Professional Documents
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The foresight exercises led by INRS since 2015 have structured horizon scanning devoted to the
development of production modes, with a view to detect the appearance of early “signals” of
transformations that could affect occupational risk prevention. This article presents highlights in the
world of work, identified in 2018 and selected either because they confirm certain foresight
assumptions, or because new elements have appeared, requiring future work situations to be
apprehended in advance.
This second edition of the state of INRS’s horizon scanning builds on the first edition
published in 2017 (see For more information) on elements identified in the press or in grey
literature. The goal is to select concrete examples and compare them to certain assumptions
formulated during three foresight exercisesi conducted by INRS, regardless of whether or not
the examples are in line with those assumptions. The foresight exercises were all devoted to
the development of work conditions and occupational risks, considered from the point of
view of work organisation and changes related to the digitalisation of activities:
An example of excessive use of robots, generating industrial accidents and an increase in the
occurrence of occupational risks
Elon Musk, with its multitude of industrial activities, was all over the news in 2018. The
financial and technical difficulties of its company Tesla, came under heavy scrutiny: the
difficult rise in the production cost of the model 3 sedan brought the company close to
insolvency. The project was particularly ambitious, aimed at the wide-scale production of an
electric car at a “reduced” cost ($35,000ii), to give a broad public access to what Elon Musk
describes as the car of the future, all the while making a profit iii. Therefore, the company was
not interested, like other carmakers, in having an electric car in its catalogue, but in making
it the central element of its entire industrial strategy.
The difference is not only in the car’s technology, but also in its production organisation.
While the manufacturing lines of other carmakers are designed to function with workers and
robots for a portion of the task (most strenuous operations, most reproducible, easiest to
automate) Tesla’s challenge was to design two entirely automated assembly lines.
While some great technical success was seeniv, the functioning of certain robots was a bit
random, and even deficient for long periods of time. The technical problems were such that
the company had to urgently set up a third assembly line outside the factory’s production
buildings, under a temporary structure (an aluminium frame tent), with human workers and
robots (most of which had been used in trials or were taken from other production lines) v.
These setbacks had consequences on working conditionsvi. While Tesla’s occupational
accident rate was roughly 30% higher than that of its American counterparts, it dropped to
normal levels as from 2017. But strikingly, while the percentage of serious accidents at
Tesla’s counterparts was around 60% compared to the total number of accidents, at Tesla, it
reached 90%, providing grounds for investigations by the labour inspectorate of the State of
California where the factories are located. In 2016, the rate of occupational accidents
requiring sick leave or job restrictions at Tesla was 83% higher than in the rest of the
automobile industry. In addition, cases of exposure to allergenic or reprotoxic chemicals
were cited.
Disagreements emerged concerning the qualification of a certain number of accidents and
health problems. Although these cases appeared after accidents occurring at the site during
work, or presented clues that suggested they might be related to work conditions and
recorded as such by local management, they were qualified as “personal medical cases” and
their occupational nature was denied by the company.
On the other hand, several testimonies incriminated the production organisation system
where machines had become key, to the detriment of workers, and where multiple robot
malfunctions in the production lines had consequences on the occupational accident rate vii.
Assessing the functioning of the factory manufacturing the model 3, Elon Musk tweeted
“Excessive automation at Tesla was a mistake. To be precise, my mistake. Humans are
underrated”viii.
Robotisation aimed at supporting workers and facilitating their tasks
Materialising the announcements of a collaboration with Eksovest made in 2017 ix, Ford
announced a procurement plan for 15 factories throughout the world: to equip workers with
exoskeletons aimed at facilitating very physically demanding tasks, which require operators
to work with their arms raised above their heads. These were passive exoskeletons,
therefore not powered with motors, that simply provide assistance to reduce the constraints
on the workers’ arms. The mechanism is a vest equipped with arm-support devices. A short
film shows how it worksx. The carmaker highlights the drop in constraints and fatigue, and
not an increase in production rates. In another similar example of use, the occupational
health and pension fund of the Auvergne region in France accompanied process
transformations led by a poultry slaughter and processing plant, in which uncomfortable
working postures, in particular major bending of the torso and the upper limbs and carrying
loads above the head, were performed throughout the entire work shift. The use of
automatic basket stackers, enabling work to be performed at constant height, and a cobot
handler for moving stacks reduced these constraints. This workstation transformation can be
viewed in a film made by the equipment manufacturerxi. The main elements of the change
are shown in Figure/Photo 1xii.
The transformation made the workstations more inclusive (accessible to women and men
regardless of their physiological features). It was done without any changes to staff and
without increasing rates. After a few months of operation, the employer however noted an
increase in productivity. This seems to illustrate a major potential for the development of
robotised technology in medium-sized companies, of an average technological level: cobot
solutions, relatively simple and financially accessible have begun to emerge, reducing
physical work strain.
In terms of automated handling, many changes are to come. Man’s intelligence and
dexterity currently give him a sure advantage over machines, for tasks that require dexterity
and intuitive capability. In cases where machines reach par with humans, it is often at a
prohibitive cost. However, recent developments show that this solution could evolve in the
medium term. An autonomous hand (the spinner) which reproduces human gripping ability
through an opposable thumb, was developed. The robot can also recognise the shape of
objects and adapt the position of its fingers. In the same vein, “the picker” can distinguish
certain objects based on their shape. By referring to an initial database of 10,000 shapes of
objects, it can determine the most suitable technique for picking any object, including if it is
not in the initial data. Connected to a neural network algorithm, it can learn from its
mistakes and its achievements and develop its capacity, depending on the circumstances in
which it is used. Other examples of these technical evolutions have been published xiii.
Hacking
After a 37% increase in 2017, cyberattacks targeting industrial monitoring systems again
increased 40% in the first half alone of 2018xviii. It has become a major issue, linked with
different motives:
cyber-extortion, making companies have to pay for their systems to be unlocked;
theft of data, such as operating modes, patents, customer sheets, technical
specifications, etc.
There is a third motive: to destroy facilities, or cause human loss among the company staff.
The most spectacular example is the cyberattack on a Saudi oil refinery, which was aimed
not only at paralysing the plant but also causing it to explodexix.
The virus attack on the plant (which affected voltage and pressure regulation instruments)
has not been elucidated (or at least not made public), but it appears certain that the attack is
not due to the instruments being hacked before they were installed in the plant, nor to an
inside job. Even more disturbing, the regulation instruments targeted are present in 18,000
industrial facilities throughout the world. The failure of the attack was not due to the
facility’s antivirus protection, but to the presence of malware in the virus programme which
itself had been contaminated previously.
The initial elements of the investigation point to an operation ordered by a neighbouring
State (Iran) and led by groups that it controls. Additional elements suggest that other
parastatal (Russian) players also had a role in the affairxx.
Lastly, it seems that a portion of the viruses used in the attack against the Saudi refinery was
used before in attacks on Iranian uranium enrichment facilities xxi (led by Israel and the USA).
The magnitude of the problem has led the USA to consider these matters more seriously. It
appears that they are changing their stance from an essentially defensive one to a more
systemic approach, aimed not only at improving defence systems, but also at waging war
against the different groups identified in certain countries that lend their support, or conduct
these cybercriminal operations themselvesxxii,xxiii.
Past experience has shown that low-level cybercriminals quickly adopt sophisticated
malware: this was observed with operations aimed at relatively small companies (see For
more information).
On another note, the last few years have seen a democratisation of equipment for
performing different DNA operations, with them becoming accessible to simple individuals
or available in biotech labs (similar to fab labs, making it possible to go from the design
phase to the prototyping phase)xxiv. Some of them have reconstituted different variants of
smallpox using DNA freely available for sale, and published the method. Today, concerns are
emerging about hackers’ ability to hack biotech company data to make changes to products
manufactured, which could be potentially hazardous for the workers in these companies,
and even for public health.
operators compete against each other, therefore, there are situations of conflict
(sometimes physical violence) to recover the scooters tracked by GPS;
remuneration varies based on the location of the scooter. If it has been left in a place
hard to access, or closed, remuneration is greater. This could encourage juicers to
break certain rules, for example, to enter the courtyard of private buildings to pick up
scooters;
work is done at night, involves a lot of driving and handling (each scooter weighs
between 12 and 20 kg) with a vehicle that is not necessarily adapted to that activity;
a juicer can take up to 30 scooters to their home to charge them simultaneously,
which obviously poses the question of compliance of the electrical installation and
consequences in terms of a possible overload, which can cause a fire in a private
room full of batteries.
The occupational health and safety challenges clearly were not taken into account (or
willingly outsourced to independent contractors?) by these platforms. They emerge
suddenly once the activity has been deployed, and generally come to the fore when
operators “pick up the pieces” and eventually speak out.
The opioid epidemic in the USA (also) an occupational health and safety problem
The opioid crisis in the USA appeared in many press articles in 2018. Particular emphasis was
placed on the health dimensions of the problem, with a record number of 72,000 overdose
deaths (including two-thirds due to opioids) in 2017xxxi and their impacts on the labour
market, in which the participation rate (people with jobs and seeking jobs) has declined,
attributed by several economists to the consumption of opiates xxxii.
The occupational dimension of the problem is now emerging, as illustrated by an article in
the New York Times of 26 September 2018xxxiii. Describing the life of a bricklayer addicted to
drugs, it showcases the difficulties posed by this crisis to American employers. In a survey
conducted with employers of over 50 employees, 70% of them state that their business has
already been affected by problems related to drug consumption: absenteeism, positive
screening tests, accidents, overdosing at the workplace, etc. Only 13% state that they trust
their ability to detect high-risk consumption. Official statistics show an increase in mortal
overdoses in the workplace of almost 25% per year since 2010, reaching 217 deaths in 2016.
After the entertainment and the catering and hospitality sector, the building and public
works sector is affected the most. Apparently, 1.3% of workers in this sector are dependent
(twice as many as in the rest of the economy) and a quarter of overdose deaths at work
concerns construction workers. Occupational factors are not absent in the addiction process,
with some workers being prescribed opioid painkillers after an episode of back pain or
accidents and becoming dependent afterwards. The article also speaks of the occasional
voluntary blindness of certain employers, aware that a non-negligible portion of workers at
their worksites have consumption problems. By way of illustration, it gives the example of a
construction company whose head, driven by the overdose death of one of his employees at
a worksite, decided to reinforce his policy towards drugs, in particular through systematic
screening. This approach led him to fire 12 of his 50 employees. Lastly, the article shows that
certain professional organisations obtain promising results, thanks to prevention
programmes using several approaches: detection of course, but especially individual follow-
up and insertion through work.
Not at all on the same level as the American situation, consumption of opiates has however
increased in France, where they have become the leading cause of overdose.
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