GF Operators Manual

SAFELINE
Metal Detection
Operating and Instruction Manual

G/T/L/LZ-Series Signature
Mettler-Toledo Safeline Ltd

Montford Street, Salford, M50 2XD, England, UK
Tel: +44 (0)161 848 8636
Fax: +44 (0)161 848 8595
www.mt.com/metaldetection
© 2009 Stock Code: 4618-223 Issue: 2
G/T/L/LZ-SERIES SIGNATURE
Stock Code: 4618-223 Issue: 2

SAFELINE
Metal Detection
Table of Contents
Introduction .............................................................................................. 1-1
Copyright Notice .........................................................................................................................1-3
Aims of this Manual ....................................................................................................................1-3
IMPORTANT NOTICE ................................................................................................................1-4
Operating Principles ...................................................................................................................1-5
Vibration Signals .................................................................................................................1-5
Product Effect ......................................................................................................................1-5
Phase Control......................................................................................................................1-5
Features .....................................................................................................................................1-7
Product Numbers ................................................................................................................1-7
Timer Groups ......................................................................................................................1-7
Timer Types ........................................................................................................................1-7
Product Signal Cancellation (PSC) (option) ........................................................................1-7
Automatic Tracking (option).................................................................................................1-7
Inverse Detection ................................................................................................................1-7
Performance Validation Routines — PVR ...........................................................................1-7
Serial Communications........................................................................................................1-7
List of Abbreviations ...................................................................................................................1-8
Technical Specifications ......................................................................... 2-1

Technical Specifications .............................................................................................................2-3
Technology ..........................................................................................................................2-3
Frequency of Operation of Coil ...........................................................................................2-3
Product Throughput Speed .................................................................................................2-3
Internal Battery ....................................................................................................................2-3
Power Input .........................................................................................................................2-3
Temperature Range ............................................................................................................2-3
Humidity Range ...................................................................................................................2-3
Warm Up Time ....................................................................................................................2-3
Environmental Protection ....................................................................................................2-3
Indoor Environmental Operating Conditions........................................................................2-3
Sound Output ......................................................................................................................2-3
Switched Power Output .......................................................................................................2-3
Reject Relay ........................................................................................................................2-4
RCU/System Fault Relay (Optional)....................................................................................2-4
Detect Signal .......................................................................................................................2-4
Fault/Detector Active Output ...............................................................................................2-4
Q.A. Due/Overdue Output ...................................................................................................2-4
Pack Sensor Requirements.................................................................................................2-4
Speed Sensor Requirements ..............................................................................................2-4
Reject Confirmation Sensor Requirements .........................................................................2-4
RS232 Serial Communications............................................................................................2-4
Internal Counters .................................................................................................................2-4
Spherical Sensitivity ............................................................................................................2-4
Sensitivity Ratios .................................................................................................................2-5
Sensitivity Gradient .............................................................................................................2-5

i-ii TABLE OF CONTENTS G/T/L/LZ-SERIES SIGNATURE
Timer Ranges ......................................................................................................................2-5
Installation................................................................................................. 3-1
Warnings and Cautions...............................................................................................................3-3
Safety Instructions ......................................................................................................................3-4
Detector Precautions ..................................................................................................................3-5
Handling Instructions ..................................................................................................................3-8
Installing the Metal Detector .......................................................................................................3-9
Mechanical Installation................................................................................................................3-9
Metal Free Zone (MFZ)........................................................................................................3-9
Positioning the Detector’s Support Framework ...................................................................3-10
Positioning the Detector ......................................................................................................3-11
Electrical Installation ...................................................................................................................3-12
Electrical Connections .........................................................................................................3-12
General ................................................................................................................................3-12
Power Lead Connection ......................................................................................................3-12
Wiring and Circuit Breaker Details.......................................................................................3-13
Cable Installation .................................................................................................................3-13
Location and Layout of the Detector Terminals ...................................................................3-14
Removing the Power Supply Box Lid ..................................................................................3-14
Supplementary Information.........................................................................................................3-16
Magnetic Loops ..........................................................................................................................3-16
ATEX ..........................................................................................................................................3-17
Operating Instructions ............................................................................. 4-1

The Control Panel .......................................................................................................................4-2
The Page Display System ...................................................................................................4-3
The Touch Keys Explained..................................................................................................4-3
Entering Security Codes ......................................................................................................4-4
Changing Numeric Values ...................................................................................................4-4
Introduction to the Guides...........................................................................................................4-5
Universal Settings Guide ............................................................................................................4-6
Product Number Settings Guide .................................................................................................4-7
Performance Validation Guide ....................................................................................................4-8
Manually Setting the Detector for a Product ...............................................................................4-10
General ................................................................................................................................4-10
Notes on Passing Product through the Detector .................................................................4-10
Manual Setup for Non Product Effect Application................................................................4-11
Manual Setup for Product Effect Applications .....................................................................4-12
Running Mode ............................................................................................................................4-14
Running Mode ............................................................................................................................4-15
Introduction ..........................................................................................................................4-15
Serial Number, Version and Model......................................................................................4-15
Pack Count and Reject Count .............................................................................................4-15
Time.....................................................................................................................................4-16
Product Number, Sensitivity & Phase..................................................................................4-16
Peak Hold (Version F3.1.21+) .............................................................................................4-16
Operator Mode (Default Security Code = 0001) .........................................................................4-18
Operator Mode............................................................................................................................4-19
Introduction ..........................................................................................................................4-19
Product Number, Automatic Setup and Name.....................................................................4-19
Sensitivity and Phase ..........................................................................................................4-19
Supervisor Mode (Default Security Code = 0002) ......................................................................4-20
Supervisor Mode.........................................................................................................................4-21
Introduction ..........................................................................................................................4-21
Product Number, Automatic Setup and Name.....................................................................4-21

G/T/L/LZ-SERIES SIGNATURE TABLE OF CONTENTS i-iii

Operating Frequency...........................................................................................................4-22
Select Timer Group .............................................................................................................4-22
Reject Count........................................................................................................................4-22
Pack Count ..........................................................................................................................4-23
Engineer Mode (Default Security Code = 0003).........................................................................4-24
Engineer Mode ...........................................................................................................................4-25
Introduction..........................................................................................................................4-25
Product Number, Automatic Setup and Name ....................................................................4-25
Operating Frequency...........................................................................................................4-26
Power Drive .........................................................................................................................4-26
Select and Update Timer.....................................................................................................4-27
Inverse Detection ................................................................................................................4-27
Automatic Tracking (option).................................................................................................4-28
Product Signal Cancellation (PSC) (option) ........................................................................4-28
Reject Count........................................................................................................................4-28
Pack Count ..........................................................................................................................4-29
Reject Inhibit (Version XT1.02 or Higher)............................................................................4-29
Vibration Setup ....................................................................................................................4-29
Pack Sensor Setup..............................................................................................................4-30
Security Setup .....................................................................................................................4-30
Speed Setup........................................................................................................................4-30
Automatic Tracking Setup ...................................................................................................4-30
Detection Buzzer .................................................................................................................4-31
Reject Inhibit (Versions XT1.00 and XT1.01 only)...............................................................4-31
Reject Confirmation (Option) ...............................................................................................4-31
Boost Mode .........................................................................................................................4-32
Language ............................................................................................................................4-32
Set Date and Time (Option) ................................................................................................4-32
Printer Handshake (Option).................................................................................................4-33
Automatic Setup .........................................................................................................................4-34
Introduction..........................................................................................................................4-34
Notes On Passing Product Through the Detector ...............................................................4-35
Carrying Out Automatic Setup.............................................................................................4-36
How to Manually Trim The Phase and/or Sensitivity ...........................................................4-39
Vibration Setup ...........................................................................................................................4-40
Introduction..........................................................................................................................4-40
Sensitivity Limit....................................................................................................................4-40
Security Setup ............................................................................................................................4-41
Security Setup ............................................................................................................................4-42
Introduction..........................................................................................................................4-42
Operator Access Limited/Full ..............................................................................................4-42
Changing Security Codes....................................................................................................4-43
Speed Setup ...............................................................................................................................4-45
Introduction..........................................................................................................................4-45
Speed Range ......................................................................................................................4-45
Product speed .....................................................................................................................4-46
Q.A Modes..................................................................................................................................4-47
Q.A Inspection Mode (Default Security Code = 0004)................................................................4-48
Introduction..........................................................................................................................4-48
Printer ..................................................................................................................................4-48
Configuring the Performance Validation Routine ................................................................4-49
Line Identification ................................................................................................................4-49
Printer Fitted ........................................................................................................................4-49

i-iv TABLE OF CONTENTS G/T/L/LZ-SERIES SIGNATURE
Printer Fixed/Portable ..........................................................................................................4-50

Test Samples.......................................................................................................................4-50
Shift Report Options ............................................................................................................4-50
Reject Relay Operations......................................................................................................4-50
Modified Settings .................................................................................................................4-51
Shift Report Interval .............................................................................................................4-51
Shift Report Start Time ........................................................................................................4-52
Test Interval .........................................................................................................................4-52
Overdue Period ...................................................................................................................4-53
Alarm If Due or Overdue......................................................................................................4-53
Change QA Operator Code .................................................................................................4-53
QA Inspector Print Menu .....................................................................................................4-54
QA Inspector Test Menu......................................................................................................4-55
QA Operator Mode .....................................................................................................................4-56
Introduction ..........................................................................................................................4-56
QA Operator Security Codes ...............................................................................................4-56
Carrying Out a Performance Check.....................................................................................4-56
Carrying Out a Performance Check.....................................................................................4-57
Viewing Mode (Default Security Code = 0005)...........................................................................4-58
Viewing Mode .............................................................................................................................4-59
Introduction ..........................................................................................................................4-59
Reject Timers..............................................................................................................................4-60
Introduction ..........................................................................................................................4-60
About Reject Timers ............................................................................................................4-60
Timer Groups A, B or C .......................................................................................................4-60
Important Notes for Timer Setup .........................................................................................4-60
Tm1 Timer...................................................................................................................................4-61
Tm1 Timer...................................................................................................................................4-62
Introduction ..........................................................................................................................4-62
tm1 Settings.........................................................................................................................4-62
Setting Timer Type tm1 .......................................................................................................4-62
Tm2 and Tm2[G] Timer...............................................................................................................4-65
Tm2 Timer — Non Gated Mode..................................................................................................4-66
Introduction ..........................................................................................................................4-66
tm2 settings .........................................................................................................................4-66
Setting up Timer Type tm2 ..................................................................................................4-66
Reject Confirmation Unit .............................................................................................................4-70
Introduction ..........................................................................................................................4-70
Reject Confirmation (RC) Sensor ........................................................................................4-70
RCU Settings .......................................................................................................................4-70
Important Notes ...................................................................................................................4-71
Loose Product, Fast Speed Applications.............................................................................4-72
Packaged Product, Fast Speed Applications.......................................................................4-72
RCU Fault Reporting ...........................................................................................................4-73
Setting Sheets ............................................................................................................................4-74
Detector Details ...................................................................................................................4-74
Notes ...................................................................................................................................4-74
Product Details ....................................................................................................................4-74
Engineer Mode Settings ......................................................................................................4-75
Sample Sizes.......................................................................................................................4-75
Printers ...................................................................................................... 5-1

Setting Up and Connecting a Printer to the Metal Detector ........................................................5-2
Introduction ..........................................................................................................................5-2
Requirements Of Your Serial Printer ...................................................................................5-2

G/T/L/LZ-SERIES SIGNATURE TABLE OF CONTENTS i-v
Supported Printer Languages .............................................................................................5-2

Connecting the Printer.........................................................................................................5-3
Sample Printed Reports .............................................................................................................5-4
Current Metal Detector Settings Printout.............................................................................5-4
QA Settings Printout ............................................................................................................5-5
Shift Report Printout ............................................................................................................5-6
Performance Check Printout ...............................................................................................5-7
Serial Communications ........................................................................... 6-1

Serial Communications Link .......................................................................................................6-2
Host Computer or Intelligent Equipment..............................................................................6-2
Specification of the Serial Link ............................................................................................6-2
Valid Message Identifiers ...........................................................................................................6-4
Notes ...................................................................................................................................6-10
Command Identifier — ‘b’ ...........................................................................................................6-11
Automatic Setup Procedure ................................................................................................6-11
Commands the Host Can Transmit .....................................................................................6-11
Commands the Metal Detector May Transmit .....................................................................6-11
Command Identifier — ‘E’...........................................................................................................6-12
Error Codes .........................................................................................................................6-12
Command Identifier — 'j'.............................................................................................................6-13
Automatic Sensitivity Limit Procedure .................................................................................6-13
Commands the Host May Transmit .....................................................................................6-13
Command Identifier — ‘Q’ ..........................................................................................................6-14
QA Lists and Displays .........................................................................................................6-14
QA Operator Commands.....................................................................................................6-14
QA Inspector Commands ....................................................................................................6-14
Command Identifier — 'z02'........................................................................................................6-17
Automatic Product Speed Procedure ..................................................................................6-17
Commands the Host May Transmit .....................................................................................6-17
Emulation Mode..........................................................................................................................6-18
Objective .............................................................................................................................6-18
Principal of Operation ..........................................................................................................6-18
Serial Command-set Supporting Emulation Mode ..............................................................6-18
Description of the Emulation Commands ...................................................................................6-19
‘z15’ Command: (Enabled/Disabled) .................................................................................6-19
‘z16’ Command (Timing for Fast Emulation Mode) .............................................................6-19
‘z20’ Command ...................................................................................................................6-19
Screen Package Format......................................................................................................6-20
‘z22’ command ....................................................................................................................6-22
Simultaneous Use of the Local and Remote Panel .............................................................6-22
CRC Generation .........................................................................................................................6-23
Introduction..........................................................................................................................6-23
Method ................................................................................................................................6-23
C Program ...........................................................................................................................6-24
Timing Diagrams for Serial Communications .............................................................................6-25

i-vi TABLE OF CONTENTS G/T/L/LZ-SERIES SIGNATURE

SAFELINE
Metal Detection
1 Introduction
This chapter contains important information about the
the Metal Detector which must be read before the
detector is installed. This chapter also describes the
features of the detector as well as the basic operating
principles. It covers the following topics:
Copyright Notice 1-3
Aims of this Manual 1-3
IMPORTANT NOTICE 1-4
Operating Principles 1-5
Features 1-7
List of Abbreviations 1-8

1-2 INTRODUCTION G/T/L/LZ-SERIES SIGNATURE

G/T/L/LZ-SERIES SIGNATURE INTRODUCTION 1-3
Copyright Notice
Copyright © Mettler-Toledo Safeline Limited, 2009.
No part of this document may be reproduced, or translated, in any form, electronic or otherwise without the prior
written consent of SAFELINE limited. Neither SAFELINE nor its Agents will be liable for incidental or consequential
damage in connection with the use of this document. SAFELINE reserve the right to change the contents or form of
this manual at any time without prior notice having been given. This detector must only be used for the express
purposes as advertised by SAFELINE and as referred to in this and other SAFELINE approved literature.
Aims of this Manual

This manual is intended to help those customers who need to:
1 Install the detector.

2 Commission the detector subsequent to replacement or installation.
3 Operate the detector on a day to day basis.
4 Change some of the product dependent and installation dependent parameters.
5 Communicate with the detector using serial communications.
6 Arrange a maintenance schedule using the printer option.
This manual is NOT intended as:
1 A Service Manual (although some fundamental diagnosis is included in this manual).

2 A Workshop Manual. No detailed technical analysis (mechanical, electrical or electronic) is contained in this
manual.
3 Commercial information i.e., sales literature or publicity information.
SAFELINE technical publications are designed to be backwardly compatible with all previous versions of detectors
in the family. This means that the later issues of manuals will be fully compatible with older equipment; however the
older equipment may not have all of the features of later manuals.
If the document was purchased directly from SAFELINE, or the supplier is unavailable at the supplier address
given, then contact SAFELINE directly via the address given on the title page of this document.
If the owner of the manual has any comments or suggestions as to the form, content or presentation of this manual
then they should write their suggestions and send them to the Technical Department at the address given on the
title page.
For further information or to order copies of this document contact SAFELINE at the address shown on the title
page of this document, quoting the reference number given on the title page.
Note: An upgrade service is available from SAFELINE, at a fee, which will upgrade older detectors to the latest
specification, where possible. Please contact your supplier’s technical departments for information on this service.
Remember to have your serial number ready when making the call.

IMPORTANT NOTICE
1 Limitations of Use
Using metal detection inspection equipment is an important tool in minimizing the risk of shipping product from your
facility containing metal contaminants which could eventually pose a risk to a consumer.
Using this or any other metal detector inspection unit does not guarantee that all contaminated products will be
identified and rejected from the product flow. Metal contaminant orientation, geometry and composition will
influence the minimum size of contaminant that can and will be detected. In addition the metal detector settings,
used to suppress unwanted signals from the product under inspection or the system vibration, may also suppress
and in some instances prevent the detection of contaminant signals which are larger than the minimum detectable
ball size.
2 Equipment Malfunction and Customer Responsibility

The unit itself may also experience either continuous or intermittent operational malfunction which will severely
impede its ability to detect and reject product containing potentially harmful metal contaminants. To minimize the
risk of contaminated product leaving the facility where the metal detector equipment is applied, it is vital that
operational procedures, see Part 4, are in place to continuously test the performance of the metal detector
detection system.
If any test shows a risk of either continuous or intermittent malfunction of the metal detection inspection system
procedures to isolate and either discard or re-inspect the product which may contain contaminants must be
initiated.
Ensuring that product containing metal contaminants do not leave the facility where the metal detection equipment
is installed and applied is therefore outside the reasonable control of SAFELINE.
3 Minimizing the risk of undetected contaminants in your product

SAFELINE recommends that use is made of the in-built Performance Validation Routine (PVR). The feature will
help you as a company to comply with quality assurance standards by ensuring that the detector system is tested
and operated to your company’s specified quality assurance standards and performance.
4 Customer Standard Operating Procedure (SOP) Requirements Guideline

SAFELINE recommends that the metal detection system is operated in accordance with a customer defined
Standard Operation Procedure (SOP) that as a minimum contains the following elements
• Determine a metal detector test interval – hourly, shift, daily etc.

• Use of certified traceable test samples.
• Records of tests performed and results obtained.
• Records of personnel who are authorized to perform testing.
• Procedures for quarantine of “suspect” product and the initiation of corrective and preventive measures if any
test fails to meet defined criteria.
5 Food Contact applications

SAFELINE declares that this equipment is suitable for use in food-contact applications when operated according to
its intended use. This equipment has been cleaned where necessary with a solvent-based cleaning agent, typically
consisting of an ethanol/methanol mixture.
Even though this equipment was cleaned prior to shipment, SAFELINE recommends you re-clean it with an
appropriate cleaning agent before using it for the first time.

Operating Principles
SAFELINE detectors utilise a low power, high Product effect signals can be represented
frequency, magnetic field coil system which has the diagramatically as a signal with amplitude and phase in
ability to sense minute disturbances created by metal the same manner as the signals from metallic particles.
particles. A metal particle passing through the aperture
of the detector will create changes in the magnetic field
inside the detector. Phase Control
The changes in the magnetic field will generate The SAFELINE metal detector contains a phase
electrical signals in the coil system which can be control circuit which discriminates between the wanted
characterised by the parameters Phase and Amplitude. signals from metal particles and the unwanted signals
from vibration and product effect, i.e. it maximises the
The amplitude/size of the signal is related to the size of detectors response to metal particles whilst minimising
the metal particle passing through the field, the larger the effects of the unwanted signals.
the metal particle the greater the amplitude of the
signal. Probably the simplest way of reducing the vibration or
product effect signals would be to adjust the sensitivity
Different types of metal generate signals which differ in control. However, the sensitivity control would reduce
phase angle. The term phase angle is a comparative the sensitivity to all signals, metallic signals, vibration
term and is a measurement of phase relationship and product signals alike.
relative to some reference
What is required is a more selective adjustment that
will discriminate between different signals. The phase
Vibration Signals control does this, it selectively reduces the signals from
vibration and product effect with minimal effect on the
Great care is taken in the design and manufacture of metallic signals.
the SAFELINE detectors to minimise the effect of
vibration on the performance of the detectors. However A comparison can be made with a domestic Hi-Fi
mechanical disturbances do create vibration signals system. The volume control of the Hi-Fi increases or
from the coil system. decreases the amplitude of all signals just like the
metal detector sensitivity control. The bass control of
Vibration signals can be represented in the same way the Hi-Fi selectively controls the low frequency notes
as signals generated by metal particles i.e. a signal only. This is similar to the phase control circuit,
with amplitude and phase. however the phase control circuit in a SAFELINE metal
detector is very much more selective.
The vibration signal is used as a reference when
comparing the phase angle of signals from the coil Signals from the detector coil system can be
system. For example, if we say stainless steel has a represented as shown in Figure 1-1.
particular value of phase angle, the phase angle is the
angle relative to vibration. Reasons for selecting
vibration as the reference phase will become apparent. Amplitude
Vibration Vibration
Product Effect
Ferrous Stainless
Metal detectors are used to inspect all types of Steel Non-Ferrous
products e.g. food, pharmaceuticals, plastics,
chemicals and many others.
Some products exhibit a ‘product effect’ i.e. the product

itself generates a signal in the same way as a metal
particle. This results from the bulk conductivity of the
product at high frequency.
0
200 400 600 800 0
1000 1200 1400 1600 0
For most products, usually dry products, the product 0 90

Phase Value
180
effect is negligible. Wet or moist products, e.g. meat,

sauces, soups etc. generate a large product effect Figure 1-1 Phase and Amplitude
signal which will influence the effective operating
sensitivity of the detector.

The characteristic of the phase control circuit is shown In general if operating the detector with any product
in Figure 1-2 This shows the position of the phase which exhibits a product effect, the
control aligned to minimise the unwanted vibration Non-Ferrous/Stainless Steel sensitivity will decrease.
signal. All signals which break through the phase
control characteristic (the shaded area) will trigger the
detector. From this it can be seen that the amplitude of
the unwanted vibration signal would have to be
increased to trigger the detector.
It can be seen from Figure 1-2 that the phase control

characteristic masks off some of the ferrous signal and
has a minimal effect on the Non Ferrous/Stainless
Steel signals.
Amplitude
Vibration Vibration
Ferrous Stainless
Steel Non-Ferrous
200 400 600 800 1000 1200 1400 1600

00 900 1800
Phase Value
Figure 1-2 Effects of Phase Control

The phase control is used to minimise unwanted
product effect signals. Figure 1-3 shows a typical
example. It can be seen from Figure 1-3 that the phase
control characteristic masks off some of the Stainless
Steel signals and has a minimal effect on the Ferrous
signal. The detectors phase setting may be adjusted to
align the phase control over any unwanted product
effect signal.
Amplitude
Product
Vibration Signal Vibration
Ferrous Stainless
Steel Non-Ferrous
0
200 400 600 800 0
1000 1200 1400 1600 0
0 90 180
Phase Value
Figure 1-3 Effects of Unwanted Signals

Features
Product Numbers
Product Signal Cancellation (PSC) (option)
When installed on a product line there may be many
different types of product passing through the metal Note: This product does not use this feature.
detector at different times.
To get the maximum performance from your metal Automatic Tracking (option)
detector these different products may require different Note: This product does not use this feature.
settings for sensitivity and the phase control. For this
purpose SAFELINE metal detectors can store settings
for up to 21 products. These settings may then be Inverse Detection
recalled by the operator, as required, by selecting a Note: This product does not use this feature.
specific ‘product number’ for each product name in the
detector.
Performance Validation Routines — PVR
Timer Groups Two modes of detector operation, (QA Inspector mode
and QA Operator mode) help the user comply with ISO
Experience has shown that although there may be a 9001:2000, by ensuring that the metal detector system
need for up to 21 product settings for the sensitivity and is tested and operating to the user's specified quality
phase control, the type of reject mechanism used by assurance standards of performance.
the 21 products falls into one of a few groups.
SAFELINE metal detectors allow the engineer to set up Information may be transferred directly from the metal
a reject mechanism/timer type once and associate this detector to paper by using a printer. Refer to Chapter 5
with a timer group. for sample printouts.
Three different timer groups A, B and C are supported Timed requests for a check of the metal detector can
by SAFELINE metal detectors. Individual product be set.
numbers can then be assigned to one of these timer Logging of rejects and logging of changes in the
groups. This means that the reject timers do not have detectors settings can be set and these can be printed
to be set 21 times - just once for each group. In out on a timed basis e.g. for companies operating 8
general, only one timer type and setting will be required hour shifts, once every 8 hours.
for most applications.
Serial Communications
Timer Types
The metal detector has a serial communication port.
A wide range of timer types and settings are available The link is a two wire serial connection to allow
to the engineer. information to be transferred to and from the metal
Five different timer types are supported by SAFELINE detector. Refer to the Serial Communications chapter
metal detectors, each type has programmable settings. for more information.
Each timer group may be set as either of the following

timer types:
• Timer tm1 is a simple reject timer without any delay
time.
• Timer tm2 is a delayed reject timer for use in fixed
speed applications.
• Timer tm2G is a gated version of tm2 allowing for
more accurate rejection of discrete product.
• Timer tm3 is a variable speed version of tm2.
• Timer tm3G is a variable speed version of tm2G.
Note: This product does not use tm2G, tm3 or tm3G
timer types.

List of Abbreviations
This operating guide uses the following abbreviations:
A Ampere
AC Alternating Current
AH Aperture Height
ATEX Atmospheres Explosibles
CMD Command
CRC Cyclic Redundancy Check
DC Direct Current
Fe Ferrous
ft Feet
Hz Hertz
k Kilo (103)
kHz KiloHertz
kV Kilovolt
kΩ KiloOhm
LCD Liquid Crystal Display
LED Light Emitting Diode
m metre
mA milliAmpere
MFZ Metal Free Zone
MHz Mega Hertz
min minute
mm millimetre
ms millisecond
non-Fe Non-ferrous
NPN Negative-Positive-Negative (type of transistor)
PCB Printed Circuit Board
PNP Positive-Negative-Positive (type of transistor)
PSC Product Signal Cancellation
PVR Performance Validation Routines
QA Quality Assurance
RC Reject Confirmation
RCU Reject Confirmation Unit
RMS Root Mean Square
V Volt
VA Volt Amps
W Watt
ºC Degree Celsius
ºF Degree Fahrenheit

SAFELINE
Metal Detection
2 Technical Specifications
This chapter presents the technical specifications of
the Metal Detector.
Technical Specifications 2-3

2-2 TECHNICAL SPECIFICATIONS G/T/L/LZ-SERIES SIGNATURE

G/T/L/LZ-SERIES SIGNATURE TECHNICAL SPECIFICATIONS 2-3
Technical Specifications
Technology
Temperature Range
High frequency, low powered, electromagnetic coil
system — monitored and controlled by a Storage: -10ºC to +50ºC (14ºF to 122ºF)
microprocessor system.
Operating: -10ºC to +45ºC (14ºF to 113ºF)
Frequency of Operation of Coil

Humidity Range
Crystal controlled in the range 10 kHz to 1 MHz. Dual
Maximum relative humidity: 93% for temperatures up
frequency & single frequency units are available and
to 45º.
are referred to from now on as 2f & 1f respectively.
Product Throughput Speed Warm Up Time

Zero seconds at an ambient temperature of 20ºC.
Detector Speed Setting
Units Fast
Environmental Protection
Min Max
m/min/mm of
GF, Painted & Stainless Steel: IP65, NEMA 12
0.05 7.5
aperture diameter
Pipeline, Stainless Steel: IP66, NEMA 4X
ft/min/inch of
4 600
aperture diameter
Throat, Painted: IP65, NEMA 12
Higher and lower speeds are available on request.
Throat, Stainless Steel: IP66, NEMA 4X
Internal Battery Note: To achieve the specified protection the module

and power unit cover must be torqued down to 5 Nm
Discharge time: typical 6 months from power off at (45 in.lbs).
temperature of 20ºC.
Battery life: typical 5 years Indoor Environmental Operating Conditions

Nominal voltage: 3.6 Volts D.C. Altitude up to 2000 m.
Pollution Degree 2 in accordance with IEC 664.

Power Input
Voltage: 100 to 240 Volts AC Sound Output
Mains supply voltage fluctuations not to exceed +10% / Less than 62 dBA at a distance of 1 m (without printer).
-15% of the nominal voltage+10% / -15%
Power: 100 VA * Switched Power Output

Frequency: 50 to 60 Hz. Switched by detector ON/OFF switch.
For connection to TN (EN60950-1:2001) power Switched live and neutral, non-switched earth. Not
distribution systems only. For connections to other internally fused.
power distribution systems please contact your
Maximum current: 1 A
supplier.
Transient overvoltages according to installation

category II.
* Assumes no loads on the switched power outputs.

Reject Relay Reject Confirmation Sensor Requirements

Volt free changeover contacts that operate on the Operating voltage: 15 Volts D.C.
detection of metal.
Operating current: 30 mA maximum
Maximum power: 500 W
Output type: NPN or PNP open collector
Maximum current: 3 A (non-inductive)
Maximum voltage: 250 Volts A.C., or 30 Volts D.C. RS232 Serial Communications
(non-inductive)
Two communication ports COM1 and COM2 are
available from within the power unit enclosure.
RCU/System Fault Relay (Optional)
Voltage levels as per RS232 standard, typically ± 9
Volt-free changeover contacts that operate when the volts.
Reject Confirmation Unit signals a reject fault.
Baud rate: 9600
Contact rating: see Reject Relay.
Data bits: 7 or 8
Detect Signal Start bits: 1
Operates on the detection of metal. Stop bits: 1
Output type: NPN open collector Parity bits: 1
Maximum voltage: 35 Volts D.C. Parity type: Odd
Maximum current: 100 mA COM1: 2 or 4 wire control for use with printer
(Hardware handshaking is only possible with 4 wire
control).
Fault/Detector Active Output
COM2: 2 wire control for communications with metal
Output that operates if a fault occurs in the metal detector.
detector or if the detector is inactive.
Output type: NPN open collector Internal Counters

Maximum voltage: 35 Volts D.C.
Reject Counter
Maximum current: 100 mA Counts reject relay operations, not the number of
detections, or the number of rejects.
Q.A. Due/Overdue Output Counter range: 0000 to 9999

Output that operates when a performance test This counter can be reset from the control panel.
becomes due or when a performance test becomes
overdue. Pack Counter
Output type: NPN open collector Note: This product does not use this feature.
Maximum voltage: 35 Volts D.C.

Spherical Sensitivity
Maximum current: 100 mA
Dependent on aperture size, and frequency of
operation, all sensitivity information is expressed in
Pack Sensor Requirements diameters of spherical samples.
Note: This product does not use this feature. Non spherical objects such as wires will exhibit an
orientation effect, i.e. they can be more easily detected
in certain axis. If the diameter of the wire is less than
Speed Sensor Requirements the spherical sensitivity setting the sample may not be
detected in all orientations.
Note: This product does not use this feature.

G/T/L/LZ-SERIES SIGNATURE TECHNICAL SPECIFICATIONS 2-5
Sensitivity Ratios
Dependent on frequency of coil system e.g. at
300 kHz.
Non Ferrous x 1.1 to 1.3 Fe diameter (depending on

the metal).
Stainless Steel x 1.2 to 1.5 Fe diameter (depending on

type, most difficult to detect is type 316).
Sensitivity Gradient
Less than two diameters.
This is the difference in sensitivity measured at the

centre of the aperture and the sensitivity at any other
point in the aperture not closer than 10 mm to the
surface.
Timer Ranges
Timer Type tm1

Type: Simple reject timer.
Reject time has a range of 50 ms to 60 s.
Timer types tm2 and tm2G

Note: The gated version of tm2 (tm2G) does not apply
to this product.
Type: Fixed speed delayed reject timers.
Reject time has a range of 50 ms to 60 s.
Delay time has a range of 50 ms to 60 s. (0 ms delay

time is also possible.)
Timer types tm3 and tm3G

Note: Timers tm3 and tm3G do not apply to this
product.
Type: Variable speed delayed reject timers.
Signal shift with a range of 1 to 128 speed sensor

pulses.
Reject shift/time with a range of 1 to 256 speed sensor

pulses or 50 ms to 60 s.


SAFELINE
Metal Detection
3 Installation
This chapter contains information about how to install
the metal detector. Additionally, there is important
safety information which must be read prior to
installation. It covers the following topics:
Warnings and Cautions 3-3
Safety Instructions 3-4
Detector Precautions 3-5
Handling Instructions 3-8
Installing the Metal Detector 3-9
Mechanical Installation 3-9
Electrical Installation 3-12
Supplementary Information 3-16

3-2 INSTALLATION G/T/L/LZ-SERIES SIGNATURE

G/T/L/LZ-SERIES SIGNATURE INSTALLATION 3-3
Warnings and Cautions
WARNING
THE ABOVE CAPTION IDENTIFIES AN OPERATING PROCEDURE OR PRACTICE THAT COULD RESULT IN
PERSONAL INJURY OR DEATH.
! CAUTION
The above caption identifies an operating procedure or practice that could result in damage, or
destruction, of the detector, the process or its surroundings.
The above caption is used to draw the reader’s attention to a note of extra importance.
! CAUTION
This manual is regarded as an integral part of the detector.
This manual must always be kept with the detector for the whole of its operating life.
WHEN THIS CAPTION IS SHOWN ON THE EQUIPMENT IT IS USED TO INDICATE THE POSSIBILITY OF
ELECTRIC SHOCK.
!
WHEN THIS CAPTION IS SHOWN ON THE EQUIPMENT, IT IS USED TO INDICATE THAT THE MANUAL
MUST BE CONSULTED BEFORE PROCEEDING.

Safety Instructions
Most companies have a code of practice for their employees which is designed to ensure their safety in the working
environment. When new equipment is introduced it is important that operators, maintenance engineers and
supervisors are aware of the potential hazards.
The following guidelines must be followed by any person concerned with the operation, installation or handling of
the detector to ensure correct operation and to avoid any damage to the detector or to the person concerned.
WARNING
The equipment should only be used in accordance with the instructions given herein. Failure to comply with these
instructions may lead to the protection provided by the equipment becoming impaired. SAFELINE will not be liable
for incidental or consequential damage if the equipment is not installed in accordance with the instructions given.
WARNING
On no account should any of the electrical panels of your detector be opened by anyone other than a qualified
electrical engineer. Voltages in excess of 30 volts RMS or 50 volts DC. can, in certain circumstances be lethal.
When working on electrical or electronic equipment always follow current health and safety practices and observe
all other applicable regulations.
! CAUTION
For correct operation and to prevent any damage to the detector follow the instructions given in this document
under the heading 'Installation'.
! CAUTION
In accordance with EN 61010-1:2001 this equipment has been designed to operate safely under the conditions as
described in the Technical Specifications chapter.

Detector Precautions
During installation and operation of the detector the following points must be considered. Failure to do so may
result in difficulties of operation, degradation in the performance or damage occurring to your detector.
1 Electric Arc Welding

• Electric Arc Welding must not be carried out on the detector or on any part of the attached conveyor or
support system.
• If Electric Arc Welding must be carried out on any attached systems, disconnect and remove the detector
head and detector power supply box prior to welding.
2 Power Source
• It is recommended that the power source should be taken from a source which supplies only low power
equipment.
• It is recommended that the detector should not be connected to power sources which are supplying
varying current loads, e.g. Inverters, variable-speed drives etc.
• It is recommended that the power source for the detector should be connected via an independent spur.
• The power source for the detector should be fitted with an isolation switch and the appropriate circuit
breaker and/or fuse.
3 Electromagnetic Interference
• It is recommended that the detector should not be installed in close proximity to any devices which may
emit electromagnetic interference e.g. Radio transmitters.
• Ensure all Invertors and variable-speed drives in the proximity of the detector are installed in full
accordance with their manufacturers instructions.
• Avoid placing any cables from Invertors, variable-speed drives etc. in close proximity to the detector or any
of the detector cables.
• In particular take care to avoid placing the detector in the proximity of any equipment that generates
electromagnetic interference in the same frequency range as the detector.
4 Magnetic Fields (Ferrous Detectors Only)

• It is recommended that this type of detector should not be installed in close proximity to any potential
source of magnetic fields.

5 Metal Free Zone (MFZ)

• To achieve the optimum detector performance, an area surrounding the aperture of the detector known as
the Metal Free Zone (MFZ) must be kept free of metal.
The size of this zone will be dependent upon the type of detector, the detector’s aperture height and
the detector’s operating sensitivity.
• Stationary metal may be positioned closer to the detector than moving metal.
Typical values of MFZ for standard metal detectors are:
T-Series
MFZ = 0.35 x Aperture Diameter for stationary metal.
MFZ = 0.5 x Aperture Diameter for moving metal.
LZ-Series
MFZ = zero
For more infomation, see Metal Free Zone (MFZ) on page 3-9.
6 Avoiding Aperture Damage

• At all times ensure that the product does not come in contact with, or impact onto the detector aperture or
aperture lining.
7 Handling and Lifting

• When transporting and handling the detector damage may result if the lifting equipment (e.g. sling, cable
assembly or by hand) passes through the aperture of the detector.
• Never pass any lifting or supporting equipment through the detector aperture.
• Always observe best practices for handling heavy items when lifting or moving the detector.
8 Detector Support Structures

• Avoid supporting the detector on vibrating structures and/or machines subject to mechanical shock.
• No part of the supporting structure should rely on the detector for structural integrity.
• No part of the supporting structure should be attached to the detector other than through the detector
mounting blocks supplied.
9 Orientation of Contaminants
• Metal detector sensitivity is expressed as the diameter of the smallest spherical object which can be
detected. (i.e. diameter of a ball).
• Sensitivity to non-spherical objects of the same material (e.g. wire fragments) will vary according to the
orientation of the object as it passes through the detector aperture. If the diameter of the object is less than
the stated spherical sensitivity the object may not be detected.
10 Product Packaging Materials

• To achieve the optimum detector performance in applications where the product being inspected is
packaged - ensure that the packaging materials used are free from metal contamination.

11 Continuous Maintenance and Testing

• It is recommended that at regular intervals testing with an appropriate test sample is performed to ensure
the detector and any attached reject mechanism is functioning correctly.
• It is recommended that inspection and cleaning of the detector system should be carried out at regular
intervals.
12 Static Precautions
• Where a metal detector is to be fitted on a conveyor or other support system, it is necessary to bond all
metal work to ground.

Handling Instructions
The detector does not contain any exposed noxious or dangerous substances.
When transporting and handling the detector, damage may result if any lifting equipment (i.e. sling, cable assembly
or by hand) passes through the aperture of the detector. The diagrams below show the incorrect way and the
correct way to lift and support the detector during transportation.
SAFELINE does not recommend the lifting or supporting of the detector by a person. Always use suitable lifting or
supporting apparatus. SAFELINE will accept no liability for personal injury caused by attempting to lift or move the
detector without the aid of a mechanical apparatus.
If supporting the detector in a sling or other lifting apparatus always ensure that the detector is securely held and is
not likely to unbalance during lifting.

Installing the Metal Detector

Carefully study the following sections; a little care taken It is the effect of the leakage magnetic field on the
during installation will avoid the detector’s performance surrounding metalwork that may influence the
becoming severely impaired. detectors performance and can give rise to
inconsistent performance.
Most of the detectors high frequency magnetic field is
contained within the metal case of the detector head. A little care when installing the detector will be
Unavoidably there is some leakage of the magnetic rewarded by a consistent, highly reliable metal detector
field from the aperture of the detector. performance.
Mechanical Installation
Metal Free Zone (MFZ)
To achieve optimum metal detector performance, an To Calculate the MFZ:
area surrounding the aperture of the detector known as
the MFZ should be kept free of metal. T-Series
The size of the MFZ will be dependent upon the • MFZ = 0.35 x AD for stationary metal.
Aperture Diameter (AD), the type of detector and the • MFZ = 0.5 x AD for moving metal.
operating sensitivity.
LZ-Series
G-Series, T-Series and LZ-Series products utilises
SAFELINE’s patented technology to minimise the MFZ, • MFZ = Zero
enabling them to be installed in extremely restricted
The MFZ requirements for the G-Series and LZ-Series
spaces. This does not, however, apply to any L-Series
metal detectors are covered in the documentation for
products.
Gravity Fall (GF) and Pipeline (LZ) systems and are not
Stationary metal may be positioned closer to the dealt with independently in this manual.
detector than moving metal. MFZ guidelines for these
Please consult the product data sheet for the MFZ of
detectors are shown in Figure 3-1.
other types of metal detector.
AD
MFZ
MFZ
Figure 3-1 MFZ Guidelines

Positioning the Detector’s Support Framework

The design and construction of the metal detector
support framework will influence the performance of
the detector. Follow the guidelines below to obtain the 1 7
best performance: 8
9
• Insulate/isolate all items bolted to the frame (e.g. 5
guards) using non-conducting insulators. 2
6 10
• Where applicable, mount the detector to its support 3 11
framework using the four plastic insulation sets
supplied with the detector. See Figure 3-2, Figure
3-3 and Figure 3-4.
• Avoid passing metal conduit or electrical cables
4
through the metal free zone or near the aperture of
the metal detector. Figure 3-3 Typical T-Series Installation
See the Magnetic Loops section on page 3-16 for the
theory behind the construction of the metal framework. Key
1 Funnel
2 Earth bonding wire
1 3 Metal supports
4 Thru-put tube
2 5 Earth strap
6 Head to thru-put tube adaptor
3 7 Insulating plate
4 8 Top hat insulator
9 Fixing bolt
10 Head mounting block (plastic)
5 11 End Plate
7
2
3 1
6 6
Figure 3-2 Typical G-Series Installation 5
Key
1 Thru-put tube
2 Metal detector
3 End plate
4 Frame metalwork Figure 3-4 Typical L/LZ-Series Installation
5 Reject Housing
6 Power supply and control module Key
7 Reject housing inspection cover 1 Thru-put tube
8 Adjustable feet 2 Metal detector
3 End plate
4 Power supply and control module
5 Adjustable feet
6 Frame metalwork

Positioning the Detector

Better sensitivity will be achieved if vibration from other
machines is isolated from the detector. Also:
• Avoid supporting the detector head on or near

vibrating structures and/or machines subject to
mechanical shock.
• Position the detector head to allow easy access to
the control panel.
• Position the detector to allow removal of the control
unit for servicing.

Electrical Installation
Electrical Connections Power Lead Connection

If the detector is supplied as part of a system, read all The recommended power lead ratings are as follows:
the system literature before commencing electrical
installation. Item Rating
Power Lead Cross-Sectional Area 0.75 mm2
In order to reduce the possibility of problems with
Construction 24 x 0.2 mm
electrical interference, do NOT run any metal detector
Current rating 6 Ampere
cable next to other cables carrying switched or heavy
Live wire colour Brown
loads.
Neutral wire colour Blue
Note: When installed correctly, the detector head Earth wire colour Green/Yellow
should be electrically insulated/isolated from the
support structure and connected to earth/ground only Figure 3-5 shows the recommended preparation of the
through its own electrical connections. power lead before connection.
These instructions are for connection to

TN (EN60950-1:2001) power distribution systems only.
For connections to other power distribution systems
please contact your supplier.
WARNING
Ensure all power has been disconnected from the

detector before attempting to work on any
electrical components of the detector.
General Figure 3-5 Power Lead Preparation
When installing the detector do NOT position the power Key

cable adjacent to other cables carrying switched or 1 Power Lead Sheath
heavy loads (this will reduce the possibility of electrical 2 Earth Wire
interference affecting detector operation).
For power circuit protection and isolation, power to the
metal detector should be supplied via a double pole
isolation switch and correctly fused; we recommend
either of the following:
• Double pole circuit breaker, current rating 3 Amp or

4 Amp, Type C, to be mounted close to the
equipment.
• Anti-surge fuse, current rating 4 Amp or 5 Amp.

Wiring and Circuit Breaker Details Cable Installation

Details of the power connection to the detector power Details of the cable gland assembly for connecting the
filter (where fitted) and the position and rating of the detector head cable to the power unit are shown below.
recommended circuit breaker are shown in Figure 3-6.
Arrangement of the gland assemblies for connecting

the head cable to the power supply unit are shown in
Figure 3-7.
Details of the power lead connection to the detector

conclamp and ferrite sleeve assembly (where fitted)
are shown below.
Figure 3-7 Gland Cable Assemblies for the Power Supply

Unit
Key
1 Metallised prongs provide screen termination
2 Main body of gland
Location mark on cable, lined up with outer
3
face of nut
4 Nut (torque = 5.5nm)
Figure 3-6 The Power Lead Connection
Key
1 Terminal block
2 Live wire (L)
3 Neutral wire (N)
4 Protective earth wire (G/E) marked
5 Sheath clamp
6 Conclamp and ferrite sleeve assembly
7 Power lead

Location and Layout of the Detector Terminals Removing the Power Supply Box Lid
Access to the detector terminals is gained by removing 1) To remove the power supply box lid, remove the
the power supply box lid, as detailed in the next four screws.
section. Once the power supply box lid has been
2) Raise the power supply box lid.
removed, the terminals can be accessed.
3) Lift the power supply box lid completely away from
The layout of the terminals on the Power Supply
the power supply box.
Connection PCB is shown in Figure 3-8, Figure 3-9 and
Figure 3-10. To refit the power supply box lid, ensure that the seal
around the box lid is in place and undamaged then
carry out the above procedure in reverse order.
WARNING
2 1
The following procedure should only be carried out
by qualified SAFELINE personnel or qualified
SAFELINE agents.
45 46 47 48 49 50 51 52 53 54 55 56
1
2
3 4
5
6
7
WARNING
8
9 10 11 12 13 14 15 16 17 18 Layer 20
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Ensure all power has been disconnected from the
detector before attempting to work on any
19
electrical components of the detector.

1 21 22 23 24 25 26 27 28
1 2
57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
3 4
Figure 3-9 The Power Supply Connection PCB
Key
Fuse F1: 3.15 A (T)
(On the power supply module underneath the
1
connections board)
NOT A USER SERVICABLE PART
2 Switch Sw1
3 Fuse: 1.0 A (T) or Electronic Fuse
4 Optional Reject-Confirmation-Unit Circuit Board
Figure 3-8 The Module and Power Cabinet
Key
1 Module
2 Power Supply Connection PCB
3 Mains cable
4 The Power Lead Connection, see Figure 3-6

L Spare
45 46 47 48 49 50 51 52 53 54 55 56
Power Input N 15 V Pack Sensor *
2
+15 V
E 0V
3
E 0/1 Switch Output
4
Switched Power
L Spare
5
Output
N 15 V
6
+15 V Speed Sensor *
7
0V
Output
8
9 10 11 12 13 14 15 16 17 18 19 Spare
Reject Relay
15 V +15 V
0V RCU Sensor
Output
N.C.
Red
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Black
White
Relay 2 Blue
Brown
Purple
Spare
Latch Yellow Detector Head
20 21 22 23 24 25 26 27 28
Latch Turquoise Cable Connections

Reset Orange
Reset Green
TXD Grey
Comms Port 2 RXD Pink
GND Green/Red
Remote Reset Red/Blue
Remote Output Screen
57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
GND
CTS
Yellow/Blue
Fault Det/Active
TXD
Screen
Yellow/Red
Red/Black
QA Overdue
RXD
Red/Brown
Blue/Black
White/Blue
White/Red
Orange/Blue
Comms
Port 1
Detector Head Cable Connections
Figure 3-10 Layout of Components and Terminals

* Note: This product does not use this feature.
Note: Metal Detection Relay Contacts — RL1. The

Relay Contacts change from the state shown when
metal is detected.
Note: System Fault Relay Contacts — RL2 (Optional).

The Relay Contacts change from the state shown if the
Reject Confirmation Unit signals a Reject Fault or the
metal detector signals a Head or a Module.

Supplementary Information
Magnetic Loops
The design and Construction of the metal detector
support framework can influence the performance of
the detector.
A metal detector with excellent vibration

characteristics, if mounted on a structure containing
magnetic loops, can be made to look extremely poor
and very sensitive to vibration.
Metalwork, even though positioned outside the normal

metal free zone, can still act as an aerial or receiver for
the magnetic field from the detector, making the whole
framework susceptible, to loop effects.
The leakage magnetic field from the aperture of the

detector can generate minute electrical currents that
flow in the surrounding metalwork. They in turn
influence the detector. An electric current will flow if a
closed electrical path or loop exists.
A typical installation could be a metal detector mounted

on a metallic frame with rollers or supporting bars
positioned across the frame.
The magnetic field from the detector can radiate into

the frame, this in turn would create minute electrical
currents which would flow through the closed path or
loop created by the rollers or bars mounted across the
frame.
Problems with loops can be avoided by opening or

closing the loop in a permanent manner. It is the
intermittent nature of a loop path that causes
intermittent triggering of the metal detector.
The frame itself should be of welded construction

rather than bolted parts. A welded construction is an
example of a permanently closed loop.
Any items bolted to the frame, particularly items

positioned across the frame (e.g. guards) potentially
create loops. To avoid difficulties insulate/isolate all
items bolted to the frame.

ATEX
ATEX Directive (Applicable only to G-Series and ATEX System Label
T-Series detectors, and only if the ATEX Option is
Ordered)
SAFELINE
This product complies with ATEX Category 2D, zone Metal Detection
21 requirements.
System Identifier
A static hazard may exist: do not clean non-metallic Montford St. Year of Manufacture
Salford
parts with a dry cloth. England Model
System Rating IP Rating
Ensure torque setting on fixings highlighted below
conform to the values stated in the Technical Voltage/Spannung/ 100 - 240 VAC
Tension/Voltaje
Specification section. Max Current 1A
Frequency/Frequenz 50/60 Hz
Do not open any electrical enclosures when product is Fréquence/Frecuencia
energized or when an explosive dust atmosphere is Power/Leistung/

Puissancé/Poder/
330 W (Max.)
present.
Max surface temp/ Maximale
oberflächentemperatur/ Température
Regular inspection of plastic and gasket materials
o
maximum de surface/ Temp. superficial max. 79 C
should be made to ensure no wear or damaged has

Ambient temperature range/
occurred that may affect the ingress integrity of the Umgebungstemperaturbereichvon/ Gamme -10oC to +40oC
system. de température ambiante/ Límites de
temperatura
The power supply/module enclosure can in some

cases accommodate additional glands that can be 0539 II 2 D c DEMKO 02ATEX134042 X
fitted by the end user. If new glands or blanking plugs
are fitted by the end user they must ensure that the
Figure 3-12 EX Label
fitting are of metal construction and that the ingress
integrity of the enclosure is maintained. (Must be
ATEX Static Warning Label
sealed to IP6X or better).
CAUTION ACHTUNG
Refer to manual for Vor inbetriebnahme
connection details bedienanleitung beachten
ATTENTION CAUCION
Voir le manuel Le refiere a manual
avant tout cablage por conection detalla
A static hazard may exist - do not clean non -metallic parts with a
dry cloth
Es gibt gegebenfalls Probleme mit statischen Aufladungen - Bitte
nicht-metallische Teile nicht mit trockenen Tüchern o.ä. reinigen
Un risque d’électricité statique peut exister - Ne pas nettoyer les

parties non méalliques avec un chiffon sec
Pueden generarse cargas estáticas. No limpiar las partes no
metálicas con un paño seco
Figure 3-11 ATEX Fixing Bolts Figure 3-13 Static Warning Label
Key
ATEX Enclosure Warning Label
Power Supply Lid and Module
1 Cover Fixing Bolts
Warning Achtung
Detector Head Endplate Fixing
2 Do not open when Nicht Bei Anstehender
Bolts energised or when an Spannung Oder Explosiver
3 EX Label - see Figure 3-12 explosive dust ÖFfnen
atmosphere is present
Precaucion Attention
No abrir bajo tensión eléctrica Ne pas ouvrir sous
conectada , o cuando una tension ou en présence
atmosfera de polvo deflagrante d’une atmosphère
esté presente explosive
Figure 3-14 Enclosure Warning Label


SAFELINE
Metal Detection
4 Operating Instructions
This chapter contains information on how to set up and
operate the Metal Detector. It covers the following
topics:
The Control Panel 4-2
Introduction to the Guides 4-5
Manually Setting the Detector for a Product 4-10
Running Mode 4-14
Operator Mode 4-19
Supervisor Mode 4-21
Engineer Mode 4-25
Automatic Setup 4-34
Vibration Setup 4-40
Security Setup 4-41
Speed Setup 4-45
Q.A Modes 4-47
Viewing Mode 4-59
Reject Timers 4-60
Reject Confirmation Unit 4-70
Setting Sheets 4-74

4-2 OPERATING INSTRUCTIONS G/T/L/LZ-SERIES SIGNATURE
The Control Panel

The metal detector Control Panel (see Figure 4-1) is
1 2 3
the interface by which the user may observe and
control the metal detector’s performance. All of the
metal detector’s operating characteristics may be
programmed through the control panel.
A Liquid Crystal Display (LCD) shows the information

contained in the metal detector’s computer. With this 4 4
display and by using the touch keys the metal Powerdrive HIGH
detector’s performance is controlled. ETC LOW
4 4
With the help of the two-colour bargraph display, the

10 5
user may observe the signals generated by metal
RECALL
contaminants or products passing through the metal

detector.
9 8 7 6
When the signal from the detector is large enough to
illuminate one or more red LEDs on the two-colour Figure 4-1 The Control Panel
bargraph display, a detect indicator in the centre of the
control panel will illuminate. Key
1 Liquid Crystal Display (LCD)
The detect indicator will remain illuminated until the
2 Detect Indicator
signal from the LED bargraph is equal to or less than
3 Bargraph Display
10 green LEDs.
4 Soft keys
The detect indicator will also illuminate if any faults 5 ENTER Key
occur with the detector. 6 Move Cursor Down Key
7 Move Cursor Up Key
Changing the metal detection characteristics can only 8 Move Cursor Left Key
be achieved by gaining access to the metal detector’s 9 RECALL Key
computer. Access is restricted by the use of a security 10 SECURITY Key
code. Different security codes enable different modes
of operation. In this way the control of particular
parameters may be restricted to certain personnel or
user groups.
Remember to record all settings in the Settings Sheets

at the rear of the manual.

G/T/L/LZ-SERIES SIGNATURE OPERATING INSTRUCTIONS 4-3
The Page Display System The Touch Keys Explained

There is a requirement to display more than the LCD Soft Keys
can display at any one time.
The function of the four soft keys is controlled by the
To expand the display capabilities a page display menu computer software and will change dependent upon
system is used. This can be compared to the pages of where you are in the program.
a book. When there is more than one page of
information to be displayed the word ETC will appear Note: To aid navigation, the soft keys represented in
on the display. Pressing the appropriate soft key this operating manual are numbered 1 to 4. The soft
adjacent to ETC will cause the display to move to the keys on the actual detector are NOT numbered.
next page or scroll forward. To turn back to the
previous page or scroll backwards press the RECALL
Cursor Move Key
key. Using this technique many pages of information This key is used to control the movement of the
can be stored in the computers memory and displayed cursor bar when changing the setting of a
as required. numeric value.
On the LCD a small pointer may appear adjacent to A small cursor bar will appear under the active digit on
the soft key. This indicates that a particular parameter the LCD display when a parameter is available for
can be changed. adjustment. For example: 1 2 3 4
If the parameter to be changed is a number and the One press of the cursor move key will move the cursor
appropriate soft key is pressed the pointer will now bar one step to the left. For example: 1 2 3 4
point inwards towards the number to be adjusted and a
Combined use of this key and the Up/Down keys will
cursor bar appears under the digit to be changed.
enable adjustment of all the digits.
(Refer to Changing Numeric Values for further
Note: This key will only operate when the cursor bar is
information).
visible on the LCD display.
If the parameter to be changed is not a number but
requires the user to make a choice, i.e. ON or OFF, Up/Down Keys
YES or NO the current selection will be indicated by a Use of these keys will increase or
flashing marker on the display. decrease the value of a particular digit.
Note: These keys will only operate when the cursor bar
is visible on the LCD display.
Security Key
When pressed in Running mode it will bring
up the ENTER SECURITY CODE display and
is the first step to gain access into other
modes.
If pressed whilst in any of the other modes it will exit

the current mode and return to the Running mode
display.
ENTER Key
Used to enter data into the computer
memory. For example when changing the
sensitivity on the display it is necessary to
press the ENTER key to store the new value
in the computer memory.
RECALL Key
Use this key to scroll backwards to the previous
RECALL
display page in the menu.
Note: The ETC soft key is used to scroll forward.

Entering Security Codes Changing Numeric Values

To prevent unauthorized access to the detector all Various settings in the program are stored as numbers,
settings have to be performed from a different e.g. product number, sensitivity, etc.
operating mode than the default Running Mode. To
Numeric values can only be adjusted if is visible on
change to another operating mode the user must enter
the LCD display adjacent to the parameter to be
a four digit security code. See Figure 4-2.
adjusted and pointing toward the adjacent soft key.
Figure 4-3 shows two adjustable numeric parameters,
on the right of the display.
Enter Security Code 1

0000
SENS.###
RECALL
ETC PHASE ###.##
RECALL
1 2 3
Figure 4-2 Entering the Security Code
3 2 4
Key
1 Security Key
Figure 4-3 Changing Numeric Values
2 Move Up/Down Key
3 ENTER Key
Key
The instructions below detail how to enter a security 1 Soft key
code. 2 Move Up/Down Key
3 Move Cursor Left Key
1) Press the SECURITY key. 4 ENTER Key
2) Use the Up and Down keys to alter the digit the If is not visible the value of that parameter cannot be
cursor is underneath. changed in the current mode.
3) When the correct value is showing on the digit Note: If the adjustable parameter is on the left side of
press the ENTER key. the display it will be indicated by which will change
to when selected.
4) The cursor will move one position to the right and
the entered digit will be replaced by an asterix To change the numeric value of a particular setting use
character, *. the following procedure.
5) Repeat steps 2) to 4) for all four digits. 1) Enter security code, and press the ETC soft key
until the correct page is shown.
6) When the final digit is entered the detector will
either: 2) Press the soft key to be adjusted. will now point
inwards towards the parameter and a cursor bar
a Go to the first display of the operating mode will appear under the first digit of the number.
whose security code was successfully entered.
3) Press the Up/Down keys and adjust the digit to the
or required value.
b Return to the Running Mode display if an 4) Press the cursor move key to move the cursor bar
incorrect security code was entered. to the next digit.
Note: Default values for the security codes can be 5) Repeat step 3).
found in the Introduction part of the Security Setup 6) Repeat steps 3) and 4) for each digit to set the
section, later in the manual, and at the start of the required value.
relevant sections within this chapter.
7) Press the key to store the new value in
memory.

Introduction to the Guides

The following guides are intended to help users setting The guides are as follows:
up a detector for the first time.
1) Universal Settings Guide
The guides are written as a sequence of step-by-step
references to instructions in other sections of this This guide lists the settings which control various
manual. operating characteristics of the detector. These
settings may be altered to suit the particular
The guides highlight settings which have to be adjusted requirements of the application. The word “Universal” is
for most applications before correct operation of the used as these settings affect all product numbers.
detector may begin.
Before attempting to use the ‘guides' the operator 2) Product Number Settings Guide
should read the following:
The detector has the ability to store settings for 21
1) The Introduction, Chapter 1. different product numbers. Each product number
contains a group of settings which are set to optimise
2) The Control Panel, page 4-2. the detector performance for a particular product. This
3) The Page Display System, page 4-3. guide takes the user through the setting up of this
group of settings for particular product types.
4) Entering Security Codes, page 4-4.
5) Changing Numeric Values, page 4-4. 3) Performance Validation Guide
The detector supports many features that can be used

to validate the performance of the detector. This guide
takes the user through the required settings for
performance validation (quality assurance) operation.
Remember to record all settings in the Settings Sheets
Item(s) referred to in some guides may be options not

available on your detector — if so ignore the item(s).

Universal Settings Guide

The following settings affect the detector operation
independent of the current product number. This guide
should be read first.
All of the items below may be set whilst product All of the following items may be set from the Engineer
number 0 is selected as the current product number. Mode of operation.
1) Language on page 4-32.

Set the appropriate language for the displays.
2) Set Date and Time on page 4-32. In the majority of cases there will be no need to adjust
Set today’s date and the current time. the following items. The following items are shown here
for completeness.
3) Reject Inhibit on page 4-29 and page 4-31.
7) Detection Buzzer on page 4-31.
If you want to prevent the reject device activating
whilst setting up the detector. XT1.02 & Higher or Set whether you want the internal buzzer to sound
XT1.01 and lower XT1.00. at detection.
4) Vibration Setup on page 4-40. 8) Reject Confirmation on page 4-31.
Set up the detector to the vibration characteristics If you are using the reject checking facilities of the
of your system. detector.
5) Reject Timers and subsequent timer sections on 9) Boost Mode on page 4-32.
page 4-60. At (or near to) full sensitivity, a further 20%
Set up the required timer groups to the appropriate sensitivity improvement may be possible.
timer types and settings.
6) Security Setup on page 4-41.

Set up the security codes for entry into the various
operating modes of the detector.

Product Number Settings Guide

This guide should be followed for each product type
that will be monitored by the detector. The majority of
products which have no product effect will operate on a
single product number. This guide sets all
product-dependent settings of the detector.
The ‘Universal Settings Guide’ should be read before

this guide.
All of the following items may be set from the Engineer

Mode of operation.
1) Product Number and Automatic Setup on

page 4-25.
Set the product number. Use the automatic facility
of the detector to set the phase and sensitivity.
2) Select and Update Timer on page 4-27.

Select the timer group for the product number.
3) Go back to step 1) above for the next product to be

set up.
Set up the next new product.
4) Reject Inhibit on page 4-29 and page 4-31.

If this feature was enabled during the ‘Universal
Settings Guide’ then disable it after completing this
guide.

Performance Validation Guide

This guide will lead you through setting up the
performance validation features of the detector.
The Universal Settings Guide should be read before

this guide.
The Product Number Settings Guide should be read All of the following items may be set from the QA
before this guide. Inspector Mode of operation.
1) Test Samples on page 4-50.

Set up the test ball sizes that the operator will be
prompted to pass through the aperture when
performing validation tests.
2) Test Interval on page 4-52.

Set up the test interval so the detector will prompt
the operator to perform Performance Validation
Tests at regular intervals.
3) Overdue Period on page 4-53.

Set up the amount of time to allow after prompting
for a test before the test is considered overdue.
4) Change QA Operator Code on page 4-53.

Set up the security codes (maximum of 9 separate
codes) for the operators who will be performing the
Performance Validation Tests.
Carrying out a Performance Validation Test

To carry out a Performance Validation Test:
a Enter one of the QA Operators security codes.

See Entering Security Codes on page 4-4.
b Select the material of the test sample. See
Select Test Material on page 4-57.
c Pass the test sample with the product through
the detector aperture. See Select Test Result
on page 4-57.
d Go back to Step b) if testing more samples,
otherwise press the SECURITY key.

You have now set up the minimum requirements of a

performance validation system. The following items will
set up additional Performance Validation features.
5) Alarm If Due or Overdue on page 4-53.

Select the operation of the output from the detector
that gives remote warning of a Performance Test
becoming DUE or OVERDUE.
6) Printer Fitted on page 4-49.

Select whether a printer is to be used.
7) Printer Fixed/Portable on page 4-50.

Select whether a printer will be permanently
connected.
8) Line Identification on page 4-49.

Enter a 4 digit identifier that will appear on all
printouts, (useful where more than one detector is
being operated).
9) Shift Report Options on page 4-50.

Select what should appear on shift printouts.
10) Shift Report Start Time on page 4-52.

Set the starting time for the automatic shift
printouts.
11) Shift Report Interval on page 4-51.

Set the time between the automatic shift printouts.
Printing from the Keypanel

To print from the keypanel:
a Enter the QA Inspector security code. See

Entering Security Codes on page 4-4.
b Select the QA Inspector Print Menu. See QA
Inspector Print Menu on page 4-54.
c Select the type of printout required, either ‘Print
All Settings’ or ‘Print The Shift Report’. See QA
Inspector Print Menu on page 4-54.
d Press the SECURITY key.

Manually Setting the Detector for a Product

General Notes on Passing Product through the Detector
At this stage the metal detector should have been
installed and the user should be familiar with the
principles of operation, basic operation of the control
panel, and have worked through the universal settings
guide as described in previous sections. The product should be continually moving, the detector
will not operate with standing/stationary product in the
The SAFELINE metal detector has the ability to store aperture.
settings for 21 different product numbers. Each product
number represents a group of settings, the appropriate To ensure that the detector is set up correctly and will
setting of sensitivity, phase, frequency, power drive and operate satisfactorily during normal production, we
timer type may be allocated to each product number. recommend that the product used for set up is passed
through the detector in the worst case position and
Sensitivity, phase, frequency, and power drive when orientation which would occur during normal
set correctly will optimise the detection sensitivity. production.
The timer type will optimise reject operation. The worst case product effect condition is when the
greatest disturbance of the coil system/largest product
The phase control can play a dominant role in signal is experienced. This occurs when the coil
optimising the detectors performance for particular system condition changes from no product to
products. For many products, those which do not maximum product.
exhibit a product effect, the optimum setting of the
detector will be with phase set at around 0°. With those If the product is a continuous length/strip, the worst
products that exhibit a product effect, improved case product effect is given from the leading edge/face
detection sensitivity can be achieved by aligning the of the product. Product fully spanning the detector
phase control to minimise the product signal. head gives a much reduced signal.
When making adjustments to the detector for a For the majority of product types the worst case
particular product the user should ensure that product condition occurs the closer the product is to the faces
is passed through the detector aperture in its usual of the detector aperture.
manner to create a worst case product effect condition.
The technique of setting up to the worst case product
effect condition will ensure that no false product
rejections occur during normal running conditions.4

Manual Setup for Non Product Effect Application

Many products exhibit little or no product effect signal 8) If a product signal is observable on bargraph
when passed through the detector, these products are display adjust the sensitivity (page 4-25) so that
often referred to as non product effect or dry products. the peak signal from the product gives 3 to 4 bars
Typical dry products are paper, plastics, flour, rice, on the bargraph display(s).
noodles, etc.
Note: For applications where the peak product
signal indicates between 6 and 19 bars on the bar
graph displays the product may be classified as
either a non product effect or a product effect type.
In order to determine which setup condition will
At higher detector head operating frequencies products give the best sensitivity it will be necessary to carry
previously considered as dry products may start to out both types of setup (i.e. Manual Setup for Non
exhibit product effects. If this is the situation use of the Product Effect Applications and Manual Setup for
phase control may give better results, refer to ‘Manual Product Effect Applications). A comparison should
Setup For Product Effect Applications’ below. be made between the two sets of results and the
most favorable settings selected.
Manual Setup may be used to optimise the detector
sensitivity, phase, frequency, and power drive settings 9) Test the sensitivity of the detector by passing metal
for non product effect applications. samples through the aperture of the detector
(preferably positioned on or placed in the product).
When manual adjustment has been carried out to
optimise the detector performance, the final adjustment 10) If required adjust the Sensitivity to achieve the
normally required is simply a matter of setting the required spherical performance standard, i.e. 1.0,
sensitivity control to give the required detection 1.5, 2.0 Fe, etc.
standard, i.e. 1.0, 1.5, 2.0 Fe etc.
11) If there are other product types to be inspected
Product number 00 has its phase setting fixed for non repeat this procedure from step 2).
product effect applications and may be used to simplify
12) Press the SECURITY key to return to the running
the Manual Setup.
mode.
All product number settings are factory-set for non
product effect applications and therefore steps 4), 5),
and 6), will not be required on previously unused
product numbers.
1) Enter the Supervisor/Engineer Access Code,

page 4-4.
2) Select the lowest available product number (01 to
20), page 4-25.
3) Set the Sensitivity to 199, page 4-25.
4) Set the Phase to 0º (default setting), page 4-25.
5) Set the Operating Frequency to HIGH (default
setting), page 4-22.
6) Set the Power Drive to HIGH (default setting),
page 4-26.
7) Ensure the product is flowing through the detector
in its normal manner. If a product signal is
observable on bargraph display ensure the product
is flowing through the detector creating worst case
product effect conditions, refer to 'Notes on
Passing a Product through the Detector' earlier.

Manual Setup for Product Effect Applications

Wet/moist product, i.e. meat, cheese, fish, soups, 9) Adjust sensitivity so that the peak signal from the
sauces, etc. generate product signals when passed product gives just less than full scale indication on
through the detector. At high sensitivity settings the the LED bargraph display.
signal will normally be clearly visible on the bargraph
10) To find the null point, change the phase setting to
display.
10° and observe if the amplitude of product signal
Manual Setup may be used to optimise the detector indicated on the bargraph display reduces. Repeat
phase, sensitivity, frequency, and power drive settings the process increasing the phase setting in steps of
for product effect applications. 10º, i.e. 20º, 30º, 40º, 50º, 60º etc. until the null point
is located.
The objective of the following procedure is to establish
the setting of phase which will align the phase control For example if as the phase setting is increased
circuit with the product signal. The correct setting will there is clear reduction in signal from 80º to 90º,
give minimum signal from the product on the bargraph and then from 90º to 100º the signal starts to
display. increase again, this indicates that the null point is
between 80º and 100º.
There will be one value of phase which will give the
minimum signal; this is known as the "null point" 11) Now reduce the phase setting in steps of 2º i.e. 98º,
setting. Changing the phase setting up or down in 96º, 94º, 92º, etc. the product signal indicated on
value from this setting will increase the amplitude of the the bargraph display should now reduce in
signal. amplitude. Decrease the phase setting in steps of
2° until the product effect signal is reduced to a
It is much easier to find the correct phase setting by minimum and then starts to increase again.
starting at a low sensitivity setting then repeating the
For example if as the phase setting is reduced
process in stages at increasing sensitivities.
there is clear reduction in signal from 94º to 92º,
When using the phase control to minimise product and then from 92º to 90º the signal starts to
signals the detector may become more susceptible to increase again, this indicates that the null point is
vibration. The final setting of the sensitivity may be between 94º and 90º.
limited by vibration effects rather than product effect.
12) At this stage the product effect signal indicated on
1) Ensure product is flowing through the detector the bargraph display should be quite small. To
creating worst case product effect conditions; refer obtain a more precise phase setting increase the
to 'Notes on Passing a Product through the sensitivity setting to give a larger signal indication
Detector' earlier. on the bargraph display.
2) Enter the Supervisor/Engineer Access Code, 13) Now increase the phase setting in steps of 0.5º i.e.
page 4-4. 90.5º, 91º, 91.5º, 92º, etc. until the product effect
signal is reduced to a minimum and then just starts
3) Select lowest available product number (01 to 20), to increase again. Using the 0.1° digit adjust the
page 4-25. phase setting up and down until minimum signal
4) Set the Operating Frequency to HIGH (default i.e. the null point is found.
setting), page 4-22. 14) Although not always necessary a more precise null
point will be found by now using the 0.01º in a
5) Set the Power Drive to HIGH (default setting),
similar manner to the 0.1º digit as described in 13).
page 4-26.
Using the 0.01º digit adjust the phase setting up
6) Adjust the sensitivity so that the peak signal from and down until minimum signal i.e. the null point is
the product gives 3 to 4 bars on the LED bargraph found.
display. If the signal is very large, such that the
sensitivity control falls below a setting of 100 refer 15) The phase control circuit is now aligned to the
to note (1). product signal, next adjust the sensitivity so that
the product signal gives a maximum signal of 3 to 4
7) Press the ENTER key to store the new setting in green bars on bargraph display. If the sensitivity
memory. setting is less than 100 refer to note 1).
8) Set phase to 000.00º. 16) Check the susceptibility of the detector to vibration.
If unacceptable (i.e. system vibration is showing on
the bargraph) reduce the sensitivity until
acceptable.

17) Press the ENTER key to store the new settings in

memory.
18) Test the sensitivity of the detector by passing metal
samples through the aperture of the detector
(preferably positioned on or placed in the product)
and note the results.
19) If there are other product types to be inspected
repeat this procedure from step 2).
20) Press the SECURITY key to return to the running
mode.
Note 1
If during Manual Setup the sensitivity is adjusted below
100, then improved spherical performance may be
achieved by switching ‘Operating Frequency’ to LOW
and repeating the Manual Setup procedure, omitting
step 4).
Under these conditions, to ensure that the best

sensitivity is achieved, it is recommended that the
Manual Setup procedure is carried out for both settings
of ‘Operating Frequency’ (i.e. HIGH and LOW). A
comparison should then be made between the two sets
of results and the most favorable settings selected.
If, during Manual Setup, the sensitivity is adjusted

below 100 and ‘Operating Frequency is already
switched to LOW, switch ‘Power drive’ to LOW and
repeat the Manual Setup procedure, omitting step 4)
and step 5).

Running Mode
Start of
Program Serial Number#####
Ver ###.### Model###.##
RECALL
Pressed
REC. 5 second TIME-OUT
NAME..... PROD.##
ETC Safeline ltd
Pack Count ########

ETC Reject Count ####
Current Time ##:## * If no QA Test has been programmed

to occur, or the QA option is not fitted,
ETC Next QA Test ####
the Next QA Test line will not occur.
Prod.00 Sens.199
ETC Phase 000.00
Peak Hold ###.# ** Version F3.1.21+

To enable this feature, please contact the
ETC hh:mm(#) ###.#
supplier.
SECURITY pressed
Enter Security Code
Go to one of the
Security Code
Protected Modes
Viewing Operator Supervisor Engineer Q.A. Q.A.

Mode Mode Mode Mode Inspector Operator
Mode Mode
Figure 4-4 Running Mode Flow Chart

Running Mode
Introduction
Please refer to Figure 4-4 for the complete sequence of
displays in the Running Mode.
1 3
NAME.......... PROD.##
ETC Safeline ltd
2 4
Remember to record all settings on the Settings Sheets

at the rear of the manual. RECALL
The Running Mode is the default mode of operation

and the detector is automatically started in this mode
after power on. Figure 4-5 The Running Mode
Figure 4-5 is the first display of the Running Mode, and Press the RECALL key to observe the following display,
is the display that the detector returns to when any of Figure 4-6, or press soft key 2 (ETC) to go to the next
the other operating modes are exited. display, Figure 4-7.
Serial Number, Version and Model

Figure 4-6 contains vital information that will always be
requested when contacting SAFELINE. Make sure you
have the above information to hand before 1 3
telephoning. Serial Number#####
Ver ###.### Model###.##
Serial Number 2 4
The serial number of your metal detector.
Model # # # # # # RECALL
The right-most number indicates the stagger frequency

of your module. The next four numbers indicate the
frequencies of operation your detector supports. The Figure 4-6 Serial Number, Version and Model Information
left-most number indicates the memory size fitted to After a period of 5 seconds, the display will return to the
your detector. display shown in Figure 4-5.
Ver ###.##
The software version of your metal detector.
Pack Count and Reject Count
Pack Count
1 3
Reject Count Pack Count ########
ETC Reject Count ####
This value shows the number of items that have been
2 4
rejected. It can be reset when in the Supervisor or
Engineer modes.
RECALL
Figure 4-7 Pack Count and Reject Count Information

Time
Figure 4-8 shows the current time and the time of the
next QA test.
1 3
Refer to the Engineer Mode for information on setting
Current Time ##:##
the current time on page 4-24. ETC Next QA Test ####
2 4
Refer to the QA Inspection Mode for information on
setting the Next QA Test time on page 4-48.
RECALL
Note: If no QA test is programmed, or the QA option is
not fitted, then ‘Next QA test ##:##’ will not appear.
Figure 4-8 Time Information
Product Number, Sensitivity & Phase
PROD ##
This display shows the current product.
1 3
SENS ### Prod.00 Sens.199
This display shows the current sensitivity. ETC Phase 000.00
2 4
PHASE ### ##
This display shows the current phase. RECALL
Figure 4-9 Product Number, Sensitivity & Phase Information
Peak Hold (Version F3.1.21+)

If this feature is enabled the display will show the
current Peak Hold value in either Bars or mV. To enable
this feature, please contact the supplier. 1 3
Peak Hold ###.#
When the detector is triggered, the display will no ETC hh:mm(#)###.#
longer show any peaks smaller than the Triggered 2 4
level. Pressing soft key 3 resets the value and transfers
it, should it exceed the Trigger level, into a buffer.
RECALL
The buffer can store the last 10 Peak Hold values,
which are numbered in numerical order (in brackets)
and time stamped. To view the buffered Peak Hold
Figure 4-10 The Peak Hold Value in Bars
values, press soft key 4 as shown in Figure 4-12.
1 3
Peak Hold ####
ETC hh:mm(#)####
2 4
RECALL
Figure 4-11 Peak Hold Value in mV

When a cursor appears beneath the value in brackets,

use the Up and Down keys to view a specific value. To
return to the previous screen, press soft key 4 again. 1 3
Peak Hold ####
ETC hh:mm(#)####
2 4
RECALL
Figure 4-12 Viewing the Buffered Peak Hold Values

Operator Mode (Default Security Code = 0001)
Entered Operator Mode Password

####
NAME......... PROD.##
ETC Auto Setup
See
Automatic
Setup
SENS ###
ETC PHASE ###.##°
Figure 4-13 Operator Mode Flow Chart

Note: Automatic Setup and adjustment of the sensitivity and phase are only available if operator access is set to
Full.

Operator Mode
Introduction
Please refer to Figure 4-13 for the complete sequence
of displays in the Operator Mode.
The Operator Mode is intended for personnel who

require to operate the detector in a very limited way but Remember to record all settings on the Settings Sheets
who are prohibited from altering any settings vital to the at the rear of the manual.
detector operation.
Product Number, Automatic Setup and Name
AUTO SETUP NAME

Press soft key 1 to select the product by name. Press
the ENTER key when the correct product name is
! CAUTION
showing.
Use of the Automatic Setup facility may alter
settings previously set in other modes.
1 3
Press soft key 4 to proceed to the Automatic Setup
NAME......... PROD.##
sub-routine. Refer to page 4-34 for more information.
ETC Auto Setup
2 4
Note: The Automatic Setup feature is only available
when operator access set to Full.
RECALL
PROD ##
Press soft key 3 to select the product number the
detector is to use or that you wish to set up. Use the
Figure 4-14 Product Number, Automatic Setup and Name
cursor key and up and down keys to select a number
between 00 and 20. Press the ENTER key when the
correct Product Number is displayed.
Sensitivity and Phase
SENS
Press soft key 3 to change the Sensitivity value. Use
the cursor key and up and down keys to select a value 1 3
between 000 to 199. Press the ENTER key when the SENS ###
correct sensitivity is showing. ETC PHASE ###.##°
2 4
Note: At a sensitivity setting of 000 the metal detector
will still be able to detect very large pieces of metal.
RECALL
PHASE
Press soft key 4 to change the phase value. Use the
cursor key and up and down keys to select a value Figure 4-15 Sensitivity and Phase
between 0.00º and 180.00º. Note: This display is only available if operator access
Press the ENTER key when the correct phase is is set to Full.
showing only available on products 01 to 20.

Supervisor Mode (Default Security Code = 0002)
Entered Supervisor Mode Password

####
NAME......... PROD.##
ETC Auto Setup
See
Automatic
Setup
SENS ###
ETC PHASE ###.##°
Operating Freq. HIGH

ETC LOW
A Select Timer B
ETC Group C
Reject Count ####

ETC RESET
Pack Count ######## N/A

ETC RESET
Figure 4-16 Supervisor Mode Flow Chart

N/A = Not Applicable to this product.

Supervisor Mode
Introduction
of displays in the Supervisor Mode.
The Supervisor Mode is intended for personnel who

require to operate the detector in a very limited way but Remember to record all settings on the Settings Sheets
who are prohibited from altering any settings vital to the at the rear of the manual.
detector operation.
AUTO SETUP NAME

! CAUTION
showing.
1 3
NAME......... PROD.##
ETC Auto Setup
2 4
Note: The Automatic Setup feature is only available
with operator access set to Full.
RECALL
PROD ##
Figure 4-17 Product Number, Automatic Setup and Name
cursor key and up and down keys to select a number
SENS
2 4
RECALL
PHASE
between 0.00º and 180.00º. Note: This display is only available if operator access
Press the ENTER key when the correct phase is is set to Full.

Operating Frequency
Note: This is only available on dual frequency heads.
HIGH
1 3
Press soft key 3 to make the current product number Operating Freq. HIGH
operate at the higher of the two frequencies. ETC LOW
2 4
LOW
Press soft key 4 to make the current product number
RECALL
operate at the lower of the two frequencies. The
currently selected frequency is indicated by a flashing
cursor.
Figure 4-19 Operating Frequency
Select Timer Group

Ensure you have read the ‘Introduction to Timers’
section in Chapter 1.
1 3
Figure 4-20 is used to select which timer group the
A Select Timer B
current product number should use, (either timer group ETC Group C
A, timer group B or timer group C). 2 4
The currently selected timer group for the current

product number is indicated by a flashing cursor over RECALL
the group letter.
Press soft key 1, 3 or 4 to select Timer Group A, B or C.

The flashing cursor will appear over the selected group Figure 4-20 Select Timer Group
letter. When the cursor is indicating the intended group
letter, press soft key 2 to move to the next display.
Reject Count
This display shows the number of reject relay
operations. It does not show the number of detections
or the number of rejects. 1 3
Reject Count ####
RESET ETC RESET
Press soft key 4 to zero the Reject Count value. 2 4
RECALL
Figure 4-21 Reject Count

Pack Count
1 3
Pack Count ########
ETC RESET
2 4
RECALL
Figure 4-22 Pack Count

Engineer Mode (Default Security Code = 0003)
Entered Engineer Mode Password

####
See
Pack Sensor
Setup
NAME......... PROD.## Pack Sensor Setup
N/A
ETC Auto Setup ETC
See
Security
Setup
SENS ### Security Setup
ETC PHASE ###.##° ETC
See
Speed
Setup
Operating Freq. HIGH Speed Setup
ETC LOW ETC
See
Auto.Tracking
Setup
Power Drive - HIGH Auto.tracking Setup
N/A
ETC LOW ETC
See
TIMERS See Detection Buzzer ON
Setup TIMERS ETC OFF
Setup
A Select Timer B
ETC Group C See
TIMERS Reject Inhibit YES Versions XT1.00
Setup ETC NO and XT1.01
Inverse Detect YES
N/A
ETC NO
Reject Confirm
ETC
YES
NO
*
Automatic Tracking YES
ETC NO
N/A *
Reject Confirmation
ETC extn.time ###ms
*
Prod. Cancellation YES
ETC NO
N/A *
Boost Mode YES
ETC NO
Reject Count ####
ETC RESET
Language English
ETC
Pack Count ########
N/A
ETC RESET
ETC
Set Date
Set Time
*
Reject Inhibit YES Version
ETC NO XT1.02+
See
Printer Handshake
ETC
HW
SW
*
Vibration Setup VIBRATION
ETC Setup
* Optional
Figure 4-23 Engineer Mode Flow Chart


Engineer Mode
Introduction
of displays in the Engineer Mode.
The Engineer’s mode gives access to all variables and
is used when first installing the metal detector or when Remember to record all settings on the Settings Sheets
making changes to setup characteristics. at the rear of the manual.
Various operating characteristics of the detector are
programmable and may be altered or configured to suit
the particular requirements of the application.
The configuration process should be performed by the

engineer when first installing the detector. The
following items can be set when in the engineer’s
mode.
AUTO SETUP NAME

! CAUTION
showing.
1 3
NAME......... PROD.##
ETC Auto Setup
Note: The Automatic Setup feature is only available 2 4
with operator access set to Full.
PROD ## RECALL

cursor key and up and down keys to select a number Figure 4-24 Product Number, Automatic Setup and Name
SENS
2 4
RECALL
PHASE
between 0.00º and 180.00º.
Note: This display is only available if operator access
Press the ENTER key when the correct phase is
is set to Full.

Operating Frequency
Note: This is only available on dual frequency heads. HIGH
Press soft key 3 to select a product with no or small
This facility allows the performance of the detector to
product effect signal.
be optimised for different product types, and is
selectable for each product number. The choice of
LOW
setting, HIGH or LOW, depends on the size of the
product effect signal being produced by the product Press soft key 4 to select a product with large product
being inspected. effect signal.
Generally speaking, the HIGH setting will give The currently selected frequency is indicated by
improved spherical performance. flashing cursor.
If the customer is not sure which setting to use for their

product, then both settings should be tried and the
setting which gives the best spherical sensitivity should 1 3
be used. Operating Freq. HIGH
ETC LOW
If for a particular product this setting is changed it will 2 4
be necessary to readjust the Phase and Sensitivity, this
may be done automatically or manually.
RECALL
Figure 4-26 Operating Frequency
Power Drive
This display allows the level of high frequency power HIGH
being fed into the coil system to be changed, and is Press soft key 3 to select the normal level of power
selectable for each product number. drive.
For a small number of applications where the product
LOW
being inspected has a large product effect signal, it
may be necessary to select the LOW power drive Press soft key 4 to select the reduced value of power
setting to reduce the sensitivity of the Detector. drive. The currently selected frequency is indicated by
flashing cursor.
For the majority of applications the HIGH power drive
setting will be used.
If for a particular product this setting is changed it will 1 3

be necessary to readjust the Phase and Sensitivity, this Power Drive HIGH
may be done automatically or manually. ETC LOW
2 4
RECALL
Figure 4-27 Power Drive

Select and Update Timer
! CAUTION
Ensure you have read the sections on timers in

Chapter 1.
This feature (Figure 4-28) is used to either:

1 3
1) Select which timer group the current product A Select Timer B
number should use. ETC Group C
2 4
or
2) Select which timer group the current product

RECALL
number should use AND adjust the timer group
settings such as timer type, delay time etc. The
currently selected timer group will be indicated by a
flashing cursor appearing over the group letter. Figure 4-28 Selecting the Timer Group
Press soft key 1, 3 or 4 to select Timer Group A, B

or C. As soon as one of the three soft keys for the
different groups is pressed the display below will
appear.
The currently selected timer group will be indicated by

a flashing cursor over the group letter. 1 3
Timer ’X’ Type YES
If you are only intending to select the group to which Update? NO
2 4
the current product number will apply, as in Step 1),
then press soft key 4 (NO) as seen in Figure 4-29.
If you require to adjust the settings for the selected RECALL
timer group then press soft key 3 (YES) and refer

immediately to the Reject Timers section on page 4-60.
Figure 4-29 Additional Timer Settings
Inverse Detection
1 3
Inverse Detect YES
ETC NO
2 4
RECALL
Figure 4-30 Inverse Detection

Automatic Tracking (option)

1 3
ETC NO
2 4
RECALL
Figure 4-31 Automatic Tracking Option
Product Signal Cancellation (PSC) (option)

1 3
ETC NO
2 4
RECALL
Figure 4-32 Product Signal Cancellation Option
Reject Count
This display shows the number of reject relay
operations. It does not show the number of detections
or the number of rejects. 1 3
Reject Count ####
RESET ETC RESET
Press soft key 4 to zero the Reject Count value. 2 4
Note: For counter value range see the Technical

Specifications. RECALL
Figure 4-33 Reject Count

Pack Count
1 3
Pack Count ########
ETC RESET
2 4
RECALL
Figure 4-34 Pack Count
Reject Inhibit (Version XT1.02 or Higher)
WARNING
DO NOT USE THIS FACILITY TO INHIBIT THE

REJECT DEVICE DURING MAINTENANCE WORK.
ALWAYS REMOVE THE POWER SUPPLY TO THE 1 3
REJECT DEVICE BEFORE MAINTENANCE WORK Reject Inhibit YES
IS STARTED. ETC NO
2 4
YES
Press soft key 3 to override the operation of the reject RECALL
device during setting up operations.
NO
Figure 4-35 Reject Inhibit XT1.02 or Higher
Press soft key 4 for normal use.
Vibration Setup
Press soft key 3 to enter the Vibration Setup menu.
Refer to page 4-40 for more information.

1 3
Vibration Setup
ETC
2 4
RECALL
Figure 4-36 Vibration Setup

Pack Sensor Setup

1 3
Pack Sensor Setup
ETC
2 4
RECALL
Figure 4-37 Pack Sensor Setup
Security Setup
Press soft key 3 to enter the Security Setup menu.

1 3
Security Setup
ETC
2 4
RECALL
Figure 4-38 Security Setup
Speed Setup
Press soft key 3 to enter the Speed Setup menu.

1 3
Speed Setup
ETC
2 4
RECALL
Figure 4-39 Speed Setup
Automatic Tracking Setup

1 3
Auto. Tracking Setup
ETC
2 4
RECALL
Figure 4-40 Automatic Tracking Setup

Detection Buzzer
ON
Press soft key 3 to turn on the Detection Buzzer, which
sounds when metal is detected. 1 3
Detection Buzzer ON
OFF ETC OFF
2 4
Press soft key 4 to disable the Detection Buzzer.
Note: The buzzer will always sound if a key is pressed

RECALL
or a fault occurs irrespective of the setting here.
Figure 4-41 Detection Buzzer
Reject Inhibit (Versions XT1.00 and XT1.01 only)

NO
WARNING Press soft key 4 for normal use.
DO NOT USE THIS FACILITY TO INHIBIT THE

REJECT DEVICE DURING MAINTENANCE WORK.
1 3
ALWAYS REMOVE THE POWER SUPPLY TO THE
Reject Inhibit YES
REJECT DEVICE BEFORE MAINTENANCE WORK
ETC NO
IS STARTED. 2 4
YES
Press soft key 3 to override the operation of the reject RECALL
device during setting up operations.
Figure 4-42 Reject Inhibit XT1.00 and XT1.01
Reject Confirmation (Option)

The optional Reject Conformation Unit (RCU) confirms
that the reject mechanism has operated at the correct
time. 1 3
Reject Confirm. YES
YES ETC NO
Press soft key 3 if you require Reject Confirmation. 2 4
NO
RECALL
Press soft key 4 if the Reject Confirmation is not
required.
Figure 4-43 Reject Confirmation
Extension Time
This is the time taken for the external sensor to detect
that a contaminated package has been rejected. 1 3
Reject Confirmation
Figure 4-44 will only appear if YES was selected in the ETC extn. time ###ms
display Figure 4-43. For timer types tm3 and tm3G, 2 4
Extension Time is not used and Window Time is used.
Refer to page 4-70 for more information. RECALL
Figure 4-44 Extension Time

Boost Mode
YES
Press soft key 3 to improve the sensitivity by 20% at a
sensitivity of 199. 1 3
Boost Mode YES
NO ETC NO
2 4
Press soft key 4 for normal sensitivity at 199.
RECALL
Figure 4-45 Boost Mode
Language
Press soft key 3 to scroll through the languages
(including English).
1 3
The languages available are: English, French, Italian, Language English
Spanish, German, Dutch, Danish, Swedish, Japanese, ETC
Polish, Portuguese, Czech, Finnish and Turkish. 2 4
Note: Additional languages are constantly being

supported. RECALL
Figure 4-46 Language
Set Date and Time (Option)
SET DATE
Press soft key 3 to set the date.
1 3
SET TIME SET DATE
Press soft key 4 to set the time. ETC SET TIME
2 4
YEAR
Press soft key 1 from Figure 4-48 to adjust the year. RECALL
Use the cursor key and up and down keys to select the
correct year. Press the ENTER key when the correct
year is set.
Figure 4-47 Date and Time
MONTH
Press soft key 3 from Figure 4-48 to adjust the month.
Use the cursor key and up and down keys to select the 1 3
correct month. Press the ENTER key when the correct #### YEAR MONTH ##
month is set. ETC DAY ##
2 4
DAY
Press soft key 4 from Figure 4-48 to adjust the day. RECALL
correct day. Press the ENTER key when the correct day
is set.
Figure 4-48 Setting the Date

24 HOUR
Press soft key 3 from Figure 4-49 to adjust the hour.
Use the cursor key and up and down keys to select the 1 3
correct hour. Press the ENTER key when the correct 24 HOUR ##
hour is set. ETC MINUTE ##
2 4
Note: The clock uses the 24 hour format.
MINUTE RECALL
Press soft key 4 from Figure 4-49 to adjust the minutes.

correct minute value. Press the ENTER key when the Figure 4-49 Setting the Time
correct minute is set.
Printer Handshake (Option)

This display controls the handshaking mode that the
electronic module uses with a dedicated printer.
1 3
HW Printer Handshake HW
Press soft key 3 if a hardware handshake is required. ETC SW
This is the default setting. 2 4
SW
RECALL
Press soft key 4 if a software handshake is required. If
this option is selected the detector uses X-ON X-OFF
flow control.
Figure 4-50 Printer Handshake
Refer to Chapter 5 for more information.

Automatic Setup
Introduction
The Automatic Setup feature may be used to Note: Automatic Setup will attempt to setup the
automatically set the following on products 1 to 20 (not detector in the currently selected Operating Frequency
product 0): setting. However there are two conditions where
Automatic Setup will change the currently selected
• Sensitivity 'Operating Frequency’ setting, these are:
• Phase 1) If 'Operating Frequency’ is set to HIGH, Automatic
• Frequency Setup will change this to LOW under large product
signal conditions.
The Automatic Setup feature is designed to make
setting up your metal detector as easy as possible by 2) If 'Operating Frequency’ is set to LOW, Automatic
requesting the operator to pass the product through the Setup will change this to HIGH under dry or very
aperture at specific times and NOT requiring the small product signal conditions.
operator to adjust any of the controls.
Before using the Automatic Setup feature ensure that:
a The speed of the product has been set-up

In a minority of cases following Automatic Setup it may
correctly.
be necessary to manually trim the phase and/or
b The sensitivity limit has been set correctly. sensitivity to optimise performance. Refer to the earlier
The Automatic Setup feature can NOT be used to set Sensitivity and Phase display for details on how to do
up for products on a continuously running product line. this.
The Automatic Setup feature will correctly set up for

products that exhibit or do not exhibit a product effect.
Normally the operator will have to pass the product

through the aperture about four times (see the section Remember to record all settings on the Settings Sheets
below entitled “Notes on passing product through the at the rear of the manual.
detector” At worst the operator will be requested to
pass the product through the aperture ten times.

Notes On Passing Product Through the Detector
The product should be continually moving, the detector

will not operate with standing/stationary product in the
aperture.
To ensure that the detector is set up correctly and will

operate satisfactorily during normal production, we
recommend that the product used for automatic set up
is passed through the detector in the worst case
position and orientation which would occur during
normal production.
The worst case product effect condition is when the

greatest disturbance of the coil system/largest product
signal is experienced. This occurs when the coil
system condition changes from no product to
maximum product.
With individual or boxed/cartoned product the worst

case product effect condition occurs as the product
enters and leaves the detector. If the product is
rectangular the product effect signal will generally be
more severe if the product enters the detector aperture
long edge leading, as opposed to short edge leading.
The gaps between the products will create the worst
case product effect condition. If successive products
are touching a reduced product signal will result.
For the majority of product types the worst case

condition occurs the closer the product is to the faces
of the detector aperture.
The technique of setting up to the worst case product

effect condition will ensure that no false product
rejections occur during normal running conditions.

Carrying Out Automatic Setup

The operator is not required to take any action for most
of the displays other than to pass the product when
instructed.
To carry out Automatic Setup:
1) Ensure that the conveyor is running.

2) Ensure no product is passing through the detector.
3) Select a sample product.
4) Select auto-setup and follow the displayed
instructions. Most of the displays will require no 1 3
operator interaction. The exceptions to this rule are Pass product through
aperture...
shown below.
2 4
5) When Figure 4-51 is showing, pass the product
through the aperture in its normal manner to create
a worst case product effect signal. RECALL
For more details refer to Notes On Passing Product

Through the Detector on page 4-35. Figure 4-51 Carrying out Automatic Setup
If the detector does not detect any product being
passed within a thirty second period, the unit will
revert back to the display from which Automatic
Setup was started.
6) If product signal cancellation is required for the 1 3

current product number select YES, otherwise Product YES
select NO. Cancellation NO
2 4
Note: Set this to NO for this product.
RECALL
Figure 4-52 Product Signal Cancellation

Figure 4-53 appears when Automatic Setup has

finished. The display will be seen for a few
seconds, and then will revert back to the display
from which Automatic Setup was started.
1 3
Note: Passing the product through the aperture Product adjustment
should now give 2 to 4 segments on the bar graph completed
2 4
display.
RECALL
Figure 4-53 Product Adjustment Completed

In a minority of applications it may be necessary to

manually trim the phase and/or sensitivity to optimise
performance. If this is required refer to the 'How to
Manually Trim The Phase And/Or Sensitivity' later in
this section.
Test the sensitivity of the detector by passing metal
samples through the aperture of the detector
(preferably on or in the product).
If required manually adjust the Sensitivity (page 4-39)
to achieve the required spherical performance
standard, i.e. 1.0, 1.5, 2.0 Fe, etc.
Note: The sensitivity level for the bargraph may be
limited by the vibration characteristics of the system. If
this is the case then ensure that manually increasing
the sensitivity does not cause the detector to trigger
from system vibration.
Phase Setting Error Display 1 3

CAUTION The phase setting
Figure 4-54 appears if the electrical signal produced by may be in error
the product passing through the aperture was 2 4
insufficient to guarantee the accuracy of the phase
control setting.
RECALL
Figure 4-54 Phase Setting Error
1 3
Automatic Setup Timed Out Display
Automatic setup
Figure 4-55 appears if no product was passed through timed out
the detector when requested. 2 4
RECALL
Figure 4-55 Automatic Setup Timed Out

Automatic Setup Failed Display

Figure 4-56 may appear for one of the following
reasons:
1 3
• The detector is sensing a signal when there should Automatic setup
be no product passing through the aperture. Repeat FAILED
the Automatic Setup and ensure that no product is 2 4
passed through the detector when instructed, and
that no product or metal is close to the aperture and
influencing the detector. RECALL
• The Automatic Setup has requested the user to

'Pass product through aperture....' and no product
has been sensed within the required period. Repeat Figure 4-56 Automatic Setup Failed
the Automatic Setup and ensure that the product is
passed through the aperture when requested.
• The Automatic Setup has not been able to setup
correctly due to the size of the product signal.
Switch 'Power drive' to LOW (page 4-26) and repeat
the Automatic Setup.

How to Manually Trim The Phase and/or Sensitivity

The objective of the following procedure is to ensure 5) Although not always necessary a more precise
the setting of phase and sensitivity are optimised "null point" will be found by now using the 0.01º in a
following Automatic Setup. similar manner to the 0.2º digit as described in 4).
The correct setting of the phase will be one value which The phase control circuit is now aligned to the
will give minimum signal from the product on the product signal. Next, adjust the sensitivity so that
bargraph display, this is known as the "null point" the product signal gives a maximum signal of 3 to 4
setting. Changing the phase setting up or down in green bars on bar graph display.
value from this setting will increase the amplitude of the
signal. Note: When using the phase control to minimise
product signals the detector may become more
The correct setting of the sensitivity will be a value susceptible to vibration. The final setting of the
which gives a peak signal from the product of 3 to 4 sensitivity may be limited by vibration effects rather
bars on the LED bargraph display. When phase is at than product effect.
the null point described above.
6) Check the susceptibility of the detector to vibration,
1) Pass the product through the aperture in its normal if unacceptable (i.e. system vibration is showing on
manner to create a worst case product effect the bargraph) reduce the sensitivity until
signal, for more details refer to Notes On Passing acceptable.
Product Through the Detector on page 4-35.
7) Press the ENTER key to store the new settings in
2) Adjust the sensitivity so that the peak signal from memory.
the product gives a reading on the LED bargraph
display of approximately half full scale (i.e. 10
green bars), refer to Note 1 on 4-13).
3) To verify/optimise the "null point" set by the
Automatic Setup, increase the phase setting in
steps of 1º and at each step observe if the
amplitude of product signal indicated on the
bargraph display reduces. If an increase in product
signal is observed, then decrease the phase
setting in steps of 0.2º and at each step observe if
the amplitude of product signal indicated on the
bargraph display reduces.
For example if the Automatic Setup value is 90º,
and as the phase setting is increased there is a
clear reduction in signal as we change from 90º to
91º, and then from 91º to 92º the signal starts to
increase again, this indicates that the "null point" is
between 90º and 92º.
4) Now reduce the phase setting in steps of 0.2º i.e.

91.8º, 91.6º, 91.4º, 91.2º, etc. until the product
effect signal is reduced to a minimum and then just
starts to increase again.
For example, if as the setting is reduced there is
clear reduction in signal from 90.8º to 90.6º, and
then from 90.6º to 90.4º the signal starts to increase
again, this indicates that the "null point" is between
90.8º and 90.4º. Using the 0.2º digit adjust the
phase setting up and down until minimum signal
i.e. the "null point" is found.

Vibration Setup
Introduction
This menu is used to set up the detector for optimum
performance with any vibration present in the system.
Note: When adjusting the sensitivity limit ensure that at the rear of the manual.
all mechanical and electronic equipment that may be a
source of vibration is operating (including reject
devices etc).
Sensitivity Limit
This display is used to manually or automatically set-up
the maximum sensitivity that will be set by the
Automatic Setup feature of the detector. The maximum 1 3
sensitivity must be reduced in situations where the Sensitivity limit ###
detector is subject to high vibration. ETC Auto. adjust
2 4
To set the Sensitivity Limit manually:
1) Press soft key 3. RECALL
2) Use the cursor key and up and down keys to set

the Sensitivity Limit.
Figure 4-57 Sensitivity Limit
3) Press the ENTER key when finished.
To set the Sensitivity Limit automatically:
1) Press soft key 4.

2) Follow the on-screen prompts to go through the
process.

Security Setup
Engineers Mode
(XT1.15 used to check sequence)
Security Setup
ETC
Operator Access FULL
ETC LIMITED
Change Code OPERATOR

ETC
Engineers Mode
Change Code SUPERVISOR

ETC
Change Code ENGINEER

ETC QA INSPECTOR
Change Code VIEWING

ETC
Note: This flow chart shows the sequence Change SUPERVISOR Code
when changing the Supervisor Security 0002
Code. The sequence is the same for the
Operator, Engineer, QA Inspector and
Viewing Security codes.
NEW SUPERVISOR Code

0002
On Time Out or
Figure 4-58 Security Setup Flow Chart

Security Setup
Introduction The Security Setup sub-routine allows the changing of
the security codes for up to four of the operating modes
Please refer to Figure 4-58 for the sequence of (i.e. Supervisor, Engineer, QA Inspector and Viewing).
displays. The Security Setup sub-routine can only be accessed
from the Engineer Mode.
All SAFELINE metal detectors are shipped from the
factory with the following security codes
pre-programmed:
• Code 0001 = Operator mode ! CAUTION
Take care to memorise your new security codes.

• Code 0002 = Supervisor mode
• Code 0003 = Engineer mode
• Code 0004 = QA Inspector mode
• Code 0005 = Viewing mode
Operator Access Limited/Full

This display enables the detector to operate such that
by entering the OPERATOR security code it is possible
to change the sensitivity and phase of a product as well 1 3
as just changing the product number. Operator Access FULL
ETC LIMITED
LIMITED 2 4
Press soft key 4 to prevent any person with an
OPERATOR security code from being able to alter
RECALL
phase and sensitivity.
FULL
Press soft key 3 to allow any person with an Figure 4-59 Operator Access
OPERATOR security code to adjust phase and
sensitivity.

Changing Security Codes

1) Press soft key 2 (ETC) from Figure 4-60 to step
through the following four displays, then press soft
key 3 to select the appropriate security code (i.e. 1 3
OPERATOR, SUPERVISOR, ENGINEER, QA Change Code - OPERATOR
INSPECTOR or VIEWING). ETC
2 4
RECALL
Figure 4-60 Change Operator Code
1 3
Change Code-SUPERVISOR
ETC
2 4
RECALL
Figure 4-61 Change Supervisor Code
1 3
Change Code - ENGINEER
ETC QA INSPECTOR
2 4
RECALL
Figure 4-62 Change Engineer & QA Inspector Code
1 3
Change Code - VIEWING
ETC
2 4
RECALL
Figure 4-63 Change Viewing Code

2) If soft key 3 was pressed to select the Supervisor

Code, Figure 4-64 will appear.
3) The cursor appears under the first digit. Use the up 1 3
Change SUPERVISOR code
and down keys to change the number and then
0002
press the ENTER key. A ‘*’ replaces the number 2 4
and the cursor moves to the next digit.
4) Repeat Step 3) for the remaining three digits.
RECALL
Figure 4-64 Change Supervisor Code
5) When the last digit has been set, press the ENTER
key to display Figure 4-65.
1 3
6) Press the ENTER key if the number is correct to New SUPERVISOR code
return to the Engineer Mode. 1234
2 4
7) If the number is not correct, press the RECALL key
and carry out Steps 1) to 6) again.
RECALL
8) If 6) or 7) is not carried out, a time-out occurs and
the new code is accepted as if was pressed.
Figure 4-65 New Supervisor Code

Speed Setup
Introduction Note: Any settings altered in this menu will affect ALL
of the product numbers.
This menu is used to set-up the speed range and
product speed for the detector. Note: The features Product Signal Cancellation and
Automatic tracking are not available in the VARIABLE
The performance of metal detectors may be improved speed range.
if a detector is able to focus in on a specific speed
range, rather than have to cope with unknown speed
ranges.
In the speed menu it is possible to set the detector into

one of three ranges and then further define the product Remember to record all settings on the Settings Sheets
speed automatically in terms of metres/minute at the rear of the manual.
(feet/minute in U.S. versions).
Speed Range
This display is used to select between one of three VARIABLE
possible speed modes. This mode allows for products with varying speeds to
be used. The additional performance increase of the
1) Press soft key 3 to see the different speed ranges.
NORMAL mode is NOT available in this mode.
2) When the required speed range is showing on the
display, press soft key 2 to move to the next FAST is the default for this product. NORMAL and
display, Figure 4-67. VARIABLE are settable, but are rarely used.
NORMAL
This mode allows for precise calibration of the speed of
1 3
the product to provide additional filtering inside the Speed range - VARIABLE
detector which in most cases will allow greater ETC
sensitivities to be used. 2 4
FAST
This mode allows for faster speeds than the NORMAL RECALL
mode to be achieved. The additional performance

increase of the NORMAL mode is NOT available in this
mode. Figure 4-66 Speed Range

Product speed
This display allows the speed of the product to be set
either manually or automatically.
1 3
To set the Product Speed manually: Prod.speed ###.#m/min
ETC Auto.Adjust
2 4
2) Use the cursor key and up and down keys to set
the Product Speed.
RECALL
3) Press the ENTER key when finished.

To set the Product Speed automatically: Figure 4-67 Product Speed
2) Follow the on-screen prompts to go through the
process.

Q.A Modes
Entered
QA Inspector
Security
Code
Q.A.SETUP TEST
PRINT
PRINT ALL SETTINGS

ETC PRINT SHIFT REPORTS
Entered
QA Operator
LINE ID. #### Security
ETC Code
PRINTER YES
ETC NO
FERROUS NON FERROUS
EXIT STAINLESS STEEL
PRINTER FIXED
ETC PORTABLE **
Pass 0.0mm S/S sample
PASSED FAILED
STAINLESS STEEL
ETC #.#mm
SHIFT REPORT OPTIONS

ETC
Reject Rly Oper’ns IN

ETC OUT
Shift Report Int. H:##
ETC M:##
Modified Settings IN
ETC OUT
Shift Report Start H:##
ETC M:##
** Etc in Q.A. Inspector Mode

Exit in Q.A. Operator Mode
Test Interval H:##
ETC M:##
Overdue Period H:##

ETC M:##
Alarm If DUE
ETC OVERDUE
Change Code QA # ####

ETC ^-----
Figure 4-68 QA Inspector And Operator Flow Chart

Q.A Inspection Mode (Default Security Code = 0004)

Introduction Printer
Please refer to Figure 4-68 for the sequence of Although effective as a feature in its own right the PVR
displays in this mode. is most effective when used in conjunction with a
printer; the printer will provide a date and time stamped
The performance validation routine (PVR) helps the hard copy print out showing when the detector was
users comply with ISO 9001:2000 by ensuring that the tested and by whom.
detector system is tested and operating to the users
specified quality assurance (QA) standards of The hard copy print out can be used to demonstrate
performance. authorised personnel’s compliance with company
standards and hence the user companies compliance
The quality standards of many user companies require with the agreed quality standard. This may prove
the detector and its reject system to be manually tested invaluable to companies wishing to demonstrate
at specified intervals by authorised QA personnel to compliance with the ISO 9001:2000, the UK Food Act,
validate compliance. and for users supplying the major retail organisations
with strict detector standards.
QA personnel may programme the detector to indicate
when testing is required and to give an alarm if testing The printer also records general information relating to
is not carried out at the appropriate time. Individual QA the detector performance, it will date and time stamp
personnel may be allocated a personnel security code events such as rejections and changes made to the
which would be used to ensure that the individual detector settings. The printer is a very useful
responsible for testing does so at the specified time. management tool for recording events that affect
detector performance.
Refer to Chapter 5 for examples of typical printouts.


Configuring the Performance Validation Routine

On entering the QA Inspector’s mode press soft key 1
to enter the QA Setup.
1 3
QA Setup TEST
ETC
2 4
RECALL
Figure 4-69 Configuring the PVR
Line Identification
This is a number that is printed near the beginning of
all printouts.
LINE ID
1) Press soft key 3 to set the Line ID. 1 3
LINE ID ####
2) Use the cursor and the up and down keys to set ETC
the line identification number. 2 4
For example the left hand two digits could be the

line number and the right hand two digits could be RECALL
the metal detector number.
3) Press ENTER when the required Line Identification

is showing. Figure 4-70 Line ID
Printer Fitted
YES
Press soft key 3 if a printer is installed.
1 3
NO Printer YES
Press soft key 4 if no printer is installed. ETC NO
2 4
RECALL
Figure 4-71 Printer Fitted

Printer Fixed/Portable
Portable printers will not give a “data collection unit not
ready” message if a QA test is performed without a
printer attached. Fixed printers will always give the 1 3
message if a printer is not connected. Printer FIXED
FIXED ETC PORTABLE
2 4
Press soft key 3 if the printer is permanently
connected.
PORTABLE RECALL
Press soft key 4 if the printer is not permanently

connected.
Figure 4-72 Printer Fixed/Portable
Test Samples
1) Press soft key 3 to select a Ferrous, Non-Ferrous
or Stainless Steel sample.
2) Press soft key 4 then use the up and down keys to 1 3
set the required sample size. STAINLESS STEEL
ETC #.#mm
3) Press ENTER when the correct size is showing. 2 4
Different sizes can be set for all three materials and for
each product number. RECALL
Figure 4-73 Test Samples
Shift Report Options

Press soft key 3 to set the parameters that will be
recorded on the timed and manually-printed printouts.
1 3
SHIFT REPORT OPTIONS
ETC
2 4
RECALL
Figure 4-74 Shift Report Options
Reject Relay Operations

At the Reject Relay Operations display, press either
soft key 3 or soft key 4.
IN 1 3
Press soft key 3 to include the date and time of all
ETC OUT
Reject Relay operations which have occurred since the 2 4
last shift report, in the printout of the current shift
report.
OUT RECALL
Press soft key 4 to prevent the printout of the data and

time of all Reject Relay operations between shift
printouts. Figure 4-75 Reject Relay Operations

Modified Settings
At the Modified Settings display, press either soft key 3 OUT
or soft key 4. Press soft key 4 to prevent the recording and print out
of any changes to the settings between shift printouts.
IN
Press soft key 3 to include certain settings which have
been changed since the last shift report, in the current
shift report. The shift report will include the settings 1 3
new value and the date and time that it was changed. Modified Settings IN
ETC OUT
The settings which are recorded are: 2 4
• Product Number
RECALL
• Sensitivity
• Phase
• Timer Type Figure 4-76 Modified Settings
• Pack and Reject count resets

• Reject Inhibit
• Tracking
• Power drive
• Detector Speed
• Boost
Shift Report Interval

The Shift Report can be automatically printed on a
timed basis. This display allows the QA inspector to
adjust the interval between printouts to a maximum 1 3
interval of 24 hours 0 minutes. Shift Report Int. H.##
ETC M.##
H 2 4
Press soft key 3 to adjust the hour value. The
maximum number of hours is 24. Use the up and down
RECALL
keys to change the value. Press the ENTER key when
the correct number of hours is shown.
M Figure 4-77 Shift Report Interval

Press soft key 4 to adjust the minute value between 0
and 59. Use the up and down keys to change the
value. Press the ENTER key when the correct number
of minutes is shown.
Note: Setting the Shift Report Interval time to 0:00 will

disable the shift report facility.

Shift Report Start Time

Figure 4-78 allows the QA Inspector to specify a start
time for the automatic printing of shift reports.
1 3
H Shift Report StartH.##
Press soft key 3 to adjust the hour value between 0 and ETC M.##
23. Use the up and down keys to change the value. 2 4
Press the ENTER key when the correct number of
hours is shown.
RECALL
M
and 59. Use the up and down keys to change the Figure 4-78 Shift Report Start Time
Test Interval
Figure 4-79 allows the QA Inspector to set the time
period between when the detector requests the QA
personnel to carry out a performance check. 1 3
Test Interval H.##
At the time interval specified the message, REQUEST ETC M.##
FOR PERFORMANCE CHECK appears on the display. 2 4
The test interval time is restarted once a performance

check has been completed. RECALL
H
Press soft key 3 to adjust the hour value. The Figure 4-79 Test Interval
maximum number of hours is 8. Use the up and down
keys to change the value. Press the ENTER key when
the correct number of hours is shown.
M
Note: Setting the time to 0:00 will disable requests for

timed performance checks.

Overdue Period
Figure 4-80 allows the QA Inspector to adjust the time
period allowed, following a performance check request,
before the test becomes overdue. 1 3
Overdue Period H.##
Once the test becomes overdue the REQUEST FOR ETC M.##
PERFORMANCE CHECK message is replaced with 2 4
OVERDUE FOR PERFORMANCE CHECK. At the same
time the bar graph display and buzzer are sequenced
on and off to attract the operator’s attention. RECALL
H
Press soft key 3 to adjust the hour value. The
Figure 4-80 Overdue Period
maximum number of hours is restricted to half of the
test interval time. Use the up and down keys to change
the value. Press the ENTER key when the correct
number of hours is shown.
M
Alarm If Due or Overdue

An alarm output is available if a Performance Check
becomes either due or overdue.
1 3
DUE
Alarm if DUE
Press soft key 3 if an alarm is required when a ETC OVERDUE
Performance Check is due. 2 4
OVERDUE
Press soft key 4 if an alarm is required when a RECALL
Performance Check is overdue.
Figure 4-81 Alarm If Due or Overdue
Change QA Operator Code

Figure 4-82 allows the setting of up to nine QA operator
security codes.
1 3
1) Press soft key 4 to select a QA operator number
Change code QA-# ####
(1 to 9). ETC ^-----
2 4
2) Press soft key 3 and change the code number
using the cursor and the up and down keys.
3) Press the ENTER key to store the new code in RECALL
memory.
4) Repeat the operation for as many QA Operators as
Figure 4-82 Change QA Operator Code
required.
5) Press soft key 2 (ETC) to return to the first display
of the QA Inspector Mode.

QA Inspector Print Menu

From the QA Inspector Mode press soft key 2 to
access the print-on-demand facilities.
1 3
Refer to Chapter 5 for examples of typical printouts. Setup Test
Print
2 4
RECALL
Figure 4-83 QA Inspector Print Menu
Print All Settings

Press soft key 3 to obtain a printout of the current 1 3
values of all the Engineer Mode and QA Inspector PRINT ALL SETTINGS
Mode settings. ETC PRINT SHIFT REPORT
2 4
RECALL
Figure 4-84 Print All Settings
Print Shift Report

Press soft key 4 to obtain a printout of the stored
entries from the start of the current shift.
1 3
Note: The content of the shift-report printout will PRINT ALL SETTINGS
depend on which of the following two options were ETC PRINT SHIFT REPORT
selected by the QA Inspector: 2 4
a Any reject relay operations during the shift.

and RECALL
b Any settings that have been modified during

the shift.
Figure 4-85 Print Shift Report
(See the Shift Report Options feature, Figure 4-74).
Note: After printing the shift-report the detector will

clear all the current shift information and start collecting
information for the next shift.

QA Inspector Test Menu

From the QA Inspector Mode press soft key 3 to
access the QA Operator Mode (performance
checking). Refer to page 4-56 for more information. 1 3
Setup Test
Note: The performance check printout occurs as soon Print
as a performance check is completed by either the QA 2 4
Inspector or one of the QA Operators.
RECALL
Figure 4-86 QA Inspector Test Menu

QA Operator Mode
Introduction A QA Operator or the QA Inspector may perform these
tests to validate the detector at any time however note
Please refer to Figure 4-68 for the sequence of that the test interval timer will be restarted from 00:00
displays for this mode. minutes as soon as a test has been performed.
This mode is for carrying out a performance check of The time that the next test will be requested is
the detector, and thus provide immediate validation of displayed in the Running Mode. Refer to the Time
the detector’s integrity. section on page 4-16.
The QA Inspector has the facility to set a timer in the A printout is automatically printed immediately a
detector that will cause a REQUEST FOR performance check is carried out, providing the printer
PERFORMANCE CHECK message to appear at pre-set option has been selected by the QA Inspector.
intervals.
Refer to Chapter 5 for examples of typical printouts.
QA Operator Security Codes

All detectors are shipped from the factory with the
following security codes for QA Operators modes:
Code 1000 = QA Operator 1 Mode
...etc
Carrying Out a Performance Check

To carry out a Performance Check, see page 4-57.

Carrying Out a Performance Check

Notes on the Test Sample
Always pass the test sample through the detector
aperture with the product.
If the detector is inspecting individual products prepare
a sample pack(s) with the sample(s) to be tested
placed at the centre rear of the pack(s).
Select Test Material 1 3
1) Press soft key 1, 3 or 4 to select the test sample FERROUS NON-FERROUS
material. EXIT STAINLESS STEEL
2 4
Figure 4-88 will appear. RECALL
Select Test Result Figure 4-87 Select Test Material

1) If inspecting:
a individual products, place the pack on the
conveyor and allow it to pass through the
1 3
detector aperture without skewing or slipping. Pass #.#mm S/S sample
or PASSED FAILED
2 4
b continuous or loose products, place the test
sample on the conveyor belt (or into the
product flow) and allow it to pass through the RECALL
detector aperture.
2) Check that the test sample has been detected by
monitoring the detect LED on the detector front Figure 4-88 Select Test Result
panel.
3) Where applicable, check that the reject device
operates to reject the test sample.
4) From Figure 4-88, press soft key 2 if the sample
PASSED the test or soft key 4 if the sample
FAILED.
5) The display shown previously will re-appear.
6) If there are more test samples to be checked then
repeat steps 2) to 4) for each sample.
Worst Case Testing

Follow the guidelines below to ensure that the detector
is tested to its worst case limits.
1) Check the pack(s) with the test sample(s) placed at
the front and middle of the pack(s).
2) Check the pack(s) with larger test sample(s).
3) For loose product applications check the operation
using two samples placed at different distances
apart on the conveyor.

Viewing Mode (Default Security Code = 0005)
Operator access FULL

ETC LIMITED
Entered Engineer Mode
Password ####
Speed Range Variable

NAME......... PROD.## ETC
ETC Auto Setup
Product Speed m/min

SENS ### ETC
ETC PHASE ###.##°
Maximum Rate #.##° N/A

Operating Freq. HIGH ETC
ETC LOW
Maximum Span ##.## N/A

Power Drive HIGH ETC
ETC LOW
Damping # N/A
A Timer B ETC
ETC Group C
Detection Buzzer ON
tm1 Reject time ####ms ETC OFF
ETC
Reject Inhibit YES Versions XT1.00

Inverse Detect YES N/A
ETC NO ETC NO and XT1.01

* Reject Confirm YES
*
N/A ETC NO
ETC NO

* Reject Confirmation
*
N/A ETC Extn.time ###ms
ETC NO
Boost Mode YES

Reject Inhibit YES Version ETC NO
ETC NO XT1.02+
Language ENGLISH
ETC
Sensitivity Limit
Printer Handshake HW
*
Pack Sensor Fitted YES N/A ETC SW
ETC NO
A
QA SETUP
Sensor Distance ####ms N/A
ETC
* Optional B
Figure 4-89 Viewing Mode Flow Chart



ETC OUT
A
Line ID. ####
ETC Modified Settings IN
ETC OUT
Printer YES
ETC NO Shift Report Int. H:##
ETC M:##
Printer FIXED
ETC PORTABLE Shift Report Start H:##
ETC M:##
FERROUS
ETC #.# Test Interval H:##
ETC M:##
NON-FERROUS
ETC #.# Overdue Period H:##
ETC M:##
STAINLESS STEEL
ETC #.# Alarm if DUE
ETC OVERDUE
Figure 4-90 Viewing Mode Flow Chart Continued
Viewing Mode
Introduction
Viewing Mode enables the user to see all the settings
available in the Engineer Mode and the QA Inspector
Mode, but does not allow any alteration of these Remember to record all settings on the Settings Sheets
settings. at the rear of the manual.
None of the security codes that may be set in the

above two modes are visible inside the Viewing Mode.
A security code for the Viewing Mode can be set up

from the Engineer Mode.
Each display can be viewed in turn by pressing the soft

key adjacent to ETC.
Note: In the Viewing Mode it is only possible to see

product related settings, such as phase and
sensitivities, for the currently selected product number.
Similarly, frequency dependent settings will only be
seen for the current frequency of operation.
The product number cannot be changed from the

Viewing Mode.

Reject Timers
Introduction Timer Groups A, B or C
Recommended Applications The engineer may allocate different timer types and
settings to group A, B or C, only three selections are
Listed below are various types of reject mechanisms
allowed. In general only one timer type and setting will
along with the recommended timer type for the
be required for all applications.
mechanism.
Both timer group selection and timer type setting may
Reject Mechanism Timer Type be made in the Engineer Mode but only timer group
tm1 tm2 selection for a product number can be made from the
Gravity Fall Systems Supervisor Mode.
Cowbell Preferred Ok
Y Valve Diverter Preferred Ok
Throat
Important Notes for Timer Setup
Double Bagmaker Preferred Ok
Bagmaker Stop Preferred Ok
Sample Size Selection
Cowbell Preferred Ok Small size metal contaminants should be used during
Diverter Preferred Ok the setting of the timers; the use of large contaminants
Pipeline will produce errors in the settings.
Three Way Valve Preferred Ok
Use the smallest metal sample that can be detected,
Pipeline Stop Preferred Ok
this should give approximately 2 to 3 red LEDs on the
Timed Audible Alarm Preferred Ok
bargraph.
Table 4-1 Reject Timer Applications
If this is not possible use the smallest sample available
and adjust the sensitivity setting so that the metal
About Reject Timers contaminant gives a bargraph indication of
approximately 2 to 3 red LEDs.
Both immediate and delayed programmable reject
timers are available to cover the range of reject devices
used for the removal of metal contaminated product in
Product Presentation
pipeline, gravity fed and vertical packaging type Sample products or product packs used to set up the
applications. timer should be passed through the detector aperture
at their normal speed and without skewing or slipping.
Rejection of product is generally achieved with a
suitable pneumatically controlled flap or valve diverter
mounted in-line below the detector. For some T-Series
applications, the reject timer may control the down
stream bagging machine, forcing it to stop the bagging
machine or produce a double bag on a reject event.
The vast majority of applications use an immediate

reject timer, as the distance between the detector and
the reject device is normally relatively small and the
product throughput speed fairly high (see Note below).
For applications where the reject device is some

distance from the detector, a delayed reject timer can
be used to minimise rejection of uncontaminated
product.
Note: At high product throughput rates, the response

time of the reject relay (typically 15ms), the reject
solenoid, and the reject mechanism may need taking
into account. The product throughput rate, along with
the reject mechanism response time, will dictate the
minimum distance between the out-feed of the detector
and the in-feed of the reject device.

Tm1 Timer
From
Engineer Mode
A Select Timer B
ETC Group C
Go back to
Engineer
Mode
Timer Group ’X’ YES

Type tmxx Update ? NO
Go back to
Engineer
Mode
N/A
See the
tm2[G] Mode
tm1 Timer tm2[G]
ETC Type tm3[G]
N/A
Go back to See the
Engineer tm3[G] Mode
Mode
tm1 REJECT TIME ####ms
ETC
ENTER key Pressed
Time ’X’ type tm1

set/updated
Or 5 second
timeout
Go back to
Engineer
Mode
Figure 4-91 Tm1 Timer Flow Chart


Tm1 Timer
! CAUTION
Ensure you have read the Reject Timers section on Remember to record all settings on the Settings Sheets
page 4-60. at the end of this chapter.
Introduction tm1 Settings

The tm1 timer is used in applications requiring instant Reject Time
rejection of contaminated products.
This is the time required by the reject device to reject
This timer type can be used with either packaged or the contaminated product.
loose product.
Setting Timer Type tm1

Step 1
Figure 4-92 may be used to either:
a Select which timer group the current product

1 3
number should use. A Select Timer B
b Select which timer group the current product ETC Group C
number should use AND adjust the timer group 2 4
settings such as timer type, reject time, etc.
RECALL
If you have already selected the timer group and Figure 4-92 Selecting the Timer Group
pressed YES to update the group, as per the Engineer
Mode section earlier, then proceed to Step 3 on
page 4-63. Otherwise:
1) Press soft key 1, 3 or 4 to select Timer Group A, B
or C.
The currently selected timer group will be indicated
by a flashing cursor appearing over the group
letter.
2) Go to Step 2.

Step 2
In Figure 4-93, ‘X’ represents the timer group A, B or C
as selected in Step 1; tmxx represents the timer type
currently selected for this timer group. 1 3
1) If you only need to select the timer group for the Timer ’X’ type YES
current product number and not adjust any of the tmXX Update ? NO
2 4
timer group properties then either:
a Press soft key 4 (NO) and return to Step 1.
RECALL
Note: Although NO was selected, the group will
be changed to the group letter selected in
Step 1.
Figure 4-93 Current Timer Type
b Press soft key 3 (YES) and proceed to Step 3
on page 4-63.
Step 3
1) Press soft key 1 to select tm1.
2) Go to Step 4.
1 3
tm1 Timer tm2[G]
ETC type tm3[G]
2 4
RECALL
Figure 4-94 Selecting the Timer Type
Step 4
1) Press soft key 3 to set the Reject Time.
2) Use the cursor and the Up and Down keys to
adjust the Reject Time to the required value. 1 3
tm1 REJECT TIME ####ms
3) Press the ENTER key to accept the new settings. ETC
2 4
4) Press the ENTER key again to proceed to the next
display.
RECALL
Figure 4-95 Setting the Reject Time
Figure 4-96 will appear for five seconds before

returning to Figure 4-92. 1 3
Timer ’X’ type tm1
set/updated
2 4
RECALL
Figure 4-96 Timer Type Set/Updated

Testing the Reject Device

Check the reject device operates correctly with
different sizes of metal contaminant. If, for any reason,
the setting of the tm1 timer is not correct return to
Step 1 and repeat all the steps.

Tm2 and Tm2[G] Timer
See the
tm2[G] Mode See the Engineering Mode Display, Figure 4-23.
Is Current N/A
NO YES
tm2 Timer
Selection
Gated?
N/A
Gated timer YES
still required? NO
tm2 SIGNAL DELAY ###ms

ETC REJECT TIME ###ms
ENTER key Pressed

N/A
tm2 Gated? YES

NO
tm2G SYNC DELAY ###ms

ETC WINDOW TIME ###ms
tm2 SIGNAL DELAY ###ms

ETC REJECT TIME ###ms
Time ’X’ type tm2

set/updated
Or 5 second
timeout
Non-Gated Time ’X’ type tm2[G]
set/updated
Or 5 second
timeout
Go back to Figure 4-91.
Figure 4-97 Tm2 Timer Flow Chart

N/A = Not Applicable to this product. This product uses the non-gated timer tm2. It does NOT use the gated timer
tm2[G].

Tm2 Timer — Non Gated Mode

Note: This product uses the non-gated timer tm2. It
does NOT use the gated timer tm2[G].

! CAUTION
at the end of this chapter.
Ensure you have read the Reject Timers section on tm2 settings
page 4-60.
Signal Delay
Introduction This is the time taken for a metal contaminant to travel
The tm2 timer, when used in the non-gated mode, is from the metal detector to the reject device.
ideal for use with loose products where the reject
device is situated some distance from the metal Reject Time
detector. This is the time required by the reject device to reject
the contaminated product.
This timer type is suitable for reject devices which
include plough-action diverters, retracting bands etc.
Setting up Timer Type tm2
Step 1
Figure 4-98 may be used to either:
a Select which timer group the current product

1 3
number should use. A Select Timer B
b Select which timer group the current product ETC Group C
number should use AND adjust the timer group 2 4
settings such as timer type, reject time, signal
delay etc.
RECALL
Figure 4-98 Selecting the Timer Group

If you have already selected the timer group and
pressed YES to update the group, as per the Engineer
Mode section earlier, then proceed to Step 3 on
page 4-67. Otherwise:
1) Press soft key 1, 3 or 4 to select Timer Group A, B

or C.
The currently selected timer group will be indicated
by a flashing cursor appearing over the group
letter.
2) Go to Step 2 on page 4-67.

Step 2
In Figure 4-99, ‘X’ represents the timer group A, B or C
as selected in Step 1; tmxx represents the timer type
currently selected for this timer group. 1 3
Timer Group ’X’ YES
1) If you only need to select the timer group for the Type tmXX Update ? NO
current product number and not adjust any of the 2 4
timer group properties then:
a Press soft key 4 (NO) and return to Step 1. RECALL
Note: Although NO was selected, the group will

be changed to the group letter selected in
Step 1. Figure 4-99 Current Timer Type
b Press soft key 3 (YES) and proceed to Step 3
below.
Step 3
If non-gated mode has been selected, the cursor will
flash over the t in tm2[G].
1 3
If gated mode has been selected, the cursor will flash tm1 Timer tm2[G]
over the G. ETC type tm3[G]
2 4
Note: Gated mode does not apply to this product.
1) Press soft key 3 to select tm2[G].

RECALL
2) Go to Step 4 on page 4-68.

Note: If Figure 4-101 appears, press soft key 4 (NO),
then go to Step 4. Figure 4-100 Selecting the Timer Type
1 3
Gated timer YES
still required ? NO
2 4
RECALL
Figure 4-101 Gated Timer Display

Step 4
With this display, you can set the Signal Delay Time
and the Reject Time.
1 3
Note: Pressing ENTER will take you directly to the tm2 SIGNAL DELAY ####ms
tm2 Gated display, Step 5, on page 4-69. If you need to ETC REJECT TIME ####ms
configure the Signal Delay or the Reject Time, follow 2 4
the instructions below.
RECALL
Note: Signal Delay and Reject Time are normally set at

the same time.
Figure 4-102 Setting the Signal Delay and Reject Time
Setting the Signal Delay Time Setting the Reject Time

1) Press soft key 3 then: 1) Press soft key 4 then:
For Packaged Products For Packaged Products

a Place the metal contaminant into the product. a Place the metal contaminant into the product.
Note: Use the smallest metal sample that can Note: Use the smallest metal sample that can
be detected, this should give approximately 2 be detected, this should give approximately 2
to 3 red LEDs on the bargraph. to 3 red LEDs on the bargraph.
b Pass the product with the metal contaminant b Pass the product with the metal contaminant
through the detector aperture. through the detector aperture.
c Use the cursor Up and Down keys to adjust the c Use the cursor and the Up and Down keys to
Signal Delay so that the reject device operates adjust the Reject Time so that the metal
as the pack reaches it. contaminant is rejected consistently and
d Press the ENTER key to accept the new accurately.
settings. d Press the ENTER key to accept the new
settings.
For Loose Products
a Place the metal contaminant into the product For Loose Products
flow. a Place the metal contaminant into the product
Note: Use the smallest metal sample that can flow.
be detected, this should give approximately 2 Note: Use the smallest metal sample that can
to 3 red LEDs on the bargraph. be detected, this should give approximately 2
b Ensure the metal contaminant passes through to 3 red LEDs on the bargraph.
the detector aperture. b Ensure the metal contaminant passes through
c Use the cursor Up and Down keys to adjust the the detector aperture.
Signal Delay so that the reject device operates c Use the cursor Up and Down keys to adjust the
just as the metal contaminant reaches it. Reject Time so that the metal contaminant is
d Press the ENTER key to accept the new rejected with the minimum of wasted product.
settings. d Press the ENTER key to accept the new
2) Press either soft key 4 to set the Reject Time or the settings.
ENTER key to proceed to Step 5 on page 4-69. 2) Press either soft key 3 to set the Signal Delay Time
or the ENTER key to proceed to Step 5 on
page 4-69.

Step 5
1) Press soft key 4 (NO).
1 3
tm2 Gated ? YES
NO
2 4
RECALL
2) Figure 4-104 will appear for five seconds before Figure 4-103 Gated Confirmation
returning to the display shown as Figure 4-98.
1 3
Timer ’X’ type tm2
set/updated
2 4
RECALL
Figure 4-104 Timer Type Set/Updated
Testing the Reject Device

To test the Reject device:
For Packaged Products For Loose Products

1) Check the setting of tm2 by passing the product 1) Check the setting of tm2 by passing the product
and metal contaminant through the aperture of the and metal contaminant through the aperture of the
detector. detector.
2) Check the reject device operates correctly with the 2) Check the reject device operates correctly with the
metal contaminant. metal contaminant.
3) Check the reject device operates correctly with 3) Check the reject device operates correctly with
different sizes of metal contaminant. different sizes of metal contaminant.
4) Also check the reject device operates correctly with
two metal contaminants at different intervals.
Note: If for any reason the setting of the tm2 timer is
not correct return to Step 1 and repeat all the steps.

Reject Confirmation Unit

Introduction
The Reject Confirmation Unit (RCU) on loose product
applications confirms that the reject mechanism has
responded at the correct time. On packaged product The RCU cannot be used on stop / start applications.
applications the RCU confirms that the contaminated
product has been successfully rejected.
The RCU achieves this by knowing when the Reject

Mechanism is to be activated and deactivated.
Remember to record all settings on the settings sheet
Following reject deactivation the RCU waits for a signal
generated via the Reject Mechanism or the rejected
product to confirm reject operation. This signal is
produced by a suitably positioned sensor, called a
Reject Confirmation (RC) Sensor.
Reject Confirmation (RC) Sensor

The RC Sensor should be in one of two positions: The RC Sensor under normal running conditions
should have its output in a LOW state and change to a
a On loose product applications the RC Sensor HIGH state when:
should confirm that the reject mechanism has
reached its full reject position. a On packaged product applications a rejected
b On packaged product applications the RC pack obscures the sensor.
Sensor should confirm that the product has or:
entered the reject bin.
b On loose product applications the reject
This arrangement is not practical with all packaged
mechanism has reached its full reject position.
products. Certain pillar packs and pouches could not
be reliably sensed entering the reject bin. If the pack
type makes the sensing of it questionable, then the RC
Sensor should be positioned as in a) above.
RCU Settings
Depending on the timer type selected one of two
displays are available to allow the user adjustment.
1 3
tm1 and tm2 Timer Types REJECT CONFIRMATION
The detector needs to be told how long it must wait ETC exten. time ###ms
from releasing the Reject Mechanism, to receiving a 2 4
signal from the RC Sensor. This period plus a small
safety margin is known as the RC Extension Time and
RECALL
must be entered by the user.
Figure 4-105 Reject Confirmation Extension Time

Important Notes
1) The Reject Timer (i.e A, B or C) must have been
set-up prior to adjusting the RC Extension/Window
Time.
2) Small size metal contaminants (test samples)
should be used to set the RC Extension/Window
Time. The use of large test samples will produce
errors in the setting. If this is not possible use the
smallest test sample available and adjust the
sensitivity so that the test sample gives an
indication of 2 or 3 red bars on the bar graph
display.
3) For packaged product position the test Sample on
top of the pack at the front/leading edge.

Loose Product, Fast Speed Applications Packaged Product, Fast Speed Applications
1) From the running mode display press the 1) From the running mode display press the
SECURITY key. SECURITY key.
2) Enter the Engineers security code. 2) Enter the Engineers security code.
3) Press the ETC soft key until the Reject 3) Press the ETC soft key until the Reject
Confirmation (RC) display is reached. Confirmation display is reached.
4) Press the RC Extension Time soft key. 4) Press the Extension Time soft key.
5) Set the Extension Time to 100 ms. 5) Set the Extension Time to I00 ms.
6) Pass a test sample through the detector aperture 6) Pass a pack containing the test sample through the
to trigger the detector. detector aperture to trigger the detector.
The reject mechanism will respond according to its The reject mechanism will respond according to its
settings. When the reject mechanism is released settings. The rejected pack when leaving the
and moves from reject back to the pass position conveyor or entering the reject bin will pass the RC
the RC Sensor confirms reject operation, providing sensor, which will confirm reject operation to the
the Extension Time setting is long enough. RCU providing the Extension Time setting is long
enough.
7) If the detector goes into a reject fault condition,
increase the Extension Time by a further 100 ms. 7) If the detector goes in to a reject fault condition,
increase the Extension Time by a further 100 ms.
8) Repeat step 6) and 7) until the detector signals no
fault condition. 8) Repeat step 6) and 7) until the detector signals no
fault condition.
9) Increase the Extension Time by 200 ms and press
the ENTER key to enter the new value into memory.

RCU Fault Reporting

The Module will display one of two RCU fault
conditions.
The fault displays will be shown from the running mode

display only, and will not prevent the Module from
operating. To draw attention to the problem the buzzer
will be driven.
Reject Fault
This fault display (Figure 4-106) indicates that the RCU
has signalled a reject fault condition.
1 3
Assuming the Reject Confirmation (RC) Extension Reject Confirmation
Window time has been set correctly, the fault condition REJECT FAULT
could be due to either or both of the following: 2 4
a The Reject Mechanism has failed to operate or

failed to operate at the correct time. RECALL
b The RC Sensor has not signalled the RCU to

confirm reject operation.
The detector will clear the display when the RCU is Figure 4-106 Reject Confirmation Reject Fault
reset.
Input/Output Fault
Figure 4-107 indicates that a fault has occurred in the
input output circuitry from the Module to the RCU.
This fault could be a connection or I.C. fault within the 1 3

Detector Head or Module. It is more likely to be one of Reject Confirmation
the following: Input/Output FAULT
2 4
a The RCU cable connection from the Detector
Head to the P/S Connection PCB is not
connected correctly. RECALL
b The RCU board is not installed or installed

incorrectly.
Figure 4-107 Reject Confirmation Input/Output Fault
The Module will not clear the display until the Detector
Head is switched off and the fault rectified.

Setting Sheets
Record all your settings here, (use the Viewing Mode and Engineer Mode).
o Note: This is an optional item that may not be fitted in your detector.
Detector Details Notes
Detector Details
Serial Number
Model
Software Version
Product Details
Operating Power Timer Inverse Automatic

Number Product Name Sens. Phase Frequency Drive Group Detect * Tracking * P.S.C *
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

o Note: This is an optional item that may not be fitted in your detector.
Engineer Mode Settings Sample Sizes
Engineer Mode Settings Number Ferrous Non-Ferrous Stainless Steel

Detection buzzer 0
Pack sensor fitted * 1
Operator access 2
Speed range 3
Detector speed 4
Reject inhibit 5
Reject confirmation o 6
Reject confirm time o 7
Boost mode 8
Language 9
Printer handshake o 10
Maximum rate * 11
Maximum span * 12
Damping 13
14
Sensitivity Limit 15
16
Frequency Sensitivity 17
18
19
20
Q.A. Setup
Distributor Use Only
Q.A. Setup
Line id o Distributor Use Only
Printer o Com1
Printer o A.S. reject inhibit
Reject relay operations o Reject confirmation option
Modified settings o Performance check option
Shift report interval o Product cancellation option
Shift report start o Switched frequency
Test interval o Fe Phase
Overdue period o Automatic tracking option
Alarm if due/overdue o Auxiliary output
Peak Hold Option
Timer Groups Setup
Group Type
A
B
C


SAFELINE
Metal Detection
5 Printers
This chapter contains information on how to set up a
printer for use with the Metal Detector. It covers the
following topics:
Setting Up and Connecting a Printer to the Metal 5-2

Detector
Requirements Of Your Serial Printer 5-2
Supported Printer Languages 5-2
Connecting the Printer 5-3
Sample Printed Reports 5-4

5-2 PRINTERS G/T/L/LZ-SERIES SIGNATURE
Setting Up and Connecting a Printer to the Metal Detector
Introduction Supported Printer Languages

Information transmitted by the metal detector may be
Printer Type
transferred directly to paper by using a printer. Language
Dot Matrix TML60 II CBM-270
Alternatively it may be collected by other types of English Yes Yes Yes
'intelligent' equipment such as a terminal computer.
French Yes Yes Yes
This section is intended for users who wish to use their German Yes Yes Yes
own printer or intelligent equipment. All references in Spanish Yes Yes Yes
this text assume a printer is being used, it applies Dutch Yes Yes Yes
however equally to any data collection device.
Italian Yes Yes Yes
Swedish Yes Yes Yes
Requirements Of Your Serial Printer Danish Yes Yes Yes
Japan-Kana English Yes Yes
Currently the printer driver supplied as standard with
the metal detector is designed to drive a dot matrix Japan-Kanji English English Yes
printer, a Citizen CBM-270 printer or an Epson Polish Yes Yes Yes
TML60 II printer. Portuguese Yes Yes Yes
Czech Yes Yes Yes
The format of the information being output by the metal
detector is in columns of up to 42 characters. Finnish Yes Yes Yes
Turkish Yes Yes Yes
The serial communication parameters of your printer Simplified English English English
must be setup as follows: Chinese
Traditional
• Baud rate: 9600 English English English
Chinese
Korean English English English
• Data bits: 8 — TML60 II printer
Thai English English English
8 — CBM-270 printer
Table 5-1
7 — Dot matrix printer
Note: The Citizen CBM-270 printer is only applicable
• Start bits: 1 for version F3.2.xx and beyond.
• Stop bits: 1
• Parity bits: 1 Odd
The printer ideally will use hardware handshaking
although X-ON and X-OFF software handshaking is
supported but must be selected from the Engineer
mode.
For more information, see the Printer Handshake

option in the Operating Instructions chapter.

G/T/L/LZ-SERIES SIGNATURE PRINTERS 5-3
Connecting the Printer
1. Hardware handshake connection (recommended).

Note 2
57
62 DETECTOR
63 COM1
64 Inside power
unit enclosure
65
Note 1
2. Hardware handshake connection (printer does not use RTS line).

Note 2
57
62 DETECTOR
63 COM1
Inside power
64
unit enclosure
65
Note 1
3. Hardware handshake connection for X-ON/X-OFF control.

Note 2
57
62 DETECTOR
63 COM1
64
Inside power
unit enclosure
65
Note 1
*Certain printers use SSD (pin 11) as an alternative printer-ready line
Figure 5-1 Hardware Handshake Settings

Note 1: Certain printers do not require CTS, DSR or
DCD to be at active levels. However it is accepted
good practice to connect these signals together as
shown.
Note 2: The printer pin numbers shown are for an

RS232 25-way D-type connector — if your printer uses
a 9 way D-type connector consult the printer manual
for the correct pin numbers.

Sample Printed Reports

Current Metal Detector Settings Printout
Note: Individual printouts will vary according to the
settings stored in the metal detector.
**Settings**
Date Time 07 170 000.00 A

01 Feb 08 14:41:53 08 170 000.00 A
09 170 000.00 A
Serial No ; 0000 10 170 000.00 A
Machine ID ; 110303 11 170 000.00 A
Line ID ; 0000 12 170 000.00 A
13 170 000.00 A
*Detector Settings* 14 170 000.00 A
15 170 000.00 A
Prod Name
16 170 000.00 A
00 NAME..............00
17 170 000.00 A
01 NAME..............01
18 170 000.00 A
02 NAME..............02
19 170 000.00 A
03 NAME..............03
20 170 000.00 A
04 NAME..............04
05 NAME..............05
Prod Freq Inverse Power P.S.C Tracking
06 NAME..............06
01 1 NO HIGH NO NO
07 NAME..............07
02 1 NO HIGH NO NO
08 NAME..............08
03 1 NO HIGH NO NO
09 NAME..............09
04 1 NO HIGH NO NO
10 NAME..............10
05 1 NO HIGH NO NO
11 NAME..............11
06 1 NO HIGH NO NO
12 NAME..............12
07 1 NO HIGH NO NO
13 NAME..............13
08 1 NO HIGH NO NO
14 NAME..............14
09 1 NO HIGH NO NO
15 NAME..............15
10 1 NO HIGH NO NO
16 NAME..............16
11 1 NO HIGH NO NO
17 NAME..............17
12 1 NO HIGH NO NO
18 NAME..............18
13 1 NO HIGH NO NO
19 NAME..............19
14 1 NO HIGH NO NO
20 NAME..............20
15 1 NO HIGH NO NO
16 1 NO HIGH NO NO
Prod Sens Phase Timer
17 1 NO HIGH NO NO
00 170 000.00 A
18 1 NO HIGH NO NO
01 170 000.00 A
19 1 NO HIGH NO NO
02 170 000.00 A
20 1 NO HIGH NO NO
03 170 000.00 A
04 170 000.00 A Timer Group ;A
05 170 000.00 A Type ; TM1
06 170 000.00 A Reject Time ; 100ms
Figure 5-2 Current Settings Printout Figure 5-3 Current Settings Printout (Continued)

QA Settings Printout
**QA Settings**
Line ID ; 0000
Timer Group ;B Printer ; YES
Type ; TM2 Printer ; FIXED
Reject Time ; 100ms Relay Rpt ; YES
Sig Delay ; 200ms Settings Rpt ; YES
Report Int ; 00:00
Timer Group ;C Test Int ; 0:00
Type ; TM3 Overdue Int ; 0:00
Reject Time ; 100ms Alarm ; DUE
Sig Shift ; 010
Prod No Fe N/Fe S/S
Ref Phase 1 ; -18.66 00 0.0 0.0 0.0
Ref Phase 2 ; -17.34 01 0.0 0.0 0.0
Buzzer ; ON 02 0.0 0.0 0.0
Pack Sensor ; YES 03 0.0 0.0 0.0
Sensor Distance ; 1000 mm 04 0.0 0.0 0.0
Speed Range ; NORMAL 05 0.0 0.0 0.0
Product Speed ; 001.0 m/min 06 0.0 0.0 0.0
Reject Inhibit ; NO 07 0.0 0.0 0.0
Reject Confirm ; YES 08 0.0 0.0 0.0
Reject Confirm ; 1000 ms 09 0.0 0.0 0.0
Auto. Track Rate ; 2.00 10 0.0 0.0 0.0
Auto. Track Span ; 30.00 11 0.0 0.0 0.0
Auto. Track Damp ;5 12 0.0 0.0 0.0
Boost ; NO 13 0.0 0.0 0.0
Printer Handshake ; SW 14 0.0 0.0 0.0
Current 15 0.0 0.0 0.0
Prod No ; 00 16 0.0 0.0 0.0
17 0.0 0.0 0.0
Figure 5-4 Current Settings Printout (Continued)
18 0.0 0.0 0.0
19 0.0 0.0 0.0
20 0.0 0.0 0.0
Figure 5-5 QA Settings Printout

Shift Report Printout
**Shift Report Start**
Line ID ; 0000 Date Time

Date Time 01 Feb 08 14:28:14
01 Feb 08 14:41:53
Prod No ; 02
*Reject Relay Operated* Sens ; 185
Timer ;A
Date Time Reject Inh ; YES
01 Feb 08 13:00:45
01 Feb 08 13:00:46 Current
01 Feb 08 13:00:47 Prod No ; 01
01 Feb 08 13:00:50
Date Time
01 Feb 08 13:00:51
01 Feb 08 14:30:57
01 Feb 08 13:45:21
01 Feb 08 13:58:03 Reject Inh ; YES
01 Feb 08 14:06:23
Current
*Modified Settings* Prod No ; 01
Date Time **Shift Report End**
01 Feb 08 13:02:41
Prod No ; 01
Sens ; 180
Timer ;C
Rej Count ; RESET Figure 5-7 Shift Report Printout (Continued)
Pack Count ; RESET
Current
Prod No ; 00
Figure 5-6 Shift Report Printout

Performance Check Printout
**Performance Check**
Date Time
01 Feb 08 14:37:37
Line ID ; 0205
Operator ; QA Inspector
Prod No ; 01
Sens ; 156
Phase ; 05.00
Timer ;B
Material ; Ferrous
Size ; 1.5 mm
Detection ; YES
Reject Rly ; YES
Result ; PASSED
Material ; Stainless Steel

Size ; 1.5 mm
Detection ; YES
Reject Rly ; YES
Result ; PASSED
Figure 5-8 Performance Check Printout


SAFELINE
Metal Detection
6 Serial Communications
This chapter contains information about the Serial
Communications feature that allows information to be
transferred to and from the Metal Detector. It covers the
following topics:
Serial Communications Link 6-2
Valid Message Identifiers 6-4
Emulation Mode 6-18
CRC Generation 6-23
Timing Diagrams for Serial Communications 6-25

6-2 SERIAL COMMUNICATIONS G/T/L/LZ-SERIES SIGNATURE
Serial Communications Link

This link is a three wire serial connection allowing Data-link Layer Specification (OSI layer 2)
information to be transferred to and from the detector. All data is represented as ASCII characters.
Via the link it is possible for a host to monitor and
change the detector settings, using a predefined set of Here is the message representation as seen at the
commands. The information obtained in this way may output of the data-link layer:
be used for Quality Control and Assurance records.
(STX)G(VALUE)M(VALUE)(COMMAND)[(COMMA
ND)...](ETX)(CRC)
Host Computer or Intelligent Equipment
1) The message starts with STX (HEX 02) indicating
The equipment to which the detector is connected must start of message.
be programmed to recognise the received data which
is in a strict format and protocol. Information 2) G and M are identifiers that are contained in every
transmitted from the host to the detector must also be message.
in the same format and protocol for the detector to 3) (COMMAND) is made up of
respond. (IDENTIFIER)(VALUES LIST).
(IDENTIFIER) is one of a series of letter or
Specification of the Serial Link letter-number combinations detailed in the tables
below.
This is specified in accordance with the ISO
‘Open-Systems-Interconnection’ (OSI) layered model (VALUES LIST) are decimal values, with
for communications systems. leading-zero suppression (unless otherwise
specified), separated by comma’s and terminated
Physical Layer Specification (OSI layer 1) by the next command or ETX.
The physical layer is based on the RS232 voltage
levels. Note: More than one (COMMAND) may be sent in a
single message.
• 3 wire connection with no hardware flow control.
4) The message ends with ETX (HEX 03) indicating
• 1 start bit end of message.
• 7 data bits 5) This is followed by a cyclic redundancy code
• 1 odd parity bit (CRC) of the characters contained between STX
and ETX inclusive. Transmitted as a 4 digit
• 1 stop bit hexadecimal number with leading zeros, high
nibble first. See the CRC Generation section on
• Transmission rate 9600 baud
page 6-23.
Note: The maximum recommended RS232 cable
On receiving a good packet of information the
length is 15 meters.
response of the receiving equipment is to send an ACK
(HEX 06). See Figure 6-4 to Figure 6-7 on page 6-25.
On receiving a bad packet of information the response

of the receiving equipment is to send a NAK (HEX 15).
Packets of information may be initiated by the Host at

any time the serial link is idle. The serial link's idle state
is when any prior messages have been completed
including all outstanding acknowledgements or
time-outs.
Up to 10 retransmissions will be attempted if a NAK is

received after each transmission. If no
Acknowledgement is made or received the
retransmission will occur after a time-out period of
250 ms. Again up to 10 retransmissions will be
attempted.

G/T/L/LZ-SERIES SIGNATURE SERIAL COMMUNICATIONS 6-3
Application Layer Specification (OSI layer 7)

The application layer operation can be split into various
types of messages:
1) Event driven messages
These messages are prompted by an event

occurring inside the detector. These events can be
one of the following list and are given in their order
of priority when passed to the data-link layer for
transmission:
a Faults, extended faults (see command

identifiers ‘e’ & ‘F’).
b Signal Transmissions, (‘A’n and ‘R’n when
enabled by ‘g’0 command).
c Logins using a security code at the keypad /
Logout via the SECURITY key (or time out).
d Reserved for future development.
e Detector settings altered at the keyboard by an
operator.
f Detector settings altered by a communications
command.
2) Host commands
These are messages, initiated by the host, to

change the settings of the detector or to read the
settings of the detector.
3) Detector responses to host commands
These messages are responses to host

commands, and are sent by the detector.
If, in the unlikely case of the serial output buffers being

filled, higher priority messages will be transmitted at
the expense of lower priory messages.
Test Mode
For the purpose of checking the serial link, the detector
will double echo any character sent as long as the
serial link is idling. The following character should not
be sent, as they are recognised as part of a normal
communication transmission: STX, ACK, NAK.
Priority of Host-Computer Vs Detector

The Host Computer or Intelligent equipment always
takes priority over the detector when changing detector
settings. If the user is logged into the detector via its
control panel and the Host Computer or Intelligent
equipment changes one of the detectors settings, the
detector will be forced to log off and return to its
running mode display.

Valid Message Identifiers
Command Direction Description Type

‘A’ m Out Bargraph reading (See the section on page 6-10.)
m = A signed number representing the value being sent to the bar graph of the detector. X
A four digit number in the range [±0..2047].
‘a’ n in/out Operator access
n = 0 : LIMITED
n = 1 : FULL X
‘a?’ in Operator access ?

‘B’ n in/out Buzzer enable
n = 0 : NO
n = 1 : YES X
‘B?’ in Buzzer enable ?

‘b’ ----------- See page 6-11 for more information about Command Identifier — ‘b’. X
‘C’ n ‘,’ s1 ‘,’ c1 ‘,’ t in/out Preset Product Settings
‘,’ a
n = Product number, two digit number, in the range [0..20]
s1 = Sensitivity, three digit number, in the range [0..199]
c1 = Phase setting, five digit fixed point number, in the range [000.00 ... 180.00],
resolution is 0.02.
t = Timer group
t = 0 : Timer group A P
t = 1 : Timer group B
t = 2 : Timer group C
a = Frequency offset, single digit number in the range [0..1].
Note: If parameter n is 0 then c1 must be 00.00
‘C?’ n in Product Settings ?

'c' n in/out Printer Handshake
n = 0 : HW
n = 1 : SW X
'c?' in Printer Handshake ?

‘D’ d ‘,’ c out Counter values
d = reject counter, five digit number, in the range [0..65535]
c = pack counter *, ten digit number, in the range [0..4294967295]
Note: Although the reject counter can reach 65535, the detector will only display up to
9999. Any figures greater than 9999 will be shown as ****.
X
‘D’ d ‘,’ c in d = 1 : Reset reject counter
c = 1 : Reset pack counter *
‘D?’ in Counter Values ?

‘d’ s ‘,’ m out Serial number and Model number of the detector
s = Head serial number of the device:
For firmware XT1.14 and below, it is a five digit number in the range (0...65535).
For firmware XT1.15 and above, it is a six digit number in the range (0...524287).
This is truncated to the lower 5 digits when transmitted over the link (0...99999) as
(00000...99999) (100000...524287) as (00000...24287).
s is read only, any value transmitted to the detector is ignored. F
m = Model number of the device, a six digit number.

Note: Only the last five digits can be set by the host. The first digit is ignored by the
detector when received. (See instruction manual for details of this number.)
‘d?’ in Serial and model number ?


‘E’ ----------- See page 6-12 for more information about Command Identifier — ‘E’. X
‘e’ n ‘,’ o out Extended-fault codes
n : A sum of some of the following numbers when the extended-faults are present.
n = 0 : No extended-fault reported (transmitted when last extended-fault clears, or on
request with the ‘e?’ identifier if no extended-faults are present).
n = 1 : FAULT 01
n = 2 : FAULT 02
n = 4 : Reserved for future development.
n = 8 : FAULT 03
n = 16 : FAULT: Phase value out of limits.
n = 32 : FAULT 05
n = 64 : CAUTION: Date/time not set up.
n = 128 : Overdue for performance check.
n = 256 : Request for performance check.
n = 512 : Inverse-detect must be deselected. *
n = 1024 : Timer must be gated for this option.
n = 2048 : FAULT: Pack sensor blocked. *
n = 4096 : CAUTION: Pack sensor not selected. * X
n = 8192 : Ensure no product is passing the pack sensor. *
n = 16384 : CAUTION: Auto. tracking disabled. *
n = 32768 : Power drive failed.
o = 1 : CAUTION: P.S.C has been disabled. *

o = 2 : P.S.C. not captured, use the automatic setup. *
o = 4 : CAUTION: Stored signal cleared.
o = 8 : WARNING: Vibration is too high.
o = 16 : P.S.C. not available with variable speed. *
o = 32 : Automatic tracking is not available with variable speed. *
Acknowledge the extended fault code n.

‘e’ n in n : A sum of some of the following numbers when the extended-faults are present,
[1,2,4,8,16,32,64] where these numbers correspond to an error number given above.
‘e?’ in Current extended-fault codes ?

‘F’ n out Fault Codes
n : A sum of some of the following numbers when the faults are present.
n = 0 : No faults reported, (transmitted when last fault clears, or on request with the ‘F?’
identifier if no faults are present).
n = 1 : Balance fault - CONTACT SUPPLIER.
n = 2 : FAULT 08
n = 4 : FAULT 09
n = 16 : WARNING 02
n = 32 : WARNING 03
n = 64 : WARNING 04
n = 128 : EPROM checksum fault. X
n = 256 : Reject Confirmation, Reject error.
n = 512 : Reject Confirmation, Input/Output error.
n = 1024 : Data collection unit not ready.
n = 2048 : Data Collection unit not configured.
n = 4096 : WARNING 07
n = 8192 : Balancing - please wait.
n = 32768 : One or possibly more extended-faults are present, use the ‘e?’ command to
ascertain which extended-faults are present.
‘F?’ in Current fault status ?


‘f’ m ‘,’ n in/out Inverse detect *
m = product number, a two digit number in the range [0..20]
n = 0 : NO
P
n = 1 : YES
‘f?’ m in Inverse detect (for product number m) * ?

‘G’ n in/out Message Length
The number of characters, (or bytes), from after ‘G’n to (but excluding) ETX in every
communications message.
n = A two digit number with leading zeroes, in the range [0..99].
For example, the host transmission of the ‘a?’ command. The message format, X
(assuming XXXX = 4 digit message number), would be:
(STX)G07MXXXXa?(ETX)(CRC)
Where G is the message length identifier and n=07 is the total number of characters in
the ‘MXXXXa?’ part of the message.
‘g’ n in/out Bargraph and detection comms switch
n = 0 : Disable the ‘A’n and ‘R’n identifiers from automatic transmission
n = 1 : Enable the ‘A’n and ‘R’n identifiers for automatic transmission X
‘g?’ in Bargraph Comms switch ?

‘H’ n in/out Speed setting
n = 0 : NORMAL speed *
n = 1 : VARIABLE speed *
n = 2 : FAST speed X
n = 3 : Reserved for future development
‘H?’ in Speed setting ?

‘h’ n in/out Power-on / Reset flag
n = 0 : Flag is reset
n = 1 : Flag is set.
Note: This flag is set immediately after reset or power-on and is only reset by the host X
sending the command, ‘h0’.
‘h?’ in Power-on / Reset Occurred ?

‘I’ n in/out Reject Inhibit
n = 0 : NO
n = 1 : YES X
‘I?’ in Reject Inhibit ?

‘J’ n in/out Reject Confirmation
n = 0 : NO
n = 1 : YES X
‘J?’ in Reject Confirmation ?

‘j’ ----------- See page 6-13 for more information about Command Identifier — 'j'.
‘K’ n in/out Reject Confirmation (Extension or Window) time.
n = Reject Confirmation window time, a four digit number in the range [100...9900] with
timer types tm1, tm2 and tm2G * and [0...60000] with timer types tm3 * and tm3G *. All
times are in milliseconds.
‘K?’ in Reject Confirmation (Extension or Window) time ?

‘L’ n, o in/out Power high/low setting
n = product number, a two digit number in the range [0..20].
o = 0 : LOW
P
n = 1 : HIGH
‘L?’ o in Power high/low setting ?


‘M’ n in/out Message number.
n = A four digit number, with leading zeroes, in the range [0..9999].
X
This number is incremented for each message sent, (wraparound to zero). The detector
will treat consecutive messages with the same message number as being a repeat of
each other.
‘N’ n in/out Language
n = 0 : English
n = 1 : French
... X
n = 8 : Japanese
‘N?’ in Language ?
‘O’ n out Active mode
n = 0 : Running mode (no security code has been entered at the keyboard).
n = 1 : Operator mode.
n = 2 : Supervisor mode.
n = 3 : Engineer mode.
n = 4 : Viewing mode.
n = 5 : QA Inspector mode. X
n = 6 : QA Operator 1 mode.
.
.
n = 14: QA operator 9 mode.
‘O?’ in Which mode is active ?

‘P’ n in/out Product Number
n = The value of the detector’s product number. A two digit number, with leading zeroes,
in the range [0...20]. P
‘P?’ in Current product number ?

‘Q’ ----------- See page 6-14 for more information about Command Identifier — ‘Q’. X
‘q’ m ‘,’ n in/out Automatic tracking enable *
n = 0 : NO
P
n = 1 : YES
‘q?’ m in Automatic tracking enabled (for product number m) * ?

‘R’ n out Detection status
n = 0 : Normal
n = 1 : Detection X
‘R?’ in Detection Status ?

‘r’ n in/out Pack sensor fitted *
n = 0 : NO
n = 1 : YES X
‘r?’ in Pack sensor fitted * ?

‘S’ a ‘,’ b ‘,’ c ‘,’ d ‘,’ in/out Security codes
e
Each of these is a four digit number in the range [0..9999].
a = Operator
b = Supervisor code
c = Engineer code X
d = Viewing code
e = QA Inspector code
‘S?’ in Security codes ?


‘s’ n in/out Pack sensor calibration *
n = 0 : Pack sensor calibration finished
n = 1 : Pack sensor calibration start
Note: The host sends ‘s1’ to start calibrating. The detector will respond ‘s1’ during X
calibration and ‘s0’ when calibration is finished.
‘s?’ in Pack sensor calibration * ?

‘T’ t ‘,’ n ‘,’ r ‘,’ d ‘,’ p in/out Timer Settings (See the section on page 6-10.)
‘,’ w
t = Timer group
t = 0 : timer group A
t = 1 : timer group B
t = 2 : timer group C
n = Timer type
n = 0 : Timer type tm1
n = 1 : Timer type tm2
n = 2 : Timer type tm2G *
n = 3 : Timer type tm3 *
X
n = 4 : Timer type tm3G *
r = Reject time, a five digit number in the range [50..60000].

d = Signal delay, a five digit number in the range [50..60000].
p = Sync delay, a five digit number in the range [50..60000]. *
w = Window time, a five digit number in the range [50..60000].
Note: For timer types tm3 and tm3G the titles and range of acceptable values differ from
those shown, refer to the instruction manual for details. *
Note: The resolution on all timer settings is 2ms.
‘T?’ t in Timer Settings ?

‘U’ y ‘,’ m ‘,’ d in/out Date
y = The year, a four digit number [2006].
m = The month, a two digit number in the range [1..12].
X
d = The day of the month, a two digit number in the range [1..31]
‘U?’ in Date ?
‘V’ f ‘,’ n in/out Sensitivity limit
f = Frequency offset, a single digit number in the range [0..1].
(Must be 0 for single frequency 1f heads)
0 = Low frequency 1 = high frequency F
n = Sensitivity limit, a three digit number in the range [0...199].
‘V?’ f in Sensitivity limit ?

‘W’ h ‘,’ m in/out Time
h = The hour, a two digit number in the range [0..23]
m = The minute, a two digit number in the range [0..59] X
‘W?’ in Time ?
‘w’ m ‘,’ n’,’ o ‘,’ p in/out Automatic tracking setup *
m : Automatic tracking maximum rate, a three digit, fixed point, number in the range
[1.00...5.00].
n : Automatic tracking maximum span, a four digit, fixed point, number in the range
[3.00...45.00].
F
o : Automatic tracking damping, a single digit number in the range [1... 9].
p : Reserved, always zero.
‘w?’ in Automatic tracking setup * ?


‘X’ m ‘,’ n in/out Product signal cancellation *
n = 0 : DISABLE
P
n = 1 : ENABLE
‘X?’ m in Product signal cancellation (for product number m) * ?

‘Y’ n ‘,’ t in Window timer calibration
n = 1 : Start the window time calibration
t = Timer group
t = 0 : timer group A
t = 1 : timer group B
t = 2 : timer group C
X
‘Y’ n out Window time calibrating

n = 0 : NO
n = 1 : Calibration in progress
‘Y?’ in Window time calibrating ?

‘y’ m, p out Automatic tracking sensitivity & phase *
m = Tracking sensitivity 3-digit number, in the range [0..199].
p = Tracking phase, five digit, fixed point number, in the range [0.00...180.00], resolution
is 0.02. P
‘y?’ in Automatic tracking sensitivity & phase * ?

‘Z’ n in/out Detection Method
n = 0 : Amplitude only
n = 4 : Amplitude + Boost X
‘Z?’ in Detection Method ?

‘z01,' p ',' s in/out Product name
p = product number, a two digit number in the range [0...20]
s = A string of alphanumeric characters. s must be 14 characters long. P
‘z01?' p in Product name ?

‘z02’ ----------- See page 6-17 for more information about Command Identifier — 'z02'. X
‘z03,' v in/out Product speed
v = A fixed point number of the speed (m/min) in the range [0.5...200.0]
U.S. version only:
X
v = A fixed point number of the speed (feet/min) in the range [1.6...656.1]
‘z03?’ in Product speed ?

‘z05,' d in/out Sensor distance
d = Sensor distance in mm. A four digit number in the range [10...9999]
U.S. version only:
X
d = Sensor distance in inches. A three digit number in the range [1...400]
‘z05?’ in Sensor distance ?

‘z09,’ f ‘,’ n in/out Reference phase
f = Frequency offset, one digit number in the range [0..1].

0 = Low frequency 1 = high frequency F
n = Reference Phase, a four digit, fixed point, number in the range [-45.00 ...+45.00]
‘z09?’f in Reference (at frequency f) ?


‘z14,’ n in/out Keyboard disable /enable
N = 0: Keyboard enabled
N = 1: Keyboard disabled X
‘z14?’ in Keyboard enabled ?

‘z24,’ n in/out Peak Hold function enabled/disabled
n = 0 Peak Hold disabled
n = 1 Peak Hold enabled
‘z24,’ PPPP out When Peak Hold is available the Comms transmits z24, PPPP. PPPP is the Peak Hold X
value in mV, 1 bar = 10mV.
‘z24?’ in Peak Hold function ?

‘z25,’ n in/out z25,hh:mm(n) PPPP
n = the Log number to be recalled. PPPP is the Peak Hold value in mV.
X
‘z25?’ Recalls the last value that was called.

‘z26,’ n in/out Comms echo
n = 0 Echo parameter changes when the new value does not equal the old value. If the
new value equals the old value, no echo is sent.
X
n = 1 Echo all changes
‘z26?’ in Comms echo ?

‘z99?’ out SW version F
Notes
Note: Those characters shown inside single quotes ‘ ’, Note: Not all the timer types use all the parameters
are to be sent as shown in the identifier column (ASCII that are transmitted with the ‘T’ identifier. However, the
representation of characters is used). host must always send the correct number of variables
to the detector, and similarly, the detector always
Note: xx? is a request to the detector for information, responds with the correct number of variables. To
(where xx is one of the identifiers in the identifier alleviate this restriction the detector will accept the
tables). value 0 for those values unused by the selected timer
type when transmitted from the host. The detector in
Note: The direction that the identifier may be
turn will send the current state of these values in its
transmitted is with reference to the detector. Where:
responses, independent of the timer mode.
Out = transmitted by detector
Note: For customers wishing to control our product via
In = received by detector serial link only (without a local Man Machine Interface
fitted to the detector), SAFELINE recommends to
Note: The “Type” field in the above table is used to implement an additional set of commands, to ensure
categorise the identifiers into their sphere of influence. full access to factory settings. This need may arise, if
Where: the original factory setting needs to be adjusted or
reset.
F = Factory Setting
If the above is required, contact your local supplier for
P = Product dependent setting the relevant information.
X = Neither of the above
Note: A count of ten in the bargraph reading

transmitted by the detector is equivalent to 1 bar graph
LED illuminated. Thus for all bargraph segments to be
illuminated a minimum count of 200 would be
necessary.

Command Identifier — ‘b’

Automatic Setup Procedure
Commands the Metal Detector May Transmit
The Automatic setup procedure can be started
remotely by the host or from the front panel keypad, in The following command will be transmitted in response
either case the front panel display and the to a ‘b?’ command, or automatically during the
communications commands would be in operation of automatic setup.
synchronisation. If the host starts the Automatic setup
procedure remotely, with the commands given below, ‘b’nn is a number indicating the state of the automatic
then the display will operate just as if the Automatic setup’s progress, the number, n, corresponds with the
setup procedure had been started from the front panel displays normally on the front panel display as shown
keyboard. in Figure 6-1.
Note: The special case n = 0 means that automatic

Commands the Host Can Transmit setup is not running.
The host can send any of the following messages: 1 11
Change the frequency Product adjustment

‘b1’ Please wait... completed
This starts the automatic setup procedure operating for

the current product number. 2 12
Ensure NO product is passing Obtaining product

Note: During an Auto Setup procedure, initiated by the through the aperture information 1
host, the transmission of the bar graph and detection
messages (‘A’n and ‘R’n), will be suppressed. After 3 13
completing the automatic setup, these messages will Pass the product through the Obtaining product
aperture... information 2
be resumed if they had been enabled prior to entering
the automatic setup.
4 14
Note: The command ‘b1’ cannot be sent if the current Product signal too large
Set up without the additive
Please wait...
product number is 0. Automatic setup is not available
on product number 0.
5 15
‘b?’ Please wait... Set up with the additive

This returns the current state of the automatic setup
procedure (see the ‘b’n command description below). 6 16
Repeat the tests YES

‘b14’ Adjusting Phase...
with an additive? NO
This command should be sent when the detector is in a
state where a YES or NO decision is made. 7 95
Transmitting this command is equivalent to selecting WARNING: Pack sensor
Adjusting Sensitivity...
YES on the keypanel. not fitted
‘b90’ 8 96
This command should be sent when the detector is in a WARNING: The phase setting Automatic setup
may be in error... FAILED
state where a YES or NO decision is made.
Transmitting this command is equivalent to selecting 98
9
NO on the keypanel.
Product YES Automatic setup
timed out
‘b99’ Cancellation NO
This command is sent when the host wishes to abort 10 99

the automatic setup procedure and return to normal
Product cancellation Automatic setup aborted via the
operation. This is equivalent to pressing the front panel NOT operating keyboard or comms
key ‘SECURITY’ during the automatic setup, and will
cause the same action to occur in the metal detector.
Figure 6-1 Auto Setup Flowchart
For a description of the states see Figure 6-1.

Command Identifier — ‘E’

Error Codes
In the case of an error in a received message being
decoded at the detector, an error message would be
returned to the host.
This message would take the following form:
‘E’ e ‘,’ m (where ‘e’ is the major error number.)
This can have either Major or Minor Error Codes.
Major Error Codes
e
Type of Error Description of Error
(Major Error)
0 No Error, OK Received command was OK.
The detector tried to send too
1 Protocol Error many commands, within a single
message, and caused a buffer
overflow, (see later).
An unknown identifier was
2 Identifier Error received. Please refer to the
tables of acceptable identifiers.
A comma was missing, wrong
value type, letter instead of
3 Value-list Error number in the received command,
etc.
A value was outside acceptable
limits. Please refer to the previous
4 Bounds Error
tables for the range that values
can take.
5 Not used Reserved for future development.
Table 6-1 Major Error Codes
Note: ‘m’ is the minor error number, and takes on a

different meaning dependent upon its preceding major
error number.
Minor Error Codes
m (Minor Error) Description of Error

No Error, this is sent only with the major-error
0 number set to 0.
Buffer Error, this is sent with the Protocol Error
major number. This means that the transmit
1 buffer inside the detector, (256 bytes long),
was filled.
This number is the decimal representation of
an ASCII character.
In the case of an Identifier Error this character
was not recognised as an acceptable
identifier.
Decimal Number
In the case of a Value-list Error this character
or number caused the Value-list Error.
In the case of the Bounds Error this character
is the identifier whose value(s) were outside
the acceptable range.
Table 6-2 Minor Error Codes

Command Identifier — 'j'

Automatic Sensitivity Limit Procedure
The Automatic sensitivity limit procedure can be started
remotely by the host or from the front panel keypad, in The following command will be transmitted in response
either case the front panel display and the to a 'j?' command above, or automatically during the
communications commands would be in operation of automatic sensitivity limit.
synchronization. When the host starts the Automatic
sensitivity limit procedure remotely, with the command 'j' n
'j1'given below, then the display will operate just as if n is a number indicating the state of the automatic
the Automatic sensitivity limit procedure had been sensitivity limit's progress, the number, n, corresponds
started from the front panel keyboard. with the displays on the front panel display as shown in
Figure 6-2.
Commands the Host May Transmit Note: The special case n = 0 means that automatic
sensitivity limit is not running.
The host can send any of the following messages:
'j1' J1
Change the frequency

This starts the automatic sensitivity limit procedure Please wait...
operating for the current product number.
J2
Note: During an automatic sensitivity limit procedure,
Ensure no product is passing
initiated by the host, the transmission of the bar graph through the aperture
and detection messages ('A'n and 'R'n), will be
suppressed. After completing the automatic sensitivity J5
limit, these messages will be resumed if they had been
enabled prior to entering the automatic sensitivity limit. Please wait...
Note: The command 'j1' cannot be sent if the current

Figure 6-2 Transmitted Detector Commands
product number is 0. Automatic sensitivity limit is not
available on product number 0.
Note: The command 'j1' cannot be sent if either

Automatic Speed or Automatic setup is running.
'j?'
This returns the current state of the automatic
sensitivity limit procedure (see the 'j'n command
description below).
'j99'
This command is sent when the host wishes to abort
the automatic sensitivity limit procedure and return to
normal operation. This is equivalent to pressing the
front panel Security key during the automatic sensitivity
limit, and will cause the same action to occur in the
metal detector.

Command Identifier — ‘Q’

QA Lists and Displays
All QA relevant displays (see ‘QA Operator Mode’ and Thus the sub-series would be identified primarily by its
‘QA Inspector Mode’ flowcharts in the manual) will be letter ‘Q’ and then by its position within the ‘Q’
represented as a separate sub-series from the main sub-series by a number. In the following tables, both
protocol letters. The elements of the sub-series would the leading letter and the sub-series element number
be identified by a number corresponding to the are shown:
numbered position in the flowcharts mentioned.
QA Operator Commands

‘Q01,’ m ‘,’ n ‘,’ o in/out Test Sample Material
m = product number
n = Sample
n = 0 : Ferrous
n = 1 : Non-Ferrous
n = 2 : Stainless Steel P
o = Test Result
o = 0 : Failed
o = 1 : Passed
‘Q01?’ in Request last values of m, n, and o used by the detector.

‘Q02’ .... ’Q09’ ----------- Reserved for later use X
QA Inspector Commands

‘Q10,’ n in/out Printing
n = 0 : Print(ing) all settings X
n = 1 : Print(ing) shift reports
‘Q11,’ n in/out Line identification number
n = 4 digits number
X
‘Q11?’ in Line Identification Number ?

‘Q12,’ n in/out Printer Selected
n = 0 : NO
n = 1 : YES X
‘Q12?’ in Printer selected ?

‘Q13,’ m ‘,’ n ‘,’ o in/out Sample Size Registration
m = Product number, a two digit number in the range [0..20].
n = 0 : Ferrous Sample
n = 1 : None - Ferrous Sample
P
n = 2 : Stainless Steel Sample
o = Sample size in mm, a two digit number in the form X.X (E.g. 09 = 0.9 mm)
‘Q13?’ m ‘,’ n in Sample Size Registration ?


‘Q14,’ n in/out Shift Report options
n = 0 : Reject Relay Operations: OUT Modified Settings: OUT
n = 1 : Reject Relay Operations: OUT Modified Settings: IN
n = 2 : Reject Relay Operations: IN Modified Settings: OUT X
n = 3 : Reject Relay Operations: IN Modified Settings: IN
‘Q14?’ in Shift Report options ?

‘Q15,’ h ‘,’ m in/out Shift Report Interval Time
h = Two digit number, of the hour, in the range [0..24].
m = Two digit number, of the minute, in the range [0..59].
X
Maximum shift report interval time is 24:00
‘Q15?’ in Shift Report Interval ?

‘Q16,’ h ‘,’ m in/out Shift Report Start Time
X
Maximum shift report start time is 23:59
‘Q16?’ in Shift Report Start Time ?

‘Q17,’ h ‘,’ m in/out Test Interval
h = Single digit number, of the hour, in the range [0..8].
X
Maximum test interval time is 08:59
‘Q17?’ in Test Interval ?

‘Q18,’ h ‘,’ m in/out Overdue Period
h = Single digit number, of the hour, in the range [0..4]
m = Two digit number, of the minute, in the range [0..59]
X
Maximum overdue period must be less than half of ‘Test Interval’ and less than 04:59
‘Q18?’ in Overdue Period ?

‘Q19,’ n in/out Alarm if Due/Overdue Setting
n = 0 : DUE
n = 1 : OVERDUE X
‘Q19?’ in Alarm if Due/Overdue Status ?

‘Q20,’ n ‘,’ o in/out QA Operator Number and Code
n = Operator number, a single digit number in the range [1..9].
o = 4 digit code for the operator n, in the range [0..9999]. X
‘Q20?’ n in QA Operators code ?

‘Q21,’ n in/out Printer type
n = 0 : FIXED
n = 1 : PORTABLE X
‘Q21?’ in Printer type ?

‘Q22,’ h ‘,’ m out Next QA test time
m = Two digit number, of the min, in the range [0..60]. X
‘Q22?’ in Next QA test time ?

Note: Those characters shown inside single quotes ‘ ’,

are to be sent as shown in the identifier column. (ASCII
representation of characters is used).
Note: xx? is a request to the detector for information,

(where xx is one of the identifiers in the identifier
tables).
Note: The direction that the identifier may be

transmitted is with reference to the detector. Where:
Out = transmitted by detector
In = received by detector
Note: The “Type” field in the above table is used to

categorise the identifiers into their sphere of influence.
Where:
F = Factory Setting
P = Product-dependent setting
X = Neither of the above

Command Identifier — 'z02'

Automatic Product Speed Procedure
The Automatic product-speed procedure can be
started remotely by the host or from the front panel The following command will be transmitted in response
keypad, in either case the front panel display and the to a 'z02?' command above, or automatically during the
communications commands will be in synchronization. operation of automatic product-speed.
When the host starts the Automatic product-speed
procedure remotely, with the command 'z02,1' given 'z02,' n
below, then the display will operate just as if the n is a number indicating the state of the automatic
Automatic product-speed procedure had been started product-speed's progress, the number, corresponds
from the front panel keyboard. with the displays on the front panel display as shown in
Figure 6-3.
Commands the Host May Transmit ‘z02,1’ ‘Z02,95’
The host can send any of the following messages: Ensure nothing is passing The test sample
through the aperture is too large
'z02, 1' ‘Z02,2’ ‘Z02,97’

This starts the automatic product-speed procedure
Pass the test sample The test sample was
operating for the current product number. through the aperture not detected
Note: During an automatic product-speed procedure, ‘Z02,10’ ‘Z02,98’

initiated by the host, the transmission of the bar graph
Product speed adjustment The test sample is too small
and detection messages ('A'n and 'R'n), will be completed
suppressed. After completing the automatic
product-speed, these messages will be resumed if they ‘Z02,99’
had been enabled prior to commencing the automatic Product speed adjustment
product speed. failed
Note: The command 'z02, 1' cannot be sent if either

Automatic Setup or Automatic sensitivity limit is Figure 6-3 Transmitted Detector Commands
running. Note: The special case n = 0 means that automatic
product-speed is not running.
'z02?'
This returns the current state of the automatic
product-speed procedure (see the 'z02'n command
description below).
'z02, 99'
This command is sent when the host wishes to abort
the automatic product-speed procedure and return to
normal operation. This is equivalent to pressing the
front panel security key during the automatic
product-speed, and will cause the same action to occur
in the metal detector.

Emulation Mode
Objective Principal of Operation
To generate a facility, which allows the remote control Presently, the metal detector software uses the keys of
of the metal detector via the existing serial link. The the key panel as input device and the LCD screen as
remote MMI will be a ‘look a like’ of the local key panel, the output device.
using the same display area as the LCD display (2 x 24
chars) and a copy of all the keys present on the local The remote hardware (e.g. PC) will duplicate the I/O
key panel. devices in a suitable way and as such provide the
same facility to the operator as the local key panel.
Communication between the metal detector and the

remote hardware is facilitated via the existing serial
link.
Serial Command-set Supporting Emulation Mode
Command Direction Description Notes

‘z15’, n In/Out Emulation mode enabled /disabled
n = 0 emulation disabled
n = 1 normal emulation enabled
n = 2 fast emulation enabled Normal & Fast
Emulation Mode
(See ‘Emulation Mode’ description for more details)
‘z15?’ In Emulation mode ?

‘z16’,min,max In/Out Fast emulation mode timing
min = min gap time between messages (ms), default 20ms
max = max gap time between messages (ms), default 1000ms Fast Emulation
(See ‘Emulation Mode’ description for more details) Mode only
‘z16?’ In Emulation mode timing ?

‘z20’,msg Out Remote display update
(normal emulation (See ‘Emulation Mode’ description for more details)
mode) Normal Emulation
Mode
‘z20?’ In Request a copy of the current display.

‘z20’,msg Out Remote display update
(Fast emulation Note: In fast emulation mode is automatically transmitted on a timed interval. It
mode) need not be requested by the host. Fast Emulation
Mode

‘z22’ n In Key pressed command
n = U: Up key
n = D: Down Key
n = L: Left key (Cursor key)
n = E: Enter key
n = X: Recall key Normal & Fast
n = M: Menu key (Security Key) Emulation Mode
n = S1: Soft key #1 Top left
n = S2: Soft key #2 Top right
n = S3: Soft key #3 Bottom left
n = S4: Soft key #4 Bottom right

Description of the Emulation Commands

Note: In most instances there should be no need to
‘z15’ Command: (Enabled/Disabled) alter the default values.
There are three modes of operations:
‘z20’ Command
1) Emulation Mode Disabled
The ‘z20’ CMD transmits the information to update the
This represents the mode when no remote panel is screen. This command behaves slightly different
used. The PCI protocol is unaffected. (Default mode depending on the emulation mode used (fast or
after hardware reset). normal).
In both modes (fast and normal emulation) the screen

2) Normal Emulation Mode
info data transmitted is packed as described under
This mode of operation is achieved by using the ‘Screen package format’.
emulation commands utilizing the existing protocol
format. (i.e. no alterations to the existing protocol The ‘z20’ Command in Normal Emulation Mode
format are required). The command behaves like any other command under
the PCI protocol.
The additional commands to implement this mode are:
‘z15’, ‘z20’, ‘z22’. The screen update has to be requested by the host.
Note: In this mode the ‘z20’ command works under the The message format would look as follows:
normal protocol format using ACK’s and NAK’s.
(STX)G(VALUE)M(VALUE)z20,(ENCODED
DATAPACK)(ETX)(CRC)
3) Fast Emulation Mode
This mode makes use of the following commands: The ‘z20’ Command in Fast Emulation Mode
‘z15’, z16’, ‘z20’, ‘z22’. The ‘z20’ CMD is automatically transmitted on a timed
interval. (For timing see ‘z16’ CMD.)
In order to achieve a faster update rate, the ‘z20’ CMD
works outside the normal protocol. (All other The host processor must not respond with ACK/NAK’s
commands use the normal protocol format). for the ‘z20’ CMD.
The ‘z20’ message is ‘injected’ into the normal protocol

‘z16’ Command (Timing for Fast Emulation data regardless if the serial link is busy or not.
Mode) The start and end chars are different:
This command has two parameters (min. and max) and
(First char: ‘SOH’ 0x01 / End char: ‘EOT’ 0x04)
is only used for fast emulation mode.
Min This has been done to give the host the ability to filter
out the screen update information from the normal
min = min gap time between messages (ms), default
protocol. The host has to scrutinize every character
20ms.
received for a potential ‘SOH’ character and, if
This time is used by the metal detector, if a change to detected, remove the screen up-date info from the
the screen message was detected. normal protocol stream.
Max The message format would look as follows:

max = max gap time between messages (ms), default
(SOH)z20,(ENCODED DATAPACK)(EOT)(CRC)
1000ms.
This time is used if there was no change to the screen
message.
The timings should only be changed whilst fast
emulation mode is not active. All times are
approximate. Typically, the actual delay will be in
excess of 8 ms.

Screen Package Format

The z20 command encodes a complete display update The cache index is such that LCD char 3 maps to
into a single, fixed length packet. The data is base64 cache index 0 (i.e. subtract 3 from the LCD code to
encoded and needs decoding before use. As sent over obtain the index into the cache).
the wire the packet format is:
The cache is sent with each display update as the soft
z20,payload where payload = 72 bytes of base64 data. characters mapped into cache can change on each
display update.
After decoding the payload format is:
The character maps for version F3.2.xx and beyond
Offset Size (bytes) Content
are shown in the ISO8859 Table, Table 6-6, below.
0 24 First line of LCD display. The soft character map for versions XT1.xx and
24 24 Second line of LCD display. F3.1.xx is shown in on page 6-21.
48 1 Cursor type & position.
49 5 Soft character cache (5 entries).
Character Maps for Version F3.2.xx and Beyond
Table 6-3 Language ISO Table (ISO8859)

English ISO8859-1 (Latin 1)
The LCD display data is binary, with 0..7 representing
French ISO8859-1 (Latin 1)
soft characters, the remainder being mainly standard
ASCII display codes (up to 127). There are some German ISO8859-1 (Latin 1)
differences between the LCD character set and that of Spanish ISO8859-1 (Latin 1)
a standard Windows machine. In particular: Dutch ISO8859-1 (Latin 1)
Italian ISO8859-1 (Latin 1)
LCD Code Character Windows character code Swedish ISO8859-1 (Latin 1)
0 Not used. Danish ISO8859-1 (Latin 1)
1 > or 0x25BA Japan-Kana SJIS
2 < or 0x25C4 Japan-Kanji SJIS
3..7 5 Soft character cache (0..5). Polish ISO8859-13 (Latin 7)
0xDF ° 0x00B0 Portuguese ISO8859-1 (Latin 1)
0xE1 ä 0x00E4 Czech ISO8859-3 (Latin 3)
0xEE ñ 0x00F1 Finnish ISO8859-1 (Latin 1)
128..255 Japanese / other special characters. Turkish ISO8859-9 (Latin 5)
Simplified Chinese GB2312
Table 6-4
Traditional Chinese GB12345-90
Note: The information in Table 6-4 only applies to Korean Currently not supported
versions XT1.xx and F3.1.xx only.
Table 6-6 Versions F3.2.xx
The cursor is encoded as follows:
Note: The information in Table 6-6 applies to version
F3.2.xx and beyond only.
Bit Content
7 Underline cursor.
6 Block/blinking cursor.
5.0 Cursor position, 0..23 is the first row, 24..47 is the

second row.
Table 6-5
If neither bits 6 or 7 are set then no cursor should be
shown.
The soft character cache consists of a series of 5

bytes, each of which represents an index into the soft
character map table. If a particular cache location is not
in use then it will be set to 0xFF.

Soft Character Map for Versions XT1.xx and F3.1.xx
Index Unicode Character Description Index Unicode Character Description

0 0x00C6 Æ Capital Letter AE 47 0xED í Small Letter I with Acute
1 0x00C0 À Capital Letter A with Grave 48 0xE2 â Small Letter A with Circumflex
2 0x00C4 Ä Capital Letter A with Diaeresis 49 0xEA ê Small Letter E with Circumflex
3 0x00E6 æ Small Letter AE 50 0xFC ü Small Letter U with Diaeresis
4 0x00E0 à Small Letter A with Grave 51 ŝ Small Letter S with Circumflex
5 0x00E1 á Small Letter A with Acute 52 Ğ Capital Letter G with Breve
6 0x00E4 ä Small Letter A with Diaeresis 53 ğ Small Letter G with Breve
7 0x00E8 è Small Letter E with Grave 54 0xDC Ü Capital Letter U with Diaeresis
8 0x00D1 Ñ Capital Letter N with Tilde 55 Ş Capital Letter S with Cedilla
9 0x00D8 Ø Capital Letter O with Stroke 56 ş Small Letter S with Cedilla
10 0x00D6 Ö Capital Letter O with Diaeresis 57 İ Capital Letter I with Dot Above
11 0x00F3 ó Small Letter O with Acute 58 ı Small Letter Dotless I
12 0x00F8 ø Small Letter O with Stroke
Table 6-7 Versions XT1.xx and F3.1.xx
13 0x00F6 ö Small Letter O with Diaeresis
14 0x00F1 ñ Small Letter N with Tilde Note: The information in Table 6-7 only applies to
version XT1.xx and F3.1.xx only.
15 0x00C5 Å Capital Letter A with Ring Above
16 0x00E5 å Small Letter A with Ring Above
17 0x0141 Ł Capital Letter L with Stroke
18 0x0142 ł Small Letter L with Stroke
19 0x015A Ś Capital Letter S with Acute
20 0x015B ś Small Letter S with Acute
21 0x0106 Ć Capital Letter C with Acute
22 0x0107 ć Small Letter C with Acute
23 0x017B Ż Capital Letter Z with Dot Above
24 0x017C ż Small Letter Z with Dot Above
25 0x0143 Ń Capital Letter N with Acute
26 0x0144 ń Small Letter N with Acute
27 0x0118 Ę Capital Letter E with Ogonek
28 0x0119 ę Small Letter E with Ogonek
29 0x014C Ō Capital Letter O with Macron
30 0x014D ō Small Letter O with Macron
31 0x0104 Ą Capital Letter A with Ogonek
32 0x0105 ą Small Letter A with Ogonek
33 0x0179 Ź Capital Letter Z with Acute
34 0x017A ź Small Letter Z with Acute
35 0xFA ú Small Letter U with Acute
36 0xC2 Â Capital Letter A with Circumflex
37 0xC7 Ç Capital Letter C with Cedilla
38 0xD3 Ó Capital Letter O with Acute
39 0xC1 Á Capital Letter A with Acute
40 0xCD í Capital Letter I with Acute
41 0xCA Ê Capital Letter E with Circumflex
42 0xC9 É Capital Letter E with Acute
43 0xD5 Õ Capital Letter O with Tilde
44 0xC3 Ã Capital Letter A with Tilde
45 0xE7 ç Small Letter C with Cedilla
46 0xE3 ã Small Letter A with Tilde

‘z22’ command
The single parameter transmitted with this command
represents the pressed key.
n = U: Up key
n = D: Down Key
n = L: Left key (Cursor key)
n = E: Enter key
n = X: Recall key
n = M: Menu key (Security key)
n = S1: Soft key #1 Top left
n = S2: Soft key #2Top right
n = S3: Soft key #3 Bottom left
n = S4: Soft key #4 Bottom right
The following should be kept in mind:
• There is no keyboard buffer. Until the module has

processed the previous key press any further keys
will overwrite the unprocessed one. This command
is always available (regardless of z15 setting).
• In order to clear a fault via the local panel, the soft
key 2 is pressed and held down for a certain time
period. To simulate this action, it is necessary to
send multiple SKEY2 emulated keys (z22,S2).
Simultaneous Use of the Local and Remote Panel

The local and remote key panel can be used
simultaneously. If it is not desirable that the operator
has the ability to alter the metal detector setting via the
local key panel, the key board Enable/Disable
command can be made use of (‘z14,’ CMD).

CRC Generation
Introduction
A sixteen bit cyclic redundancy code (CRC) is used in
preference to the more common checksum technique
to minimize the possibility of the detector responding to
a corrupted transmission.
Method
A sixteen bit CRC accumulator is used, the data being
transmitted over the link is four bytes of ASCII encoded
hexadecimal with no leading zero suppression.
Polynomial used:
G(x) = x16 + x12 + x5 + 1 (i.e CCITT)
Data is processed Least Significant Disc (LSB) of

character first and transmitted high byte and high
nibble to low byte and low nibble.
The CRC accumulator is initialized to FFFF before

every packet is started.
Example of CRC Numbers
Message String CRC (HEX)

7 1B26
THE 44BE
THE,QUICK,BROWN,FOX,0123456789 DF91
Table 6-8
Note: The CRC does not include the terminating null

character in the above strings.
Refer to page 6-24 for a straight-forward,

non-optimized CRC-CCITT routine.

C Program
/*
Straightforward, non optimized CRC-CCITT routine.
Assumes 16 bit integer variables.
MSB of integer is MSB of CRC result.
*/
#define POLY 0x8408 /* Polynomial */
void main(void)
{
unsigned int crc;
crc = 0xffff;
printf("crc of 'T' is 0x%x\n", bytecrc("T",&crc) );
crc = 0xffff;
printf("crc of 'THE' is 0x%x\n", blkcrc("THE",&crc,3) );
crc = 0xffff;
printf("crc of 'THE,QUICK,BROWN,FOX,0123456789' is
0x%x\n",blkcrc("THE,QUICK,BROWN,FOX,0123456789",&crc,30));
} /* end main */
unsigned int blkcrc(unsigned char *bufptr, unsigned int *crcres, unsigned int count)
{
int i;
/* do for whole block */

for (i = 1; i <= count; i++ , bufptr ++ )
{
bytecrc(bufptr, crcres); /* do CRC for 1 byte */
}
return *crcres;
} /* end blkcrc */
unsigned int bytecrc(unsigned char *bufptr, unsigned int *crcres)

{
unsigned int j, ch, Q;
ch = (unsigned int) *bufptr; /* get char to int format */
for (j = 1; j <= 8; j ++ )
{
/* do each bit LSB first */
Q = (*crcres & 0x0001) ^ (ch & 0x0001);
/* Q = 1 if either crcres or data least significant bits are 1, but not both. */
if ( Q == 0x0001 )
{ /* Q is one */
*crcres = *crcres >> 1; /* shift right one */
*crcres = *crcres ^ POLY; /* XOR with POLYnomial */
}
else /* Q is zero */
{
*crcres = *crcres >> 1; /* just shift no XOR */
}
ch = ch >> 1; /* move next data into position */
}
return *crcres;
} /* end bytecrc */

Timing Diagrams for Serial Communications
d? Command Ack Next command
HOST
Ack dnnnn,eee reply
DETECTOR
T1 T2 T3 T4
Figure 6-4 Host Query of Detector
P00 Command Ack Next command
HOST
Ack P00 reply
DETECTOR
1
T1 T5 T3 T4
Figure 6-5 Host Command type 1 (causes change in value of detector variable)
HOST P00 Command Next command
DETECTOR Ack
T1 T4
Figure 6-6 Host Command type 2, (causes NO change in value of detector variable)
HOST Ack Next command
DETECTOR Dxxx,yyy event
EVENT
OCCURS T1 T4
Figure 6-7 Event Occurrence inside detector
Time Minimum (ms) Maximum (ms)

T1 0 250
T2 0 250
T3 0 250
T4 200 ∞
T5 0 250
Table 6-9 Absolute Maximum Timings

HOST DETECTOR
Event
(E.g. Detection, Fault
T0, 1, 55, ...
Dnnn,xxx
Host Command and

TIME
Event Message
Detector Response
ACK
ACK
Figure 6-8 Event Occurrence inside detector

1 Appendix
Appendix 1
This appendix contains text to be read together with your main manual. The text is added in accordance with
EN 61010-1:2010.
Updates to the Manual - 1

CHAPTER > SECTION ADDED TEXT
Chapter 2 > Power Input. Transient Overvoltage Category II up to 300V.
Chapter 2 > Environmental Protection. Note: If not using the MT power-supply unit enclosure,
make sure the power-supply unit enclosure used is suita-
bly IP rated.
Chapter 2 > Other Specifications. Impact Rating: IK08.
Chapter 3 > Safety Instructions. Clarification of the warning:

Internal connections are designed for dry locations.
The following voltages, in certain circumstances, can be
lethal:
Dry Locations: Voltages in excess of 33 Vrms or 70 VDC.
Wet Locations: Voltages in excess of 16 Vrms & 35 VDC.
Chapter 3 > Power Lead Connections. Periodic inspection of the power connection needed,
including protective earth check.
Chapter 3 > Detector Precautions. There are no user-replaceable serviceable parts. Please
contact your service representative for any service issues.
Chapter 3 > The section about power leads, under the fig- There are no internal user-replaceable fuses.
ure: 'Power lead preparation'.
Insulation Ratings
Added to: Chapter 2 > Other Specifications.
TERMINAL CONNECTIONS INSULATION RATING
Mains input-to-earth Reinforced
Relays: contact-to-contact Basic
Relays: pole-to-pole Reinforced
Remaining user terminals to the earth (all are secondary Reinforced

circuits derived from mains circuits of overvoltage cate-
gory II, up to 300V)
Appendix 2

The text below could be duplicated in the manual.
CHAPTER > SECTION POSSIBLE ADDED TEXT
Chapter 1 > Important Notice. Intended Use:

The metal detector should only be used for its intended
purpose which is for the detection of suitably sized metal-
lic objects. The detector should always be operated in
accordance with the manufacturer's guidelines.
Chapter 3 > Detector Precautions. Cleaning The Detector:

When Cleaning the Metal Detector:
• Use a damp, non-abrasive cloth.
• Do not use any solvent-based or chloride-
based cleaners/disinfectants as they may
cause the surface to rust and the aperture lin-
ing to corrode.
• Do not use soap as it may contain chloride.
Stainless steel surfaces must be kept clean in order to
receive an adequate supply of oxygen, which maintains
its passive surface layer and ultimately prevents rusting. If
surfaces are not kept clean, corrosion can occur to cause
brown blemishes, rusty markings or severe pitting on the
Metal Detector. These effects are usually due to surface
contamination from contact with chemicals containing
chlorides, or from non-stainless steel items such as
scouring pads or mechanical equipment made from iron
or carbon steel. Scratching a stainless steel surface, for
example, with iron will introduce moisture and initiate
rusting. Please be aware that even a simple mixture of
kitchen salt and water (or even seawater) will be enough
to start corroding a stainless steel surface.
Chapter 3 > Power Lead Connection. Extra text at the end of the section:
The protection and isolation device should be:
• Installed close to the equipment.
• Within easy reach of the operator.
• Marked as the disconnecting device.
Chapter 3 > Figure: Layout of Components and Terminals. Extra text to accompany the figure:
See the Technical Specification section for more details.
Chapter 1 > Section: Aims of This Manual. Extra text for Touch LS manual only:
Read this manual together with your original manual.
Contact Details
Mettler Toledo Safeline Ltd Montford Street, Salford, M50 2XD, England, UK.
For technical support, please contact your local SAFELINE service representative: www.mt.com/slmd-contact.
3 Appendix

Added to: Chapter 3 > Detector Precautions
Electromagnetic Field (EMF) Information
Mettler Toledo Safeline radio frequency metal detectors generate electromagnetic fields within the frequency
range 10 kHz to 1 MHz. This frequency range is within the range referred to as non-ionising electromagnetic
radiation (NIEMR).
Personnel fitted with cardiac pacemakers or other medical implants must always seek guidance from their doc-
tor or physician before operating or coming into close proximity of the metal detector aperture.
The fields generated are concentrated within and in close proximity to the metal detector aperture, with the high-
est levels found on the surface of the aperture lining.
Actual field strengths will depend on type, frequency and size of detector but for guidance the typical field
strength of a 350x175mm rectangular aperture detector is as follows:
• Within detector aperture > 10 A/m

• 100mm from edge of aperture approximately 1 A/m
During normal operation when the metal detector is inspecting product, and the user is generally positioned in
front of the detector user interface, then occupational exposure conforms to published ICNIRP reference levels.
Occasional exposure to the strongest fields inside the aperture is permitted; although long periods of exposure
in the aperture should be avoided.
The above information is intended as guidance only. The manufacturer of the product, Mettler Toledo Safeline
Ltd, does not have any control over the use or misuse of this product and assumes no liability therein. It is the
responsibility of the user to determine the proper suitability and safety of the product during normal use, and to
determine which safety regulations apply.
For further information and guidance please consult the equipment supplier.

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SAFELINE

Operating and Instruction Manual

Mettler-Toledo Safeline Ltd

Stock Code: 4618-223 Issue: 2

Technical Specifications ......................................................................... 2-1

Stock Code: 4618-223 Issue: 2

Timer Ranges ......................................................................................................................2-5

Operating Instructions ............................................................................. 4-1

Stock Code: 4618-223 Issue: 2

Sensitivity and Phase ..........................................................................................................4-21

Stock Code: 4618-223 Issue: 2

Printer Fixed/Portable ..........................................................................................................4-50

Printers ...................................................................................................... 5-1

Stock Code: 4618-223 Issue: 2

Supported Printer Languages .............................................................................................5-2

Serial Communications ........................................................................... 6-1

Stock Code: 4618-223 Issue: 2

Stock Code: 4618-223 Issue: 2

Copyright Notice 1-3

Aims of this Manual 1-3

IMPORTANT NOTICE 1-4

Operating Principles 1-5

List of Abbreviations 1-8

Stock Code: 4618-223 Issue: 2

Stock Code: 4618-223 Issue: 2

Aims of this Manual

1 Install the detector.

1 A Service Manual (although some fundamental diagnosis is included in this manual).

Stock Code: 4618-223 Issue: 2

2 Equipment Malfunction and Customer Responsibility

3 Minimizing the risk of undetected contaminants in your product

4 Customer Standard Operating Procedure (SOP) Requirements Guideline

• Determine a metal detector test interval – hourly, shift, daily etc.

5 Food Contact applications

Stock Code: 4618-223 Issue: 2

Some products exhibit a ‘product effect’ i.e. the product

For most products, usually dry products, the product 0 90

effect is negligible. Wet or moist products, e.g. meat,

Stock Code: 4618-223 Issue: 2

It can be seen from Figure 1-2 that the phase control

200 400 600 800 1000 1200 1400 1600

Figure 1-2 Effects of Phase Control

Figure 1-3 Effects of Unwanted Signals

Stock Code: 4618-223 Issue: 2

Each timer group may be set as either of the following

Stock Code: 4618-223 Issue: 2

Stock Code: 4618-223 Issue: 2

Technical Specifications 2-3

Stock Code: 4618-223 Issue: 2

Stock Code: 4618-223 Issue: 2

Frequency of Operation of Coil

Product Throughput Speed Warm Up Time

Internal Battery Note: To achieve the specified protection the module

Battery life: typical 5 years Indoor Environmental Operating Conditions

Pollution Degree 2 in accordance with IEC 664.

Power: 100 VA * Switched Power Output

Transient overvoltages according to installation

* Assumes no loads on the switched power outputs.

Stock Code: 4618-223 Issue: 2

Reject Relay Reject Confirmation Sensor Requirements

Detect Signal Start bits: 1

Operates on the detection of metal. Stop bits: 1

Output type: NPN open collector Parity bits: 1

Maximum voltage: 35 Volts D.C. Parity type: Odd