You are on page 1of 11

SOUTHERN PUMPS

&+/)&+/) 7 &+/
+RUL]RQWDO6WDLQOHVV6WHHO
0XOWLVWDJH&HQWULIXJDO3XPS
,QVWDOODWLRQDQGRSHUDWLQJLQVWUXFWLRQV

+]
6287+(5138036

%HIRUH EHJLQQLQJ LQVWDOODWLRQ SURFHGXUHV RSHUDWLQJDJDLQVWDFORVHGYDOYHVKRXOGDOZD\VEHORZHUWKDQWKH


WKHVH LQVWDOODWLRQ DQG RSHUDWLRQ LQVWUXFWLRQV PD[LPXPRSHUDWLQJSUHVVXUH
VKRXOG EH VWXGLHG FDUHIXOO\ 7KH LQVWDOODWLRQ  0LQLPXPLQOHWSUHVVXUH
DQG RSHUDWLRQ VKRXOG DOVR EH LQ DFFRUGDQFH 7KH WDEOH EHORZ DSSOLHV WR WKH PD[LPXP IORZ UDWHV RI WKH
ZLWK ORFDO UHJXODWLRQV DQG DFFHSWHG FRGHV RI SXPSV DQG D EDURPHWULF SUHVVXUH RI PP+J
JRRGSUDFWLFH 7KH YDOXHV VWDWHG DUH WKH PLQLPXP LQOHW SUHVVXUHV
PD[LPXPVXFWLRQOLIWV+>PKHDG@DWWKHSXPSVXFWLRQSRUW 7KH
*HQHUDOGDWD YDOXHVDUHVWDWHGDWGLIIHUHQWOLTXLGWHPSHUDWXUHV7KHKHDGORVVLQ
 $SSOLFDWLRQV WKHVXFWLRQSLSHVKRXOGWKHUHIRUHEH WDNHQLQWRDFFRXQW7KH
7KH &+/ &+/. &+/) 7  UDQJH RI KRUL]RQWDO PXOWLVWDJH FHQWULIXJDO PD[LPXPVXFWLRQOLIWPD\EHOLPLWHGE\WKHDFWXDOKHDG
SXPSV DUH GHVLJQHG IRU WKH SXPSLQJ RI ZDWHU DQG RWKHU WKLQ QRQ 7\SH +>PKHDDG@
 FRUURVLYH DQG QRQH[SORVLYH OLTXLGV FRQWDLQLQJ QR VROLG SDUWLFOHV RU += R& R& R& R&
ILEHUV &+/&+/.    
&+/&+/.    
&+/&+/.    
 2SHUDWLQJFRQGLWLRQV
&+/&+/.    
 /LTXLGWHPSHUDWXUH &+/&+/.    
ƒ&WRƒ& +=
 $PELHQWWHPSHUDWXUH &+/&+/.    
8SWRƒ& &+/&+/.    
 0D[LPXPRSHUDWLQJSUHVVXUH &+/&+/.    
&+/&+/.    
ƒ&WRƒ&8SWREDU
ƒ&WRƒ&83WREDU + PLQLPXPLQOHWSUHVVXUHGXULQJRSHUDWLRQ
 0D[LPXP,QOHW3UHVVXUH +PDUNHG  PD[LPXPVXFWLRQOLIWGXULQJRSHUDWLRQ
7KH DFWXDO LQOHW SUHVVXUH SOXV WKH SUHVVXUH ZKHQ WKH SXPS LV PKHDGaEDU


SOUTHERN PUMPS

 7HFKQLFDOGDWD  6XFWLRQSLSH


 (OHFWULFDOGDWD ,I WKH SXPS LV WR GUDZ OLTXLG IURP D OHYHO ORZHU WKDQ WKH SXPS
6HHWKHSXPSQDPHSODWH VXFWLRQSRUWDIRRWQRQUHWXUQYDOYHPXVWEHILWWHGWRWKHHQGRIWKH
 'LPHQVLRQV VXFWLRQSLSHEHORZWKHORZHVWOLTXLGOHYHOVLQFHWKHSXPSLVQRW
6HH&DWDORJXH VHOISULPLQJ
 0RGHOFRGH :KHQ WKH VXFWLRQ SLSH LV ORQJHU WKDQ  PHWHUV RU WKH VXFWLRQ
OLIW LV JUHDWHU WKDQ  PHWHUV WKH GLDPHWHU RI WKH VXFWLRQ SLSH
&+/  
PXVWEHODUJHUWKDQWKDWRIWKHSXPSVXFWLRQSRUW(YHU\ MRLQW RI WKH
VXFWLRQSLSHPXVWEHFRPSOHWHO\WLJKW,IDKRVHLVXVHGDVVXFWLRQ
/LJKW +RUL]RQWDO SLSHPXVWEHQRQFROODSVLEOH$VWUDLQHULVUHFRPPHQGHGLQFDVHV
5DWHG )ROZ PñK ZKHUH VROLGV FRXOG HQWHU WKH VXFWLRQ SLSH DQG EORFN WKH SXPS
6WDJH ;  'LVFKDUJHSLSH
7KH GLVFKDUJH SLSH VKRXOG EH DW OHDVW WKH VDPH GLDPHWHU DV WKH
,QVWDOODWLRQ GLVFKDUJHSRUWRIWKHSXPSWRPLQLPL]HSUHVVXUHGURSDQGQRLVH
 3XPSORFDWLRQ  %\SDVV
7KH SXPS VKRXOG EH LQVWDOOHG VR WKDW WKH VXFWLRQ SLSH LV DV ,I WKHUH LV DQ\ GDQJHU RI WKH SXPS UXQQLQJ DJDLQVW D FORVHG
VKRUWDQGWKHVXFWLRQOLIWDVVPDOODVSRVVLEOH7KH SXPS VKRXOG EH GLVFKDUJH YDOYH D PLQLPXP OLTXLG IORZ WKURXJK WKH SXPS VKRXOG
VLWWHG LQ D ZHOO YHQWLODWHG EXW IURVWIUHH SRVLWLRQ VHH VHFWLRQ  EHHQVXUHGE\FRQQHFWLQJDE\SDVVDGUDLQWRWKHGLVFKDUJHSLSH
)URVWSURWHFWLRQ ,WPD\EHVLWWHGRXWVLGHEXWLWVKRXOGEHSURWHFWHG 7KHGUDLQFDQIRULQVWDQFHEHFRQQHFWHGWRDWDQN
IURPWKHHOHPHQWVE\PHDQVRIDVXLWDEOHFRYHU $ PLQLPXP IORZ UDWH HTXDO WR  RI WKH IORZ UDWH DW PD[LPXP
 3LSHZRUN HIILFLHQF\LVQHHGHGDWDOOWLPHV)ORZUDWHDQGKHDGDWPD[LPXP
7KH SLSHV VKRXOG EH ILWWHG VR WKDW DQ\ WHQVLRQ FDXVHG E\ HIILFLHQF\DUHVWDWHGRQWKHSXPSQDPHSODWH
YDULDWLRQVLQWHPSHUDWXUHGRHVQRWDIIHFWWKHSXPS


SOUTHERN PUMPS

,QVWDOODWLRQH[DPSOHV &RQQHFWLRQVVKRXOGEHPDGHDVVKRZQRQWKHLQVLGHRIWKH WHUPLQDO ER[


7KHSXPSLVVXLWDEOHIRUDSSOLFDWLRQVVXFKDVWUDQVIHUSUHVVXUH FRYHU
ERRVWLQJRISXUHZDWHUVRIWHQZDWHUHGLEOHRLODQGRWKHUOLJKW &KRRVHRQHRIWKHWZRFDEOHHQWULHVDQGNQRFNRXWWKHSUHFXWGLVN
FKHPLFDOPHGLXPV
l &KHFNLQJRIGLUHFWLRQRIURWDWLRQ
(OHFWULFDOFRQQHFWLRQV 7KUHHSKDVHPRWRUV
7KH HOHFWULFDO FRQQHFWLRQV VKRXOG EH FDUULHG RXW LQ $UURZV RQ WKH PRWRU IDQ FRYHU LQGLFDWH WKH FRUUHFW GLUHFWLRQ
DFFRUGDQFHZLWKORFDOUHJXODWLRQV RIURWDWLRQ
7KH RSHUDWLQJ YROWDJH DQG IUHTXHQF\ DUH PDUNHG RQ WKH 7KH SXPS VKRXOG URWDWH FRXQWHUFORFNZLVH ZKHQ YLHZHG
QDPHSODWH 3OHDVH PDNH VXUH WKDW WKH PRWRU LV VXLWDEOH IRU IURPWKHPRWRUHQG
WKHHOHFWULFLW\VXSSO\RQZKLFKLWZLOOEHXVHG 7RUHYHUVHWKHGLUHFWLRQRIURWDWLRQVZLWFKRIIWKHHOHFWULFLW\VXSSO\
1HYHU PDNH DQ\ FRQQHFWLRQV LQ WKH SXPS
WHUPLQDO ER[ XQOHVV WKH HOHFWULFLW\ VXSSO\
KDVEHHQVZLWFKHGRII
7KH SXPS PXVW EH FRQQHFWHG RQ DQ H[WHUQDO
PDLQVVZLWFK
l 6LQJOHSKDVHPRWRUV ;Y+]GRQRWLQFRUSRUDWHPRWRU
SURWHFWLRQ DQG PXVW EH FRQQHFWHG WR DQ DSSURYHG PRWRU SURWHFWLRQ
DQGPXVWEHFRQQHFWHGWRDQDSSURYHGPRWRUVWDUWHU
2WKHUVLQJOHSKDVHPRWRUVLQFRUSRUDWHDWKHUPDORYHUORDGVZLWFKDQG
UHTXLUHQRDGGLWLRQDOPRWRUSURWHFWLRQ
l 7KUHHSKDVHPRWRUVPXVWEHFRQQHFWHGWRDPRWRUVWDUWHUWKHVHW
QRPLQDOFXUUHQWRIZKLFKPXVWFRUUHVSRQGWRWKHHOHFWULFDOGDWDRQWKH
SXPSQDPHSODWH'RQRWVWDUWWKHSXPSXQWLOKDVEHHQILOOHGZLWKOLTXLG


SOUTHERN PUMPS

DQG LQWHUFKDQJH DQ\ WZR RI WKH LQFRPLQJ VXSSO\ ZLUHV SLSHDQGSXPSDUHFRPSOHWHO\ILOOHGZLWKOLTXLGDQGYHQWHG
6WDUWLQJWKHSXPS  5HSODFHWKHSULPLQJSOXJDQGWLJKWHQVHFXUO\
l 3ULPLQJ  6WDUWWKHSXPSDQGVORZO\RSHQWKHGLVFKDUJHYDOYHXQWLOLWLVIXOO\
'R QRW VWDUW WKH SXPS XQWLO LW KDV EHHQ ILOOHG ZLWK OLTXLG RSHQ
DQGYHQWHG l )UHTXHQF\RIVWDUWVDQGVWRSV

,Q 6\VWHPV ZLWK KRW OLTXLGV H[WUHPH FDXWLRQ VKRXOG EH 0D[LPXPVWDUWVSHUKRXU
H[HUFLVHG ZKHQ YHQWLQJ WKH SXPS WR HOLPLQDWH WKH ULVN RI  2SHUDWLRQDQGPDLQWHQDQFH
SHUVRQDOLQMXU\FDXVHGE\HVFDSLQJZDWHU 8QGHU QRUPDO RSHUDWLQJ FRQGLWLRQV WKH SXPS GRHV QRW
UHTXLUHDQ\PDLQWHQDQFH
%RRVWHUV\VWHPVDQGV\VWHPVZKHUHWKHOLTXLGOHYHORQ ,I WKH SXPS KDV EHHQ XVHG IRU SXPSLQJ OLTXLGV WKDW PD\ OHDYH
WKHVXFWLRQVLGHLVDERYHWKHSXPSLQOHW LPSXULWLHV LQ WKH SXPS LW VKRXOG EH IOXVKHG WKURXJK ZLWK FOHDQ
 &ORVHWKHLVRODWLRQYDOYHVHLWKHUVLGHRIWKHSXPS ZDWHULPPHGLDWHO\DIWHUXVH
 5HPRYHWKHSULPLQJSOXJ l )URVWSURWHFWLRQ

 6ORZO\RSHQWKHVXFWLRQYDOYHDQGNHHSLWRSHQXQWLODVWHDG\VWUHDP 3XPSVZKLFKDUHQRWEHLQJXVHGGXULQJSHULRGVRIIURVWVKRXOGEH
RIOLTXLGUXQVRXWWKHSULPLQJSRUW GUDLQHGWRDYRLGGDPDJH
 &ORVH WKH YDOYH UHSODFH WKH SULPLQJ SOXJ DQG WLJKWHQ VHFXUHO\ 5HPRYHWKHSULPLQJDQGGUDLQSOXJ
 2SHQWKHVXFWLRQYDOYH 'RQRWUHSODFHWKHSOXJVXQWLOWKHSXPSLVWREHXVHGDJDLQ
 6WDUW WKH SXPS DQG VORZO\ RSHQ WKH GLVFKDUJH YDOYH
XQWLOLWLVIXOO\RSHQ
3XPSLQJIURPWDQNVDQGZHOOVZKHUHWKHOLTXLG
OHYHORQWKHVXFWLRQVLGHEHORZWKHSXPSLQOHW
 &ORVHWKHGLVFKDUJHLVRODWLQJYDOYH
 5HPRYHWKHSULPLQJSOXJ
 3RXUZDWHUWKURXJKWKHSULPLQJSRUW0DNHVXUHWKDWWKHVXFWLRQ


SOUTHERN PUMPS

)DXOWILQGLQJ&KDUW 7.Disposal
%HIRUHDWWHPSWLQJWRGLDJQRVDDQ\IDXOWPDNHVXUH Disposal of this product or parts of it must be carried out according to the
WKDWWKHHOHFWULFLW\VXSSO\KDVEHHQVZLWFKHGRII following guidelines:
1. Use the local public or private waste collection service
Fault Cause 2. In case such waste collection service does not exist or cannot handle
1. Pump a) Supply failure. the materials used in the product, please deliver the product or any
does b) Control circuit has cut out or is defective hazardous materials from it to your nearest. True sole agent.
not start. c) Motor is defective
d) Pump is blocked by impurities.

2. Pump a) Pump is not filled with liquid.


runs but b) Suction or discharge pipe is blocked by
gives no impurities.
water c) Pump is blocked by impurities
d) Suction lift is too great.
e) Leakage in Suction pipe
f) Foot or non-return valve is blocked.

a) Wrong direction of rotation (three-phase)


3. Pump b) Suction lift is too great.
runs at c) Suction or discharge pipe is blocked.
reduces d) Pump is blocked by impurities.
capacity e) Foot or non-return valve is partly blocked.

4. Pump a) Thermal overload switch in motor or external


stops motor protection cuts out.
during b) Control circuit has cut out.
operation

6
SOUTHERN PUMPS

&+/)&+/) 7 

6XFWLRQKHDG
9HQW
%HDULQJ
,PSHOOHU
6KDIW
'LVFKDUJHKHDG
0HFKDQLFDOVHDO
0RWRUHQGFRYHU %XVKIRUILUVWVWDJHLPSHOOHU
%DVH 1XW0
3XOOURG 2ULQJ ;
'LIIXVHU 6SULQJ
6XSSRUWGLIIXVHU 1XW0
,PSHOOHUEXVK %ROW0
6OHHYH 6SULQJ
6HDOVSULQJ 6SULQJ
,PSHOOHU 0RWRU


SOUTHERN PUMPS

&+/)&+/) 7 

6XFWLRQKHDG
9HQW
%HDULQJ
,PSHOOHU
6KDIW
'LVFKDUJHKHDG
0HFKDQLFDOVHDO
0RWRUHQGFRYHU %XVKIRUILUVWVWDJHLPSHOOHU
%DVH 1XW0
3XOOURG 2ULQJ ;
'LIIXVHU 6SULQJ
6XSSRUWGLIIXVHU 1XW0
,PSHOOHUEXVK %ROW0
6XSSRUWGLIIXVHU 6SULQJ
6HDOVSULQJ 6SULQJ
,PSHOOHUEXVK 0RWRU


SOUTHERN PUMPS

&+/&+/.

6XFWLRQ 'LVFKDUJHKHDG 6XSSRUWGLIIXVHU


&RQQHFWLRQSLSH ,QGXFHU
&ODPS3ODWH %XVK
,PSHOOHU ,PSHOOHUEXVK
6KDIW ,PSHOOHUEXVK6OHHYH
9HQW %XVKIRUILUVWVWDJHLPSHOOHU %ROW 0;
'LVFKDUJHGLIIXVHU 1XW0 1XW0
0HFKDQLFDOVHDO 5RG %ROW0
0RWRUHQGFRYHU 1XW0 6SULQJ
%DVH 2ULQJ ; 6HDOEDVH
4XLFNMRLQW 2ULQJ ; 6SULQJ
'LIIXVHU 2ULQJ ; 0RWRU


SOUTHERN PUMPS

&+/&+/.

6XFWLRQ 'LVFKDUJHKHDG 6OHHYH


&RQQHFWLRQSLSH %XVKIRUILUVWVWDJHLPSHOOHU
&ODPS3ODWH 1XW0
,PSHOOHU 3XOOURG
6KDIW 1XW0
9HQW 2ULQJ ;
'LVFKDUJHGLIIXVHU 2ULQJ ;
0HFKDQLFDOVHDO 2ULQJ ;
0RWRUHQGFRYHU %ROW ;
%DVH 1XW0
4XLFNMRLQW %ROW0
'LIIXVHU 6SULQJ
,QGXFHU 6HDOEDVH
%XVK 6SULQJ
,PSHOOHUEXVK 0RWRU
,PSHOOHUEXVK ,PSHOOHUEXVK


SOUTHERN PUMPS $JHQW'LVWULEXWRU

You might also like