APPENDIX 1

Please note that this is not intended to show or to include every type of hazard. Each of the
Almarai premises is different and the individual circumstances at each location must be
taken into account.

Number Hazard Applicable Number Hazard Applicable

1  Fall of person from height ✔ 35  Chemicals
2  Fall of person on the same level ✔ 36  LPG
3  Fall of material from height ✔ 37  Vehicle fuels
Fall of material from the same  Openings / open edges at
4 ✔ 38
level workplace
5  Use of fixed scaffolding ✔ 39  Conveyors operate in work area
6  Use of mobile scaffolding 40  Flooding
 Pallet moves operate in work
7  Demolition of plant / structure 41
area
8  Use of plant machinery 42  Jetting operations
9  Use of electrical equipment ✔ 43  Moving machinery
10  Overhead cables 44  Storage of materials
11  Excavations 45  Fumes / vapor could be present
12  Underground services 46  High voltage works necessary
13  Hazardous materials 47  Work with lasers
14  Asbestos 48  Overhead power lines
15  Fire / Explosion 49  Adverse weather
16  Noise 50  Awkward access
17  Confined space 51  Burns
18  Manual handling ✔ 52  Collapse ✔
19  Pressurized equipment 53  Collision ✔
20  Bunker / Silo work 54  Crushing ✔
21  Work on fire alarm systems 55  Electrical shock
22  Use of ladder ✔ 56  Falls
 Fork lift trucks operation in
23  Commissioning of equipment 57
work area
24  Use of man lift equipment 58  Gravity force
25  Roof work 59  Hygiene
26  Work on electrical systems 60  Load bearing
27  Use of a crane ✔ 61  Material (build up)
28  Hoists 62  Nip points
29  abrasive wheels 63  Testing
30  Lifting equipment 64  Slips, trips, and falls
31  Dust 65  Vibration
32  Hot work ✔ 66  Weight forces
33  Vibration tools 67  Work hours
34  Waste management 68  Other (state)
APPENDIX 2
ALMARAI HEALTH & SAFETY RISK ASSESSMENT FORM
AHSGN14 | Introduction to Risk Assessment | June 2015- V2
Location Mechanical Corridor CPP1 & Roof Top Area CPP1& New Canning Building
Date 1-JUNE-2022
Employee Shefil Bashir Miah Muhammad Usman Javaid
representative (Supervisor) (Project Manager) (HSE Officer)
Step 1: Hazards – (Activity / Workplace / Equipment / Event / Intelligence)
Management issues:

 Not following PTW recommendations

 Not following of safe system of work
 Behavioural issues of workers
 Lack of supervision

Edge protection (parapet very low in height)

 Fall of personal from roof top edge

 Fall of material from roof top edge
 Overreaching /sitting /standing near roof edge

Use Of Scissor Lift for Pipeline Installation

 Fall of person from height

 Fall of materials (pipe support, tools, etc.) from height
 Lack of coordination and communication between other contractors
 Equipment over turn/topple during operation
 Overloading the scissor lift
 Collisions with Pipe support structure and other heavy equipment operating in the area
 Overreaching and standing /sitting on guard rail
 uneven ground surface condition
 Incompetent operator
 Struck with pipe support
 Poor maintenance of the equipment
 Unauthorized personal movement in the area during work in progress

Work at height (working at or above 1.8meter height is considered work at height)

 Fall of person and materials from height during scaffold during erection and dismantling and pipelines
installation work
 Damage to existing facilities (cable tray, pipes, ducts etc.) during work
 Overreaching from work platform during work

Erection and Dismantling of Scaffolding for work

  Collapse of the structure
 Personnel’s and materials Fall from the scaffold during erection and dismantling
 Scaffolding pipes hit with existing facilities such as steam, glycol lines and electrical panel and cables
during erection and dismantling
 Contact with hot and cold surface
 Erection on wet ground without use of adequate sole board
 Improper safety measures when raising and dismantling scaffolding
 Lack of guardrails
 Unproper access and egress to go up scaffolding platform
 Personnel Contact with Overhead electrical wires

Arrangement Regarding Crane Parking

 Uneven surface
 Outriggers placed on ground without pad
 Hit the Pre cast wall and damage of structure
 Crane movement without escort
 Access block due to parking of crane
 Hit by material delivery trailer
 Crane parked without barricade

Lifting Of Pipes, Material and Curbstone, Weight = 45 to 65 KG (CPP1 Roof Top Near New Canning Line
Building) By using Crane (Work Procedure)

 Fall of material, crane collapse, and tip or roll over, uneven ground, out riggers not fully extended etc.
 Placement and stacking of material near roof edges
 Material /load may hit (struck) the adjacent structure (precast wall)
 Mechanical failure of equipment during lifting
 Workers passing/standing under the suspended load
 Incompetent operator and Rigger
 Adverse weather condition such as high wind speed, sand storm
 Substandard of damaged rigging tools being used for lifting and transfer of material
 Working without lifting plan
 Activity starts without isolating the area to prevent un authorized access

Installation Of Curbstone for Utility Pipe Support (Size=500 X 400 X 150 X 80 MM) (Approximately
Weight = 45 to 65 KG) & Installation of Pipe Support and Utilities Lines (Steam,4inch) (Condensate,1-1/2)
(Glycol Supply&Return,3inch) (First and Reuse Water,2inch&3inch) (Hot Water,2inch) (Compressed
Air,3inch) & Insulation cladding work

 Work related lifting and forceful movement

 Heavy physical work
 Manual handling of curbstone and pipes
 Sharp edges of cladding
 Crushing of fingers
 Entanglement
 Flying projectile
 Awkward body posture
 Not using right tool for the right job (using spanner as hammer, homemade knife, cutter)

Tapping for New Utilities Lines (Steam,4inch) (Condensate,1-1/2) (Glycol Supply&Return,3inch) (First and
Reuse Water,3inch&3inch) (Hot Water,2-1/2inch) (Compressed Air,3inch) From Existing Main Lines

 High noise
 Excessive Temperature
 Damage to the existing nearby facilities such AHU, electrical panels and other facilities during work.
 Line not properly isolated and drained /de pressurized
 Sharp edges of cladding
 Improper access/egress and work place
 Health hazard (skin irritation) while removing insulation
 Congested workplace
 Presence of residuals inside tapping lines
 Hot and cold surfaces
 Accidental start-up of existing lines being taped

X-Ray (RT) For Welding Joints

 Uncontrolled area
 Presence of non-certified personnel at radiography site
 Non-compliance of Procedures & Regulations
 Radiation Leak
 Unintended Shutdown of equipment / Unit / System
 Radiation Exposure
 In-appropriate Tools & PPE

Pressure Test for Pipes

  Injury from failing joint, connection, gauge valve
 Faulty tools and equipment
 Un authorized Personal
 Exceeding maximum allowable pressure
 Un safe de pressurization
 Area not isolated
 Poor coordination and communication with other sub-contractors
Core Drill Work (Wall Coring)
 Moving, rotating & sharp parts
 Ejected Material
 Impact and cutting injuries
 Noise and Vibration and Dust
 Electrocution
Water Flushing of Pipelines
 Damaged or faulty tools and equipment (pump, storage tank, hoses, hand tools) being used for flushing
 Water influx due to lose hoses, over flow of water tank
 loose connection of hoses or damaged hoses and accessories
 Contaminated water spillage
 In appropriate drain arrangement for drain of contaminated water
 Valves on line not properly isolated, closed/open during draining and flushing
 Improper storage and handling of Equipment and Failure to arrange drain point for contaminated water
 Untrained work force for flushing and Absence of eye wash station and safety shower near the work area
 Noncompliance with PPES during flushing process
 Slip, trip and fall due to poor arrangement of hoses
Hot work (drilling, cutting, grinding, welding for work & Use of compressed gas cylinder (Argon) for
welding, cutting and grinding
 Fire and explosion
 Cut injury during cutting
 Exposure to metal fumes during welding
 Gas leakage from cylinders
 Improper placement of cylinders
 Working near combustible material without removing or securing
 Improper handling of cylinders during transfer
Use of chain block
 Fall of materials from height
 Struck by falling objects.
 Hit by adjacent structure
 Crushing
 Pinch point
 Damaged or faulty chain block being used

Manual Handling:
  Repeated, sustained or high force during handling of material
 Repetitive movements of task
 Exposure to sustained vibration
 Loads that are unstable, unbalanced or hard to hold
 Heavy load

Other Hazards
Location / Circumstances where hazard could arise

 Working without PTW.

 Use of defective tools and equipment.
 Material storage on mechanical corridor walkway
 Working without full body harness or not hooking the lanyard while working at height
 Unauthorised person entry.
 Not using appropriate PPE.
 Working without supervision

Step 2: Persons / Groups at risk

Working Employees / Supervisors / Nearby Working Workers/ Other Contractors / Almarai staff / Visitors.

Step 3: Possible consequences - What harm might occur where hazard could arise

 Serious injury like death due to falling from height onto existing facilities or ground during scaffolding
erection, dismantling and lines during work.
 Fire and explosion
 Minor injuries, cut injuries during removing of cladding from existing line for tapping work and
installation of new line cladding work
 Damage of property such as existing utilities lines, AHU, electrical panels
 High radiation exposure can result in the following symptoms:  Hair/skin loss, Vomiting
 Multiple injuries
 Step 4: Existing control measures in place

 PTW should be obtained from Almarai

 Approved MSRA should be available at site.
 TBT & training should be conducted to the workers for specific task work
 Only competent persons are allowed to execute the job
 Area should be barricaded with proper signage.
 All hand-held tools inspected and free from any kind of hazard
 Proper fire extinguisher will be placed
 Proper housekeeping will be done at all times.
 Almarai firefighting and protection systems.
 First aid medicines and fire extinguisher available

Step 5: Current Risk Rating, taking account of controls currently in place

Likelihood 4 X Severity 4 = Risk Rating 16

Overall assessment

   
LOW (1-8) MEDIUM (9-12) HIGH (15+)  ✔
 

 Step 6: Further recommended control measures (Medium to very high risks must be reduced to lowest level so far
as is reasonably practicable).
Description
Edge protection (parapet very low in height):

 Will ensure all work area near the edge are protected by barricade with MS pipe
 All employee briefed daily not to go near to the edge area.
 All work will commence on completion of edge protection of edge protection and inspection of contractor
safety staff.
H
 No materials stored near to edge.
 Overreaching from working platform is strictly prohibited.
 While working at height, always remain within the confine of the platform.
 Never sit, stand or climb on the guard rail

Use Of Scissor Lift, Man lifts for (Pipeline Installation) H

 Ensure heavy equipment (Scissor lift, Man lift) is pre inspected and have valid inspection sticker from third
party
 Ensure equipment used are within suitable S.W.L.
 Ensure operator is competent and have 3rd party certification.
 Ensure that heavy equipment is parked on level ground
 Ensure daily checklist is updated by the operator of equipment
 Area is(hard) barricaded and signage placed
 Standby man is assigned to restrict entry of un authorized personal during lifting and installation of pipes and
pipe support
 Valid permit to work is issued
 All other contractors are informed regarding working plan
 Over reaching, standing on guardrails is strictly prohibited

Work at height working at or above 1.8meter height is considered work at height)

 Guard rail with toe board must be incorporated at open edges work area and Safety harness with shock
absorbing lanyard must be used by worker at time.
 Material must be kept away from open edges and material box must be used for material storage at platform H
 Overreaching from working platform is strictly prohibited during work and make sure existing facilities must
not use as work as platform

Erection And Dismantling of Scaffolding for Utilities line installation and Tapping work H
 Scaffolding components shall be inspected by competent scaffolding personnel prior to scaffold erection to
ensure their quality
 Temporary covering of hot and cold line must be made before start the work.
 Make sure existing facilities should not damage during erection and distancing work
By provide the safe work techqines to carry out work through TBT
 Scaffold of different types such as cup coupler and tube coupler shall not be intermixed unless they are
compatible.
 Scaffold components shall be properly stored to prevent damage.
 Scaffold tubing shall be 48.3 mm (1.9 in) nominal outside diameter and other material must be checked by
scaffold inspector before start the erection.
 Scaffolding should be built by certified scaffold erector.
 Scaffold erector shall continuously wear a full-body harness with shock absorbing double lanyard while
erecting, altering or dismantling a scaffold.
 Scaffold erector shall properly anchor their lanyard whenever they are not protected by a guardrail system and
could fall more than 1.8 m (6 ft).
 Must be built on firm, level ground, base plate must be used and standards must be upright position
 Scaffold must be equipped with a guardrail system including top rails, mid rails, and toe boards
 Guardrail systems (consisting of top rails, mid rails and support uprights) shall be installed on all open sides
and ends of scaffold platforms
 The top edge height of top rails shall not be less than 0.95 m (38 in) and not more than 1.15 m (45 in) above
the walking/working surface of a platform or per site condition.
 Guardrail systems shall be completely installed before a scaffold platform or stair/ladder landing is used by
personnel other than the scaffold craftsmen.
 Planks shall not be placed on top rails or mid rail. Toe boards shall be installed along all edges of scaffold
 platforms and Minimum 6” Toe Board must be installed. Scaffold platforms must be tightly planked with
scaffold plank grade material or equivalent
 Platforms shall be kept free of obstructions, unnecessary materials, projecting nails and other unnecessary
tripping hazards (including uneven decking).
 Adequate space for workers to safely pass shall be provided and maintained wherever materials are placed on
platforms.
 Platform units that have become slippery with oil, sand or any other substance shall be cleaned, or otherwise
removed and replaced, prior to continuing use.
 Ladders shall be installed in a safe and accessible location. Only one person shall climb the ladder at a time
and Three-point contacts shall be maintained while climbing ladders
 Scaffold materials must be place in a rack when transporting. Personnel must stay away and clear the area
prior for lifting of materials and working area must be covered with hard barricade.
 Damage materials must not be used and must be removed from site and Scaffold materials must not be
painted
 Only authorized personnel are allowed in the work area.
 Barricades with signage’s (Danger: Scaffolding Works in Progress) must be provided and posted to warn
other personnel of the ongoing activity.
 Sufficient clearness should be provided if any electrical cables there
 End caps should be provided in all exposed scaffold tubes in order to prevent from damage and injury caused
by exposed tubing.
 Tags should be displayed on scaffold with all necessary remarks for identify a safe use.
 Workers should be aware of heat, pneumatic, electrical and other sources that are existing in place where the
scaffold being erect nearby with, that awareness must be given by HSE officer of site.
 All involvers should have a clear idea of emergency evacuation route and signage’s and that should not be
obstructed

Arrangement regarding Heavy Equipment Parking:

 Ensure the crane is parked on level ground

 Ensure prior approval from Almarai concerned authority regarding crane positioning at the designated place
 Ensure all other sub-contractors are communicated and coordinated for lifting plan
 Crane placement is away from any excavation man holes and existing facilities
 Area is barricaded to avoid entry of un authorized vehicle
H
 Provision of flag man for signaling trailer truck for un loading
 Ensure outriggers are fully extended and pads are placed under the outriggers
 Ensure there is no overhead utility

Lifting Of Pipes, Material and Curbstone, Weight = 45 to 65 KG (CPP1 Roof Top Near New Canning Line H
Building) By using Crane (Work Procedure)

 Work to commence only on issuance of PTW.

 All safety instructions in PTW to be complied.
 Cranes must have a valid inspection sticker from an approved third party.
 In positioned lifts, outriggers shall be used with appropriate pads and mats. Booms shall not be swung without
outriggers being extended in accordance with the manufacturer’s
 Check the swing radius of the crane and ensure that it is unobstructed by any facility. Ensure that crane is
positioned correctly.
 Documents (Third party, operator license, Iqama) of crane and operator to be submitted to the authority.
 Crane lifts shall not be allowed at wind speeds above 32 km/h (20 mph) unless otherwise by the manufacturer.
 Do not position the crane outriggers near any drain line or any soft area otherwise there is a chance of sinking
of these outriggers resulting in crane tipping over.
 Tag-lines shall be used on all lifts, except when their use may create a greater hazard. Tag line must be used to
control the load and avoid hitting any plant facility like pipelines, equipment.
 Correct lifting angle must be used for lifting 60 degree is the best lifting angle.
 Correct capacity of slings and shackles must be used for lifting as per weight and shape of the load.
 All crane loads shall be rigged by a certified rigger.
 Use of PPE for all employees involved in task, such as hard helmet, reflect jacket, gloves, goggles, safety
shoes, face mask etc.
 Coordinate with concern authority, Safety, other contractors involved to the works.
 Restrict other Traffic movements, unauthorized entry to lifting / barricaded area.
 All combustible materials should be removed from nearby.
 All cab glass shall be safety glass and kept clean without obstructions or damage.
 The crane operator shall not leave the crane cab while the crane is attached to a load.
 Position (lower) hydraulic crane booms and secure hook while traveling.
 All lifting tackles must be in good working condition.
 All lifting tackles must be visually checked before use for any damage.
 There is no visual hydraulic leakage.
 Lifting will be done slowly and gradually according to lifting plan
 There is clear eye contact between rigger and operator
 Know the accurate weight of all loads and lifting gear prior to the lift.
 Site supervisor/Engineer / HSE officer to monitor the task.
 Avoid load swings over personnel or areas.
 Barricading of the working area using cones and warning tape.
 Use of proper sign boards and Lift area to be kept organized.
 Sufficient fire extinguisher to be positioned in lift area.
 Crane operator and rigger must be 3rd party certified.
 Wind speed and weather conditions to be considered and always follow load chart for lifting any load.
 Crane operator must not lift any load out of the load chart limit.
 Riggers shall inspect slings, and shackles prior to use.
 No one is allowed to be under the suspended load.
 Load must be secure on forklift and flagmen must be assigned to assist the forklift operator.

Installation Of Curbstone for Utility Pipe Support (Size=500 X 400 X 150 X 80 MM) (Approximately Weight H
= 45 to 65 KG) & Installation of Pipe Support and Utilities Lines (Steam,4inch) (Condensate,1-1/2) (Glycol
Supply&Return,3inch) (First and Reuse Water,2inch&3inch) (Hot Water,2inch) (Compressed Air,3inch) &
Insulation cladding work

 Combustible materials (if present there) must be removed before start the work during installation of pipes and
 support work and hot work area must be covered with fire blankets.
 Place welding machine on level ground, ensure all equipment is correctly tagged, inspect all power tools prior
to use, ensure all power leads are hanging from insulated hooks and are not lying on the ground, do not run
leads through scaffolds
 Ensure safe manual handling techniques are adopted by the workers
 Follow Watch Your Step technique and work area must be clear to avoid slip trip and fall before start the work
 Ensure right tool is used for the right job
 Provision of personal protective equipment during cladding and insulation work.
 Information, instruction and training regarding manual handling is given to employees
 Availability of fire extinguishers (CO2 and DCP) and trained fire watch

Tapping of New Utilities Lines (Steam,4inch) (Condensate,1-1/2) (Glycol Supply&Return,3inch) (First and
Reuse Water,3inch&3inch) (Hot Water,2inch) (Compressed Air,3inch) From Existing Main Lines
 Ensure must lines are isolated, lockout and tagged and properly drained before start cutting the lines and make
sure lines are isolated and drained to check through isolation valves and drain point and lockout must be done
by contractor along with tagged in which clearly identifies the location and purpose of tagged and clearly
mentioned the date and time and signed by the contractor responsible person.
 In case any leakage during work. immediately stop the work and informed related department and not resume
the work until line is clear.
 Job rotation procedure must be adopted to minimize the hot environment exposure and cold drinking water
must be available there all time.
 Ear muffs must be used by all team during work and other PPES must be used all time.
 Ensure proper work plat form is erected by competent personal and inspected for its safe use
 All work force will be informed and advised to never use (Existing facilities as work platform)
H
 Ensuring that overreaching and working /standing on guardrail is strictly prohibited
 Ensure cladding is removed carefully after the pipe is isolated, drained and de pressurized and is cool
 Ensure compliance with PPEs (mask and gloves and full sleeves shirt while removing insulation from pipes.
 All affected personal in area will be informed.
 Area barricaded and signage installed
 Ensure that all employees will be well aware of emergency response procedure and assembly point
 Ensure that tools and equipment used during tapping activity are pre inspected, safe
 Ensure compliance with mandatory PPEs (safety helmet, safety shoes, vest, glasses, mask) and secondary
PPEs (earplugs, earmuffs, face shield)
 Ensure close safety monitoring during tapping activity
 Provision of close supervision will be made sure
 Availability of sufficient numbers of fire extinguishers is ensured at workplace

X-Ray (RT) For Welding Joints H

 Ensure area is isolated and barricaded
 No employee shall be permitted to use/operate ionizing radiation equipment without being adequately trained
and competent in the safe use and handling of ionizing radiation sources related to their job responsibilities.
 Employees shall be provided with and use the necessary personal monitoring and protection measures (e.g.,
 personal protective equipment) while using/handling ionizing radiation equipment.
 Controlled areas (where high levels of radiation may exist during radiographic operations) shall be barricaded
and radiation warning signs shall be posted
 Access to controlled areas (high radiation areas) shall be restricted to authorized personnel only.
 Radiographic work shall immediately stop if unauthorized personnel enter a controlled area.
 Ensure adequate communication and coordination with all sub-contractors, project management team and
operation team are done
 Ensure trained and certified persons only doing RT
 Provision of stand by man to restrict un authorized person entry in restricted area
 Provision of close safety coverage during RT
Pressure Test for Pipes

 Ensure proper planning for pressure test has been made

 All other sub-contractors are pre notified regarding pressure test
 Only personnel involved with the pressure test shall be allowed near the system at any time during the test.
 Test pumps shall be attended at all times while in operation, unless isolated from the system.
 To prevent possible overpressure, test relief valves shall remain installed until the test liquid has been
completely drained.
 Relief valves shall be properly located in the system to be tested, including near the test pump. Relief valves
shall be tagged with the following information: the word “TEST”, the set pressure and a valid test date.
 Drains shall be installed at suitable locations to allow removal of the test liquid.
 Hoses connecting test pumps to manifolds shall be rated for the test pressure and shall be fitted with safety
chains or equivalent means strong enough to prevent whipping in case the coupling becomes disconnected.
 Pressure-testing manifolds, either for permanent or temporary usage, shall be tested separately from any other
piping prior to use with system testing. H
 Test areas shall be marked and barricaded. Warning signs shall be posted to alert approaching personnel (e.g.,
“Do Not Enter Testing in Progress”).
 During pressure tests, pressure rises shall be gradual and under control to allow time for material to strain and
for personnel to check for leaks.
 Upon test completion, the system shall be emptied in such a way as not to cause vacuum and collapse (e.g., a
liquid test medium shall be drained from the system slowly and with vents open).
 Systems shall not be depressurized by loosening bolts in a flange or by unscrewing fittings.
 Appropriate personal protective equipment (PPE) shall be worn by pressure test personnel. Additional PPE
shall be worn to protect against exposure to hot liquids above or to hazardous chemicals that may be used
during testing.
 Close supervision and safety coverage will be there at the time of pressure test
 Area is isolated and properly barricade and signage posted
 Pressure testing will be done by experienced work force only
Core Drill Work (wall coring) H

Pre-Operational Check:
 Ensure task (e.g., Drawings, instructions, specifications etc.) is clearly understood.
 Check that the accessories and attachments are properly fitted and that all guards and other safety devices are
 in place and working properly.
 Before you inspect any parts, make sure the power is turned off and the lead unplugged from the power source.
 Check workspace and walkways to ensure no slip/trip hazards are present. Remove any flammable liquids or
combustible materials from the near proximity if present there.
 Identify ON/OFF switch and emergency stop button.
 Ensure all other employees are clear of the immediate work area.

Safe Operation:

 Do not use in close proximity to other workers.

 When you start up the machine, listen for unusual noises or vibrations.
 Use extreme caution when drilling through floors. Check for electrical conduit.
 Use a sufficient supply of water to ensure that hole is constantly being flushed of abrasive cuttings.
 While you're working, maintain a balanced position and keep a firm grip on the handles.
Always use two hands. Ensure you have a firm footing and are always ready to handle any reaction the tool
may make.
 Slowly lower the bit into the cut so that there is no skidding or movement of the drill bit. The entire
circumference of the core bit should penetrate the drilling surface before additional pressure is applied to the
handle.
 Do not stop the flow of water or the rotation of the bit as long as the bit is in the hole.
 Stop operation if the tool bounces around uncontrollably.
 Use extreme caution when drilling through floors. Provide protection of all personnel and material below the
area. Cores generally drop from the drill at completion of the hole.
 Drill stand must be properly secured. And Don't over-reach or work at an awkward angle.
 Do not touch the bit immediately after operation. It may be extremely hot.
 To stop, release the handle grip switch. Turn off and disconnect after use. Avoid breathing dust – wear suitable
dust mask or respirator in dusty areas.
 Be aware that this power tool is designed to create severe vibration. The hands, arms and legs will quickly tire.
Take regular breaks.
 Keep your hands and feet away from moving parts at all times. Ensure good housekeeping practices are in
place to minimize waste build-up.

Water Flushing of pipelines H

 For all pipes water flushing will be done

 Ensure tools and equipment used are pre inspected and are safe to use
 Ensure coordination with other subcontractor during job performance
 Ensure all end valves for flushing are closed and signage posted
 All Isolation valve will be identified / cross checked and LOTO Ensured.
 Ensure only authorized and competent person will do flushing
 Ensure drain point identified and drain will be done in only that drain point only
 Ensure provision of PPE while dealing with contaminated water
 Ensure proper arrangement of hoses and equipment to avoid trip and fall
 Ensure availability of sufficient numbers of fire extinguishers on work site
 Availability of first aid box will be made available at work site
 Availability of eye wash and safety shower near the work area will be ensured
 Ensure hoses and equipment are pre inspected and without any defect.
 Pressure rated hose will be used for filling pipe lines
 Stand by man will be assigned at drain point to ensure completion of safe drain process
Hot work (drilling, cutting, grinding and welding, for work & Use of compressed gas cylinder (Argon) for
welding, cutting and grinding
 All welders shall be certified for the materials and types of welding being performed and, when requested, shall
present their valid certificates.
 Combustible material around the work area shall be removed and/or protected against sparks, slag or heat using
fireproof material
 A qualified fire watch shall be assigned to any cutting, welding or burning operation. The fire watch shall
remain in the work area during these activities and for no less than 120 minutes after the hot work has finished.
 Cutting, welding and brazing equipment shall be turned off and compressed gas cylinder valves closed when
not in use.
 All cutting, welding equipment (including cylinders, hoses, and cables) shall be visually inspected by the user
prior to use and regularly maintained.
 Equipment with defects or damage (e.g., cracked hoses, cylinders with dents or broken regulator gauges) shall H
be immediately taken out of service for repair or removed from the job site and replaced.
 Compressed gas cylinders shall not be placed where they can become part of an electrical circuit (e.g.,
electrodes shall not come in contact with a cylinder). And NRV must be placed onto organ cylinders
 Personnel involved in cutting, welding operations, including helpers, shall use proper PPE. Respiratory
protection equipment shall be provided and used as needed.
 A welding sheet shall be worn during welding operations to protect the welder’s eyes and face against the
intense radiation (light/heat), flying particles, etc. A welding sheet or welding goggles (eyecup or cover spec
type) shall be worn by personnel performing cutting and brazing operations.
 Use guards (Flash screen with fire blanket) to confine the heat, spark and to protect the immovable fire hazards.
 Make suitable fire extinguishing (DCP & CO2) equipment immediately available in a state or readiness.

Use of power tools (angle grinder, drilling machine, cable drum, welding machine, etc...) H

 Appropriate personal protective equipment (PPE) shall be worn at all times when using hand tools and power
tools (e.g., hard hat, safety glasses/ goggles, hearing protection, safety shoes, gloves, face shield).
 Personnel shall not operate any tools unless they are appropriately trained in their selection, use, inspection and
 storage. Training records shall be made available upon request.
 Tools constructed of good quality materials shall be used. Use of “homemade” tools is prohibited.
 Tools shall be kept clean at all times.
 Tools shall be inspected before and after use, as well as before storage
 Only properly insulated or nonconductive tools shall be used when work is performed on or near electrical
equipment. Insulation integrity shall be regularly inspected by an authorized/certified electrician.
 A record of tools issued, repaired or withdrawn from use shall be maintained
 Cords, cables, etc., shall be positioned where they are not likely to be damaged (e.g., run overhead) or shall be
otherwise protected from damage (e.g., running them inside impact resistant conduit or using abrasion resistant
supply leads)
 Residual current devices (RCDs), shall be used for all 110/220 V portable electric power tools
 Three pin plugs will be used for electrical equipment.

Use of chain block

 Will use chain block with suitable SWL and attached to installation supports.
 Only required employees will be made to stay near chain pulley working area.
 Work area will be barricade and signage provided.
 Experienced competent employees will be deployed and supervised. H
 All work will be closely supervised by supervisor and safety officer.
 No employees allowed standing below suspended load.
 No employees permitted to hold suspended load by hand, instead use guide ropes.

Manual Handling:
 Plan the move and measure access of the path.
 Ensure clear passage.
 Bring in professionals for large jobs.
 Use pallets and forklift where possible.
 Aim for a minimal distance carry and lift.
 2 persons lift where required. Avoid The Need for Manual Handling. ...
 Reduce The Load Risk by Using Lighter Weights or More Stable Containers. ...
 Reorganize The Activity or Environment to Further Reduce the Impact on The Individual. ... H
 Utilize Mechanical Lifting Aids or Equipment. Ensure Appropriate Rest Breaks, Job Rotation & Training Is
Involved.

Hand-held Tools: M

 Keep all tools in good condition with regular maintenance.

 Use the right tool for the job.
 Examine each tool for damage before use and do not use damaged tools.
 Tools must be free from grease and oil.
 Operate tools according to the manufacturers' instructions.
 Provide and use properly the right personal protective equipment.

 First Aid facility will be made available on site to take care of unexpected first aid cases.
 Adequate supervision provided and emergency contacts will be provided with the workers in case any
incidents/Accidents.
 Routine clean – up during the execution of the works. L
 Clean up / dispose unused or excess materials.
 Area left in safe condition and returned to normal operating stage

Priority Status:
High : Risk being addressed is serious; action/control required urgently/immediately
Medium : Potentially serious, remedial action should be taken within agreed timetable
Low : Minor risk, implement if/when resources allow

 Step 7: Forecast Residual Risk Rating – After additional controls applied

Likelihood 2 X Severity 3 = Risk Rating 06

 ✔
LOW (1-8) MEDIUM (9-12) HIGH (15+)  

 Note: Include names and contact numbers of risk assessment participants

MR BASHIR MIAH PROJECT MANAGER 055 105 3895
MR MUHAMMAD USMAN JAVAID HSE OFFICER 059 094 0328
MR SHEFIL SITE SUPERVISOR 053 952 5849

Step 8: Review date 31-MARCH-2023

Assessment coordinated by – Names in CAPITALS: MUHAMMAD USMAN JAVAID (HSE OFFICER)

 Signature   Date 5-JUNE -2022

Approved by Manager – Name in CAPITALS: BASHEER MIAH (PROJECT MANAGER)

 Signature   Date 5- JUNE -2022