Canning Line

Upgradation
PREPARED BY: ENGR SABIR SHAH
Employee Representative: SAJJAD
FAIZ
Project
RAMS & Lifting Plan for Date: 2-10-2022
Equipment’s Installation
Issued For Approval Rev: R00
Document Reference:
SE/RAMS/Canning-03

Project CANNING LINE UPGRADATION

Customer: AL-MARAI COMPANY

Contractor : SAUDI ENSAS COMPANY FOR ENGINEERING SERVICES

Title: RAMS & LIFTING PLAN FOR

EQUIPMENTS INSTALLATION

Document Number:
Revision: R00
Status: ISSUED FOR APPROVAL
Revision Date: 02-Oct-2022

VENDOR LOGO Vendor Document Number:

VENDOR DOCUMENT REF; NO. SE/RAMS/CLUP-03

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 Canning Line
Upgradation
Project
RAMS & Lifting Plan for Date: 2-10-2022
Equipment’s Installation
PREPARED BY: ENGR SABIR SHAH Issued For Approval Rev: R00
Employee Representative: SAJJAD Document Reference:
FAIZ SE/RAMS/Canning-03

Installation of Chillers, Air Handling Unit, Adiabatic Cooler, Plate

heat Exchanger, Bleed Fan with Inertia Filter, Cooling Pumps.

Installation of Chiller:
 Fix the crane close to the chiller foundation and park the trailer inside main entrance
close to the crane.
 Mark and make holes for spring isolators in concrete foundation and use anchor for
nut bolting.
 Install the spring isolators on the chiller foundation as per approved construction
drawing.
 Tight the spring isolator with nut bolts so that no movement will take place at time
of chiller installation.
 Unload the chiller from trailer by 100 Ton of crane and install on the allocated
foundation on the installed spring isolators and tight it by nut bolts with the spring
isolators.
 The weights of different equipment’s are as under.

S. No Equipment Description Total Weight (Ton)

1 Chiller 9.823 T
2 Fresh Air Handling Unit 2.974 T
3 Dry Adiabatic Cooler 1.5 T
4 Plate Heat Exchanger 0.082 T
5 Dry Cooler 1.16 T
6 Bleed Fan with Inertia Filter 0.07 T
7 Pressurization Unit & Expansion tank 0.6 T
8 Chilled water pump 0.3 T
9 Exhaust Fan 0.15 T

Installation of Bleed Fan, Fresh Air Handling Unit, Dry

Adiabatic Coller, Glycol Cooling pump, Exhaust Fan:

 Fix the crane in front of link corridor at a distance of 16 meters from the wall of
corridor.
 Bleed Fan with Inertia filter will also be lift and installed with the FAHU
Foundation.
 Place the rubber pads as per approved drawing of FAHU on foundation on link
corridor.

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 Canning Line
Upgradation
Project
RAMS & Lifting Plan for Date: 2-10-2022
Equipment’s Installation
PREPARED BY: ENGR SABIR SHAH Issued For Approval Rev: R00
Employee Representative: SAJJAD Document Reference:
FAIZ SE/RAMS/Canning-03

 Unload & Lift the FAHU on link corridor by the allocated foundation for the
Fresh Air Handling Unit.
 The distance (radius) between FAHU foundation and crane where fixed is 21
meter.
 Dry cooler & Dry Adiabatic cooler will be installed on link corridor and radius is
21 meter where it is installed.
 Glycol booster pump will be installed on link corridor and radius of crane is 21
meter.
 Exhaust Fan will be lifted on the canning line roof and installed on roof top.
 Radius of crane will be 10 meter during installation of exhaust fan.
 Weight of Exhaust fan is 0.15 Ton.

CALCULATION FOR CHILLER CALCULATION FOR FAHU

A (Boom Meter)= 32 A (Boom Meter)= 37
B( Radius Meter)=10 B( Radius Meter)=21
C( Hook & Sling)= 0.5 Ton C( Hook & Sling)= 0.5 Ton
D= 9.823 Ton D= 2.974 Ton
Total weight C+D= 10.323 Ton Total weight C+D= 3.4 Ton
Max weight cap at crane setup Max weight cap at crane setup
= 28.0 Ton = 9.1 Ton
Current % crane capacity Current % crane capacity
= 36% = 38 %

CALCULATION FOR Dry Adiabatic CALCULATION FOR Plate Heat

Cooler Exchanger
A (Boom Meter)= 37 A (Boom Meter)= 37
B( Radius Meter)=21 B( Radius Meter)=21
C( Hook & Sling)= 0.5 Ton C( Hook & Sling)= 0.5 Ton
D= 1.5 D= 0.082
Total weight C+D= 2 Ton Total weight C+D= 0.582 Ton
Max weight cap at crane setup Max weight cap at crane setup
=9.1 Ton =9.1 Ton
Current % crane capacity Current % crane capacity
= 22 % =6%

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 Canning Line
Upgradation
Project
RAMS & Lifting Plan for Date: 2-10-2022
Equipment’s Installation
PREPARED BY: ENGR SABIR SHAH Issued For Approval Rev: R00
Employee Representative: SAJJAD Document Reference:
FAIZ SE/RAMS/Canning-03

CALCULATION FOR Dry Cooler CALCULATION FOR Bleed Fan with

A (Boom Meter)= 37 Inertia Filter
B( Radius Meter)=21 A (Boom Meter)= 37
C( Hook & Sling)= 0.5 Ton B( Radius Meter)=21
D= 1.16 Ton C( Hook & Sling)= 0.5 Ton
Total weight C+D= 1.66 D= 0.07 Ton
Max weight cap at crane setup Total weight C+D= 1.57 Ton
= 9.1 Ton Max weight cap at crane setup
Current % crane capacity = 9.1 Ton
= 18 % Current % crane capacity
= 6%

CALCULATION FOR Pressurization CALCULATION FOR Chilled water

Unit & Expansion tank pump
A (Boom Meter)= 33 A (Boom Meter)= 32
B( Radius Meter)=10 B( Radius Meter)= 14
C( Hook & Sling)= 0.5 Ton C( Hook & Sling)= 0.5 Ton
D= 0.6 D= 0.3
Total weight C+D= 1.1 Ton Total weight C+D= 0.8 Ton
Max weight cap at crane setup Max weight cap at crane setup
= 28 Ton = 20.3 Ton
Current % crane capacity Current % crane capacity
= 12 % = 4%

CALCULATION FOR Exhaust Fan

A (Boom Meter)= 32
B( Radius Meter)= 10
C( Hook & Sling)= 0.5 Ton
D= 0.15 Ton
Total weight C+D= 0.65 Ton
Max weight cap at crane setup
= 28 Ton
Current % crane capacity
= 2.3 %

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 Canning Line
Upgradation
Project
RAMS & Lifting Plan for Date: 2-10-2022
Equipment’s Installation
PREPARED BY: ENGR SABIR SHAH Issued For Approval Rev: R00
Employee Representative: SAJJAD Document Reference:
FAIZ SE/RAMS/Canning-03

Mobile crane lift Calculation for Equipment’s Installation

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 Canning Line
Upgradation
Project
RAMS & Lifting Plan for Date: 2-10-2022
Equipment’s Installation
PREPARED BY: ENGR SABIR SHAH Issued For Approval Rev: R00
Employee Representative: SAJJAD Document Reference:
FAIZ SE/RAMS/Canning-03

Sign OFF Section

Crane Operator: Rajan Palaiyan - Lical Competent Rigger: Pratheep Ayyappan
ID Number: 2280628161 ID Number: 2515510101
Time & Date: Time & Date:
Supervisor: Omar Farooq Time & Date:
Crane Type: Mobile Crane (AT Crane)

Crane Make: XCMG

Crane Model: QY-100K

Capacity: 100 Ton

License Plate: 5293 JAA

Reviewed and Sign by:

………………….. ………………….. …………………. ………………..

Health & Safety Contractor Client HSE Project Manager

Officer Representative Manger

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 Canning Line
Upgradation
Project
RAMS & Lifting Plan for Date: 2-10-2022
Equipment’s Installation
PREPARED BY: ENGR SABIR SHAH Issued For Approval Rev: R00
Employee Representative: SAJJAD Document Reference:
FAIZ SE/RAMS/Canning-03

Risk Assessment
Step 1: Hazard-Activity/Workplace/Equipment/Event

 Mobile Equipment Operation Crane Lifting and Rigging. Lifting Of Chiller

and AHU
 Defective Equipment and Lifting Gears.
 Falling of object/materials i.e (Chiller, FAHU, Chiller water pump, Plate heat
exchanger, Bleed fan, Adiabatic dry cooler, pressurization unit).
 Overloading
 Moving Equipment
 Unleveled or Unstable ground
 Unauthorized entry inside the lifting radius
 Unfavorable weather condition
 Slip and Trip Untrained / Unskilled operator
 Lack of knowledge
 Poor supervision
 Overhead Obstruction
 Lifting near Excavation Edge
Step 2: Person/Groups at Risk
Almarai Staff, Saudi Ensas, Employees working at site, other contractor and Visitors.
Step 3: Possible Consequences- what harm might occur where hazard could arise
 Fatality
 Fracture
 Damage of property
 Minor injuries, cut injuries
 Multiple injuries
 Collision
 Crushing

Step 4: Current Risk rating, taking account of control currently in place:

Likelihood × Severity =

3 4 12

Overall assessment

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 Canning Line
Upgradation
Project
RAMS & Lifting Plan for Date: 2-10-2022
Equipment’s Installation
PREPARED BY: ENGR SABIR SHAH Issued For Approval Rev: R00
Employee Representative: SAJJAD Document Reference:
FAIZ SE/RAMS/Canning-03

LOW (1-8) MEDIUM (9-12) HIGH (15+)

Step 5: Further recommended control measures (Medium to very high risks must be
reduced to lowest level so far as is reasonably practicable).
 Safety Precaution for Lifting Operation
 Cranes must have valid party inspection and certification.
 Permit to Work shall be obtained prior to start the work.
 Crane operators and riggers must have a valid 3rd party certification
 Only trained and currently 3rd party approved certified riggers must assist and
give signal to the operator.
 Operator must follow the manufacturer’s safe operating procedures & best
practices.
 No lifting work in adverse weather condition (wind @ 32 KPH wind /20Mph,
sandstorm, foggy, immediately after rainfall)
 During blind lift, two riggers must assist the operator and only one rigger must
give signal to the operator at a time.
 Crane lifting equipment and tackles must be inspected by the rigger prior to use
 Use adequate length and number of taglines.
 Proper set-up of cranes / outrigger fully extended (watch out for out rigger pad
settlement
 Crane outrigger must be position at least 1 meter away from the edge of
excavation
 Exclusion zone / working radius must be barricaded and warning signs to be in
place before/during lifting activities.
 Correct size of outrigger crane mats to be used.
 Hitching and slinging must be done by certified rigger.
 Rigger to sound whistle and crane operator the horn to warn people to clear the
lifting area.
 Only authorized licensed & certified personnel to be deployed as operators.
 Reversing / maneuvering equipment shall be assisted by banks man/flagman.
 Basic safety warning devices (i.e. reverse alarm & beacon light) shall be in good
working condition prior to each operation.

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 Canning Line
Upgradation
Project
RAMS & Lifting Plan for Date: 2-10-2022
Equipment’s Installation
PREPARED BY: ENGR SABIR SHAH Issued For Approval Rev: R00
Employee Representative: SAJJAD Document Reference:
FAIZ SE/RAMS/Canning-03

 There are no obstruction such as building or overhead lines in the vicinity of the
lift.
 Use of Proper PPE.

Priority Status:
High: Risk being addressed is serious; action / control required urgently/ immediately
Medium: Potentially serious, remedial action should be taken within agreed timetable
Low: Minor risk Implement if /when resources allow
Step:7 Forecast Residual Risk rating - after additional controls applied

Likelihood 2 × Severity 3 = 6
Notes; Including names and contact number of risk assessment participant
Name: Sajjad Faiz (Safety Officer), Mob# 059-1305167
Name: Muhammad Sabir Shah (Project Engineer), Mob# 054-5736923
Name: Umer Farooq (Supervisor), Mob# 050-0179465

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