JDFTTI/ CORNWALL

FLANKERS
ST. JAMES
Cluster 5 class test

Date_24/11/22____________

Instructor_____________________

Topic: Cooling System

Cluster unit codes
 ASREMS0031A : Service cooling systems and associate components
 ASREMS0072A : Repair cooling system and associated component
 ASREMS0082A : Carry out radiator repair

Instructions : complete all questions in all sections. The test

consist of multiple choice questions , true/ false, sentence
completion and short answer

Section 1
Circle the correct answer. Trainee must answer all question in this
section
MULTIPLE CHOICE

1. Which of the following is not a true statement about the functions of a cooling
system?

A. It provides a means of warming the passenger compartment.

B. It removes engine heat.
C. It keeps the engine from reaching operating temperature too quickly.
D. It maintains a proper engine operating temperature.
2. Typical radiator cap pressure in an automotive cooling system is ____ psi.
A.
a) 7-10
B. B) 12-16
C. c) 18-20
D. D) 20-26
 3. An electric engine fan is controlled by ____.
A. the timing belt
B. a) an engine speed sensor
C. b) a thermostatic switch
D. c) a pressure sensor
d) electric switch

4. The correct coolant/antifreeze for use in most vehicles is ____.

A. a)pure ethylene glycol
B. b)25% antifreeze/75% water
C. c)50% antifreeze/50% water
D. d)pure water

5. A heat-sensitive switch is used to control an electric cooling fan. Each of the following is a likely
location for that switch, EXCEPT the:
a. a)radiator.
b. b)engine block.
c. c)heater core.
d. d) thermostat housing.

TRUE/FALSE
State if the answer is true or false. Trainee must answer all question

6. A block heater is often used on diesel engines to aid winter starting.

7. One of the functions of antifreeze is to lubricate the water pump.

8. The radiator's primary function is to store engine heat.

9. Air cooling systems circulate fresh air through internal engine passages to carry
away engine heat.

10. A molded radiator hose fits only a specific year and make of vehicle.
 Section 3
Sentence Completion : write the correct answer in the blank spaces. Answer all
questions in this section

11. Large cooling ____________________ on the cylinder are an essential feature of

air cooling systems.

12. A water pump ____________________ is installed between the pump and engine
to prevent cooling leakage.

13. An oil cooler is a small tank placed ____________________ the vehicle's radiator
to dissipate heat from transmission fluid.

14. Pressure in the cooling system raises the boiling point of coolant to between
____________________F and 260F.

15. A fluid coupling fan clutch is designed to ____________________ at higher

speeds.

16. The thermostat ____________________ is the temperature at which it opens to

permit coolant flow.

17. Antifreeze prevents rust and ____________________ inside the cooling system.

18. Name three (3) scientific terms used how heat is transferred through solid liquid and gas
________________________, ___________________, _____________________

19. Name two(2) types of radiator matrix used on motor vehicles________________,

________________

20. When the pressure in the radiator expand, the radiator cap released that pressure in
the__________________ tank.
 Trainees will be required to complete the following activity
21) A customer want to know how the cooling system works so you will have to explain by
using diagrams and labeling to give full explanation of the components and how they
operate.
________________________________________________________________________
22) Mark wanted to diagnose what cause his coolant got low each day. Outline steps how to
diagnose these issues.
_____________________________________________________________
23) How does a thermostat work to allow coolant to flow and also to reach operating
temperature? _______________________________________________
24) The driver of A Toyota Rav4 complained his temperature gauge keep going up to hot.
You are the technician assigned for the task to diagnose this issue, what are some
possible issues that could cause this to happen?__________________________________
25) What amount of coolant and water must be used to allow the right mixture for the
engine?
Why should this mixture be used?_______________________________
26) Explain how the thermostatic switch work?
27) Explain the process of the following:
(a) Rod out Radiator,
(b) descaling water jacket
(c) Pressurize radiator

28) Michael found out that his coolant has a pink, cream like mixture in the radiator so he
decided to investigate what was the cause of it. In your investigation you need to tell
what is the problem? how you will correct the problem?

29) Outline steps how to remove a water pump from a Toyota 5A engine.
B) Give steps how to replace the water pump

JDFTTI/ CORNWALL
FLANKERS
 MONTEGO BAY
ST. JAMES
Engine system Repairs
PRACTICAL ASSESSMENT
Date______________
Instructor :M .Ricketts
Trainees will be placed in groups and will carry out the following inspection, test and
solving issues involving cooling system.
Miss Lue said her Honda CRV is having some leaks. Her friend keep saying the radiator
need taking out and test because it keep overheating. You are the technician assign to the
task
In your groups you are the technician given the task. You will show the assessor the
following procedures
- Follow OHS regulations
- Visually inspect components
- Pressure test the system
- Make recommendations
- Clean up
Procedures of the Grading 60% Grades achieved
cooling system
Follow OH&S 10
principles
Visual inspection 10
Checks carried out on 10
the components
associated.
Pressure testing the 10
cooling system
Remove, repair and 10
replace components of
the cooling system
Inspect system 10
completing task