all local, state and federal environmental, occupational health, and safety
regulations on VOCs in the atmosphere and in the workplace is needed.
The amount of released VOCs depends on multiple factors: room volume, unforced ventilation, print mode,
number of printers in the room, heaters settings, kind of media, use of extra dryers, print production
Because of differences in local regulations and working conditions, its recommended to consult a local
consultancy agency to determine the regulations involved. An acknowledged laboratory can determine the
total amount of released VOCs in the atmosphere and in the workplace. Consequently they can determine if
forced ventilation for occupational health and air pollution control devices are needed. An engineering firm
could be consulted on the installation of the ventilation system where prints are produced, handled and
stored.
Handling inks / cleaning + waste of inks / cleaning
Caution
Before handling inks/ cleaning and their waste, do carefully read the MSDS-sheet and the
container labels for important health, safety and environmental information.
Only use original manufacturers ink and appropriate cleaning liquid. Before installing the ink cassette,
shake it gently. Doing so will preserve print quality.
When an ink cassette is moved from a cold place to warm place, keep the ink cassette for three hours or
more in the new printing environment before printing.
Inks
± General advice: wear safety glasses and gloves especially when handling the waste ink.
± After spill: remove contaminated clothing.
± After inhalation: if difficulties occur after vapour/aerosol has been inhaled, remove to fresh air and
seek medical attention.
± After skin contact: wash thoroughly with soap and water.
± After eye contact: wash affected eyes for at least 15 minutes under running water while eyelids held
open.
± After swallowing: rinse mouth and drink plenty of water. Never induce vomiting.
Do not disassemble ink cassettes. Otherwise, ink may get in your eyes or on your skin. Also a
disassembled ink cassette cannot be used.
When refilling ink, use original manufacturers ink cassettes. This printer is designed to use genuine ink
cassettes. If you use ink cassettes which are not produced by the original manufacturer,
± printing might become blurred and the end of the ink in the cassette might not be detected correctly
± Any problems caused by using an ink cassette other than those recommended above will not be
covered by the warranty, and repair expenses will be paid by the customer.
For handling waste : Refer to: section 13 on the MSDS-sheet
General safety instructions that must be observed to use the equipment safely are explained below.
Do not install the printer in places where there is a possibility that the printer may be damaged or might
fall by chance. For example:
± On a shaky stand
± Slanting location
± Places where vibration of other machines etc. is transmitted
Do not stand on the printer or do not place heavy things on top of it. The printer may be damaged or
might fall.
Cover the printer with a blanket or cloth like table cloth and do not close the vent. If the vent is closed,
the printer could accumulate heat inside and may cause fire.
Do not install the printer in places where the humidity is high or in a dusty environment. It could lead to
an electric shock and/or fire.
Do not use damaged power cables. It could lead to an electric shock and / or fire.
Do not take out or insert the power plugs with wet hands. This could lead to an electric shock.
Do not store combustible materials on the print platform. It could lead to fire when raising the
temperature.
Do not insert or drop metal or objects which are easily combustible through the openings such as fresh
air inlet into the printer. It could lead to an electric shock and fire.
When foreign substances or liquids such as water enter the printer, do not use the printer. It could lead
to an electric shock and / or fire. Immediately switch OFF the power, disconnect the power plugs from
the electric socket, and contact your local MUTOH dealer.
While installing optional items, be sure to Switch OFF the printer and pull out the power plugs. It could
lead to an electric shock.
Wire the various cables as explained in the Users Guide. Wrong wiring could cause fire.
Be sure to use the power cables supplied with the printer. If other power cables are used, it could cause
an electric shock or fire.
Make sure to use only the specified power supply (AC 100 V - 120 V or AC 220 V - 240 V). If a power
supply other than the specified voltage is used, it could cause an electric shock and fire.
Take power for the printer directly from the power socket (AC 100 V - 120 V or AC 220 V - 240 V). Do
not use complex multiple plugs on the same socket. This could generate heat and might cause fire.
Be sure to use a dedicated power socket with earth wire for the power supply, and connect it to the earth
wire. If the earth wire is not connected, an electric shock or fire may occur.
The waste fluid from the printer is a waste oil (waste ink) of industrial waste. Proper waste fluid disposal
according to industrial waste disposal laws and ordinances of your local governments are required.
Consign disposal of waste fluids to specialized processor.
Do not insert or drop metal or flammable objects into the printer through openings such as a fresh air
inlet. It could lead to an electric shock or fire.
If foreign substances or liquids such as water entered the printer, do not use the printer. It could lead to
an electric shock or fire. Immediately switch OFF the printer, disconnect the power plugs from the
electric socket, and contact your local Mutoh dealer.
Pay attention to the following points, while handling the power cables.
± Do not do anything forcefully on the power cables.
± Do not keep heavy objects on the power cables.
± Do not bend, twist or pull the power cables by force.
± Do not route the power cables near heating appliances.
Verify that no foreign substances such as dust are stuck on the power plugs. If you have controlled this,
make sure that the power plugs are firmly inserted to the edge of the power socket.
Mishandling of the power cables could lead to a fire.
Be careful that your fingers are not caught when opening or closing the media cover or front cover.
Do not operate the media set lever during printer initialization. If the carriage portion and the pressure
roller portion touch each other, there is a possibility that the printer may break down.
Do not touch the media guide during printing. It is hot and may cause burns.
Do not touch the media feed slot, platen or media guide while heaters are operating. They are hot and
may cause burns.
Do not use volatile solvents such as thinner, benzene, or alcohol. These could damage the paint.
Be careful that moisture does not enter the printer. There is a possibility that the electric circuits inside
the printer might get short circuited.
Do not open covers attached with screws under any circumstance. This could cause an electric shock or
printer breakdown.
Do not make the main body of the printer slanting or place it in a vertical position or do not keep the
printer upside down. There is a possibility that ink inside the printer may leak. Moreover, normal
operation after shifting (to these positions) cannot be guaranteed.
Unpacking, transporting and installing the printer to the installation place should be done by 4 or more
persons
While taking out the printer from the container box, make sure to remove the vinyl sheet and hold the
handles on the printer side. If the printer is lifted with the vinyl sheet attached, there is a possibility that
the printer might fall and might be damaged.
While installing the stand, be sure to switch OFF the printer power and to pull out the power plugs. It
could lead to an electric shock.
If the printer is not used for a longer period, make sure to pull out the power plugs from the power
sockets for safety reasons.
Make sure to connect an earth wire to the earth connection which meets the following standards:
± Earth terminal of power socket
± Earth wire with copper plate which is buried at 650 mm or more, deep in the ground.
Set the roll media on an even surface such as a desk etc. If the roll media is set in such a way that the
scroller is standing vertical, there is a possibility that the scroller might get damaged.
When printing is finished, the media guide is at high temperature. Wait until the media guide cools off.
Pay attention when you cut roll media. Mishandling the razor blade may cause a cut in your finger or
hand.
± When you hold media, do not place your finger on the media cut groove.
± Move the razor blade along the media cut groove.
Be sure to switch OFF the power, and disconnect the power plugs when cleaning the printer.
Follow the instructions below when handling the power plugs. Otherwise, fire may occur.
± Wipe away dust and any other residue before inserting the plugs.
± Ensure that the plugs are firmly inserted as far as it will go.
Ensure that the plugs have been disconnected from the power sockets when they are not used for a long
time.
Do not drop waste fluid when replacing the spitting-box sponges. If waste fluid comes into contact with
the grid roller, the surface of the grid roller will be damaged, and the media feed function may be affected.
Be sure to read and understand the safety warnings before handling the printer.
A warning label is used on parts of the printer which especially needs your attention. Understand the
locations and the descriptions of the danger associated with each label before operating the printer.
Notes
Check whether all the warning labels can be read. If the letters or illustrations on the label are not clear,
remove the dirt from the label.
Use cloth, water and neutral detergent to remove dirt from the warning label. Avoid either organic
solvents or gasoline.
It is necessary to replace the labels if they are damaged, lost or illegible.
If the warning labels have to be replaced, contact your local MUTOH dealer.
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2 PRODUCT OVERVIEW
2.1 Features ..............................................................................................................20
2.1 FEATURES
(1) High-speed output
The new type print head achieves high-speed output.
It is compatible with media up to 1615 mm in width.
(4) Multi-heater
Heaters are installed at three locations (pre-heater, fixer (platen), dryer) allowing the solvent ink to fix better
on the media and dry more quickly.
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N° Name Function
Used to fix or release the media.
Lower the lever to fix the media.
1 Media loading lever Lower the lever further to fix the media more firmly. Used to improve the
accuracy of media feeding.
Raise the lever to release the media.
Operation condition setting, printer display and various function settings are
2 Operation panel
performed.
Used to prevent that a user comes in contact with the driving mechanism during
3 Front cover the printer operation. Opened and closed when media is set or jammed. It is
normally closed.
4 Stand To install the printer on a levelled floor.
Used to feed the media smoothly when the media is set or printed. The printer
5 Media guide
has also an incorporated heater (after heater) to dry the ink.
Installed inside of the front cover.
6 platen
The heater (platen heater) to dry ink is installed.
Installed inside of the front cover.
7 pressure rollers
Press and hold the media when printing.
Installed inside of the front cover.
8 Media cut groove
Used to cut media straight.
Used to prevent the user from touching the inner mechanical section.
Open and close in the following cases.
9 Maintenance cover When cleaning the wiper.
When cleaning around the printer.
It is normally closed.
10 adjuster Used to install the printer horizontally
These media retainers will keep the media edges flat onto the printer. This to
11 Media retainers
prevent a crash of the moving print head with the media.
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N° Name Function
Used to load the roll media.
1 Roll media holders Include flanges where roll media is attached, and the levers that fix the
roll media holders.
2 Media feed slot Used for feeding media
3 Ink cassette slot Insert the ink cassette
Used for smoothly feeding through media when the media is set or
printed.
4 Media guide
The VJ-1614 printer also incorporates a pre-heater element to warm up
the installed media before printing.
5 AC inlet Used to connect the power cables.
6 USB connector Not used for this printer
Network interface
7 Connects a network interface cable.
connector
8 Waste fluid tank Used to collect waste ink discharged from the printer.
Open and close when discharging the waste fluid from the waste fluid
9 Waste fluid valve
tank. The default position is closed.
Notes
There are two optional winding systems available for the ValueJet 1614
± Unwinder/Winder 100
± Motorized winding system with tensioning (T winder)
Please refer to the User Guide of the chosen system to know how to correctly load media
If you do not use one of the above winding systems. You have to use the scroller which is supplied with
the printer.
Be sure to read and understand the safety warnings before handling the printer.
Be sure to read and understand the safety warnings before handling the printer.
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Notes
The operation keys are assigned with different functions and names depending on the printer status
(Normal or Setup menu display) for details about the printer status, please refer to: Printer Status
Notes
When an error requiring a restart (fatal malfunction for the printer operation) occurs, all lamps blink with
an alarm.
If the error persists, even when the malfunction is fixed, contact your local MUTOH dealer.
In this mode, various setup items (IP address, etc ) can be set on the operation panel.
Notes
Essential settings for normal printing can be modified on the printer driver, the graphics application
software or via the operation panel.
Result: The display is in Menu mode, from now on called the Setup Menu display.
The following message appears: "Menu 1: Setup>".
Notes
When the printer is in Menu mode and the keyboard remains untouched for 3 minutes, the printer will
automatically return to Normal mode.
Notes
For details on Status messages, refer to Status messages.
For details on the Setup menu, refer to Menu setup on the operation panel.
3 BASICS
3.1 Installation environment........................................................................................28
3.1.1 Environmental conditions for installation ...........................................................28
3.1.2 Installation space...............................................................................................28
Floor strength of the installation place More than 2940 Pa (300 kg/m²)
Power Supply AC90V 132V/198V 264V
Frequency Range 50/60Hz ± 1Hz
Power Specifications
Main: 8.5 A / 4.5A
Power Capacity
Heater: 8.5 A / 4.5A
Temperature: 20°C to 32°C
Operative Condition
Humidity: 40% to 60%, No condensation
Guaranteed range of Temperature: 22°C to 30°C
printing accuracy Humidity: 40% to 60%,
Environmental conditions Temperature: within 2°C per hour
Change rate
Humidity: within 5% per hour
Temperature: - 20°C to 60°C
Archiving environment Humidity: 20% to 80%,
No condensation ( Ink unfilled)
Notes
Concerning temperature and humidity, avoid:
± Places where temperature or humidity may rapidly change, even though within the required
conditions.
± Places that receive direct sunlight, increased illumination or direct air, for example from an air
conditioner.
To keep the temperature and humidity constant, install this product in a location where the air condition
is adjustable.
Notes
For the weight of the printer and the stand, please refer to the Operation Manual.
A 650 mm E 1550 mm
B 1000 mm F 3800 mm
C 1000 mm G 2700 mm
D 1000 mm
Notes
If there is a problem during initial operation, the printer displays a message on the operation panel and
may stop operating.
In the case the operation stops, refer to "Troubleshooting.
Be sure to read and understand the safety warnings before handling the printer.
Step 2 : Press the [Power] key on the operation panel to switch OFF the printer.
The Power indicating light on the operation panel switches OFF.
Notes
If the [POWER] key is pressed or the power indication light lights up green, the power is ON.
Press the key once again and switch OFF the power.
Notes
If the head height adjustment lever is raised, Change Head Gap Low is displayed. Lower the lever.
N° Name
1 Head height adjustment lever
All the indication lights on the operation panel and the LCD monitor are switched OFF.
Step 3 : Raise the media hold lever after the powering OFF cycle, so you will not damage the media by
the pressure of the grid rollers.
31 AP-75790 Rev 1.4 -22/02/2011,
When [****] InkNearEnd is displayed on the operation panel the alarm buzzer sounds continuously.
This message is displayed when there is a small amount of ink remaining in the ink cassette.
To stop the buzzer, press [ENTER].
Prepare the ink cassette for replacement.
When [****] InkEnd is displayed on the operation panel.
This message is displayed when there is no ink remaining in the ink cassette.
When [****] InkEnd is displayed on the operation panel the alarm buzzer sounds
continuously. To stop the buzzer click the [ENTER] key.
Immediately replace it with the new ink cassette.
Notes
[****] in the messages of the ink cassette replacement indicates the colour that is almost empty or runs
out, using the following characters.
± K: black
± C: Cyan
± M: Magenta
± Y: yellow
Only remove and insert ink cassettes at the time of replacement. Not doing so may result in incorrect
printing behaviour due to failures such as nozzle loss, or air which might come in the ink tubes.
If "Ink End" appears, it is not possible to print until the new ink cassette has been inserted.
If there is no new ink cassette for replacement, leave the empty ink cassette into the printer. Leaving
the printer without ink cassettes inside the ink cassette slots may result in head clogging.
Be sure to read and understand the safety warnings before handling the printer.
Notes
Only use Mutoh original ink.
This printer has been developed for use of genuine ink cassettes. In case of using non genuine ink
cassettes, notice the following :
± Printing might become blurred and the end of ink in the cassette might no longer be correctly
detected.
± The problems caused by using non genuine ink cassettes will not be covered by the warranty and
repair expenses will have to be paid by the customer.
When the ink cassette is moved from a cold place to a warm place, keep the ink cassette unused for
three hours or more in the printing environment.
Notes
Do not shake ink cassettes. Doing so may cause ink leakage.
Do not disassemble the ink cassette. A disassembled ink cassette cannot be used.
When an ink cassette is moved from a cold place to a warm place, keep the ink cassette unused for
three hours or more in the printing environment.
Do not refill the ink cassettes.
Doing so may result in incorrect printing.
Insert or remove the ink cassette at the time of replacement only.
Inserting or removing ink cassettes except at the time of replacement may result in incorrect printing.
Notes
Do not replace ink cassettes when the printer is switched OFF. Doing so may result in incorrect
detection of the remaining ink and result in abnormal printing behaviour.
Notes
A used ink cassette should be put in a vinyl bag or a bag used for this kind of waste. Disposal of an ink
cassette has to be done in compliance with the regulations and instructions of the local authorities.
Notes
Open the ink cassette solvent resistant blister just before attaching the ink cassette into the cassette
slot. Leaving the ink cassette open for a long time may result in an abnormal printing.
Replace the ink cassette within 6 months after installing it into the printer.
Insert or remove the ink cassette not more than 10 times. This to prevent that the smart chip or its
reader would be worn out and malfunction in this way. If inserted or removed more than 10 times the
ink cassette could malfunction even if there is some ink remaining.
Notes
The printer resumes printing when you have replaced (an) ink cassette (s) after an ink end occurred
during printing.
Be sure to read and understand the safety warnings before handling the printer.
Step 2 : Remove the empty ink cassette(s) from the ink cassette slot (s)
Step 2 : Lay a protective material on the floor under the waste fluid tank.
Step 3 : Open the waste fluid valve, and transfer the waste fluid to the container.
Notes
When transferring the waste fluid to the empty container, put the container close to the waste fluid
valve, so it could not splash.
N° Name
1 Waste fluid valve
2 Empty container
Step 4 : After transferring the waste fluid to the empty container, close the waste fluid valve securely.
Step 5 : Wipe the opening of the waste fluid valve with a cloth, etc.
Be sure to read and understand the safety warnings before handling the printer.
Step 4 : Verify that the butterfly bolts attaching the stand with the printer, are well fixed.
Step 6 : Attach the protective material (metal plate) for attaching the head unit, and fix it with
thumbscrews.
N°. Name
1 Head unit
2 Butterfly screw
3 Head unit fastening material (metal plate)
Step 7 : Open the right maintenance cover and the front cover
Y rail
CR belt fixing
plate
Carriage fixing
shaft
Step 9 : The plastic bars are installed to both right and left side of the carriage.
Step 12 : Release the lock of the caster wheels and transfer the printer.
Notes
The casters supplied with the dedicated stand are manufactured for a small transfer on a plain surface.
When moving the printer outdoors, and in places with big step differences, then move the stand and
printer separately. For further details please refer to the Installation guide.
Step 2 : Verify that the butterfly bolts fixing the stand with the printer are well fixed.
Step 4 : Perform a nozzle check, and verify that there is no clogging in the printer head.
Refer to Nozzle check
When transporting the printer, it is necessary to pack the printer as it was shipped, using the protective
materials and packing materials to protect the printer from vibration and shocks.
Notes
When transporting the printer, consult your MUTOH product dealer.
Step 8 : Attach the protective material (metal plate) to the head unit, and fix it with thumbscrews.
N° Name
1 Head unit
2 Butterfly screw
3 Head unit fastening material (metal plate)
Step 9 : Open the right maintenance cover and the front cover
Step 10 : Install the plastic bar while lifting the carriage.
Y rail
CR belt fixing
plate
Carriage fixing
shaft
Step 11 : The plastic bars are installed to both right and left side of the carriage.
Step 12 : Remove the printer from the stand. Refer to: Installation guide
Step 13 : Repack the printer.
(2) Post-transport procedure
Step 1 : To perform unpacking, assembling, and placing the printer. Please refer to: Installation guide
Set the printer in an available condition. Please refer to Transferring the printer and Steps after
transfer
Notes
For details on the recommended media, VISIT www.mutoh.be or contact your local MUTOH dealer.
If printer failures or malfunctions occur by using non compatible media :
± The printer will not be covered by the warranty and repair expenses will have to be paid by the
customer.
± For details, refer to:
Periodical Maintenance
Troubleshooting
If repair is necessary, contact your local MUTOH dealer.
Notes
When tested and compatible media is used, the print quality is set according to each media type.
For the settings, refer to Application details.
When printing on non compatible or non-tested media :
± Refer to the media specifications of the media supplier for information on the media type or
appropriate settings for this printer.
± Set the printing quality according to User media menu
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Temperature Humidity
Recommended range 22°C to 30°C 40% to 60%
Change rate Within 2°C per hour Within 5% per hour
± Unwinder/Winder 100
± Motorized winding system with tensioning (T winder)
Please refer to the User Guide of the chosen system to know how to correctly load media
If you do not use one of the above winding systems. You have to use the scroller which is supplied with
the printer.
For media with a three inch core, three inch core adapters have to be used.
Notes
Set the roll media on a flat and levelled surface.
If the roll media and scroller are placed in a vertical position, the scroller might get damaged.
Notes
The following roll media can be attached to the scroller supplied with this unit.
± Media tube diameter: three inches, outside diameter of media: 150mm or less, weight: 30kg or less.
Be sure to read and understand the safety warnings before handling the printer.
Step 1 : Loosen the fixing levers on the right and left side of the rear. Set the distance between the roll
media holders wider than the roll media width.
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N° Name
1 Roll media holder (left)
2 Roll media holder (Right)
3 Roll media
4 Fixing lever
N° Name
1 Roll media holder (left)
2 Fixing lever
Step 3 : Set the roll media to the roll media holder (left)
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N° Name
1 Roll media holder (left)
2 Roll media
Step 4 : Set the roll media to the roll media holder (right) and fix the fixing lever.
N° Name
1 Roll media holder (right)
2 Roll media
3 Fixing lever
Step 5 : Loosen the fixing levers of the right and left roll media holders, move the roll media to the centre
and tighten the levers.
Notes
Fix the roll media holders by pressing the holders to the printer.
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N° Name
1 Roll media holder (left)
2 Roll media holder (right)
3 Roll media
4 Fixing lever
Notes
There are two optional winding systems available for the ValueJet 1614
± Unwinder/Winder 100
± Motorized winding system with tensioning (T winder)
Please refer to the User Guide of the chosen system to know how to correctly load media
If you do not use one of the above winding systems. You have to use the scroller which is supplied with
the printer.
Be sure to read and understand the safety warnings before handling the printer.
N° Name
1 Media loading lever.
N° Name
1 Front Cover
Notes
If the end of the roll media is not wound tightly, wind it tightly again, and then load it.
N° Name
1 Roll media
2 Media feed slot
Step 5 : Pull the roll media out about 1m from the front media feed slot which is located inside of the front
cover.
N° Name
1 Roll media
2 Media feed slot
Step 6 : Rewind the roll media a little by rolling the flange on the roll media holder while holding the edge
of the media, eliminate any slack or slant.
Notes
If you set the roll media free while rewinding, the roll media will fall out from the media feed slot on the
rear of the product.
Confirm that the right edge of the roll media does not go beyond the loading mark. If it does, it may
affect print quality.
N° Name
1 Roll media
2 Media loading mark
Notes
When setting the roll media, set both sides of the media at least 5mm away from the edge of the
pressure roller. Slippage or creases may occur during printing.
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N° Name
1 Roll media
2 pressure rollers
Step 7 : If the edge of the roll media is set less than 5 mm from the edge of the pressure roller, follow the
procedure below to adjust the position of the roll media.
Loosen the fixing levers of the right and left roll media holders, and move the roll media to left or
right.
After moving the roll media, fix it with fixing levers of the right and left roll media holders.
Notes
Fix the roll media holders by pressing the holders to the printer.
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N° Name
1 Roll media holder (Left)
2 Roll media holder (right)
3 Roll media
4 Fixing lever
N° Name
1 Media loading lever
Notes
When loading the new roll media, cut the front edge of the media if it is not straight. Please refer to
Cutting media.
When loading media that does not feed well, lower the media loading lever further.
N° Name
1 Front cover
Notes
The printer starts the media initialization without setting the media type when
The [Cancel] key of the operation panel is pressed.
No key operations are performed on the operation panel for 10 seconds.
After media initial operation is complete, Ready to print is displayed on the operation panel and the
display shifts to Normal.
Introduction:
Be sure to read and understand the safety warnings before handling the printer.
When you have loaded the media in the ValueJet, you will have to set the media type. The Media setup
menu is displayed after the media hold lever is pushed from the backward position to the forward position. (=
lever down)
Notes
The printer starts the media initialization without setting the media type when
The [Cancel] key of the operation panel is pressed.
No key operations are performed on the operation panel for 10 seconds.
Procedure:
Step 1 : Verify that the printer has been switched ON, and the media has been loaded.
Result: After the media is loaded, the display shifts to the Media setup menu.
Notes
Refer to the following topics to load media:
Installing roll media
Loading roll media
Step 2 : Press the [Setting value +] key or [Setting value-] key on the operation panel to select the correct
media type.
Step 3 : Press the [Enter] key on the operation panel to confirm your choice.
Result:
The media type is determined
The operation panel displays "Media Initial", and the media initialisation starts.
Step 4 : After media initialization, the operation panel displays "Ready to Print" and the printer shifts to
normal
Step 5 : When using the roll media, wind back the roll media to avoid slackness at the back.
Notes
The printer starts the media initialization without setting the media type when
The [Cancel] key of the operation panel is pressed.
No key operations are performed on the operation panel for 10 seconds.
Use the head height adjustment feature when printing at high speeds or when using strongly curved media.
This way you prevent the print head from touching the media.
Notes
If the head height adjustment lever is raised, high print quality will not be guaranteed.
Do not open the front cover nor change the head height during printing. If the head height is changed,
the head alignment will be changed and high print quality will no longer be guaranteed.
To perform a head alignment, refer to Head height alignment
Procedure:
N° Name
1 Front cover
Step 2 : Change the head height by moving the head height adjustment lever. (Orange)
Notes
Do not raise the head height adjustment lever higher than the following position, doing so may damage
the printer.
Ø·¹¸
N° Name
1 Head height adjustment lever
After every printed swath, the media is fed a certain distance. Depending on the kind of media (weight,
backing) another media feed compensation has to be set. This to avoid the following phenomenon:
In such cases, follow the procedure below and adjust the media feed compensation value.
Step 1 : Display the Media feed compensation menu on the operation panel.
Step 5 : Press the [+] key or [] key to select the media type you wish to use.
Notes
The selected media (Type 1-30) is displayed in "**". Please refer to Media Type menu
Notes
The length that the media is fed for initial adjustment printing is normally set at 250 mm.
If you make the feeding length longer, the accuracy of the Media feed compensation improves.
If you want to change the feeding length, press the [+] key or [] key and change the set value.
î
ï ï
N° Name
1 Feed length
2 Media feeding direction
± When the initial adjustment printing is complete, the printer enters the normal status
After the initial adjustment printing, cut the media. Refer to: Cutting media
Step 8 : Measure the distance between two + signs in the initial adjustment print using a measurement
tool, such as a ruler.
Press the [+] key or [] key and enter the measured value in step 3.
Press the [+] key or [] key to select "PF3: Confirm Print".
î
ï ï
N° Name
1 Feed length
2 Media feeding direction
After the confirmation adjustment printing, cut the media. For more information, please refer to:
Cutting media
Step 11 : Measure the distance between two pluses in the confirmation adjustment print using a
measurement tool, such as a ruler, confirm that the distance matches the feeding length when
printing.
If the distance does not match the feeding length, follow the procedure from 1 to 5 and re-adjust.
Press the [+] key or [] key to select "PF4: Micro Adj. Print".
After the micro adjustment printing is completed, the operation panel displays "PF4: Micro Adj. Print".
Step 13 : Refer to the illustrations below and check the printing result.
Press the [+] key or [] key to select "PF5: Micro Adj.Change".
Press the [Enter] key on the operation panel.
± The operation panel displays "Micro: 0pulse".
Press the [+] key or [] key and enter the micro adjustment value according to the printing result in
step 16.
Be sure to read and understand the safety warnings before handling the printer.
Notes
There are two optional winding systems available for the ValueJet 1614
± Unwinder/Winder 100
± Motorized winding system with tensioning (T winder)
Please refer to the User Guide of the chosen system to know how to correctly replace roll media
N° Name
1 Media loading lever
Step 3 : Turn the flanges of the roll media holders and wind roll media
ï î ï
N° Name
1 Roll media holders
2 Roll media
Step 4 : Loosen the lever of the right roll media holder and remove the media
ï î
í ï
N° name
1 Roll media holder (right)
2 Fixing lever
3 Roll media
Step 5 : Take the same procedure as in step 4, remove the roll media from the left roll media holder.
ï í î
ï í
N° name
1 Roll media holder (left)
2 Fixing lever
3 Roll media
Notes
To load another roll media, refer to: Setting media
Store the roll media you do not use according to: Notes on storing media
Attach the movable flange to the scroller when you do not set roll media, this to set the scroller to the
printer.
Be sure to read and understand the safety warnings before handling the printer.
Step 1 : Verify that the printer has been switched ON and that media more than A3 size has been loaded.
Refer to: Installing roll media and Loading roll media
Result:
The first submenu of the Setup menu is displayed.
The operation panel displays "Menu 1: Setup>".
The printer is in Menu mode.
Result:
The operation panel displays Test1: Nozzle Check.
The display enters the Test Print menu
Step 6 : Press the [+] key or [-] key on the operation panel to select the item you want to print and press
the [Enter] key.
Submenus: ·Nozzle Check ·Mode print ·Setup print ·All Set List ·Palette print
Notes
If the nozzle check result indicates that the checked points are blurred or missing, clean the head.
Refer to: Head cleaning.
Perform the nozzle check once again after the head has been cleaned.
Notes
For the printing procedure, refer to Performing a test print.
Print mode
Effect
Pre heater set temperature
Fixer (Platen) heater set temperature
Drier heater set temperature
Adjustment value
Notes
For the printing procedure, refer to Performing a test print.
Notes
User media and print mode lists are printed only when "ALL Set List" is selected.
For the printing procedure, refer to Performing a test print.
Notes
When Banner 1 or Banner 2 is set in the Print Mode menu, PalettePrint is not displayed on the
Test Print menu.
For the printing procedure, refer to Performing a test print.
Be sure to read and understand the safety warnings before handling the printer.
Be sure to read and understand the safety warnings before handling the printer.
Result:
The operation panel displays "Menu 1: Setup>".
Shifts to the Setup menu display.
Step 6 : Press the [+] or [] key on the operation panel to select the media type to use.
Step 9 : Press the [+] or [] key on the operation panel to select "Adj.4: Bi-D Quality".
Step 10 : Press the [CANCEL] key on the operation panel several times.
Step 12 : Press the [+] key or [-] key to select Menu3: Adjust print
After the confirmation pattern is printed, the operation panel displays "Adj.1: Confirm".
Step 15 : Check that the confirmation pattern printing result is as follows
Display the Adjust Print menu on the operation panel in the same way as previous steps.
Step 16 : Press the [+] key or [] key on the operation panel to select "Adj.5: Bi-D Normal".
Step 18 : Press the [+] or [] key to set the number that you have selected.
Step 20 : Press the [CANCEL] key on the operation panel to exit from the setup.
Be sure to read and understand the safety warnings before handling the printer.
Step 1 : Confirm that the operation panel is in the Normal mode.
Step 2 : Press the [menu] key on the operation panel.
Step 5 : Press the [+] key or the [-] key on the operation panel to select a setup item and press the
[ENTER] key.
Notes
When a setup item has a submenu, > is displayed on the right end of the LCD monitor.
Step 6 : The setting in the blinking part on the LCD monitor of the operation panel can be changed. Press
the [+] key or the [-] key to change the setting.
Step 7 : To save the changed setting, press the [ENTER] key on the operation panel.
Notes
If you press the [CANCEL] key, [+] key or the [-] key without pressing the [ENTER] key after changing a
setting, the change will not be saved.
Step 8 : Press the [CANCEL] key on the operation panel to exit from the setup.
For details regarding the setup menu, refer to Panel setup menu
Notes
If non-compatible media is used, the following problems may occur:
± Media detection error
± Slant, snag and wrinkle of media
± Media jams
± Optimum printing quality cannot be obtained due to blots, blurs and dirt of ink.
± End detection of roll media cannot be performed, etc.
The problems caused by the use of non-compatible will not be covered by the warranty and repair
expenses will be paid by the customer.
For details, contact your MUTOH local dealer.
Set up the printing mode according to the used print data or print speed.
Remark:
(1)
Print modes only selectable via RIP and not visible on the CS9160 panel
(2)
Large Drop Family - VSD1 : 7 14 21 ng / Small Drop Family - VSD3 : 3.5 7 12.5 ng
(3)
Head speed: Slow = 320 cps = 610 mm/s and Fast = ± 400 cps = 1016 mm/s
cps = 0.1 inch per second. For Unidir: return speed = 400 Cps
(4)
If I² is switched OFF, the print speed increases by approximately 4%.
Be sure to read and understand the safety warnings before handling the printer.
Pre Heater ï
1. Roll media
2. Pre Heater
3. Print head
[Enter] key: Save the setting and shift to the
previous hierarchy.
[Cancel] key: Cancel the setting and shift to
the previous hierarchy.
User media menu
Notes
The temperature to be set for the Fixer (Platen) varies depending on the media which is used.
For recommended temperature settings of Fixer (Platen), refer to the "Recommended media list".
Fixer (platen)
ï
Heater
1. Roll media
2. Fixer (Platen) Heater
3. Print head
[Enter] key: Save the setting and shift to the
previous hierarchy.
[Cancel] key: Cancel the setting and shift to
the previous hierarchy.
User media menu
Notes
Temperature to be set for the after Heater varies depending on the media which is used. For
recommended temperature settings of the after heater, refer to the "Recommended media list".
After Heater ï
1. Roll media
2. Dryer- After heater
3. Print head
[Enter] key: Save the setting and shift to the
previous hierarchy.
[Cancel] key: Cancel the setting and shift to
the previous hierarchy.
User media menu
Set up whether each heater is preheated (idle heat) while in standby mode.
Setup Item Setting Value Description
Sets the length of time to preheat the heaters. When more than
10 min to <60
the set time has passed, each heater switches off
min> to 240 min
[Enter] key: Save the setting and shift to the previous
StandbyHeating
hierarchy.
[Cancel] key: Cancel the setting and shift to the previous
hierarchy.
User media menu
The i² settings can be found on the following location in the printer menu.
Effect: Wave
Effect: Fuzz
Effect: S.Fine&Wave
Effect: None
Notes
Most RIP software also allows controlling the weaving settings directly from the RIP.
Use this menu to improve the print quality by means of intelligent interweaving print algorithms (i²)
Setup Item Setting Value Description
The effect function is not used. If obvious white lines or uneven
None 1
print density appear on the printed media in None1, set it to
None 2
None2
The printing joint will be the wave form. It will improve the print
<Wave 1>
quality. If obvious white lines or uneven print density appear on
Wave 2
the printed media in Wave 1, change the setting to Wave 2
This waveform gives a fuzzy joint between the consecutive print
passes improving overall print quality.
Fuzz 1 Set up this menu when obvious white lines or uneven print
Fuzz 2 density appear on printed media in Wave.
If obvious white lines or uneven print density appear on printed
media in Fuzz 1 set Fuzz 2
Perform printing at a slower speed compared with Wave Set
Fine&Wave 1
up this menu when you want to improve the print quality
Fine&Wave 2
compared with Wave. If obvious white lines or uneven print
Fine&Fuzz 1
Effect density appear on the printed media in Fine&Wave1, change the
Fine&Fuzz 2
setting to the one with the best print result in Fine&Wave 1 to 4
Performs Wave printing using one side of the nozzles of the
A-S.Fine&Wave print head. Since only one side of the nozzles is used, printing
speed becomes half of Wave1to 4.
Set up this menu when you want to improve the print quality
compared with Fine&Wave1 to 4
4.7.2.2 Advantages
1. Smoother images
i² keeps the bleed between passes under control and makes colour banding less obvious. Small
misalignments of the heads are becoming less critical. Misfiring/missing nozzles are less visible in the output.
2. Image printability
Images are easier to print with less signs of banding/bleeding. Some images can be printed at higher speeds,
without quality loss. Some difficult images become printable at faster speeds. Especially sign-images have a
much smoother surface.
4. Gamut Boost
Because of the previous benefits, we clearly see a colour gamut boost by using the Intelligent Interweaving
technique in combination with dedicated profiles.
5. Application Compatibility
Thanks to i², it is possible to reach predictable output results.
4.7.2.3 I² availability
There are a lot of different print modes available on the ValueJet 1614. For each mode, 3 different wave
patterns can be chosen, resulting in different speeds. To make it much easier, only 6 combinations are
recommended by Mutoh.
i²availability
print mode resolution #passes dir
none wave Fuzz fine&wave S.fine&wave
Quality 1 1440 x 1440 8 uni
= Recommended modes
(*) = PrintMode only selectable via RIP software and not selectable from the control panel of the printer
Set the frequency (flushing return count) that the print head returns to the original spitting box when setting
"On Media" in the Flushing menu.
Notes
When increasing the flushing return count, clogging may occur while printing continuously.
[Enter] key: Save the setting value and shift to the previous
Count hierarchy.
[Cancel] key: Cancel the setting value and shift to the
previous hierarchy.
Refer to: Setup menu
Notes
When selecting "On Media" in the Flushing menu, the value of the Side Margin is set automatically.
Top&Width Detect the media width and edge while initializing the media.
<Width> Detect the media width while initializing the media.
[Enter] key: Save the setting value and shift to the previous hierarchy.
[Cancel] key: Cancel the setting value and shift to the previous
hierarchy.
Refer to: Setup menu
If media detection is switched off, the media width menu allows you to manually enter the media width
Notes
setting a larger value than the actual media width in the Media width menu may cause ink to be fired
onto the printer
[Enter] key: Save the setting value and shift to the previous
Media width
hierarchy.
[Cancel] key: Cancel the setting value and shift to the
previous hierarchy.
Refer to: Setup menu
Media width [Cancel] key: Cancel the setting value and shift to the
previous hierarchy.
Refer to: Setup menu
Notes
When the winding unit is not installed, please do not set to Type 1
by doing so, the product will be unable to function properly.
When the winding unit menu is set to type 1 the setting for the Prev. Stick menu is disabled.
Ç
î
ï
Origin
È ð
È
1. Starting position
2. Media feeding direction
[Enter] key:
Display "Moving Origin Pos.", and move the print head
to the starting position.
The operation panel displays the following contents.
[Enter] key or after a certain period of time:
The setting value is determined.
Confirm Position E
Print head returns to the original position.
Save the setting and shift to the previous hierarchy.
Refer to: Setup menu
[Cancel] key: Cancel the setting and shift to the
previous hierarchy.
Refer to: Setup menu
CR Movement Machine The print head moves from origin to the maximum media width.
[Enter] key: Save the setting value and shift to the previous
hierarchy.
[Cancel] key: Cancel the setting value and shift to the previous
hierarchy.
Refer to: Setup menu
Notes
By increasing the overwrite wait time, you allow more time for the ink to settle and fix.
Notes
When displaying the Ink Status menu, use genuine ink cassette. When using ink cassette other than
the genuine ones, the ink status will not be displayed correctly.
Notes
1m to <30m> to 99m When replacing the roll media, adjust the roll media length
again.
If the roll media length is not set, the residual quantity of
Length roll media will not be displayed correctly.
[Enter] key: Save the setting value and shift to the previous
hierarchy.
[Cancel] key: Cancel the setting and shift to the previous
hierarchy.
Refer to: Setup menu
Notes
Make sure to use a genuine cleaning fluid (model N°: RJ80U-22-CLN).
Notes
Do not keep using a part which has reached its life span. Problems caused by doing so will not be
covered by the warranty.
Notes
The cleaning mode reflects the settings in the operation panel.
Notes
During sleep mode, even if the set time has passed, print head cleaning is not performed under the
following circumstances.
± The front cover is open.
± The media loading lever is raised
± The waste fluid tank is full
± The ink cassette is empty
± The ink cassette is removed.
± An object other than an appropriate ink cassette is in the cassette slot.
When the printer returns to a normal state, head cleaning is restarted and sleep mode continues.
If one of the above conditions occurs during head cleaning, cleaning is stopped.
When the printer returns to a normal state, head cleaning is restarted.
Notes
If your try to switch to sleep mode under the following circumstances, Dont start sleep mode will be
displayed and the printer will not change to sleep mode.
± The front cover is open
± The media loading lever is raised.
± The waste fluid tank is full
± The ink cassette is empty
± The ink cassette is removed
± An object other than an appropriate ink cassette is inserted in the cassette slot.
Activate sleep mode again after returning the printer to a normal state. Refer to Error messages.
During sleep mode, pressing the [ENTER] key under the circumstances listed above will not return the
printer to normal operation. Refer to Error messages.
Notes
For the names and functions of each key, please refer to Operation panel
Be sure to read and understand the safety warnings before handling the printer.
Step 3 : Press [Forward ] key or the [backward ] key on the operation panel.
Step 4 : Release the [Backward ] key or the [Forward ] key on the operation panel after feeding media
to the desired position.
Step 1 : Stop sending printing data from the computer to the printer.
Notes
If a large amount of data is saved on the printer, the operation panel may not return to Normal by a
single [Cancel] operation.
In such cases, wait a few seconds and press the [Cancel] key again.
Notes
If the printing operation is paused, the output quality can not be guaranteed.
Step 2 : To restart the printing operation, press the [ENTER] key on the operation panel.
Be sure to read and understand the safety warnings before handling the printer.
Step 1 : Verify the following regarding the operational condition of the product.
Step 2 : If the roll media cut position is changed, refer to Feeding media and advance the roll media to
the desired cut position.
Step 4 : Place a razor blade on the media cut groove on the media guide, and cut the roll media.
î í
N° Name
1 Media guide
2 Media cut groove
3 Razor blade
Notes
When loading the new roll media, cut the front edge of the media if it is not straight.
Notes
When print job is sent with heaters OFF, no message warming up will be visible and no message
Menu1: Print start will be visible.
Step 3 : Press the [+] key or the [-] key to change or confirm settings.
Notes
Refer to: Settings that can be changed or confirmed while printing for more information on this topic.
Notes
The Print start menu is displayed only when the printer is warming up.
When you change a setting during operation, be sure to select Backup to save the setting that you
changed.
If the printer returns to Normal without Backup being selected, the changed setting is not saved
Be sure to read and understand the safety warnings before handling the printer.
5 PERIODICAL MAINTENANCE
5.1 Done by end user ................................................................................................96
5.1.1 Cleaning the printer..........................................................................................96
5.1.2 Cleaning the outer case ...................................................................................97
5.1.3 Cleaning inside the printer ...............................................................................98
5.1.4 Replacing the spitting box sponges ...............................................................100
5.1.5 Head cleaning ................................................................................................101
5.1.6 Cleaning the wiper .........................................................................................102
5.1.7 Cleaning around the print head......................................................................105
This section describes the periodical services required for a ValueJet 1614 series printer. The periodical
services ensure stable printout quality of the machine. In the periodical services, some service parts need to
be checked, cleaned or replaced.
Important
Be sure to wear gloves when working with inks or cleaning liquid.
N° Action Frequency
1 Clean around the bottom of the head Weekly (or sooner if necessary)
2 Clean the wipers Weekly
3 Replace spitting box sponges 2 months
4 Clean media guide platen Several times a year
5 Clean timing fences Several times a year
6 Clean P-Rear sensor front surface Several times a year
7 Clean pressure rollers Several times a year.
Notes
Do not insert or drop metal or other objects through openings of the printer. It could lead to an electric
shock and / or fire.
When substances or liquids such as water entered the printer, do NOT use the printer. It could lead to
an electric shock and/or fire. Immediately
± Switch OFF the printer.
± Disconnect the power plugs from the electric sockets.
± Contact your local MUTOH dealer.
Notes
The accessory kit, delivered with the printer, contains items to perform the periodical
maintenance (except for cleaning liquid)
If running out of the necessary maintenance equipment, a user maintenance kit can be ordered.
This kit contains all items to perform the periodical maintenance.
Depending on the ink you are currently using, order the correct cleaning liquid.
Be sure to read and understand the safety warnings before handling the printer.
Instruction: Wipe off the dust and possible dirt from the outer case by using a soft cloth.
Step 2 : Remove paper powder and dust from the pressure rollers, using a soft brush.
N° Name
1 Pressure rollers
Notes
Do not blow paper powder and dust from the pressure rollers, remove media while cleaning.
Step 3 : Wipe off paper powder and ink from the platen using a dust-free and soft cloth slightly damped
with water.
ï î
N° Name
1 Platen
2 Media Guide
Step 4 : Wipe off the dirt of the grid rollers unpainted (silver colour) area with damp and a tightly
squeezed soft cloth.
N° Name
1 Grid roller
(2) Type
Notes
For types and details of the spitting-box sponge, contact your local Mutoh dealer.
Step 3 : Remove the spitting-box sponges from each spitting box by using forceps.
(2 at the left spitting box 1 at the right spitting box)
N° Name
1 spitting boxes
2 spitting-box sponge
Notes
Remove media while cleaning.
Step 3 : Press the [>] key on the operation panel to select the cleaning mode.
Step 4 : Press the [Cleaning] key on the operation panel for at least 2 seconds.
Notes
Pressing the [Cleaning] key again after the 1st head cleaning performs a strong cleaning. If you fail to
remove blurs or incompleteness of printing in one head cleaning, perform a strong cleaning.
If you fail to remove blurs or incompleteness of printing with several head cleaning, refer to
Troubleshooting, and perform the adequate process.
Be sure to read and understand the safety warnings before handling the printer.
Clean the wiper once a week or when blurs or incompleteness in printing remains after the head cleaning.
Notes
Use the cleaning stick when cleaning the wiper.
Step 5 : Press the [+] key or [-] key to select Set20: CR Maintenance.
Maintenance starts.
The print head moves to the left.
The wiper moves forward.
CR Maintenance: End is displayed on the operation panel.
N° Name
1 Maintenance cover
Step 9 : Use the cleaning stick moistened with cleaning liquid to remove the ink and dust on the cleaning
wiper.
í
ï
N° Name
1 Cleaning wiper
2 Cleaning stick
3 Head cap unit
î
í
N° Name
1 Cleaning wiper
2 Cleaning stick
3 Head cap unit
N° Name
1 Maintenance cover
Step 12 : Press the [Cancel] key on the operation panel several times
Be sure to read and understand the safety warnings before handling the printer.
Clean the print head when foreign objects, such as dust or ink, causing omitted dots or ink drops are
attached around the print head.
Notes
Before starting to clean around the print head, read and understand this procedure, then clean promptly
and accurately.
When cleaning around the print head, the print head cap must be removed and cleaning must be
complete before the head dries. The recommended time for cleaning is about 15 minutes.
If cleaning exceeds 15 minutes, discontinue it by following steps 7 and 8. Perform head cleaning, and
then start cleaning around the print head again. For more information please refer to: Head cleaning
Use the cleaning stick to clean around the print head.
Step 5 : Press the [+] key or the [-] key to select Set20: CR maintenance
Maintenance starts
The print head moves to the left.
CR Maintenance: END is displayed on the operation panel.
N° Name
1 Maintenance cover
Step 9 : Confirm, using a light such as a penlight, that there are no foreign objects, such as dust or ink
attached to the following parts:
î ï î
ì í ì
N° Name
1 print head
2 Head guide area
3 Nozzle
4 Dust, ink mass
Step 10 : If foreign objects, such as dust or ink are attached to the print head, remove them using a
cleaning stick moistened with cleaning liquid.
î ï î
ì í ì
N° Name
1 Print head
2 Head guide area
3 Nozzle
4 Dust, ink mass
Step 13 : Press the [Cancel] key on the operation panel several times.
Part Timing
Maintenance station Once a year
Wiper Once a year
Damper Once a year
6 TROUBLESHOOTING
6.1 When you cannot generate graphics in the way you want.................................110
6.1.1 Perform Head cleaning ..................................................................................110
6.1.2 Adjust the print head ......................................................................................111
Be sure to read and understand the safety warnings before handling the printer.
Notes
If an error not included in any items of this section occurs, contact your local MUTOH dealer.
Notes
If you want to receive product warranty, prepare the warranty certificate. If the warranty certificate is not
presented, the repair will not be covered by the warranty even if within the warranty period.
If you have signed a maintenance service contract, prepare that or a similar document.
Step 1 : Confirm that the printer functions normally and that the lever is lowered.
Step 2 : Press the [>] key on the operation panel to select the cleaning mode.
Step 3 : Press the [Cleaning] key on the operation panel for at least 2 seconds
Be sure to read and understand the safety warnings before handling the printer.
Step 7 : Press the [+] key or the [-] key on the operation panel to select the media type to use.
Step 11 : Press the [+] key or the [-] key on the operation panel to select the printing mode to use.
Step 12 : Press the [cancel] key on the operation panel several times.
Step 15 : Press the [+] key or the [-] key to select Menu3: Adjust Print>
After the confirmation pattern is printed, Adj.1: Confirm is displayed on the operation panel.
Step 19 : Register a set value for BI-D normal (Two-way/quality normal mode).
Step 20 : Press the [+] key or the [-] key on the operation panel to select Adj.5: BI-D Normal.
Check 3print samples that are printed with Bi-D Normal pattern, and select the number that is not out of
alignment. 4 is selected in the next printing sample.
Step 22 : Press the [+] or the [-] key to enter the number that you selected in previous step.
Step 24 : Register the setting for BI-D Speed (Two way printing/Speed mode) in the same way as in the
previous steps
Step 25 : Press the [Cancel] key on the operation panel several times.
Step 3 : Move the print head section from the top of the media to the right.
N° Name
1 Print head section
2 Roll media
N° Name
1 Media loading lever
Step 5 : Pull the media to your side, and cut the torn part with cutting tools such as a razor blade.
N° Name
1 Razor blade
2 Roll media
Step 6 : Turn the flanges of the roll media holders and wind roll media.
ï î ï
N° Name
1 Flanges
2 Roll media
Step 7 : If paper dust or pieces of paper remain inside the printer, remove them.
Be sure to read and understand the safety warnings before handling the printer.
When data is sent from the computer, an error occurs at the printer and nothing is printed
Be sure to read and understand the safety warnings before handling the printer.
Notes
If the media is jammed or torn, remove it according to when media is jammed
Notes
If the media is jammed or torn, remove it according to when media is jammed
Notes
If non- recommended media is used, correct media feeding cannot be assured.
Be sure to read and understand the safety warnings before handling the printer.
Notes
Proper print quality may not be obtained with the media other than the recommended one.
The printing position is incorrect (some parts of the media cannot be printed on)
Printing is blurred
Notes
The colour inside [****] in the error display represents the ink colour with a problem
If the No ink and No cassette errors occur simultaneously, no cassette is being displayed.
Notes
*** in the error message is the code n° that indicates what type of error occurred.
If an error requiring restart occurs, the printer stops operating after performing the following operations.
1. The drive power automatically shuts down
2. All lamps on the operation panel blink, and the buzzer rings continuously.
3. The error message is displayed on the operation panel.
*** in the error message is the code N° that indicates what type of error occurred.
The command code representing the error occurred may be indicated in [ ]
For the settings on your PC, refer to the operating manual of your
Notes
*** in the error message is the code n° that indicates what type of error occurred.
The command code representing the error occurred may be indicated in [ ]
For the settings on your PC, refer to the operating manual of your PC.