Professional Documents
Culture Documents
COO – FORM 12
MODULE 2
LEARNING OBJECTIVES:
1. Describe and record the flow of materials costs in job order cost
accounting.
2. Describe and record the flow of labor costs in job order cost accounting.
3. Describe and record the flow of overhead costs in job order cost
accounting.
4. Determine adjustments for overapplied and underapplied factory overhead.
Page 1 of 1
managers’ efforts to control costs and determine selling prices. (A general
accounting system records manufacturing activities using a periodic
inventory system. Some companies still use a general accounting system,
but its use is declining as competitive forces and customer demands have
increased pressures on companies to better manage inventories.)
The two basic types of cost accounting systems are job order cost
accounting and process cost accounting.
When a job involves producing more than one unit of a custom product, it is
often called a job lot. Products produced as job lots could include benches
for a church, imprinted T-shirts for a 10K race or company picnic, or
advertising signs for a chain of stores. Although these orders involve more
than one unit, the volume of production is typically low, such as 50 benches,
200 T-shirts, or 100 signs. Another feature of job order production is the
diversity, often called heterogeneity, of the products produced. Namely, each
customer order is likely to differ from another in some important respect.
These variations can be minor or major.
2
Events in Job Order Costing
The initial event in a normal job order operation is the receipt of a customer
order for a cus- tom product. This causes the company to begin work on a
job. A less common case occurs when management decides to begin work
on a job before it has a signed contract. This is re- ferred to as jobs produced
on speculation.
The first step in both cases is to predict the cost to complete the job. This
cost depends on the product design prepared by either the customer or the
producer. The second step is to negotiate a sales price and decide whether
to pursue the job. Other than for government or other cost-plus contracts,
the selling price is determined by market factors. Producers evaluate the
market price, compare it to cost, and determine whether the profit on the job
is reasonable. If the profit is not reasonable, the producer would determine
a desired target cost. The third step is for the pro- ducer to schedule
production of the job to meet the customer’s needs and to fit within its own
production constraints. Preparation of this work schedule should consider
workplace facilities including equipment, personnel, and supplies. Once this
schedule is complete, the producer can place orders for raw materials.
Production occurs as materials and labor are applied to the job.
Job order production for Road Warriors requires materials, labor, and
overhead costs. Recall that direct materials are goods used in manufacturing
that are clearly identified with a particular job. Similarly, direct labor is effort
devoted to a particular job. Overhead costs support production of more than
one job. Common overhead items are depreciation on factory buildings and
equipment, factory supplies, supervision, maintenance, cleaning, and
utilities.
Exhibit 2.1 shows that materials, labor, and overhead are added to Jobs B15,
B16, B17, B18, and B19, which were started during March. Road Warriors
completed Jobs B15, B16, and B17 in March and delivered Jobs B15 and
B16 to customers. At the end of March, Jobs B18 and B19 remain in goods
in process inventory and Job B17 is in finished goods inventory. Both labor
and materials costs are also separated into their direct and indirect
components. Their indirect amounts are added to overhead. Total overhead
3
wiL79581_ch02_046-083 11/7/08 4:48 Page 50 Ssen 16 s-171:Desktop Folder:TEMPWORK:November:Don't Delete (Jobs):MHBR101/WildMA/3
EXHIBIT 2.1
Job Order Production Activities
Indirect Labor
Job B18
Labor
Direct Labor
Job B19
4
While a job is being produced, its accumulated costs are kept in Goods in
Process Inventory. The collection of job cost sheets for all jobs in process
makes up a subsidiary ledger controlled by the Goods in Process Inventory
account in the general ledger. Managers use job cost sheets to monitor costs
incurred to date and to predict and control costs for each job.
When a job is finished, its job cost sheet is completed and moved from the
wiL79581_ch02_046-08311/5/08 4:53 Page 51 Ssen 16 s-171:Desktop Folder:TEMPWORK:November:Don't Delete (Jobs):MHBR101/Wild
jobs in process file to the finished jobs file. This latter file acts as a subsidiary
ledger controlled by the Finished Goods Inventory account. When a finished
job is delivered to a customer, the job cost sheet is moved to a permanent
file supporting the total cost of goods sold. This permanent file contains
records from both current and prior periods.Chapter 2 Job Order Costing and Analysis 5
1. Which of these products is likely to involve job order production? (a) inexpensive watches,
(b) racing bikes, (c) bottled soft drinks, or (d) athletic socks.
2. What is the difference between a job and a job lot?
3. Which of these statements is correct? (a) The collection of job cost sheets for unfinished jobs
makes up a subsidiary ledger controlled by the Goods in Process Inventory account, (b) Job
cost sheets are financial statements provided to investors, or (c) A separate job cost sheet is
maintained in the general ledger for each job in process.
4. What three costs are normally accumulated on job cost sheets?
Mar. 4
wiL79581_ch02_046-083 11/5/08 4:53
Raw Materials Inventory—M-347. . . . . . . . . . . . . . . .
Page 52 Ssen 16 s-171:Desktop Folder:TEMPWORK:November:Don't
450
Delete (Jobs):MHBR101/WildMA/3009T:MHBR101-0
Assets ! Liabilities " E
Accounts Payable . . . . . . . . . . . . . . . . . . . . . . . 450 "450 "450
To record purchase of materials for production.
EXHIBIT 2.3
Job B15
Materials Cost Flows through Materials Labor Overhead
Subsidiary Records 600.00
Alarm System Wiring Requisitions
Received Issued Balance
450.00 675.00
225.00 450.00 Job Cost Sheets
Direct Cost
Indirect Cost
Requisitions
Exhibit 2.3 shows that materials can be requisitioned for use either on a specific job (direct
Exhibit 2.3 showsmaterials)
that ormaterials can
as overhead (indirect be Cost
materials). requisitioned for
of direct materials flows fromuse either on a
the materials
ledger card to the job cost sheet. The cost of indirect materials flows from the materials ledger
specific job (directcardmaterials) or as
to the Indirect Materials overhead
account (indirect
in the factory overhead materials).
ledger, which is a subsidiary Cost of
ledger controlled by the Factory Overhead account in the general ledger.
direct materials flows from
Exhibit thea materials
2.4 shows materials ledger cardledger card
for material toandthe
received job
issued cost sheet.
by Road
Video2.1 Warriors. The card identifies the item as alarm system wiring and shows the item’s stock
The cost of indirectnumber,materials flows
its location in the from
storeroom, theabout
information materials
the maximum and ledger card to the
minimum quan-
tities that should be available, and the reorder quantity. For example, alarm system wiring is
Indirect Materials issued
account
and recordedin the7, 2009.
on March factory overhead
The job cost sheet in Exhibit ledger,
2.2 showed thatwhich
Job is a
B15 used this wiring.
subsidiary ledger controlled by the Factory Overhead account in the general
ledger.
EXHIBIT 2.4 ORS
WARRI
ROAD
Materials Ledger Card MATERIALS LEDGER CARD Road Warriors
Los Angeles, California
When materials are needed in production, a production manager prepares a materials req-
uisition and sends it to the materials manager. The requisition shows the job number, the type
Point: Requisitions are often accumu-
of material, the quantity needed, and the signature of the manager authorized to make the req-
lated and recorded in one entry. The
frequency of entries depends on the
uisition. Exhibit 2.5 shows the materials requisition for alarm system wiring for Job B15. To
job, the industry, and management see how this requisition ties to the flow of costs, compare the information on the requisition
procedures. with the March 7, 2009, data in Exhibits 2.2 and 2.4.
6
card to the Indirect Materials account in the factory overhead ledger, which is a subsidiary
ledger controlled by the Factory Overhead account in the general ledger.
Exhibit 2.4 shows a materials ledger card for material received and issued by Road
Video2.1 Warriors. The card identifies the item as alarm system wiring and shows the item’s stock
number, its location in the storeroom, information about the maximum and minimum quan-
recorded on March 7,
tities2009. The
that should be job costandsheet
available, in Exhibit
the reorder 2.2
quantity. For showed
example, alarm that
system wiring is
Job B15 used this wiring.
issued and recorded on March 7, 2009. The job cost sheet in Exhibit 2.2 showed that Job
B15 used this wiring.
Item Alarm system wiring Stock No. M–347 Location in Storeroom Bin 137
Maximum quantity 5 units Minimum quantity 1 unit Quantity to reorder 2 units
When materials are needed in production, a production manager prepares a materials req-
When materials are needed in production, a production manager prepares a the type
wiL79581_ch02_046-083 11/5/08 4:53 uisition Page 53 andSsen
sends16
it tos-171:Desktop
the materials manager. The requisition shows the job number,
Folder:TEMPWORK:November:Don't Delete (Jobs):MHBR10
materials
Point: Requisitions are requisition
lated and recorded
often accumu-
in one entry.
and sends it to the materials manager. The
of material, the quantity needed, and the signature of the manager requisition
authorized to make the req-
The Page 53 Ssen 16 s-171:Desktop Folder:TEMPWORK:November:Don't Delete (Jobs):MHBR101/WildMA/3
wiL79581_ch02_046-083 11/5/08 4:53 uisition. Exhibit 2.5ofshows the materials
shows
frequency the
of entries job
depends number,
on the the type material, therequisition
quantity for alarm system wiring
needed, for Job B15. To
and the
job, the industry, and management see how this requisition ties to the flow of costs, compare the information on the requisition
signature of the manager
procedures. authorized
with the March 7, 2009, datatoin make theandrequisition.
Exhibits 2.2 2.4. Exhibit 2.5
shows the materials requisition for alarm system wiring for Job B15. To see
how this requisition ties to the flow of costs, compare the information on the
Chapter 2 Job Order Costing and Analysis
requisition with the March 7, 2009, dataChapter in Exhibits 2.2 Costing
2 Job Order and 2.4.
and Analysis 53
EXHIBIT 2.5
IORS MATERIALS REQUISITION EXHIBIT 2.5
No. R–4705
ROAD
WA R R
ROADARRIORS
W
MATERIALS REQUISITION No. R–4705 Materials Requisition
Materials Requisition
Road Warriors
Road Warriors
Los Angeles, California
Los Angeles, California
Job
Job No.No. B15 B15 Date Date 3/7/2009 3/7/2009
Material
Material Stock
Stock No. No. M–347
M–347 Material
Material Description
Description Alarm
Alarm system system wiring
wiring
Quantity Requested
Quantity Requested 1 1 Requested By
Requested By
The use
The use of alarm
of alarm systemsystem
wiring onwiring
Job B15on JobtheB15
yields yields
following the(locate
entry following
this costentry
item (locate
The
in this
the use
costofitem
cost
job alarm
sheet insystem wiring
theinjob
shown onsheet
Job B15
cost2.2).
Exhibit yields in
shown theExhibit
following entry (locate this cost item
2.2).
in the job cost sheet shown in Exhibit 2.2).
Mar. 7 Goods in Process Inventory—Job B15. . . . . . . . . . . . 225 Assets ! Liabilities " Equity
Mar. 7 Raw Materials
Goods Inventory—M-347
in Process Inventory—Job . . .B15.
. . . . . . .. .. .. . . . . . . . 225 225 "225 Assets ! Liabilities " Eq
To record useMaterials
of materialInventory—M-347
on Job B15. #225 "225
Raw ............ 225
To record use of material on Job B15. #225
This entry is posted both to its general ledger accounts and to subsidiary records. Posting to
subsidiary records includes a debit to a job cost sheet and a credit to a materials ledger card.
This entry is posted both toboth
its generalitsledger accounts and accounts
to subsidiaryand records. Posting to
( This Anentry
entry toisrecord
posted to materials
use of indirect general ledger
is the same to subsidiary
as that for direct materials
subsidiary records
the debit is includes
to Factory a debit to a job cost sheet and a credit to a materials ledger card.
( records.
An Posting
entry to toOverhead.
record subsidiary
use of
In therecords
indirect
subsidiary includes
materials
factory overhead
is the same a as ledger,
debit
that to this
for
entrycost
a job
direct
is
materialssheet
posted to Indirect Materials.)
andthea debit
credit
is totoFactory
a materials ledger
Overhead. card. (Note:
In the subsidiary Anoverhead
factory entry ledger,
to record use isof
this entry
Labor
posted toCost
IndirectFlows and Documents
Materials.) P2 Describe and record the
flow of labor costs in job
Exhibit 2.6 shows the flow of labor costs from clock cards and the Factory
Labor
Payroll Cost
account Flows
to subsidiary and
records of theDocuments
job order cost accounting system. P2
order cost accounting.
Describe and re
flow of labor co
Recall
Exhibit 2.6 shows the flow of laborgive
that costs in subsidiary records detailed
costs from information
clock cards needed
and thetoFactory order cost acco
EXHIBIT 2.6
Payroll account to subsidiary records of the job order cost accounting system.Labor
manage and control operations.
Labor Cost Flows through
Recall that costs in subsidiary records give detailed information needed to
manage and control operations. EXHIBIT
Subsidiary Records
Labor 2.6
7
Job B15Labor Cost Flows throu
Materials Labor Overhead
Subsidiary Records
1,000.00
indirect
This entry materials
is posted is theledger
both to its general same as that
accounts forsubsidiary
and to direct records.
materials
Postingexcept
to the debit is
subsidiary records includes
to Factory a debit to In
Overhead. a job costsubsidiary
the sheet and a credit to a materials
factory ledger card.
overhead ledger, this entry is
( An entry to record use of indirect materials is the same as that for direct materials
posted
the toFactory
debit is to Indirect Materials.)
Overhead. In the subsidiary factory overhead ledger, this entry is
posted to Indirect Materials.)
Job B15
Materials Labor Overhead
1,000.00
Direct Cost
Clock
Cards
Indirect Labor
1,100.00
Indirect Cost
Time Tickets
46-083 11/5/08 4:53 Page 54 Ssen 16 s-171:Desktop Folder:TEMPWORK:November:Don't Delete (Jobs):MHBR101/WildMA/3009T:MHBR101
The flow of costs in Exhibit 2.6 begins with clock cards. Employees
commonly use these cards to record the number of hours worked, and they
serve as source documents for entries to record labor costs. Clock card data
Chapter
on the2 number
Job Order Costing and Analysis
of hours worked is used at the end of each pay period to
determine total labor cost. This amount is then debited to the Factory Payroll
rect materials are included
The flow a
account, of temporary
costs in Exhibit 2.6 begins
account with clockthe
containing cards. Employees
total payrollcommonly
cost (both use direct
these
on the job cost sheet. cards to record the number of hours worked, and they serve as source documents for entries
and indirect). Payroll cost is later allocated to both specific jobs and
erhead costs to products is to record labor costs. Clock card data on the number of hours worked is used at the end of
the next section. overhead.
each pay period to determine total labor cost. This amount is then debited to the Factory Payroll
y employee fraud schemes
account, a temporary account containing the total payroll cost (both direct and indirect). Payroll
ll, including overstated According
cost to clock
is later allocated cardspecific
to both data,jobs
workers earned $1,500 for the week ended
and overhead.
ck cards. According
March to clock card
5. Illustrating the data, workers
flow of labor earned
costs, $1,500 for theand
the accrual week ended March
payment 5.
of these
Illustrating the flow of labor
wages are recorded as follows. costs, the accrual and payment of these wages are recorded
as follows.
To assign labor costs to specific jobs and to overhead, we must know how each
To assign labor costs to specific jobs and to overhead, we must know how
employee’s time is used and its costs. Source documents called time tickets usu-
each employee’s timethese
ally capture is used and its costs.
data. Employees Source
regularly fill outdocuments
time tickets tocalled time
report how
much time they spent on each job. An employee who works on several jobs dur-
ing a day completes a separate time ticket for each job. Tickets are also prepared
for time charged to overhead as indirect labor. A supervisor signs an employee’s
time ticket to confirm its accuracy.
Exhibit 2.7 shows a time ticket reporting the time a Road Warrior employee
spent working on Job B15. The employee’s supervisor signed the ticket to con-
firm its accuracy. The hourly rate and total labor cost are computed after the time
ticket is turned in. To see the effect of this time ticket on the job cost sheet, look8
at the entry dated March 8, 2009, in Exhibit 2.2.
IT 2.7
WARR
IORS No. L–3479
t OAD
employee fraud schemes Illustrating the flow of labor costs, the accrual and payment of these wages are recorded
including overstated cost is later allocated to both specific jobs and overhead.
as follows.
k cards. According to clock card data, workers earned $1,500 for the week ended March 5.
Illustrating the flow of labor costs, the accrual and payment of these wages are recorded
Liabilities " Equity Mar. 6 Factory payroll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,500
as follows.
#1,500 Cashthese . . . . . . .data.
. . . . . . Employees
. . . . . . . . . . . . . .regularly
..... 1,500 to
tickets usually capture fill out time tickets
To record the weekly payroll.
bilities " Equity report
Mar. 6 how much time
Factory payrollthey
. . . . .spent
. . . . . . . on
. . . .each
. . . . . . .job.
. . . . .An
. employee 1,500 who works on
#1,500 Cash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,500 job.
several jobs during
ToToassign
a labor
day costs completes a separate time ticket for each
to specific jobs and to overhead, we must know how each
record the weekly payroll.
Tickets are also prepared
employee’s time isfor used timeand charged
its costs. Source to overhead
documentsas indirect
called labor.usu-
time tickets A
supervisor signs
ally an
capture
To assign
employee’s
these
labor costs data. time
Employees
to specific
ticket to
jobs regularly
confirm
and to overhead,
its
fill out we accuracy.
timemust
tickets
knowto how
report how
each
much time
employee’s they
time is spent on each
used and job. An
its costs. employee
Source who works
documents called on several
time jobs
tickets dur-
usu-
Exhibit 2.7allyingcapture
shows a day a completes
time a Employees
ticket
these data. separate
reporting time tickettime
the
regularly for
filleach job.
a Road
out timeTickets
Warrior
tickets are also prepared
employee
to report how
for
much on time
timeJobcharged
theyB15. to
spent onoverhead
each as indirect
job. An employee labor. A supervisor
who works signs
on several an employee’s
spent working The employee’s supervisor signed thejobs dur-to
ticket
ingtime
a dayticket to confirm
completes a its accuracy.
separate time ticket for each job. Tickets are also prepared
con- firm its accuracy.
Exhibit The
2.7 hourly
shows a timerate and total labor cost are computed after
for time charged to overhead asticket
indirectreporting
labor. Athe time
supervisora Road
signsWarrior employee
an employee’s
the time ticket is
spent
time
turned
ticketworking in.
to confirm
To
on Job see
its B15.
the
The employee’s supervisor signed the ticket tocost
accuracy.
effect of this time ticket on the job con-
sheet, look atfirmthe itsentry
accuracy.datedThe March
hourly 8,
rate 2009,
and total in Exhibit
labor cost
Exhibit 2.7 shows a time ticket reporting the time a Road Warrior employee 2.2.
are computed after the time
ticket
Exhibit 2.7spent
Employee is turned in.
TIME To see
TICKETthe effect of this time ticket
working on Job B15. The employee’s supervisor signed the ticket to con- on the job cost sheet, look
firmat its
theaccuracy.
entry dated
TheMarch
hourly8,rate
2009,
andin Exhibit
total labor 2.2.
cost are computed after the time
ticket is turned in. To see the effect of this time ticket on the job cost sheet, look
BIT 2.7 at the entry dated March 8, 2009, in Exhibit 2.2.
ARRIO
RS No. L–3479
ket R O A DW
TIME TICKET March 8 20 .........
Date .................. 09
T 2.7 Road Warriors
Los W
RS
ARRIO California
Angeles, Employee Name Employee Number No.JobL–3479
No.
ROAD March 8 20 .........
09
TIME TICKET Date ..................
Road Warriors T. Zeller 3969 B15
Los Angeles, California Employee Name Employee Number Job No.
9
Chapter 2 Job Order Costing and Analysis 55
Factory overhead usually includes many different costs and, thus, a separate
overhead
Adjustingcosts
account
recorded forare each
indirect materials and indirect labor. These costs are
is often maintained in a subsidiary factory over- head
Entriesfrom requisitions for indirect materials and time tickets for in-
ledger.
direct labor.This ledger
Two other sourcesisof controlled
overhead are (1)by the Factory
vouchers authorizing Overhead account in the
payments
generalforledger.items such as suppliesOverhead
Factory or utilities andis(2)aadjusting
temporary entries account that accumulates
for costs such as depreciation on factory assets.
overhead
costs coststhey
until are indirect materialsto
are allocated and indirect labor. These costs are
jobs.
Factory overhead usually includes many different costs and, thus, a
recorded from requisitions for indirect materials
separate account for each is often maintained in a subsidiary and tickets for Overhead
timeover-
factory in-
direct labor. Two other sources of overhead are (1) vouchers authorizing
head ledger. This ledger is controlled by the Factory Overhead account in the general ledger.
Recall that
payments overhead
for items
Factory Overhead such ascosts
is a temporary suppliesareorrecorded
account that
with
utilities andcosts
accumulates
debits
(2)until
adjusting toallocated
the Factory
they areentries to jobs.
Overhead
account
for coststhat
Recall and
such aswith
overhead credits
depreciation
costs to factory
on
are recordedother accounts
assets.
with debits suchOverhead
to the Factory as Cash, accountAccounts
and with Payable,
credits
and to other
Accumulated
Factory accountsusually
overhead such as includes
Cash, Accounts
Depreciation— manyPayable, andcosts
Equipment.
different Accumulated
In thus,
and, theDepreciation—
asubsidiary factory
Overhead
Equipment.
separate In the subsidiary
account for each factory
is often overhead
maintained ledger,
in thesubsidiary
a debits are posted
factory toover-
their respective
overhead
accounts such ledger, the debits
as Depreciation are posted Insurance
Expense—Equipment, to their Expense—Warehouse,
respective accounts or such as
head ledger.Expense—Patents.
This ledger is controlled by the Factory Overhead account in the general ledger.
Depreciation Expense—Equipment, Insurance Expense—Warehouse, or
Amortization
Factory Overhead
To illustrate is a temporary
the recording account
of overhead, that accumulates
the following two entries costs
reflectuntil they are allocated
the depreciation of to jobs.
Amortization
Recall
factory equipment
Expense—Patents.
that overhead costs are
and the accrual of recorded with debitsfortothe
utilities, respectively, theweek
Factory
endedOverhead
March 6. account and with
credits to other accounts such as Cash, Accounts Payable, and Accumulated Depreciation—
To illustrate
Equipment. thesubsidiary
In the recording factory of overhead,
overhead ledger, the the following
debits aretwo entries
posted reflect
to their the
respective
Mar. 6 Factory Overhead . . . . . . . . . . . . . . . . . . . . . . . . . . 600 Assets ! Liabilities " Equity
accounts such as
depreciation of factory Depreciation Expense—Equipment, Insurance Expense—Warehouse, or
Accumulated equipment
Depreciation—Equipment and. . the. . . . . accrual of utilities,600 respectively,
#600 #600
Amortization Expense—Patents.
for the week ended March 6.
To record depreciation on factory equipment.
To
Mar.illustrate
6 theFactory
recording
Overheadof . . overhead,
. . . . . . . . . . . .the
. . . .following
........ two entries
250 reflect the depreciation of " Equity
Assets ! Liabilities
factory equipment and thePayable.
Utilities accrual . . . .of
. . .utilities,
. . . . . . . . . respectively,
........ for the week ended
250 March 6. "250 #250
To record the accrual of factory utilities.
10
We generally allocate overhead by linking it to another factor used in
production, such as direct labor or machine hours. The factor to which
overhead costs are linked is known as the al- location base. A manager must
think carefully about how many and which allocation bases to use. This
managerial decision influences the accuracy with which overhead costs are
allocated to individual jobs. In turn, the cost of individual jobs might impact a
manager’s decisions for pricing or performance evaluation. In Exhibit 2.2,
overhead is expressed as 160% of direct labor. We then allocate overhead
by multiplying 160% by the estimated amount of direct labor on the jobs.
We cannot wait until the end of a period to allocate overhead to jobs because
perpetual11/5/08
wiL79581_ch02_046-083 inventory
23:16 records
Page 56 Ssen are16 part of the Folder:TEMPWORK:November:Don't
s-171:Desktop job order costing system Delete (Jobs):MHBR101/Wi
Decision Ethics
Summary of Cost Flows
Web Consultant You are working on seven client engagements. Two clients reimburse your firm for
actual costs plus a 10% markup. WeThe
showed
other journal
five pay entries for for
a fixed fee charging Goods in
services.Your Process
firm’s costs Inventory
include (Job B15) with the cost of
overhead allocated at $47 per labor hour. The managing partner of your firm instructs you to and
(1) direct materials requisitions, (2) direct labor time tickets, as 11 overhead. We made
(3) factory
record
separate entries for each of these costs, but they are usually
many labor hours as possible to the two markup engagements by transferring labor hours from the other recorded in one entry. Specifically,
five. What do of
you
materials
do? [Answer—p. 64]
requisitions are often collected for a day or a week and recorded with a single entry
Point: Study the flow manufacturing
costs through general ledger accounts
summarizing them. The same is done with labor time tickets. When summary entries are made,
and job cost sheets. Use Exhibit 2.11 supporting schedules of the jobs charged and the types of materials used provide the basis for
Since the allocation rate for overhead is estimated at the start of a period,
the total amount as- signed to jobs during a period rarely equals the amount
actually incurred.
EXERCISES:
ASSIGNMENT MATERIAL ! 131
A B C
1 Rafael Company, May 2011 Job M1 Job M2
2 Direct materials $ 78,000 $ 51,000
3 Direct manufacturing labor 273,000 208,000
Direct manufacturing labor is paid at the rate of $26 per hour. Manufacturing overhead costs are allocated
Direct
at a budgeted rate of manufacturing laborlabor-hour.
$20 per direct manufacturing is paid Only
at the
Job M1rate
wasof $26 per
completed hour. Manufacturing
in May.
1. overhead
Calculate the total costcosts are allocated at a budgeted rate of $20
for Job M1. per direct
Required
2. 1,100 pipes were produced for
manufacturing labor-hour.Job M1. Calculate
Onlythe cost
JobperM1
pipe.
was completed in May.
3. Prepare the journal entry transferring Job M1 to finished goods.
4. What is the ending balance in the Work-in-Process Control account?
1. Calculate the total cost for Job M1.
4-28 Job costing; actual, normal, and variation from normal costing. Chico & Partners, a Quebec-based
2. 1,100 pipes were produced for JobM1.Calculate the cost per pipe.
public accounting partnership, specializes in audit services. Its job-costing system has a single direct-cost
3. Prepare
category (professional labor) the
and ajournal entry transferring
single indirect-cost JobM1
pool (audit support, to finished
which contains goods.
all costs of the
Audit Support
4. Department).
What is the Audit ending
support costs are allocated
balance to individual
in the jobs using actual
Work-in-Process professional
Control account?
labor-hours. Chico & Partners employs 10 professionals to perform audit services.
Budgeted and actual amounts for 2011 are as follows:
PROBLEM 2:
A B C
1 Chico & Partners
2 Budget for 2011
3 Professional labor compensation $990,000
4 Audit support department costs $774,000
5 Professional labor-hours billed to clients 18,000 hours
6
7 Actual results for 2011
8 Audit support department costs $735,000
9 Professional labor-hours billed to clients 17,500
10 Actual professional labor cost rate $ 59 per hour
1. Compute the direct-cost rate and the indirect-cost rate per professional labor-hour for 2011 under Required
(a) actual costing, (b) normal costing, and (c) the variation from normal costing that uses budgeted
rates for direct costs.
2. Chico’s 2011 audit of Pierre & Co. was budgeted to take 150 hours of professional labor time. The actual 12
professional labor time spent on the audit was 160 hours. Compute the cost of the Pierre & Co. audit
using (a) actual costing, (b) normal costing, and (c) the variation from normal costing that uses bud-
geted rates for direct costs. Explain any differences in the job cost.
4-29 Job costing; actual, normal, and variation from normal costing. Braden Brothers, Inc., is an archi-
Exercises
Exercise 5-29 JOB-ORDER COSTING VERSUS PROCESS COSTING OBJECTIVE ! 1
a. Paint manufacturing
b. Auto manufacturing
c. Toy manufacturing
d. Custom cabinet making
e. Airplane manufacturing (e.g., 767s)
f. Personal computer assembly
g. Furniture making
h. Custom furniture making
i. Dental services
j. Hospital services
k. Paper manufacturing
l. Auto repair
m. Architectural services
n. Landscape design services
o. Light bulb manufacturing
Required:
1. Identify each of these preceding types of businesses as either job-order or process
costing.
a. Auto manufacturing
b. Dental services
c. Auto repair
d. Costume making
Required:
1. For each of the given types of industries, give an example of a firm that would use
job-order costing. Then, give an example of a firm that would use process costing.
13
Topic 2: ACCOUNTING FOR PRODUCTION LOSSES: JOB ORDER COSTING
LEARNING OBJECTIVES:
NOTES:
While the terms used in this chapter may seem familiar, be sure you understand
them in the context of management accounting.
Rework is units of production that do not meet the specifications required by cus-
tomers but that are subsequently repaired and sold as good finished units. For
example, defective units of products (such as pagers, computers, and telephones)
detected during or after the production process but before units are shipped to
customers can sometimes be reworked and sold as good products.
14
Some amounts of spoilage, rework, or scrap are inherent in many production
processes. For example, semiconductor manufacturing is so complex and
delicate that some spoiled units are commonly produced; usually, the spoiled units
cannot be reworked. In the manufacture of high-precision machine tools, spoiled
units can be reworked to meet standards, but only at a considerable cost. And in
the mining industry, companies process ore that contains varying amounts of
valuable metals and rock. Some amount of rock, which is scrap, is inevitable.
Accounting for spoilage aims to determine the magnitude of spoilage costs and to
distin- guish between costs of normal and abnormal spoilage.2 To manage,
control, and reduce spoilage costs, companies need to highlight them, not bury
them as an unidentified part of the costs of good units manufactured.
PTER 18
To illustrate normal and abnormal spoilage, consider Mendoza Plastics, which
SPOILAGE, REWORK, AND SCRAP
makes casings for the iMac computer using plastic injection molding. In January
Two2012,Types
Mendozaof Spoilage
incurs costs of $615,000 to produce 20,500 units. Of these 20,500
units, 20,000 are good units and 500 are spoiled units. Mendoza has no beginning
Accounting for spoilage aims to determine the magnitude of spoilage costs and to distin-
2
inventory
guish between andcostsno endingand
of normal inventory
abnormalthat month.
spoilage. 2 To Of the 500
manage, spoiled
control, units, 400 units
and reduce
are spoiled
spoilage becauseneed
costs, companies thetoinjec- tionthem,
highlight molding machines
not bury areunidentified
them as an unable topart
manufacture
of good
the costs of good units manufactured.
casings 100% of the time. That is, these units are spoiled even though the
erences
To illustrate
machines were normal
runand abnormaland
carefully spoilage, consider The
efficiently. Mendoza Plastics, 100
remaining whichunits
makesare spoiled
al spoilage
casings for the iMac computer using plastic injection molding. In January 2012, Mendoza
nherent in because
incurs costs ofof machine
$615,000 breakdowns
to produce 20,500 and
units.operator errors.
Of these 20,500 units, 20,000 are good
oduction
units and 500 are spoiled units. Mendoza has no beginning inventory and no ending
inventory
Normal that month. Of the 500 spoiled units, 400 units are spoiled because the injec-
Spoilage
spoilage tion molding machines are unable to manufacture good casings 100% of the time. That
at would is, Normal
these units spoilage
are spoiled even though the machines
is spoilage inherentwere
in run carefully andproduction
a particular efficiently. The
process. In
r efficient remaining 100 units are spoiled because of machine breakdowns and operator errors.
particular, it arises even when the process is operated in an efficient manner. The
costs of Spoilage
Normal normal spoilage are typically included as a component of the costs of
good units manufactured, because good units cannot be made without also
Normal spoilage is spoilage inherent in a particular production process. In particular, it
making some units that are spoiled. There is a tradeoff between the speed of
arises even when the process is operated in an efficient manner. The costs of normal
production
spoilage and included
are typically the normal spoilage
as a component rate.
of the costsManagement makes a conscious
of good units manufactured,
decision
because goodabout how many
units cannot be made units to produce
without per some
also making hourunits
withthat
the are
understanding
spoiled. that,
There is a tradeoff between the speed of production and the normal spoilage
at the rate decided on, a certain level of spoilage is almost unavoidable. For this rate.
Management
reason, the makes
cost a conscious
of normal decision about is
spoilage how many units
included in to
theproduce
cost of perthe
hourgood units
with the understanding that, at the rate decided on, a certain level of spoilage is almost
completed. At Mendoza Plastics, the 400 units spoiled because of the limita- tions
unavoidable. For this reason, the cost of normal spoilage is included in the cost of the
of injection
good molding
units completed. machines
At Mendoza and the
Plastics, despite efficient
400 units spoiledoperating
because of conditions
the limita- are con-
sidered
tions normal
of injection spoilage.
molding Theand
machines calculations are operating
despite efficient as follows:
conditions are con-
sidered normal spoilage. The calculations are as follows:
Manufacturing cost per unit, $615,000 , 20,500 units = $30
Manufacturing costs of good units alone, $30 per unit * 20,000 units $600,000
Normal spoilage costs, $30 per unit * 400 units ƒƒƒ12,000
Manufacturing costs of good units completed (includes normal spoilage) $612,000
$612,000
Manufacturing cost per good unit = = $30 .60
20,000 units
Because normal spoilage is the spoilage related to the good units produced, normal spoilage
rates are computed by dividing units of normal spoilage by total good units completed, not
total actual units started in production. At Mendoza Plastics, the normal spoilage rate is
therefore computed as 400 , 20,000 = 2%.
Abnormal Spoilage
15
Abnormal spoilage is spoilage that is not inherent in a particular production process and
would not arise under efficient operating conditions. If a firm has 100% good units as its
goal, then any spoilage would be considered abnormal. At Mendoza, the 100 units
spoiled due to machine breakdowns and operator errors are abnormal spoilage.
Because normal spoilage is the spoilage related to the good units produced,
normal spoilage rates are computed by dividing units of normal spoilage by total
good units completed, not total actual units started in production. At Mendoza
Plastics, the normal spoilage rate is therefore computed as 400 , 20,000 = 2%.
Abnormal Spoilage
Assume the rework costs equal $3,800 (comprising $800 direct materials, $2,000 direct
manufacturing labor, and $1,000 manufacturing overhead).
Assume the rework costs equal $3,800 (comprising $800 direct materials, $2,000
direct manufacturing
Normal Rework labor,
Attributable to and $1,000
a Specific Job manufacturing overhead).
If the rework is normal but occurs because of the requirements of a specific job, the
Normal
rework costs Rework
are charged to that Attributable
job. The journalto a Specific
entry Job
is as follows:
IfLoss
Abnormal Rework
thefrom Abnormal Rework 3,800
rework is abnormal, it is recorded by charging abnormal rework to a loss
Materials Control 800
account.
Wages Payable Control 2,000
If the rework is abnormal, it is recorded by charging abnormal rework to a loss account.
Manufacturing Overhead Allocated 1,000
Loss from Abnormal Rework 3,800
Materials Control 800
Wages Payable Control 2,000
Manufacturing Overhead Allocated 1,000
17
set a standard of zero rework. All rework is then treated as abnormal and is written
off as a cost of the cur- rent period.
Scrap is residual material that results from manufacturing a product; it has low
total sales value compared with the total sales value of the product. No distinction
is made between normal and abnormal scrap because no cost is assigned to
scrap. The only distinction made is between scrap attributable to a specific job
and scrap common to all jobs.
Careful tracking of scrap often extends into the accounting records. Many
companies maintain a distinct account for scrap costs somewhere in their
accounting system. The issues here are similar to the issues in Chapter 16
regarding the accounting for byproducts:
When the dollar amount of scrap is immaterial, the simplest accounting is to record
the physical quantity of scrap returned to the storeroom and to regard scrap sales
as a sepa- rate line item in the income statement. In this case, the only journal
entry is as follows:
18
Recognizing Scrap at the Time of Its Sale
When the dollar amount of scrap is immaterial, the simplest accounting is to record the
physical quantity of scrap returned to the storeroom and to regard scrap sales as a sepa-
rate line item in the income statement. In this case, the only journal entry is as follows:
Sale of scrap: Cash or Accounts Receivable 900
Scrap Revenues 900
When the dollar amount of scrap is material and the scrap is sold quickly after it is pro-
duced, the accounting
Whendepends on whether
the dollar amount theofscrap is attributable
scrap is material to and
a specific
the job or isis sold quickly after it
scrap
common to all jobs.
is pro- duced, the accounting depends on whether the scrap is attributable to a
specificto
Scrap Attributable joba or is common
Specific Job to all jobs.
Job-costing systems sometimes trace scrap revenues to the jobs that yielded the scrap.
This method is Scrap Attributable
used only to can
when the tracing a Specific
be done inJob
an economically feasible way.
For example, the Hull Machine Shop and its customers, such as the U.S. Department of
Defense, may reach an agreement
Job-costing that provides
systems for charging
sometimes tracespecific
scrapjobs with all rework
revenues to the jobs that yielded the
scrap. This method is used only when the tracing can be done in an economically
feasible way. For example, the Hull Machine Shop and its customers, such as the
U.S. Department of Defense, may reach an agreement that provides for charging
APTER 18 SPOILAGE, REWORK, AND SCRAP
specific jobs with all rework or spoilage costs and then crediting these jobs with
allspoilage
or scrap costs
revenues that
and then arise these
crediting fromjobs
the with
jobs.allThe
scrapjournal
revenuesentry is asfrom
that arise follows:
the
jobs. The journal entry is as follows:
Scrap returned to storeroom: No journal entry.
TER 18 SPOILAGE, REWORK, AND SCRAP [Notation of quantity received and related
job entered in the inventory record]
Sale ofcosts
or spoilage scrap:and then creditingCash or Accounts
these jobs withReceivable 900 from the
all scrap revenues that arise
jobs. The journal entry is as follows: Work-in-Process Control 900
Posting made to specific job cost record.
Scrap returned to storeroom: No journal entry.
Unlike spoilage and rework, there[Notationis no cost assigned
of quantity to the
received scrap, so no distinction is
and related
Unlike
made spoilage
between normaland rework,
and abnormal there
scrap.
job entered All
in isscrap
the no revenues,
cost
inventory assigned
record] to amount,
whatever the the scrap,
are so no
Sale
creditedof scrap:
to the is
distinction specific
made job.between
Scrap revenues
Cash or reduce
Accounts
normal the abnormal
Receivable
and costs of the job. 900
scrap. All scrap revenues,
Work-in-Process Control 900
whatever the amount,
Scrap common to all jobs are credited to the specific job. Scrap revenues reduce the
Posting made to specific job cost record.
costs of the job.
The journal entry in this case is as follows:
Unlike spoilage and rework, there is no cost assigned to the scrap, so no distinction is
made between normal
Scrap returned
Scrap common and
to abnormal
to storeroom: Noscrap.
all jobs journal All scrap revenues, whatever the amount, are
entry.
[Notation
credited to the specific job. Scrap revenues of quantity
reduce received
the costs andjob.
of the related
job entered in the inventory record]
Scrap common
TheSale
journal to all
of scrap:entry jobscase
in this Cashis
or Accounts Receivable
as follows: 900
Manufacturing
The journal entry in this case is as follows: Overhead Control 900
Posting made to subsidiary ledger—“Sales of
Scrap returned to storeroom: NoScrap”
journalcolumn
entry. on department cost record.
[Notation of quantity received and related
Scrap is not linked with any particular job or
job entered product.
in the Instead,
inventory record] all products bear produc-
tion costs
Sale without any credit for
of scrap: scrap
Cash revenues
or Accounts except in an indirect manner:
Receivable 900 Expected
scrap revenues are considered when setting the
Manufacturing budgeted
Overhead manufacturing overhead
Control 900 rate.
Thus, the budgeted overhead rate is lower
Posting madethan it would
to subsidiary be if the overhead
ledger—“Sales of budget had not
been reduced by expected scrap Scrap” column on
revenues. Thisdepartment
methodcostof record.
accounting for scrap is also
used in process costing when the dollar amount of scrap is immaterial, because the scrap
Scrap is not linked with any particular job or product. Instead, all products bear produc-
in process costing is common to the manufacture of all the identical or similar units pro-
tionScrap
costs without any credit
is not linked withfor any
scrapparticular
revenues except
job or in an indirect Instead,
product. manner: Expected
all products bear
duced (and cannot be identified with specific units).
scrapproduction costs without any credit for scrap revenues except rate.
revenues are considered when setting the budgeted manufacturing overhead in an indirect
Thus, the budgeted overhead rate is lower than it would be if the overhead budget had not
Recognizing Scrap at the Time of Its Production
manner: Expected scrap revenues are considered when setting the budgeted
been reduced by expected scrap revenues. This method of accounting for scrap is also
used manufacturing
Our inpreceding
process costing overhead
illustrations
when the rate.that
assume
dollar Thus,
scrapthe
amount budgeted
returned
of scrap overhead
istoimmaterial,
the storeroom is rate
because sold is lower than it
the quickly,
scrap
in so it is not
would
process beassigned
costingif isthe an inventory
overhead
common cost
budgetfigure.
to the manufacture hadSometimes,
not
of all the been as inreduced
identical the case with
or similar by edges
pro-of
expected
units scrap
molded
duced (andplastic
revenues. cannot parts,
This the valuewith
be identified
method ofof accounting
scrap is not
specific immaterial,
units).for scrapand is the
alsotime between
used storing costing
in process
itwhen
and selling or reusing
the dollar it can be
amount oflong and is
scrap unpredictable.
immaterial,Inbecausethese situations, the com-
the scrap in process
Recognizing
pany assigns an inventoryScrapcost at tothe Time
scrap of Its Production
at a conservative estimate of its net realizable
value so that production costs and related scrap revenues are recognized in the same
Our preceding illustrations assume that scrap returned to the storeroom is sold quickly,
accounting period. Some companies tend to delay sales of scrap until its market price is
so it is not assigned an inventory cost figure. Sometimes, as in the case with edges of
considered attractive. Volatile price fluctuations are typical for scrap metal. In these
molded plastic parts, the value of scrap is not immaterial, and the time between storing
cases, it’s not easy to determine some “reasonable inventory value.”
it and selling or reusing it can be long and unpredictable. In these situations, the com-
Scrap
pany Attributable
assigns an inventoryto a Specific
cost to scrap atJob a conservative estimate of its net realizable
value
The journal entry in the Hull example is asscrap
so that production costs and related revenues are recognized in the same
follows:
accounting period. Some companies tend to delay sales of scrap until its market price is 19
consideredScrap attractive.
returned to storeroom:
Volatile price Materials Control are typical for scrap metal.
fluctuations 900 In these
cases, it’s not easy to determine someWork-in-Process Control
“reasonable inventory value.” 900
Scrap
ScrapAttributable
Common to toAll
a Specific
Jobs Job
ACCOUNTING FOR SCRAP ! 659
Manufacturing Overhead Control 900
Posting made to subsidiary ledger—“Sales of
Scrap” column on department cost record.
Scrap is not linked with any particular job Managing Waste and Environmental Costs at
Concepts
costing is without
tion costs common in Action
any to thefor
credit manufacture
or product. Instead,
KB Home
scrap revenues ofexcept
all the
all products
in anidentical
bear produc-
or similar
indirect manner: units pro-
Expected
scrap revenues
duced are considered
(and cannot when with
be identified settingspecific
the budgeted manufacturing overhead rate.
units).
Thus, the budgeted overhead rate is lower than it would be if the overhead budget had not
been reduced by expected scrap revenues.KBThis method ofthe
accounting forbuilders
scrap is alsoUnited States. In
Recognizing Scrap at the Time of ItsHome is one of
Production largest home in the
used in process costing when the dollar amount of scrap is immaterial, because the scrap
recent years, public awareness of environmental issues and interest in
in process costing is common to the manufacture of all the identical
environmentally-friendly or similar
products units has
and services pro-led to increased
Our preceding
duced illustrations
(and cannot be identified assume that
with specific scrap
units).
demand returned
for sustainable hometoconstruction.
the storeroom
KB Home ishas
sold
responded by
quickly, so it is not assigned an inventory increasing the sustainability
cost of its homebuilding
figure. Sometimes, as inoperations,
the casewhich
Recognizing Scrap at the Time
includes of Its
reducing Production
its
with edges of molded plastic parts, the value of scrap is not immaterial, and the waste and environmental costs.
Through its “My Home. My Earth.” program, launched in 2007,
Ourbetween
time preceding storing
illustrations assume
it and that or
selling scrap returned
KBreusing
Home to thebe
hasitestablished
can storeroom
long and is sold
environmental quickly, as top-priority
unpredictable.
sustainability In
so it is not assigned an inventory
these situations, the com- pany management cost figure. Sometimes,
assigns an as in
issue.inventory the case
It developed corecost with edges
to scrap
principles to of
guideat a
its efforts
molded plastic parts, the value of scrap is not immaterial, and
conservative estimate of its net realizable value so that production costs and to reduce
including using the
“innovation time
and between
our storing
process-driven approach
it and selling or reusing it can be long and unpredictable.
waste In these
and natural resource situations,
usage throughouttheourcom-
organization.” Much
related
pany
of that scrap
assigns anrevenues
inventory
focus involves reducing are
cost torecognized
scrap, scrap
the residual in thethatsame
at a materials
conservative accounting
estimate
result from of
its its period.
net realizable
homebuilding Some
processes. These mate-
companies
rials pose tend
additional to delay
problems for sales
companies of scrap
like KB until
Home, its
because
value so that production costs and related scrap revenues are recognized in the same market
many price
federal and is
stateconsidered
environmental laws dic-
tate that scrap
accountingVolatile
attractive. materials
period. Some be deposed
pricecompanies of
fluctuations in an
tendareenvironmentally
to delay friendly
salesfor
typical of scrap way;
scrap until therefore,
metal. its marketthey
In these add
price toisthe
cases, cost
it’sof
generating waste.
considered attractive. Volatile price fluctuations are typical for scrap metal. In these
not easy to determine some “reasonable inventory value.”
To reduce these costs during the homebuilding process, all new homes are built with pre-engineered roof trusses,
cases, it’s not easy to determine some “reasonable inventory value.”
while 90% also use preconstructed panels. These preconstructed materials are cut offsite for greater precision, which
Scrap Attributable
reduces wood to a
waste. Further, Specific
these Job are made of engineered wood products, which reduce the use of
precut materials
long solid boards that require larger trees to be cut. Beyond scrap reduction, these trusses and panels also eliminate
The journal entry in the Hull example is as follows:
the need for costly job-site rework, or the repair of defective materials during construction.
Similarly,
Scrap all new
returned homes use oriented
to storeroom: Materials strand
Controlboard, which is made from wood 900chip rather than plywood.
Wood chip is both cheaper and more environmentally sustainable
Work-in-Process Control than traditional construction
900 materials. These
sustainable practices helped KB Home reduce the cost, exclusive of land, of each home manufactured in 2009 by
nearly 39%
Scrap over the previous
Common year, while increasing profit margins by 13% despite the broader U.S. housing mar-
to All Jobs
ket collapse.
The journal
Beyond entry in this case
the construction is as follows:
process, KB Home also includes earth-friendly standard features in all of its homes, at
no cost to homebuyers, including energy-efficient windows, recyclable carpets, programmable thermostats, and
Scrap returned to storeroom: Materials Control 900
faucets that reduce water usage. Beyond cutting costs, KB Home’s efforts to effectively manage waste and environ-
Manufacturing Overhead Control 900
mental costs have helped the company partially stabilize revenues in a difficult real-estate market. Chief executive
Jeffrey Mazger
Observe said,Materials
that the “Less thanControl
2% of customers
accounta isfewdebited
years ago
in were
placeasking aboutor
of Cash energy-efficient
Accounts options. Since
we introduced ‘My Home. My Earth.’ in April 2007, it’s
Receivable. When the scrap is sold, the journal entry is as follows: gone up to 75%.” This has helped KB Home differentiate
itself within a very competitive market for homebuilders.
Sale of scrap: Cash or Accounts Receivable 900
Sources: KB Home. 2010. 2009 annual report. LosMaterials Control
Angeles: KB Home; KB Home. 2010. 2009 sustainability report. 900
Los Angeles: KB Home; Tischler,
Linda. 2008. The green housing boom. Fast Company, June 23.
Scrap is sometimes reused as direct material rather than sold as scrap. In this
case, Materials Control is debited at its estimated net realizable value and then
credited
Scrap whenreused
is sometimes the asscrap
directis reused.
material For
rather example,
than theInentries
sold as scrap. this case,when the scrap is
Materials
Control
common is debited
to allatjobs
its estimated
are as net realizable value and then credited when the scrap is
follows:
reused. For example, the entries when the scrap is common to all jobs are as follows:
Scrap returned to storeroom: Materials Control 900
Manufacturing Overhead Control 900
Reuse of scrap: Work-in-Process Control 900
Materials Control 900
Accounting for scrap under process costing is similar to accounting under job costing
when scrap is common
Accounting to all jobs.
for scrap underThat’s becausecosting
process the scrapis
in similar
process costing is common under job
to accounting
to costing
the manufacture of masses of identical or similar units.
when scrap is common to all jobs. That’s because the scrap in process
Managers focus their attention on ways to reduce scrap and to use it more profitably, Decision
costing is common to the manufacture of masses of identical or similar units. Point
especially when the cost of scrap is high (see Concepts in Action on p. 659). For example,
General Motors has redesigned its plastic injection molding processes to reduce the scrap How is scrap
plastic that must be broken away from its molded products. General Motors also regrinds accounted for?
and reuses the plastic scrap as direct material, saving substantial input costs.
20
Managers focus their attention on ways to reduce scrap and to use it more
profitably, especially when the cost of scrap is high (see Concepts in Action on p.
659). For example, General Motors has redesigned its plastic injection molding
processes to reduce the scrap plastic that must be broken away from its molded
products. General Motors also regrinds and reuses the plastic scrap as direct
material, saving substantial input costs.
EXERCISES:
21
Topic 3: STATEMENTS FOR MANUFACTURING INDUSTRIES: JOB ORDER
COSTING
LEARNING OBJECTIVES:
NOTES:
In a job-order firm, units can be produced for a particular customer, or they can be produced with
the expectation of selling the units later. If a job is produced especially for a customer (as with the
backpacks) and then shipped to the customer, then the cost of the finished job becomes the cost
of goods sold. When the backpacks are fin- ished, Cost of Goods Sold increases by $2,320, while
Work in Process decreases by the same amount (the job is no longer incomplete, so its costs
cannot stay in Work in Process). Then, the sale is recognized by increasing both Sales Revenue
and Accounts Receivable by $3,480 (cost plus 50 percent of cost, or $2,320 þ $1,160).
A schedule of cost of goods sold usually is prepared at the end of each reporting period (e.g.,
monthly and quarterly). Exhibit 5-11 presents such a schedule for John- son Leathergoods for
January. Typically, the overhead variance is not material and, therefore, is closed to the cost of
goods sold account. The cost of goods sold before an adjustment for an overhead variance is
called normal cost of goods sold. After the adjustment for the period’s overhead variance takes
place, the result is called the adjusted cost of goods sold. It is this latter figure that appears as an
expense on the income statement.
However, closing the overhead variance to the cost of goods sold account is not done until the
end of the year. Variances are expected each month because of nonuniform production and
nonuniform actual overhead costs. As the year unfolds, these monthly variances should, by and
large, offset each other so that the year-end variance is small. Nonetheless, to illustrate how the
year-end overhead variance would be treated, we will close out the overhead variance
experienced by Johnson Leathergoods in January.
Notice that there are two cost of goods sold figures in Exhibit 5-11. The first is normal cost of goods
sold and is equal to actual direct materials, actual direct labor, and applied overhead for the jobs
that were sold. The second figure is adjusted cost of goods sold. The adjusted cost of goods sold
is equal to normal cost of goods sold plus or minus the overhead variance. In this case, overhead
has been underapplied (actual overhead of $415 is $75 higher than the applied overhead of $340),
so this amount is added to normal cost of goods sold. If the overhead variance shows overapplied
over- head, then that amount will be subtracted from normal cost of goods sold.
Suppose that the backpacks had not been ordered by a customer but had been produced with the
expectation that they could be sold through a subsequent market- ing effort. Then, all 20 units
might not be sold at the same time. Assume that on January 31, there were 15 backpacks sold. In
22
these costs gives the cost of ending work in process. You may want to check these figures
against the job-order cost sheet for briefcases shown at the top right of Exhibit 5-9.
Exhibit 5-10
Schedule of Cost of Goods Manufactured
Johnson Leathergoods
Schedule of Cost of Goods Manufactured
For the Month of January
Direct materials:
Beginning raw materials inventory $ 0
Purchases of raw materials 2,500
Total raw materials available $2,500
Ending raw materials 1,000
Total raw materials used $1,500
Direct labor 1,530
Overhead:
Lease $ 200
Utilities 50
Depreciation 100
Indirect labor 65
$ 415
Less: Underapplied overhead 75
Overhead applied 340
Current manufacturing costs $3,370
Add: Beginning work in process 0
Total manufacturing costs $3,370
Less: Ending work in process 1,050
Cost of goods manufactured $2,320
Exhibit 5-11
Statement of Cost of Goods Sold
adjusted cost of goods sold. It is this latter figure that appears as an expense on the
income statement.
However, closing the overhead variance to the cost of goods sold account is not
done until the end of the year. Variances are expected each month because of nonuniform
production and nonuniform actual overhead costs. As the year unfolds, these monthly
variances should, by and large, offset each other so that the year-end variance is small.
Nonetheless, to illustrate how the year-end overhead variance would be treated, we will
EXERCISES:
close out the overhead variance experienced by Johnson Leathergoods in January.
Notice that there are two cost of goods sold figures in Exhibit 5-11. The first is
normal cost of goods sold and is equal to actual direct materials, actual direct labor, and
applied overhead for the jobs that were sold. The second figure is adjusted cost of
goods sold. The adjusted cost of goods sold is equal to normal cost of goods sold plus
or minus the overhead variance. In this case, overhead has been underapplied (actual
overhead of $415 is $75 higher than the applied overhead of $340), so this amount is
added to normal cost of goods sold. If the overhead variance shows overapplied over-
head, then that amount will be subtracted from normal cost of goods sold.
Suppose that the backpacks had not been ordered by a customer but had been
produced with the expectation that they could be sold through a subsequent market-
ing effort. Then, all 20 units might not be sold at the same time. Assume that on 23
January 31, there were 15 backpacks sold. In this case, the cost of goods sold figure
is the unit cost times the number of units sold ($116 3 15, or $1,740). The unit
cost figure is found on the cost sheet in Exhibit 5-9.
Sometimes it is simpler to use a briefer version of the job-order cost sheet in
order to calculate ending Work in Process, Finished Goods, and Cost of Good Sold.
The beginning balance of Finished Goods was zero.
Required:
1. Calculate the balance in Work in Process at the end of the month.
Problem
2. 1:the balance in Finished Goods at the end of the month.
Calculate
3. Calculate Cost of Goods Sold for the month.
CTIVE ! 4 Exercise 5-39 JOB-ORDER COST SHEETS, BALANCE IN WORK IN PROCESS
AND FINISHED GOODS
Berne Company, a job-order costing firm, worked on three jobs in July. Data are as follows:
Job 73 Job 74 Job 75
Balance, 7/1 $ 8,450 $ 0 $ 0
Direct materials $ 7,450 $12,300 $16,150
Direct labor $12,000 $10,500 $23,000
Machine hours 400 350 1,000
Overhead is applied to jobs at the rate of $20 per machine hour. By July 31, Jobs 73
and 75 were completed. Jobs 70 and 73 were sold. Job 74 remained in process. On July
1, the balance in Finished Goods was $49,000 (consisting of Job 70 for $19,000 and
Job 72 for $30,000).
Berne prices its jobs at cost plus 30 percent. During July, variable marketing
expenses were 10 percent of sales, and fixed marketing expenses were $2,000; adminis-
trative expenses were $4,800.
Required:
1. Prepare job-order cost sheets for all jobs in process during July, showing all costs
through July 31.
Chapter 5 Job-Order Costing 9
Required:
1. Fill in the missing data for each job.
LEARNING OBJECTIVES:
After studying this chapter, the students should be able to:
1. Recognize the differences between job order and process cost accounting
systems.
2. Prepare a cost of production summary and journal entries for one
department with beginning inventory.
3. Prepare a cost of production summary and journal entries for multiple
departments with beginning inventory
4. Prepare a cost of production summary and journal entries for multiple
departments with no beginning inventory.
NOTES:
Both job order and process costing systems accumulate costs by cost
component in each production department. However, the two systems
assign costs to departmental output differently. In a job order system, costs
are assigned to specific jobs and, if possible, to the units contained within
each job. Process costing uses an averaging technique to assign costs to
units produced during the period. In both systems, unit costs are transferred
between departments as goods flow from one department to the next so
that a total production cost can be accumulated.
25
Assigning costs to product units requires the use of an averaging process.
In the easiest situation, a product’s actual unit cost is found by dividing a
period’s departmental production costs by that period’s departmental
production quantity as expressed by the following formula:
26
rate. After each job is completed, the total material, labor, and allocated
overhead
212 costs are knownChapter
and6 job cost
Process Costingcan be determined. In contrast, for
its basic product lines, Flame 'N Scent uses a process costing system to
accumulate periodic costs for each department and each product type.
Production System Quantity
Because the company manufactures several types of candles Cost each Object
period,
Job Order Small Specific customer’s job
the costs assignable to eachProcess
product
Costing
type must be Large
individuallyProduction
designated
run by
and attached to the specific production runs. Production run costs are then
department
PRODUCT A
Transferred In
PRODUCT A
PRODUCT B
Transferred In
PRODUCT B
PRODUCT C
Transferred In
PRODUCT C
FINISHED GOODS
WAREHOUSE
(Products A, B, and C)
As in job order costing, direct material and direct labor costs present
relatively few problems for cost accumulation and assignment in a process
costing system. Direct material cost can be measured from material
requisition slips; direct labor cost can be determined from employee time
sheets and wage rates for the period. Overhead, however, must be
27
allocated to output. If total overhead costs are relatively constant and
production volume is relatively steady between periods, actual overhead
costs may be used for product costing. Otherwise, using actual overhead
for product costing would result in fluctuating unit costs and, therefore,
predetermined application rates are more appropriate. As costs and
production activities change, the base on which overhead is assigned to
production may shift. For example, as a production plant becomes less
labor intensive and more automated, management should change from a
labor-based to a machine-based overhead allocation.
Units in beginning WIP Inventory were started last period but will be
completed during the current period. This two-period production sequence
means that some costs for the units in beginning inventory were incurred
last period and additional costs for those units will be incurred in the current
period. Additionally, the partially completed units in ending WIP Inventory
were started in the current period but will not be completed until next period.
Therefore, some of the current period costs should attach to the units in
ending WIP Inventory, and more costs will be incurred and should attach
next period. This production sequence is illustrated in Exhibit 6–2 (p. 214).
28
H cost incurred Additional DL & OH cost incurred to Additional DL & OH cost incurred
ted candles. finish partially completed candles; to finish partially completed candles.
1.4 Equivalent Units
DM, DL, & OH to start of Production
and complete
candles; all DM and some DL & OH
to begin other candles.
29
214 Chapter 6 Process Costing
During and at
Beginning of Period 1 End of Period 2 During Period 3
All DM and some DL & OH cost incurred Additional DL & OH cost incurred to Additional DL & OH cost incurred
for the partially completed candles. finish partially completed candles; to finish partially completed candles.
DM, DL, & OH to start and complete
candles; all DM and some DL & OH
to begin other candles.
$ $ $ $$ $$
$
$ $ $ $
$ $ $ $ $ $ $ $ $$ $$
DM = Direct Material
DL = Direct Labor
OH = Overhead
At the end of the process, the candles are boxed and the product is 100
percent complete. Thus, boxes are 0 percent complete until the candles
are packaged; at that time, the product is complete and transferred to the
finished goods warehouse or directly to customers.
The production flow for candles is shown in Exhibit 6–3 and visually
illustrates the need for separate EUP computations for each cost
component.
30
is complete and transferred to the finished goods warehouse or directly to customers.
The production flow for candles is shown in Exhibit 6–3 and visually illustrates the
need for separate EUP computations for each cost component.
Wicks and beeswax Coloring and scent Wax poured into Candles removed Candles placed
added, 100% added, 100% molds. Labor and OH, from molds and in boxes; box, 100%
complete. Labor and complete. Labor and 65% complete. polished to remove complete. Labor and
OH, 5% complete. OH, 20% complete. seams. Labor and OH, 100% complete
OH, 80% complete. after packaging.
Assume that enough wicks and wax are started to make 8,000 candles. At
the Assume
end of that the
enoughperiod,
wicks and waxthe are process
started to makeis8,000
75candles. At the end
percent of
complete as to labor and
the period, the process is 75 percent complete as to labor and overhead. The candles are
overhead. Theas tocandles
100 percent complete areand100
wicks, wax, color, scent, percent complete
but 0 percent complete as to wicks, wax, color,
as to boxes.
and scent,
The materials but 0 indicate
EUP calculations percent complete
that there are 8,000 EUP foraswicks,
towax,boxes.
color, and The materials EUP
scent and 0 EUP forindicate
calculations boxes. The labor and overhead
that there(conversion)
are 8,000 cost components
EUP have for anwicks, wax, color, and
equivalency of 6,000 candles
scent and 0 EUP for boxes. The because the candles are 75 percent complete and
labor and overhead labor and (conversion) cost
overhead are added continuously during the process.1
components have an equivalency of 6,000 candles because the candles
When overhead is applied on a direct labor basis, or when direct labor and overhead are
are
added75 percent
to the complete
product at the andpercentage
same rate, a single laborofand overhead
completion can be used are
for added continuously
during the cost
both conversion process.
components. However, because cost drivers other than direct labor are
When
1
Although theoverhead is units
same number of equivalent applied
results for wicks,on a and
wax, color, direct labor
scent and for basis,
labor and overhead, separateor when direct labor and
calculations of unit cost may be desirable for each component. These separate calculations would give managers more
overhead are added to the product at the same
information for planning and control purposes. Managers must weigh the costs of making separate calculations against the
rate, a single percentage
ofbenefits
completion can
from having the additional beForused
information. for both
illustrative purposes, conversion
however, single cost
computations will be made components. However,
when cost
components are at equal percentages of completion.
because cost drivers other than direct labor are increasingly being used to
apply overhead costs, single computations for “conversion EUP” are being
made less often. For example, although the cost driver for the utilities
portion of overhead cost may be machine hours, the cost driver for
materials handling may be pounds of material. The increased use of
multiple cost pools and/or activity-based costing concepts makes it less
likely that the degrees of completion for the direct labor and overhead com-
ponents of processing will be equal.
EXERCISES:
Problem No. 1
31
SELF-STUDY PROBLEM 1
Problem No. 2
SOLUTION TO SELF-STUDY PROBLEM
SELF-STUDY PROBLEM 2
Suggestions:
Read the entire problem carefully, keeping in mind what you are required
Cost
to do: of Production,
Prepare Two Departments;
a cost of production Beginning
summary for a single department. The
Inventory
specifics of the problem highlight the following facts:
Shiloh Chemicals, Inc.
Shiloh Chemicals, Inc., which manufactures products on a continuous
basis, had 800 units in process in Dept. 1, one-half completed, at the
beginning of May. The costs in April for processing these units were as
follows: materials, $1,200; labor, $900; and factory overhead, $1,000.
During May, Dept. 1 finished and transferred 10,000 units to Dept. 2 and
had 400 units in process at the end of May, one-half completed.
Dept. 2 had 200 units in process at the beginning of the month, one-
half completed. April costs for these units were as follows: cost transferred
from Dept. 1, $1,550; materials, $200; labor, $175; and factory overhead,
$225. During May, Dept. 2 completed 9,000 units and had 1,200 units in
process at the end of the period, two-thirds completed.
Production costs incurred by the two departments during May were as
follows:
Dept. 1 Dept. 2
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $29,400 $19,400
Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22,050 16,975
Factory overhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24,500 21,825
Required:
Prepare a cost of production summary for each department.
32
REFERENCES:
1. Cost Accounting: Foundations and Evolutions, Eight Edition,
By Michael R. Kinney, Cecily A. Railborn.
2. Cost Accounting: A Managerial Empahsis/Charles T.
Horngren, Srkant M. Datar, Madhav V. Rajan – 14th edition
3. Managerial and Cost Accounting Exercises1: Larry M.
Walther & Christopher J Skousen.
4. Imtegrated Cost Accounting, Principles and Applications by
Marlon Oyzon Flores.
END OF MODULE 2.
33