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PRODUCT INTRODUCTION

INTRODUCTION
The ultrasonic level Indicator is a low-cost, non-
20.046
contact and easy-to-install measurement device. It
is able to meet the every-day needs of commercial
production, as well serving a more specialized role
in the technologically-advanced aero-space B
industry, thus placing it firmly in the category of D
high-level measurement technology. Unlike other
level indicators with limited uses, the easy-to-install
ultrasonic level indicator is a highly-accurate
device with enough specialized uses to ensure that F
the needs of the customer are met.

THEORY L
The principle of operation of the ultrasonic sensor
system is to use the ultrasonic pulses which are
transmitted by the transducer to the surface to be
monitored and are reflected back to the transducer,
the time period between transmission and reception
of the sound pulses is directly proportional to the
distance between the transducer and surface, A B = Blanking distance
micro-controller computes this time period for all
echoes received and analyses them to determine D = Distance from transducer
which is the correct reflection from the material to material surface
surface, it uses this data as the basis for giving
L = Height in silo
control outputs and displays in usable engineering
units. The distance D is determined from the velocity
of sound v and the time period t by the formula:

D = v.t /2

Example:
With the velocity of sound v = 334.1 M/s, a time
period of 60m/s corresponds to a transmission path
of 20.046M and thus to a distance of 10.023M.

FEATURES MAIN FUNCTION


1. Non-contact. 1. Level measurement (height above datum).
2. Not effected by material property, such as 2. Distance measurement (distance from a datum).
pressure environments, viscosity and specific 3. Volume measurement.
gravity. 4. Differential level measurement
3. Integrated keypad with security code. 5. Open channel flow measurement.
4. Easy installation and low operating costs. 6. Pump control.
5. Can be used in a versatile of application .
6. Maintenance-free.
7. Easy to set program no need to train personal.
8. The distance between the transducer and control
equipment can be up to 300M.
9. Fully isolated analog output.
10. Better accuracy and stability in difficult
conditions.
11. Internal temperature compensation improves
accuracy.

1
APPLICATION FIELD

1. Sewage/waste water/tapwater treatment 4. Granular materials such as flour, wheat and


equipment. Such as silos, open channels, corn.
dams and wells. 5. Chemical fibers, petrochemical materials
2. Liquids such as edible-oils, sauces, diesel oils such as plastic powders, plastic granules and
and beverages. plastic chips.
3. Chemical material such as solvent, paints,
carbonic acid, water, crude oil, epoxy resin,
lime slurry and wax.
Up to 300M 4~20mA

PC or PLC
PCM 1500 SERIES

METER

CONTROLLER
FINE AUTOMATION FINE AUTOMATION CO; LTD.

LIQUIDS
RECORDER
OR
SOLIDS RELAY OUTPUT Hi. ALARM

RS232
RS485
DC24V Lo. ALARM
AC
110/230V

Liquid / Powder Silo with rotational


measurement aiming kit Flow measurement

Foam thickness
measurement Measuring in agitator tank Material Mixing

Foam
thickness

Pressure
sensor

2
SPECIFICATION OF CONTROLLER

Model
ZREFLEX ZMULTI(LIQUI)FLEX ZMINIFLEX
Spec.
Accuracy of 60.25% of measured 60.25% of measured 61.0% of measured
change in level distance distance distance

2mm or 60.1% of empty 2mm or 60.1% of empty 2mm or 60.1% of empty


Resolution distance whichever is the distance whichever is the distance whichever is the
greater greater greater

110/230VAC 50/60/Hz 12VA 110/230VAC 50/60/Hz 12VA 110/230VAC 50/60/Hz 6VA


Power supply selected automatically 24VCD selected automatically 24VCD 24VDC 6W, separate
10W, separate terminals 9W, separate terminals terminals

5XSPDT 5A/230VAC 5XSPDT 5A/230VAC 2XSPDT 5A/230VAC


Relay output resistive.
resistive. resistive.

4-20mA / 20-4mA 4-20mA / 20-4mA 4-20mA / 20-4mA


Analog output 750 Ohms, 16bit 750 Ohms, 16bit 750 Ohms, 16bit

Serial output RS232 / 485 RS232 / 485

5x4 Keypad, integral mem- 5x4 Keypad, integral mem-


Interface brance 4 digit security coded brance 4 digit security coded 5 push buttoms

LCD Module, 5 red LED's for


Indication Multiline display 4 digit 12mm LCD
relay status

Programmable (min. 0.3m Programmable (default value) Fully adjustable (default


Blanking
dependent on transducer) 0.5m) value 0.5m)

7xfamiliar tank shapes or 7xfamiliar tank shapes or


Linearisation user-definable 16 point curve user-definable 16 point curve

Non-volatile EEPROM Non-volatile EEPROM Non-volatile EEPROM


Memory (without battery) (without battery) (without battery)

Ambient Temp. -20LC~50LC -40LC~70LC -40LC~70LC

Scan rate Programmable-min. 30


seconds

IP65 Polycarbonate hinged IP65 Polycarbonate hinged IP65 Polycarbonate hinged


Enclosure lid 240hx160wx90d (mm) lid 240hx160wx90d (mm) lid 160hx100wx55d (mm)

Weight (kg) 1.75 1.75 0.85

Suitable material Solid / liquid Power / Solid liquid liquid, slurries & pastes

Measured distance 15M


50M 10M 6M
(Max.) 10M(RZT-15)

RXV15P RXT15 RXT15 RZT15


Transducer RXM19 RXT15P RZT15 RZT15T
RXM19ER RXT15P

*The ZMULTIFLEX is suitable for solid material and max. measured distance is 10M.
*The ZLIQUIFLEX is suitable for liquid material and max. measured distance is 15M.

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SPECIFICATION OF CONTROLLER

MODEL: ZREFLEX MODEL: ZMULTI(LIQUI)FLEX


mounting holes mounting holes
4 - f4.3 (under lid) 4 - f4.3 (under lid)
10 10
130 130

RELAY 3 RELAY 1 RELAY 3


RELAY 1
RELAY 4 RELAY 4
RELAY 2 RELAY 2
RELAY 5 RELAY 5

228 228

240 HI.TO LO.TO HEAD FLOW


240
1 2 3 4 1 2 3 4
R1.HR R2.HR R3.HR R4.HR

5 6 7 8 5 6 7 8
R1.ST R2.ST R3.ST R4.ST

9 0 . 9 0 .
R5.HR GAIN

CE # MODE TEST CE # MODE TEST


R5.ST TEMP DIST mA

DSP ENT DSP ENT

160 160

90 90

40 40 40 40
40 40
3 holes- f20 3 holes- f20
(plugged) (plugged)

mounting holes
91 4 - f4.3 (under lid)

MODEL: ZMINIFLEX 158


170

120

55
30
18

4 holes- f13 38 33
(plugged)
38 49

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INTEGRATED KEYPAD

MODEL: ZREFLEX
0-9 : Numerical Values RELAY 3
: Decimal Point RELAY 1
OUTPUT1 OUTPUT3

RELAY 2
OUTPUT2
RELAY 4
: Negative Value and used to slow down RELAY 5
simulation Pr. 78
CE : Clear Entry or leave test functions Pr. 75 to 78
: In normal 'RUN' mode it display unit status and in
"Prog" mode it advances point number. (also speeds
up simulation Pr. 78) 1 2 3 4
MODE : Alternates between "RUN" and "Prog" mode.
TEST : Displays gain in "RUN" mode and allows 5 6 7 8
parameter interrogation and simulation hold in
9 0
"Prog" mode.
: Increase parameter number. CE
CE MODE TEST
: Decrease parameter number.
DSP ENT
DSP : Display parameter number/value alternately.
ENT : Enter a new value or initiate a system test under
Pr. 75 to Pr. 78.

MODEL: ZMULTI(LIQUI)FLEX
0-9 : Numerical Values RELAY 3
RELAY 1
OUTPUT1 OUTPUT3
: Decimal Point RELAY 4
RELAY 2
OUTPUT2
: Negative Value RELAY 5
CE : Clear Entry
: Returns display to normal "RUN" mode after
viewing secondary functions (also speeds up
simulation Pr. 78).
HI.TO LO.TO HEAD FLOW
MODE : Alternates between "RUN" and "Prog" 1 2 3 4
mode. R1.HR R2.HR R3.HR R4.HR

TEST : Displays gain or confidence in "RUN" mode 5 6 7 8


R1.ST R2.ST R3.ST R4.ST
and allows parameter interrogation and 9 0
simulation hold in "Prog" mode. R5.HR GAIN

: Increase parameter number. CE


CE MODE TEST
R5.ST TEMP DIST mA
: Decrease parameter number. DSP ENT
DSP : Display parameter number / Value alternately.
ENT : Enter a new value or initiate a system test
under Pr. 75 to Pr. 78

MODEL: ZMINIFLEX
M : to go from "RUN" to "Prog" To go from
parameter Number to parameter value.
E/R : Enter/Run - to enter a value.
change or to return from "Prog" to "RUN"
mode. M
: Increase a parameter No. or Value.
: Moves cursor left.
: Moves cursor right. E/R

5
SPECIFICATION OF TRANSDUCER

Model RXV15 RXV15T RXV15P RXM19


Spec. RZT15 RZT15T RXT15 RXT15T RXT15P RXM19ER

Body Material Xenoy Xenoy Xenoy Xenoy Xenoy Polypropylene

Face Material Polyurethane PTFE Polyurethane PTFE Polypropylene Polyethylene

19 KHz
Frequency (kHz) 41.5 KHz 41.5 KHz 41.5 KHz 41.5 KHz 41.5 KHz
17 KHz

10L
Beam angle 10L 10L 10L 10L 10L
5L

10M (*2) 10M (*2) 30M (*1)


Max. Range Liquids 15M (*2) 15M (*2) 20M (*1)
6M (*3) 6M (*3) 50M (*1)

25M (*1)
Max. Range Solids 10M (*2) 10M (*2) 15M (*1)
40~50M (*1)

Temp. -40LC~90LC -40LC~90LC -40LC~90LC -40LC~90LC -40LC~90LC -20LC~60LC

Hazardous Area EExMIIT6 EExMIIT6 EExMIIT6 EExMIIT6 EExMIIT6 No

Protection IP68 IP68 IP68 IP68 IP68 IP65

2.8kg
Weight 2.0kg 2.0kg 2.0kg 2.0kg 2.0kg
4.8kg

M20
Mounting M20 M20 M20 M20 M20
M32

Note:
*1 used with ZREFLEX controller
*2 used with ZMULTI(LIQUI)FLEX controller
*3 used with ZMINIFLEX controller
The above Max. Range are offered by base
on sound velocity 340m/s at 20LC atmosphere
environment.

6
SPECIFICATION OF TRANSDUCER

MODEL: RXM19 MODEL: RXM19ER

RG62A/U
(6.2 dia).
M20 x 1.5
M32
20
50 approx. isolation
kit supplied 35
separate must
be fitted

160
100

70 245 dia.
280 dia.

200 dia.

MODEL: RXT(V)15 MODEL: RZT15


RXT(V)15T RZT15T
RXT(V)15P

M20 x 1.5 Mounting M20 x 1.5 Mounting


Face Face

10M cable 20 10M cable 20


(6.9 dia.) (6.9 dia.)

21 21
150
125
Assembled
Assembled
50 dia. Height 50 dia. Height
100 75
95 dia. Fit isolation kit 95 dia. Fit isolation kit
(pvc) as shown (pvc) as shown

72 dia. 72 dia.

7
ROTATIONAL AIMING KIT

MODEL: ULB-0010 / ULB-0020


Body Material: PVC or PP
Swinging angle: 20L

1/2" PT A
f20 x 1.5M
B A
C f70 ball
15mm 20
15mm

f10

20B 20B
20

298mm 1/2"PT
343mm

B C f298 f343
f90
f110 f70
f90
f70
4- f4.1 4-1/4"UNC

8- f22

R37.5
343mm
15mm
15mm

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