Cluster 10

Internal test
Group: Air Conditioning and Refrigeration Level 2
Instructor: Mr Terrence Lyn
Demonstrator: Cpl Travis Richards

Date: 11 November 2022

UNIT: MEMMRD0081A: Remove, Dismantle Assemble and Replace Basic

Engineering Components.
MEMMRD0072A: Shut Down/ Isolate Machines and Equipment.
MEMMRD0062A: Perform Leveling and Alignment of Machines and
Engineering Components.

Time Allotted: 2hrs

Instruction: Attempt all questions/items. Direct all queries to the invigilator(s). Any form of
corresponding without the invigilator’s approval will be considered cheating and will result
in disqualification. No smart devices will be allowed in the assessment room.
Section A - multiple choice

Instruction: This section consists of Six (6) multiple choice questions; attempt all questions.
Circling the best possible answer, one (1) mark is allotted for each correct response

1. Checking engineering components will highlight

(a) Number of personnel

(b) Length of cables
(c) Maintenance requirements
(d) Work schedule

2. Which of the following will give the correct identification of the components required

(a) Tools
(b) Information on replacement parts
(c) Masking tape
(d) Electrical wires

3. Blade tip integrity is BEST describe as

(a) To provide effective cooling and to reduce vibration , hence fan blade tips should be
equal across the plenum or fan shroud
(b) To provide maximum work with minimum fuss
(c) To provide cooling and clearances
(d) None of Above

4. Shaft alignment is BEST describe as

(a) The process of aligning shafts to a motor

(b) The process of aligning two or more shafts with each other to within a tolerated margin
 (c) The process of aligning machines on level base
(d) The process of aligning two components

5. To properly de-energize and eliminate all sources of potential of hazardous energy one
should

(a) Isolate , lock out/tag out and shut down all sources
(b) Lock out/tag out , isolate and shut down all sources
(c) Shut down , isolate and lock out/tag out all sources
(d) Isolate and shut down all sources

6. Once the equipment or machine’s energy isolating device has been disconnected, the
lockout or tagout devices shall be

(a) Affixed to the machine

(b) Hidden in the corner of machine
(c) Affixed to wall beside machine
(d) Hidden away from everyone

Section B- true or false

This section consists of six (6) True or False questions. Circle True or False to indicate your
choice for each question/item. One (1) mark is allotted to each correct response.

7. All energy sources should be de-energized before any form of work is performed. True or False

8. Should lock/tags be fitted to all isolation points? True or False

9. Is it safe to use Control Isolation? True or False

10. Seal wear increases due to shaft loading when shafts are misaligned. True or False.

11 .All bolting systems should be tight with minimal flexing of the cooling tower. True or False

12. All components should be replaced with identical parts. False or True

Section C Short answer

Instructions: This section consists of Thirteen (13) short answer questions. Answer all
questions.

13. Define the term alignment. (2 marks)

______________________________________________________________________________
______________________________________________________________________________

14. State the difference between parallel misalignment and angular misalignment. (4 marks)
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

15. Give three (3) Occupational Health and Safety requirement for performing leveling and
Alignment of Machines and Engineering Components. (3 marks)

______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

16. Explain the benefits of predictive maintenance. (2 marks)

______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

17. Give two (2) advantages of Corrective Maintenance. (2 marks)

______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

18. List four (4) equipment use to shut down/ Isolate in Air Conditioning and Refrigeration
industry. (4 marks)
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

19. State the procedure of shutting down/ Isolate an Air Conditioning system. (3 marks)
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

20. Explain what is meant by the term Corrective Maintenance. (2 marks)

______________________________________________________________________________
______________________________________________________________________________

21. List three (3) sequences that must be followed when testing or repositioning a machine or a
piece of equipment. (3 marks)

______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

22. What does good alignment include? (3 marks)

______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

23. What is the purpose of a SHIM (2 marks)

______________________________________________________________________________
______________________________________________________________________________

24. Explain what a coupling is. (3 marks)

______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

25. Define the term SOFT FOOT (2 marks)

______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

The End
 Cluster 10
Practical Internal test
Group: Air Conditioning and Refrigeration Level 2
Instructor: Mr Terrence Lyn
Demonstrator: Cpl Travis Richards
Date: 11 November 2022

UNIT: MEMMRD0081A: Remove, Dismantle Assemble and Replace Basic

Engineering Components.
MEMMRD0072A: Shut Down/ Isolate Machines and Equipment.
MEMMRD0062A: Perform Leveling and Alignment of Machines and
Engineering Components.

Time Allotted: 2 1/2hrs

Practical Task

Instructions: Trainees of the Air Conditioning and Refrigeration department are tasked to
remove and replace two (2) 24000 BTU Air Conditioning Unit shown in figure 1and figure 2
from the Electrical Lab and reinstall to the Administration Department to ensure that the unit will
be operational to cool the equipment and machines inside of the office.
Trainees are required to work in five (5) groups of five (5) member each is to give valuable
contribution to complete task

Figure 1

Figure 2
PERFORMANCE CRITERIA RATING
1 2 3 4 5
 OH&S observed/followed
Appropriate tools selected
Sequence of activities required to be completed is identified in plan
Work inspection (during and after) the task
Planned steps and outcome are checked to ensure conformity with instructions
and relevant specifications
Outcomes are identified and compared with (planned) objectives, task
instructions, specifications and task requirements
Task performed to specification
Timely completion of task
Power tools are stored safely in appropriate location according to standard
workshop procedure and Manufacturer’s recommendations.
Task requirements such as completion time and quality Measures are identified.
Clean up
TOTAL MARKS 55
MARKS ALLOTTED
PERCENTAGE

Rating Scale:

5. Can perform the task with initiative and adaptability to problem situations.
4. Can perform the task satisfactorily without assistance and/or supervision.
3. Can perform the task but requires periodic assistance and/or supervision.
2. Can perform limited parts of the tasks satisfactorily requires considerable assistance
1. Has not demonstrated sufficient evidence on which judgment can be made.
Instructor’s Comments:

Instructor(s) Signature:

Trainee(s) Signature:
 PERFORMANCE CRITERIA RATING
1 2 3 4 5
OH&S observed/followed
Appropriate tools selected
Sequence of activities required to be completed is identified in
plan
Work inspection (during and after) the task
Planned steps and outcome are checked to ensure
conformity with instructions and relevant specifications\
Outcomes are identified and compared with (planned)
objectives, task instructions, specifications and task
requirements
Task performed to specification
Timely completion of task
Power tools are stored safely in appropriate location
according to standard workshop procedure and
Manufacturer’s recommendations.
Task requirements such as completion time and quality
Measures are identified.
Clean up
Total Marks 55
Marks Allotted
Percentage