DZ Moulded Case Circuit Breakers

User Centric Innovation

1 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 2

L&T Electrical & Automation

L&T Electrical & Automation (E&A) is a market leader for electrical distribution, monitoring and control solutions in the
low voltage category.

Popular among customers as L&T Switchgear, E&A offers a wide range of low and medium voltage switchgear, motor
starters, electrical systems, industrial automation, building electrical solutions, energy management solutions,
electrical modernization solutions and metering solutions. It products and solutions cater to key sectors of economy
like industries, utilities, infrastructure, building and agriculture.

E&A's manufacturing operations at Navi Mumbai, Ahmednagar, Vadodara, Coimbatore and Mysuru in India adhere
to global practices of excellence and receive support from well-equipped in-house design and development centres as
well as tooling facilities that contribute to precision in manufacturing.

A technology idea often forms the

foundation of innovation in a product
and the success of its outcome is
determined by the users’ experience.
Talking to customers and taking their
feedback gives an assurance that the
innovation would meet the expected
and even aspired results. The dsine DZ
range is an outcome of users’ feedback
that has been recorded, analysed and
incorporated in its design and
development journey.
3 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 4

Salient Features 05

L&T Electrical & Automation Range Features 07

is constantly engaged in
Release Features
adding value to the business 08

of customers like you. Technical Datasheet 09

Protection Release for MCCBs 11

Accessories 14

Termination 16

Characteristic Curves 17

Dimensions of MCCB 25

Mounting Dimensions 29

Dimensions of Accessories 33
5 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 6

Salient Features

Double
Æ break contact system Ambient
Æ temperature correction upto 55oC
High breaking
Æ capacities Plug-in
Æ and Draw-out version#
Compact size
Æ 6 cavities in the MCCB for variety of accessories
Æ
Double insulation
Æ • Auxiliary contacts - 03 nos.
Suitable for isolation
Æ • Trip Alarm Contact - 01 nos.
EMI/EMC compliant as per IEC-60947-2 Annex-F
Æ • Under voltage release - 02 nos. or Shunt release - 02 nos.
Shock and Vibration as per IEC-60947-1 Annex-Q
Æ / Under voltage release - 01 nos. or Shunt release - 01 nos.
Environmental Category-F as per IEC-60947-1 Annex-Q
Æ Thermal magnetic release and microprocessor based release.
Æ
RoHS Compliant
Æ Extended overload setting
Æ
IP54 with Rotary Handle
Æ • 0.67 - 1 In for iTM release
Wide range of termination options:
Æ • 0.25 - 1 In for iTRP release
• Direct LED for individual fault indication
Æ
• Spreaders Accuracy of 1% in current metering
Æ
#
• Rear terminals Advance metering and protection
Æ
#
• Box clamp Advance communication on Modbus RTU / TCP IP, Ethernet and IEC61850 protocol
Æ
Common termination for fixed & withdrawable versions
Æ

# For more information please contact nearest branch office # For more information please contact nearest branch office
7 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 8

Release Features
The DZ range of Moulded Case Circuit Breakers (MCCB) is a culmination of innovation leading to 150 patents. Wide range
Æ of basic & advanced protections using thermal magnetic and microprocessor based releases
Designed to meet the requirements of today's evolving electrical systems in modern installations, the range features Individual
Æ LEDs for fault indication
significantly higher fault breaking capacities.
Complete
Æ range of iTRP release family is interchangeable
Considering the changing expectations of customers and a need for economical and reliable solution, we introduce Long time
Æ (overload) setting starts from 0.25In for iTRP release and 0.67In for thermal magnetic release
DZ range of MCCBs with operational voltages upto 800V AC and significantly higher fault breaking capacities upto In-built
Æ earth fault and neutral protection
200kA at 415V AC.
In-built
Æ display module for enhanced user interface
Protection units in thermal magnetic as well as electronic versions offer comprehensive protection for all needs. No need
Æ for external power supply for breaker settings and viewing trip records
Range of Advanced current, voltage, frequency, power and harmonic based protections are offered. Systems Communicable
Æ MCCBs from 40A to 800A
designers and Users thus, have the power to choose and implement the protection schemes suited to their needs.
Available
Æ communication protocols- TCP IP, Modbus, Ethernet, IEC 61850

Range Features Release Type iTM iTRP-1 i TRP-2 i TRP-3 i TRP-4 iTRP-5

Range
Æ from 16A to 800A
LSING + iTRP-4 + Advanced Metering
In 3 pole
Æ & 4 pole Protection LI LS/IN LSIN LSING Current metering
Breaking capacities upto 200kA @ 415Vac
Æ + Advanced Protection
Protection using both thermal magnetic and microprocessor based releases
Æ
Various types of terminations
Æ Display - - - - Yes Yes
Fixed and withdrawable versions#
Æ
Communication - - - - Yes Yes
MCCBs for Motor backup protection
Æ
MCCBs for Distribution and SD versions
Æ
MCCBs for DC applications
Æ
High electrical and mechanical life
Æ
Wide range of operational voltages
Æ Motor Backup Protection Release
Wide range of common Internal and External accessories
Æ
Conforms to IS 60947-2, IEC 60947-2, IEC 60068 and EN 60947-2
Æ
RoHS complaint
Æ Release Thermal magnetic Microprocessor

DZ1 Release type Only Magnetic iTRP-M3

Rated Current (A) 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160
Release Thermal Magnetic Protection Only Instantaneous LRISUG
Rated Current (A) 25, 40, 63, 100, 160
Release Microprocessor based
Breaking Capacity (Icu) 25kA, 36kA, 50kA
DZ2 L Protection against Overload
Rated Current (A) 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160
Release Thermal Magnetic
S Protection against Short Circuit with intentional time delay
Rated Current (A) 25, 40, 63, 100, 160
Release Microprocessor based
Breaking Capacity (Icu) 50kA, 80kA, 120kA I Protection against Short Circuit without time delay
DZ6
Rated Current (A) 250, 320, 400
Release Thermal Magnetic N Protection against Neutral Overload

Rated Current (A) 160, 250, 400

Release Microprocessor based G Protection against Earth Fault
Breaking Capacity (Icu) 36kA, 50kA, 80kA,120kA, 200kA
DZ7
Rated Current (A) 630, 800 R Protection against Locked Rotor Overload
Release Microprocessor based
Breaking Capacity (Icu) 50kA, 80kA,120kA, 200kA U Protection against Locked Current Unbalance
# For more information please contact nearest branch office
9 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 10

Technical Datasheet
Frame DZ1-160 DZ2-160 DZ6-400 DZ7-800
Type C D N N H L D N H L Y Z N H L Y Z
Current Range In (A) 16-160 16-160 160$/200/250/320/400 500/630/800
Release TM/Microprocessor TM/Microprocessor TM/Microprocessor Microprocessor
Poles 3P/4P 3P/4P 3P/4P 3P/4P
Impulse Withstand Voltage Uimp (kV) 8 8 8 8
Rated Operational Voltage Ue (V AC) (MAX) @ 50/60Hz 500 690 800 800
Rated Operational Voltage Ue (V DC) (MAX) 500 1000 750 750
Rated Insulation Voltage Ui (V) 800 1000 1000 1250 ^ 1000 1250 ^
Utilization Category A
Standard IS/IEC 60947-2, IEC 60947-2, EN 60947-2
220/230V AC 50/60Hz 30 45 65 65 100 150 45 65 100 150 200 - 65 100 150 200 -
400/415V AC 50/60Hz 25 36 50 50 80 120 36 50 80 120 200 - 50 80 120 200 -
440V AC 50/60Hz 15 22 40 40 65 100 22 40 65 100 150 - 40 65 100 150 -
Icu (kA)
500V AC 50/60Hz 8 13 18 36 50 85 18 36 55 85 140 - 36 55 85 140 -
690V AC 50/60Hz - - - 12.5 20 20 12.5 20 50 100 - 12.5 20 50 100 -
Rated Short circuit 800V AC 50/60Hz - - - - - - - - - - 36 50 - - - 36 50
breaking capacity 220/230V AC 50/60Hz - -
400/415V AC 50/60Hz - -
100%
440V AC 50/60Hz 100% 100% - 100% -
Ics as % of Icu
500V AC 50/60Hz - -
690V AC 50/60Hz - - - - 30
800V AC 50/60Hz - - - - - - - - - - - 40 - - - - 40
Making Capacity (kA) @ 415V AC 52.5 75.6 105 105 176 264 75.6 105 176 264 440 105^ 105 176 264 440 105^
Mechanical 30000 30000 20000 20000
2500^at
Life 630A
Electrical @ 415V AC 10000 10000 8000 4000^ 7500
2000^at
800A
Operating Frequency (Hz) 50 / 60
Fingerproof Terminals YES
Suitable for isolation YES
IP Class IP40 and IP54 with Extended ROM
Pollution Degree III
Load-line bias NO
Ambient temperature -5°C to 55°C
Storage temperature -15° C to 70°C
Mounting positions in vertical plane Vertical and 90° both directions
3 Pole 75*60*130 75*75*130 120*105*205 180*105*250
Dimensions (W*D*H) (mm)
4 Pole 100*60*130 100*75*130 140*105*205 240*105*250
Weight (kg) 3P/4P 0.9 / 1.1 1 / 1.3 3.5 / 4.5 6.9 / 8.9
Auxiliary Contact 01 Aux 01 Aux 03 Aux 03 Aux
Trip Alarm Contact 01 TAC 01 TAC 01 TAC 01 TAC
Internal
Shunt Release
01 Shunt or 01 UV 01 Shunt or 01 UV 02 UV or 02 Shunt or 1UV+1Shunt 02 UV or 02 Shunt or 1UV+1Shunt
Under Voltage Release
Rotary Operating Mechanism (DIR/EXT) ü ü ü ü ü ü üüüüüüüüüüü
Accessories Mechanical Interlock Kit ü ü ü ü ü ü üüüüüüüüüüü
Spreader Terminals ü ü ü ü ü ü üüüüüüüüüüü
External Rear Terminals# ü ü ü ü ü ü üüüüüüüüüüü
Box-Clamp# ü ü ü ü ü ü üüüüüüüüüüü
Plug-in# ü ü ü ü ü ü üüüüüü - - - - -
Draw-out# - - - - - - üüüüüüüüüüü
# Contact nearest branch office
$ Available only in microprocessor based
^ Only for 800V AC
11 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 12

Protection Release for MCCBs

Features of i TRP-2
Thermal-Magnetic Release (i TM) Wide range
Æ of overload setting from 0.25 In
Features of Thermal-Magnetic Release Adjustable
Æ neutral overload protection
Short circuit
Æ setting with delay
Adjustable
Æ overload settings
# Adjustable
Æ Instantaneous setting
Adjustable
Æ short circuit settings
Individual
Æ fault indication LEDs
True RMS
Æ sensing
Thermal
Æ memory defeat
LI Provision
Æ for release testing
Rated Current 16A - 400A
Frame DZ1 / DZ2 / DZ6
OverLoad (Phase)
Current Setting Ir (Ir = x In) 0.67 to 1 x In i TRP-2
Instantaneous LSIN
Current Setting Ii (Ii = x In) 6 to 12 x In Rated Current 16A - 800A
Frame DZ1 / DZ2 / DZ6 / DZ7
Overload (Phase)
Current Setting Ir (Ir = x In) 0.25 to 1 x In (in step of 0.05)
Microprocessor Release (i TRP) Time delay, Tr (Inverse) 10s at 6Ir
Protection Mode ON / OFF
Features of i TRP-1
Thermal Memory Enable / Disable
Wide range
Æ of overload setting from 0.25 In Overload (Neutral)
Adjustable
Æ trip class Current Setting In (In = x Ir) OFF / 0.5 / 1.0 / 2.0 x Ir
Neutral
Æ overload protection Time delay, Tr (Inverse) As per Overload Curve Setting
Short circuit
Æ setting with delay or instantaneous option Protection Mode ON / OFF
Thermal
Æ memory defeat Short Circuit

Provision
Æ for release testing Upto 630A: 1.5, 3, 4.5, 5.5, 6, 7, 8.5, 10 x Ir
Current Setting Is (Is = x Ir)*
For 800A: 1.5, 3, 3.5, 5, 4.5, 6, 6.5, 8 x Ir
Time delay, Ts 100 ms / 200 ms
i TRP-1
I2T ON / OFF
LS / IN
Protection Mode ON / OFF
Rated Current 16A - 800A
Instantaneous
Frame DZ1 / DZ2 / DZ6 / DZ7
OverLoad (Phase) Upto 400A: 6 & 12 In
Current Setting Ii (Ii = x In)* 630A: 6 & 10 In
Current Setting Ir (Ir = x In) 0.25 to 1 x In (in step of 0.05) 800A: 6 & 8 In
Time delay, Tr (Inverse) 10s at 6Ir, 3s at 6Ir, 10s at 7.2 Ir, 3s at 7.2Ir
Protection Mode ON / OFF
Protection Mode ON / OFF
Thermal Memory Enable / Disable
OverLoad (Neutral)
Current Setting In (In = x Ir) OFF / 1.0 x Ir
Time delay, Tr (Inverse) As per Overload Curve Setting
Protection Mode ON / OFF
Short Circuit
Current Setting Isd (Isd = x Ir)* 1.5 to 12 x Ir (in step of 0.5)
Time delay, Tsd 150 ms
I2T ON / OFF
or Instantaneous
Current Setting Ii (Ii = x In) * 1.5 to 12 x In (in step of 0.5)
* For DZ7 - 630A Isd is upto x 10 Ir * For DZ7 - 800A Isd is upto x 8 Ir
Ii is upto x 10 In Ii is upto x 8 In
# VTFM for ratings less than 63A
13 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 14

Features of i TRP-3 Features of i TRP-4

Wide range
Æ of overload setting from 0.25 In Wide range
Æ of overload setting from 0.25In
Adjustable
Æ neutral overload protection Adjustable
Æ trip class
2
I T, SI, LI-VI based over load curves
Æ
Short circuit
Æ setting with delay Neutral overload protection
Æ
Adjustable
Æ Instantaneous setting Short circuit setting with delay
Æ

Individual
Æ fault indication LEDs Adjustable Instantaneous setting
Æ
Thermal memory defeat
Æ
In-built
Æ earth fault protection In-built earth fault protection
Æ
Thermal
Æ memory defeat Advanced current based protection function
Æ
Trip and Event records storage capable
Æ
Provision
Æ for release testing
Local LCD display menu navigation using keypad
Æ
MODBUS RTU Communication capable
Æ
Provision for release testing
Æ
Power ON LED
Æ

i TRP-3 Common fault indication and diagnostic LED

Æ

LSING Self, Auxiliary and Battery power mode

Æ
True RMS sensing
Æ
Rated Current, In 16A - 800A
Frame DZ1 / DZ2 / DZ6 / DZ7
Overload (Phase)
i TRP-4
Current Setting Ir (Ir = x In) 0.25 to 1 x In (in step of 0.05)
LSING
Time delay, Tr (Inverse) 10s at 6Ir
Rated Current 16A - 800A
Protection Mode ON / OFF
Frame DZ1 / DZ2 / DZ6 / DZ7
Thermal Memory Enable / Disable
Overload (Neutral) OverLoad (Phase)
Current Setting In (In = x Ir) OFF / 0.5 / 1.0 / 2.0 x Ir 0.25 to 1 x In (in step of 0.01)
Current Setting Ir (Ir = x In)
Time delay, Tr (Inverse) As per Overload Curve Setting 0.25 to 0.5 x In (when Neutral - 160%)
Protection Mode ON / OFF Time delay, Tr (Inverse) at 6Ir 0.5, 1 to 16s (Step of 1)
2
Short Circuit Curve OFF, I T, SI, VI
Upto 630A: 1.5, 3, 4.5, 5.5, 6, 7, 8.5, 10 x Ir Thermal memory OFF, 10 min, 20 min
Current Setting Is (Is = x Ir)*
For 800A: 1.5, 3, 3.5, 5, 4.5, 6, 6.5, 8 x Ir 0.5 - 1 x Ir (Step: 0.01)
Alarm pickup
Time delay, Ts 100 ms / 200 ms Protection Mode ON / OFF
I2 T ON / OFF OverLoad (Neutral)
Protection Mode ON / OFF
Current Setting In (In = x Ir) 0.5, 0.75, 1, 1.6 (1.6 is not allowed if Overload > 0.5)
Instantaneous
Time delay, Tr (Inverse) O/L Curve, 0.1 - 1sec (Step 0.05s)
Upto 400A: 6 & 12 In Protection Mode ON / OFF
Current Setting Ii (Ii = x In)* 630A: 6 & 10 In
800A: 6 & 8 In Short Circuit

Protection Mode ON / OFF 1.5 - 12 x Ir (Step 0.1) ( DZ7-800A Isd : 1.5 - 8 x Ir (Step 0.1)
Current Setting Isd (Isd = x Ir)
Earth Fault DZ7-630A Isd : 1.5 - 10 x Ir (Step 0.1) )
Current Setting Ig (Ig = x In) 0.2, 0.4, 0.5, 0.7 Time delay, Tsd 20, 50 to 400ms (Step 50ms)
Time delay, Ts 100 ms / 200 ms I2T ON / OFF
Protection Mode ON / OFF ST ZSI OFF, IN, OUT, BOTH
Alarm pickup 0.5 - 1 x Is (Step: 0.01)

Note: • Factory Settings - O/L: 100%In, Curves: 6Ir @10s, S/C: 5.5Ir @ Instantaneous, Thermal Memory: Off, E/F: Off, Neutral: Off. Protection Mode ON / OFF
• Release provides instantaneous overide protection fixed @ 14.5In for DZ1/2, @13 In for DZ7 630A and @10.5 In for Instantaneous Protection
DZ7 800A 1.5 to 12 x In (Step 0.1) (DZ7-800A Ii : 1.5 - 8 x In (Step 0.1)
Current Setting Ii (Ii = x In)
DZ7- 630A Ii : 1.5 - 10 x In (Step 0.1) )
Protection Mode ON / OFF
15 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 16

Earth Fault Features of i TRP-5

Current Setting Ig (Ig = x In) 0.1 - 1 x In (Step 0.05) Wide range
Æ of overload setting from 0.25In
Time delay, Tg 50 to 500ms (Step 50ms) Adjustable
Æ trip class
2
I T (@1 x In) ON / OFF I2T, SI, LI-VI based over load curves
Æ
EF ZSI OFF, IN, OUT, BOTH Neutral overload protection
Æ

Protection Mode ON / OFF Short circuit setting with delay

Æ

Alarm pickup Adjustable Instantaneous setting

Æ
0.8 - 1 x Ig (Step: 0.05)
Thermal memory defeat
Æ
Under-I Protection
In-built earth fault protection
Æ
Pickup Iupk 0.2 - 0.85 x Ir (Step: 0.05)
Advanced current and voltage based protection function
Æ
Delay 1 - 300 s (Step: 1) Trip and Event records storage capable
Æ
Alarm pickup 1.05 - 1.2 x Pickup (Step: 0.05) Local LCD display menu navigation using keypad
Æ
Protection Mode OFF / Alarm / Alarm & Trip Comprehensive current, voltage, power and energy metering
Æ

I-Unbalance Protection MODBUS RTU Communication capable

Æ

Pickup 10 - 90% (Step: 5) Provision for release testing

Æ
Power ON LED
Æ
Delay 0.1 - 60s (Step 0.1)
Common fault indication and diagnostic LED
Æ
Alarm pickup 80% of Pickup
Self, Auxiliary and Battery power mode
Æ
Protection Mode OFF / Alarm / Alarm & Trip True RMS sensing
Æ
Other Protection
Temperature Protection (with External Module)
OFF
Mode Alarm (80o) i TRP-5
Alarm & Trip (105o) LSING
LED Indication Rated Current 16A - 800A
Fault LED Frame DZ1 / DZ2 / DZ6 / DZ7
Blinking @ 100ms (ON/OFF) Trip Mode OverLoad (Phase)
Blinking @ 500ms (ON/OFF) Alarm Mode 0.25 to 1 x In (in step of 0.01)
Current Setting Ir (Ir = x In)
Steady ON Pickup Mode 0.25 to 0.5 x In (when Neutral - 160%)
Steady OFF No fault Time delay, Tr (Inverse) at 6Ir 0.5, 1 to 16 (Step of 1)
2
Power LED Curve OFF, I T, SI, VI
Blinking @ 500ms (ON/OFF) Module Healthy Thermal memory OFF, 10 min, 20 min
Steady ON Internal Error Alarm pickup 0.5 - 1 x Ir (Step: 0.01)
Steady OFF Protection Mode ON / OFF
Power not Available
OverLoad (Neutral)
Current Setting In (In = x Ir) 0.5, 0.75, 1, 1.6 (1.6 is not allowed if Overload > 0.5)
Time delay, Tr (Inverse) O/L Curve, 0.1 - 1sec (Step 0.05s)
Protection Mode ON / OFF
Short Circuit
1.5 - 12 x Ir (Step 0.1) ( DZ7- 800A Isd : 1.5 - 8 x Ir (Step 0.1)
Current Setting Isd (Isd = x Ir)
DZ7 - 630A Isd : 1.5 - 10 x Ir (Step 0.1) )
Time delay, Tsd 20, 50 to 400ms (Step 50ms)
I2T ON / OFF
ST ZSI OFF, IN, OUT, BOTH
Alarm pickup 0.5 - 1 x Is (Step: 0.01)
Protection Mode ON / OFF
Instantaneous Protection
1.5 to 12 x In (Step 0.1) (DZ7 - 800A Ii : 1.5 - 8 x In (Step 0.1)
Current Setting Ii (Ii = x In)
DZ7 - 630A Ii : 1.5 - 10 x In (Step 0.1) )
Protection Mode ON / OFF
17 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 18

Earth Fault Over-Freq Protection

Current Setting Ig (Ig = x In) 0.1 - 1 x In (Step 0.05) 0: OFF
Time delay, Tg 50 to 500ms (Step 50ms) Mode 1: Pickup Alarm
I2T (@ 1 x In) ON/OFF 2: Alarm & Trip
EF ZSI OFF, IN, OUT, BOTH Pickup 50: 50.1-55; 60: 60.1-66 [F to 1.1 x F (Step 0.1 Hz)]
Protection Mode ON/OFF Delay 0.1 - 30s (Steps: 0.1)
Alarm pickup 0.8 - 1 x Ig (Step: 0.05) Power Protection
Instantaneous Override Rev Power Protection
14.5 x In ( DZ7-800A Io : 10.5 x In 0: OFF
Inst Override Setting Ii (Ii= x In)
DZ7-630A Io : 13 x In ) Mode 1: Pickup Alarm
Protection Mode Enable/Disable 2: Alarm & Trip
Under-I Protection Pickup 0.05 To 0.40 Pn (steps 0.01Pn)
Pickup Iupk 0.2 - 0.85 x Ir (Step: 0.05) Delay 0.5 To 60 s (steps 0.5s)
Delay 1 - 300 s (Step: 1) Over-Freq Protection
Alarm pickup 1.05 - 1.2 x Pickup (Step: 0.05) 0: OFF
Protection Mode OFF/ Alarm/Alarm & Trip Mode 1 : Pretrip/Pickup Alarm
I-Unbalance Protection 2 : Alarm & Trip
Pickup 10 - 90% (Step: 5) Pickup 0.50 To 0.99 Pf (steps 0.01Pf)
Delay 0.1 - 60s (Step 0.1) Delay 100 To 500ms (steps 50ms)
Alarm pickup 80% of Pickup Lag Power Factor Protection
Protection Mode OFF/ Alarm/Alarm & Trip 0: OFF
Other Protection Mode 1 : Pretrip/Pickup Alarm
Under-V Protection 2 : Alarm & Trip
0: OFF Pickup 0.50 To0.99 Pf (steps 0.01Pf)
Mode 1: Pickup Alarm Delay 100 To 500ms (steps 50ms)
2: Alarm & Trip MD Active Protection
Pickup 0.4 - 0.95 x Un (Step 0.01) 0: OFF
Delay 0.1 - 60s (Step 0.1s) Mode 1: Pickup Alarm
Over-V Protection 2: Alarm & Trip
0: OFF Pickup 0 : Deliver
Mode 1: Pickup Alarm 1 : Receive
2: Alarm & Trip Delay 0.4 to 1 (steps 0.01) (Rated Power)
Pickup 1.05 - 1.5 x Un (Step 0.01) MD Reactive Protection
Delay 0.1 - 60s (Step 0.1s) 0: OFF
V-Unbalance Protection Mode 1 : Pretrip/Pickup Alarm
0: OFF 2 : Alarm & Trip
Mode 1: Pickup Alarm Pickup 0 : Deliver
2: Alarm & Trip 1 : Receive
Pickup 5 - 25% (Step: 1) Delay 0.4 to 1 (steps 0.01) (Rated Power)
Delay 0.5 - 60s (Step 0.5s) MD Apparent Protection
Residual Protection 0: OFF
0: OFF Mode 1: Pickup Alarm
Mode 1: Pickup Alarm 2: Alarm & Trip
2: Alarm & Trip Pickup 0.4 to 1 (steps 0.01) (Rated Power)
Pickup 5 - 40v (Step 5v) Other Protection
Delay 0.5 - 60s (Step 0.5s) Ph Sequence Protection
Frequency Protection 0: OFF
Under-freq Protection Mode 1: Pickup Alarm
0: OFF 2: Alarm & Trip
Mode 1: Pickup Alarm Pickup 0.1s To 5 s (steps 0.1s)
2: Alarm & Trip
Pickup 50: 45-49.9 ; 60: 54-59.9 [F to 0.9 x F (Step 0.1 Hz)]
Delay 0.1 - 30s (Step 0.1)
19 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 20

THD I Protection Features of i TRP-M3

0: OFF
Wide range
Æ of overload setting from 0.25In
Mode 1: Pickup Alarm
Adjustable
Æ trip class 10, 20, 30
2: Alarm & Trip Lock Rotor protection with adjustable delay
Æ
Pickup 5 To50 % (steps 1) Short circuit protection with no delay
Æ
Delay 5 To 15s (steps 1s) Instantaneous protection with fixed threshold
Æ
THD V Protection In-built earth fault protection
Æ

0: OFF Integrated contactor control relay

Æ

Mode 1: Pickup Alarm Provision for release testing

Æ

2: Alarm & Trip Power ON LED

Æ

Pickup 5 To 50 % (steps 1) Separate LED for every fault indication

Æ
Self-powered
Æ
Delay 5s To 15s (steps 1s)
True RMS sensing
Æ
Internal Temp
0: OFF
1 : Alarm (80 degree) i TRP-M3
Mode
LRISUG
2 : Alarm & Trip (105 degree) (30 secs delay)
Rated Current 16A-800A
Led Indication
Frame DZ1/DZ2/DZ6/DZ7
Fault Led
Over Load
Blinking @ 100ms (ON/OFF) Trip Mode Current Setting Ir (Ir = x In) 0.25 to 1 x In (in step of 0.05)
Blinking @ 500ms (ON/OFF) Alarm Mode 10, 20, 30 @ 7.2Ir (Startup Time 7s, 14s, 21s respectively)
Steady On Pickup Mode Trip Class
Constant OL trip time above 10Ir when SC set at 10 Ir
Steady Off No fault TM (< 20 mins) Always Active
Power LED Protection Mode ON/OFF
Blinking @ 500ms (ON/OFF) Module Healthy Lock Rotor
Steady On Internal Error 3, 5, 6, 8 x Ir (Threshold - Avg of 3phases)
Current Setting In (ILR = x Ir)
Steady Off Power not Available 3, 5, 6, 8 x In (when O/L is OFF)
Time delay, tLR (seconds) 0.5, 1, 2, 3s (Active after Startup time as selected in Overload)
Protection Mode ON/OFF
Instantaneous
Fr1-6, Fr7(500A) : 12In
Fr7(800A) : 10In
Fr7(630A) : 12In
Current Setting Ii (Ii = x In) 1. No direct dip switch setting;
2. DIP11 and DIP12 switches to be moved Up & down with
specific pattern to toggle the state
3. Power LED will blink at a frequency of 2s ON & 2s OFF
Delay max 40ms
Short Circuit
Fr1-6, Fr7(500A) : OFF, 5, 7, 8, 10 x Ir (Threshold - Max of 3phases)
Fr7(800A) : OFF, 5, 6, 7, 8 x Ir (Threshold - Max of 3phases)
Current Setting Is (Is = x Ir)
Fr7(630A) : OFF, 5, 7, 8, 10 x Ir (Threshold - Max of 3phases)
5, 7, 8, 10 x In (when O/L is OFF)
Delay less than 60ms
Protection Mode On/OFF
Unbalance
Current Setting Iunbal 30% of Iavg
Time delay, tIunbal (seconds) 0.7s at startup, 4s during steady state
Protection Mode On/OFF
Earth Fault
Current Setting Ig (Ig = x In) 0.1, 0.2, 0.4, 0.5 x In
Time delay, Ts 100ms/200ms
Protection Mode On/OFF
21 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 22

Accessories Frame DZ6 / DZ7

Frame DZ1 / DZ2
Internal Accessories
LED Indication
DZ MCCBs offers wide range of accessories. There are AUX TAC

LED (GREEN) - 1 No upto 6 cavities for variety of accessories, this allow

Power Blinking for power indication with rate as follows: customers to use all possible combinations and provide
- one second (0.5S ON & 0.5S OFF) - If Inst Override is On maximum flexibility. UV
SHUNT

- four second (2S ON & 2S OFF) - If Inst Override is Off.

Fault Steady above pickup for Overload and STS There is no need to open main cover and no live parts are
accessed, during installation.
LED (Red) - 6 No
Fault Indication- R Steady Glow after pressing Switch SW1, once the breaker
Fault Indication- SC has tripped. LED glow, in aux power, determines the Fault
Fault Indication- Unbalance in which the breaker has tripped. Auto clear once the
Maximum available
Fault Indication- INST breaker closes and current flows or Query pressed for Internal Accessories Contacts/Voltage (Vac) Frame cavaity (nos)
Fault Indication- EF more than 10sec DZ1 / DZ2 1 (Left)
LED Indication Auxiliary Contact 1 C/O
DZ6 / DZ7 3 (Left)
Relay picks up 400ms before the fault initiation command.
Overload / Phase Unbalance / Locked Rotor Reset time for relay is 3min. DZ1 / DZ2 1 (Left)
Trip Alarm Contact 1 C/O
Relay is rated for 0.5A, 230V ac. DZ6 / DZ7 1 (Left)
Shunt Release - Size 1 24, 48, 110, 240, 415 V DZ1 / DZ2 1 (Right)
Shunt Release - Size 2 24, 48, 110, 240, 415 V DZ6 / DZ7 2 (Right)
Under Voltage Release - Size 1 24, 48, 110, 240, 415 V DZ1 / DZ2 1 (Right)
Under Voltage Release - Size 2 24, 48, 110, 240, 415 V DZ6 / DZ7 2 (Right)

Shunt Release
It allows opening of MCCB by means of an electrical command. Operation of the release is guaranteed for a voltage
between 70% and 110% of the rated power supply voltage value Ue, both in AC & DC.

Shunt Release - Size 1 for DZ1 / DZ2

Voltage (Vac) Pick up Hold On
50/60 Hz Power (VA) power (VA)
415 6 4
240 4 2
110 4 2
48 4 2
24 4 2

Shunt Release - Size 2 for DZ6 / DZ7

Voltage (Vac) Pick up Hold On
50/60 Hz Power (VA) power (VA)
415 6 3.5
240 7 3.5
110 7 3.5
48 7 3.5
24 7 3.5
23 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 24

External Accessories
Termination
Wide range of termination possible.
UV Release Direct Termination
Basic termination without spreaders
The Under-voltage release causes the MCCB to trip if the operational voltage falls to a value between 35% and 70%
of its rated voltage or not applied. UV release mechanically locks the closing mechanism of MCCB & makes it Termination with Spreaders
impossible to close on under-voltage or no voltage, both manually & electrically. With the under-voltage release de- Available for Enhance termination capacity
energized, it is not possible to close the MCCB. UV release can also be used for interlocking schemes (for DG Made with silver plated copper
synchronization, paralleling of transformers, etc.) also. Termination with Box Clamp
Direct cable termination without lugs
Rear Termination
Shunt Release - Size 1 for DZ1 / DZ2 For installing circuit breaker in panels with rear access

Voltage (Vac) Pick up Hold On

50/60 Hz Power (VA) power (VA)
DZ1/DZ2
415 6 3 Cable 2.5 mm to 25 mm
2
Flexible 2.5 mm to 70 mm
2

240 3 2 DIRECT Link

(11 to 16)mm wide BOX Rigid 2.5 mm to 95 mm2
TERMINAL x (2 to 5)mm thick CLAMP #
110 3 2 Tightening max 6N-m at MCCB Tightening max 6N-m at MCCB
Torque termination Torque termination
48 4 2
25mm to 95mm2
2
Cable Cable 95mm2
24 4 2 +
(16 to 25) mm wide (16 to 25)mm wide
Link REAR Link
SPREADER # x (3 to 6)mm thick x (2 to 4)mm thick
TERMINAL #
Tightening max 6N-m at MCCB Tightening max 6N-m at MCCB
Torque termination Torque termination

16max
Ø6.5
Shunt Release - Size 2 for DZ1 / DZ7 7
# Basic Breaker is suitable for DIRECT termination.
For all other types of termination
+ LINK / LUG width(W): 25 < W < 30mm
Voltage (Vac) Pick up Hold On
50/60 Hz Power (VA) power (VA)

415 5.9 3.4

240 5.6 3.2 DZ6
Cable with LUG Flexible
120 mm2 to 240 mm
2
110 5.7 3.2 25 mm to 30 mm wide Cable
DIRECT (4 to 10)mm thick BOX
Busbar Rigid Cable 2 2
48 5.6 3.2 TERMINAL CLAMP # 120 mm to 300 mm
Tightening max 25N-m at MCCB Tightening max 20N-m at MCCB
24 6.4 3.5 Torque termination Torque termination

2 2
Cable with LUG Cable 120 mm to 300 mm
25 mm to 50 mm wide 30 mm wide
Busbar REAR Link
SPREADER# x (4 to 10)mm thick
TERMINAL #
Tightening max 25N-m at MCCB Tightening max 20N-m at MCCB
Torque termination Torque termination

30
Ø10.5 # Basic Breaker is suitable for Direct termination.
15
For all other types of termination.

DZ7
Cable 120mm2 to 240mm2
30mm to 50mm wide
Busbar 8mm to 16mm Thick 30 mm wide
DIRECT REAR Link
TERMINAL TERMINAL # x (4 to 10)mm thick
Tightening max 70N-m at MCCB Tightening max 25N-m at MCCB
Torque termination Torque termination

2
Cable with LUG 2x150mm2 to 30
2-300mm
Ø13 # Basic Breaker is suitable for Direct termination.
SPREADER# Busbar 30mm to 50mm wide 15
For all other types of termination.
Tightening max 70N.m at MCCB
Torque termination
25 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 26

Rotary Operating Mechanism (ROM)

Rotary Operating Mechanism (ROM) for dsineDZ MCCBs are available in both 2)Mechanical Interlock – Rear Base Plate
direct as well as extended versions. Two identical fixed devices, both 3P or 4P, installed side by side, can be
interlocked using baseplate MIL from rear to avoid unintentional
Features: operation.
Clear ON/OFF/TRIP
Æ indication
Direct access
Æ to "Push to Trip" button
Adjustment of misalignment in the extended version by +/- 6 mm
Æ
Adaptability to any quadrant use
Æ
Door interlock in ON condition, with defeat facility
Æ
Door interlock in OFF condition with padlock feature
Æ
Features:
Three padlocks can be used with diameter from 5mm to 8mm.
Æ
Door sensing
Æ
Minimum
Æ 26mm clearance between the devices with spreaders and rear termination with link to the base plate
Mechanical interlocking with variety of keylocks like Ronis, Kirk, Allen-
Æ
Common
Æ design for 3P and 4P
Bradley, Fortress, Castle, etc. Suitable for all types of terminations applicable to basic MCCB
Æ

Ingress protection (IP) of IP42 and IP54 in direct and extended versions
Æ
Suitable for withdrawable plug-in and drawout versions along with all types of terminations
Æ

respectively Suitable for horizontal or vertical mounting orientations

Æ

Mechanical Interlocking Kit:

Mechanical interlock is used for two MCCBs such that if one is closed, the other remains in open condition and
cannot be closed until first one is intentionally opened. This ensures reliability as well as personal safety. MIL can be 3)Mechanical Interlock – Rear Base Plate with cable
used for applications like- Automatic Source Transfer Solution (ASTS), Interlock between two loads, etc. Two different devices, installed maximum 2m apart, can be interlocked
using cabled baseplate MIL from rear to avoid unintentional operation.

The dsineDZ range of MCCBs offers three versions of mechanical interlocking as follows:

1) Mechanical Interlock – Front Slider

Two identical fixed devices, both 3P or 4P, installed side
by side, can be interlocked using front MIL from front to
Features:
avoid unintentional operation.
Minimum
Æ 26mm clearance between the devices with spreaders and rear termination with link to the base plate
Possible
Æ to interlock different MCCBs that are installed at a distance ≤ 2 m
Common design for 3P and 4P
Æ
Suitable for all types of terminations applicable to basic MCCB
Æ
Suitable for withdrawable plug-in and drawout versions along with all types of terminations
Æ
Features:
Minimum
Æ 26 mm clearance between the devices
Common
Æ design for 3P and 4P
Suitable for all types of terminations applicable to basic MCCB
Æ
27 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 28

Communication Module: Temperature Module

Multi master modbus communication module with memory Overheating of the busbar/cables can reduce the life of the insulation, busbar, cables
management feature is capable to communicate with MCCBs of and even breakers. Periodic loading conditions can cause the metal to heat and cool
all types of releases continuously resulting in the deterioration of the same and loosening of the joints,
which is one of the major cause of short circuit fault.

Some of the causes of overheating are as follows:

Any of the following reasons can lead to heat generation at the breaker terminal.
Feature:
Improper
Æ termination
MODBUS
Æ communication interface for all MCCB's -Thermal Magnetic,
Improper
Æ Bus bar design
switch disconnector (StatusCommunication) and Electronic (status and
Loose joints
Æ
parameter)
De-rating not considered while selection of breaker
Æ
Separate status indication for Trip indication (TAC) and Fault Trip
Æ
Eddy currents
Æ
Indication (ETAC) with electronic trip units
Mechanical operation counter
Æ
Temperature module senses temperature through thermistors connected at each pole
Remote operation Close, Open and Reset via communication with
Æ
of MCCBs. It sends the data to trip unit and to remote system through communication
motor version
module thus offering temperature metering & over temperature protection
EMI/EMC Compliant as per IEC – 60947-2
Æ
functionality.
DIN rail mountable
Æ
4 set of thermistor assemblies are available, these are suitable for direct lug, rear
Special stacking connector to stack multiple modules on DIN rail
Æ
termination and spreader termination.
without using connecting wires
4 temperature
Æ sensors
Temperature
Æ metering & over temperature protection
Temperature range -20 °C to 115 °C.
Æ
Protection range 80 °C to 115 °C.
Æ
Specification Mode : Alarm or Trip
Æ

Module Comunication Module EMI/EMC Compliant as per IEC -60947-2

Æ

Module Location Sub Module DIN rail mountable

Æ

Protocol Modbus RTU

Options 4800/9600/1920/
Baud Rate (bps)
Default 38400/57600 Specification
Add. 1-247 Module Temperature Module
Options Even/Odd/None Module location Sub module
Parity
Default None Input Voltage Rated 24VDC ± 20%
Options 1/ 2 Metering Temperature Range -20 to 115 °C
Stop Bit
Default 1 Protection temperature Range 80 - 115 °C
Input Voltage Rated 240V DC ±20% Step Size Range 1 °C
Physical Medium RS 485 Pre alarm Range 50% - 95%
Power Step Size (Pre alarm) 1%
LED Indication
Communication Accuracy ± 2 °C
Functions Mode None, Trip, Alarm
Status Indication Time Delay 1 Min
AUX (ON/OFF Status) ü Indication 5 Leds
TAC (Trip Indication) ü 1 LED - Power (Green Colour continuous)
ETAC (Fault Trip Indication) ü 4 LED - Over Temperature per pole (Red Colour continuous)
Maintenace Indicators
Mechanical Operation Counter ü LED Behaviour:
Comunication Remote Control Operations a. Pre –alarm – the respective red LED will blink 500ms ON/ 500ms OFF
Open, Close & Reset ü b. Trip – the respective red LED will blink 100ms ON/ 100ms OFF.
c. OFF
Sensor 4 Thermistor
Sensor length 1 m each
Module mounting Din rail
29 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 30

Programmable Relay Module Zone Selective Interlocking (ZSI) Module

Programmable relay module consists of 4 configurable potential free Zone selective interlocking is a method which allows two or more circuit breakers
relay contacts -2 change over contacts and 2 NO contacts. to communicate with each other so that short circuit or ground fault can be
cleared by the breaker closest to the fault with a minimum time delay.
PRM can be used with electronic breaker or conventional thermal ZSI module can be connected to 50 downstream breakers with auxiliary supply.
magnetic breaker along with communication module. With thermal The module can be used to coordinate the system for short circuit faults or earth
magnetic breaker, the ON/OFF/TRIP status is indicated through the relays. faults or both.
Also remote operation command is executed through one of the relay. The module is DIN rail mounted and has to be hardwired with downstream
breakers.
4 Programmable
Æ relay Contacts - 2 C/O & 2 NO
Remote
Æ annunciation Feature:
Breaker ON/OFF/Trip status indication
Æ Zone selective
Æ interlocking for Short circuit or ground fault or both
EMI/EMC Compliant as per IEC -60947-2
Æ
Upto 50
Æ downstream breakers can be connected
EMI/EMC
Æ Compliant as per IEC-60947-2
DIN rail mountable
Æ
DIN rain mounted
Æ

Specification
Specification
Module Zone Selective Interlocking Module
Module Programmable Relay Module Input Voltage Rated 24VDC ± 20%
Communication protocol CAN using RJ45 Self-powered
Power Option
Input Voltage Rated 24VDC ± 20% Auxiliary supply
1 LED for Power (Green blinking) blinking Maximum Current 10mA @ 24VDC
Standalone – 100msec ON/ 100msec OFF Configuration Hardwired
LED Indications
On CAN Bus – 500msec ON/ 500msec OFF Type of Protection Short Circuit / Ground Fault / Both
4 LED for Relay output status (Red continuous) Maximum length between two ZSI Module 300m
4 configurable contacts: 5 Nos (Self-powered)
Relay contact 2 change over contacts + 2 NO contacts Maximum number of Circuit Breakers to Downstream (ZSI Out)
50 Nos (Auxiliary Powered)
6 Amp, 250VAC / 24VDC LED Indication 1-Power (Green LED) – continuous ON
Maximum switching Power 1500 VA / 150W

Withdrawable Version
Plug-in Version
MCCBs with Plug-in module are used in applications which demand
higher levels of service continuity such as hospitals, process
industries, automobile industry etc. where immediate replacement
is required. In such cases, MCCB with plug-in base can be safely
removed from the system without removing the power connections
or terminations and replaced with new MCCB.
Once MCCB is removed from the plug-in base, it offers complete
isolation from the supply and maintains the safety of personnel
working on down-stream feeders.

Features:
Æ Inbuilt safety interlock that prevents plugging in/out of MCCB when it is in ON condition
Æ Suitable for all types of terminations i.e. direct, spreader links, box clamps and rear terminals.
Æ True position indication of MCCB - service or isolate
Æ Provision for both Base mounting or 35 mm Rail mounting
Æ Ingress Protection (IP):
• IP20 – MCCB plugged out condition
• IP40 – MCCB plugged in condition

The dsine DZ MCCB Plug-in module consist:

Plug-in fixed part: It consists of plug-in base which is an insulated component, which has provisions to accommodate
socket assemblies, auxiliary switch assebly, IP covers, finger shields, terminals, mounting plates and shields. It also has a
slot for MIL (Mechanical Interlock) actuation.
31 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 32

Draw-out Module:
Draw-out MCCBs are used in applications which demand higher
levels of service continuity. In case the MCCB develops a fault and
needs replacement, MCCB can be safely removed from the draw-
out system without removing the power connections and replaced
with new MCCB.
Draw-out module facilitate all the electrical accessories like UV,
shunt, EOM and release can be wired through secondary isolating
contacts (SIC).
In test position, accessories and wiring schemes can be tested
without removing the MCCB from the cradle.
In disconnected position, it offers complete isolation from the
incoming supply and hence enhances the safety of operator or user.

Some of the Salient features are:

Æ It offers Locking in three distinct Positions
- Disconnect: the device is disconnected completely, both power and auxiliary connections are
disconnected and can be removed from fixed base safely
- Test: the power circuit is disconnected and device is ready to check auxiliary operations
- Connect: the power circuit is connected
All these positions are provided with electrical and mechanical indications.
Æ Secondary Isolating Contacts (SIC) are automatic and side mounted
Æ Safety lock along with ROM or EOM, ensures that the draw-in or draw-out of breaker is possible
only in OFF condition
Æ MCCB cannot be switched ON when the racking handle is inserted
Æ 'Disengage latch' reliably holds the breaker with cradle in disconnected position, to
Æ ensure operator safety
Æ Pad lock to achieve LOTO has been provided to prevent unauthorised draw-in or draw-out operation.
Æ Suitable for all types terminations i.e. direct, spreader links, box clamp and rear terminals

The new Dsine DZ MCCB Draw-out modules consists of three basic parts:

Æ
Draw-out fixed part: It can be either panel mounted or rail mounted. Draw-out fixed part has Plug-in base,
which has provisions to accommodate socket assemblies, IP covers, finger shields and terminals. It also includes a
feature of Mechanical interlock actuation. Side plate assemblies of Draw-out module has racking mechanism,
Position lock mechanism, Pad locking mechanism, cradle secondary isolating contacts (SIC), mechanical and
electrical indication. These side plate assemblies are assembled with Plug-in base.

Æ
Conversion kit: It consists of moving parts which are attached to the standard circuit Breaker. Conversion kit
contains two rear plate assemblies & a special ROM* for safety features. These rear plate assemblies are to be
fastened to the rear side of MCCB by mean of four screws by user. Power electrical contact plugs are fastened to
the MCCB terminals and make electric contact with the cradle terminals through socket assemblies. Rotary
operating mechanism is to be attached to the top of MCCB with 4 mounting screws. It has all the safety feature to
ensures the rack-in/out of the breaker only in OFF condition. The termination region of MCCB ensures IP40 from
front fascia to end user in case MCCB is removed from fixed base.

Racking
Æ handle: Handle that is used to provide grip for racking in and racking out the breaker.
*We can provide all the feature of rotary handles in draw-out also.
33 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 34

Characteristic Curves
Trip Curves
Thermal Magnetic Release (i TM) Thermal Magnetic Release
i TMAF @ 15In i TMAA (In:160A-400A)
(In : 25A-63A) 10000
10000

1000
1000

100
100
10
10 t (s)
t(s) Ii = 15 x In
1
Ii = 6 to 12 In
1
0.1

0.1
0.01

0.01
0.001
0.1 1 10 100
0.001 I/Ir
0.1 1 10 100
I/Ir

iTMAF @12In
(In : 16A)
10000

1000

100

10

t(s) Ii= 12 x In
1

0.1

0.01

0.001
0.1 1 10 100
I/Ir
35 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 36

Microprocessor Release (i TRP)

Overload 6Ir @ 3s Overload 6Ir @ 10s

10000.00 10000.00

6.0 Ir - 3 Sec 6.0 Ir - 10 Sec

1000.00 1000.00
Trip Time (Secs)------->

Trip Time (Secs)------->

100.00 100.00

10.00 10.00

1.00 1.00

0.10 0.10

0.01 0.01
1 2 3 5 10 30 1 2 3 5 10 30
x Ir -------> x Ir ------->
Current Multiples Current Multiples

Overload 7.2Ir @ 3s Overload 7.2Ir @ 10s

10000.00 10000.00

7.2 Ir - 3 Sec 7.2 Ir - 10 Sec

1000.00 1000.00
Trip Time (Secs)------->

Trip Time (Secs)------->

100.00 100.00

10.00 10.00

1.00 1.00

0.10 0.10

0.01 0.01
1 2 3 5 10 30 1 2 3 5 10 30
x Ir -------> x Ir ------->
Current Multiples Current Multiples
37 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 38

Short-Circuit & Instantaneous - i TRP-1 Short-Circuit & Instantaneous - i TRP-2 / i TRP-3 for DZ-7 800A

10000.00 10000.00

1000.00 1000.00

100.00 100.00
Trip Time (Secs)------->

Trip Time (Secs)------->

10.00 10.00

STS
STS -I²t
-I²t ON
ON

1.00 1.00

200 ms
150 ms
0.10 100 ms
STS-I²t OFF 0.10
Io< 10 ms Io< 10 ms
STS-I²t OFF

0.01 0.01
1 2 3 5 10 30 1 2 3 5 10 30
x Ir -------> x Ir ------->
Current Multiples Current Multiples

Short-Circuit & Instantaneous - i TRP-2 / i TRP-3

10000.00

1000.00

100.00
Trip Time (Secs)------->

10.00

STS
-I²t
ON

1.00

200 ms

100 ms
0.10
Io< 10 ms
STS-I²t OFF

0.01
1 2 3 5 10 30
x Ir ------->
Current Multiples
39 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 40

Current Limiting Curve Energy Limiting Curve

Current-Limiting Curve for d sine-DZ @ 415V Energy limiting curve for dsine DZ @415V

100.0 10

DZ7-800

DZ7-800

6
Let Through Energy -A *s x 10
DZ6-400

2
I-peak (kA)

DZ6-400
1

DZ1-160
DZ1-160
DZ2-160 DZ2-160

10.0 I prospective 0.1

1 10 100 10 100
I-rms (kA)
I - rms (kA)

Current-Limiting Curve for d sine-DZ @ 690V Energy limiting curve for dsine DZ @690V

10

DZ7 -800

DZ7-800
50.0

Let Through Energy -A2*s x 106

DZ6-400 DZ6 -400
I-peak (kA)

25.0
1

DZ2 -160

15.0
DZ2-160

5.0 I prospective 0.1

10 100
1 10 100
I-rms (kA)
I - rms (kA)
41 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 42

Dimensions of MCCB
DZ1-160 MCCB DZ2-160 MCCB

Terminal Level
Terminal Level
3 Pole 4 Pole 3 Pole 4 Pole 23
15.2
90.3 112
75 100 60 75 100 75

7
130
116
116

116

130
116
25 12.5 25 12.5 25 12.5 25 12.5

DZ1-160 Overall Dimensions with Spreader Links DZ2-160 with Spreader Links

Y
127 178
51 90 51
25 74 25 147
60 26 208 23
25 26 15 3 61 61 Ø10.5 3 Door
61 61 61 Ø10.5
100.7

100.7
88.2

88.2
65

65
58
57

57
58
201.5
176.5
130
116

231.5

211.5

231.5

211.5
45
201.5
176.5
130
116

X X X X X

48

48
25 23

10
15 3 12.5 25
12.5

75
100

All dimensions are in mm All dimensions are in mm

43 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 44

DZ6-400 MCCB DZ7-630/800 MCCB

3 Pole 4 Pole Terminal Level 3 Pole 4 Pole Terminal Level

27
140 180 155.4*
120 160 240
105 105

11

13.2
60 60

250
205
183

224
224
183

40 20 60 30
40 20 24 60

DZ6-400 with Spreader Links DZ7-630 & 800 with Spreader Links

210
210
290 24 290
5 Door 80 80
80 80 Ø12.5 80 80 80 Ø11
Ø12.5 80 80 80 Ø11
383

343
353

313

434

404
434

404
65

80
20

90
90
50 50

50

15
50

All dimensions are in mm All dimensions are in mm

45 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 46

Mounting Dimensions
DZ1-160 MCCB DZ2-160 MCCB

3 Pole 4 Pole 3 Pole 4 Pole

4 Holes, M3.5 4 Holes, M3.5 4 Holes, M3.5 4 Holes, M3.5

114

114
25 50 50
25

Panel Cutout Panel Cutout

Panel Door Cutout

Panel Door Cutout

25 25 25 25

12.5
12.5
26

26

66

66
47

47

114

114
114

88 88 88 88

All dimensions are in mm All dimensions are in mm

47 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 48

DZ6-400 MCCB DZ7-630/800 MCCB

3 Pole 4 Pole 3 Pole 4 Pole

4 Holes, M5 4 Holes, M5
4 Holes, M5 4 Holes, M5

172

212
40 80
60 120

Panel Cutout Panel Cutout

Panel Door Cutout

Panel Door Cutout
40 80 60
60
17

29
17

29
96.5

96.5

118

118
172

224
6.5 107
33.5
164
107 164

All dimensions are in mm All dimensions are in mm

49 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 50

Dimensions of Accessories

Rotary Operating Mechanism(ROM) Rotary Operating Mechanism(ROM)

Direct ROM for DZ1/DZ2 MCCB Direct ROM for DZ6 MCCB

L D 159 60
A 122
150
B

ON

135
ON

170
OFF

OFF

PANEL DOOR 2MM

FRAME A B L D

DZ 1 90.5 56.5 100.5 50

PANEL DOOR 2MM
DZ 2 89 55 112 50

Panel Door Cutout Panel Door Cutout

185 (Min)*
150 (Min)* 30
45
85 130
7

24.6
Ø 6.2
All 4 holes
Ø 6.2
All 4 holes
90

HINGE AXIS

123
HINGE AXIS

7 7 5 5

22.6
5

24.5

43.3
All dimensions are in mm All dimensions are in mm
51 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 52

Rotary Operating Mechanism(ROM) Rotary Operating Mechanism(ROM)

Direct ROM for DZ7 MCCB Extended ROM for DZ1/DZ2 MCCB
L 67

162.7 68
188
D

190

PANEL DOOR 2MM

PANEL DOOR 2MM PANEL DEPTH

147.5 mm (DZ1)

158.5 mm (DZ2)

Panel Door Cutout

Panel Door Cutout

210(Min)*

51.5 14.5 10.5 39.5 10.5

163

Ø51
Ø76
39

47.5
HINGE AXIS

Ø 6.2 Ø4.5 Holes

All 4 holes
158

66.5
3.5
3.5
39

3 - Pole MCCB 4 - Pole MCCB

52.2

All dimensions are in mm All dimensions are in mm

53 DZ Moulded Case Circuit Breakers DZ Moulded Case Circuit Breakers 54

Rotary Operating Mechanism(ROM) Rotary Operating Mechanism(ROM)

Extended ROM for DZ6 MCCB Extended ROM for DZ7 MCCB

L 67
L 66.5

D
D

MOUNTING DEPTH PANEL DEPTH

PANEL DOOR 2MM
205.5 mm (DZ5) 217.7MM (Dz7)
205.5 mm (DZ6) PANEL DOOR 2MM
Minimum L = 231
# All dimensions are in mm
Minimum L = 218

Panel Door Cutout

Panel Door Cutout

60 120
30 30
40 80
19 19
Ø51
Ø76

81
Ø51
45°
Ø76
67

212.2
172

Ø4.5 Holes

Ø4.5 Holes
# All dimensions are in mm

3 POLE MCCB 4 POLE MCCB

3 POLE MCCB 4 POLE MCCB

All dimensions are in mm All dimensions are in mm