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ISi7876-1975
((Reaffirmed
WDC 6210753.3 ( Fifth Reprint DECEMBER 1997 )
Reaffirmed1995
2005) )
(Reaffirmed 2012)
I. Scope - Lays down the gauge allowances and manufacturing tolerances for plain snap gauges, ring
Iauges and reference discs for gap gauges for outside measurements
(shafts) for IS0 fit sizes up to 500 mm
nominal size.
!. Symbols - Following symbols are used in this standard (see a/so Fig. 1): (Reaffirmed 2011)
Agn = Gauge allowance for GO member, new;
Ang = Gauge allowance for NO GO member;
&W= Wear allowance for GO member, worn out; (Reaffirmed 2010)
Yl = Margin, outside the GO workpiece limit, of the wear limit of gauges for shafts;
Note - For grades 9 and above, y1 =O.
=1 = Distance between the centre of tolerance zone of new GO gauges for shafts and GO workpiece
rimit ;
Note - For values of y1 and z,,seeTable 3 of IS: 3455-l 971 ‘Gauging practiceforplain workpieces
(Reaffirmed 2009)
(fifslrevision)‘.
% = Safety zone provided for compensating measuring uncertainties of gauges for shafts of nominal
diameter above 180 mm ;
4 = Tolerance on gauges for shafts (other than reference discs for gap gauges) ;
HP = Tolerance on reference discs for gap gauges; (Reaffirmed 2008)
N = Nominal size of ‘the workpiece;
T
= Tolerance of the workpiece;
G = Upper deviation of the workpiece; and
(Reaffirmed 2007)
K = Lower deviation of the workpiece.
*H
2 should be substituted for 2 in the formulae for reference discs for gap gauges.
2
S. Disposition of Tolerance for Snap Gauges, Ring Gauges and Reference Discs for Gap
Gauges - Figure 1 shows the disposition of tolerance for the snap gauges, ring gauges and reference
discs for gap gauges with relation to workpiece tolerance.
5. Calculated Values - Calculated values (in pm) of the gauge allowances for snap gauges, ring gauges
jr d reference discsfor gap gauges for a few selected ISO-tolerance zones are given in Table 1 under/l.
_
Adopted 10 October 1975 6 May 1976, BIS Gr 8
I I
(Clause 5)
TOLERANCE CLASS
bll
-150 - -60 -
- 164 0.75 - 94 3 o-75
- 240 3 - 170 3
Asw
18 -+- 30 Agn 1.25 1.25 1 - 129 1 4=5 i 1.25
- 332 5'5
- 470 5.5
T
-320 -
- 342 5.5 la25
- 460 5.5
- 340
365 63
-
65 - 225
200 66::
- 1*5 - 150
175 6: 1.5
- 390 - 340 6.5
- 220 - - 170 -
80 - 246 7.5 2 - 196 1.5 2
- 440 7-5 - 390 7-5
I-
Agw -410 - - 240 - -160 -
--I--
100 120 Asn - 436 7-5 2 - 268 7.5 2 - 208 7.5 2
i h - 630 7.5 - 460 7-5 - 400 ?*5
1 Agw 460 - 260 200
120 140 Asn - 492 i-- 2.5 - 292 9- 2.5 1232 9- 2.5
Aw - 510 9 - 450 9
Asw -260 - - 210
140 160 Asn 215 - 312 9 2.5 - 242 i- 2*5
t Ans -530 19 1 - 460 19 1
t Asw -310 I- I l-230 I- [
200
Asn
Aw
Asw
Asn
2*5
3.5
Ans
Aw
225 Agn 3*5
Ang
Aw
225 250 Asn 3-5
Ang
I 280 4 - 585
- 045
11-s
11*5 - 635 1195
I -615 - - 375 -
4.5 - 650 12.5 4.5 - 410 12.5 4.5
4=5
5 - ._
- 1140 I li.5 I I --a20 I 13.5 I
- 660 1 - 1 I - 500 I - I
5 - 895 13.5 5 - 535 13.5 5
-1220 13.6 - 660 13.5
(Continued)
3
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IS : 7876 - 1975
18 3_
An9 -98 3 - 117 3 - IL9 3
Aw -75 - -80 - -80 -
30 50 Agn - 86 3.5 1.25 - 91 3.5 1.25 - 91 3.5 1.25
An9 - 119 3.5 - 142 3.5 - 180 3.5
AW -95 - -100 - - 100 -
50 e10 1 A,n 1 -107 1 L 1 1.5 1 - 113 1 4 1 1.5 I - 113 1 4 I 1.5
Ano - lk6 L - 174 G I - 220 I I ]
Aw -1lL - - 120 - I - 120 I - I
80 120 Agn - 128 5 2 - 135 5 2 - 135 5 2
An9 -17L 5 - 207 5 - 260 5
I Ama I - 139 I - I I - 145 I - I I - lL5 I - I
IO 1 Ain 1 - 15i 1 6 1 2.5 1 - 163 1 6 1 2.5 1 - 163 1 6 1 2.5
‘20 j ” ! Ang ! -208 ! 6 ! ! - 2L5 ! 6 ! ! - 305 ! 6 )
Acw -l67 I - I I - l7.d -I
180 250 Agn - 191 7 3.5
An9 I
- 281 7 I
I
Aw -187 I - 1 I - 196
250 315 Agn -204 8 & - 214
i--i--l
An9 -265 0 - 314
Aw -208 - - 217
315 LOO Av -226 9 1.5 1 - 238
An9 , -292 9 1 I - 343
1 I I
Aw -228 - -239 -
LOO -_-
500 A!Ir -248 10 5 - 262 10 5
An9 1 -318 (10 1 [ - 376 [ 10 1
(Continued)
4
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IS : 7876 - 1975
250
315
I= 315
4”
A""
(Continued)
5
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IS : 7676 - 1975
I T
_
f6 I f7
-
+tb t_-HI t_-HI
I
A 2
_-
2
A
3 2
-
I.5
1.5
- -
1.25
1.25 :
-_
Ayw - -
-l----t
6 10 1.25
.
AYE
An!, 1.25 ;
Aw
- -
10 18 As9 1.5 24
Ang 1.5 2.5
- .-
; ;
-_
2- 3.5
Ii-
-Ll 2 - 50 2 3.5
Aw -27 - - 27 - -
50 80 h - 3L 2.5 1 - 34 L
Aw - 49 2.5 - 60 22:; L
Agw -32 - - 32 - -
80 120 Aw -61 3 1.25 - 41 3 5
Aw -58 3 - 71 3 5
_L--.
Asw -39 - - 39 - - 37 -
120 180 Agn -19 4 1.75 - 49 L l-7-5 - 52 5 2-5
Av -68 4 - 83 L -1CS 6
Aw -47 - - L7 - -
180 250 Asv -57 5 2.25 - 57 5 7 3.5
1
- 93 5 -.7 --I
L
- 53 -
,,, 3 - 64 6 i-
-104 6 a
- 60 -
3.5 - 72 6.5 3.5 - 78
- 11.3 6.5 -144
- 66 - - 66
7*5 4
7.5 r,!,”
I 1 Ana --t-
(Continued)
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IS : 7676 - 1975
Agw -7 -
30 50 A,” - 11 1.25
An9_ -20 1.2:
Agw - 8 -
50 80 A,n - 12 1.5
Av -23 1.5
Agw - 9 -
80 120 rlgn - IL.5 2
Ang -27 2
-11 -
120
180
----
250
I Ang -LL 5
(Continued)
7
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IS : 7676 -1975
TOLERANCE CLASS
I I
I h7
+J A k!$
+ l-5 -
0.4 - 1.5 1
-10 1
+1 - +15 -
- 1 8:: OS5 1; 1.25
-5 . 1.25
+ 1 + 1.5 -
1; 0;s
0’15 0.5 - 2
-9 1.25
+1-5 - t2 -
- I.5 1 0.6 - 2.5 1.5 0.6
-6 1 -11 1.5
+2 - +3 -
(Continued)
c
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IS : 7676 -1975
(Confinudf)
Free Standard provided by BIS via BSB Edge Private Limited to Galaxy Test & Calibration Lab -
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IS : 7876 - 1975.
I NOMINAL
mm
SIZE T-
I-
TOLERANCE CLASS
c
Aw + 9.5 I- -
Aw 0.75 + 3.5 0.75 = ‘K5” 0.75
An9 - 6.5 4
- - 10.5 2’
-
Aw t 11 + 15.5
1 ?O 1 50 Aw + 4.5 2
An9
o-75
- 8 22 0.75
+ lZ.5 2
-.-
0.75
I I 50 80
Aew
Agn
h
1
+ 12.5
t
-
5.5
9.5
2;
2.5
-
1
+ 18
+ 11
-15
2.5
2.5
-
1
kJw +15
80 120 Aw 1.25 +‘6 1.25 $+ :::; 1.25
*w ” 7.51: -11
t 3 - 17.5
-- :
I
i---
180
I 250 Agn
Aw
+ 6
t- 9 ;:;
2.25 + 7.5
- 1 2.5
5
5
2.25 ::g
-20 55
-
2.25
Agw $29
1250 1 315 Aw 3 + ‘0 3
I An9 -22 66
I --
*sw + 30.5 -
1315 1 400 Aw 3.5 + 16.5 3.5
h - 22.5 ;:;
t----+---- AOW + 33.5
1400 Aon
Ang
4 + 20.5
- 24.5
7.5
7.5
4
10
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IS : 7876 - 1975
6- 3 +48
+ 59 6- 3
_ .._. 6 +8 6
Agw + 30.5 - - +63 -
6.5 3.5 + 51 ;‘5 3.5
315 400 Agn
Ang + 236.5
+ ::: 6.5 + 10
I 1 Aeg I+ 8 15
(Continued)
11
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IS : 7876 -1975
7
NOMINAL SIZE TC LERANCE CLAS
mm
GAUGE m5 m6 m7
- 3
I +
+2
6.5 1
1
0.4
+13.5 -
3 6 + 10 1.25 0.5
I + 4 1.25
I
-+ 16.5 -
61 10 : ‘Z 1.25 0.5
+20 i
10 18 + 15.5 I.5 0.6
+ 7 1.5
+24 -
18 30
I
30 50
I
50 80
80 120
::I
j-44 - +59 -
120 180 +34 4 1.75 +49 4 1.75
+15 4 +15 4
+49 - f66 -
180 250 +39 5 2.25 +56 5 2.25
$20 5
*+19 5
+55 -1 +75 -
250 315 + 44 3 +64 6 3
+ 23 : t24 6
+59 - +a0 -
315 ( 400 + 47 3.5 t 68 6.5 3.5
+ 25 t:5 + 27 6.5
+65 - t88 -
400 500 + 52 7.5 4 + 75 7.5 4
I t 30 7.5
I
i+ 28 7.5
12 .
Free Standard provided by BIS via BSB Edge Private Limited to Galaxy Test & Calibration Lab -
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IS : 7876 - 1975
n6 n7
0.75 0.5 + 14
17.5 1.25
- 0.5 : :ii5 1.25
- 0.5
0.75 f6 1.25 + 6 1.25 .
+ 20.5 - + 2 6.5 -
0.75
0.75 0.5 10
+ 17 1.25
l-25 0.5 +10
+ 23 .
~~~ OS5
- +32 -
+25 -
0.6 + 20.5 1.5 0.6 + 27.5 1.5 0.6
: -I- 12 1.5 + 12 1*5
1.25
l*i5
-
1.25
1.25
22
-
2.5
2.5
Aw i- 53
180 250 km +47
Aw i-32 33::
250 315 2: $ zt.5 -
4
Aw + 35.5 4
Aw t 63.5
315 400 Aon +56
Aw t 39.5
Ae* +66
400 500 p; +60
n c43
(Continued)
13
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IS : 7876 - 1975
WMINAL
mm
SIZE
T TOLERANCE
I
CLASS
;AUGE
P5 P6
-
+h +!?P ++ ‘F
A -2-2 A
Aw +11 - t 13.5 -
A,,
An9
Agw
+ 9
+6
+ 18
0.6
Ov6
0-L + 10.5
+6
+ 21.5
1
1
-
0.4
+ -
+255
3
---t---
6
I
6
10
4n
An9
Agw
b
An9
+ 16
+ 12
0.75
o-75
0.5 + 18
+ 12
1.25 0.5
1.25
--l--l
7?
+ I1
$3’5-
+ 26
+ 15
1.25 0.5
1.2
1.25 0.5
l-25
-
Aw f38 -
I---i--
10 I 18 h + 33.5 1.5 0.6
Ang_ + 18
-_--_. 1,s
Agw +33 - 4-30 - t&6 - -.
18 30 4n + 29.5 1.25 x).75 t 32 2 0.75 +10 0.75
Anq + 22 1.25 $22 2 + 22 2’
Aw +u -
30 50 Aw t 47.5 2 0.75
An9 t26 2
Aw +65 -
50 80 A9n + 58 ;:5” 1
An9 t 32
A9w 26 -
80 120 A9n t67 3 l-25
- An9 t37 3
A9w +a7 -
120 180 A9n t 77 t 1.75
Aw + 43
4w $99 -
180 250 kin t 89 55 2.25
An9 +53 ,
4w +111 -
‘t
A9n flO0 3
An9 t 60 :
4, t121 -
b t 109 3.5
h 1 + 66 t 68 ;:;
(Continued)
14
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IS : 7876 - 1975
TOLERANCE CLASS
r5 I r6 I r7
OVER “’AN0
‘” ;
INCLUDING
! A ‘+ +-;i-“p A A
1 18 30
A& 1
Agw
Agn
+ 23
+39
+ 35.5
1
-
1.25 0.7 5
t 23
-+LL
+ 38
1.5
-
2
I----
+
+
+
23
52
L6 2 ^-75
Ang + 2% 1.25 t- 28 2 + 28 2
Agw + L7 + 53
30) 50 Agn + 43 li5 0.75 + is.5 2- 2- 0.75
I Ang + 34 1.25 + 3fl 2 2
Agw +56 - +63 - -
50) 65 2,” + 52
41 1.5 1 +
t 56’
41 2.5 2.5 1
2.5
Agw t5e - f65 - -
,651 80 Agn + 54 1.5 1 + 56 2.5 2.5 1
2.5
+6; 2 +-77
.-- -
__ -
1 Asn
-3-J + 63.5 2 1.25 + 68 3 1.25 I + 81 I 3 1.25
Aig + 51 2 + 51 3 + 51 3
Agw +72 - +80 - + 93 -
100 120 Agn + 66-5 2 1.25 + 71 1.25 + 0L 3 1.25
Ang +5& 2 + 54 3 4-54 3
Agw l %& - +92 - + 107 -
120 140 Agn + 76 2.5 1.75 + 62 r. I.75 + 97 : 1.75
Ang + 63 2.5 + 63 2 + 63
Agw +66 - +94 - + 109 -
140 160 h +60 * 1.75 + 04 1.75 + 99 : 1’75
Ang + 65 22.: + 65 : + 65
Agw +a9 - 4-97 - + 112 -
160 180 Agn t 63 ;:; 1.75 f 87 L I.75 + 102 4 1.75
Ang + 68 + 68 4 + 68
Agw +99 - +109 -‘. + 126
-.L L-
180 200 Agn + 93 3.5 2.2 5 -I- 99 5 2.25 + 116
A.g + 78 3.5 + 79 5 + 60
200
225
225
250
Agw
Agn
Ang
Agw
h
Ang
flO2
+ 96
+ 81
+106
+ 100
+ 65
-
;:‘5
-
3-5
3.5
2.2 5
2.25
+ 112
+102
+ 62
+116
+ 106
+ 66
r
5
5
5
-
2.25
2.25
+ 129
+ 119
+ 63
+ 133
+ 123
+ 67
-
II-I--
-
5
5
1 2-25
2.2 5
(Continued)
15
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IS : 7676 - 1975
I s6
+ -
0,s 285 1.25 0.5
1 :9" 1.25
+ 33.5 -
+ 53 ; 0.15
+ 35
i z.5 2- 0.75
CL3 2
t86 -
+ 79 1
+ 53 22:;
+ 92
+ 85 2; 1
+ 59 2.5
++Ibi 3- 1.25
t 71 3
tl18 -
t 109 1.25
t 79 :
4136 -
+ 126 L 1.75
492 L
176 +20216 13
159.5 t + 162 6
-I-
Agw 194.5 - t 225
280 315 Agn z +100 I t 21L 6- 3
Ang + 171.5 L + 1lL 6
Agw + 216.5 - +219 -
315 355 ,Agn + 209 L-5 + 231 6.5 3.5
Ang t 192.5 L.5 + 196 6.5
As* t 234*5 -
355 400 Agn + 221 L.5 3.5 + 23L 6.5 3.5
Ang t 210.5 4.5 + 212 6.5
Agw t260 - t 2lL -
400 450 Agn +252 5 4 t 261 I.5 L
Ang + 235 5 t 231 I.5
Agw +2ao - + 294 -
450 600 AA:; + 212 5 L + 281 l-5 I + 301 L
+, 255 5 + 257 I.5 + 259
(Continued)
16
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lS:7676-1975
NOMINAL SIZE
3
mm
6
SAUGE
Agw
A9n
An9
3
I
-
-
-
-
-
-
-
-
-
-
-- --
I
-
-
I
-
-
-
TOLERANCE
16 I
------
CLASS
17
I-
+h
--
- -
-
--I-
2
-+HJ
2
T u7
+r
-
0.L
-
0.5
$
-
A9w - - --I -
A9n
- - - -
- - 0.5
An9 2 -
-
A9w - - - -
Ag. - - - 7 0.6
An9
- - - -
A9w
- - - -
A9n
- - - -
An9 - - - -
A9w + 52 - + 57
+
A9n
An9 +
LB.5
41 .
YE 0.75 +
+
51
LI
2
2
o-75
-
q--T A9w
A9n
A.9
+
+
+
61
57
LB
1.25
l-25
0.75
+
+
+
67
60-t 5
L8
2-
2
0.75
+ 67 - + 73
A9u
401 50 A9n + 63 1.25 II.75 + 66.E
An9 + 5L 1.25 + 5L
Av + 81 - + 00
50 65 A9n + 77 1.5 1 + 81
Av + 66 1.5 + 66
-
- + 97
A9w
65 80 A9n : “8: t 1 + 90
+ 75 ;:'5 + 75
A”9
--I--
100 A9n 3 1.25
An9 + 91 t- + 91 : 1.25 +t 121
91 3
laol A9w
A9.
An9
+122
+116-S
tloL
1.25
/
t130
+121
+loL
:
-
1.25
+ IL3
+13L
+ IOL
-
Aw t IL3 - i-166
Av +137 L 1.75 + 156 L 1.75
An9 + 122 ;:‘5
-- L t 122 L
A9w - + 178 -
: 1% : 1.75 + 168 1.75
A9.
_59 + 13L $15” fl3L :
Av + 167 - f 190
A9n + 161 L 1.75 + 180
An9 + IL6 L t lL6
A9w
- - + 215
A9n ‘, 18”; 5 2.25 f205
Ana + 167 ::; 5 + 169
-
-I---
8%, i.25
:::. :
Aw t 218 -
A9n + 212
An9 t 197 ::5”
--
A9w + 2L2.5
Agn + 236 L
“ng + 219.5 L
-
+ 26L*5 -
Agw
Ag* + 258
Av + 2L1.5 :
-
-
A9*
Agn : 22E5 L-5
An9 t 210.5 L.5
A9w + 320.5
49n + 313 L.5
An9 + 296.5 4.5
A9w + 358
-
A9n t 350 5
A-9 + 333 j
Agr + 388 -
49n t 380 5
An9 + 363 5
-
17
Free Standard provided by BIS via BSB Edge Private Limited to Galaxy Test & Calibration Lab -
bhiwadi(dubey.ashish7726@gmail.com) 103.104.202.155 [for non-commercial use only].
IS : 7676 - 1975
EXPLANATORY NOTE
IS : 3455-l 971 ‘Gauging practice for plain workpieces (first revision)’ specifies the dimensions for
different types of plug, ring and gap gauges. This standard gives in a tabulated form the calculated
values of the gauge allowances and manufacturing tolerances for snap gauges, ring gauges and reference
discs for gap gauges of nominal sizes up to 500 mm for selected ISO-tolerance zones as recommended in
lSO/R 1829-l 970 ‘Selection of tolerance zones for general purposes’. This standard supplements the
details given in IS : 3455-l 971. For individual gauges reference should be made to the following standards2
a) IS : 3485-l 972 ‘GO’ plain ring gauges (size range 1 to 315 mm) (first revision)
b) IS : 6633-1972 ‘NO GO’ plain ring gauges (size range 1 to 315 mm)
In the preparation of this standard assistance has been derived from DIN 7163-I 966 ‘Arbeitsrachenle-
hren und Priiflehren fi_ir ISO-Passmasse von 1 bis 500 mm Nennmass Lehrenmasse und Herstelltoleranzen
(Workshop snap gauges and reference gauges for ISO-fit sizes from 1 up to 500 mm nominal size; deviations
and tolerances for gauges)’ issued by DIN Deutsches lnstitut fiir Normung.
18
---
P,l?ted at Simco Printing Press, Delhi, India