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’Laboratoire de Physico-Chimie Structurale et Macromol6culaire, URA CNRS 278, ESPCI, 10 Rue Vauquelin, 75231
Paris C6dex 05, France; ’Laboratoire de Physico-Chimie Thborique, URA CNRS 1382, ESPCI, 10 Rue Vauquelin,
75231 Paris C6dex 05, France
SYNOPSIS
The tack of polymer melts on rigid substrates under conditions of short contact times and
low pressures is examined. The substrate is modeled as a random rough surface with a
distribution of asperities heights. The true contact area between the adhesive and the
substrate is calculated for a given total load and elastic modulus of the substrate. The
dependence of tack on contact time is accounted for by introducing the relaxation of the
adhesive through a time-dependent elastic modulus. For relatively high pressures the tack
is predicted to scale with 1/E so that for short contact times, tc, the tack is predicted to
scale with (&/T~)”’, where T, is the entanglement time. For lower pressures this simple
scaling law is no longer valid and we predict a complex variation of tack with contact time
and molecular parameters. 0 1996 John Wiley & Sons, Inc.
Keywords: adhesion pressure-sensitive adhesive contact mechanics theory contact
time pressure tack
545
546 CRETON AND LEIBLER
.
E
z_
T h e explanations found in the literature t o ac-
m count for the decrease in adhesion a t short contact
E times and low pressures are all based on the same
;;
general argument of the decrease in real area of con-
tact between the adhesive and the probe. The rea-
sons given for this decrease in contact area vary,
however, a t least in the terminology, and one can
0.1 1 10 100 find lack of viscous flow;5 incomplete wetting;' too
time of contact 1s) high elastic modulus of the adhesive.l0." This last
effect also has been evoked for the more complicated
case of self-adhesion of polymers where interdiffu-
sion of chains can occur." In a typical tack experi-
ment, the experimental time, which is of the order
of a second, is much shorter than the terminal re-
laxation time of the polymers used for PSAs so that
there cannot be any substantial amount of viscous
flow.
We propose t o consider the adhesive as a visco-
elastic material with a time-dependent modulus and
t o treat the bonding process in the framework of
contact mechanics. More specifically, we model the
substrate as a random rough surface with asperities
lo3 lo4 lo5
of constant radius of curvature and a distribution
Pressure (Nlm ') of asperity heights relative to a reference plane. This
Figure 1. Probe tack results showing the maximum problem of contact of a random rough surface on a n
stress as a function of the time of contact (a) and contact elastic half-plane has been treated p r e v i ~ u s l y ' ~for
,'~
pressure (b) for two commercial pressure-sensitive ad- the case of adhesion of rubber on a rough substrate
hesives. The contact pressure is lo4Pa in (a) and the time but was never applied to the specific case of the
of contact is 1 s in (b) (data from ref. 6). measurement of tack for which viscoelastic effects
TACK OF POLYMER MELTS 547
relationships between the radius of contact, a , the A model for a random rough surface has been
applied force P , and the vertical displacement, 6, proposed by Greenwood and Williamson, l3 who
are given by represented the surface as a series of asperities of
constant radius of curvature, R , but with a distri-
bution of heights relative to a mean plane, and a
density of asperities per unit surface, 2. If a flat
plane is brought in contact with such a surface, when
their two reference planes are separated by a dis-
These results are valid provided the modulus of the
tance, d , there will be contact with any asperity
sphere and the plane are very different so that the
whose height was originally greater than d . The
modulus E in eq. ( 2 ) is that of the more deformable
probability of this contact is given by
material. In our case, we describe in the following
sections the physical picture of the hard asperity r x
indenting in a soft elastic plane. The opposite sit- prob(z > d ) = J cp(z) dz (3)
uation (i.e., a soft asperity on a hard plane) would d
200pm
L I I 1
I -4 -2 0 2 4
Height in pm
Figure 5. Schematics of a real rough surface and height distribution of asperities for a
sand-blasted surface of aluminium plotted in a normal probability scale. The y-axis on a
normal probability graph is scaled numerically so that a Gaussian distribution of asperities
will fall on a straight line (data from ref. 16).
TACK OF POLYMER MELTS 549
'
)
Int
significant results for high pressures can be obtained zt? zd
I
this approach is chosen here. The distribution cp( z ) Rouse f plateau f terminal
is then given by I
With this distribution, the total area of contact and where N , is the number of monomers in a strand
the total load are given by c0
between two entanglements, denotes the monomer
friction coefficient, and b is the monomer length.
A,,, = naR (8) The disentanglement time T d scales as
P,,, = nEa3/'R'/'. (9)
the other hand, this crossover time should be in- true area of contact and the load as a function of
dependent of the molecular weight of the chains the indentation. First, the radius of the area of con-
provided they are entangled. tact and the force of contact can no longer be ex-
This result seems consistent with experiments of plicitly expressed as a function of the indentation 6
Zosel on the tack as a function of temperature of but need to be evaluated numerically. Second, in
two samples of polyisobutylene of different molec- this low force regime the results are sensitive to the
ular weight^.^ The critical temperature below which tail end of the distribution of asperities and the more
tack starts to decrease is independent of molecular realistic Gaussian distribution must be used rather
weight, implying therefore that the entanglement than the simpler exponential one.
time T, rather than the terminal relaxation time Td We recall here briefly the approach of Fuller and
is controlling the loss of tack. Tabor.'* The first step in the calculation is to express
A viscous flow explanation would imply, on the 6 and a 3 as a function of P . If a , P , and 6 are nor
other hand, that the transition between good and malized by a,,, Po, and tio,as defined in eqs. ( 14)
bad tack is controlled by the disentanglement time: ( 1 6 ) ,one obtains
a t t, > T d the adhesive flows and tack is good whereas
a t shorter times there is not enough viscous flow t o
ensure a good contact. If this hypothesis was true,
the critical contact time for good tack would have a
strong molecular weight dependence. and
.(
applied force. This area, Ao, and the corresponding
radius of the contact area, ao, are approximately
given by P, Po
- -
ptot
N
- N
$)
X ex,( - 51 ( h + A)'
where W is the thermodynamic work of adhesion.
where h = d / a , A = 6/a, A, = &,/a, 9 is obtained
The corresponding apparent Hertz load is given by
Po - WR (15)
numerically from eq. ( 1 7 ) and @ is obtained nu-
merically by combining eqs. 17 and 18.
The evaluation of the integral (20) a s a function
of A, and h gives the average force P I per asperity
and the resulting indentation is given by for a given normalized separation h between the
plane of the adhesive and the midplane of the rough
substrate. Conversely, the separation h can be ob-
tained for a given average force P1.
Once h is known, the average area of contact per
T h e quantitative analysis of the J K R situation asperity Al for a force P I can then be obtained from
brings two complications in the calculation of the eq. ( 1 9 ) .
TACK OF POLYMER MELTS 551
.
-
.,
E
01 L3
15
0.01 2 2
3 4 5 6 7 8 9 3 4 5 6 789 0.001 0.01 0.1 1 10 100
0.1 1 10
P,MR t, (s)
Figure 8. True normalized area of contact AJA* as a Figure 9. Probe tack results showing the adhesion en-
function of the normalized force per asperity P,/ WR for ergy G as a function of the time of contact t, for a nominal
various values of the elastic modulus E/E*. The relation- pressure p = 2 X lo5 Pa (data from ref. 4).
ship between the nominal pressure p and the average
pressure per asperity P1 is given by: p = PJRo.
x W / IJ.Numerically, if we take the same values as
in the previous section, this gives p * = 0.025 MPa
A,(P) for Different Values of €/€* or for a 1 cm2 surface, a force of 2.5N.
The physical interpretation ofp* is the nominal
Another natural extension of the calculation is to
pressure on the sample below which surface forces
investigate the dependence of A l with the applied
become important and must be incorporated in the
force for a range of different moduli. In this case a s
calculation.
well, the limiting behavior a t large values of E/E*
Zose14 measured the tack G a s a function of the
must be Hertzian but when E is closer to E*, the
contact time t, of a sample of polyethylhexyl ac-
slope of the curve of Al/A* decreases and becomes
rylate on a stainless steel probe under a pressure
closer to A l cc Pi’*, as illustrated in Figure 8.
of 0.2 M P a and of the contact pressure p with a
fixed contact time of 1 s. These results, shown in
Figures 9 and 10, allow us t o check for the self-
C O M P A R I S O N WITH EXPERIENCE
consistency of our arguments. In the time-depen-
dence experiment Zosel found that G increased with
After obtaining the trends and scaling laws in the
tEl2a t low values oft, and reached a constant value
different regimes for the true area of contact as a
for t, > 1s. In the pressure-dependence experiment,
function of the applied force and the time of contact,
it is interesting to make some more quantitative
2
comparisons with experimental results to test the 0 1
validity of the model. The difficulty lies in the lack
of quantitative simultaneous measurements of both
tackiness and roughness. We must therefore rely on
estimates of roughnesses for typical probes and ad-
hesives. First, we need to estimate the areal density
of asperities. The main results contained in eqs. ( 19)
and ( 2 0 ) give the average area per asperity A l and
the average force per asperity P I as a function of a
mean separation between the adhesive and the sub-
strate. If the average radius R and the mean asperity
height u are known, the areal density of asperities 10
0.01 0.1 1 10
L: is not a n independent variable but can be esti-
mated roughly. The average diameter of a n asperity p (MPa)
is of the order of 6 so that the areal density of Figure 10. Probe tack results showing the adhesion
asperities is of the order of 1/Ra. Therefore, a n av- energy G as a function of the contact pressure for a contact
erage force P, = WR corresponds to a pressure p* time of 1 s (data from ref. 4).
TACK OF POLYMER MELTS 553