a

RE SPECIFI TION SHEET

N OF ROAD OVER BRIDGE (ROB) INCLUDING ADDITIONAL

MIun>rOWannS STKK ROAD, SERVICE RoAD, FOOTPATH, ROAD

h ..rnrn ar ctr. 630.6 KMP oN CNANVO TRUNK ROAD IN TI{E DISTRICT

OOGHLY IN WEST BENGAL.

WEST BENGAI".., HIGHWAY

DEVELOPMENT CORPORATION
LTD.

RITES LIMITED (A GOVT. OF INDIA

ENTERPRTSE) . ,'

AGENCY:
SHCTIANDRA R. AGRAWAL INFRACON PVT. LTD'

VRIIIDA ENGINEERS PVT. LTD.

 .-:.. Chakraborty
Pro.ject Direcror t
:'s i SenE al H ighway Developrrreni Corporation Lin:it;:,'
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a Name and Address of Fabricator
VRINDA ENGINEERS PVT. LTD.
Chatteriee lnternati6nal, 33A' J'L' Nehru

a R;ad,1bth Floor, Room- A/6, Kolkala'-70o071

a Welding procedure specification No'

Vrin olnrup s/ Fi || et-Bu tuO

CAO/CON'S DRG NO' 2OO-2020, Bottom Chord

1

a 1. Drawing No.
Member- BC

a 2" ' Weld joint descriPtion

Full Penetration Double Bevel Butt Weld

a 3_ Base metal
15:2062 :2011Grade E 250 B0 (Fe a10)
'
tl 4. Welding Process
GMAW & Submerged Arc Welding (SAW

.o 5. Welding Position
Flat

o 6. WdOing consumables
Electrode/wire - Electrode
Class: I of IRSM a6-20Cf,tGor GIrilAW) &
6;1 W1.of IRS M.39-2901 (ForSAW)
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a Type:

Dia.
Copper coated solid wire

1;2 mm1(tor GlvlAW) & {'0 9m

"1tl (f9rSfW) (coPPer coated) '
:a Drylng Method: N.A , ,

r-a Class: Ff of IRS M.39.2OOl 1

-Type: : Agglomenatgd- *
'.
;; Dryrng Method: 2500 C to 3000 C for one hour before

'o 6.3 Shielding gas .

CO2 " :t ' '.'
t"a 7.A Base metal PreParation
Fusion faces and
and made free fro
-o grease, Paint, rust
ra quality.

Sketch showing arrangements of parts' ryelg

-i 7.'l Joint design details
!roou" detiails, weld passes & their
sequence etc'

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a 8. Welding current
Tvpe:
eOaritY: Reverse
DC

t As Per lS 7310 (Part l) - 1974

a Welder qualification '.)

a Welding Parameters and

technique

la
-l -Weld Pass Electrodeg -Current
Arc Voltage
(volt) -Wrre
feed;
SPeed
Travel
Speed
Elec{rode
Stick out
(mm)
Gas
flow
(llmin)
-o \Mre dia'
(mrri)
Amp- (m/min)
536.0.
trnlmin)
N.A, 15

-Root flqq 1.2 -11-'t.S 20 0.45 -0.55

Fa 10 4
-200-250
T2d--56 --Tf - 1.3 -. 20 0.45 -0.55
:1 2*
JO
4
4
520 - 550
520 - 550_
-Il - 1.91 [4Lq.55 -10
1.1 - 1.: 9.. ryo.55 -20
:a 4"
+
520 - 550
520 - 55q Z6-Ju
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1.1-*.3 G B -o.55 -20
N.A

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11. Provision o{ running & run off tabs
- next Yes
12. Cleaning ofrweld bead before laying
{ weld bead
:. - Yeg
t 13. Root PrePaiat'ion before welding other
side of groove weld
{ reheating temPerature
14. P

! 15. Peening

{ 16. Post weld treatment

t 17 - Rgc{ification of weldi defects

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a Name and Address of. Fabricator '. :, VRINDA ENGINEERS PVT. LTD.

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a Welding procedure specification No. Vrinda/WPS/Fi llet-ButUO 2

a 1. Drawing No. CAO/CON'S" DRG NO. 199-2020, Top Chord - TC1

-a ,2. Weld joint desiription Full Pendtration Butt Weld

a 3. Base metal 15:2062 : 2011 Grade E 250 BO (Fe 410)

o 4. Welding process GMAW & Submerged ArcWelding (SAW

,a 5. Welding position Flat

a 6.
6.1
Welding consumables
Electrodelwire - Electrode I of IRSM 46-2003 (For GtvlAW) & r,z
a - Wl of IRS M,39-2001 (For'SAW)
/
o Type: Copper coated solid wire /
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1.2 mm (for GMAW) & 4.0 mm
(for SAW) (copper coated)
a ing Method; N.A
a ss: E1 of IRS M;39.- 2001 ' -

a e: Agglomerated

a i^^ lf^+h^.l. orn0 n +^ annO rt f^r naa l.a,,r hafara

-, ying Method: 2500 C to 3OO0 C for one hour before

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coz
Fusidn faces nd.adjacent surfaces are cleaned
a and made free from cracks, notches, mill. scale,
. gre?se; paint, rust etc., which. might affect weld

a quality.

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groove details, weld passes & their sequence etc.
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8. Welding current
Type: DC
Polarity: Reverse

g;,, Welder qualification As per lS 7310 (Part l) - 1974'

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10.:., Welding parameters and technique

10,1'Welding Parameter

.Electrodes/ Current Arc Voltage Wre feed '

j Travel'': Electrode Gas
(volt) Speed SPeed, Stick out flow
Amp.
\Mre dia.
(mm) (m/min) (m/min) , (mm) (l/min)
5.06.0. .N.A 15 15-22
26-28
Root Run
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1.2
4
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520 - 550 26-30 '1.1 - 1.3 u.4c -u.cc fr N.A
0.45 -0.55 20 N.A
2'v 4 520 - 550 26-3U 1.1 - 1.3 20 N.A
26 - 30- 1.1 -'1.3 0.451
3:"
4
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520
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- 550 26-30 1.1 -1.3 0.48 :- 2o N.A

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Provision of running & run off tabs
Yes
Cleaning of weld bead before laying n6xt
weld bead
Yes
13. Root preparation before welding other
, , side of groove weld
.'... . . r:; , .:
1OO"C to 1509C, -

,i - : 14.,' Preheating temPerature

N.A
15. Peening
Not necessary
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Visually, O.p.fest Macro Etching & UT'Ct S " 4)-€ t,

18. lnspection of weld

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Address of Fabricator
: VRINDAENGINEERSPVT LTD .'.
{ ii"tt"6".' International, Kolkatai,L',I^9iry
", i""ir'Ibfrrrooi, noom- N6,-33A,. - 700071
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ure sPecification
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a CAOICON'S DRG NO. 199-2020, Top Chord - TGI

t Full Penetration Butt Weld

a 15:2062: 2011 Grade E 250 B0 (Fe a10)

t GMAW

Flat
dD '5;.
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6.1
Welding consumables
Electrodelwire - Electrode
Class:
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'TYPe: Copp". -"t"d sotid wre ,/''
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Type;,,: M
Drying Method: NA
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Baie metal PreParation

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quality-

Sketch showing arrangements ''ot parts' etc' lveld

Joint design details vrieto pasies & their sequence
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As pei ls 4353- 1995' c!:
o ?.J:itieC-2oor, ls 10178- 1ees
o Type: DC

o Welding current PolaritY: Reverse

- 1974
As Per lS 7310 (Partl)
o ,;,1.9: Welder qualification

I i-i' lolr Welding parametersand

technique

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a ElectrodeY- -Current
Arc Voltage W-rre feed
SPeed
.
Travel
Speed
-Electrode
Stickout
Gas
flow

o Weld Pass
\Mre dia-
(mm)
Amp. (volt)
(m/min)
5.06.0
,m/min)
N./{
(mm)
15
(l/min)
-15-22

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1.2
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5.06,0 N.A
N.A
15
15
ts-zz
-15-22

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zvu-zcv
--26-28
-za-za
26-28 -j1.064_
s.06.0
5.0€.0
N.A
N.A,
75
1C
15:-22
15-22.
a J
4n 1.2 --200-259_ --26-28
o Welding sequence

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weld bead
Yes
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'::r:':- r':;::i
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side of groove weld

o : g temPeratu re 1Od.C tcjr 150.C, ::''.

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15
F reheatin

Peening
N.A I

o '. ,16 Post weld treatment"

Not necessary

o ;;:;!!; Rectificatron of weld defects

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Nime and Address of'Fabricator Cn"tt"4". Intemational, 33A,' J'L'
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Floor, Room' AJ6, Kolkata - 70007 1
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"o VrindaM/PS/Fillet-ButU03 :' : '

CAO/CON'S DRG NO. 199-2020, Top Chord -TC2

". , .: 1:. Drawing No.
''| : - "
Full Penetration Butt Weld' 'l
\ r Weldjoint descriPtion
-a 15:2062 : 2011 Grade E 250 B0
(Fe 410)
Base metal
,Q GMAW & Submerged ArcWblding
(SAW

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4.

5,
Welding Piocess

Welding Position
Flat

Welding consumables
6. I of,|RSM 46-2003 (For GltllAW) &
, Electrode/wire - Electrode
Class: "
',f 6.1 Wl of IRS M.39'2001 (For.SAW)

;o I ype: Copper coated solid wire

' 1.2 mm (for Glrtl,AW) & 4'O mm
ll oia.
(for SAW) (cPPPer coated)

;| Drying Method: N.A.

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: Class: Fl of IRS M,39'- 2001 '

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use-.'-___
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a : TYPe: 'DC
Welding cunent
o PolaritY: Reverse
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,:.' Asperls (Partl)= 1974
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Yes -i
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Q- Cleaning of reld bead before laying next
weld bead

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before welding other Yes

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a 'i'': - 15. Peening

I . . ,tO- Postweld treatment

a L-,,:,,, .17'.'-' ,: Rectification of weld defects

- 18.r Inspection of weld

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cunent
Polarity: Reverse
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weld bead
Yes

;,O Root preparetion before welding oth'er Yes ) :;T:

side of groove weld.
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Peening
tempe rature 100eC tO 150"C,-.,r',,-"i

N.A
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.Name and Address of Fabricator VRINDA ENGINEERS PVT. LTD.

Chatterjee International, 33A, J.L. Nehru
Road,1Ot'l Floor, Room- A/6, Kolkata -700071

-, Welding procedure specification No. VrindaM/PS/Fi llet-ButU04

: ' 1. Drawing No. CAO/CON'S DRG NO. 205-2020, Vertical-VER1

Wdd joint descriPtion. Full Penetration Butt Weld,

Base metal l5:2062 : 2011 Grade E 250 B0 (Fe 410)

a

Welding proc€ss GIvIAW & Submerged Arc Welding (SAW

5 Welding position Flat

6 Welding consumables
61 Electrode/wire - Electrode Class: '. I of IRSM 46-2003 (For GMAW) &
Wl of IRS M:39-2001 (For SAW)
Type: Copper coated solid wire

Dia. 1.2 mm (for GMAW) & 4.0 mm

'. (for SAW) (copperoated)

Drying Method: , N.A ' i

6.2 Flux Class:

i', i,. 1
Fl of IRS M;39'- 2001

Type: : Agglomerated
I ii. r,. i- ,

Drying Method: 25Oo C to 3OOo C for onb hour before

7..1 Joint design details : Sketch showing arrangemenfs of parts, weld

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Wefding Parameter
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Amp,
Arc Vo[age'
(volt)
vvlle les(Er
. SPeed''
, r Travel
Speed
Electrode
Stick out ;:
Gas
flow

a Wire dia.
(mm)
t0'o-250 26-28
(m/min)'
5.0€.0
(m/min)
N:A'
,. (mm) i
15
(l/min)
15-22'
I Root Run 1.2
4 520 - 5s0 26-30 1:1 - 1.3 0.45 -0.55 2t' N.A
1
26-30 1.1 - 1.3 0.45 -0.55 to N.Ai I
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- 550
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off tabs' -.'.
Yes

laying next Yes

Cleaning of qeld bead before
weld bead'
other Yes
Root preparation before welding
:

side of groove weld

100"C to,150"C
Preheating telnPerature
N.A
Peening
Not necessary
Post weld'treatment

Rectification of weld O#As

InsPection of weld

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Chatterjee International, 33A, J.L. Nehru

Rodd,1Oth Floor, Room- A/6, Kolkata -700071

VrindaMPS/Fillet-ButUO5 . -

CAO/CON'S DRG No. 205-2020, Vertical - VER2

Weld joint descriptioh Full Peniltration Butt Weld. -

,. . Base-metal l5:2062 :2Q'11 Grade E 250 B0 (Fe a10)

Wdtoing process Submerged Arc Welding (SAW).':',

Welding position Flat

Welding consumables ':..''''
Electrodelwi re - Electrode Class: W1 of IRS M.39-2001,(For SAW)

Type: Coppercoated solid wire

Dia. 4.0 mm (copper coated)

I Drying Method: N.A

Class: F1 of IRS M.39-2OOl
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Type: : Agglomerated
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Drying nleihoo: 25oo c to 3ooo C for one hour before

'..7.0 '- Base metal preparation
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Fijsioh faces and. adjacent' surfaces are cleaned
and- mada free-from.cnacks, -nbtches, mill scale;
greasd;-paint,,:rust etc.* which might affect weld
quality. .

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As per lS'4353-11995; CL 7, IRS Bl - 2001, Cl"

17.3, &WBC - 2001, ls 10178- 1995

Type: DC
Polarity:- Rwerse

As per lS 7310 (Part l) -1974'

Electrode ..r Gas

Current
ElectrodeV 'flow.
l
W6ld Pass

;r,ii;1i';i"- r.,
\A/ire dia.
(mml,
Amp.
.Stickout
(mft) i (l/min) i

Root Run 1.2 200-250 26-28 5.06;0' N.AJ 15 15-22

1:l 4 520 - 550 26'- 30 1.1 -'1.3 0:45 -0.55 20 .'N.Ar i

4 520 - 550 26-30 1.1 - 1.3. 0.45 -0.55 20 N.A

4 520 :550 26-30 , 1.1 = 1.3- 0.45_ -0.55 20 ,._ N.A:i

& run off tabs Yes

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12. Cleaning of weld bead before laying next Yes

weld bead
13. Root preparation before welding other Yes
side of groove weld

14. Preheating temperature

15, Peening

1U_ Post weld treatrnent

17. Rectification of weld defects

t'

Inspection of weld Visualiy; D.P.Test Macro Etching & UT. Cf 5 ' 4LGo)

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i)' oject [)irector
l t' t 1 ;1i li i
X!1 ; ; 2 i it e I t i O i ;r e,r I C 11,i C r;r IiC I l_ i mi ii
 +3.

- Name and Address of Fabricator VRINDA ENGINEERS PVT. LTD. . ;

Chatterjee lnterndtional, 33A; J.L. Nehru
Road,lOlh Floor, Room- 4/6, Kolkala -70007'l

VrindaMPS/Fillet-ButU06-: .' .:' .' ..'

CAO/CON'S DRG NO. 205-2020, Vertical - VER2

Full Penetration Butt Weld'.1 - . .:L,,j, :;i: r , '

15:2062: 2011 Grade E 250 B0 (Fe 410)

GMAW & Submerged ArqWelding (SAW

I of IRSM 46-2003 (For GMAW) &

- - W1 of IRS M.39-2001 (For SAW)

Copper coated solid wire

1.2 mm (for GI\IAW) & 4.0 mm

(for SAW) (copper coated)

Drying Method: N.A

Class: Fl of IRS M.39-2001

Type: :Agglomerated

Drying Method: 250: C to 3000 C for one hour before

Base metalPreParation

7.1 Joint design details

i,. C'haki'aLorfY
!irujcct Directoi
r;i Be iri :i iiiql'irav L)l'rell:;tne nl Cgrpol alion Li'irii'r'''
 ; \ i',ai<r ai;ui'rv
^. --
i'roject Dil'ector
,r ljenEal Hi'jhrra} De'Jel?cmenl Ccrpcrrlicrr Lirnite t:
*4aFc' Project Ditector
:si B:nga! Highwa! Development Corporalion
Limiie"
 Lial=: :La, r

-?

Name and Address of Fabricator VRINDA ENGINEERSP ,.

Chatteriee Intemationa Nehru

Road,lbth Fbori Room- 700071

Welding procedure specification No- Vrinda/WPS tFtllett07::' - -''' ::::i'i-'i':' :,

1.r, " Drawing No; CAO/CON'S,DRG No. 228-2i20; Cioss Girder -CG

12mm FilletWdd ,,. '-. --:nii;F:j-j'

15:2062: 2011 GradeE 250 BO (Fe410)

Submerged Arc WelQing (SAW); '-'

,,. --...'-- -- i,:1_
5j Welding Position
6. ..,' Welding. consumables

Copper coated solid wire

4.0 mm (for SAW (coPPer

' coated)

N.A

ProjCct Ditector
Corporalion Limited
i Sengai Highway Developnent
 5r!@Ft-

PolaritY: Reverse

: As Per lS 7310 (Part l):-'1974;

':-
10.
:

Welding parameters and technique .i.l.. ''''

10.1 Welding Parameter -l ::. ' :l

Wre feed.e Travel Etectrode i,: G?S

ElectrodeJ Current Arc voftage :
(volt) Speed")' Speed Stick out flow
\Mie dia. Amp. (l/min)
(m/min)' i'- (mm) i
, (rfim) fm/minl
0.30 -0.40 '' 20
1 4 520 - 550 26-3U 1:1 - 1.3

Yes
11. Provision of running & run off tabs
Yes
12. Cleaning of weld bead before laying next
weld bead
 :
13. nobt.fiiapiration before welding other
side of groove weld

14. Preheating temPerature 100"C to 150"Gr . '

15. Peening^-. N.A

16. Post weld treatment Not necessary

17. Rectification of weld defects

Inspection of weld

ao
 VRINDA ENGINEERS PW. LTD.
Chatterjee International, 33A,.. J.L. Nehru
Road,1Oth Floor, Room. 4,/6, Kolkata -700071

Welding procedure specification No. VrindaMPS/FilleUO8

^'' .. :

1., Drawing No. CAO/CON'S DRG NO. 207-2020; Stringer-ST

Weld joint description 10mm FilletWeld i:: .,i -

Base metal f 5:2062 '.20'11 Grade E 250 B0 (Fe a10)

4. :' Welding process :' Submqiged Arc'Weldirig (SAW):,

5. - Welding position Flat'

S,,,. Welding consumables i;'- i;,.;-_;r__illri r. i.,!,,t; .,:. i
6:.l, Electrode/wire - Electrode Glass:, c:.1. w1 0f IRS M,39-2001,

Type: Copper coated solid wire

4.O mm (for SAW @oPPer

coated)

Drying Method: N.A

'6.2 -Flux
Class: Fl of IRS M.39 - 2OOl
Type :Agglomerated
orying Method: 25Oo C to 3OOo C for one hour before

3 . Shielding gas : NA' .-,r ..1,-,; .1i.,, ; j.i . .,

0 Base metal preparation :. Fusion faces and-adjacenlsurfaces are cleaned
and made free from cracks, notches, mill scale;
grease; paint, rust etc., which might affect weld
quality. , : l

7.1 Joint design details

 As per 1S4353-'1995, Cl. 7, IRS 81 - 2001, Cl.
17.3, &WBC- 2001

8. , - Welding current ' TYPe :' ' DC' -":""'!-: 'r ':', r.

| ,|.' : Polarity: Reverse-'

-!

9. . Welder qualification

10, Welding parameters and technique

10.1 Welding parameter

weld Pass EleclrodeJ Cunent Arc Voltage Wirefeedrr. i , Travel - Electrode . Gas
\Mre dia. r Arnpi ' (volt) Speed Speed
' ,Stick out .'. flow
(mm) : (in/min)','. '' (m/min) '. (mm), (l/min) I

4 520 - 550 26-30 1.1 -',t.3 ,

0:35 -0.45 -t 20 .NA.,

,,t:\

t'
L

:'
,1'
,i1

11;:. Provision of running & run off tabs Yes

-;*. l' ' I'roject Director

limiled
,i :angal flighvav Developmi'nt Corporation
'S.-t
 NA

14. ..freheating temperature 1-00'C to 1SOeQ

15. Peening N.Ai'

: -'
16. Postweld treatment Not necessary-' .',
17. : Rectification of weld defects ' ey'grinOirig oJ the-defeciive weld &'redifying
the weld as pgr Ql32.2 of-lS 9595-(1996),
using A!,.class of electrcdes of specn lRS.
after conducting D P test.

19_, lnspection of weld

*-i'rll:iil-1Oiiy
;i:te
.

Project Director
;esl EenEal Highway Develoomenl 0orpcrallor Linited
 Name and Address of Fabricator
VRINDA ENGINEERS PW: LTD' " '
Chatteriee lnternational, 33A, J.L. Nehru
Road,lbth Floor, Room- 4,/6, Kolkata - 700071

Welding procedure specification No' VrindaM/PSiritteuog

CAO/CON'S, DRG NO,. 2 Oi,6-2020- All Drawi ng

' 1.' Drawin! No.

.. .. -2-,.., Weldioint
-..'
descriPtion 5mm,Tagkweldon alljoints.,;-', .: , -,'
: i'-
'\ -

,- _ 3- Ba.ge.qe!9t .' ,. .' 15:2062: 2011 Grade E 250 B0 (Fe 410).'

::ttU, - t1-: , ..' l;.t_ :

Welding process MMAW ., '

Flat/ Horizontal-Vertical,-
- . r'rr:;
,-" 5.'- Welding Position
Welding consumables
6.
Class: " 1'.' A2 of IRS M.28-2A02.' , '
Electrode/wire - Electrode .':
-
Type: Rutile coated
, _.t :
4.0 mm
Dia.

Drying Method: N.A

Class: NA
Typel': M 1

Drying Method: NA
- .,1

Shielding gas !' NA .: :

Fusion, faces'and' adjacent surfaces are cleaned

and made free Trom cracks' notches, mill scale,
grease, paint, rust etc', which might affect weld
quality.

Length of TackWeld - 50 mm " ',

Gap-betweeq tw-qJqck Welds-- 300 mm

7.2 Joiirt PreParation

As per lS 4353. 19g5;ck'7; IRS Bt - 2001, Cl.
17.3, &wBc - 2001

8. Welding cunent
Type : DC '::1:: ': I :

Polarily: Reverse

As per lS 7310 (Part l) + 1974:

9. Welder qualification '

,i i -. .r .::t; --
; ii- ,
1O. Welding parameters and technique
';,,-' !- ';it;:1, -'fle 'il -: f
10.1 Welding Parameter

v l)t-ojr:ci Drrec tor .'

I
'ili,:.'l n-i0h,lay Lltveiiingni Corpotatior Limiled
 Wire feed : Travel Electrode Gas
Electrodesl
\A/ire dia' "
,. Speed.
(m/min) .
Speed
(m/min)
Stiek out
(mmli,,''
fl.ow
(l/min)
'(mm) "n'
:

4 140. 180 22-.24 , N.A - N.A,' N.A . N.A

1st.
. _:..

10.2 NA
l
- ...:',ltit -: .:

::--. : .--.,-r_ -,.-'--i- t -r .- -."

1'1:'': Provision of running & run off tabs NA

''', iz: - Cleaning of weld bead before laying next. NA-

;1,:
,

:
_. :r il : ::.. !,' i f l

weld bead

';' 1i
before vtelding other NA
r I ''Rootofpreparation
groove weld
side

'l+ Preheating temPerature 100"C to 1501C- t'. i '::

15, Peening * .
N.A

16. Post weld treatment NA

17. Rectification of weld defects

18. Inspection of uteld

i. Ui,;ri<i:L;-,,;riy
IlrojeqL l)ircctor
;sr EenEal H$hway Deveiopment Corporalion
Limited
 . -1 !_' a -

VrindaM/PS/StucU1O, . .. .

1. Drawing No. : CAO/CON'S DRG NO.228-2020, Cross Girger and

Stringer of Top flange
2:',,, Weld joint description ,, . i:t..@,,Tm fllletJoint .';.
,-:i:'- '.:,-'-r,)r:::r. -
3. Base metal : lS:2062 : 2011 Grade E 250 BO (Fe a10)
-:,:: a a;. - ..t
. i : 'i:::.
.

4. Welding process A5cS{rdWelding ':.r' t.::';,:,-; , ,rr:,

5. Welding position Downhand
6. Welding consumables ferute
6.'1. Electrode/wire - Electrcide Class: - NA,- -, .

NA
NA

NA

62

63

7.1 Joint design details

,\l
TOP FL.

l\.lCf;cki-ar0fiy
i)r-oject Directur
. ,l *i,nrai Hichyray 0eveloprlin: CorCoraiior Liiliiet
 -.-?st

Type:., DC. .';,' .,-, :-l :-

Polarity: Reverse

As per EN ISO 14555

10. Welding parameters and technique

10.1 , Welding Parameter

' : Downhand welding't -- '''

Diameter Time
(mm) Amp Uft.
Sec Cyctes

25 49L.07t 1900 !.4 85 o.L25 0.2s

Welding seque-nae

Cluck

sad +E
Ftrruse

14,.

15,

16.
17.

Visually',ru:-^:i j*LI Bt--! 1-l

19 '''<I "t*'J

A. U;'i&liiijtut'iy
Project Director
';lsl EenEai Highway Deveicpment Ccrporition
Liniied
: Name and Address of Fabricator l .V
.. :
.C Nehru
R 700071,

. Welding procedure specification No'

1. Drawing No. CAO/CON'S: DRG NO. 2Cj'-2020 Inclined Member -

rNc

Full' Peneiiation Butt:Weld:'1 -:';'.

':':-
2'. ' Weld
,:
joint descriPtion
t-. .. . ' :
":';

3; , Base metal 15:2062:: 2011 Grade E 250 B0 (Fe a10)

4. Welding Process GMAW & Submerged ArcWelding (SAW)

Flat' : . ::- ;": ':!";: i'r':

5,' Welding Position
6. Welding consumables .: . . .i:

6.1 Electrode/wire - Electrode Class: '-' I of IRSM 46-2003'(For GMAW &

W1 of IRS M.39-2001 (F.tr SA1 /)

Copper coated solid wire

1.2 mm (for'G[aAW) & 4.0 mm

(for SAW) (coPPer ooated)

62
a

6.3 Shielding gas

7.0 Base metal PreParation

'i;, 7.1 Joint design details

,. 1 \t,-
!" , it I lc:-l.,..,'--.'.:
l-'. | 3 rJ ui L)'
' Priiject Dil'eclor
*"r*"F;o . :::r;l
-!
l'.r'rL l..1irr:l,lv
|'': llo,rr,lX-r-t i'.";1l'2ii31 | ir,l..
 16'

1
As per lS 4353- 1995,: CL.7;, IRS Bl - 2001, Cl.
17.3, &WBC-2001, lS 10178- 1995. ;;

8. ' Welding current Type: DC , : .; . ,,,;; ,

Polarity: Reverse

Welder qualification As per lS 7310 (Partl) -1974- .. ,,

Wdding parameters and technique

, ;i .

Welding parameter-
-: -i.

, t:_:"_r'!
Electrodesl Wire feedf= .l Travel: Eleckode 'r ! .- :!-:: I

\A/ire dia. Speed Speed , Stick out .. :;, :

(mm} ' , fih/min) (m/min). rr' (mm): : -l

Root Run 1.2 200-254 26-2& 5.0€r0, rEN.A' '.' 15'

,'15:22 |
/i"':ii -,i
4 520 - 550 26-30 - 1.3 0.45 -0,55 20 'tt N;Ar
',i i,. ';
1 1.',t
ztN. 4 520 - 550 26-34 1.1 - 1.3 0.45 -0.55 i20 'r N.A; ,

' ',a

ru ;r. ii,il,'.:,.j - tuil cli::

:i
1:r, 1 ll-,;'.1:'c-Jt-
'q .;.
Pi-oject Director
Corpcration Limiii;ri
lenE,l HlSnway Davelopment
 ' '..:.
12. : Yes
, ..:1
.:r.-.,: ..

13.
side of groove weld
. '^\
' 14. Preheating temPerature
: .. 15. Peening . N.A'.- - -.r'l-'.'' r. f l--' r:'r I ''' '

16. Post weld treatment Not necessary :

: : ,,: ..:r-; '.

-- .'- .1' ,'}, ..,. ".,1 i l .-.=::.:rll.!j::r:::i : a

17. Rectification ol weld defects By grinding of the defective weld & rectifying
:t ii; _,, ': ,'
, the'weld as per Cl 32.2 ot lS 9595-(1996),
using A? class of electrodes of . specn IRS
. a-, .' M.28-02 after conducting D P test.
' Uf L,l s" 4t-6
. 18. Visually
"
D.P.Test Macro Etching &
'

,.--',..
 . :9i.
Name and Address of Fabricatdr-j : VRINDA ENGINEERS PVT. LTD. .; :. ,
Chatterjee International, 33A, J.L. Nehru
Road,10'n Floor, Room: 4/6, Kolkata - 70007'l

,: Welding procedure specification' No. VrindaMPS/Fillet-ButU11A : '1:': ,-, '

:.::, 1. : Drawing No. : CAO/CON'S,DRG No;2O1-2020 Inclined Member-
n ING

' .2:, : ':.FuilP€netrationButtWeld.'.i.11.::oi-ji::it]ii1:

- a \ ; -- .. :; -
i
::,.3.,. . , :. 20ll GradeE 410)1,,.
:::.,.-,;:.,. .. .i r-ii .'..' :}, -..i,

,4. Welding pro@ss : Submerged'A SAVVI

' 5;.' Welding position l

6:. Welding consumables

6.1' ElectrodeAruire - Electrode

6.2 Flux

Joint design details

o to 3rnrr Root
-1,6

O to 3rnrrr Root

vl"co *. ChakraSot"[5'
sott?Si#1te,,,,, ;,::j ;::Jl,ffi 'i,1,,*1;q", n .
 As pei lS 4353-,1995' el, 7; IRS BlF.- 2001','Cl. :

17.3; & WBCi:2001; lS 101.78- 1995 , -

Type: DC . . :
Polarity: Reverse
''.'
As per lS 7310 (Part l)
l';--
- 1974,
. .i'
'10. Welding parameters and technique

Electroded Gunent Arc Voltage , Travel . Elechode lir;,Gag

'
\Mre dia' Amp. (volt) Speed Stidk out flow
(mm) (m/min) .', (mmlr (l/min)
Root Run, 1.2' 200-250 26-:26 5.U{.U.i' 1r fl'fi*'. .15 15-22.i
:1"'' 4 520 - 550 26 -31) - 1.3 0.45 -0.55 20', N.Ai
' 2t'9.-,, 52U - 550 26-3U '1.'l - 1.3 0.45 -0;55
''' 20, " N.A'

142 Welding sequen@

-l - -, -:

Provision of running & run off tabs

13:' Root preparation before urelding'other'

side of groove weld

, 14. Preheating temPerature

15. Peening

,'- '-. 16. ' Podtweldtreatinent

Kra

;-t-S# \L,
' ::t
project Director
Sengal Highway Development
Ccipctation Limileri
 i'.
i

a"
I
l: r$a.i:::i=9'-gl

t":
-:.i-..

I . Name and Address of Eabricator: vniNon ENGINEERS Pwi LTD.. ..., ' , .
33,\. J.L' Ndhru
.

ChatterjeE. International,
...: .:'-. Floor, Room-
Road.1Oth' A/6, Kolkata .- 700071
^-'' .''
Welding procedure specification No. VrindaMPS/Fillet-ButU12-,- '
n t.
1. Drawing No. CAO/CON'S DRG NOr 201-2020, Tie Be-am-TCSI

Weld joint descriPtion Full Penetration Butt Weld: ' :

l ". :

Base metal 15:2062': 2011 Grade-E 250 B0 (Fe410)

'
....
,4a Welding process c MAW & SubmergeU nrc-WetOine tSnW)
I r':lj '
..

Welding Position Flat

-.-,., 5=

o. Welding consumables
," o.t E lectrode/wi re - Electrode Class:

Type: Copper coated solid wire

Dia. 1.2 mm (for GltrtAW) & 4.0 mm

(for SAW @oPPer mated)

Drying Method: N.A

6.2 Flux Class: Fl of IRS M.39 - 2001

Type: Agglomerated

Drying Method: 2500 C to 3000 C for one hour before

63 Shielding gas

70 Base metalPreParation , :

qualityi . . _

7.1 Joint design details : Sketch showing arrangementsi of: parts, weld

ilrl r' Higtwai Devel,npn'tnl Ccrp ;liaticn Linilec

 O to 2. rnrn Root
,ffi
t],
t
t ,Iletai} - tr
t
I
t
t
t 8.
3
a 9.

,3 10i

10.1
:3
,a \Mre feed, Trdvel': Elecrode ,:'Gas
It Current Arc voltage
i1'
Electroded
A'P. (volt) Speed Speed Stickout ,' flow
Wire dia. (m/min) fm/min) .: (mm) (l/min)
, (mm)
i

rr 1.2 200-250 . 26-26'

'il
'
:15
'i
.-15-22.

o:ou,u:',uj 2A ,: N.AI
h* :1*. - 55U ZO

IE
4 520 -CU
26-3U -. 0:45{.55 2U., N.g
/'" 4 520 - 550

4 520 - 55U zo-ou I 1-1.3 20 ') N.l-L

3'

E 10.2 Welding sequen@

f,
f
f,
I
11. Provision of running & run off tabs

12 Cleaning of weld bead before laying next

weld bead
Root preParation before welding other Yes
13
side of groove weld.

Prehbating temPerature
Peeningl

Post weld treatment

i z'jj.'Rectification of weld defec{s

 '1.. ,1: 'r t':- :-
,:r *:.-..L.. - ..::.-
--

VRINDA ENGINEERS PV't. LTD. . . . -...

, : - Nann,e andiAddress of Fabricator
Chatteriee International, 33A, J.L; Nehru
:.r..:., .';.:.1... '-.:-.
Road.lilh Floor, Room- A/6, Kolkata - 700071
.

Welding-procedure specification No'

VrindaMPS/FilleUfS - :
: -
CAO/CON'S DRG NO. 2OO & 225-2020- Tie Beam
, .: '1..- Drawing No
_ TCS2

Weld joint descriPtign 8 mm FilletWeld ) =,' ': ': :1': - - :

r Base metal

Welding Process
l5:2062 : 20l

GMAW
l Grade E 250 B0 (Fe 410)

F Welding Position
Welding consumables
t: Electrode/wire - Electrode

l: Type: : CoPPei coated solid wire

IE
a.-a

Dia; 1.2 mm ::

Drying Method;
. N.A ,

l> ,: ' Class: NA' '3 1l --lil:i:

l-
F
E.
L.

t\. Chakrabor{y
Projccr Directoi
:il 3efigal Highway 0evelopment
Ccrporaiion l_imiir
 i;l-' t ai o;,.t1; ir-ra'hrre-r',t'1:,e--'np{:l s,-513g.i''

'S,1..::,.,:- ':j jil'ij: i': :^ :

Type':,:' Pg',''.'';'ii'. :'

Pol'aritY:': Reverse

'-,.91. . -Welderqualification , As per l$7310 lPirt t;:'\sz4' '-"''

:.'. ;., -'
i;.e::. ;:i:-l:11:ti"tl'l:::'
. ,.,::,:.J jit:l:;, ir:-t'.*,'ii..rt.'':-':,'lC;::
j::.r::,..,:'.., .. , 1O.,... Welding parameters an :'; i:
lj '

.:,Travel-;: Elecr.ooe
Electrooesr Stick out
Speed'
\Mre dia. (m/min) ,-' (mmll
5.0€iO. N.A -, 15 :.; 15-22,
'1
.1 200-250 26-26
1

ti'.-"- '-.' "'

1.
1 Provision of running & run off tabs
'
12: Cleaning of weld bead before laying next
. I r' weld bead
13. Root preparation before welding other
. side of groove weld
.3-
I ' 14. Preheating temPerature

[--
ra
t;
li
[;'
: I nspe"ti"n of, -'''''
Ji, 3-:'ei:r;:- -.':ii1:1' &*'
.: i,-:,+:,,= .tit.) ' ':tr.::. -::-''j -:':-'
"'"ld
-':''-'-

I:,
L
Ir
l

$
L
 - ,*--
..VRINDA ENGINEERS PW. LTD. -'.'
Chatterjee lnternational, 33A, J.L. Nehru
Road,101h Floor, Room-A/6, Kolkata -700071

VrindaM/PSlFillettl4'. : . :: :
;':
l CAO/CON'SI DRG-': NG-.2O4-2020-
Bracing -TCB-1 to TCBS
--'"''
Top Lateral

: 8 mm FilletWeld ''il':' ::-i:'l- il"r ::': a-)'r'i:a

l tS:2062: zoli GraaeE2so Bo (Fe 410)' .

\|),., ' '---,:l .t I . .:: -i' !: r"

,,,:..,i_il1::.r, :.:" :;. 1-r:1 -.':t: i :jr
;,.::: l:i'.: ..-:'=
, l r,,i; ', .

,:,' -'": , . i 4"-' Weldingprocess

."
: GIVfAW' ,..r- ,-"'::ii
l:.-,.

<,;,
v- ,' '--' 5-- Welding Position-- Ffaf --, ':i.' '-'.''ir,'-';l- 1-;-;i:'- '-- -' "
q-. . --'
,i,,. i,tjg:.ri:-: _i l:-i:-tlil.1:.-ti.{::
ry. -' 6. Welding consumables ']::r:
. .6,1: Electrodelwire - Electrode Class: :,.:! I Iof |RSM46-2003::: ii
\
D. Type: Copper coated solid wire
-,i '1.2mm
Dia.
',:
ti
>.i
l.ri
l--
r\
r1r
l-
lr
I
E
I
tt
II:
r
t B'{O EATTE}T
TH.
PL lNf. Bi{ITEfl PL
375x4
450

r. r-;,diiii:i,lOiIy
Project Director
tsl B;utai Hiohwav Developnrerl
Corporatiol Liniiter
l'l
ll
r\
ArcVoltage :,,lTfaVg[t .r; '; t.,,:1t
t Electrodesl
Wire diai ,
' 1.r;;,:
Cunent
Amp; Spee{, :
(m/min) -'
, i'.J.-llil ,

r\ 1"' 1.2 200-250 26-2U', 5.0€.o ; N.Al '; : 15-r. 15.22 t

I\ Welding sequen@ ?;

(
( 11
:1:i -

Provision of running & run off tabs r.!!'.a!.11 iri.:i

7
\ 12

rh - ;,:ll:;.' ::,tr.';,

It
A
F