SUPPLIER : DAZZLE FOOTWEAR

Date Date Date Date

11/19/2022
CONCEPT - STUCKON LADIES ARTICLE NO. ARTICLE NO. ARTICLE NO. ARTICLE NO

SR. NO. PROCESS PROCESS PARAMETERS 571-8323

1. Material should be as per sample 1
2. There should be no defect on cut components . 1
1 Cutting of Upper parts / components.
3. Cut components should match with patterns. 1
4. Cutting Board Rotation policy in place (For Machine Cutting). 1
1. Components skiving (Width & guage) should be as per sample / SOP. 1
Components preperation - skiving , 2. Printing color , dimension , position & direction should match with sample and
2 printing , stamping , embossing / debossing patterns. 1
& marking.
3. Embossing / Debossing impression, dimension , position & direction should match
with sample and patterns. 1
1. Components folding should be even and accurate as per required margin , design
and sample. 1
3 Components Folding & attachment . 2. Components should be attached as per marking / refrence notches and margins
and there should be no components gap variations within the pairs.
1
1. Stiching thread color , Number & Ply should be as per sample . 1
2. Stitch length should be 8-10 stitches / inch or as per sample . 1
4 Components Stitching. 3. Edge stitching margin should be 1.5 -2mm or as per sample. 1
4. There should be no tension , loose stitch , tap / jump stitch & broken stitch visible
on components. 1
1. Is Roman Filler applied on raw edges
1
2. Is Filler Dried properly before applying Edge Color
1
5 Edge Colroing Process
3. Is Correct Roman edge Color Applied after Filler application ?
1
4. Is Edge color properly Dried before moving to stitching
1

Out sourced components & Accesseries All outsourced components / Accesseries (Sole , Insole , Socks , Buckle , lace , buttons
6 etc.) should be as per sample .
inspection.
1
1. Insole covering should be proper - Atleast 12-15 mm Margin req. . There should be
no wrinkles , crease and air gap visible,
7 Insole Covering & Marking 2. Insole marking should
be proper / as per pattern and clearly visible . 1
1. Punching position & punch dimension should be proper. Components should not
Insole Punching for strap / component damage or distorted after punching.
8
fixing 1
1. Upper should be accurately placed in bottom grooves . There should be no
9 Upper fitting on bottom parts unevenness and gap variation visible in pairs.
1
1. Components should be cleaned properly with MEK or other specified chemicals. 1
10 Upper / Sole Cleaning 2. After cleaning components should be processed for next operation within 10
minutes and should not be kept or stored in open for more than 10 minutes. 1
1. Brush & Bowl Rotation Policy is being followed 1
2. Cement / Adhesive should be properly mixed with Hardner (3-5% or as per
11 Upper /Sole Cementing requirement) and should be contamination free. 1

3. Cement should be applied evenly on required surface of components and there

should be no overcementing or bleeding visible on components. 1
Cement activation chamber specification should be followed strictly .

Temperature -
12 Cement Activation Upper 50~55*c
Time
Cement activation chamber - 2.5 to 3 Minutes
specification should be followed strictly .

Temperature -
13 Cement Activation Sole 50~55*c
Time - 2.5 to 3 Minutes
Upper and bottom should be attached correctly and there should be no rocking , mis
14 Upper & Sole Attaching allignment visible.
Sole pressing specification should be followed strictly .
Pressure - 30~35kg/cm2
15 Pressing of Sole

Time - 10~14 second.

Side Pressing All Sides should be pressed manually and there should be no bond gap visible after
16 pressing.
( Manual)

Product should be properly cleaned and there should be no threads , cement or any
17 Thread Burning , Cleaning & Finishing other kind of dirtyness visible on product.

18 Stuffing &Tagging Stuffing and tagging should be as per standards / sample.

1. There should be proper light on inspection table .

2. Sample should always avlaible with final inspector.

19 Final QC Inspection
3. Product inspection guidelines / instructions should be
displayed on inspection table.
1. All Inner boxes/outer Cartons should be stored/kept on Pallets
20 FG Storage of Inner Box 2. Outer Box Stacking should be as per below :
Mens : 6 Cartons, Womens : 6 Cartons, Kids : 7-8 Cartons
1) Process audit is done regularly
2) Process audit records are available
3) AQL Baord Display with Defined Inspection Table/Area
4) SOP's are displayed at Work Stations
5) Proper lighting at inspection area/table (650-800 lux)
21 Quality Activities/Best Practices
6) Gang way marking on work floor
7) Quality rating (declared by BIL) is Good / excellent.
8) Trained staff is available to carry out the QC/QA activities
9) FIFO Maintained at Raw Material Store
10) Light box installed at Final QC station.
Process Audit Score %
 CONCEPT - STUCKON LADIES ARTICLE NO. ARTICLE NO. ARTICLE NO. ARTICLE NO

SR. NO. PROCESS PROCESS PARAMETERS 571-8323

Total Check Points Checked
Total OK Points
Total Not OK Points
Process Audit Score % ( OK)
BATA/EFZ/DAZZLE/PQCS/050922

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Production Head Sign Factory Owner Sign Bata QA Sign
 Date Date

ARTICLE NO. ARTICLE NO.

 ARTICLE NO. ARTICLE NO.

922

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Bata QC