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PREQUALIFICATION OF WPSs AWS 01.

1 :2000

by parallel or multiple electrode submerged arcs, pro- 2.5.2 through 2.5.4, and 2.5.6, and they may be used
vided that the GMAW conforms to the requirements of without performing the WPS qualification prescribed in
this section, and providing the spacing between the gas section 4, provided the technique provisions of 5.25 are
metal shielded arc and the following submerged arc does met.
not exceed 15 in. (380 mm).
3.10.1 Diameter Limitations. The minimum diameter
of the hole for a plug weld shall be no less than the thick-
ness of the part containing it plus 5/16 in. (8 mm), prefer-
3.9 Fillet Weld Requirements ably rounded to the next greater odd 1/16 in. (2 mm). The
maximum diameter shall equal the minimum diameter
See Table 5.8 for minimum fillet weld sizes. plus 1/8 in. (3 mm) or 2-1/4 times the thickness of the
member, whichever is greater.
3.9.1 Details (Nontubular). See Figures 2.1 and 2.5 for
the limitations for prequalified fillet welds.
3.10.2 Slot Length. The length of the slot for a slot weld
shall not exceed ten times the thickness of the part con-
3.9.2 Details (Tubular). For prequalified status, fillet
taining it. The width of the slot shall be no less than the
welded tubular connections shall conform to the follow-
thickness of the part containing it plus 5/16 in. (8 mm),
ing provisions:
preferably rounded to the next greater odd 1/16 in.
(1) Prequalified WPSs. Fillet welded tubular connec-
(2 mm). The maximum width shall equal the minimum
tions made by shielded metal arc, gas metal arc or flux
width plus 1/8 in. (3 mm) or 2-1/4 times the thickness of
cored arc welding processes that may be used without
the member, whichever is greater.
performing WPS qualification tests are detailed in Figure
3.2 (see 2.39.1.2 for limitations). These details may also
be used for GMAW-S qualified in accordance with 3.10.3 Depth of Filling. The depth of filling of plug or
4.12.4.3. slot welds in metal 5/8 in. (16 mm) thick or less shall
(2) Prequalified fillet weld details in lap joints are be equal to the thickness of the material. In metal over
shown in Figure 2.15. 5/8 in. thick, it shall be at least one-half the thickness of
the material, but no less than 5/8 in. (16 mm).
3.9.3 Skewed T-Joints. Welds in skewed T-joint con-
figurations that may be used without performing the
WPS qualification test prescribed in section 4, are de-
tailed in Figure 3.11, and are subject to the limitation
3.11 Common Requirements of Partial
specified in 3.2.
and Complete Joint Penetration
3.9.3.1 Dihedral Angle Limitations. The obtuse Groove Welds
side of skewed T-joints with dihedral angles greater than
100° shall be prepared as shown in Figure 3.11, Detail C, 3.11.1 FCAW/GMAW in SMAW Joints. Groove prep-
to permit placement of a weld of the required size. The arations detailed for prequalified SMAW joints may be
amount of machining or grinding, etc., of Figure 3.11, used for prequalified GMAW or FCAW.
Detail C, should not be more than that required to
achieve the required weld size (W).
3.11.2 Corner Joint Preparation. For corner joints, the
3.9.3.2 Minimum Weld Size. The minimum weld outside groove preparation may be in either or both
size for skewed T -joint welds shown in Figure 3.11, De- members, provided the basic groove configuration is
tails A, B, and C, shall be as shown in Table 5.8. The not changed and adequate edge distance is maintained
minimum size applies if it is sufficient to satisfy design to support the welding operations without excessive
requirements. melting.

3.11.3 Root Openings. Joint root openings may vary as


noted in 3.12.3 and 3.13.1. However, for automatic or
3.10 Plug and Slot Weld Requirements machine welding using FCAW, GMAW, and SAW pro-
cesses, the maximum root opening variation (minimum
The details of plug and slot welds made by the to maximum opening as fit-up) may not exceed 1/8 in.
SMAW, GMAW (except short circuiting transfer), or (3 mm). Variations greater than 1/8 in. (3 mm) shall be
FCAW processes are listed in 3.10.1 through 3.10.3, locally corrected prior to automatic or machine welding.

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PREQUALIFICATION OF WPSs AWS 01.1 :2000

(A) (8)

Should we apply D method to that welding part?


(0)

Notes:
1. (En), (E'n) = Effective throats dependent on magnitude of root opening (Rn). See 5.22.1. (n) represents 1 through 5.
2. t = thickness of thinner part.
3. Not prequlified for gas metal arc welding using short circuiting transfer or GTAW. Refer to Annex A for GMAW-S.
4. Figure D. Apply Z loss dimension of Table 2.2 to determine effective throat.
5. Figure 0, not prequalified for under 30°. For welder qualifications, see Table 4.8.

Figure 3.11-Prequalified Skewed T-Joint Details (Nontubular) (see 3.9.3)

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