000000L-1 No.

16 16 May'15

EXAMINATION NO. 16

TECHNICAL EXAMINATION QUESTION SHEETS

CATEGORY Mechanical (HVAC)

GRADE Level - 1

CONTENTS :

1. Specification/Regulation & Cost <10points>

TIME SCHEDULE :

11:10 to 12:00

NOTE :
1. Check this Examination question sheets and confirm the category and grade
are proper for those which you are going to take.

2. This Examination question sheets consists of 05 sheets.

Confirm you have all the sheets.
Inform to Observer immediately when you do not have all the sheets.

3. Write your examinee's NO. on to this cover and all the answer sheets
at first.
If missing, it will be considered no answer written.

4 All the question sheets should be given back to the Observer after finish.

5 No examinees will be allowed to leave the examination centre before 30 min.

after starting of the examination.

EXAMINEE'S NO.

Date : 16 May 2015

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 L-1 No.16/16 May 2015

Level-1 Mechanical (HVAC)

NO.
Compulsory Spec., Regulation, Cost

＜Question 1＞
Please choose the correct answer from (2points)

① Pitts Burgh Lock ⑤ TDF Joint

② Grooved Seam ⑥ Slip-on flange
③ Button Punch Snap Lock ⑦ Angle Flange Joint
④ Drive slip or C Slip ⑧ Standing S

A). ③ B). ①

C). ② D). ④

E). ⑧ F). ⑦

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 L-1 No.16/16 May 2015

G). ⑤ H). ⑥

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 Level - 1 Mechanical (HVAC)
No.
Compulsory Spec., Regulation, Cost

< Question 2 > ( 8 points )

The diagram below show the layout of a duct system. Please pick up materials necessary for
ducting and indicate necessary quantities based on following conditions.

Duct construction : Follow table given

Ducting material : Galvanized steel sheet
SA diffuser size : 600 mm x 600 mm (Neck size 400 mm x 400 mm)
SA diffuser box : 500 mm x 500 mm x 500 mm
Dropper for diffuser : 0.5 m
Supply air chamber : 2.0 m x 1.5 m x 0.7 m (W x L x H)
Flexible size : Dia. 300 mm
All diffusers have the same discharge air volume 1,500 CMH.
Duct insulation shall be external insulation 25 mm thickness, 24 K density.
Aluminium cladding to cover the insulation should be provided for ductwork as marked in the
drawing. Assume 20% wastage of cladding area
Supply air chamber and diffuser box shall be internal insulation 25 mm thickness, 48 K density.
Wastage of insulation material use 20% of duct area.
Flexible duct to be prepared 0.5 m longer than true length.
Diffuser box area shall be considered only 5 sides.
All transformation, transitions to be exclude.
Wastage for transformation and seaming duct is not necessary to consider.

Low pressure duct thickness (GI sheet)

Size of longest side (mm) Thickness (mm) Gauge
up to 450 0.5 #26
451 to 750 0.6 #24
751 to 1500 0.8 #22
over 1.0 #20
10.0 m 8.0 m 8.0 m

1000 x 500 700 x 500 500 x 500 Al. cladding required

500 x 500 1.0 m
2.0 m VD 2.0m

A.H.U

400 x 400 6.0m

Flexible

1.5 m
 1.5 m

a). Ducting (3 point)

Total
Length Ducting Area (m²)
Duct Dimension length
(m.) (m.) #26 #24 #22 #20 #18
1000 x 500 12 12 36
700 x 500 8 8 19.2
500 x 500 8 + 2x3 14 28
400 x 400 6x3 18 28.8
Diffuser neck 400 x 400 0.5 x 6 3 4.8
SA chamber 2.0 x 1.5 x 0.7 10.9
Diffuser box 500 x 500 x 500 1.25 x 6 = 7.5
Total 33.6 54.7 36 10.9

b). Insulation (1 point)

25 mm thickness, 24 K = (33.6 + 47.2 + 36) x 1.2　＝ 140.16 m²
25 mm thickness, 48 K = (1.25 + 10.9) x 1.2 = 14.58 m²

c). Volume Damper (1 point)

Size. 1000 x 500 = 1 Set
Size. 500 x 500 = 3 Sets

d). Flexible Duct (1 point)

(1.5 + 0.5) x 6 = 12 m

e). Cladding (2 point)

Total
Length Cladding Area (m²)
Cladding Dimension length
(m.) (m.)
1050 x 550 12 12 38.4
750 x 550 8 8 20.8
550 x 550 8 + 1x3 11 24.2

Total 83.4

= (83.4) x 1.2　＝ 100.08 m²