Diagnostic Code Listing

ECM Connectors RENR1368-04 PID-FMI Description Flash PID-FMI Description Flash

6 HEUI Injectors Engine Cab Diagnostic Connector May 2001 Codes Codes
Control
Module 0-00 No Detected Faults 55 102-04 Boost Press Sensor Short Circuit 25
1-11 Cylinder 1 Fault 72 102-07 Excessive Boost Pressure 25
2-11 Cylinder 2 Fault 72 105-03 Inlet Manifold Air Temp Sensor Open Circuit 38
3-11 Cylinder 3 Fault 73 105-04 Inlet Manifold Air Temp Sensor Short Circuit 38
- 12 V + 4-11 Cylinder 4 Fault 73 108-03 Atmospheric Press Sensor Open Circuit 26
5-11 Cylinder 5 Fault 74 108-04 Atmospheric Press Sensor Short Circuit 26
Batteries 6-11 Cylinder 6 Fault 74 110-00 High Coolant Temp Warning 61
22-13 Check Timing Sensor Calibration 42 110-03 Coolant Temp Sensor Open Circuit 27
Cruise Control On/Off & 30-08 Invalid PTO Throttle Signal 29 110-04 Coolant Temp Sensor Short Circuit 27
Set/Resume Switches
30-13 PTO Throttle Sensor Calibration 29 110-11 Very High Coolant Temp 61
41-03 8 Volt Supply Above Normal 21 111-01 Low Coolant Level Warning 62
ECM Side ECM Connector P1 Harness Side 41-04 8 Volt Supply Below Normal 21 111-02 Coolant Level Sensor Fault 12
Accelerator Pedal Position Sensor
42-11 Injection Actuation Press 18 111-11 Very Low Coolant Level 62
Control Valve Driver Fault
43-02 Ignition Key Switch Fault 71 164-00 Injection Actuation Press Out of Range 17
Injection Actuation Pressure Control Valve Ignition Key Switch
64-02 Loss of Engine RPM Signal on Engine 34 164-02 Injection Actuation Press Sensor Erratic 15
(IAPCV) Speed and Timing Sensor Number 2
Clutch and Service Brake Switches 64-11 No Pattern on Engine Speed 34 164-03 Injection Actuation Press Open Circuit 15
and Timing Sensor Number 2
Top Camshaft Speed/Timing Sensor 70-05 Inlet Air Heater Open Circuit 49 164-04 Injection Actuation Press Short Circuit 15
70-06 Inlet Air Heater Short Circuit 49 164-11 Injection Actuation Press System 39
Coolant Level Sensor
71-00 Idle Shutdown Override 01 168-02 Intermittent Battery Power to the ECM 51
71-01 Idle Shutdown Occurrence 47 190-00 Engine Overspeed Warning 35

Caterpillar Installed

OEM Installed
Bottom Camshaft Speed/Timing Sensor 71-14 PTO Shutdown Occurrence 47 190-02 Loss of RPM Signal on Engine Speed 34
Check Engine Lamp
and Timing Sensor Number 1
Warning Lamp
ECM Side ECM Connector P2 Harness Side 84-00 Vehicle Overspeed Warning 41 190-11 No Pattern on Engine Speed 34
Injection Actuation Pressure Sensor

Speedometer & Tachometer 3126B and 3126E Truck Engine 84-01 Loss of Vehicle Speed Signal 31 224-11
and Timing Sensor Number 1
Theft Deterrent Enabled 00
DT Connector Receptacle DT Connector Plug
Electrical System
25
35
45
55

65 10
15
20
84-02 Invalid Vehicle Speed Signal 36 224-14 Engine Cranking / Theft Deterrent Enabled 00
Boost Pressure Sensor 15

5
75 5 25

84-08 Vehicle Speed Out of Range 36 231-11 J1939 Data Link Fault 58
84-10 Vehicle Speed Rate of Change 36 232-03 5 Volt Supply Above Normal 21
0 85 30
MPH RPM X 1000

91-08 Invalid Throttle Signal 32 232-04 5 Volt Supply Below Normal 21

Receptacle Wedge
Plug Wedge
Atmospheric Pressure Sensor A/C High Pressure Switch
BKD1-UP 91-13 Throttle Sensor Calibration 28 246-11 Service Brake Switch Number 1 Fault 00
Cooling Fan 100-03 Oil Press Sensor Open Circuit 24 247-11 Service Brake Switch Number 2 Fault 00
1AJ1-UP 100-04 Oil Press Sensor Short Circuit 24 252-11 Incorrect Engine Software 59

Receptacle Wedge
(Specific Ratings Only)
Vehicle Speed 8YL1-UP 100-11 Very Low Oil Press 46 253-02 Check Customer or System Parameters 56
Plug Wedge
Oil Pressure Sensor
Sensor
CKM1-UP 102-03 Boost Press Sensor Open Circuit 25 253-14 Truck Manuf. Parameter Not Programmed 56

PTO Accelerator
Position Sensor
CRP1-UP
Receptacle Wedge
(Optional) Fast Idle Enabled Lamp 7AS1-UP
PTO Switch On Lamp
Plug Wedge Or Wait To Start Lamp
8SZ1-UP
HD Connector Receptacle HD Connector Plug Oil Level Switch
9SZ1-UP
(Optional) PTO On/Off & PTO
Fast Idle Enable Switch
Set/Resume Switches

Coolant Temperature Sensor

Transmission Neutral Switch

Pin Contact Socket Contact Sealing Plug AT/MT/HT Transmission Relay

Intake Manifold Air Temperature Sensor

Speed/Timing Sensor Connectors IAPCV Connector Intake Air Heater Relay Exhaust Brake
Exhaust Brake On/Off Switch

Intake Air Heater Lamp

Intake Air Heater

150 Series Receptacle 150 Series Plug

© 2001 Caterpillar Printed in U.S.A.

All Rights Reserved
 INJECTOR HARNESS GROMMET
3126B & 3126E ENGINE HARNESS WIRING DIAGRAM
L983-WH 12 ENGINE HARNESS CONNECTOR
L983-WH 11
L984-OR 10
P2 J2
L984-OR 9
L985-YL 8 L983-WH 44 INJECTOR COMMON CYLINDERS 1 & 2
L985-YL 7 L984-OR 45 INJECTOR COMMON CYLINDERS 3 & 4
L985-YL 46 INJECTOR COMMON CYLINDERS 5 & 6
J301 P301 J302 P302 J303 P303 J304 P304 J305 P305 J306 P306 A706-GY 6 A706-GY 55 INJECTOR CYLINDER 6
B B B B B B 5 A705-BU 54 INJECTOR CYLINDER 5
A A A A A A 4 A704-GN 39 INJECTOR CYLINDER 4
3 A703-BR 38 INJECTOR CYLINDER 3
2 A702-PU 37 INJECTOR CYLINDER 2
1 A701-GY 36 INJECTOR CYLINDER 1
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 47
P300 J300
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 67
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 68
A705-BU 1
A704-GN 63
A703-BR 64
A702-PU 4
A701-GY 5
INJECTION ACTUATION A G854-PK 61 IAP CONTROL VALVE
PRESSURE CONTROL VALVE B G855-PU 62 IAP CONTROL VALVE COMMON
(IAPCV) J500 P500 70
ENGINE BOOST PRESSURE GN C A746-PK A746-PK 40 ENGINE BOOST PRESSURE
ENGINE BOOST ENGINE PRESSURE SENSOR COMMON YL B G829-GN G849-BR 27 ENGINE INJECTION ACTUATION PRESSURE
PRESSURE ENGINE PRESSURE SENSOR +5V OR A G828-WH 6
SENSOR 7
J200 P200
A747-GY 14 ENGINE ATMOSPHERIC PRESSURE
G829-GN 3 ENGINE PRESSURE SENSOR COMMON
G828-WH 2 ENGINE PRESSURE SENSOR +5V
ENGINE INJECTION ENGINE INJECTION ACTUATION PRESS. GN C G849-BR 15
ACTUATION ENGINE PRESSURE SENSOR COMMON YL B G829-GN 16
PRESSURE ENGINE PRESSURE SENSOR +5V 0R A G828-WH 17
SENSOR 994-GY 24 ENGINE OIL PRESSURE SENSOR
P204 J204
G827-BU 42 ENGINE OIL PRESSURE SENSOR COMMON
G826-BR 41 ENGINE OIL PRESSURE SENSOR +5V
ENGINE ATMOSPHERIC ENGINE ATMOSPHERIC PRESSURE GN C A747-GY 25
PRESSURE ENGINE PRESSURE SENSOR COMMON YL B G829-GN 51
ECM GROUND STRAP
SENSOR ENGINE PRESSURE SENSOR +5V OR A G828-WH 52
NOTE A 53
P203 J203 TO ECM
G883-GN 60 INPUT #16
G458-GY 33 ENGINE OIL LEVEL SWITCH MOUNTING
995-BU 32 ENGINE COOLANT TEMPERATURE BOLT
ENGINE OIL C967-BU 35 ENGINE INTAKE MANIFOLD AIR TEMPERATURE
ENGINE OIL PRESSURE SENSOR GN C 994-GY
PRESSURE 9
ENGINE OIL PRESSURE SENSOR COMMON YL B G827-BU
SENSOR 34
ENGINE OIL PRESSURE SENSOR +5V OR A G826-BR
NOTE A
26
P201 J201
G833-PK 18 ENGINE TEMPERATURE SENSOR COMMON
TOP CAMSHAFT ENGINE 10
SPEED/TIMING SENSOR 11
1 G458-GY 12
ENGINE OIL LEVEL ENGINE OIL LEVEL
TOP CAMSHAFT SPEED/TIMING- A E963-BK 49 TOP CAMSHAFT SPEED/TIMING-
SWITCH ENGINE OIL LEVEL COMMON 2 G829-GN
TOP CAMSHAFT SPEED/TIMING+ B E964-WH 48 TOP CAMSHAFT SPEED/TIMING+
NOTE A J802 P802
J401 P401 13
50
19
BOTTOM CAMSHAFT SPEED/TIMING- A E965-BU 59 BOTTOM CAMSHAFT SPEED/TIMING-
ENGINE COOLANT ENGINE COOLANT TEMPERATURE 1 995-BU BOTTOM CAMSHAFT SPEED/TIMING+ B E966-YL 58 BOTTOM CAMSHAFT SPEED/TIMING+
TEMPERATURE ENGINE TEMPERATURE SENSOR COMMON 2 G833-PK 28
J402 P402
SENSOR BOTTOM CAMSHAFT ENGINE
J100 P100 29
SPEED/TIMING SENSOR
30
31
ENGINE INTAKE 43
MANIFOLD AIR ENGINE INTAKE MANIFOLD AIR TEMPERATURE 1 C967-BU ENGINE TIMING CALIBRATION PROBE+ A G856-WH 22 ENGINE TIMING CALIBRATION PROBE+
TEMPERATURE ENGINE TEMPERATURE SENSOR COMMON 2 G833-PK ENGINE TIMING CALIBRATION PROBE- B G857-YL 23 ENGINE TIMING CALIBRATION PROBE-
SENSOR NOTE A 56
J103 P103 J400 P400
57
65
66
K995-OR 69
(+) BATTERY SUPPLY WIRES J501 P501 20
1 C987-RD 21
INPUT SIGNAL WIRES TO ECM 2 G850-BU G850-BU 8 INTAKE AIR HEATER RELAY

OUTPUT SIGNAL WIRES FROM ECM TO ENGINE CYLINDER HEAD N/O

(NOT CYLINDER HEAD GROUND STUD) RELAY
SENSOR SUPPLY VOLTAGE INTAKE AIR
ENGINE CONTROL MODULE

HEATER P648
SIGNAL PLUS
COMPONENTS ARE SHOWN WITH THE KEY OFF
B G850-BU
SIGNAL MINUS UNLESS OTHERWISE SPECIFIED:
A C987-RD
ALL WIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL
(-) BATTERY / SENSOR RETURN OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708.

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

3126B & 3126E OEM VEHICLE HARNESS WIRING DIAGRAM

100A WITH 130A PEAK AT 11V

INTAKE AIR B
HEATER LAMP A
C987-RD J648

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

CHECK ENGINE
N/O LAMP L994-YL
RELAY
K995-OR
C987-RD

WARNING LAMP
659-PK 659-PK 29 WARNING LAMP
KEY SWITCH FAST IDLE L994-YL 28 CHECK ENGINE LAMP
OFF ENABLED LAMP K998-BU 30 OUTPUT #1
ON OR NOTE A
G880-PK G880-PK 31 OUTPUT #9
START WAIT TO 48
START LAMP 61
E718-PK 10 OUTPUT #2
ENGINE CONTROL MODULE

E991-GY 12 OUTPUT #3
EXHAUST BRAKE FLYBACK NOTE A G836-WH 13 OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
NOTE A 63
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
SPEEDOMETER
ALTERNATOR STARTER C973-GN 37 SPEEDOMETER NEGATIVE
NOTE A
MOTOR SIGNAL- C973-GN NOTE A 27
GROUND (12V) 26
9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
CONNECTOR SIGNAL+ 450-YL F713-OR 17 INPUT #14
TACHOMETER
+BAT. B 450-YL 38 TACHOMETER POSITIVE
NOTE A
-BAT. A SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
J NOTE A 57
H 43
J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
NOTE A
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
NOTE A 1
14
J906-BR 70 IGNITION KEY SWITCH
NOTE A 25
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL
101-RD 52 UNSWITCHED +BATTERY
MODULATOR FOR AUTOMATIC 14 AWG GXL
101-RD 53 UNSWITCHED +BATTERY
TRANSMISSIONS 20A 14 AWG GXL
229-BK 65 -BATTERY
ENGINE 14 AWG GXL
229-BK 67 -BATTERY
BLOCK
G838-BR 19 OUTPUT #6
NOTE A
G839-BU 20 OUTPUT #7
NOTE A 51
NOTE A C978-BR C978-BR 35 SET
H795-PK
C979-OR C979-OR 44 RESUME
K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
K980-PK 58 INPUT #2
NOTE A N/O MOMENTARY SWITCH
H795-PK L902-GN L902-GN 40 INPUT #18
G840-PU 21 OUTPUT #8
NOTE A
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
G841-GN 7 INPUT #4
H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 55
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT. G842-GY 47 INPUT #5
(PEDAL RELEASED POSITION)
G882-WH G882-WH 64 INPUT #13
NOTE A G843-OR 6 INPUT #6
CLUTCH PEDAL POSITION SWITCH N/C
L901-GY 18 INPUT SENSOR COMMON #1
NOTE A
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 23
DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V
NOTE A
H795-PK G844-PK G844-PK 46 INPUT #7
C983-WH 49 ENGINE COOLANT LEVEL NORMAL
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
(TRANSMISSION IN GEAR)
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12
NOTE A
24
NOTE A
H795-PK E971-GN E971-GN 41 INPUT #11
69
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED SENSOR
G845-PU 68 INPUT #8 (REMOTE ACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 AP SENSOR/SWITCH SENSOR COMMON
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
J403 P403 COOLING FAN SOLENOID G837-YL 11 OUTPUT #5
SENSOR ACCELERATOR FLYBACK
PEDAL POSITION NOTE A P1 J1
DIODE
VEHICLE HARNESS CONNECTOR

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

TOP VIEW

INLET AIR
TEMPERATURE
INJECTION ACTUATION SENSOR
PRESSURE SENSOR ATMOSPHERIC
INLET AIR HEATER PRESSURE
SENSOR
BOOST
PRESSURE
INJECTOR HARNESS SENSOR
GROMMET

ENGINE GROUND
STUD CONNECTION

INJECTION ACTUATION
PRESSURE CONTROL
VALVE

INLET AIR
HEATER
RELAY

INLET AIR HEATER INLET AIR

BOOST
TEMPERATURE ATMOSPHERIC PRESSURE
SENSOR PRESSURE ENGINE HARNESS
INJECTION ACTUATION SENSOR
SENSOR CONNECTOR
PRESSURE SENSOR
(SELECT RATINGS ONLY) J2/P2
INJECTOR HARNESS
GROMMET

ENGINE GROUND
STUD CONNECTION

VEHICLE HARNESS
CONNECTOR
J1/P1

INJECTION ACTUATION
PRESSURE CONTROL
VALVE
(IAPCV)

ENGINE SPEED/TIMING
SENSORS

OIL LEVEL
COOLANT
OIL PRESSURE SWITCH
TEMPERATURE
SENSOR (OPTIONAL)
SENSOR
(OPTIONAL)
ENGINE
CONTROL
MODULE

LEFT SIDE VIEW