S TEE L

INTERSTOP® Flow Control Technology

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S teel / F low C o n t r o l T ec h n o l o g y

INTERSTOP® – Your Partner for Flow Control Technology

Tundish Gate Submerged Nozzle

Changer INTERSTOP® STG 33

Ladle Gate INTERSTOP® S

INTERSTOP® Automation &
Robotic Solutions

Content Ladle Tundish Solutions

Content
S teel / F low C o n t r o l T ec h n o l o g y

Ladle Gate INTERSTOP® S

Overview System Characteristics Refractory Parts Maintenance and Support
• Size selection according to specific • Two main components only, housing • Flexible plate sizes • Minimal maintenance work required
customer requirement and slider
• Clamping and self-centering of plates • Long lifetime of parts
• User-friendly design for safe, fast and • Possibility for horizontal and vertical
• Positive effect on plate wear zone • Long inspection intervals, short
simple operation mounting
inspection time
• Controlled crack pattern of plates
• Automatic system tensioning • Automatic tensioning
• INTERSTOP® after sales service
• Wide refractory portfolio
• Easy handling at preparation area with • Easy and comfortable handling
“open-check” feature
• Unique cylinder handling at preparation
• Support for clean steel production and area for high operator comfort
ready for automation
• Easy integration of gas shielding and
EMLI slag detection systems 
Main Parts
Base plate

Housing

Clamping devices
Drive

Slider Casting cylinder

Heat shield

Nozzle holder

Content Ladle Tundish Solutions

Ladle
S teel / F low C o n t r o l T ec h n o l o g y

Ladle Gate INTERSTOP® S0

Overview System Characteristics Refractory Parts Maintenance and Support
• Designated for small ladles • Designated for small ladles • Clamping and self-centering of plates • Minimal maintenance work required
• User-friendly design for safe, fast and simple • Ergonomic gate preparation • Positive effect on plate wear zone • Long lifetime of parts
operation
• Easy handling • Controlled crack pattern • Long inspection intervals, short
• Easy handling at preparation area inspection time
• Compact dimensions • Wide refractory portfolio
• Compact dimensions • INTERSTOP® after sales service
• Two main components only, housing and
slider
• Possibility for horizontal and vertical
mounting
• Simple tensioning and clamping of plates

Main Parts
Base plate

Housing

Tension elements

Drive
Slider incl. frame
Cylinder

Nozzle holder

Content Ladle Tundish Solutions

S teel / F low C o n t r o l T ec h n o l o g y

Sealed Ladle Gate INTERSTOP® SLG

Overview
• 3-plate ladle gate designed for ingot casting
• Size selection according to specific customer
requirement
• Fully sealed steel flow into the mold
• User-friendly design for safe, fast and simple
operation
• Easy handling at preparation area
• Compact dimensions
System Characteristics
• Only few main components
• Possibility for horizontal and vertical
mounting
• Simple tensioning and clamping of plates
• Easy and comfortable handling
Refractory Parts
• Clamping and self-centering of plates
• Positive effect on plate wear zone
• Controlled crack pattern of plates
• Wide refractory portfolio
• Flexible plate sizes
Maintenance and Support
• Minimal maintenance work required
• Long lifetime of parts
• Long inspection intervals, short
inspection time
• INTERSTOP® after sales service

Main Parts
Base plate

Housing Pushrod

Casting

Middle plate carrier

Drive
Slider incl. frame

Nozzle holder

Content Ladle Tundish Solutions

S teel / F low C o n t r o l T ec h n o l o g y

Stopper Rod Mechanism INTERSTOP® SRM-L

Overview System Characteristics Maintenance and Support
• Designed for casting ladles • Tight mechanical play for precise flow • Minimal maintenance work required
regulation
• Automatic or manual operation • Long lifetime of parts
• Reliable locking system
• Easy installation and operation • Long inspection intervals, short
• Stopper alignment by horizontal guidance inspection time
• Locking system for safe ladle transfer
(2-axis)
• INTERSTOP® after sales service
• Designed for stopper rod assembly into a
preheated casting ladle
• Electric or hydraulic driven actuators

Main Parts
Stopper arm

Clamping unit

Drive holder
Mounting example

Drive
Base plate
Main carrier

Locking system

Lever
Manual drive

Counter weight

Content Ladle Tundish Solutions

S teel / F low C o n t r o l T ec h n o l o g y

Metering Nozzle Changer INTERSTOP® MNC-AS

Overview
• For reliable and safe long sequence casting
• Sliding drive arrangement
• Same plate fixation as tundish and cut off gate
• Optional submerged nozzle application
System Characteristics
• Mechanical fixation of upper nozzle
• Sliding drive arrangement
• Clear view to the nozzle & mold
• Springs well protected for long service life
• Compact dimensions
• Optional submerged nozzle application
Refractory Parts
• Pressed and fired upper nozzle designed
for long sequences
• Mechanical fixation of the upper nozzle
• Wide refractory portfolio
Maintenance and Support
• Minimal maintenance work required
• Long lifetime of parts
• Long inspection intervals, short
inspection time
• INTERSTOP® after sales service

Main Parts
Base plate

Supporting plate
incl. wedges for Wedges
upper nozzle fixation

Drive assembly
Housings

Removable Single stroke cylinder

protection sheet

Content Ladle Tundish Solutions

Tundish
S teel / F low C o n t r o l T ec h n o l o g y

Tundish Gate INTERSTOP® 13QC/A

Overview System Characteristics Maintenance and Support INTERSTOP®
Flow Control Technology
• Tundish slide gate for billets and blooms • Three-plate gate system • Minimal maintenance work required
• Air tight system • Play-free drive • Long lifetime of parts • Monitoring by process visualization

• Play-free drive • Fully automatic casting operation • Long inspection intervals, short • Automatic start-up
inspection time • Automatic level control
• Process control technology for automatic • Inert gas application on tundish nozzle
casting and joints • INTERSTOP® after sales service • Automatic emergency functions
• Compact design • Gate assembly online or off-line • Precise steel flow regulation
• Minimized number of components • End of casting program
• Easy assembly and maintenance
• Fastening with wedges or bolts
Main Parts
Wedges

Base plate

Housing Cylinder

Rail

Middle plate frame

Lever

Content Ladle Tundish Solutions

S teel / F low C o n t r o l T ec h n o l o g y

Tundish Gate Submerged Nozzle Changer INTERSTOP® STG 33

Overview System Characteristics Integrated System Solution Maintenance and Support
• Sealed tundish gate (STG) for slabs with • Sealed system concept • Process visualization • Minimal maintenance work required
integrated monotube changer
• Inert gas application on housing, tundish • Automatic start-up • Long lifetime of parts
• Play-free drive nozzle and refractory joints
• Automatic mold level control • Long inspection intervals, short
• Process control technology for automatic • Blank plate for emergency shut-off inspection time
• Automatic emergency functions
casting
• Compact design • INTERSTOP® after sales service
• Precise steel flow regulation
• Off-line assembly
• Minimized number of components
• Support of clean steel production and
automation

Main Parts
Base plate

Cover
Pushrod
Middle plate frame
Cylinder bracket
Housing
Flow control
cylinder
Lateral drive

MT-changing
cylinder
Lower plate frame

Monotube clamping
and changing system

Content Ladle Tundish Solutions

S teel / F low C o n t r o l T ec h n o l o g y

Stopper Rod Mechanism INTERSTOP® SRM-T

Overview
• High-precision tundish stopper gear for
accurate flow control
• Electric or hydraulic driven actuators
• Manual operation always possible
• Easy installation and operation
• Integrated solution for precise mold
level control
System Characteristics
• High-precision stopper rod mechanism
• Electrical or hydraulic driven actuators
• Manual intervention possible anytime
Integrated System Solution
• Automatic mold level control
• Mono Tube Changer (MTC) and/or
Emergency Gate (EG)
• Inert gas
• Tundish level and mold level detection
system EMLI
• Customer-tailored refractories solution
Maintenance and Support
• Minimal maintenance work required
• Long lifetime of parts
• Long inspection intervals, short
inspection time
• INTERSTOP® after sales service

Main Parts
Stopper arm

Heat shield

Basic body with Drive holder

linear ball bearings

Electric drive
Base plate
Rotation brake

Locking system

Lever

Counter weight

Content Ladle Tundish Solutions

S teel / F low C o n t r o l T ec h n o l o g y

Mono Tube Changer INTERSTOP® MTC-ESP

Overview
• Elevated Safety Plate (ESP)
• No handling of blind plate
• Minimal operator exposure time at mold
• Same fixation as cut off gate
• Nozzle design for improved handling and
optimized flow geometry
• Support of clean steel production and
automation
System Characteristics Clean Steel Technology
• Safety plate is an integrated part of the system • Tight joint between monotube and nozzle
always in stand-by position
• INTERSTOP® push-edge design
• No blind plate handling
• Reliable argon couplings at the nozzle
• No cylinder manipulation necessary
• Rapid mono tube exchange
• Minimal time required for mono tube exchange
• Open front and side view into the mold
• Hydraulic cylinder out of direct heat impact

Main Parts
Base plate

Mounting plate
Guide

Carrier
Elevated safety plate

Housing
Single stroke
hydraulic cylinder

Content Ladle Tundish Solutions

S teel / F low C o n t r o l T ec h n o l o g y

INTERSTOP® Automation & Robotic Solutions

Robotic Application Ladle to Mold (L2M) Robotic Application for Ladle Preparation
• Automated cylinder handling • Oxygen lancing
• Automated ladle shroud handling • Ready-to-use mortar joints
including O2 cleaning & lancing
• Inner nozzle repair
• Coupling of media
• Inner nozzle surface cleaning
(Ar, Air, Electric / slag detection)
• Optical measuring system
• Sample taking and temperature measurement
• Cylinder handling
• Mono tube handling
• Handling of slide gate refractory parts
• Casting powder feeding

Content Ladle Tundish Solutions

Solution
S teel / F low C o n t r o l T ec h n o l o g y
INTERSTOP® Process Control Systems
Overview
• Process control & automation systems for
all kinds of flow control applications
• Gas purging technology
• Tundish level control (TLC)
• Mold level control (MLC) for tundish gates,
stopper rods and withdrawal speed
• Lab-view software for flow control
simulations with on-site CCM parameters
INTERSTOP® Gas Purging
Technology
• Solutions for inert gas applications
• High accuracy and fast response
• Holistic process control
• Low maintenance requirements
Content
INTERSTOP® Tundish Level
Control (TLC)
• Automatic tundish level control using
tundish load cells or electromagnetic
measurement systems (EMLI)
• Reduced refractory cost by minimized
correction steps
• Slow speed for automatic mode
• High speed for manual & emergency
mode
Ladle Tundish Solutions
INTERSTOP® Mold Level
Control (MLC)
• Fully automatic casting operation and
start-up procedure by tundish gates and
stopper rods
• Line speed control for open casting
• Strand independent PLC control
• Cast interruptions & SES change
• Overflow protection & breakout detection
• Precise steel flow regulation independent
of refractory wear
• Integrated argon gas control
• Radiometric & EMLI systems applicable
• Process visualization & data storage
Imprint:
Media owner and publisher: RHI Magnesita GmbH, Kranichberggasse 6, 1120 Vienna, Austria
Produced by: RHI Magnesita – 09 / 2019-EN
Place of publication and production: Vienna, Austria

Copyright notice:
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provision and editing, are held exclusively by RHI Magnesita. Usage of this publication shall only be
permitted for personal information purposes. Any type of use going beyond that, especially reproduction,
editing, other usage or commercial use is subject to explicit prior written approval by RHI Magnesita.

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T +41 41 785 75 00 F +41 41 785 75 01
E interstop@rhimagnesita.com

INTERSTOP (Shanghai) Co. Ltd.

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T +86 21 23199507
E interstop@rhimagnesita.com

RHI US LTD, INTERSTOP Slide Gate Technology

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T +43 50213 0 F +43 50213 6213
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