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To cite this article: Chih-Wen Cheng, Jian Hua & Daw-Shang Hwang (2017) NOx emission
calculations for bulk carriers by using engine power probabilities as weighting factors, Journal of the
Air & Waste Management Association, 67:10, 1146-1157, DOI: 10.1080/10962247.2017.1356763
NOx emission calculations for bulk carriers by using engine power probabilities
as weighting factors
Chih-Wen Cheng, Jian Hua, and Daw-Shang Hwang
Department of Marine Engineering, National Taiwan Ocean University, Keelung, Taiwan, ROC
Introduction
Following the adoption of Annex VI of the International content in fuel oil within the sulfur emission control areas
Convention for the Prevention of Pollution from Ships (SECAs) must not exceed 0.1%. Synthesizing all kinds of
(MARPOL) by the International Maritime Organization reasons, many large ships have practiced slow steaming in
(IMO) in 1997, the regulations governing the emission of response, in order to reduce emissions, and due to sub-
NOx, SOx, and CO2 have gradually become more stringent. stantially increased fuel costs (Doudnikoff and Lacoste
After discussions over the course of several sessions at the 2014; Notteboom and Vernimmen 2009).
57th Session in 2008, the Marine Environment Protection Many scholars believe that shipping is a highly polluting
Committee (MEPC, the Committee) of the IMO approved mode of transport because the ships emit large quantities of
the proposed amendment that all new marine diesel NOx and SOx (Corbett and Fischbeck 1997; Corbett and
engines must comply with the three-tier NOx emission Koehler 2003; Endresen et al. 2003). The Third IMO
regulation. The amendment was finally adopted by the Greenhouse Gas (GHG) Study estimated that over the
Committee at the 58th Session in the same year, as years from 2007 to 2012, an average of 20.9 million and
shown in Figure 1. The goal of this regulation is to reduce 11.3 million tonnes of NOx and SOx, respectively, were
the level of NOx emissions caused by the international emitted annually from all shipping activities, while inter-
shipping industry by 20% after 2011, and to reduce NOx national shipping was estimated to produce approximately
emissions in emission control areas (ECAs) by 80% after 18.6 million and 10.6 million tonnes of NOx and SOx,
2016 (IMO 2008a; 2008b; 2008c; 2008d). MARPOL Annex respectively, on an annual basis. The NOx and SOx emis-
VI also specifies that from 2012 onward, the sulfur content sions from all shipping activities represented approxi-
in fuel oil for international shipping purposes must not mately 15% and 13% of global NOx and SOx emissions
exceed 3.5%, and will be further limited to no more than from anthropogenic sources, respectively, as reported in
0.5% after 2020. Moreover, beginning in 2015, the sulfur the latest Intergovernmental Panel on Climate Change
CONTACT Chih-Wen Cheng d98660001@ntou.edu.tw Department of Marine Engineering, National Taiwan Ocean University, No. 2, Beining Road,
Jhongjheng District, Keelung 202, Taiwan, ROC.
© 2017 A&WMA
JOURNAL OF THE AIR & WASTE MANAGEMENT ASSOCIATION 1147
NOx emission control at low loads. A lower load can from Australia to Taiwan, with two to four sister ships for
contribute to a higher NOx EF, although the NOx emission each type. Once the estimated time of arrival (ETA) to a
certification value will still be lower than the Tier II limits port is determined, the ship speed, ME output, and revo-
according to the low-load, low-WF calculation specified in lutions per minute (RPM) remain almost unaltered dur-
the NTC 2008 regulations. However, this WF allocation ing navigation. In addition, slow steaming is practiced in
fails to properly represent the actual situation that has most cases to reduce the FOC. The research data used in
developed over the last decade wherein large-scale vessels this paper were extracted from data representing at least
experience long periods of slow steaming. Excessive calcu- 12 months of operations of each representative vessel for
lation errors of NOx emissions will occur if NOx EFs are each BC type between 2013 and 2015, wherein the ME
regarded as fixed values while the actual load state and load, power output, RPM, and generator engine (GE)
operation time are not considered. Moreover, greater var- power output were extracted from the electronic control
iations in the ship speed and ME load will lead to higher system of the ME and the engine room (E/R) log book.
errors. The NOx EFs of Tier II MEs running at 25% load These engines were tested/witnessed to obtain important
are approximately 55% higher compared to the 100% load. data comprising the engine output, NOx EF, SFOC, and
The relationships of NOx EFs and engine load are so on during certification. The information on machine
explained later with detailed equations. testing, equipment, calibration records, and test results of
In this paper, the actual NOx EFs and total emissions for engines are recorded in detail in well-maintained NOx
four types of large bulk carriers (BCs) with over 200,000 Technical Files (Classification Societies 2014). For exam-
deadweight (DWT) are calculated using the mathematical ple, the manufacturer of the dynamometer for engine
model of power probability functions for the MEs in actual power measurement is Fuchino (serial number 91032)
navigation. The computed results are then compared to the with a maximum measurement range of 100,000 BHP.
certification values and data published by the IMO. The manufacturer of the NOx analyzer is Horiba (model
Moreover, it is suggested that the certification value calcu- CLA-155) with a maximum measurement range of 2,000
lation method of NTC 2008 be amended by removing the ppm, while that of the weighting machine for FOC is CAS
WF constraints, such that the NOx emissions of diesel (model 1W78).
engines must be lower than the Tier-limits at any load In order to improve the propulsion efficiency and
level for the purpose of genuine NOx emission reductions. reduce the fuel costs, the hull and machinery designs are
Based on these results, an effective emission reduction of being continuously enhanced and optimized, thereby
6.91% at sea and 31.9% in port areas, respectively, is shown. enhancing the overall efficiency in order to respond to
The correct calculation of the actual EFs and total emis- market demands. The basic information of the four types
sions may facilitate the accurate inventory of global ship- of BCs is shown in Table 1. The fuel and exhaust valves of
ping emissions, which may serve as key reference indexes the BC1 ME are controlled using a chain and camshaft
for effective emission reduction, life cycle assessment, and transmission with a relatively high SFOC. For the BC2
policy formulation. ME, electrohydraulic control is applied to accurately reg-
ulate the opening and closing of the fuel and exhaust
valves, and the ME rated power and RPM are reduced,
Methodology leading to an improvement of the overall propulsion
efficiency and reduction of the SFOC. BC3 and BC4
Basic information and operation modes of four featured a superior hull shape design and propulsion
types of BCs efficiency, which provides a reduction in the submerged
The four types of BCs with fixed pitch propeller examined resistance and the wind resistance above the surface of the
in this work are mainly engaged in the transport of coal water. The rated power and RPM of the BC4 ME are
further reduced, whereas its DWT is increased, which the certification values were calculated according to Eqs.
represents the optimal design of these vessels. In order (1) and (2).
to obtain results more precisely, the engine output data The NOx EFs of the MEs and the generator parent
presented in Lf, as shown later in Eq. (6), on hourly basis engines of the four BCs at various loads are shown in
to minimize the gaps of transient power. Figures 2 and 3, where the WFs assigned by NTC 2008 are
According to the IMO 3rd GHG Study, the average Lf represented by the black dots. The WF exhibits a max-
of the ME for 100,000+ DWT large BCs operating at sea imum value of 0.50 when the ME operates at a 75% load,
was reduced from 0.77 (2007) to 0.57 (2012), and daily but the NOx EF is not that high. The SFOC at 75% load
FOC was reduced from 55.5 t to 42.3 t. Likewise, the level is generally fairly low, as shown in Figure 4. In the
average Lf was also reduced from 0.83 to 0.49 and from early days, most ships operated at a high speed around
0.69 to 0.32 for 120,000+ DWT tankers and 8,000+ TEU this load level because of high thermal efficiency, and
(twenty-foot equivalent units) container carriers, and consumed a large amount of fuel oil at the same time.
daily FOC was reduced from 65.4 t to 39.4 t and from However, under the present target of fuel cost reduction
200.0 t to 95.6 t, respectively (IMO 2014). and energy saving, a slow steaming strategy is widely
adopted, and there is an extremely low chance that the
ships will operate at high loads. Consequently, a lower
NOx emission certification value and weighting load results in a higher NOx EF. The EFs of Tier II MEs
factor running at 25% load are approximately 55% higher com-
pared to the 100% load. In addition, more pronounced
According to MARPOL Annex VI, the NOx emission differences can be observed at power levels lower than
measurement shall apply to each marine diesel engine 25%, where the WF declines to a minimum value of 0.15.
with a power output of more than 130 kW installed on a Therefore, this WF allocation and calculation approach
ship. The amount of NOx emissions obtained from the test according to NTC 2008 cannot reflect the actual emis-
bed involves the emissions mass flow rate calculated using
the carbon balance method. Furthermore, the temperature,
pressure, humidity, and fuel oil composition are considered
when generating the final NOx emission certification value
according to NTC 2008 (IMO 2008d), as expressed in Eqs.
(1) and (2):
NOx emission certification value
¼ ðΣQi Wf i Þ=ðΣPi Wf i Þ (1)
Q ¼ Ugas Cgas Gmew Khd (2)
where
Qi : NOx emission mass flow rate at mode i, g/h
Wf i : Weighting factor at mode i (according to the
test cycle in NTC 2008) Figure 2. NOx EFs and WFs of two-stroke ME at different load levels.
Lðf2
ð1
Probability ð0%Lf %1Þ ¼ f ðLf ÞdLf ¼ 1 (4)
0
where
f ðLf Þ): power probability density function,
0 % Lf % 1; Lf : load factor, operating power/rated
power
In Figures 6–9, the area between the two arbitrary
load factors Lf denotes the accumulated probability of
Figure 4. SFOC of the two-stroke ME at different load levels.
occurrence within this load interval. The total area of
summation is 1.
Due to varying ship speeds, draft, sea conditions, and
cargo loading conditions, there is no specific function that
can represent all operating modes (Banks et al. 2013). The
IMO 3rd GHG Study defines an equation showing all of
Results
Engine load factors
The engine power is expressed as a load factor, and the
accumulated ME power probability distributions of the
four BCs in a year are illustrated in Figures 6–9. The
average Lf ranges from 0.42 to 0.50, and the vessels
Figure 8. Accumulated power probability of BC3 ME.
operate at even lower loads for long periods. The accu-
mulated probability of an Lf greater than 0.7 is not high,
and there is no probability that the Lf would exceed 0.6
in BC4 during the entire operation. This illustrates the
fact that in order to lower the fuel costs, slow steaming is
practiced in most cases by large BCs operating at sea,
while long-term fast-steaming at over 75% ME load is
rarely seen.
regulations. For the BC3 and BC4 GEs, which are required Table 2. NOx PPEF of ME and GE.
to follow the Tier II limit, the trade-off between the SFOC BC1 BC2 BC3 BC4
and EF was examined under different power levels, includ- ME 14.13 16.17 14.99 14.65
GE #1 11.92 10.37 8.92 8.62
ing 10%, 25%, 50%, 75%, and 100%. The NOx emissions GE #2 12.06 10.38 8.90 8.95
control of the BC2 GE has reached the Tier II standards GE #3 12.11 10.72 8.95 8.61
level; however, it only needs to conform to Tier I standards Note. Units: g/kWh.
due to the early GE installation date. As a result, the
emissions control can be slightly relaxed to reduce the Table 3. Total NOx emissions from ME of four BCs.
SFOC. The certification values of the GEs of the four BCs BC1 BC2 BC3 BC4
are 11.80, 10.40, 9.10, and 8.70 g/kWh, respectively. In At sea 643.72 700.03 804.30 579.38
Maneuvering 7.87 10.89 6.76 9.05
Figure 3, except for the BC1 GE, the other three GEs exhibit Total 651.59 710.92 811.06 588.43
a sharp increase in the NOx EF at a 10% load. Note. Units: metric tons.
Figure 11. Total NOx emissions from GEs and running hours of SG. low EF for high load and high EF for low load. Therefore,
certification values cannot correctly represent the emis-
NOx emissions of the GE sions per unit work (kWh) when the MEs are under long-
term low-load operation. Instead, the PPEF and total NOx
The total NOx emissions of the GEs and shaft generator emissions calculated using the actual power probabilities
(SG) running hours are shown in Figure 11; the total of each ship as the variation coefficient can truly represent
emission is the summation of the emission at berth, the actual emissions of the diesel engine under any load
which is represented by horizontally striped bars, and variations at any time. It can be seen in Figure 12 that the
the emission at sea, which is represented by diagonally PPEFs of the electrohydraulically controlled MEs of BC2,
striped bars, and the triangular dots represent the SG BC3, and BC4 in actual slow steaming conditions are
running hours, from which it can be seen that the total higher than the certification values, while resutls for
NOx emissions are related to the SG running hours at BC1 are just the opposite. This indicates that the NOx
sea. BC3 has the highest SG running hours, and a rela- emissions from traditional mechanically controlled MEs
tively low NOx PPEF. The total NOx emissions from its (Tier I engines) are lower than those from electrohydrau-
three GEs are only 14.03 MT (accounting for 1.7% of the lically controlled MEs (Tier II engines) under long-time,
total emissions of BC3), the lowest among the four BCs. low-load operating conditions. Besides, the NOx
Despite the use of the SG at sea, due to the highest PPEF, emissions of the Tier II engines (BC3 and BC4) were
BC1 still has the highest total NOx emissions from its originally expected to be lower but are actually higher
three GEs among the four BCs at approximately 33.51 than 14.40 g/kWh under long-time low-load operating
MT, although this only accounts for 4.9% of the total conditions, and therefore fail to comply with the essence
emissions of BC1. BC2 and BC4 have total NOx emis- of the NOx Tier II regulation of MARPOL.
sions of 32.09 MT and 30.27 MT, respectively, with only The IMO NOx limits are fairly arbitrary and based
short-term or no use of the SG, which accounts for 4.3% on the given weighting factors; if different weighting
and 4.9% of the total amounts. factors were used, then different NOx limits could be
defined by IMO. However, the four BCs’ load profiles
cannot be taken to be representative of global fleet.
Discussion Obviously, if the ship engines are operating at low
load they could generate more NOx emissions than
PPEF and NTC 2008 certification value
the IMO rated value.
The certification value for each ME of the BCs obtained
from the fixed-WF calculation based on the test results
Comparison of total NOx emissions by different EFs
according to NTC 2008, and the PPEF calculated using
the varying ME power probability as the coefficient, are For NOx EFs, the Third IMO GHG Study applied fixed
shown in Figure 12. The weight allocation of the former values of 17.0 and 15.3 g/kWh for Tier I and II slow-speed
has more emphasis at the 75% load level, while that of the diesel engines, respectively (IMO 2014). The GREET
latter is dependent on the actual power probability and model of the Argonne National Laboratory in the
operation hours of the diesel engine. An electronically United States adopted 16.1 g/kWh, whereas the TEAM
controlled Tier II ME would provide a false indication model used 8.46 g/kWh (Winebrake, Corbett, and Meyer
of low certification values due to the allocation pattern of 2006; 2012). These values were calculated using the WFs
1154 C.-W. CHENG ET AL.